H-D Job Codes 2009

All Harley-Davidson Models
JOB TIME/CODE MANUAL 2009
2008 H-D. ALL RIGHTS RESERVED

Binder 99998-88 Contents 99997-09
CMI - 1.5M - 07/08
Printed in U.S.A.
II
GENERAL INFORMATION
2009 MODEL PREFIX
2009 Model prefixes are listed at the bottom of the first page in each corresponding section. Use the following list to identify each model. Please note: these flat rates apply to 2009 model year vehicles only. They do not apply to any previous model year vehicles. 2009 Softail Models Except Springer
BV5 JK5 JG5 FXST SOFTAIL STD. FXCWC ROCKER CUSTOM FLSTF FAT BOY SHRINE JA5 BW5 JH5 FXSTB NIGHT TRAIN FLSTC SOFTAIL CLASSIC FLSTC SOFTAIL CLASSIC SHRINE JL5 BX5 JE5 FXSTC SOFTAIL CUSTOM FLSTF FATBOY HERITAGE SOFTAIL (BRAZIL ONLY) JJ5 JD5 FXCW ROCKER STD. FLSTN DELUXE
2009 Softail Springer Models

JM5 FLSTSB
2009 Sportster Models

CN CT XL883 XL1200C CUSTOM CP CX XL883 CUSTOM XL1200L LOW CR CZ XL883L LOW CS XL883R XR1200 XL1200N NIGHTSTER LA
2009 FLHT/FLTR Models

FV4 FL4 FLHT FLHTCU SHRINE KB4 FG4 FLHX FLHTCU WITH SIDECAR (JAPAN ONLY) FF4 FMM FLHTC FLHTP (FUEL INJECTED WITH FAIRING) FC4 FS4 FLHTCU FLTR
2009 FLHR Models

FB4 FHM FLHR FLHP FR4 FTM FLHRC FLHPE (CALIFORNIA ONLY) FW4 FLHR SHRINE FHM FLHP
2009 Dyna Models

GM GY FXD SUPER GLIDE FXDF DYNA FAT BOB GV FXDC SUPER GLIDE CUSTOM GN FXDL DYNA LOW RIDER GX FXDB DYNA STREET BOB
2009 VRSC Models

HFH HPH VRSCAW VRSCF HFJ HPJ VRSCAW 105 HDI ONLY VRSCF 105 HDI ONLY HHH VRSCDX HHJ VRSCDX 105 HDI ONLY
2009 TLE Sidecar Models

SGX SPX TLE FOR FLHTC TLE FOR FLTR SLX SVX TLE FOR FLHT TLE FOR FLHX SMX SKX TLE FOR FLHR TLE FOR FLHTCU SNX TLE FOR FLHRC
2009 Orig. 07/08
III.
2009 CVO Models

PR8 PT9 FLHTCUSE4 FXSTSSE3 PR4 PX8 FLHTCU4-CVO FXDFSE PV8 FLTRSE3 PV4 FLTR3-CVO (JAPAN ONLY)
2009 Tri-Glide Model

MAM FLHTCUTG
IV
Date_______________________ Harley-Davidson Motor Company P.O. Box 653 Milwaukee, Wisconsin 53201 Attention: Service Communications Dept. Gentlemen: Subject: Job Time/Code Manual addition or time change. Our shop experience has prompted us to request this ___ job change or Our time studies were based on this procedure: ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ___ job addition (please check one).
Model & Year
Job Description
Job Time
Job/Code Number (if any)
Signed ______________________________________________________________________________________________ Dealership ___________________________________________________________________________________________ Address _____________________________________________________________________________________________ City, State, Zip Code___________________________________________________________________________________
2009 Orig. 07/08
VI
2009 SOFTAIL MODELS

SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS ..................................................................... PAINT REPAIR ............................................................ DRIVE .......................................................................... WHEELS ...................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK .......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS .......................................... BELT GUARDS ........................................................... ENGINE ....................................................................... GENERAL .................................................................... EXHAUST SYSTEM .................................................... CAM COVER ............................................................... CRANKCASE .............................................................. BALANCER SYSTEM .................................................. DRIVE AND CLUTCH ................................................. DRIVE .......................................................................... FUEL SYSTEM ............................................................ EVAPORATIVE EMISSIONS SYSTEM ....................... TRANSMISSION ......................................................... TRANSMISSION CASE ............................................... CLUTCH ...................................................................... OEM ACCESSORIES ................................................. ACCESSORIES ........................................................... ELECTRICAL .............................................................. GENERAL .................................................................... CHARGING CIRCUIT .................................................. STARTER CIRCUIT .................................................... SWITCHES .................................................................. LIGHTS ........................................................................ BATTERY/HORN ......................................................... INSTRUMENTS ........................................................... TURN SIGNALS/SECURITY SYSTEM ....................... ENGINE MANAGEMENT ............................................ HDI ACTIVE EXHAUST ............................................... SERIAL DATA ............................................................. DRIVEABILITY/SYMPTOMS ....................................... 1-1 1-1 1-1 1-2 1-2 1-2 1-2 1-2 1-3 1-4 1-5 1-5 1-6 1-6 1-6 1-8 1-9 1-9 1-10 1-10 1-10 1-10 1-11 1-11 1-11 1-13 1-13 1-14 1-14 1-14 1-14 1-16 1-16 1-17 1-17 1-18 1-22 1-36 1-37 1-45
ENGINE ....................................................................... GENERAL ................................................................... CAM COVER ............................................................... CRANKCASE .............................................................. BALANCER SYSTEM ................................................. DRIVE AND CLUTCH ................................................. DRIVE ......................................................................... FUEL SYSTEM ........................................................... EVAPORATIVE EMISSIONS SYSTEM ...................... TRANSMISSION ......................................................... TRANSMISSION CASE .............................................. CLUTCH ...................................................................... OEM ACCESSORIES ................................................. ACCESSORIES .......................................................... ELECTRICAL .............................................................. GENERAL ................................................................... CHARGING CIRCUIT ................................................. STARTER CIRCUIT .................................................... SWITCHES ................................................................. LIGHTS ....................................................................... BATTERY/HORN ........................................................ INTSTRUMENTS ........................................................ TURN SIGNALS/SECURITY SYSTEM ....................... ENGINE MANAGEMENT ............................................ HDI ACTIVE EXHAUST .............................................. SERIAL DATA ............................................................. DRIVEABILYTY SYMPTOMS .....................................
1-56 1-56 1-57 1-58 1-58 1-59 1-59 1-59 1-59 1-60 1-60 1-60 1-61 1-61 1-62 1-62 1-62 1-62 1-63 1-64 1-64 1-64 1-65 1-69 1-81 1-82 1-90
2009 SPORTSTER MODELS

SERVICE ..................................................................... GENERAL ................................................................... REGULAR ................................................................... CHASSIS .................................................................... PAINT REPAIR ........................................................... DRIVE ......................................................................... WHEELS ..................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK ......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS ......................................... BELT GUARDS ........................................................... EXHAUST SYSTEM .................................................... ENGINE ....................................................................... GENERAL ................................................................... CYLINDER HEAD ....................................................... CYLINDER AND PISTON ........................................... GEARCASE ................................................................ CRANKCASE .............................................................. FUEL SYSTEM ........................................................... DRIVE AND CLUTCH ................................................. DRIVE ......................................................................... EVAPORATIVE EMISSIONS SYSTEM ...................... TRANSMISSION ......................................................... TRANSMISSION CASE .............................................. CLUTCH ...................................................................... OEM ACCESSORIES ................................................. ACCESSORIES .......................................................... 2-1 2-1 2-1 2-1 2-1 2-1 2-2 2-2 2-2 2-3 2-4 2-5 2-5 2-6 2-6 2-6 2-7 2-7 2-8 2-8 2-9 2-9 2-9 2-10 2-10 2-10 2-11 2-11
2009 SOFTAIL SPRINGER MODELS

SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS ..................................................................... PAINT REPAIR ............................................................ DRIVE .......................................................................... WHEELS ...................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK .......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS .......................................... BELT GUARDS ........................................................... EXHAUST SYSTEM .................................................... 1-51 1-51 1-51 1-51 1-51 1-52 1-52 1-52 1-53 1-54 1-54 1-55 1-55
Revised 10/13/08
Page I-1
ELECTRICAL .............................................................. GENERAL .................................................................... CHARGING CIRCUIT .................................................. STARTER CIRCUIT .................................................... WIRING ....................................................................... SWITCHES .................................................................. LIGHTS ........................................................................ BATTERY/HORN ......................................................... INSTRUMENTS ........................................................... TURN SIGNALS/SECURITY SYSTEM ....................... ENGINE MANAGEMENT ............................................ SERIAL DATA ............................................................. DRIVEABILIY SYMPTOMS .........................................
2-11 2-11 2-11 2-11 2-13 2-13 2-14 2-14 2-14 2-15 2-20 2-31 2-39
HDI ACTIVE EXHAUST .............................................. ENGINE MANAGEMENT - CONTINUED ................... SERIAL DATA ............................................................. DRIVABILIY/SYMPTOMS ...........................................
3-69 3-70 3-76 3-93
2009 FLHR MODELS

SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS .................................................................... PAINT REPAIR ........................................................... DRIVE ......................................................................... WHEELS ..................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK ......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS ......................................... EXHAUST SYSTEM .................................................... ENGINE ....................................................................... GENERAL ................................................................... CYLINDER HEAD ....................................................... CYLINDER AND PISTON ........................................... CAM COVER ............................................................... CRANKCASE .............................................................. FUEL SYSTEM ........................................................... EVAPORATIVE EMISSIONS SYSTEM ...................... DRIVE AND CLUTCH ................................................. DRIVE ......................................................................... CLUTCH ...................................................................... TRANSMISSION ......................................................... TRANSMISSION CASE .............................................. OEM ACCESSORIES ................................................. ACCESSORIES .......................................................... ELECTRICAL .............................................................. GENERAL ................................................................... CHARGING CIRCUIT ................................................. STARTER CIRCUIT .................................................... WIRING ....................................................................... SWITCHES ................................................................. LIGHTS ....................................................................... BATTERY/HORN ........................................................ CRUISE CONTROL - DIAGNOSIS, REPAIR .............. INSTRUMENTS - INCLUDES DIAGNOSIS ................ TURN SIGNALS/SECURITY SYSTEM ....................... AUTOMATIC COMPRESSION RELAEASE ............... ENGINE MANAGEMENT ............................................ HDI ACTIVE EXHAUST .............................................. ENGINE MANAGEMENT CONTINUED ..................... SERIAL DATA ............................................................. DRIVABILITY/SYMPTOMS ......................................... 4-1 4-1 4-1 4-2 4-2 4-2 4-2 4-3 4-3 4-4 4-13 4-14 4-15 4-15 4-15 4-16 4-16 4-17 4-18 4-18 4-19 4-19 4-19 4-20 4-20 4-21 4-21 4-22 4-22 4-22 4-22 4-23 4-24 4-24 4-25 4-25 4-26 4-27 4-31 4-31 4-47 4-47 4-52 4-62
2009 FLHT/FLTR MODELS

SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS ..................................................................... PAINT REPAIR ............................................................ DRIVE .......................................................................... WHEELS ...................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK .......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS .......................................... BELT GUARDS ........................................................... EXHAUST SYSTEM .................................................... ENGINE ....................................................................... GENERAL .................................................................... CYLINDER HEAD ........................................................ CYLINDER AND PISTON ............................................ CAM COVER ............................................................... CRANKCASE .............................................................. FUEL SYSTEM ............................................................ EVAPORATIVE EMISSIONS SYSTEM ....................... DRIVE AND CLUTCH ................................................. DRIVE .......................................................................... CLUTCH ...................................................................... TRANSMISSION ......................................................... TRANSMISSION CASE ............................................... OEM ACCESSORIES ................................................. ACCESSORIES ........................................................... ELECTRICAL .............................................................. GENERAL .................................................................... CHARGING CIRCUIT .................................................. STARTER CIRCUIT .................................................... WIRING ....................................................................... SWITCHES .................................................................. LIGHTS ........................................................................ BATTERY/HORN ......................................................... INSTRUMENTS - INCLUDES DIAGNOSTICS ............ SOUND SYSTEM - DIAGNOSIS, REPAIR ................. CRUISE CONTROL - DIAGNOSIS, REPAIR .............. TURN SIGNALS/SECURITY SYSTEM ....................... INSTRUMENTS ........................................................... AUTOMATIC COMPRESSION RELEASE .................. ENGINE MANAGEMENT ............................................ 3-1 3-1 3-1 3-1 3-1 3-2 3-2 3-2 3-3 3-4 3-16 3-17 3-17 3-18 3-18 3-18 3-19 3-20 3-20 3-21 3-21 3-22 3-22 3-22 3-23 3-23 3-24 3-24 3-26 3-26 3-26 3-26 3-27 3-28 3-29 3-30 3-30 3-31 3-41 3-42 3-48 3-49 3-50
2009 DYNA MODELS

SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... 5-1 5-1 5-1
Revised 10/13/08
Page I-2
CHASSIS ..................................................................... PAINT REPAIR ............................................................ DRIVE .......................................................................... WHEELS ...................................................................... HANDLEBARS ............................................................ FRAME/SEING ARM/ FRONT FORK .......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS .......................................... BELT GUARDS ........................................................... EXHAUST SYSTEM .................................................... ENGINE ....................................................................... GENERAL .................................................................... CYLINDER HEAD ........................................................ CYLINDER AND PISTON ............................................ CAM COVER ............................................................... CRANKCASE .............................................................. FUEL SYSTEM ............................................................ EVAPORATIVE EMISSIONS SYSTEM ....................... DRIVE AND CLUTCH ................................................. DRIVE .......................................................................... CLUTCH ...................................................................... TRANSMISSION ......................................................... TRANSMISSION CASE ............................................... OEM ACCESSORIES ................................................. ACCESSORIES ........................................................... ELECTRICAL .............................................................. INSTRUMENTS ........................................................... WIRING ....................................................................... SWITCHES .................................................................. LIGHTS ........................................................................ BATTERY/HORN ......................................................... ELECTRICAL DIAGNOSTICS .................................... GENERAL .................................................................... CHARING CIRCUIT ..................................................... STARTER CIRCUIT .................................................... TURN SIGNALS/SECURITY SYSTEM ....................... INSTRUMENTS ........................................................... ENGINE MANAGEMENT ............................................ SERIAL DATA ............................................................. DRIVABILITY SYMPTOMS .........................................
5-1 5-1 5-2 5-2 5-2 5-2 5-3 5-4 5-5 5-5 5-6 5-6 5-6 5-7 5-7 5-8 5-9 5-9 5-10 5-10 5-10 5-11 5-11 5-12 5-12 5-12 5-12 5-12 5-12 5-13 5-13 5-14 5-14 5-14 5-14 5-15 5-20 5-21 5-35 5-47
CYLINDER HEAD ....................................................... CYLINDER AND PISTON ........................................... CAM COVER ............................................................... CRANKCASE .............................................................. BALANCER SYSTEM ................................................. FUEL SYSTEM ........................................................... EVAPORATIVE EMISSIONS SYSTEM ...................... CLUTCH ...................................................................... CLUTCH ...................................................................... TRANSMISSION ......................................................... TRANSMISSION ......................................................... COOLING SYSTEM .................................................... COOLING SYSTEM .................................................... OEM ACCESSORIES ................................................. ACCESSORIES .......................................................... ELECTRICAL .............................................................. GENERAL ................................................................... INSTRUMENTS .......................................................... WIRING ....................................................................... SWITCHES ................................................................. LIGHTS ....................................................................... BATTERY/HORN ........................................................ ELECTRICAL DIAGNOSTICS .................................... GENERAL ................................................................... CHARGING CIRCUIT ................................................. STARTER CIRCUIT .................................................... INSTRUMENTS .......................................................... TURN SIGNALS/SECURITY SYSTEM ....................... ENGINE MANAGEMENT ............................................ SERIAL DATA ............................................................. DRIVEABILITY SYMTOMS .........................................
6-17 6-17 6-17 6-18 6-18 6-19 6-19 6-20 6-20 6-20 6-20 6-21 6-21 6-22 6-22 6-23 6-23 6-23 6-23 6-23 6-24 6-24 6-25 6-25 6-25 6-25 6-26 6-27 6-33 6-47 6-53
2009 PNA
CHASSIS .................................................................... ELECTRICAL .............................................................. DECORATIVE ............................................................. FUNCTIONAL ............................................................. WINDSHIELDS AND PLASTICS ................................ CUT AND SEW ........................................................... PERFORMANCE ........................................................ ADVANCED AUDIO SYSTEM .................................... RADIO ......................................................................... XM MODULE ............................................................... NAVIGATION MODULE .............................................. 7-1 7-2 7-2 7-3 7-3 7-4 7-4 7-5 7-5 7-5 7-5
2009 VRSC MODELS

SERVICE ..................................................................... 6-1 NEW ............................................................................ 6-1 REGULAR ................................................................... 6-1 CHASSIS ..................................................................... 6-1 PAINT REPAIR ............................................................ 6-1 DRIVE .......................................................................... 6-1 WHEELS ...................................................................... 6-2 HANDLEBARS ............................................................ 6-2 FRAME/SWING ARM/FRONT FORK .......................... 6-3 BRAKES ...................................................................... 6-4 SEATS/COSMETIC COVERS/FUELS TANK/VISOR KIT 615 BELT GUARDS ........................................................... 6-15 ENGINE ....................................................................... 6-16 GENERAL .................................................................... 6-16 EXHAUST SYSTEM .................................................... 6-16
2009 TLE SIDECAR MODELS

SIDECARS .................................................................. PAINT REPAIR ........................................................... ACCESSORY SIDECAR ............................................. 8-1 8-1 8-1
2009 FLHTCUSE4 MODELS

SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... 9-1 9-1 9-1
Revised 10/13/08
Page I-3
CHASSIS ..................................................................... PAINT REPAIR ............................................................ WHEELS ...................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK .......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS .......................................... EXHAUST SYSTEM .................................................... ENGINE ....................................................................... CRANKCASE .............................................................. DRIVE AND CLUTCH ................................................. CLUTCH ...................................................................... OEM ACCESSORIES ................................................. ACCESSORIES ........................................................... ELECTRICAL .............................................................. CHARGING CIRCUIT .................................................. WIRING ....................................................................... LIGHTS ........................................................................ AUTOMATIC COMPRESSION RELEASE .................. POWER LOCK SYSTEM ............................................. HEATED SEAT ............................................................ HEATED GRIPS .......................................................... SOUND SYSTEM - DIAGNOSIS, REPAIR ................. NAVIGATION MODULE ..............................................
9-2 9-2 9-2 9-2 9-2 9-2 9-2 9-2 9-3 9-3 9-3 9-3 9-4 9-4 9-4 9-4 9-4 9-4 9-5 9-5 9-6 9-6 9-6 9-8
HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK ......................... ENGINE ....................................................................... FUEL SYSTEM ........................................................... SEATS/FENDERS/TANKS ......................................... EXHAUST SYSTEM .................................................... DRIVE AND CLUTCH ................................................. ELECTRICAL .............................................................. DIAGNOSTIC TROUBLE CODES .............................. AUTOMATIC COMPRESSION RELEASE ..................
9-15 9-16 9-17 9-17 9-17 9-17 9-18 9-18 9-18 9-19
2009 FXDFSE MODELS

SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS .................................................................... PAINT REPAIR ........................................................... ENGINE ....................................................................... EVAPORATIVE EMISSIONS SYSTEM ...................... DRIVE AND CLUTCH ................................................. ELECTRICAL .............................................................. DIAGNOSTIC TROUBLE CODES .............................. AUTOMATIC COMPRESSION RELEASE .................. 9-21 9-21 9-21 9-21 9-21 9-22 9-22 9-22 9-23 9-23 9-25
2009 FLTRSE3 MODELS

SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS ..................................................................... PAINT REPAIR ............................................................ WHEELS ...................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK .......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS .......................................... ENGINE ....................................................................... CRANKCASE .............................................................. EXHAUST SYSTEM .................................................... DRIVE AND CLUTCH ................................................. CLUTCH ...................................................................... OEM ACCESSORIES ................................................. ACCESSORIES ........................................................... ELECTRICAL .............................................................. CHARGING CIRCUIT .................................................. WIRING ....................................................................... LIGHTS ........................................................................ AUTOMATIC COMPRESSION RELEASE .................. 9-9 9-9 9-9 9-10 9-10 9-10 9-10 9-10 9-10 9-10 9-11 9-11 9-11 9-12 9-12 9-12 9-12 9-13 9-13 9-13 9-13 9-13
2009 FLHTCUTG MODELS

SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS .................................................................... PAINT REPAIR ........................................................... DRIVE ......................................................................... WHEELS ..................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK ......................... BRAKES ...................................................................... PARKING BRAKE ....................................................... SEATS/FENDERS/TANKS ......................................... EXHAUST SYSTEM .................................................... BODY .......................................................................... ENGINE ....................................................................... GENERAL ................................................................... CYLINDER HEAD ....................................................... CYLINDER AND PISTON ........................................... CAM COVER ............................................................... CRANKCASE .............................................................. DRIVE AND CLUTCH ................................................. DRIVE ......................................................................... FUEL SYSTEM ........................................................... EVAPORATIVE EMISSIONS SYSTEM ...................... CLUTCH ...................................................................... DIFFERENTIAL ........................................................... TRANSMISSION ......................................................... TRANSMISSION CASE .............................................. OEM ACCESSORIES ................................................. ACCESSORIES .......................................................... 10-1 10-1 10-1 10-2 10-2 10-2 10-2 10-2 10-3 10-4 10-4 10-5 10-5 10-6 10-7 10-7 10-7 10-8 10-8 10-9 10-10 10-10 10-10 10-10 10-11 10-11 10-12 10-12 10-13 10-13
2009 FXSTSSE3 MODELS

SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS ..................................................................... PAINT REPAIR ............................................................ WHEELS ...................................................................... 9-15 9-15 9-15 9-15 9-15 9-15
Revised 10/13/08
Page I-4
ELECTRICAL .............................................................. GENERAL .................................................................... CHARGING CIRCUIT .................................................. STARTER CIRCUIT .................................................... REVERSE CIRCUIT .................................................... WIRING ....................................................................... SWITCHES .................................................................. LIGHTS ........................................................................ BATTERY/HORN ......................................................... INSTRUMENTS - INCLUDES DIAGNOSIS ................ SOUND SYSTEM - DIAGNOSIS, REPAIR ................. CRUISE CONTROL - DIANGNOSIS, REPAIR ........... TURN SIGNALS/SECURITY SYSTEM ....................... INSTRUMENTS ........................................................... AUTOMATIC COMPRESSION RELEASE .................. ENGINE MANAGEMENT ............................................ SERIAL DATA ............................................................. DRIVEABILITY SYMPTOMS .......................................
10-14 10-14 10-14 10-14 10-15 10-16 10-17 10-17 10-18 10-18 10-19 10-23 10-24 10-28 10-30 10-30 10-47 10-59
Revised 10/13/08
Page I-5
Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.
2009 SOFTAIL MODELS

Table 1-1. Service
ITEM NEW Set-up and predelivery 1000 mile service (1,600 km) REGULAR 5,000 mile maintenance (8,000 km) 10,000 mile maintenance (16,000 km) Addition to 1,000 mile (1,600 km), 5,000 mile (8,000 km) and 20,000 mile (32,000 km) per wheel Addition to 20,000 mile (32,000 km) maintenance Addition to 50,000 mile (80,000 km) maintenance Addition to any maintenance- required every two-years tighten spokes --change transmission lube change fork oil flush/fill D.O.T 4 brake fluid- front and rear 0.5 0.5 0.5 --0.5 0.5 ----2.0 3.0 2.0 3.0 2.0 3.0 2.0 3.0 2.0 3.0 2.0 3.0 ----2.1 2.0 2.1 2.0 2.1 2.0 2.1 2.0 2.1 2.0 2.1 2.0 DESCRIPTION LABOR CODE MODELS BW5/JH5/JE5 JD5 BV5/JA5 BX5/JG5 JJ5/JK5 JL5
-------
0.1 0.8 0.4
0.1 0.8 0.4
0.1 0.8 0.4
0.1 0.8 0.4
0.1 0.8 0.4
0.1 0.8 0.4
BV5 BW5 JE5
FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
JA5 BX5
FXSTB NIGHT TRAIN FLSTF FAT BOY
JL5 JD5
FXSTC SOFTAIL CUSTOM FLSTN DELUXE
JJ5 JG5
FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE
JK5 JH5
FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-1
Table 1-2. Chassis

ITEM PAINT REPAIR Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff DRIVE Adjust secondary belt at PDI only Replace secondary belt Replace rear wheel sprocket WHEELS Replace tire - includes balancing Replace wheel assembly - includes disc and sprocket exchange and balancing Replace rim, hub or spokes (includes truing wheel) Replace wheel bearings Check spoke torque Replace wheel weight HANDLEBARS Replace handlebars left side right side Replace clutch hand lever 2206 2211 2212 2221 0.5 ----0.2 0.5 ----0.2 0.5 ----0.2 2.2 ----0.2 0.5 ----0.2 --1.2 1.2 0.2 front rear front rear front rear front rear each wheel 2106 2111 2113 2114 2116 2121 2136 2141 2155 2119 0.5 0.8 0.8 1.2 2.3 2.3 0.5 1.0 0.5 0.1 0.5 0.8 0.8 1.4 2.3 2.3 0.5 1.0 0.5 0.1 0.5 0.8 0.8 1.2 2.3 2.3 0.5 1.0 0.5 0.1 0.5 1.3 0.8 1.4 ----0.5 1.0 --0.1 0.5 0.8 0.8 1.2 2.3 2.3 0.5 1.0 0.5 0.1 0.5 1.3 0.8 1.3 ----0.5 1.1 0.5 0.1 2010 2011 2021 0.3 4.7 0.8 0.3 4.7 0.8 0.3 4.7 0.8 0.3 4.7 0.8 0.3 4.7 0.8 0.3 4.7 0.8 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 DESCRIPTION LABOR CODE MODELS BW5JH5/JE5 JD5 BV5/JA5 BX5/JG5 JL5 JJ5/JK5
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-2
Table 1-2. Chassis

ITEM Replace clutch hand lever bracket Replace throttle control Replace and adjust throttle control cables Replace both rubber handlebar mounts Replace rubber handlebar grip Replace handlebar riser Replace handlebar clamp FRAME/SWING ARM/FRONT FORK Replace frame includes removal and installation of all accessories and motorcycle components 2306 2311 2316 2321 2326 2330 2332 2290 --2341 2342 2346 2351 2356 2361 12.4 2.3 2.4 1.9 1.3 1.0 1.4 0.4 0.5 0.8 1.2 0.7 0.8 0.8 1.2 12.4 2.3 2.4 1.9 1.3 1.0 1.4 0.4 0.5 0.8 1.2 0.7 0.8 0.8 1.2 12.4 2.2 2.3 1.8 1.2 0.8 1.4 0.4 0.5 0.7 1.1 0.6 0.8 0.7 1.1 12.4 2.3 2.4 1.9 1.3 1.0 1.4 0.4 0.5 0.8 1.2 0.7 0.8 0.8 1.2 12.4 2.2 2.3 1.8 1.2 0.8 1.4 0.4 0.5 0.7 1.1 0.6 0.8 0.7 1.1 12.4 2.2 2.3 1.8 2.0 0.8 1.4 0.4 0.7 0.7 1.1 0.6 0.8 0.7 1.1 one or both one or both one or both DESCRIPTION LABOR CODE 2226 2231 2241 2246 2251 2253 2254 MODELS BW5JH5/JE5 0.2 0.4 0.6 0.5 0.2 0.4 0.1 JD5 0.2 0.4 0.6 0.5 0.2 0.4 0.1 BV5/JA5 0.2 0.4 0.6 0.5 0.2 0.4 0.1 BX5/JG5 0.2 0.4 0.6 0.5 0.2 0.4 0.1 JL5 0.2 0.4 0.6 0.5 0.2 0.4 0.1 JJ5/JK5 0.2 0.4 0.6 0.5 0.2 0.4 0.3
Replace front fork assembly Replace lower fork bracket and stem Replace steering head cups and bearings, including bearing adjustment Replace upper fork bracket Replace fork lock Replace steering bearings Adjust steering head bearing Change front fork oil one side Service fork slider and/or seal includes removal, disassembly, cleaning, inspection, both sides replacing parts, servicing damper tube, replacing bushings, assembly and installation Replace fork side Replace fork tube includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation one side both sides one side both sides
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-3
Table 1-2. Chassis

ITEM Replace rear swing arm and/or bearings or rear fork pivot shaft Replace rear shock absorber assembly Replace shock bushing includes removing shock Replace jiffy stand one side both sides one both spring and/or stand rubber bumper bushings and or pin Replace footboard or foot peg Replace footboard insert BRAKES Replace hydraulic brake line includes filling/ bleeding brakes Replace brake pads Replace brake caliper includes filling/bleeding brakes Replace rear brake caliper mount Replace brake disc Bleed brake caliper Overhaul brake caliper includes filling/bleeding brakes Replace master cylinder assembly includes filling/bleeding brakes front rear front rear front rear front rear front rear front rear front rear 2406 2411 2416 2421 2426 2431 2408 2436 2441 2442 2443 2451 2456 2461 2466 0.4 0.4 0.1 0.3 0.4 0.5 0.7 0.3 0.8 0.2 0.2 0.6 0.8 0.4 0.5 0.4 0.4 0.1 0.6 0.4 0.5 0.7 0.3 0.8 0.2 0.2 0.6 0.8 0.4 0.5 0.4 0.4 0.1 0.3 0.4 0.5 0.7 0.3 0.8 0.2 0.2 0.6 0.8 0.4 0.5 0.4 0.4 0.1 0.6 0.4 0.5 0.7 0.3 0.8 0.2 0.2 0.6 0.8 0.4 0.5 0.4 0.4 0.1 0.3 0.4 0.5 0.7 0.3 0.8 0.2 0.2 0.6 0.8 0.4 0.5 0.4 0.4 0.1 0.3 0.4 0.5 0.7 0.3 0.8 0.2 0.2 0.6 0.8 0.4 0.5 DESCRIPTION LABOR CODE 2366 2371 2376 2382 2383 2396 2399 2286 2394 2299 MODELS BW5JH5/JE5 1.2 0.6 1.2 0.8 1.6 0.4 0.1 0.4 0.2 0.1 JD5 1.2 0.6 1.2 0.8 1.6 0.4 0.1 0.4 0.2 0.1 BV5/JA5 1.2 0.6 1.2 0.8 1.6 0.4 0.1 0.4 0.2 --BX5/JG5 1.2 0.6 1.2 0.8 1.6 0.4 0.1 0.4 0.2 0.1 JL5 1.2 0.6 1.2 0.8 1.6 0.4 0.1 0.4 0.2 --JJ5/JK5 1.2 0.6 1.2 0.8 1.6 0.4 0.1 0.4 0.2 ---
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-4
Table 1-2. Chassis

ITEM Rebuild master cylinder assembly includes filling/bleeding brakes Replace brake master cylinder cover/gasket Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat only Replace pillion/passenger seat Replace seat support (FXCWC) Replace pillion support (FXCWC) Replace locking hardware Replace seat bracket/cover Replace ignition switch name plate Replace fender Replace rear fender support/cover one only Replace fuel tank assembly Replace fuel gauge Replace fuel gauge sending unit Replace oil tank and/or one or more rubber mount(s) Replace any single oil hose Replace license plate bracket BELT GUARDS Replace clutch cover and/or o-ring Replace debris deflector (belt guard) Replace fender extension 2607 2616 2707 0.1 0.2 --0.1 0.2 --0.1 0.2 --0.1 0.2 --0.1 0.2 --0.1 0.2 0.1 front rear per side either side 2506 2502 2701 2702 2703 2704 5130 2526 2531 2536 2541 2563 2564 2566 2576 2590 0.1 0.1 --------0.1 1.1 1.6 0.3 0.9 0.5 0.5 2.3 0.5 --0.1 0.1 --------0.1 1.1 1.6 0.3 0.9 0.5 0.5 2.8 0.5 --0.1 ----------0.1 0.3 1.2 0.3 0.9 0.5 0.5 2.3 0.5 0.5 0.1 0.1 --------0.1 0.3 1.2 0.3 0.9 0.5 0.5 2.8 0.5 --0.1 ----------0.1 0.3 1.2 0.3 0.9 0.5 0.5 2.3 0.5 0.5 0.1 0.1 0.6 0.5 0.2 0.1 0.1 0.8 1.0 ---0.9 0.5 0.5 2.3 0.5 0.1 front rear DESCRIPTION LABOR CODE 2471 2476 2479 2492 2494 MODELS BW5JH5/JE5 0.6 0.6 0.1 0.3 0.1 JD5 0.6 0.6 0.1 0.3 0.1 BV5/JA5 0.6 0.6 0.1 0.3 0.1 BX5/JG5 0.6 0.6 0.1 0.3 0.1 JL5 0.6 0.6 0.1 0.3 0.1 JJ5/JK5 0.6 0.6 0.1 0.3 0.1
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-5
Table 1-2. Chassis

ITEM EXHAUST SYSTEM Replace complete exhaust system and/or gaskets/inter-connect Replace exhaust pipe dual exhaust system Replace exhaust pipe shotgun Replace muffler Check for exhaust leaks Replace any exhaust shield Replace muffler support front rear 2626 2631 2636 2615 2646 --2661 2666 0.8 0.7 0.5 --0.2 0.1 0.1 0.8 0.8 ----0.8 0.6 0.1 0.1 0.8 0.8 0.7 0.5 --0.2 0.1 0.1 0.8 0.8 ----0.8 0.6 0.1 0.1 0.8 0.8 0.7 0.5 0.7 0.2 0.1 0.1 0.8 0.8 0.7 0.5 0.0 0.2 0.1 0.1 0.8 DESCRIPTION LABOR CODE MODELS BW5JH5/JE5 JD5 BV5/JA5 BX5/JG5 JL5 JJ5/JK5
Table 1-3. Engine

ITEM GENERAL Remove and install engine Remove and install engine Remove and replace oil tank for inspection/ contamination Recondition cylinder head includes removal of head and gasket, remove carbon, service valve guides, grind valves and seats, test springs and install head and gaskets. front head rear head both heads California vehicles only 3006 3006 3009 3101 3103 3104 5.4 5.3 2.8 3.5 4.1 4.7 5.4 5.3 2.8 3.5 4.5 5.1 5.4 5.3 2.8 3.5 4.1 4.7 5.4 5.3 2.8 3.5 4.5 5.1 5.3 5.4 2.8 3.5 4.1 4.7 5.4 5.3 2.8 3.5 4.5 5.1 DESCRIPTION LABOR CODE MODELS BW5/JH5/JE5 JD5 BV5/JA5 BX5/JG5 JL5 JJ5/JK5
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-6
Table 1-3. Engine

ITEM Replace cylinder head Replace valve seal or spring after cylinder head removal Replace cylinder head gasket/o-ring one head both heads one seal or spring (intake or exhaust) both seals or springs (intake or exhaust) front cylinder rear cylinder both cylinders Replace rocker arm covers and/or gaskets front cylinder rear cylinder both cylinders Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/rocker arm support front cylinder rear cylinder both cylinders Recondition rocker arms after heads are removed Replace cylinder o-ring/drain o-ring one head both heads one cylinder rear cylinder both cylinders Replace crankcase umbrella valve Recondition top end - includes disassembly, replacement of piston and sizing cylinder (.005 pistons), replacing piston rings and all items listed under recondition cylinder head and assembly. one both one piston and cylinder both pistons and cylinders 3203 5.7 6.1 5.7 6.1 5.7 6.1 DESCRIPTION LABOR CODE 3106 3108 3131 3132 3140 3142 3143 3144 3145 3148 3147 3152 3153 3149 3150 3161 3163 3168 3172 3174 3202 MODELS BW5/JH5/JE5 3.1 4.0 0.1 0.2 2.2 2.2 2.6 0.7 0.7 0.8 1.1 1.1 1.6 0.7 1.4 2.4 2.4 2.8 1.0 1.1 5.1 JD5 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.7 0.7 0.8 1.1 1.1 1.6 0.7 1.4 2.8 2.8 3.2 1.0 1.1 5.5 BV5/JA5 3.1 4.0 0.1 0.2 2.2 2.2 2.6 0.7 0.7 0.8 1.1 1.1 1.6 0.7 1.4 2.4 2.4 2.8 1.0 1.1 5.1 BX5/JG5 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.7 0.7 0.8 1.1 1.1 1.6 0.7 1.4 2.8 2.8 3.2 1.0 1.1 5.5 JL5 3.1 4.0 0.1 0.2 2.2 2.2 2.6 0.7 0.7 0.8 1.1 1.1 1.6 0.7 1.4 2.4 2.4 2.8 1.0 1.1 5.1 JJ5/JK5 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.7 0.7 0.8 1.1 1.1 1.6 0.7 1.4 2.8 2.8 3.2 1.0 1.1 5.5
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-7
Table 1-3. Engine

ITEM DESCRIPTION LABOR CODE 3211 3212 3207 3208 3206 3216 3221 3231 one cylinder both cylinders Replace one cylinder stud Replace all eight cylinder studs Replace Crank positions sensor o-ring CAM COVER Replace lifter cover/gasket or lifter/and, or anti- one or two same cylinder rotation pin both on both cylinders Replace push rod, push rod cover and/or o-ring or quad seal Replace cam cover and/or gasket Replace primary cam chain, sprockets and/or fastener Replace primary cam chain tensioner one or two same cylinder one each cylinder 3307 3310 3317 3318 3325 3327 3328 1.3 1.6 1.3 1.5 0.9 1.0 1.0 1.3 1.6 1.3 1.5 0.9 1.0 1.0 1.3 1.6 1.3 1.5 0.9 1.0 1.0 1.3 1.6 1.3 1.5 0.9 1.0 1.0 1.3 1.6 1.3 1.5 0.9 1.0 1.0 1.3 1.6 1.3 1.5 0.9 1.0 1.0 cylinder removed cylinders removed 3236 3246 3253 3254 3403 MODELS BW5/JH5/JE5 5.5 6.1 4.9 5.5 2.7 3.3 3.3 4.5 2.6 3.1 0.1 0.5 0.1 JD5 5.9 6.5 5.3 5.9 3.1 3.7 3.7 4.9 3.0 3.5 0.1 0.5 0.1 BV5/JA5 5.5 6.1 4.9 5.5 2.7 3.3 3.3 4.5 2.6 3.1 0.1 0.5 0.1 BX5/JG5 5.9 6.5 5.3 5.9 3.1 3.7 3.7 4.9 3.0 3.5 0.1 0.5 0.1 JL5 5.5 6.1 4.9 5.5 2.7 3.3 3.3 4.5 2.6 3.1 0.1 0.5 0.1 JJ5/JK5 5.9 6.5 5.3 5.9 3.1 3.7 3.7 4.9 3.0 3.5 0.1 0.5 0.1
one piston and cylinder Recondition top end - includes disassembly, replacement of piston and bore and hone, both pistons and cylinders resizing cylinder (.010 oversize or above), replacing piston rings and all items listed under reconditioning cylinder head and assembly. one piston and cylinder Recondition top end includes disassembly, deglazing cylinder and replacing rings, or both pistons and cylinders replacing cylinder and piston, all items listed under reconditioning cylinder head and assembly. Replace piston rings includes deglazing cylinder Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly Replace cylinder and piston one cylinder both cylinders one cylinder both cylinders
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-8
Table 1-3. Engine

ITEM Replace cam support plate o-rings Replace cam support plate Replace cam support /cams/secondary cam chain/tensioner Replace oil pump and/or o-ring Replace cam bearing crankcase By pass valve inspection CRANKCASE Replace crankcases Replace crankcases Seal crankcase only Replace flywheels Replace left or right side main bearing Replace left or right side main bearing Piston jet/o-ring Check flywheel trueness before assembly or after removal Recondition cylinder heads head removed (for non-related repairs Replace piston rings Replace pistons BALANCER SYSTEM Replace balancer shaft/crankcase bearing Replace balancer bearing/support Replace balancer system chain BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5 3450 3452 3454 7.8 7.5 7.4 JJ5 JG5 7.8 7.5 7.4 7.8 7.5 7.4 7.8 7.5 7.4 JK5 JH5 7.8 7.5 7.4 7.8 7.5 7.4 one head both heads cylinders removed (for non-related repairs deglaze only) cylinders removed (for non-related repairs) includes resizing cylinders one both includes remove and install engine California vehicles only California vehicles only includes remove and install engine includes remove and install engine 3406 3406 3407 3411 3412 3412 3413 3414 3420 3425 3426 3428 3430 7.6 7.5 6.6 6.7 6.7 6.6 2.2 2.6 0.1 1.0 2.0 0.3 1.4 7.6 7.5 6.6 6.7 6.7 6.6 2.2 2.6 0.1 1.0 2.0 0.3 1.4 7.6 7.5 6.6 6.7 6.7 6.6 2.2 2.6 0.1 1.0 2.0 0.3 1.4 7.6 7.5 6.6 6.7 6.7 6.6 2.2 2.6 0.1 1.0 2.0 0.3 1.4 7.6 7.5 6.6 6.7 6.7 6.6 2.2 2.6 0.1 1.0 2.0 0.3 1.4 7.6 7.5 6.6 6.7 6.7 6.6 2.2 2.6 0.1 1.0 2.0 0.3 1.4 one bearing two bearings DESCRIPTION LABOR CODE 3335 3337 3338 3341 3342 3343 3354 MODELS BW5/JH5/JE5 2.1 3.0 3.2 2.0 2.7 3.0 2.0 JD5 2.1 3.0 3.2 2.0 2.7 3.0 2.0 BV5/JA5 2.1 3.0 3.2 2.0 2.7 3.0 2.0 BX5/JG5 2.1 3.0 3.2 2.0 2.7 3.0 2.0 JL5 2.1 3.0 3.2 2.0 2.7 3.0 2.0 JJ5/JK5 2.1 3.0 3.2 2.0 2.7 3.0 2.0
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-9
Table 1-3. Engine

ITEM Replace balancer crankshaft sprocket Replace balancer shaft sprocket/nut/spacer Replace balancer bracket assembly Replace balancer blade guide - front, rear, long Replace viton oil interconnect FUEL SYSTEM Replace air cleaner backing plate Replace air cleaner cover Replace induction module seal Replace external fuel supply hose- EFI EVAPORATIVE EMISSIONS SYSTEM Replace canister Replace vapor valve Replace any one hose California vehicles only 3527 3528 3529 0.2 0.1 0.1 0.2 0.1 0.1 0.2 0.1 0.1 0.2 0.1 0.1 0.2 0.1 0.1 0.5 0.1 0.1 3501 3502 3510 3514 0.2 0.1 0.7 0.2 0.2 0.1 0.7 0.2 0.2 0.1 0.7 0.2 0.2 0.1 0.7 0.2 0.2 0.1 0.7 0.2 0.2 0.1 0.7 0.5 DESCRIPTION LABOR CODE 3456 3458 3460 3462 3464 MODELS BW5/JH5/JE5 7.6 7.5 7.4 7.0 6.9 JD5 7.6 7.5 7.4 7.0 6.9 BV5/JA5 7.6 7.5 7.4 7.0 6.9 BX5/JG5 7.6 7.5 7.4 7.0 6.9 JL5 7.6 7.5 7.4 7.0 6.9 JJ5/JK5 7.6 7.5 7.4 7.0 6.9
Table 1-4. Drive and Clutch

ITEM DRIVE Replace primary chain Replace primary chain tensioner Replace engine sprocket Replace engine sprocket seal Replace primary cover Replace primary cover gasket 4002 4033 4003 4005 4007 4009 0.9 0.7 0.9 1.2 0.4 0.4 0.9 0.7 0.9 1.2 0.4 0.4 0.7 0.7 0.9 1.1 0.3 0.3 0.9 0.7 0.9 1.1 0.4 0.4 0.7 0.7 0.9 1.1 0.3 0.3 0.7 0.7 0.9 1.1 0.3 0.3 DESCRIPTION LABOR CODE MODELS BW5/JH5/JE5 JD5 BV5/JA5 BX5/JG5 JL5 JJ5/JK5
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-10

ITEM Replace primary inspection cover and/or o-ring Replace inner primary case, mainshaft bearing, or primary to crankcase gasket CLUTCH Adjust clutch Replace release cable assembly Service the clutch Replace clutch release bearing and/or push rod end Replace clutch release mechanism (ball ramp) and/or cover includes disassembly, cleaning, inspection, repair, assembly, and adjustment --4006 4011 4016 4018 0.2 0.8 1.3 0.4 0.6 0.2 0.8 1.3 0.4 0.6 0.2 0.8 1.3 0.4 0.6 0.2 0.8 1.3 0.4 0.6 0.2 0.8 1.3 0.4 0.6 0.2 0.8 1.3 0.4 0.6 DESCRIPTION LABOR CODE 4001 4008 MODELS BW5/JH5/JE5 0.1 2.3 JD5 0.1 2.3 BV5/JA5 0.1 2.3 BX5/JG5 0.1 2.3 JL5 0.1 2.3 JJ5/JK5 0.1 2.3
Table 1-5. Transmission

ITEM TRANSMISSION CASE Replace transmission case Replace transmission complete Overhaul transmission includes disassembly, cleaning, inspection, replacing parts (transmission case in frame) in transmission case 4304 4305 4306 4309 4311 5.7 4.3 5.2 2.4 2.5 6.1 4.7 5.6 2.4 2.5 5.7 4.3 5.2 2.4 2.5 6.1 4.7 5.6 2.4 2.5 5.7 4.3 5.2 2.4 2.5 6.1 4.7 5.6 2.4 2.5 DESCRIPTION LABOR CODE MODELS BW5/JH5/JE5 JD5 BV5/JA5 BX5/JG5 JL5 JJ5/JK5
Replace transmission sprocket Replace main drive gear oil seal
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-11

ITEM Replace mainshaft oil seal Replace side door gasket Replace shifter drum Replace shifter arm assembly or springs Replace transmission top cover and/or gasket Replace shifter forks and/or shaft Replace side door bearing Replace transmission case countershaft bearing Replace main drive gear and/or bearing Replace side cover gasket Replace shift pedal and/or lever Replace transmission shifter shaft seal Replace vehicle speed sensor o-ring Ream shifter lever bearing sleeve (after installation) one or both includes removal and installation includes adjusting gear engagement includes oil tank and starter removal includes checking gear engagement one both DESCRIPTION in main drive gear LABOR CODE 4316 4321 4331 4336 4341 4343 4348 4351 4361 4366 4368 4372 4390 4380 4393 MODELS BW5/JH5/JE5 2.4 3.4 3.5 3.5 2.6 3.5 3.7 3.8 3.5 5.6 1.1 0.1 2.2 0.6 0.2 JD5 2.4 3.8 3.9 3.9 3.0 3.9 4.1 4.2 3.9 6.0 1.5 0.1 2.2 0.6 0.2 BV5/JA5 2.4 3.4 3.5 3.5 2.6 3.5 3.7 3.8 3.5 5.6 1.1 0.1 2.2 0.6 0.2 BX5/JG5 2.4 3.8 3.9 3.9 3.0 3.9 4.1 4.2 3.9 6.0 1.5 0.1 2.2 0.6 0.2 JL5 2.4 3.4 3.5 3.5 2.6 3.5 3.7 3.8 3.5 5.6 1.1 0.1 2.2 0.6 0.2 JJ5/JK5 2.4 3.8 3.9 3.9 3.0 3.9 4.1 4.2 3.9 6.0 1.5 0.1 2.2 0.6 0.2
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-12
Table 1-6. OEM Accessories

ITEM ACCESSORIES Replace sissy bar (except FLST) Replace mirror Replace backrest (except FLST) Replace windshield (except FLST) Replace windshield (except FLST) Replace one saddlebag (except FLST) Replace one saddlebag bracket (except FLST) Replace one saddlebag insulator (except FLST) Luggage rack Replace fender tip front rear window only 6511 6513 6515 6204 6517 6518 6519 6538 6453 6302 6304 0.8 0.1 0.2 0.3 0.3 0.1 0.2 0.1 --0.1 0.1 0.8 0.1 0.2 --0.3 0.1 0.2 0.1 0.1 0.1 0.1 --0.1 --------------------0.1 --------------------0.1 --------------------0.1 ------------------DESCRIPTION LABOR CODE MODELS BW5/JH5/JE5 JD5 BV5/JA5 BX5/JG5 JL5 JJ5/JK5
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-13
Table 1-7. Electrical

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current service manual and electrical diagnostic manual. GENERAL Lights and accessories- excluding turn signals Replace connector anchor Replace main wiring harness Replace rear fender wiring harness Replace any single wire Replace electrical box Replace circuit breaker or fuse Replace fuse block CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative Starter inoperative open/shorted/ground motor start button solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts 5817 5818 5822 5823 1.6 0.9 0.1 0.3 1.6 0.9 0.1 0.3 1.5 0.9 0.1 0.3 1.5 0.9 0.1 0.3 1.5 0.9 0.1 0.3 milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5308 5310 5312 5314 5315 5316 5319 0.2 0.2 1.4 1.4 0.5 0.5 1.4 0.2 0.2 1.4 1.4 0.5 0.5 1.4 0.2 0.2 1.2 1.2 0.5 0.5 1.1 0.2 0.2 1.4 1.4 0.5 0.5 1.4 0.2 0.2 1.4 1.4 0.5 0.5 1.4 light circuit accessory circuit 5016 5023 5026 5036 5039 5043 5047 5145 5196 0.3 0.1 2.1 0.8 0.2 0.2 0.2 0.2 0.4 0.3 0.1 2.1 0.8 0.2 0.2 0.2 0.2 0.4 0.3 0.1 2.0 0.8 0.2 0.2 0.2 0.2 0.3 0.3 0.1 2.0 0.8 0.2 0.2 0.2 0.2 0.3 0.3 0.1 2.0 0.8 0.2 0.2 0.2 0.2 0.3
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-14

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 1.2 0.5 0.3 0.4 0.6 0.2 0.2 1.4 0.6 1.4 1.4 0.7 0.5 0.4 0.4 0.5 0.8 0.6 0.6 0.5 JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5
Starter inoperative
solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring nothing clicks; poor relay ground nothing clicks; short to voltage nothing clicks; open in wiring to or from starter button starter relay poor starter to battery connections, ground connections, clutch nothing clicks, TSM / TSSM/HFSM includes starter motor removal replace solenoid TSM/TSSM/HFSM connector open open open replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30]
5824 5825 5827 5828 5830 5831 5832 5835 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168 5861 5157 5862
0.5 1.2 0.5 0.3 0.4 0.6 0.2 0.2 1.4 0.6 1.4 1.4 0.7 0.5 0.4 0.4 0.5 0.8 0.6 0.6 0.5
0.5 1.1 0.5 0.3 0.4 0.6 0.2 0.2 1.3 0.6 1.3 1.3 0.7 0.5 0.4 0.4 0.5 0.8 0.6 0.6 0.5
0.5 1.1 0.5 0.3 0.4 0.6 0.2 0.2 1.3 0.6 1.3 1.3 0.7 0.5 0.4 0.4 0.5 0.8 0.6 0.6 0.5
0.5 1.1 0.5 0.5 0.6 0.6 0.2 0.2 1.3 0.8 1.3 1.3 0.9 0.7 0.6 0.6 0.7 1.0 0.8 0.6 0.7
Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Slow starter crank or starter stalls Starter spins Starter inoperative Replace starter solenoid, contacts Starter binding Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative
Starter inoperative Starter inoperative
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-15

SWITCHES Replace ignition switch Replace rear stoplight switch includes filling/bleeding brakes Replace transmission neutral switch (includes diagnosis and loosening oil tank) Replace oil pressure switch (includes diagnosis) Replace passing lamp switch (If applicable) Replace left upper handlebar switch Replace right upper handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing LIGHTS Replace headlight bracket Replace headlight Replace headlight housing Replace indicator lamp assembly Replace tail lamp bulb or lens Replace tail lamp assembly or circuit board Replace turn signal light assembly Replace tail lamp assembly or circuit board Replace rear turn signal bar Replace fender tip lamp assembly Replace rear turn signal bar Replace passing lamp bulb BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5 front rear includes diagnosis FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5 front rear includes diagnosis includes adjustment includes diagnosis includes adjustment 5181 5185 5189 5191 5197 5215 5201 5205 5207 5225 5229 5227 FXSTC SOFTAIL CUSTOM FLSTN DELUXE JJ5 JG5 0.2 0.1 0.5 0.2 0.1 0.2 1.0 0.3 0.3 0.7 0.1 0.1 0.2 0.1 0.5 0.2 0.1 0.6 0.7 0.7 0.7 ----0.1 JK5 JH5 0.2 0.1 0.5 0.2 0.1 0.2 0.5 0.3 --------0.2 0.1 0.5 0.2 0.1 0.2 0.5 0.3 --------0.2 0.1 0.5 0.2 0.1 0.2 0.5 0.3 --------5129 5141 5157 5161 5167 5171 5173 5176 5177 5178 5179 5180 0.2 0.4 0.6 0.3 0.1 0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.2 0.4 0.6 0.3 0.1 0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.2 0.4 0.6 0.3 --0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.2 0.4 0.6 0.3 --0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.2 0.4 0.6 0.3 --0.5 0.7 0.6 0.2 0.2 0.2 0.4
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-16

MODELS ITEM DESCRIPTION LABOR CODE 5228 5230 5232 5237 5705 5765 BW5/JH5/ JE5 0.1 0.4 0.6 --0.3 0.1 JD5 --0.4 0.6 --0.3 0.1 BV5/JA5/JL5 --------0.3 0.1 BX5/JG5 --------0.3 0.1 JJ5/JK5 ------0.1 0.3 0.1
Replace fender tip lamp bulb Replace passing lamp Replace passing lamp bracket (If applicable) Replace license plate bracket BATTERY/HORN Replace battery Replace horn and/or bracket
includes diagnosis
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current service manual and electrical diagnostic Manual. INSTRUMENTS Replace speedometer Replace console Replace speedo reset boot Repair/diagnose indicator lamp wiring B1004 Fuel level sender low repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short or open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2 (Y/W wire)-short or open repair fuel gauge connector [117] repair fuel gauge connector [117] terminal 1 (O wire) and fuse repair fuel gauge connector [117] terminal 4 (BK wire) and ground is open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts code not present JL5 JD5 cosmetics only 6003 6012 6043 5048 6034 6035 7182 7183 7184 7186 6035 6069 7770 FXSTC SOFTAIL CUSTOM FLSTN DELUXE JJ5 JG5 0.3 0.2 0.1 0.3 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2 0.3 0.2 0.1 0.3 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2 0.3 0.2 0.1 0.3 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2 JK5 JH5 0.3 0.2 0.1 0.3 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2 0.3 0.2 0.1 0.4 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2
B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1005 Fuel level sender open/high B1005 Fuel level sender open/high
B1006 Speedometer accessory line over voltage BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-17

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.2 0.2 0.2 0.3 0.2 0.3 0.6 0.8 0.3 0.3 0.1 0.1 0.6 0.4 1.1 0.3 0.4 0.4 0.5 0.7 0.5 0.4 0.2 JJ5 JG5 JD5 0.2 0.2 0.2 0.3 0.2 0.3 0.6 0.8 0.3 0.3 0.1 0.1 0.6 0.4 1.1 0.3 0.4 0.4 0.5 0.7 0.5 0.4 0.2 BV5/JA5/JL5 0.2 0.2 0.2 0.3 0.2 0.3 0.6 0.8 0.3 0.3 0.1 0.1 0.6 0.4 1.1 0.3 0.4 0.4 0.5 0.7 0.5 0.4 0.2 JK5 JH5 BX5/JG5 0.2 0.2 0.2 0.3 0.2 0.3 0.6 0.8 0.3 0.3 0.1 0.1 0.6 0.4 1.1 0.3 0.4 0.4 0.5 0.7 0.5 0.4 0.2 JJ5/JK5 0.2 0.2 0.2 0.3 0.2 0.3 1.5 0.5 0.5 0.5 0.1 0.1 0.8 0.6 1.3 0.5 0.6 0.6 0.7 0.9 0.7 0.6 0.2
B1006 Speedometer accessory line over voltage B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed TURN SIGNALS/SECURITY SYSTEM Replace turn signal (cosmetic issue) No security lamp during bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5
repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer front rear replace speedometer replace speedometer replace FOB battery replace FOB replace TSSM\HFSM HFSM harness to security antenna is open/ grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/grounded/open replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open replace bulb
7771 7770 7771 6001 6002 6020 6882 6883 6738 6752 6755 6756 6757 6879 6773 6855 6856 6857 6790 6791 6792 6793 6796
JL5 JD5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-18

MODELS ITEM DESCRIPTION LABOR CODE 6797 6798 6799 6800 6805 6806 6807 6808 6810 6811 6812 6813 6814 6815 6816 6820 6821 6822 6823 6824 FXSTC SOFTAIL CUSTOM FLSTN DELUXE JJ5 JG5 BW5/JH5/ JE5 0.3 0.4 0.3 0.4 0.4 0.5 0.3 0.5 0.7 1.1 0.7 0.7 0.7 1.1 0.8 0.2 0.2 0.6 0.5 0.9 JD5 0.3 0.4 0.3 0.4 0.4 0.5 0.3 0.5 0.7 1.1 0.7 0.7 0.7 1.1 0.8 0.2 0.2 0.6 0.5 0.9 BV5/JA5/JL5 0.3 0.4 0.3 0.4 0.4 0.5 0.3 0.5 0.7 1.1 0.7 0.7 0.7 1.1 0.8 0.2 0.2 0.6 0.5 0.9 JK5 JH5 BX5/JG5 0.3 0.4 0.3 0.4 0.4 0.5 0.3 0.5 0.7 1.1 0.7 0.7 0.7 1.1 0.8 0.2 0.2 0.6 0.5 0.9 JJ5/JK5 0.5 0.6 0.5 0.6 0.6 0.7 0.5 0.7 0.9 1.3 0.9 0.9 0.9 1.3 1.0 0.2 0.2 0.6 0.7 1.1
Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D
repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery Fuse main fuse terminal A (R wire) and battery fuse is open repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuse block repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B] TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch repair open between connector [22B] and fuse block
Turn signal error 3A - bulbs flash at double rate-all work replace bulb Turn signal error 3A - bulbs flash at double rate-all work remove corrosion Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/replace bulb Turn signal error 3A - bulbs flash at double rate-all work replace bulb connections/lamp assembly Turn signal error 3A - bulbs flash at double rate-all work replace TSM/TSSM/HFSM BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-19

MODELS ITEM DESCRIPTION LABOR CODE 7770 7771 6709 6790 6791 6796 6823 6709 6790 6791 6796 6823 6709 5048 6709 6790 6791 5048 6709 6790 6791 6709 6790 BW5/JH5/ JE5 0.2 0.2 0.4 0.5 0.7 0.2 0.5 0.4 0.5 0.7 0.2 0.5 0.4 0.3 0.4 0.5 0.7 0.3 0.4 0.5 0.7 0.4 0.5 JD5 0.2 0.2 0.4 0.5 0.7 0.2 0.5 0.4 0.5 0.7 0.2 0.5 0.4 0.3 0.4 0.5 0.7 0.3 0.4 0.5 0.7 0.4 0.5 BV5/JA5/JL5 0.2 0.2 0.4 0.5 0.7 0.2 0.5 0.4 0.5 0.7 0.2 0.5 0.4 0.3 0.4 0.5 0.7 0.3 0.4 0.5 0.7 0.4 0.5 BX5/JG5 0.2 0.2 0.4 0.5 0.7 0.2 0.5 0.4 0.5 0.7 0.2 0.5 0.4 0.3 0.4 0.5 0.7 0.3 0.4 0.5 0.7 0.4 0.5 JJ5/JK5 0.2 0.2 0.7 0.7 0.9 0.2 0.5 0.7 0.7 0.9 0.2 0.5 0.7 0.4 0.6 0.7 0.9 0.4 0.7 0.7 0.9 0.7 0.7
B0563 Battery voltage high - TSSM B0563 Battery voltage high - TSSM B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high
code not present repair charging system/accompanies other codes repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections/lamp assembly repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections/lamp assembly repair TSM/TSSM/HFSM terminal/connections repair/diagnose indicator lamp wiring repair HFSM terminal/connections HFSM terminal 5 (V wire) shorted/grounded/ open replace HFSM repair/diagnose indicator lamp wiring repair HFSM terminal/connections HFSM terminal 6 (BN wire) shorted/grounded/ open replace HFSM repair HFSM terminal/connections HFSM terminal 5 (V wire) shorted/grounded/ open JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
BV5 BW5 JE5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-20

MODELS ITEM DESCRIPTION LABOR CODE 6791 6709 6790 6791 6830 6831 6832 6833 6834 6835 6817 6832 6833 6840 6841 6842 6845 6845 6793 6791 6709 6845 BW5/JH5/ JE5 0.7 0.4 0.5 0.7 0.4 0.4 0.3 0.7 0.4 0.4 0.3 0.3 0.7 0.3 0.2 0.5 0.3 0.3 0.4 0.7 0.4 0.3 JD5 0.7 0.4 0.5 0.7 0.4 0.4 0.3 0.7 0.4 0.4 0.3 0.3 0.7 0.3 0.2 0.5 0.3 0.3 0.4 0.7 0.4 0.3 BV5/JA5/JL5 0.7 0.4 0.5 0.7 0.4 0.4 0.3 0.7 0.4 0.4 0.3 0.3 0.7 0.3 0.2 0.5 0.3 0.3 0.4 0.7 0.4 0.3 BX5/JG5 0.7 0.4 0.5 0.7 0.4 0.4 0.3 0.7 0.4 0.4 0.3 0.3 0.7 0.3 0.2 0.5 0.3 0.3 0.4 0.7 0.4 0.3 JJ5/JK5 0.9 0.7 0.7 0.9 0.6 0.6 0.5 0.9 0.6 0.6 0.5 0.5 0.9 0.5 0.4 0.7 0.5 0.5 0.6 0.9 0.7 0.5
B1125 Left turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high B1132 Alarm output high B1132 Alarm output high B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1136 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1142 Internal fault
replace HFSM repair HFSM terminal/connections HFSM terminal 6 (BN wire) shorted/grounded/ open replace HFSM repair alarm (terminal B) circuit (LGN/BN wire)open repair alarm (terminal B) circuit (LGN/BN wire)grounded replace siren replace TSM/TSSM/HFSM repair alarm (terminal C) circuit (BK wire)-open repair alarm (terminal A) circuit (BN/GY wire)open repair alarm (terminal B) circuit (LGN/BN wire)shorted to volts replace siren replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/ GN wire)-short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM replace HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections replace HFSM
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-21

MODELS ITEM DESCRIPTION LABOR CODE 6878 6879 6880 6878 6879 6880 6881 6878 6879 6880 5168 5861 5863 5157 5862 5863 7630 7640 7641 BW5/JH5/ JE5 0.2 0.4 0.5 0.2 0.4 0.5 0.4 0.2 0.4 0.5 0.8 0.6 0.5 0.6 0.5 0.5 0.3 0.5 0.9 JD5 0.2 0.4 0.5 0.2 0.4 0.5 0.4 0.2 0.4 0.5 0.8 0.6 0.5 0.6 0.5 0.5 0.3 0.5 0.9 BV5/JA5/JL5 0.2 0.4 0.5 0.2 0.4 0.5 0.4 0.2 0.4 0.5 0.8 0.6 0.5 0.6 0.5 0.5 0.3 0.5 0.9 BX5/JG5 0.2 0.4 0.5 0.2 0.4 0.5 0.4 0.2 0.4 0.5 0.8 0.6 0.5 0.6 0.5 0.5 0.3 0.5 0.9 JJ5/JK5 0.4 0.6 0.7 0.4 0.6 0.7 0.6 0.4 0.6 0.7 1.0 0.8 0.7 0.6 0.7 0.7 0.3 0.8 1.2
B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low B1154 Clutch input low
replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM repair security antenna connections, or replace security antenna harness replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM replace MAP sensor MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/grounded replace ECM
B1154 Clutch input low B1155 Neutral input low B1155 Neutral input low
B1155 Neutral input low ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-22

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.6 0.6 0.6 0.5 0.4 0.9 0.6 0.3 0.6 0.6 0.9 0.5 0.5 0.6 1.1 0.9 0.6 0.7 0.4 JD5 0.6 0.6 0.6 0.5 0.4 0.9 0.6 0.3 0.6 0.6 0.9 0.5 0.5 0.6 1.1 0.9 0.6 0.7 0.4 BV5/JA5/JL5 0.6 0.6 0.6 0.5 0.4 0.9 0.6 0.3 0.6 0.6 0.9 0.5 0.5 0.6 1.1 0.9 0.6 0.7 0.4 BX5/JG5 0.6 0.6 0.6 0.5 0.4 0.9 0.6 0.3 0.6 0.6 0.9 0.5 0.5 0.6 1.1 0.9 0.6 0.7 0.4 JJ5/JK5 0.9 0.9 0.9 0.8 0.4 1.2 0.9 0.6 0.9 0.9 0.9 0.8 0.8 0.9 1.4 0.9 0.9 1.0 0.7
P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high
MAP terminal C (R/W wire) and terminal A (B/W wire) shorted MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W wire) open replace MAP sensor MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal C (R/W wire) short to battery volts replace ECM MAP [80B] terminal C (R/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal B (V/W wire) short to battery volts MAP [80B] terminal A (BK/W wire) ECM [78B] terminal 26 open replace MAP sensor replace intake air temperature (IAT) sensor IAT circuit A (LGN/Y wire) and B (BK/W wire) shorted replace ECM IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to ground replace intake air temperature (IAT) sensor replace intake air temperature (IAT) sensor IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal 26 open replace ECM IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short to voltage
7642 7645 7650 7655 7635 7641 7643 7644 7646 7650 7725 7730 7735 7750 7760 7725 7732 7740 7745
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-23

P0113 IAT sensor open/high P0113 IAT sensor voltage low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low
IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal 7 open replace intake air temperature (IAT) sensor replace engine temperature (ET) sensor ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal14 (R/W wire) shorted replace engine temperature (ET) sensor replace ECM ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open replace vehicle speed sensor (VSS) replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to ground TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted TP sensor [88B] B (R/W wire) and terminal A (BK/W wire) shorted replace throttle position sensor
7750 7760 7710 7675 7680 7731 7686 7687 7690 7710 7685 7695 6010 7565 7580 7584 7585 7586 7590
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-24

MODELS ITEM DESCRIPTION LABOR CODE 7595 7605 7615 7650 7967 7555 7575 7587 7595 7610 7619 BW5/JH5/ JE5 1.2 0.7 0.8 0.6 0.6 0.5 0.5 0.5 1.2 0.5 0.8 JD5 1.2 0.7 0.8 0.6 0.6 0.5 0.5 0.5 1.2 0.5 0.8 BV5/JA5/JL5 1.2 0.7 0.8 0.6 0.6 0.5 0.5 0.5 1.2 0.5 0.8 BX5/JG5 1.2 0.7 0.8 0.6 0.6 0.5 0.5 0.5 1.2 0.5 0.8 JJ5/JK5 1.2 1.0 1.1 0.9 0.9 0.8 0.8 0.8 1.2 0.8 0.8
P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0131 Front oxygen sensor low
replace throttle position sensor TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to ground TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 open replace MAP sensor replace vehicle speed sensor (VSS) replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to voltage TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted replace throttle position sensor (TPS) TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) grounded/shorted to oxygen [138B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
6868 7144 7163 7164 7486 7667 7815 7144 7164
0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0
0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0
0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0
0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0
0.7 1.2 1.3 1.3 1.3 0.9 1.1 1.2 1.3
P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high
BV5 BW5 JE5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-25

MODELS ITEM DESCRIPTION LABOR CODE 7667 7815 6869 BW5/JH5/ JE5 0.6 0.8 0.5 JD5 0.6 0.8 0.5 BV5/JA5/JL5 0.6 0.8 0.5 BX5/JG5 0.6 0.8 0.5 JJ5/JK5 0.9 1.1 0.8
P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center
replace oxygen sensor replace ECM front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) open/shorted to voltage rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) grounded/ shorted to oxygen [137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage
P0134 Front oxygen sensor center
6870 7667 7815 6871 7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6870
0.5 0.6 0.8 0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0 0.6 0.8 0.5
0.5 0.6 0.8 0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0 0.6 0.8 0.5
0.5 0.6 0.8 0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0 0.6 0.8 0.5
0.5 0.6 0.8 0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0 0.6 0.8 0.5
0.8 0.9 1.1 0.7 1.2 1.3 1.3 1.3 0.9 1.1 1.2 1.3 0.9 1.1 0.8
P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0151 Rear oxygen sensor low
P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0154 Rear oxygen sensor center
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-26

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.6 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5
P0154 Rear oxygen sensor center
rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) open/shorted to voltage replace oxygen sensor replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire)/ ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM
6872 7667 7815 7795 7805 7808 7825 7850 7795 7809 7815 7795 7805 7808 7825 7850 7795 7809 7815
0.5 0.6 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8
0.5 0.6 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8
0.5 0.6 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8
0.8 0.9 1.1 1.0 0.9 0.9 0.7 1.0 1.0 0.8 1.1 1.0 0.9 0.9 0.7 1.0 1.0 0.8 1.1
P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-27

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.4 0.6 0.6 0.4 0.3 JJ5 JG5 JD5 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.4 0.6 0.6 0.4 0.3 BV5/JA5/JL5 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.4 0.6 0.6 0.4 0.3 JK5 JH5 BX5/JG5 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.4 0.6 0.6 0.4 0.3 JJ5/JK5 0.7 0.6 0.7 0.6 0.8 0.8 0.7 0.7 0.6 0.7 0.6 0.8 0.8 0.7 0.7 0.3 0.7 0.7 0.9 0.9 0.7 0.6
P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 VSS sensor high P0502 VSS sensor high
CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\ground clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire) replace vehicle speed sensor (VSS) replace ECM replace vehicle speed sensor (VSS) VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to voltage JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
7030 7980 7981 7982 7983 7986 7987 7030 7980 7981 7982 7983 7986 7987 7939 7953 7956 7966 7967 7968 7639 7917
BV5 BW5 JE5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-28

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.4 0.3 0.4 0.6 0.4 0.3 0.4 0.6 0.6 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 JJ5 JG5 JD5 0.4 0.3 0.4 0.6 0.4 0.3 0.4 0.6 0.6 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 BV5/JA5/JL5 0.4 0.3 0.4 0.6 0.4 0.3 0.4 0.6 0.6 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 JK5 JH5 BX5/JG5 0.4 0.3 0.4 0.6 0.4 0.3 0.4 0.6 0.6 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 JJ5/JK5 0.7 0.6 0.7 0.9 0.7 0.3 0.7 0.9 0.9 0.5 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control
VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to voltage VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open VSS [65B] terminal C (BK wire) to ECM [78B] terminal 10 open VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W wire) VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 open repair vehicle speed sensor (VSS) connector repair ECM connections replace vehicle speed sensor (VSS) replace ECM IAC system OK, may use with other codes IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) short to voltage IAC [87B] terminal A to ECM [78B] terminal 35(BE/GN wire) short to voltage IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to voltage IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to voltage IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O wire) IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R wire) JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
7918 7919 7921 7922 7938 7953 7956 7967 7968 7028 7476 7477 7478 7479 7483 7484 7488 7489
BV5 BW5 JE5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-29

MODELS ITEM DESCRIPTION LABOR CODE 7490 7493 7494 7495 7496 7498 7515 7516 7770 7771 7775 7776 7770 7771 7913 7931 7983 7931 6873 BW5/JH5/ JE5 0.5 0.5 0.3 0.5 0.5 0.5 0.4 0.6 0.2 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.5 0.2 0.5 JD5 0.5 0.5 0.3 0.5 0.5 0.5 0.4 0.6 0.2 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.5 0.2 0.5 BV5/JA5/JL5 0.5 0.5 0.3 0.5 0.5 0.5 0.4 0.6 0.2 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.5 0.2 0.5 BX5/JG5 0.5 0.5 0.3 0.5 0.5 0.5 0.4 0.6 0.2 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.5 0.2 0.5 JJ5/JK5 0.8 0.8 0.6 0.8 0.8 0.8 0.7 0.9 0.2 0.2 0.7 0.7 0.2 0.2 1.0 0.2 0.8 0.2 0.8
P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0603 ECM EEPROM error P0603 ECM EEPROM error P0605 ECM flash error P0605 ECM flash error P0661 Active intake solenoid open/low
replace idle air control (IAC) IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) open/grounded ECM [78B] Fuse terminal E/A and ECM [78B] terminal 31(BE/GY wire) open IAC [87B] terminal C to ECM [78B] terminal 18 (BK\PK wire) open/grounded IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) open/grounded IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) open/grounded repair ECM connections replace ECM code not present repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ECM code not present replace ECM system OK ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) open/ grounded
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-30

P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0662 Active intake solenoid high/shorted
active intake connector [178B] terminal 1 (LGN/ R wire) and engine control fuse open/grounded engine control fuse terminal M and ignition switch (R/BK) open active intake connector [178B] terminal 1 (LGN/ R wire) and terminal 2 (GY/O wire) shorted repair active intake solenoid connections replace active intake solenoid replace ECM ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) short to voltage replace active intake solenoid replace ECM system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) grounded system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 4(GN/O wire) short to volts replace system relay fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground
6874 6875 6876 7063 7064 7641 6877 7064 7641 7923 7901 7903 7904 7906 7902 7908 7909 7852 7888
P0662 Active intake solenoid high/shorted P0662 Active intake solenoid high/shorted P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-31

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.4 0.3 1.2 0.6 0.6 0.5 0.3 0.3 0.2 0.3 0.4 0.4 0.4 0.3 0.5 0.5 1.0 0.4 JD5 0.4 0.3 1.2 0.6 0.6 0.5 0.3 0.3 0.2 0.3 0.4 0.4 0.4 0.3 0.5 0.5 1.0 0.4 BV5/JA5/JL5 0.4 0.3 1.2 0.6 0.6 0.5 0.3 0.3 0.2 0.3 0.4 0.4 0.4 0.3 0.5 0.5 1.0 0.4 BX5/JG5 0.4 0.3 1.2 0.6 0.6 0.5 0.3 0.3 0.2 0.3 0.4 0.4 0.4 0.3 0.5 0.5 1.0 0.4 JJ5/JK5 0.7 0.6 1.5 0.9 0.9 0.8 0.6 0.6 0.5 0.6 0.7 0.7 0.7 0.7 0.8 0.7 1.3 0.7
P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password P1009 Incorrect password P1010 Missing password
system relay terminal 30 to ECM [78B] terminal 31 (BE/GY wire) open\grounded replace system relay replace fuel pump ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/electrical panel removal/replace ECM fuse ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage harness inspection/wiggle test/electrical panel removal/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] system relay terminal 85 to ECM [78B] terminal 4(GN/O wire) grounded perform ECM/TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok replace ECM & reprogram data link [91A] terminal 3/ECM [78B] terminal 5/ TSSM [30] terminal 3 open
7889 7904 7924 7934 7936 7937 7865 7866 7911 7912 7918 7926 7927 7929 6701 6702 6703 6704
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-32

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.6 0.9 0.5 0.3 0.4 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 JJ5 JG5 JD5 0.5 0.6 0.9 0.5 0.3 0.4 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 BV5/JA5/JL5 0.5 0.6 0.9 0.5 0.3 0.4 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 JK5 JH5 BX5/JG5 0.5 0.6 0.9 0.5 0.3 0.4 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 JJ5/JK5 0.8 0.9 1.2 0.8 0.6 0.7 0.7 0.5 0.8 0.7 0.8 0.7 0.8 0.8 0.6 0.8 0.8 1.0 0.7 0.7 0.2
P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5
data link [91A] terminal 3/ECM [78B] 5 speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, system now ok replace ECM repair TSM/TSSM/HFSM connections repair ECM connections ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
6705 6707 6708 6726 7980 7025 7026 7301 7856 7860 7870 7875 7937 7856 7865 7870 7013 7014 7015 7016 7537
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-33

MODELS ITEM DESCRIPTION LABOR CODE 7538 7544 7547 7548 7549 7025 7301 7856 7860 7870 7875 7937 7856 7867 7870 7013 7014 7015 7016 7537 7538 7544 BW5/JH5/ JE5 0.2 0.7 0.5 0.2 0.2 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 0.2 0.7 JD5 0.2 0.7 0.5 0.2 0.2 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 0.2 0.7 BV5/JA5/JL5 0.2 0.7 0.5 0.2 0.2 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 0.2 0.7 BX5/JG5 0.2 0.7 0.5 0.2 0.2 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 0.2 0.7 JJ5/JK5 0.2 1.0 0.8 0.2 0.2 0.7 0.5 0.8 0.7 0.8 0.7 0.8 0.8 0.6 0.8 0.8 1.0 0.7 0.7 0.2 0.2 1.0
P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion
repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug Wire ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-34

MODELS ITEM DESCRIPTION LABOR CODE 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 7549 FXSTC SOFTAIL CUSTOM FLSTN DELUXE JJ5 JG5 BW5/JH5/ JE5 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 JD5 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 BV5/JA5/JL5 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 JK5 JH5 BX5/JG5 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 JJ5/JK5 0.8 0.2 0.2 0.8 1.0 0.7 0.7 0.2 0.2 1.0 0.8 0.2 0.2 0.8 1.0 0.7 0.7 0.2 0.2 1.0 0.8 0.2 0.2
P1356 Rear cylinder-no combustion P1356 Rear cylinder-no combustion P1356 Rear cylinder-no combustion P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5
repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-35

HDI ACTIVE EXHAUST Original equipment system on HDI vehicles P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error replace ECM active intake connector [178B] terminal 1 (LGN/ R wire) and engine control fuse open/grounded engine control fuse terminal M and ignition switch (R/BK) open active intake connector [178B] terminal 1 (LGN/ R wire) and terminal 2 (GY/O wire) shorted replace active intake solenoid replace exhaust actuator replace exhaust actuator valve replace exhaust actuator cable active exhaust actuator [179B] terminal 2 (BK wire) is open active exhaust actuator [179B] terminal 4 and ECM [78B] terminal 1 (V\BE wire) is open/ grounded/shorted active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is open/ grounded replace 15 amp Engine control fuse active exhaust actuator [179B] terminal 1 (LGN/ R wire) to engine control fuse open/grounded replace ECM replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is open/ grounded replace exhaust actuator 7850 6874 6875 6876 7064 7811 7812 7814 7816 0.7 0.5 0.9 0.5 0.5 0.8 0.7 0.8 0.4 0.7 0.5 0.9 0.5 0.5 0.8 0.7 0.8 0.4 0.7 0.5 0.9 0.5 0.5 0.8 0.7 0.8 0.4 0.7 0.5 0.9 0.5 0.5 0.8 0.7 0.8 0.4 1.0 0.5 0.9 0.8 0.5 1.1 0.7 0.8 0.4
7822
0.4
0.4
0.4
0.4
0.7
P1475 Exhaust actuator position error
7823 7826 7828 7850 7811 7823 7811
0.5 0.3 0.5 0.7 0.8 0.5 0.8
0.5 0.3 0.5 0.7 0.8 0.5 0.8
0.5 0.3 0.5 0.7 0.8 0.5 0.8
0.5 0.3 0.5 0.7 0.8 0.5 0.8
0.8 0.6 0.8 1.0 1.1 0.8 1.1
P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low
P1478 Exhaust actuator shorted/high
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-36

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.4 0.7 0.4 0.4 0.5 0.4 0.7 0.4 0.4 0.5 JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5
active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is shorted to voltage replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open repair ECM connections replace ECM repair TSM/TSSM/HFSM connections replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open
7827 7850 5084 5085 5087 7956 7850 5084 5085 5086
0.4 0.7 0.4 0.4 0.5 0.4 0.7 0.4 0.4 0.5
0.4 0.7 0.4 0.4 0.5 0.4 0.7 0.4 0.4 0.5
0.4 0.7 0.4 0.4 0.5 0.4 0.7 0.4 0.4 0.5
0.7 1.0 0.4 0.7 0.8 0.7 1.0 0.4 0.7 0.8
P1478 Exhaust actuator shorted/high P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low
P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high
P1502 Jiffy stand sensor high
5087
0.5
0.5
0.5
0.5
0.8
P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high SERIAL DATA U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM
5088 7956 7850 6709 6717 6718 6746
0.5 0.4 0.7 0.4 0.7 0.4 0.5
0.5 0.4 0.7 0.4 0.7 0.4 0.5
0.5 0.4 0.7 0.4 0.7 0.4 0.5
0.5 0.4 0.7 0.4 0.7 0.4 0.5
0.8 0.7 1.0 0.7 1.0 0.7 0.8
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-37

MODELS ITEM DESCRIPTION LABOR CODE 6854 6072 6709 6718 6747 6748 6854 6709 6710 6712 6713 6717 6747 6749 6072 6709 6710 6713 6716 6717 FXSTC SOFTAIL CUSTOM FLSTN DELUXE JJ5 JG5 BW5/JH5/ JE5 0.3 0.5 0.4 0.4 0.5 0.6 0.3 0.4 0.5 0.6 0.5 0.7 0.5 0.5 0.5 0.4 0.5 0.5 0.6 0.7 JD5 0.3 0.5 0.4 0.4 0.5 0.6 0.3 0.4 0.5 0.6 0.5 0.7 0.5 0.5 0.5 0.4 0.5 0.5 0.6 0.7 BV5/JA5/JL5 0.3 0.5 0.4 0.4 0.5 0.6 0.3 0.4 0.5 0.6 0.5 0.7 0.5 0.5 0.5 0.4 0.5 0.5 0.6 0.7 JK5 JH5 BX5/JG5 0.3 0.5 0.4 0.4 0.5 0.6 0.3 0.4 0.5 0.6 0.5 0.7 0.5 0.5 0.5 0.4 0.5 0.5 0.6 0.7 JJ5/JK5 0.6 0.8 0.7 0.7 0.8 0.9 0.6 0.7 0.8 0.8 0.7 1.0 0.8 0.8 0.8 0.7 0.8 0.7 0.9 1.0
U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer
repair ECM connections replace speedometer repair TSM/TSSM/HFSM connections ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair ECM connections
U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair TSM/TSSM/HFSM connections ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 12 (BK wire) ometer is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 3 and speedometer ometer [39B] terminal 2 (LGN/V wire) is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace 15AMP battery fuse ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace TSM/TSSM/HFSM ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair speedometer connections/terminals ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 1 and ignition ometer fuse open/short to ground U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5 replace speedometer repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace 15AMP battery fuse replace ECM replace TSM/TSSM/HFSM JL5 JD5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-38

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.4 0.5 0.5 0.4 0.3 0.5 0.6 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.5 0.6 JD5 0.4 0.5 0.5 0.4 0.3 0.5 0.6 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.5 0.6 BV5/JA5/JL5 0.4 0.5 0.5 0.4 0.3 0.5 0.6 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.5 0.6 BX5/JG5 0.4 0.5 0.5 0.4 0.3 0.5 0.6 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.5 0.6 JJ5/JK5 0.7 0.8 0.8 0.4 0.6 0.8 0.9 0.8 0.4 0.9 0.5 0.6 0.6 0.4 0.8 0.9
U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM
ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open battery ground and ECM [78B] terminal 10 and 28 are open TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open repair ECM connections
6718 6746 6749 6758 6854 6747 6748 6749 6758 6765 6766 6776 6854 6867 6747 6748
U1097 Loss of speedometer serial data at TSM/TSSM/ repair speedometer connections/terminals HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 to speedometer [39B] terHFSM minal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 1 and ignition HFSM fuse open/short to ground U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 5 and battery fuse HFSM (BN/GY wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ access instruments\wiggle test\replace instruHFSM ment fuse U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 7 and chassis HFSM ground (BLK wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ repair ECM connections HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 1 and ignition HFSM switch open/short to ground U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-39

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.4 0.5 0.7 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 JD5 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.4 0.5 0.7 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 BV5/JA5/JL5 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.4 0.5 0.7 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 BX5/JG5 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.4 0.5 0.7 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 JJ5/JK5 0.8 0.4 0.9 0.5 0.6 0.6 0.4 0.7 0.8 1.0 0.8 0.8 0.8 0.7 0.7 0.8 0.8 0.8
U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM
TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open replace speedometer access instruments\wiggle test\replace instrument fuse speedometer [39B] terminal 7 and chassis ground (BLK wire) is open repair ECM connections speedometer [39B] terminal 1 and ignition switch open/short to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer terminal 2 (LGN/V wire) is open inspect/access electrical panel/main wiring harness/replace 15 Amp battery fuse repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground
6749 6758 6765 6766 6776 6854 6867 6709 6710 6717 6747 6749 6753 7159 6709 6710 6747 6749
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-40

U1097 Loss of speedometer serial data at ECM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low
speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open replace speedometer access instruments\wiggle test\replace instrument fuse replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open repair ECM connections speedometer [39B] terminal 1 and ignition switch open/short to ground ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections replace speedometer replace ECM and reprogram ECM [78B] terminal 5 TSM/TSSM/HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer replace ECM & reprogram ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM
6758 6765 6766 6775 6776 6854 6867 6036 6709 6765 7993 7994 7998 7999 6036 6765 7993 7994 7998
U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low
U1300 TSM/TSSM/HFSM serial data low
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-41

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.6 0.6 0.8 0.4 0.9 0.5 0.6 0.4 0.5 0.5 0.6 0.3 JD5 0.5 0.6 0.6 0.8 0.4 0.9 0.5 0.6 0.4 0.5 0.5 0.6 0.3 BV5/JA5/JL5 0.5 0.6 0.6 0.8 0.4 0.9 0.5 0.6 0.4 0.5 0.5 0.6 0.3 BX5/JG5 0.5 0.6 0.6 0.8 0.4 0.9 0.5 0.6 0.4 0.5 0.5 0.6 0.3 JJ5/JK5 0.8 0.9 0.9 1.1 0.7 1.2 0.8 0.9 0.7 0.8 0.8 0.9 0.6
U1300 TSM/TSSM/HFSM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low
ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer replace ECM & reprogram ECM [78B] terminal 5 /TSM/TSSM/HFSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram ECM [78B] terminal 5 /TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open
7999 6036 6765 7993 7994 7998 7999 6036 6709 6746 6747 6765 6854
U1300 ECM serial data low U1300 ECM serial data low U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high
6865
0.7
0.7
0.7
0.7
1.0
U1301 ECM serial data high U1301 ECM serial data high
7993 7994 7998 7999 JJ5 JG5
0.8 0.4 0.9 0.5
0.8 0.4 0.9 0.5
0.8 0.4 0.9 0.5 JK5 JH5
0.8 0.4 0.9 0.5
1.1 0.7 1.2 0.8
BV5 BW5 JE5
JA5 BX5
JL5 JD5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-42

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.6 0.5 0.5 0.6 0.3 JD5 0.6 0.5 0.5 0.6 0.3 BV5/JA5/JL5 0.6 0.5 0.5 0.6 0.3 BX5/JG5 0.6 0.5 0.5 0.6 0.3 JJ5/JK5 0.9 0.8 0.8 0.9 0.6
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high
ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM
6036 6746 6747 6765 6854
6865
0.7
0.7
0.7
0.7
1.0
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high
7993 7994 7998 7999 6036 6746 6747 6765 6854
0.8 0.4 0.9 0.5 0.6 0.5 0.5 0.6 0.3
0.8 0.4 0.9 0.5 0.6 0.5 0.5 0.6 0.3
0.8 0.4 0.9 0.5 0.6 0.5 0.5 0.6 0.3
0.8 0.4 0.9 0.5 0.6 0.5 0.5 0.6 0.3
1.1 0.7 1.2 0.8 0.9 0.8 0.8 0.9 0.6
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high
6865
0.7
0.7
0.7
0.7
1.0
U1300 Speedometer serial data low U1300 Speedometer serial data low BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5
7993 7998
0.8 0.9 JJ5 JG5
0.8 0.9
0.8 0.9 JK5 JH5
0.8 0.9
1.1 1.2
JL5 JD5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-43

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.5 0.4 0.3 0.4 0.9 0.4 0.4 0.5 0.3 JD5 0.5 0.5 0.4 0.3 0.4 0.9 0.4 0.4 0.5 0.3 BV5/JA5/JL5 0.5 0.5 0.4 0.3 0.4 0.9 0.4 0.4 0.5 0.3 BX5/JG5 0.5 0.5 0.4 0.3 0.4 0.9 0.4 0.4 0.5 0.3 JJ5/JK5 0.8 0.8 0.7 0.3 0.7 1.2 0.4 0.4 0.5 0.6
U1301 Speedometer serial data high Serial data missing Serial data missing
ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open replace speedometer engine stop switch [22A] terminal 4/system relay terminal 86 (coil terminal B)/ECM [78B] terminal 13 (W/BK wire) shorted to ground replace voltage regulator inspect/access main wire harness and electrical panel/wiggle test/replace 15 amp ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open ignition switch [33] terminal B and maxifuse terminal A (R wire) is open replace 40 Amp Maxi Fuse data link [91A] terminal 4 and ignition fuse (GY wire) is open data Link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B]terminal 3/speedometer [39B] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78B] terminal 5 and data link [91A] terminal 3 (LGN/V wire) open/grounded engine stop switch connector [22] terminal 3, data link [91A] terminal 4 and TSM/TSSM/ HFSM [30B] terminal 2 (GY wire) shorted to ground replace ignition switch repair ECM terminals JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
7999 6072 6723 6724 6729 6730 6731 6732 6733 6804
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
6818
0.4
0.4
0.4
0.4
0.7
Serial data missing Serial data missing Serial data missing
6819 6838
0.3 0.3
0.3 0.3
0.3 0.3
0.3 0.3
0.3 0.6
6839
0.4
0.4
0.4
0.4
0.4
Serial data missing Serial data missing BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
7287 7301 FXSTC SOFTAIL CUSTOM FLSTN DELUXE JJ5 JG5
0.4 0.2
0.4 0.2
0.4 0.2 JK5 JH5
0.4 0.2
0.4 0.5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-44

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.4 JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5
Serial data missing
ignition switch [33] terminal A and ignition fuse [64] terminal (R/BK wire) is open/short to ground wire from fuse block to maxifuse [5B] terminal A (R wire) is grounded replace system relay replace ECM replace ECM ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace ECM and reprogram replace TSM/TSSM/HFSM replace spark plugs replace spark plug connections replace spark plug wire replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ignition coil replace fuel injector replace MAP sensor replace engine temperature sensor
7316
0.4
0.4
0.4
0.4
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
7318 7904 7913 7980 7994 7993 7998 7134 7136 7138 7144 7149 7152 7153 7163 7164 7856 7596 7597 7598
0.5 0.3 0.7 0.3 0.4 0.8 0.9 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 1.0 1.1 1.2
0.5 0.3 0.7 0.3 0.4 0.8 0.9 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 1.0 1.1 1.2
0.5 0.3 0.7 0.3 0.4 0.8 0.9 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 1.0 1.1 1.2
0.5 0.3 0.7 0.3 0.4 0.8 0.9 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 1.0 1.1 1.2
0.5 0.6 1.0 0.6 0.7 1.1 1.2 0.4 0.4 0.3 1.2 1.3 1.0 0.7 1.3 1.3 0.8 1.0 1.1 1.2
Serial data missing Serial data missing DRIVEABILITY/SYMPTOMS Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Emits black smoke Emits black smoke Emits black smoke
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-45

MODELS ITEM DESCRIPTION LABOR CODE 7480 7601 6072 7913 7980 7154 7159 7161 7162 BW5/JH5/ JE5 0.7 1.6 0.5 0.7 0.3 0.3 0.5 0.3 0.4 JD5 0.7 1.6 0.5 0.7 0.3 0.3 0.5 0.3 0.4 BV5/JA5/JL5 0.7 1.6 0.5 0.7 0.3 0.3 0.5 0.3 0.4 BX5/JG5 0.7 1.6 0.5 0.7 0.3 0.3 0.5 0.3 0.4 JJ5/JK5 0.7 1.6 0.8 1.0 0.6 0.3 0.7 0.4 0.6
Emits black smoke Emits black smoke No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp
replace fuel pressure regulator replace ECM and reprogram replace speedometer replace ECM repair ECM connections speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open inspect/access electrical panel/main wiring harness/replace 15 Amp battery fuse replace security siren TSM/TSSM/HFSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B] terminal A (BN/ GY), is shorted to ground ignition switch [33B] terminal I and battery fuse terminal J (R wire) is open ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22B] terminal 3 and ignition fuse (GY wire) is open replace ECM replace TSM/TSSM/HFSM battery ground and ECM [78B] terminal 10 and 28 open replace speedometer ECM [78B] terminal 5 data link [91A] terminal 3/ speedometer [39B] 2 (LGN/V wire) open replace spark plugs repair spark plug wire connections replace spark plug wire JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)
7288 7290 7295 7303 7305 7306 7310 7311 7314 7134 7136 7138
0.3 0.5 0.7 0.4 0.5 0.6 0.5 0.3 0.3 0.4 0.4 0.3 JJ5 JG5
0.3 0.5 0.7 0.4 0.5 0.6 0.5 0.3 0.3 0.4 0.4 0.3
0.3 0.5 0.7 0.4 0.5 0.6 0.5 0.3 0.3 0.4 0.4 0.3 JK5 JH5
0.3 0.5 0.7 0.4 0.5 0.6 0.5 0.3 0.3 0.4 0.4 0.3
0.3 0.8 1.0 0.4 0.8 1.0 0.8 0.3 0.6 0.4 0.4 0.3
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-46

MODELS ITEM DESCRIPTION LABOR CODE 7144 7149 7152 7153 7163 7164 7856 7134 7136 7138 7144 7149 7152 7153 7163 7164 7856 7134 7136 7138 7163 7164 7166 BW5/JH5/ JE5 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 1.0 1.0 0.2 JD5 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 1.0 1.0 0.2 BV5/JA5/JL5 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 1.0 1.0 0.2 BX5/JG5 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 1.0 1.0 0.2 JJ5/JK5 1.2 1.3 1.0 0.7 1.3 1.3 0.8 0.4 0.4 0.3 1.2 1.3 1.0 0.7 1.3 1.3 0.8 0.4 0.4 0.3 1.3 1.3 0.2
Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start
replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ignition coil replace spark plugs repair spark plug wire connections replace spark plug wire replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ignition coil replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5
BV5 BW5 JE5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-47

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.5 0.3 0.7 0.5 0.4 0.5 JD5 0.5 0.5 0.3 0.7 0.5 0.4 0.5 BV5/JA5/JL5 0.5 0.5 0.3 0.7 0.5 0.4 0.5 BX5/JG5 0.5 0.5 0.3 0.7 0.5 0.4 0.5 JJ5/JK5 0.5 0.5 0.3 0.7 0.5 0.4 0.5
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start
repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 amp fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace spark plugs repair spark plug wire connections replace spark plug wire repair starting system; use in conjunction with additional code(s)
7171 7173 7181 7185 7210 7226 7340
7380
0.5
0.5
0.5
0.5
0.5
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls
7415 7441 7450 7595 7992 7013 7014 7134 7136 7138 7166
0.9 0.4 0.8 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2
0.9 0.4 0.8 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2
0.9 0.4 0.8 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2
0.9 0.4 0.8 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2
0.9 0.4 1.1 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-48

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.8 0.4 0.4 0.3 1.0 1.0 0.2 0.5 0.5 0.3 0.7 0.5 0.4 0.5 JD5 0.5 0.8 0.4 0.4 0.3 1.0 1.0 0.2 0.5 0.5 0.3 0.7 0.5 0.4 0.5 BV5/JA5/JL5 0.5 0.8 0.4 0.4 0.3 1.0 1.0 0.2 0.5 0.5 0.3 0.7 0.5 0.4 0.5 BX5/JG5 0.5 0.8 0.4 0.4 0.3 1.0 1.0 0.2 0.5 0.5 0.3 0.7 0.5 0.4 0.5 JJ5/JK5 0.5 1.1 0.4 0.4 0.3 1.3 1.3 0.2 0.5 0.5 0.3 0.7 0.5 0.4 0.5
Starts, then stalls Starts, then stalls Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard
repair engine compression; use in conjunction with additional code(s) replace ECM replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 amp fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open
7210 7450 7134 7136 7138 7163 7164 7166 7171 7173 7181 7185 7210 7226 7340
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-49

MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5
Starts hard
fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector
7380
0.5
0.5
0.5
0.5
Starts hard Starts hard Starts hard Starts hard Starts hard
7415 7441 7450 7595 7992
0.9 0.4 0.8 1.2 0.9
0.9 0.4 0.8 1.2 0.9
0.9 0.4 0.8 1.2 0.9
0.9 0.4 0.8 1.2 0.9
0.9 0.4 1.1 1.2 0.9
BV5 BW5 JE5
JA5 BX5
JL5 JD5
JJ5 JG5
JK5 JH5
Revised 10/13/08
2009 SOFTAIL MODELS
Page 1-50

Table 1-8. Service
ITEM NEW Set-up and predelivery 500 mile (800 km) service REGULAR 5000 mile (8000 km) maintenance 10,000 mile (16,000 km) maintenance Addition to 1000 miles (1600 km), 5000 miles (8000 km) and 20,000 miles tighten spokes (32,000 km) per wheel Addition to 20,000 miles (32,000 km) maintenance Addition to 50,000 miles (80,000 km) maintenance Addition to any maintenance- required every 2 years change transmission lube change fork oil flush/fill D.O.T 4 brake fluid - front and rear ------------2.0 3.0 0.5 0.1 0.8 0.4 ----2.1 2.5 DESCRIPTION LABOR CODE MODEL JM5
Table 1-9. Chassis

MODEL ITEM PAINT REPAIR DESCRIPTION LABOR CODE JM5
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods.
Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0
JM5
FLSTSB
Revised 10/13/08
Page 1-51
Table 1-9. Chassis

MODEL ITEM DRIVE Adjust secondary belt Replace secondary belt Replace rear wheel sprocket Adjust secondary belt at PDI only WHEELS Replace tire - includes balancing Replace wheel assembly - includes disc and sprocket exchange and balancing Replace rim, hub or spokes Replace wheel bearings True spoked wheel Check spoke torque Replace wheel weight HANDLEBARS Replace handlebars Replace clutch hand lever Replace clutch hand lever bracket Replace throttle control Replace and adjust throttle control cables Replace both rubber handlebar mounts Replace rubber handlebar grip Replace handlebar riser Replace handlebar clamp one or both one or both one or both 2206 2221 2226 2231 2241 2246 2251 2253 2254 0.5 0.2 0.2 0.4 0.6 0.4 0.2 0.2 0.1 each wheel front rear front rear front rear front rear 2106 2111 2113 2114 2116 2121 2136 2141 2156 2155 2119 0.7 1.3 0.8 0.9 2.3 2.3 0.5 0.6 0.4 0.5 0.1 --2011 2021 2010 0.3 4.7 0.8 0.3 DESCRIPTION LABOR CODE JM5
JM5
FLSTSB
Revised 10/13/08
Page 1-52
Table 1-9. Chassis

MODEL ITEM FRAME/SWING ARM/FRONT FORK Replace frame Replace top fork clamp Replace fork lock Replace steering bearings Replace rigid fork Replace spring fork Replace shock Replace one or more rebound spring(s) Replace upper spring bridge Replace lower (compression) spring or spring reaction rod assembly (one or more) or spring fork Replace strut assembly (front fender) Replace lower rocker Replace rocker bearings (rocker removed) Replace rear swing arm and/or bearings or rear fork pivot shaft Replace rear shock absorber assembly Replace shock bushing includes removing shock Replace jiffy stand one side both sides one both spring and/or stand rubber bumper bushings and or pin Replace footboard or foot peg Replace footboard insert one both includes removal and installation of all accessories and motorcycle components 2306 2309 2330 2332 2334 2285 2335 2336 2338 2348 2284 2350 2353 2355 2366 2371 2376 2382 2383 2396 2399 2286 2394 2299 12.4 0.3 1.1 2.0 2.1 1.4 0.1 0.3 0.1 1.4 0.3 0.6 0.7 0.2 1.4 0.6 1.2 0.8 1.6 0.4 0.1 0.4 0.2 0.1 DESCRIPTION LABOR CODE JM5
JM5
FLSTSB
Revised 10/13/08
Page 1-53
Table 1-9. Chassis

MODEL ITEM BRAKES Replace hydraulic brake line includes filling/bleeding brakes Replace brake pads Replace brake reaction rod Replace brake caliper includes filling/bleeding brakes Replace rear brake caliper mount Replace brake disc Bleed brake caliper Overhaul brake caliper includes filling/bleeding brakes Replace master cylinder assembly includes filling/bleeding brakes Rebuild master cylinder assembly includes filling/bleeding brakes Replace brake master cylinder cover Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat only Replace seat mount bushings Replace seat hinge Replace frame mounting pivot bracket Replace spring seat support bracket 2506 2608 2630 2632 2633 0.3 0.2 0.1 0.1 0.1 front rear front rear front rear front rear front rear replace brake master cylinder cover/gasket front rear front rear front rear 2406 2411 2416 2421 2423 2426 2431 2408 2436 2441 2442 2443 2451 2456 2461 2466 2471 2476 2479 2492 2494 0.4 0.4 0.1 0.3 0.1 0.4 0.5 0.6 0.3 0.9 0.2 0.2 0.6 0.8 0.4 0.5 0.6 0.6 0.1 0.3 0.1 DESCRIPTION LABOR CODE JM5
JM5
FLSTSB
Revised 10/13/08
Page 1-54
Table 1-9. Chassis

MODEL ITEM Replace seat spring (each) Replace spring bushing Replace spring base seat bracket Replace frame fairing (battery cover) Replace fender Replace front fender mounting bracket Replace rear fender support one only Replace fuel tank assembly Replace fuel tank valve Replace fuel gauge Replace fuel gauge sending unit Replace ignition switch name plate Replace oil tank and/or one or more rubber mount(s) Replace any single oil hose Replace license plate bracket BELT GUARDS Replace clutch cover and/or o-ring Replace debris deflector (belt guard) EXHAUST SYSTEM Replace complete exhaust system and/or gaskets/inter-connect Replace exhaust pipe dual exhaust system Replace any muffler Replace any exhaust shield Replace muffler support front rear 2626 2631 2636 2646 2661 2666 1.4 1.2 0.3 0.2 0.1 0.2 2607 2616 0.1 0.2 front rear DESCRIPTION LABOR CODE JM5 2634 2635 2639 2641 2526 2531 2284 2536 2541 2561 2563 2564 5130 2566 2576 2590 0.1 0.1 0.1 0.1 0.7 1.0 0.3 0.3 0.8 0.2 0.2 0.3 0.1 2.5 0.5 ----
JM5
FLSTSB
Revised 10/13/08
Page 1-55
Table 1-10. Engine

MODEL ITEM GENERAL Remove and install engine Remove and install engine Remove and replace oil tank for inspection/contamination Recondition cylinder head includes removal of head and gasket, remove front head carbon, service valve guides, grind valves and seats, test springs and rear head install head and gaskets. both heads Replace cylinder head Replace valve seal or spring after cylinder head removal Replace cylinder head gasket/o-ring one head both heads one seal or spring (intake or exhaust) both seals or springs (intake or exhaust) front cylinder rear cylinder both cylinders Replace rocker arm covers and/or gaskets front cylinder rear cylinder both cylinders Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/ rocker arm support front cylinder rear cylinder both cylinders Recondition rocker arms after heads are removed Replace cylinder o-ring/drain o-ring one head both heads one cylinder rear cylinder both cylinders Replace crankcase umbrella valve one both California vehicles only 3006 3006 3009 3101 3103 3104 3106 3108 3131 3132 3140 3142 3143 3144 3145 3148 3147 3152 3153 3149 3150 3161 3163 3168 3172 3174 5.4 5.3 2.8 3.5 4.5 5.1 3.2 3.8 0.1 0.2 2.6 2.6 3.0 0.7 0.7 0.8 1.1 1.1 1.5 0.7 1.4 2.8 2.8 3.2 1.0 1.1 DESCRIPTION LABOR CODE JM5
JM5
FLSTSB
Revised 10/13/08
Page 1-56
Table 1-10. Engine

MODEL ITEM DESCRIPTION LABOR CODE JM5 Recondition to end - includes disassembly, replacement of piston and siz- one piston and cylinder ing cylinder (.005 pistons), replacing piston rings and all items listed both pistons and cylinders under recondition cylinder head and assembly. Recondition top end - includes disassembly, replacement of piston and bore and hone, resizing cylinder (.010 oversize or above), replacing piston rings and all items listed under recondition cylinder head and assembly. Recondition top end includes disassembly, deglazing cylinder and replacing rings, or replacing cylinder and piston, all items listed under recondition cylinder head and assembly. Replace piston rings includes deglazing cylinder Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly Replace cylinder and piston Replace upper connecting rod bushing during upper end repair Replace one cylinder stud Replace all eight cylinder studs CAM COVER Replace lifter cover/gasket or lifter/and, or anti-rotation pin Replace push rod, push rod cover and/or o-ring or quad seal Replace cam cover and/or gasket Replace primary cam chain, sprockets and/or fastener Replace primary cam chain tensioner Replace cam support plate o-rings Replace cam support /cams/secondary cam chain/tensioner one or two same cylinder both on both cylinders one or two same cylinder one each cylinder 3307 3310 3317 3318 3325 3327 3328 3337 3338 1.3 1.6 1.3 1.5 0.9 1.0 1.0 3.0 3.2 cylinder removed cylinders removed one piston and cylinder both pistons and cylinders 3212 one piston and cylinder both pistons and cylinders one cylinder both cylinders one cylinder both cylinders one cylinder both cylinders 3207 3208 3206 3216 3221 3231 3236 3246 3251 3253 3254 6.5 4.3 5.9 3.1 3.7 3.7 4.9 3.0 3.5 0.4 0.1 0.5 3202 3203 3211 4.5 5.1 5.9
JM5
FLSTSB
Revised 10/13/08
Page 1-57
Table 1-10. Engine

MODEL ITEM Replace oil pump and/or o-ring Replace cam bearing crankcase By pass valve inspection CRANKCASE Replace crankcases Replace crankcases Seal crankcase only Replace flywheels Replace left or right side main bearing Replace left or right side main bearing Piston jet/o-ring Check flywheel trueness before assembly or after removal True flywheels after removal Recondition cylinder heads head removed (for non-related repairs Replace piston rings Replace pistons Replace crank position sensor o-ring. BALANCER SYSTEM Replace balancer shaft/crankcase bearing Replace balancer bearing/support plate Replace balancer system chain Replace balancer crankshaft sprocket Replace balancer shaft sprocket/nut/spacer 3450 3452 3454 3456 3458 7.8 7.5 7.4 7.6 7.3 includes piston removal and reinstallation one head both heads cylinders removed (for non-related repairs deglaze only) cylinders removed (for non-related repairs) includes resizing cylinders one both includes remove and install engine California vehicles only California vehicles only includes remove and install engine includes remove and install engine 3406 3406 3407 3411 3412 3412 3413 3414 3420 3421 3425 3426 3428 3430 3403 7.6 7.3 6.6 6.7 6.7 6.6 2.2 2.6 0.1 0.5 1.0 2.0 0.3 1.4 0.1 one bearing two bearings DESCRIPTION LABOR CODE JM5 3341 3342 3343 3354 2.0 2.7 3.0 2.0
JM5
FLSTSB
Revised 10/13/08
Page 1-58
Table 1-10. Engine

MODEL ITEM Replace balancer bracket assembly Replace balancer blade guide - front, rear, long Replace viton oil interconnect FUEL SYSTEM Replace air cleaner backing plate Replace air cleaner cover Replace induction module seal Replace external fuel supply hose- EFI EVAPORATIVE EMISSIONS SYSTEM Replace canister Replace vapor valve Replace any one hose California vehicles only 3527 3528 3529 0.2 0.1 0.1 3501 3502 3510 3514 0.2 0.1 0.7 0.2 DESCRIPTION LABOR CODE JM5 3460 3462 3464 7.5 7.0 6.9

MODEL ITEM DRIVE Replace primary chain Replace engine sprocket Replace primary chain tensioner Replace engine sprocket seal Replace primary cover Replace primary cover gasket Replace primary inspection cover and/or o-ring 4002 4003 4033 4005 4007 4009 4001 0.9 0.9 0.7 1.1 0.4 0.4 0.1 DESCRIPTION LABOR CODE JM5
JM5
FLSTSB
Revised 10/13/08
Page 1-59

MODEL ITEM Replace inner primary case, mainshaft bearing, or primary to crankcase gasket CLUTCH Adjust clutch Replace release cable assembly Service the clutch Replace clutch release bearing and/or push rod end Replace clutch release mechanism (ball ramp) and/or cover includes disassembly, cleaning, inspection, repair, assembly, and adjustment --4006 4011 4016 4018 0.2 0.8 1.3 0.4 0.5 DESCRIPTION LABOR CODE JM5 4008 2.3

MODEL ITEM DESCRIPTION LABOR CODE JM5
TRANSMISSION CASE Replace transmission case Replace transmission complete Overhaul transmission Replace transmission sprocket Replace main drive gear oil seal Replace mainshaft oil seal Replace side door gasket Replace shifter drum Replace shifter arm assembly or springs Replace transmission top cover and/or gasket Replace shifter forks and/or shaft includes removal and installation includes adjusting gear engagement includes oil tank and starter removal includes checking gear engagement in transmission case in main drive gear includes disassembly, cleaning, inspection, replacing parts (transmission case in frame) 4304 4305 4306 4309 4311 4316 4321 4331 4336 4341 4343 5.1 3.7 4.6 2.4 2.5 2.4 3.4 3.5 3.5 2.6 3.5
JM5
FLSTSB
Revised 10/13/08
Page 1-60

MODEL ITEM DESCRIPTION LABOR CODE JM5
Replace side door bearing Replace transmission case countershaft bearing Replace main drive gear and/or bearing Replace side cover gasket Replace shift pedal and/or lever Replace transmission shifter shaft seal Replace vehicle speed sensor o-ring Ream shifter lever bearing sleeve (after installation)
one both
4348 4351 4361 4366 4368
3.7 3.8 3.9 5.0 1.1 0.1 2.2 0.6 0.2
one or both
4372 4390 4380 4393

MODEL ITEM ACCESSORIES Replace tank trim Replace sissy bar Replace mirror Replace backrest Replace windshield Replace one saddlebag Replace one saddlebag bracket 6507 6511 6513 6515 6517 6518 6519 0.1 --0.1 --------DESCRIPTION LABOR CODE JM5
JM5
FLSTSB
Revised 10/13/08
Page 1-61

MODEL ITEM GENERAL NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual, and Electrical Diagnostic Manual. Lights and accessories - excluding turn signals Replace connector anchor Replace main wiring harness Replace rear fender wiring harness Replace any single wire Replace electrical box Replace circuit breaker or fuse Replace fuse block CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative open/shorted/ground motor start button solenoid clicks; poor starter or battery connections 5817 5818 5822 1.6 0.9 0.1 regulator inspection milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5306 5308 5310 5312 5314 5315 5316 5319 0.1 0.2 0.2 1.4 1.4 0.5 0.5 1.4 light circuit accessory circuit 5016 5023 5026 5036 5039 5043 5047 5145 5196 0.3 0.1 2.1 0.8 0.2 0.2 0.2 0.2 0.4 DESCRIPTION LABOR CODE JM5
JM5
FLSTSB
Revised 10/13/08
Page 1-62

MODEL ITEM Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter spins, but does not engage Slow starter crank or starter stalls Starter spins Starter inoperative Replace starter solenoid, contacts Starter binding Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative SWITCHES Replace ignition switch 5129 0.2 DESCRIPTION solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring nothing clicks; poor relay ground nothing clicks; short to voltage nothing clicks; open in wiring to or from starter button starter relay jackshaft poor starter to battery connections, ground connections, clutch nothing clicks, TSM/TSSM/HFSM includes starter motor removal replace solenoid TSM/TSSM/HFSM connector open open open replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] LABOR CODE JM5 5823 5824 5825 5827 5828 5830 5831 5832 5850 5835 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168 5861 5157 5862 0.3 0.5 1.6 0.5 0.3 0.4 0.6 0.2 1.1 0.2 1.8 0.6 1.4 1.4 0.7 0.5 0.4 0.4 0.5 0.8 0.6 0.3 0.5
JM5
FLSTSB
Revised 10/13/08
Page 1-63

MODEL ITEM Replace rear stoplight switch includes filling/bleeding brakes Replace transmission neutral switch (includes diagnosis and loosening oil tank) Replace oil pressure switch (includes diagnosis) Replace left upper handlebar switch Replace right upper handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing LIGHTS Replace headlight bracket Replace headlight Replace headlight housing Replace indicator lamp assembly Replace tail lamp bulb or lens Replace tail lamp assembly or circuit board Replace turn signal light assembly BATTERY/HORN Replace the battery Replace horn and/or bracket INTSTRUMENTS Replace speedometer Replace console Replace speedometer reset boot Repair/diagnose indicator lamp wiring cosmetics only 6003 6012 6043 5048 0.3 0.2 0.1 0.3 5705 5765 0.3 0.1 front rear includes diagnosis includes adjustment includes diagnosis includes adjustment 5181 5185 5189 5191 5197 5215 5201 5205 0.2 0.1 0.5 0.2 0.1 0.2 1.0 0.3 DESCRIPTION LABOR CODE JM5 5141 5157 5161 5171 5173 5176 5177 5178 5179 5180 0.4 0.3 0.3 0.5 0.7 0.6 0.2 0.2 0.2 0.4
JM5
FLSTSB
Revised 10/13/08
Page 1-64

MODEL ITEM B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1005 Fuel level sender open/high B1005 Fuel level sender open/high B1006 Speedometer accessory line over voltage B1006 Speedometer accessory line over voltage B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed TURN SIGNALS/SECURITY SYSTEM Replace turn signal (cosmetic issue) No security lamp during bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion front rear replace speedometer replace speedometer replace FOB battery replace FOB replace TSSM/HFSM HFSM harness to security antenna is open/grounded/shorted replace TSM/TSSM/HFSM 6882 6883 6738 6752 6755 6756 6757 6879 6773 0.6 0.8 0.4 0.3 0.1 0.1 0.6 0.4 1.1 DESCRIPTION repair speedometer [39B] terminal 9/Fuel Sender [141] terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short or open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel Sender [141] terminal 2 (Y/W wire)-short or open repair fuel gauge connector [117] repair fuel gauge connector [117] terminal 1 (O wire) and fuse repair fuel gauge connector [117] terminal 4 (BK wire) and ground is open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel Sender [141] terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer LABOR CODE JM5 6034 6035 7182 7183 7184 7186 6035 6069 7770 7771 7770 7771 6001 6002 6020 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2 0.2 0.2 0.2 0.3 0.2 0.3
JM5
FLSTSB
Revised 10/13/08
Page 1-65

MODEL ITEM Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D JM5 FLSTSB DESCRIPTION locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM Mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open replace bulb repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery fuse main fuse terminal A (R wire) and battery fuse is open repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuse block repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B] TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch LABOR CODE JM5 6855 6856 6857 6790 6791 6792 6793 6796 6797 6798 6799 6800 6805 6806 6807 6808 6810 6811 6812 6813 6814 6815 0.3 0.4 0.4 0.5 0.7 0.5 0.4 0.2 0.3 0.4 0.3 0.4 0.4 0.5 0.3 0.5 0.7 1.1 0.7 0.7 0.7 1.1
Revised 10/13/08
Page 1-66

MODEL ITEM Turn signal error 2D Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work B0563 Battery voltage high - TSSM B0563 Battery voltage high - TSSM B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high DESCRIPTION repair open between connector [22B] and fuse block replace bulb remove corrosion remove corrosion/replace bulb replace bulb connections/lamp assembly replace TSM/TSSM/HFSM code not present repair charging system/accompanies other codes repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections/lamp assembly repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections/lamp assembly repair TSM/TSSM/HFSM terminal/connections repair HFSM terminal/connections HFSM terminal 5 (V wire) shorted/grounded/open replace HFSM repair HFSM terminal/connections HFSM terminal 6 (BN wire) shorted/grounded/open replace HFSM repair HFSM terminal/connections HFSM terminal 5 (V wire) shorted/grounded/open replace HFSM LABOR CODE JM5 6816 6820 6821 6822 6823 6824 7770 7771 6709 6790 6791 6796 6823 6709 6790 6791 6796 6823 6709 6709 6790 6791 6709 6790 6791 6709 6790 6791 0.8 0.2 0.2 0.6 0.5 0.9 0.2 0.2 0.4 0.5 0.7 0.2 0.5 0.4 0.5 0.7 0.2 0.5 0.4 0.4 0.5 0.7 0.4 0.5 0.7 0.4 0.5 0.7
JM5
FLSTSB
Revised 10/13/08
Page 1-67

MODEL ITEM B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high B1132 Alarm output high B1132 Alarm output high B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1136 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1142 Internal fault B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high DESCRIPTION repair HFSM terminal/connections HFSM terminal 6 (BN wire) shorted/grounded/open replace HFSM repair alarm (terminal B) circuit (LGN/BN wire) - open repair alarm (terminal B) circuit (LGN/BN wire) - grounded replace siren replace TSM/TSSM/HFSM repair alarm (terminal C) circuit (BK wire) - open repair alarm (terminal A) circuit (BN/GY wire) - open repair alarm (terminal B) circuit (LGN/BN wire) - shorted to volts replace siren replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/GN wire) - short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM replace HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections replace HFSM replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM LABOR CODE JM5 6709 6790 6791 6830 6831 6832 6833 6834 6835 6817 6832 6833 6840 6841 6842 6845 6845 6793 6791 6709 6845 6878 6879 6880 6878 6879 6880 0.4 0.5 0.7 0.4 0.4 0.3 0.7 0.4 0.4 0.3 0.3 0.7 0.3 0.2 0.5 0.3 0.3 0.4 0.7 0.4 0.3 0.2 0.4 0.5 0.2 0.4 0.5
JM5
FLSTSB
Revised 10/13/08
Page 1-68

MODEL ITEM B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low B1154 Clutch input low B1154 Clutch input low B1155 Neutral input low B1155 Neutral input low B1155 Neutral input low ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high replace MAP sensor MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/grounded replace ECM MAP terminal C (R/W wire) and terminal A (B/W wire) shorted MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W wire) open replace MAP sensor MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal C (R/W wire) short to battery volts replace ECM MAP [80B] terminal C (R/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal B (V/W wire) short to battery volts MAP [80B] terminal A (BK/W wire) ECM [78B] terminal 26 open 7630 7640 7641 7642 7645 7650 7655 7635 7641 7643 7644 7646 0.3 0.5 0.9 0.6 0.6 0.6 0.5 0.4 0.9 0.6 0.3 0.6 DESCRIPTION repair security antenna connections, or replace security antenna harness replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM LABOR CODE JM5 6881 6878 6879 6880 5168 5861 5863 5157 5862 5863 0.4 0.2 0.4 0.5 0.8 0.6 0.5 0.3 0.5 0.5
JM5
FLSTSB
Revised 10/13/08
Page 1-69

MODEL ITEM P0108 MAP sensor high P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0122 TP sensor open/low P0122 TP sensor open/low replace MAP sensor replace intake air temperature (IAT) sensor IAT circuit A (LGN/Y wire) and B (BK/W wire) shorted replace ECM IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to ground replace intake air temperature (IAT) sensor replace intake air temperature (IAT) sensor IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal 26 open replace ECM IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short to voltage IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal 7 open replace intake air temperature (IAT) sensor replace engine temperature (ET) sensor ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal14 (R/W wire) shorted replace engine temperature (ET) sensor replace ECM ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open replace vehicle speed sensor (VSS) replace ECM DESCRIPTION LABOR CODE JM5 7650 7725 7730 7735 7750 7760 7725 7732 7740 7745 7750 7760 7710 7675 7680 7731 7686 7687 7690 7710 7685 7695 6010 7565 0.6 0.9 0.5 0.5 0.6 1.1 0.9 0.6 0.7 0.4 0.6 1.1 0.4 0.3 0.4 0.5 0.5 0.3 0.3 0.4 0.8 0.5 1.1 0.6
JM5
FLSTSB
Revised 10/13/08
Page 1-70

MODEL ITEM P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low DESCRIPTION TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to ground TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted TP sensor [88B] B (R/W wire) and terminal A (BK/W wire) shorted replace throttle position sensor replace throttle position sensor TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to ground TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 open replace MAP sensor replace vehicle speed sensor (VSS) replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to voltage TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted replace throttle position sensor (TPS) TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage front O2 sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/ O wire) grounded/shorted to O2[138B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak LABOR CODE JM5 7580 7584 7585 7586 7590 7595 7605 7615 7650 7967 7555 7575 7587 7595 7610 7619 6868 7144 7163 7164 7486 0.5 0.7 0.5 0.8 1.7 1.2 0.7 0.8 0.6 0.6 0.5 0.5 0.5 1.2 0.5 0.8 0.4 0.9 1.0 1.0 1.0
JM5
FLSTSB
Revised 10/13/08
Page 1-71

MODEL ITEM P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center JM5 FLSTSB replace O2 sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace O2 sensor replace ECM front O2 sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/ O wire) open/shorted to voltage rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/ W wire) open or short to voltage replace O2 sensor replace ECM rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/ GN wire) grounded/shorted to O2[137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace O2 sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace O2 sensor replace ECM rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/ W wire) open or short to voltage rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/ GN wire) open/shorted to voltage replace O2 sensor replace ECM DESCRIPTION LABOR CODE JM5 7667 7815 7144 7164 7667 7815 6869 6870 7667 7815 6871 7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6870 6872 7667 7815 0.6 0.8 0.9 1.0 0.6 0.8 0.5 0.5 0.6 0.8 0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0 0.6 0.8 0.5 0.5 0.6 0.8
Revised 10/13/08
Page 1-72

MODEL ITEM P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0374 CKP sensor sync error replace injector injector circuit [84/85] B (W/Y or GN/GY wire)/ECM [78B] terminal 19/21 open injector circuit [84/85] B (W/Y or GN/GY wire) short to ground injector circuit [84/85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84/85] B (W/Y or GN/GY wire) short to voltage replace ECM replace injector Injector circuit [84/85] B (W/Y or GN/GY wire) ECM [78B] terminal 19/21 open injector circuit [84/85] B (W/Y or GN/GY wire) short to ground injector circuit [84/85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84/85] B (W/Y or GN/GY wire) short to voltage replace ECM CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open/ grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open/ grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) DESCRIPTION LABOR CODE JM5 7795 7805 7808 7825 7850 7795 7809 7815 7795 7805 7808 7825 7850 7795 7809 7815 7030 7980 7981 7982 7983 7986 7987 7030 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4
JM5
FLSTSB
Revised 10/13/08
Page 1-73

MODEL ITEM P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high DESCRIPTION repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor repair ECM connections CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open/ ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open/ ground clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire) replace vehicle speed sensor (VSS) replace ECM replace vehicle speed sensor (VSS) VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to voltage VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to voltage VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open VSS [65B] terminal C (BK wire) to ECM [78B] terminal 10 open VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W wire) VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 open repair vehicle speed sensor (VSS) connector repair ECM connections replace vehicle speed sensor (VSS) replace ECM LABOR CODE JM5 7980 7981 7982 7983 7986 7987 7939 7953 7956 7966 7967 7968 7639 7917 7918 7919 7921 7922 7938 7953 7956 7967 7968 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.4 0.6 0.6 0.4 0.3 0.4 0.3 0.4 0.6 0.4 0.3 0.4 0.6 0.6
JM5
FLSTSB
Revised 10/13/08
Page 1-74

MODEL ITEM P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0562 Battery voltage low DESCRIPTION IAC system OK, may use with other codes IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) short to voltage IAC [87B] terminal A to ECM [78B] terminal 35(BE/GN wire) short to voltage IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to voltage IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to voltage IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O wire) IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R wire) replace idle air control (IAC) IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) open/grounded ECM [78B] Fuse terminal E/A and ECM [78B] terminal 31(BE/ GY wire) open IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) open/grounded IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) open/grounded IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) open/grounded repair ECM connections replace ECM code not present LABOR CODE JM5 7028 7476 7477 7478 7479 7483 7484 7488 7489 7490 7493 7494 7495 7496 7498 7515 7516 7770 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.5 0.5 0.3 0.5 0.5 0.5 0.4 0.6 0.2
JM5
FLSTSB
Revised 10/13/08
Page 1-75

MODEL ITEM P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0603 ECM EEPROM error P0603 ECM EEPROM error P0605 ECM flash error P0605 ECM flash error P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0662 Active intake solenoid high/shorted P0662 Active intake solenoid high/shorted P0662 Active intake solenoid high/shorted P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low DESCRIPTION repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ECM code not present replace ECM system OK ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) open/grounded active intake connector [178B] terminal 1 (LGN/R wire) and engine control fuse open/grounded engine control fuse terminal M and ignition switch (R/BK) open active intake connector [178B] terminal 1 (LGN/R wire) and terminal 2 (GY/O wire) shorted repair active intake solenoid connections replace active intake solenoid replace ECM ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) short to voltage replace active intake solenoid replace ECM system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) grounded system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay LABOR CODE JM5 7771 7775 7776 7770 7771 7913 7931 7983 7931 6873 6874 6875 6876 7063 7064 7641 6877 7064 7641 7923 7901 7903 7904 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.5 0.2 0.5 0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3
JM5
FLSTSB
Revised 10/13/08
Page 1-76

MODEL ITEM P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 4(GN/O wire) short to volts replace system relay fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground system relay terminal 30 to ECM [78B] terminal 31 (BE/GY wire) open/grounded replace system relay replace fuel pump ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/electrical panel removal/replace ECM fuse ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage harness inspection/wiggle test/electrical panel removal/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] DESCRIPTION LABOR CODE JM5 7906 7902 7908 7909 7852 7888 7889 7904 7924 7934 7936 7937 7865 7866 7911 7912 7918 7926 7927 0.4 0.4 0.4 0.3 0.5 0.4 0.4 0.3 1.2 0.6 0.6 0.5 0.3 0.3 0.2 0.3 0.4 0.4 0.4
JM5
FLSTSB
Revised 10/13/08
Page 1-77

MODEL ITEM P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password P1009 Incorrect password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1353 Front cylinder - no combustion DESCRIPTION system relay terminal 85 to ECM [78B] terminal 4(GN/O wire) grounded perform ECM/TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok replace ECM & reprogram data link [91A] terminal 3/ECM [78B] terminal 5/TSSM [30] terminal 3 open data link [91A] terminal 3/ECM [78B] 5/speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, System now ok replace ECM repair TSM/TSSM/HFSM connections repair ECM connections ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen LABOR CODE JM5 7929 6701 6702 6703 6704 6705 6707 6708 6726 7980 7025 7026 7301 7856 7860 7870 7875 7937 7856 7865 7870 7013 0.3 0.5 0.5 1.0 0.4 0.5 0.6 0.9 0.5 0.3 0.4 0.4 0.2 0.8 0.4 0.5 0.4 0.5 0.8 0.3 0.5 0.8
JM5
FLSTSB
Revised 10/13/08
Page 1-78

MODEL ITEM P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion DESCRIPTION repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/ BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug Wire ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded LABOR CODE JM5 7014 7015 7016 7537 7538 7544 7547 7548 7549 7025 7301 7856 7860 7870 7875 7937 7856 7867 7870 7013 7014 7015 1.0 0.4 0.4 0.2 0.2 0.7 0.8 0.2 0.2 0.4 0.2 0.8 0.4 0.5 0.4 0.5 0.8 0.3 0.5 0.8 1.0 0.4
JM5
FLSTSB
Revised 10/13/08
Page 1-79

MODEL ITEM P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear JM5 FLSTSB DESCRIPTION ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil LABOR CODE JM5 7016 7537 7538 7544 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 0.4 0.2 0.2 0.7 0.8 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.8 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.7
Revised 10/13/08
Page 1-80

MODEL ITEM P1358 Intermittent secondary rear P1358 Intermittent secondary rear HDI ACTIVE EXHAUST Original equipment system on HDI vehicles P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1478 Exhaust actuator shorted/high P1478 Exhaust actuator shorted/high P1478 Exhaust actuator shorted/high replace ECM active intake connector [178B] terminal 1 (LGN/R wire) and engine control fuse open/grounded engine control fuse terminal M and ignition switch (R/BK) open active intake connector [178B] terminal 1 (LGN/R wire) and terminal 2 (GY/O wire) shorted replace active intake solenoid replace exhaust actuator replace exhaust actuator valve replace exhaust actuator cable active exhaust actuator [179B] terminal 2 (BK wire) is open active exhaust actuator [179B] terminal 4 and ECM [78B] terminal 1 (V/BE wire) is open/grounded/shorted active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V/O wire) is open/grounded replace 15 AMP engine control fuse active exhaust actuator [179B] terminal 1 (LGN/R wire) to engine control fuse open/grounded replace ECM replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V/O wire) is open/grounded replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V/O wire) is shorted to voltage replace ECM 7850 6874 6875 6876 7064 7811 7812 7814 7816 7822 7823 7826 7828 7850 7811 7823 7811 7827 7850 0.7 0.5 0.9 0.5 0.5 0.8 0.7 0.8 0.4 0.4 0.5 0.3 0.5 0.7 0.8 0.5 0.8 0.4 0.7 replace spark plug replace spark plug wire DESCRIPTION LABOR CODE JM5 7548 7549 0.2 0.2
JM5
FLSTSB
Revised 10/13/08
Page 1-81

MODEL ITEM P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high SERIAL DATA U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer repair TSM/TSSM/HFSM connections replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair ECM connections replace speedometer repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair ECM connections repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open 6709 6717 6718 6746 6854 6072 6747 6748 6854 6709 6710 0.4 0.7 0.4 0.5 0.3 0.5 0.5 0.6 0.3 0.4 0.5 DESCRIPTION repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN/BN wire) is grounded, shorted, or open repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN/BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open repair ECM connections replace ECM LABOR CODE JM5 5084 5085 5087 7956 7850 5084 5085 5086 5087 5088 7956 7850 0.4 0.4 0.5 0.4 0.7 0.4 0.4 0.5 0.5 0.5 0.4 0.7
JM5
FLSTSB
Revised 10/13/08
Page 1-82

MODEL ITEM U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM DESCRIPTION TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open replace 15 AMP battery fuse replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace 15 AMP battery fuse replace ECM replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open battery ground and ECM [78B] terminal 10 and 28 are open TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair ECM connections replace speedometer repair TSM/TSSM/HFSM connections repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 1 and ignition switch open/short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open speedometer [39B] terminal 2 (LGN/V wire) grounded replace speedometer access instruments/wiggle test/replace instrument fuse LABOR CODE JM5 6712 6713 6717 6747 6749 6709 6710 6713 6716 6717 6718 6746 6749 6854 6072 6726 6747 6748 6867 6758 6759 6765 6766 0.5 0.5 0.7 0.5 0.5 0.4 0.5 0.5 0.6 0.7 0.4 0.5 0.5 0.3 0.5 0.5 0.5 0.6 0.4 0.4 0.5 0.6 0.3
JM5
FLSTSB
Revised 10/13/08
Page 1-83

MODEL ITEM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM JM5 FLSTSB DESCRIPTION speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments/wiggle test/replace accessory fuse replace ignition switch rear lighting harness/tail lamp assembly (O/W wire) is shorted to ground replace rear stop light switch headlamp [38] terminal 1 (O/W wire) is shorted to ground right hand switch controls/harness assembly is shorted to ground left hand switch controls assembly/harness is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]/[21A] terminal 6 (O wire) to indicator lamp is shorted to ground repair ECM connections repair speedometer connections/terminals speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open replace speedometer access instruments/wiggle test/replace instrument fuse speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments/wiggle test/replace accessory fuse replace ignition switch LABOR CODE JM5 6770 6775 6776 6781 6782 6783 6787 6788 6789 6794 6801 6802 6849 6854 6747 6758 6765 6766 6770 6776 6781 6782 0.4 0.4 0.6 0.3 0.5 0.6 0.7 0.4 0.9 0.8 0.4 0.5 0.3 0.3 0.5 0.4 0.6 0.3 0.4 0.6 0.3 0.5
Revised 10/13/08
Page 1-84

MODEL ITEM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM JM5 FLSTSB replace fuel gauge speedometer [39B] terminal 6/L R Controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open replace TSM/TSSM/HFSM indicator lamp [20A]/[21A] terminal 6 (O wire) to indicator lamp is shorted to ground repair ECM connections speedometer [39B] terminal 1 and ignition switch open/short to ground replace speedometer repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 3 and speedometer terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open speedometer [39B] terminal 2 (LGN/V wire) grounded replace speedometer access instruments/wiggle test/replace instrument fuse speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments/wiggle test/replace accessory fuse replace ignition switch rear lighting harness/tail lamp assembly (O/W wire) is shorted to ground replace rear stop light switch DESCRIPTION LABOR CODE JM5 6775 6795 6801 6802 6833 6849 6854 6867 6072 6747 6753 6758 6759 6765 6766 6770 6775 6776 6781 6782 6783 6787 0.4 0.9 0.4 0.5 0.7 0.3 0.3 0.4 0.5 0.5 0.6 0.4 0.5 0.6 0.3 0.4 0.4 0.6 0.3 0.5 0.6 0.7
Revised 10/13/08
Page 1-85

MODEL ITEM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low DESCRIPTION headlamp [38] terminal 1 (O/W wire) is shorted to ground right hand switch controls/harness assembly is shorted to ground left hand switch controls assembly/harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]/[21A] terminal 6 (O wire) to indicator lamp is shorted to ground repair ECM connections speedometer [39B] terminal 1 and ignition switch open/short to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [78B] terminal 2 (LGN/V wire) is open inspect/access electrical panel/main wiring harness/replace 15 AMP battery fuse ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections replace speedometer replace ECM and reprogram ECM [78B] terminal 5/TSM/TSSM/HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded LABOR CODE JM5 6788 6789 6794 6795 6801 6802 6849 6854 6867 6709 6710 6717 6747 6749 6753 7159 6036 6709 6765 7993 7994 0.4 0.9 0.8 0.9 0.4 0.5 0.3 0.3 0.4 0.4 0.5 0.7 0.5 0.5 0.6 0.5 0.6 0.4 0.6 0.8 0.4
JM5
FLSTSB
Revised 10/13/08
Page 1-86

MODEL ITEM U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high DESCRIPTION replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer replace ECM & reprogram ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/ speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer replace ICM/ECM & reprogram ECM [78B] terminal 5/TSM/TSSM/HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/ HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage LABOR CODE JM5 7998 7999 6036 6765 7993 7994 7998 7999 6036 6765 7993 7994 7998 7999 6036 6709 6746 6747 6765 6854 6865 0.9 0.5 0.6 0.6 0.8 0.4 0.9 0.5 0.6 0.6 0.8 0.4 0.9 0.5 0.6 0.4 0.5 0.5 0.6 0.3 0.7
JM5
FLSTSB
Revised 10/13/08
Page 1-87

MODEL ITEM U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high DESCRIPTION replace ECM & reprogram ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/ speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/ HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram ECM [78B] terminal 5 /TSM/TSSM/HFSM [30B] terminal 3/ speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/ HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram LABOR CODE JM5 7993 7994 7998 7999 6036 6746 6747 6765 6854 6865 7993 7994 7998 7999 6036 6746 6747 6765 6854 6865 7993 0.8 0.4 0.9 0.5 0.6 0.5 0.5 0.6 0.3 0.7 0.8 0.4 0.9 0.5 0.6 0.5 0.5 0.6 0.3 0.7 0.8
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high
U1300 Speedometer serial data low
JM5
FLSTSB
Revised 10/13/08
Page 1-88

MODEL ITEM U1300 Speedometer serial data low U1301 Speedometer serial data high Serial data missing Serial data missing DESCRIPTION replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open replace speedometer engine stop switch [22A] terminal 4/system relay terminal 86 (coil terminal B)/ECM [78B] terminal 13 (W/BK wire) shorted to ground replace voltage regulator inspect/access main wire harness and electrical panel/wiggle test/replace 15 AMP ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open ignition switch [33] terminal B and maxifuse terminal A (R wire) is open replace 40 AMP Maxi Fuse data link [91A] terminal 4 and ignition fuse (GY wire) is open data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/ HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78B] terminal 5 and data link [91A] terminal 3 (LGN/V wire) open/grounded engine stop switch connector [22] terminal 3, data link [91A] terminal 4 and TSM/TSSM/HFSM [30B] terminal 2 (GY wire) shorted to ground replace ignition switch repair ECM terminals ignition switch [33] terminal A and ignition fuse [64] terminal (R/ BK wire) is open/short to ground LABOR CODE JM5 7998 7999 6072 6723 6724 6729 6730 6731 6732 6733 6804 6818 6819 6838 0.9 0.5 0.5 0.4 0.3 0.4 0.9 0.4 0.4 0.5 0.3 0.4 0.3 0.3
6839 7287 7301 7316
0.4 0.4 0.2 0.4
JM5
FLSTSB
Revised 10/13/08
Page 1-89

MODEL ITEM Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing DRIVEABILYTY SYMPTOMS Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke No check engine lamp No check engine lamp No check engine lamp replace spark plugs replace spark plug connections replace spark plug wire replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ignition coil replace fuel injector replace MAP sensor replace engine temperature sensor replace fuel pressure regulator replace ECM and reprogram replace speedometer replace ECM repair ECM connections 7134 7136 7138 7144 7149 7152 7153 7163 7164 7856 7596 7597 7598 7480 7601 6072 7913 7980 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.8 1.0 1.1 1.2 0.7 1.6 0.5 0.7 0.3 DESCRIPTION wire from fuse block to maxifuse [5B] terminal A (R wire) is grounded replace system relay replace ECM replace ECM ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/ speedometer [39B] terminal 2 (LGN/V wire) grounded replace ECM and reprogram replace TSM/TSSM/HFSM LABOR CODE JM5 7318 7904 7913 7980 7994 7993 7998 0.5 0.3 0.7 0.3 0.4 0.8 0.9
JM5
FLSTSB
Revised 10/13/08
Page 1-90

MODEL ITEM No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load DESCRIPTION speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open inspect/access electrical panel/main wiring harness/replace 15 AMP battery fuse replace security siren TSM/TSSM/HFSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B] terminal A (BN/GY), is shorted to ground ignition switch [33B] terminal I and battery fuse terminal J (R wire) is open ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22B] terminal 3 and ignition fuse (GY wire) is open replace ECM replace TSM/TSSM/HFSM battery ground and ECM [78B] terminal 10 and 28 open replace speedometer ECM [78B] terminal 5/data link [91A] terminal 3/speedometer [39B] 2 (LGN/V wire) open replace spark plugs repair spark plug wire connections replace spark plug wire replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter LABOR CODE JM5 7154 7159 7161 7162 7288 7290 7295 7303 7305 7306 7310 7311 7314 7134 7136 7138 7144 7149 7152 7153 7163 7164 0.3 0.5 0.3 0.4 0.3 0.5 0.7 0.4 0.5 0.6 0.5 0.3 0.3 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0
JM5
FLSTSB
Revised 10/13/08
Page 1-91

MODEL ITEM Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start replace ignition coil replace spark plugs repair spark plug wire connections replace spark plug wire replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ignition coil replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/ GY) is open replace 15 AMP fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/ GY) is shorted to ground-replace 15 AMP pump fuse DESCRIPTION LABOR CODE JM5 7856 7134 7136 7138 7144 7149 7152 7153 7163 7164 7856 7134 7136 7138 7163 7164 7171 7173 7181 7185 7210 7226 7340 7380 0.8 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.8 0.4 0.4 0.3 1.0 1.0 0.5 0.5 0.3 0.7 0.5 0.4 0.5 0.5
JM5
FLSTSB
Revised 10/13/08
Page 1-92

MODEL ITEM Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard DESCRIPTION replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace spark plugs repair spark plug wire connections replace spark plug wire repair starting system; use in conjunction with additional code(s) repair engine compression; use in conjunction with additional code(s) replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/ GY) is open replace 15 AMP fuse replace battery repair engine compression; use in conjunction with additional code(s) LABOR CODE JM5 7415 7441 7450 7595 7992 7013 7014 7134 7136 7138 7166 7210 7134 7136 7138 7163 7164 7166 7171 7173 7181 7185 7210 0.9 0.4 0.8 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2 0.5 0.4 0.4 0.3 1.0 1.0 0.2 0.5 0.5 0.3 0.7 0.5
JM5
FLSTSB
Revised 10/13/08
Page 1-93

MODEL ITEM Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard DESCRIPTION repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/ GY) is shorted to ground-replace 15 AMP pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector LABOR CODE JM5 7226 7340 7380 7415 7441 7450 7595 7992 0.4 0.5 0.5 0.9 0.4 0.8 1.2 0.9
JM5
FLSTSB
Revised 10/13/08
Page 1-94

Table 2-1. Service
MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ CP CT CV LA
GENERAL Set-up and predelivery 1,000 mile service (1,600 km) REGULAR 5,000 mile maintenance (8,000 km) 10,000 mile maintenance (16,000 km) ----1.8 2.3 1.8 2.3 1.8 2.3 1.8 2.3 2.0 2.5 ----1.3 2.1 1.3 2.1 1.3 2.1 1.3 2.1 1.3 2.3
Table 2-2. Chassis

PAINT REPAIR
Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff DRIVE Adjust secondary belt Replace idler bracket assembly Replace idler pulley Replace secondary belt at PDI only 2010 2008 2009 2011 0.2 ----0.7 0.2 ----0.7 0.2 ----0.7 0.2 ----0.7 0.2 0.8 0.3 0.7 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
CN CV
XL883
CP
XL883C CUSTOM XL1200L LOW
CR CZ
XL883L LOW XL1200N NIGHTSTER
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-1
Table 2-2. Chassis

MODELS ITEM DESCRIPTION LABOR CODE 2021 2044 front rear Replace wheel bearings Replace tire includes balancing Replace wheel assembly - includes disc and sprocket exchange and balancing HANDLEBARS Replace handlebars Replace clutch hand lever Replace clutch hand lever bracket Replace throttle control Replace and adjust throttle control cables Replace rubber handlebar grip Replace handlebar riser Replace handlebar clamp or bracket Replace handlebar riser cover FRAME/SWING ARM/FRONT FORK Replace frame includes removal and installation of all accessories and motorcycle components Replace footpegs Replace right side footpeg mount Replace left side footpeg mount Replace tailsection 2306 2307 2310 2312 2328 12.2 0.1 0.4 0.2 --12.2 0.1 0.2 0.2 --12.2 0.1 0.2 0.2 --12.2 0.1 0.4 0.2 --12.2 0.1 0.2 0.2 0.2 rear one or both one or both 2206 2221 2226 2231 2241 2251 2253 2254 2258 0.5 0.1 0.2 0.4 0.6 0.2 0.4 0.2 --0.5 0.1 0.2 0.4 0.6 0.2 0.6 0.2 0.2 0.5 0.1 0.2 0.4 0.6 0.2 0.6 0.2 0.2 0.5 0.1 0.2 0.4 0.6 0.2 0.4 0.2 --0.5 0.1 0.2 0.4 0.6 0.2 --0.2 --front rear front rear front rear 2116 2121 2136 2141 2106 2111 2113 2114 CN/CR/CS/ CX/CZ 0.8 0.6 2.2 2.3 0.5 0.6 0.5 0.6 0.8 0.9 CP 0.8 0.6 2.2 --0.5 0.6 0.5 0.6 0.8 0.9 CT 0.8 0.6 2.2 2.3 0.5 0.6 0.5 0.6 0.8 0.9 CV 0.8 0.6 2.2 2.3 0.5 0.6 0.5 0.6 0.8 0.9 LA 0.8 0.6 ----0.5 0.6 0.5 0.6 0.8 0.9
Replace rear wheel sprocket Replace transmission sprocket cover WHEELS Replace rim, hub or spokes (Includes truing wheel)
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-2
Table 2-2. Chassis

MODELS ITEM DESCRIPTION LABOR CODE 2390 2316 2318 2321 2330 at PDI only one side both sides 2342 one side both sides Replace fork tube Replace fork boot (CZ only) Replace rear swing arm and/or bearings Replace rear shock absorber assembly Replace rear shock absorber component(s) Replace jiffy stand BRAKES Replace hydraulic brake line includes filling/bleeding brakes front rear 2404 2411 0.6 0.6 0.6 0.6 0.6 0.6 0.7 0.6 0.7 0.6 one side both sides one side both sides spring and/or stand rubber bumper one side both sides one both 2346 2351 2356 2361 2495 2499 2366 2371 2376 2381 2386 2396 2399 1.1 0.5 0.8 0.6 0.9 0.7 0.9 2.0 0.2 0.4 0.3 0.6 0.2 0.1 1.1 0.5 0.8 0.6 0.9 ----2.0 0.2 0.4 0.3 0.6 0.2 0.1 1.1 0.5 0.8 0.6 0.9 ----2.0 0.2 0.4 0.3 0.6 0.2 0.1 1.1 0.5 0.8 0.6 0.9 ----2.0 0.2 0.4 0.3 0.6 0.2 0.1 1.1 0.5 0.8 0.6 0.9 ----2.0 0.2 0.4 0.3 0.6 0.2 0.1 2290 --2341 CN/CR/CS/ CX/CZ --2.3 0.6 2.2 0.6 0.4 0.5 0.7 CP 0.2 2.3 0.6 2.2 0.6 0.4 0.5 0.7 CT 0.2 2.3 0.6 2.2 0.6 0.4 0.5 0.7 CV 0.2 2.3 0.6 2.2 0.6 0.4 0.5 0.7 LA 0.2 2.3 0.6 2.2 0.6 0.4 0.5 0.7
Replace passenger footpeg bracket (one) Replace lower fork bracket and stem Replace upper fork bracket Replace steering head cups and bearings, including bearing adjustment Replace fork lock Adjust steering head bearings Change front fork oil Service or replace fork slider and/or seal includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation Replace fork side
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-3
Table 2-2. Chassis

MODELS ITEM DESCRIPTION LABOR CODE 2416 2421 2426 2431 2436 2437 2441 2446 2451 2456 2461 2466 2471 2476 2479 2492 2494 2506 2502 2588 front rear Replace rear fender support Replace fuel tank assembly Replace fuel tank trim or medallion Replace fuel tank console CT and CX models only one both 2526 2531 2536 2539 2541 6507 2553 rear Replace master cylinder assembly includes filling/ bleeding brakes Rebuild master cylinder assembly includes filling/ bleeding brakes Replace master cylinder cover or gasket Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat Replace passenger seat Replace passenger seat strap- all except CN & CR Replace fender 0.1 --0.1 0.3 1.3 0.3 0.6 0.3 0.3 --0.1 --0.1 0.3 1.3 0.3 0.6 0.3 ----0.1 --0.1 0.3 1.3 0.3 0.6 0.8 0.3 0.5 0.1 --0.1 0.3 1.3 0.3 0.6 0.3 ----0.1 0.1 0.1 0.3 0.4 0.5 0.6 0.4 ----front rear front rear front or rear CN/CR/CS/ CX/CZ 0.1 0.3 0.4 0.6 0.3 0.4 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.5 0.1 CP 0.1 0.3 0.4 0.6 0.3 --0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.5 0.1 CT 0.1 0.3 0.4 0.6 0.3 --0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.5 0.1 CV 0.1 0.3 0.4 0.6 0.3 0.4 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.5 0.1 LA 0.1 0.3 0.4 0.6 0.3 0.4 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.2 0.1
Replace brake pads Replace brake caliper includes filling/bleeding brakes Replace brake disc
front - each caliper rear front - each caliper rear front both - CV,CS, LA only rear
Bleed brake caliper front or rear caliper Overhaul brake caliper includes filling/bleeding brakes front - each caliper
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-4
Table 2-2. Chassis

MODELS ITEM DESCRIPTION LABOR CODE 2543 2561 2566 3480 feed line-oil tank to pump feed line oil pump to filter return line oil pump to tank vent line Replace precision lnlet line - one or both Replace front precision return line Replace return manifold/ rear precision return line assembly. Replace oil filter (other than normal maintenance) Replace oil pump to cooler line - one or both Replace oil cooler Replace license plate holder (CZ only) BELT GUARDS Replace rear belt guard Replace debris deflector EXHAUST SYSTEM Replace complete exhaust system Replace exhaust interconnect Replace any exhaust pipe cover Replace one muffler/inlet gasket Replace rear muffler mount Replace header assembly 2621 2625 2661 2665 2618 2615 0.7 0.6 0.1 0.2 ----0.7 0.6 0.1 0.2 ----0.7 0.6 0.1 0.2 ----0.7 0.6 0.1 0.2 ----0.7 --0.1 0.2 0.2 0.6 2616 2617 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 inlet line to cylinder head both return line- front cylinder Head return manifold to tank return line crankcase to manifold 2571 2577 2578 2581 2673 2674 2675 2676 2677 2582 2583 2591 2590 CN/CR/CS/ CX/CZ --0.2 1.2 0.1 0.7 0.2 0.7 0.9 ----------0.1 ----1.3 CP --0.2 1.2 0.1 0.7 0.2 0.7 0.9 ----------0.1 ------CT --0.2 1.2 0.1 0.7 0.2 0.7 0.9 ----------0.1 ------CV --0.2 1.2 0.1 0.7 0.2 0.7 0.9 ----------0.1 ------LA 0.2 0.2 1.2 0.1 0.8 ----0.9 0.3 0.4 1.1 1.0 1.5 0.1 0.2 0.4 ---
Replace fuel tank cover Replace fuel tank valve assembly Replace oil tank Replace dipstick Replace oil tank lines
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-5
Table 2-3. Engine

GENERAL Remove and install engine Remove and install engine Replace stabilizer and/or bracket (one) Replace engine mount (one) Replace mount (each additional) CYLINDER HEAD front cylinder head Recondition cylinder head includes removal of head and gasket, remove carbon, service valve guides, grind rear cylinder head valves and seats, test springs and install head and gasboth cylinder heads kets. Replace cylinder head Replace valve seal or spring after head removal Replace cylinder head gasket one cylinder head both cylinder heads one seal or spring (intake or exhaust) both seals or springs (intake or exhaust) front cylinder rear cylinder both cylinders Replace rocker arm covers and/or gaskets front cylinder rear cylinder both cylinders Replace lower rocker cover/gasket, or rocker arms and/ front cylinder or shafts Replace rear rocker wireform Replace induction module cover rear cylinder between cylinders rear cylinder both cylinders 3101 3103 3104 3106 3108 3131 3132 3140 3142 3143 3144 3145 3148 3147 3126 3127 3152 3153 3.8 3.8 5.7 2.8 3.9 0.1 0.2 2.0 2.0 2.5 0.9 0.9 1.1 1.0 ----1.0 1.6 3.8 3.8 5.7 2.8 3.9 0.1 0.2 2.0 2.0 2.5 0.9 0.9 1.1 1.0 ----1.0 1.6 3.8 3.8 5.7 2.8 3.9 0.1 0.2 2.0 2.0 2.5 0.9 0.9 1.1 1.0 ----1.0 1.6 3.8 3.8 5.7 2.8 3.9 0.1 0.2 2.0 2.0 2.5 0.9 0.9 1.1 1.0 ----1.0 1.6 4.8 4.8 6.7 3.8 4.9 0.1 0.2 3.0 3.0 3.5 0.9 0.9 1.1 1.0 0.2 0.3 1.0 1.6 California vehicles only 3006 3004 3013 3014 3015 4.1 4.2 0.2 4.1 0.1 4.1 4.2 0.2 4.1 0.1 4.1 4.2 0.2 4.1 0.1 4.1 4.2 0.2 4.1 0.1 4.1 --0.2 4.1 0.1
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-6
Table 2-3. Engine

MODELS ITEM DESCRIPTION LABOR CODE 3149 3150 3161 3163 3168 3172 3174 3202 3203 3207 3208 3206 3216 3221 3231 3236 3246 3251 cylinder removed one two same cylinder two one each cylinder 3253 3306 3311 3313 CN/CR/CS/ CX/CZ 0.5 1.0 2.6 2.6 3.1 1.0 1.2 5.2 7.9 4.5 7.1 3.2 4.1 3.4 5.3 2.4 3.5 0.4 0.1 2.7 2.8 3.7 CP 0.5 1.0 2.6 2.6 3.1 1.0 1.2 5.2 7.9 4.5 7.1 3.2 4.1 3.4 5.3 2.4 3.5 0.4 0.1 2.7 2.8 3.7 CT 0.5 1.0 2.6 2.6 3.1 1.0 1.2 5.2 7.9 4.5 7.1 3.2 4.1 3.4 5.3 2.4 3.5 0.4 0.1 2.7 2.8 3.7 CV 0.5 1.0 2.6 2.6 3.1 1.0 1.2 5.2 7.9 4.5 7.1 3.2 4.1 3.4 5.3 2.4 3.5 0.4 0.1 2.7 2.8 3.7 LA 0.5 1.0 3.6 3.6 4.1 1.0 1.2 6.2 8.9 5.5 8.1 4.2 5.1 4.4 6.3 3.4 4.5 0.4 0.1 2.7 2.8 3.7
Recondition rocker arms after heads are removed Replace cylinder base gasket
one head both heads front cylinder rear cylinder both cylinders
Replace crankcase umbrella valve CYLINDER AND PISTON Replace piston and resize cylinder includes disassembly, replacing piston, and sizing cylinder, all items listed under recondition cylinder head and assembly
one both one piston and cylinder both pistons and cylinders
Recondition cylinder and piston includes disassembly, one piston and cylinder deglazing cylinder and replacing rings, or replacing cyl- both pistons and cylinders inder and piston, all items listed under recondition cylinder head and assembly Replace piston rings includes deglazing cylinder Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly Replace cylinder and piston assembly Replace upper connecting rod bushing during upper end repair Replace one cylinder stud GEARCASE Replace tappet one cylinder both cylinders one cylinder both cylinders one cylinder both cylinders
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-7
Table 2-3. Engine

MODELS ITEM DESCRIPTION LABOR CODE 3316 3317 3318 3326 3336 3341 3351 3352 3353 3366 3403 3406 3407 3410 3411 3420 includes checking trueness piston removal and reinstallation, if required one head both heads both cylinders removed (for non-related repairs) both cylinders removed (for non-related repairs) 3421 3425 3426 3428 3430 3538 3539 3501 3502 CN/CR/CS/ CX/CZ 2.1 2.2 2.7 2.3 2.5 0.7 ------0.1 0.1 13.7 9.4 9.7 12.7 0.1 0.5 1.8 3.3 0.7 1.4 ----0.2 0.1 CP 2.1 2.2 2.7 2.3 2.5 0.7 ------0.1 0.1 13.7 9.4 9.7 12.7 0.1 0.5 1.8 3.3 0.7 1.4 ----0.2 0.1 CT 2.1 2.2 2.7 2.3 2.5 0.7 ------0.1 0.1 13.7 9.4 9.7 12.7 0.1 0.5 1.8 3.3 0.7 1.4 ----0.2 0.1 CV 2.1 2.2 2.7 2.3 2.5 0.7 ------0.1 0.1 13.7 9.4 9.7 12.7 0.1 0.5 1.8 3.3 0.7 1.4 ----0.2 0.1 LA 2.1 2.2 2.7 0.4 2.5 2.3 0.5 0.5 0.5 0.1 0.1 13.7 9.4 9.7 12.7 0.1 0.5 1.8 3.3 0.7 1.4 0.4 0.5 -----
Replace push rod, push rod cover and/or o-ring
one two same cylinder two one each cylinder
Replace gearcase cover and/or gasket Replace all cam gears Replace oil pump Replace oil pump cover Replace precision cooling check valve Replace oil cooler thermostat Replace oil pump check valve CRANKCASE Replace crank position sensor o-ring Replace crankcases Seal crankcase only Replace left main bearing Replace flywheels includes remove and install engine Check flywheel trueness after removal Check flywheels after removal Recondition cylinder heads head removed (for non-related repairs) Replace piston rings Replace piston and rings includes oversizing FUEL SYSTEM Replace air cleaner assembly Replace air cleaner to induction module boot Replace air cleaner backing plate Replace air cleaner cover
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-8
Table 2-3. Engine

MODELS ITEM DESCRIPTION LABOR CODE 3510 3511 3514 3536 California vehicles only 3527 3528 3529 CN/CR/CS/ CX/CZ 0.7 0.4 0.3 0.6 0.1 0.1 0.7 CP 0.7 0.4 0.3 0.6 0.1 0.1 0.7 CT 0.7 0.4 0.3 0.6 0.1 0.1 0.7 CV 0.7 0.4 0.3 0.6 0.1 0.1 0.7 LA 0.7 0.4 0.3 ---------
Replace induction module Replace manifold, inserts or clamps Replace external fuel hose Replace induction module o-ring EVAPORATIVE EMISSIONS SYSTEM Replace canister Replace vapor valve Replace any one hose

DRIVE Adjust primary chain Replace primary inspection cover/o-ring/ or gasket Replace primary chain Replace engine sprocket Replace engine sprocket oil seal Replace primary cover Replace primary gasket --4001 4002 4003 4005 4007 4009 0.1 0.1 0.8 0.8 0.9 0.7 0.5 0.1 0.1 0.8 0.8 0.9 0.7 0.5 0.1 0.1 0.8 0.8 0.9 0.7 0.5 0.1 0.1 0.8 0.8 0.9 0.7 0.5 0.1 0.1 0.8 0.8 0.9 0.7 0.5
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-9

CLUTCH Adjust clutch Replace clutch release mechanism Service the clutch Replace shift lever Replace clutch cable Replace shifter seal includes disassembly, cleaning, inspection, repair, assembly and adjustment --4006 4011 4012 4013 4015 0.1 0.1 1.5 0.1 0.2 0.1 0.1 0.1 1.5 0.1 0.2 0.1 0.1 0.1 1.5 0.1 0.2 0.1 0.1 0.1 1.5 0.1 0.2 0.1 0.1 0.1 1.5 0.1 0.2 0.1

TRANSMISSION CASE Overhaul transmission includes disassembly, removal, cleaning, inspection, replacing parts, assembly and installation Replace shifter drum Replace shift linkage and/or spring Replace shifter fork (one) Replace shifter fork (ea. additional) Replace transmission case countershaft bearing Replace main drive gear and/or bearing and/or O-ring Replace detent arm and/or spring Replace main drive gear belt sprocket Replace main drive gear seal (in crankcase) Replace vehicle speed sensor o-ring 4306 4329 4332 4343 4345 4361 4366 4368 4309 4311 4380 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-10

ACCESSORIES Replace mirror Replace one frame side cover/side cover clips or grommets 6513 6263 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

GENERAL
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Sportster Service Manual, Part No. 99484-09 and Electrical Diagnostic Manual, Part No. 99495-09
Lights and accessories excluding turn signals CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative open/shorted/ground motor start button 5817 5818 1.0 0.9 1.0 0.9 1.0 0.9 1.0 0.9 1.0 0.9 regulator bleed test milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5307 5308 5310 5312 5314 5315 5316 5319 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 5016 0.3 0.3 0.3 0.3 0.3
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-11

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.1 0.2 CP 0.1 0.2 CT 0.1 0.2 CV 0.1 0.1 LA 0.1 0.1
Starter inoperative Starter inoperative Starter inoperative
solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring TSM/TSSM/HFSM [30B] pin 9 to starter relay terminal 2 shorted to voltage nothing clicks; open in wiring to or from starter button starter relay poor starter to battery connections, ground connections, or bad solenoid contacts defective starter motor starter clutch replace TSM/TSSM/HFSM contacts; includes starter motor removal coil; includes starter motor removal replace TSM/TSSM/HFSM mate connector TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open TSM/TSSM/HFSM [30B] terminal 1 and Ignition fuse open/short to ground replace clutch switch - includes diagnostics
5822 5823
5824 5825 5827 5830 5831 5832 5835 5836 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168
0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9
0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9
0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9
0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9
0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9
Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Slow starter crank or starter stalls Slow starter crank or starter stalls Starter spins Starter inoperative Replace starter solenoid Replace starter solenoid Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-12

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.7 1.3 1.5 CP CT CV LA
Starter inoperative
locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] one (negative or positive)
5861 5157 5862
0.7 1.3 1.5
0.7 1.3 1.5
0.7 1.3 1.5
0.7 1.3 1.5
WIRING Replace battery cable Replace main wiring harness Replace engine sub-harness Replace rear fender wiring harness Replace any single wire Replace any single wire Replace speedometer housing Replace electrical caddie (under fuel tank) Replace electrical caddie (behind voltage reg.) Repair/diagnose indicator lamp wiring Replace fuse Replace fuse block (H bracket) SWITCHES Replace ignition switch Replace left upper handlebar switch Replace right upper handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing CN CV XL883 CP XL883C CUSTOM XL1200L LOW CR CZ XL883L LOW XL1200N NIGHTSTER 5129 5171 5173 5176 5177 5178 5179 5180 CS LA 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 XL883R XR1200 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 CT 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 XL1200C CUSTOM 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 light circuit accessory circuit 5024 5026 5066 5036 5039 5043 5046 5081 5082 5048 5145 5196 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 0.6 0.3 0.1 1.2 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 0.6 0.3 0.1 1.2 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 0.6 0.3 0.1 1.2 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 0.6 0.3 0.1 1.2 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 --0.3 0.1 1.2
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-13

MODELS ITEM DESCRIPTION LABOR CODE 5141 5161 replace neutral switch - includes diagnostics includes adjustment include diagnosis includes adjustment include diagnosis include diagnosis front rear Replace taillight assembly or circuit board BATTERY/HORN Replace the battery Replace battery tray Replace horn and/or bracket INSTRUMENTS NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Sportster Service Manual, Part No. 99484-09, Electrical Diagnostic Manual, Part No. 99495-09, and Digital Technician. Labor codes not present in either manual are located in Digital Technician. Replace speedometer Replace tachometer Replace trip odometer reset boot B1004 Fuel level switch low B1004 Fuel level switch low replace fuel level switch repair speedometer [39B] (tachometer [108B] on XR-1200) terminal 9/fuel sender [141]terminal 2 (Y/W wire)-short to ground replace fuel level resistor assembly cosmetics only 6003 6009 6043 6035 7182 6083 0.3 --0.1 0.6 0.4 0.3 0.3 --0.1 0.6 0.4 0.3 0.3 --0.1 0.6 0.4 0.3 0.3 0.3 0.1 0.6 0.4 0.3 0.3 0.3 0.1 0.7 0.4 0.3 5705 5767 5765 0.3 0.6 0.1 0.3 0.6 0.1 0.3 0.6 0.1 0.3 0.6 0.1 0.3 0.6 0.1 5157 5181 5185 5189 5190 5191 5197 5201 5205 5215 CN/CR/CS/ CX/CZ 0.3 0.1 1.3 0.2 0.1 0.4 0.2 1.1 0.1 0.2 0.3 0.2 CP 0.3 0.1 1.3 0.2 0.1 0.7 0.2 1.0 0.1 0.4 0.3 0.2 CT 0.3 0.1 1.3 0.2 0.1 0.7 0.2 1.0 0.1 0.4 0.3 0.2 CV 0.3 0.1 1.3 0.2 0.1 0.4 0.2 1.1 0.1 0.2 0.3 0.2 LA 0.3 0.1 1.3 0.2 0.1 0.4 0.2 1.1 0.1 0.2 0.3 0.2
Replace rear stoplight switch Replace oil pressure switch Replace neutral switch LIGHTS Replace headlight bracket Replace headlight Replace headlight housing Replace indicator lens/trim plate/bezel Replace indicator lamp assembly Replace single light bulb/lens Replace turn signal light assembly
includes filling/bleeding brakes
B1004 Fuel level switch low
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-14

MODELS ITEM DESCRIPTION LABOR CODE 6035 6069 6083 7770 7771 7770 7771 7770 7771 7770 7771 6001 6002 6020 6095 6738 6096 6752 6097 6755 6756 6757 CN/CR/CS/ CX/CZ 0.6 0.5 0.3 0.2 0.2 ----0.2 0.2 ----0.3 0.1 0.3 -0.4 -0.4 -0.1 0.1 0.7 CP 0.6 0.5 0.3 0.2 0.2 ----0.2 0.2 ----0.4 0.1 0.4 -0.4 -0.4 -0.1 0.1 0.7 CT 0.6 0.5 0.3 0.2 0.2 ----0.2 0.2 ----0.4 0.1 0.4 -0.4 -0.4 -0.1 0.1 0.7 CV 0.6 0.5 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.1 0.3 -0.4 -0.4 -0.1 0.1 0.7 LA 0.7 0.5 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.1 -0.4 -0.4 -0.4 0.1 0.1 0.7
B1005 Fuel level switch open/high B1005 Fuel level switch open/high B1005 Fuel level switch open/high B1006 speedometer accessory line overvoltage B1006 speedometer accessory line overvoltage B1006 Tachometer accessory line overvoltage B1006 Tachometer accessory line overvoltage B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage B1007 Tachometer ignition line voltage B1007 Tachometer ignition line voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed TURN SIGNALS/SECURITY SYSTEM No security lamp during bulb check No security lamp during bulb check Security lamp on continuously after bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm
replace fuel level switch repair speedometer [39B] terminal 9/fuel level switch [141]terminal 2 open/short to volts replace fuel level resistor assembly code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer replace tachometer replace speedometer replace tachometer replace speedometer replace tachometer replace FOB battery replace FOB replace TSSM\HFSM
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-15

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.4 0.7 0.5 0.5 0.5 0.6 0.7 0.3 0.6 0.2 0.6 0.6 0.6 0.6 0.9 0.5 0.8 0.3 0.6 CP 0.4 0.7 0.5 0.5 0.5 0.6 0.7 0.3 0.6 0.2 0.6 0.6 0.6 0.6 --0.5 0.8 0.3 0.6 CT 0.4 0.7 0.5 0.5 0.5 0.6 0.7 0.3 0.6 0.2 0.6 0.6 0.6 0.6 --0.5 0.8 0.3 0.6 CV 0.4 0.7 0.5 0.5 0.5 0.6 0.7 0.3 0.6 0.2 0.6 0.6 0.6 0.6 --0.5 0.8 0.3 0.6 LA 0.4 0.7 0.6 0.6 0.6 0.7 0.7 0.3 0.6 0.2 0.7 0.7 0.7 0.7 --0.5 0.8 0.3 0.6
Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2C
HFSM harness to security antenna is open/ grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/grounded/open replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open replace bulb repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open diagnose and replace tail lamp and turn signal converter module - CZ only TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery fuse main fuse terminal A (R wire) and battery fuse is open
6879 6773 6855 6856 6857 6790 6791 6792 6793 6796 6797 6798 6799 6800 6809 6805 6806 6807 6808
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-16

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.6 0.7 0.6 0.6 0.6 0.7 0.6 0.2 0.2 0.2 0.3 0.7 0.2 0.2 0.5 0.6 0.7 0.2 0.3 0.5 0.6 0.7 CS LA XL883R XR1200 CP 0.6 0.7 0.6 0.6 0.6 0.7 0.6 0.2 0.2 0.2 0.4 0.7 0.2 0.2 0.5 0.6 0.7 0.2 0.4 0.5 0.6 0.7 CT 0.6 0.7 0.6 0.6 0.6 0.7 0.6 0.2 0.2 0.2 0.4 0.7 0.2 0.2 0.5 0.6 0.7 0.2 0.4 0.5 0.6 0.7 CT CV 0.6 0.7 0.6 0.6 0.6 0.7 0.6 0.2 0.2 0.2 0.3 0.7 0.2 0.2 0.5 0.6 0.7 0.2 0.3 0.5 0.6 0.7 XL1200C CUSTOM LA 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.2 0.2 0.2 0.3 0.7 0.2 0.2 0.5 0.7 0.7 0.2 0.3 0.5 0.7 0.7
Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D
repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuse block repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B] TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch repair open between connector [22B] and fuse block
6810 6811 6812 6813 6814 6815 6816 6820 6821 6822 6823 6824 7770 7771 6709 6790 6791 6796 6823 6709 6790 6791
Turn signal error 3A - bulbs flash at double rate-all work replace bulb Turn signal error 3A - bulbs flash at double rate-all work remove corrosion Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/Replace bulb Turn signal error 3A - bulbs flash at double rate-all work repair bulb connection/replace lamp assembly Turn signal error 3A - bulbs flash at double rate-all work replace TSM/TSSM/HFSM B0563 Battery voltage high - TSM/TSSM/HFSM B0563 Battery voltage high - TSM/TSSM/HFSM B1121Left turn output fault B1121Left turn output fault B1121Left turn output fault B1121Left turn output fault B1121Left turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault CN CV XL883 CP code not present repair charging system/accompanies other codes repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb repair bulb connection/replace lamp assembly repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM XL883C CUSTOM XL1200L LOW CR CZ XL883L LOW
XL1200R ROADSTER CX
XL1200N NIGHTSTER
Revised 10/13/08
Page 2-17

MODELS ITEM DESCRIPTION LABOR CODE 6796 6823 6709 6790 6791 6809 6709 6790 6791 6809 6709 6790 6791 6809 6790 6791 6809 6830 6831 6832 CN/CR/CS/ CX/CZ 0.2 0.3 0.5 0.6 0.7 0.9 0.5 0.6 0.7 0.9 0.5 0.6 0.7 0.9 0.6 0.7 0.9 0.6 0.6 0.6 CP 0.2 0.4 0.5 0.6 0.7 --0.5 0.6 0.7 --0.5 0.6 0.7 --0.6 0.7 --0.6 0.6 0.6 CT 0.2 0.4 0.5 0.6 0.7 --0.5 0.6 0.7 --0.5 0.6 0.7 --0.6 0.7 --0.6 0.6 0.6 CV 0.2 0.3 0.5 0.6 0.7 --0.5 0.6 0.7 --0.5 0.6 0.7 --0.6 0.7 --0.6 0.6 0.6 LA 0.2 0.3 0.5 0.7 0.7 --0.5 0.7 0.7 --0.5 0.7 0.7 --0.7 0.7 --0.6 0.6 0.6
B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low
replace bulb repair bulb connection/replace lamp assembly repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - CZ only repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - CZ only repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - CZ only TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - CZ only repair alarm (terminal B) circuit (LGN/BN wire)open repair alarm (terminal B) circuit (LGN/BN wire)grounded replace siren
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-18

MODELS ITEM DESCRIPTION LABOR CODE 6833 6834 6835 6817 6832 6833 6840 6841 6842 6845 6845 6793 6791 6709 6845 6878 6879 6880 6878 6879 6880 6881 CN/CR/CS/ CX/CZ 0.7 0.5 0.5 0.5 0.4 0.7 0.5 0.4 0.7 0.6 0.6 0.6 0.7 0.5 0.6 0.2 0.5 0.6 0.2 0.5 0.6 0.6 CP 0.7 0.5 0.5 0.5 0.4 0.7 0.5 0.4 0.7 0.6 0.6 0.6 0.7 0.5 0.6 0.2 0.5 0.6 0.2 0.5 0.6 0.6 CT 0.7 0.5 0.5 0.5 0.4 0.7 0.5 0.4 0.7 0.6 0.6 0.6 0.7 0.5 0.6 0.2 0.5 0.6 0.2 0.5 0.6 0.6 CV 0.7 0.5 0.5 0.5 0.4 0.7 0.5 0.4 0.7 0.6 0.6 0.6 0.7 0.5 0.6 0.2 0.5 0.6 0.2 0.5 0.6 0.6 LA 0.7 0.5 0.5 0.5 0.4 0.7 0.5 0.4 0.7 0.6 0.6 0.6 0.7 0.5 0.6 0.2 0.5 0.6 0.2 0.5 0.6 0.6
B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high B1132 Alarm output high B1132 Alarm output high B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1136 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1142 Internal fault B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high B1145 Security antenna open
replace TSSM/HFSM repair alarm (terminal C) circuit (BK wire)-open repair alarm (terminal A) circuit (BN/GY wire)open repair alarm (terminal B) circuit (LGN/BN wire)Shorted to volts replace siren replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/ GN wire)-short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections replace TSM/TSSM/HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM repair security antenna connections, or replace security antenna harness
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-19

MODELS ITEM DESCRIPTION LABOR CODE 6878 6879 6880 5168 5861 5863 5157 5862 5863 7630 7640 7641 7642 7645 7650 7655 7635 7641 CN/CR/CS/ CX/CZ 0.2 0.5 0.6 0.9 0.7 1.5 1.3 1.5 1.5 0.8 0.5 0.8 0.5 0.6 1.0 0.6 0.4 0.8 CP 0.2 0.5 0.6 0.9 0.7 1.5 1.3 1.5 1.5 0.8 0.5 0.8 0.5 0.6 1.0 0.6 0.4 0.8 CT 0.2 0.5 0.6 0.9 0.7 1.5 1.3 1.5 1.5 0.8 0.5 0.8 0.5 0.6 1.0 0.6 0.4 0.8 CV 0.2 0.5 0.6 0.9 0.7 1.5 1.3 1.5 1.5 0.8 0.5 0.8 0.5 0.6 1.0 0.6 0.4 0.8 LA 0.2 0.5 0.6 0.9 0.7 1.5 1.3 1.5 1.5 0.6 0.3 0.8 0.3 0.4 0.8 0.4 0.3 0.8
B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low B1154 Clutch input low
replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM replace MAP sensor MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/grounded replace ECM MAP terminal C (R/W wire) and terminal A (B/W wire) shorted MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W wire) open replace MAP sensor MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal C (R/W wire) short to battery volts replace ECM
B1155 Neutral input low ENGINE MANAGEMENT P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0108 MAP Sensor high P0108 MAP Sensor high
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-20

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.5 0.5 0.5 1.0 0.9 0.5 0.7 0.5 1.0 0.9 0.6 0.7 0.5 0.5 1.0 0.6 0.5 0.7 0.5 CP 0.5 0.5 0.5 1.0 0.9 0.5 0.7 0.5 1.0 0.9 0.6 0.7 0.5 0.5 1.0 0.6 0.5 0.7 0.5 CT 0.5 0.5 0.5 1.0 0.9 0.5 0.7 0.5 1.0 0.9 0.6 0.7 0.5 0.5 1.0 0.6 0.5 0.7 0.5 CV 0.5 0.5 0.5 1.0 0.9 0.5 0.7 0.5 1.0 0.9 0.6 0.7 0.5 0.5 1.0 0.6 0.5 0.7 0.5 LA 0.3 0.3 0.3 0.8 0.7 0.3 0.7 0.3 0.8 0.7 0.4 0.7 0.3 0.3 0.8 0.6 0.5 0.9 0.5
P0108 MAP Sensor high P0108 MAP Sensor high P0108 MAP Sensor high P0108 MAP Sensor high P0112 IAT Sensor voltage low P0112 IAT Sensor voltage low P0112 IAT Sensor voltage low P0112 IAT Sensor voltage low P0112 IAT Sensor voltage low P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0117 ET Sensor low P0117 ET Sensor low P0117 ET Sensor low P0117 ET Sensor low
MAP [80B] terminal C (R/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal B (V/W wire) short to battery volts MAP [80B] terminal A (BK/W wire) ECM [78B] terminal 26 open replace MAP sensor replace intake air temperature (IAT) sensor IAT circuit A (LGN/Y wire) and B (BK/W wire) shorted replace ECM IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to ground replace intake air temperature (IAT) sensor replace intake air temperature (IAT) sensor IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal 26 open replace ECM IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short to voltage IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal 7 open replace intake air temperature (IAT) sensor replace engine temperature (ET) sensor ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted
7643 7644 7646 7650 7725 7730 7735 7750 7760 7725 7732 7740 7745 7750 7760 7710 7675 7680 7731
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-21

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.5 0.5 0.5 0.6 0.8 0.6 0.8 0.3 0.7 0.5 0.7 0.8 0.5 0.5 0.5 0.8 0.4 0.5 0.5 CP 0.5 0.5 0.5 0.6 0.8 0.6 0.8 0.3 0.7 0.5 0.7 0.8 0.5 0.5 0.5 0.8 0.4 0.5 0.5 CT 0.5 0.5 0.5 0.6 0.8 0.6 0.8 0.3 0.7 0.5 0.7 0.8 0.5 0.5 0.5 0.8 0.4 0.5 0.5 CV 0.5 0.5 0.5 0.6 0.8 0.6 0.8 0.3 0.7 0.5 0.7 0.8 0.5 0.5 0.5 0.8 0.4 0.5 0.5 LA 0.5 0.5 0.5 0.6 1.0 0.6 1.0 0.3 0.7 0.5 0.7 1.2 0.9 0.5 0.5 0.6 0.4 0.7 0.5
P0118 ET Sensor open P0118 ET Sensor open P0118 ET Sensor open P0118 ET Sensor open P0118 ET Sensor open P0118 ET Sensor open P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0123 TP Sensor high P0123 TP Sensor high
ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal14 (R/W wire) shorted replace engine temperature (ET) sensor replace ECM ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to ground TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted TP sensor [88B] B (R/W wire) and terminal A (BK/W wire) shorted replace throttle position sensor replace throttle position sensor TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to ground TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 open replace MAP sensor replace vehicle speed sensor (VSS) replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to voltage
7686 7687 7690 7710 7685 7695 7565 7580 7584 7585 7586 7590 7595 7605 7615 7650 7967 7555 7575
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-22

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.3 0.5 0.5 0.3 CP 0.3 0.5 0.5 0.3 CT 0.3 0.5 0.5 0.3 CV 0.3 0.5 0.5 0.3 LA 0.3 0.9 0.5 0.3
P0123 TP Sensor high P0123 TP Sensor high P0123 TP Sensor high P0123 TP Sensor high P0131 Front oxygen sensor low
TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted replace throttle position sensor (TPS) TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) grounded/shorted to oxygen [138B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) open/shorted to voltage rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage replace oxygen sensor replace ECM
7587 7595 7610 7619
6868 7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6869
0.6 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6
0.6 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6
0.6 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6
0.6 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6
0.6 0.8 1.1 1.1 1.6 0.5 0.9 0.8 1.1 0.5 0.9 0.6
P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center
6870 7667 7815
0.6 0.5 0.7
0.6 0.5 0.7
0.6 0.5 0.7
0.6 0.5 0.7
0.6 0.5 0.9
P0134 Front oxygen sensor center P0134 Front oxygen sensor center
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-23

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.4 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6 CP CT CV LA
P0151 Rear oxygen sensor low
rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) grounded/ shorted to oxygen [137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) open/shorted to voltage replace oxygen sensor replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire)/ ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open
6871 7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6870
0.4 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6
0.4 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6
0.4 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6
0.4 0.8 1.1 1.1 1.6 0.5 0.9 0.8 1.1 0.5 0.9 0.6
6872 7667 7815 7795 7805 7808 7825
0.6 0.5 0.7 0.5 0.5 0.5 0.5
0.6 0.5 0.7 0.5 0.5 0.5 0.5
0.6 0.5 0.7 0.5 0.5 0.5 0.5
0.6 0.5 0.7 0.5 0.5 0.5 0.5
0.6 0.5 0.9 0.7 0.5 0.5 0.5
P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-24

MODELS ITEM DESCRIPTION LABOR CODE 7850 7795 7809 7815 7795 7805 7808 7825 7850 7795 7809 7815 7030 7980 7981 7982 7983 7986 7987 7030 7980 CN/CR/CS/ CX/CZ 0.9 0.5 0.5 0.7 0.5 0.5 0.5 0.5 0.9 0.5 0.5 0.7 0.5 0.3 0.5 0.3 0.8 0.5 0.5 0.5 0.3 CP 0.9 0.5 0.5 0.7 0.5 0.5 0.5 0.5 0.9 0.5 0.5 0.7 0.5 0.3 0.5 0.3 0.8 0.5 0.5 0.5 0.3 CT 0.9 0.5 0.5 0.7 0.5 0.5 0.5 0.5 0.9 0.5 0.5 0.7 0.5 0.3 0.5 0.3 0.8 0.5 0.5 0.5 0.3 CV 0.9 0.5 0.5 0.7 0.5 0.5 0.5 0.5 0.9 0.5 0.5 0.7 0.5 0.3 0.5 0.3 0.8 0.5 0.5 0.5 0.3 LA 1.1 0.7 0.5 0.9 0.7 0.5 0.5 0.5 1.1 0.7 0.5 0.9 0.5 0.3 0.5 0.3 1.0 0.5 0.5 0.5 0.3
P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0374 CKP Sensor sync error P0374 CKP Sensor sync error
replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-25

MODELS ITEM DESCRIPTION LABOR CODE 7981 7982 7983 7986 7987 7939 7953 7956 7966 7967 7968 7917 7918 7919 7921 7922 7938 7953 7956 7967 7968 CN/CR/CS/ CX/CZ 0.5 0.3 0.8 0.5 0.5 0.4 0.3 0.4 0.4 0.4 0.8 0.3 0.4 0.3 0.3 0.4 0.4 0.3 0.4 0.4 0.8 CP 0.5 0.3 0.8 0.5 0.5 0.4 0.3 0.4 0.4 0.4 0.8 0.3 0.4 0.3 0.3 0.4 0.4 0.3 0.4 0.4 0.8 CT 0.5 0.3 0.8 0.5 0.5 0.4 0.3 0.4 0.4 0.4 0.8 0.3 0.4 0.3 0.3 0.4 0.4 0.3 0.4 0.4 0.8 CV 0.5 0.3 0.8 0.5 0.5 0.4 0.3 0.4 0.4 0.4 0.8 0.3 0.4 0.3 0.3 0.4 0.4 0.3 0.4 0.4 0.8 LA 0.5 0.3 0.8 0.5 0.5 0.4 0.3 0.4 0.4 0.4 1.0 0.3 0.4 0.3 0.3 0.4 0.4 0.3 0.4 0.4 1.0
P0374 CKP Sensor sync error P0374 CKP Sensor sync error P0374 CKP Sensor sync error P0374 CKP Sensor sync error P0374 CKP Sensor sync error P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high
replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor repair ECM connections CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\ground clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire) replace vehicle speed sensor (VSS) replace ECM VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to voltage VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to voltage VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open VSS [65B] terminal C (BK wire) to ECM [78B] terminal 10 open VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W wire) VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 open repair vehicle speed sensor (VSS) connector repair ECM connections replace vehicle speed sensor (VSS) replace ECM
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-26

MODELS ITEM DESCRIPTION LABOR CODE 7028 7476 7477 7478 7479 7483 7484 7488 7489 7490 7493 7494 7495 7496 7498 7515 7516 7770 CN/CR/CS/ CX/CZ 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 0.4 0.8 0.2 CP 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 0.4 0.8 0.2 CT 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 0.4 0.8 0.2 CV 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 0.4 0.8 0.2 LA 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.7 0.5 0.4 0.5 0.5 0.5 0.4 1.0 0.2
P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0562 Battery voltage low
IAC system OK, may use with other codes IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) short to voltage IAC [87B] terminal A to ECM [78B] terminal 35(BE/GN wire) short to voltage IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to voltage IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to voltage IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O wire) IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R wire) replace idle air control (IAC) IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) open/grounded ECM [78B] fuse terminal E/A and ECM [78B] terminal 31(BE/GY wire) open IAC [87B] terminal C to ECM [78B] terminal 18 (BK\PK wire) open/grounded IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) open/grounded IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) open/grounded repair ECM connections replace ECM code not present
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-27

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.7 0.2 0.3 0.4 0.4 0.4 0.6 0.6 0.3 0.2 0.7 0.5 0.4 CP 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.7 0.2 0.3 0.4 0.4 0.4 0.6 0.6 0.3 0.2 0.7 0.5 0.4 CT 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.7 0.2 0.3 0.4 0.4 0.4 0.6 0.6 0.3 0.2 0.7 0.5 0.4 CV 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.7 0.2 0.3 0.4 0.4 0.4 0.6 0.6 0.3 0.2 0.7 0.5 0.4 LA 0.2 0.4 0.4 0.2 0.2 0.9 0.2 0.9 0.2 0.3 0.4 0.4 0.4 0.8 0.8 0.3 0.2 0.7 0.5 0.4
P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0603 ECM EEPROM Error P0603 ECM EEPROM Error P0605 ECM flash error P0605 ECM flash error P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open
repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ECM code not present replace ECM system OK system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) grounded system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 4(GN/O wire) short to volts replace system relay fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground system relay terminal 30 to ECM [78B] terminal 31 (BE/GY wire) open\grounded
7771 7775 7776 7770 7771 7913 7931 7913 7931 7923 7901 7903 7904 7906 7902 7908 7909 7852 7888 7889
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-28

MODELS ITEM DESCRIPTION LABOR CODE 7904 7924 7934 7936 7937 7865 7866 7911 7912 7918 7926 7927 7929 6701 6702 6703 6704 6705 6707 CN/CR/CS/ CX/CZ 0.4 0.8 0.8 0.8 0.5 0.4 0.4 0.2 0.4 0.3 0.5 0.4 0.3 0.4 0.5 0.9 0.4 0.4 0.4 CP 0.4 0.8 0.8 0.8 0.5 0.4 0.4 0.2 0.4 0.3 0.5 0.4 0.3 0.4 0.5 0.9 0.4 0.4 0.4 CT 0.4 0.8 0.8 0.8 0.5 0.4 0.4 0.2 0.4 0.3 0.5 0.4 0.3 0.4 0.5 0.9 0.4 0.4 0.4 CV 0.4 0.8 0.8 0.8 0.5 0.4 0.4 0.2 0.4 0.3 0.5 0.4 0.3 0.4 0.5 0.9 0.4 0.4 0.4 LA 0.4 0.9 0.8 0.8 0.5 0.4 0.4 0.2 0.4 0.3 0.5 0.4 0.3 0.4 0.5 1.1 0.4 0.4 0.4
P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password P1009 Incorrect password P1010 Missing password P1010 Missing password P1010 Missing password
replace system relay replace fuel pump ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/replace ECM fuse ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage harness inspection/wiggle test/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] system relay terminal 85 to ECM [78B] terminal 4(GN/O wire) grounded perform ECM/TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok replace ECM & reprogram data link [91A] terminal 3/ECM [78B] terminal 5/ TSSM [30] terminal 3 open data link [91A] terminal 3/ECM [78B] 5 speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, system now ok
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-29

MODELS ITEM DESCRIPTION LABOR CODE 6708 6726 7980 7025 7026 7301 7856 7860 7870 7875 7937 7856 7865 7870 7025 7301 7856 7860 7870 7937 7856 7867 CN/CR/CS/ CX/CZ 0.8 0.5 0.3 0.5 0.4 0.3 0.9 0.4 0.7 0.4 0.5 0.9 0.4 0.7 0.5 0.3 0.9 0.4 0.7 0.5 0.9 0.4 CP 0.8 0.5 0.3 0.5 0.4 0.3 0.9 0.4 0.7 0.4 0.5 0.9 0.4 0.7 0.5 0.3 0.9 0.4 0.7 0.5 0.9 0.4 CT 0.8 0.5 0.3 0.5 0.4 0.3 0.9 0.4 0.7 0.4 0.5 0.9 0.4 0.7 0.5 0.3 0.9 0.4 0.7 0.5 0.9 0.4 CV 0.8 0.5 0.3 0.5 0.4 0.3 0.9 0.4 0.7 0.4 0.5 0.9 0.4 0.7 0.5 0.3 0.9 0.4 0.7 0.5 0.9 0.4 LA 1.0 0.5 0.3 0.5 0.4 0.3 0.8 0.4 0.9 0.4 0.5 0.8 0.4 0.9 0.5 0.3 0.8 0.4 0.9 0.5 0.8 0.4
P1010 Missing password P1010 Missing password P1010 Missing password P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted
replace ECM repair TSM/TSSM/HFSM connections repair ECM connections ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/replace ECM fuse replace ignition coil ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage CP XL883C CUSTOM XL1200L LOW CR CZ XL883L LOW
CN CV
XL883
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
XL1200N NIGHTSTER
Revised 10/13/08
Page 2-30

MODELS ITEM DESCRIPTION LABOR CODE 7870 5084 5085 5087 7956 7850 5084 5085 5086 CN/CR/CS/ CX/CZ 0.7 0.3 0.3 0.5 0.7 0.9 0.3 0.3 0.5 CP 0.7 0.3 0.3 0.5 0.7 0.9 0.3 0.3 0.5 CT 0.7 0.3 0.3 0.5 0.7 0.9 0.3 0.3 0.5 CV 0.7 0.3 0.3 0.5 0.7 0.9 0.3 0.3 0.5 LA 0.9 0.3 0.3 0.5 0.7 1.1 0.3 0.3 0.5
P1355 Rear ignition coil high/shorted P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low
replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open repair ECM connections replace ECM repair TSM/TSSM/HFSM connections ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair ECM connections replace TSM/TSSM/HFSM replace speedometer repair speedometer connections/terminals
P1501 Jiffy stand sensor Low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high
5087
0.5
0.5
0.5
0.5
0.5
P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high SERIAL DATA U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer
5088 7956 7850 6709 6718 6746 6854 6717 6072 6747
0.5 0.7 0.9 0.5 0.6 0.4 0.3 1.0 0.8 0.5
0.5 0.7 0.9 0.5 0.6 0.4 0.3 1.0 0.9 0.6
0.5 0.7 0.9 0.5 0.6 0.4 0.3 1.0 0.9 0.6
0.5 0.7 0.9 0.5 0.6 0.4 0.3 1.0 0.8 0.5
0.5 0.7 1.1 0.5 0.6 0.4 0.3 1.0 0.8 0.5
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-31

MODELS ITEM DESCRIPTION LABOR CODE 6854 6748 6711 6772 6854 6720 6709 6713 6717 6718 6749 6854 6710 6709 6710 6712 6713 6717 CN/CR/CS/ CX/CZ 0.3 0.8 --------0.5 0.5 1.0 0.6 0.8 0.3 0.5 0.5 0.5 0.6 0.5 1.0 CP 0.3 0.9 --------0.5 0.5 1.0 0.6 0.8 0.3 0.5 0.5 0.5 0.6 0.5 1.0 CT 0.3 0.9 --------0.5 0.5 1.0 0.6 0.8 0.3 0.5 0.5 0.5 0.6 0.5 1.0 CV 0.3 0.8 0.5 0.5 0.3 0.8 0.5 0.5 1.0 0.6 0.8 0.3 0.5 0.5 0.5 0.6 0.5 1.0 LA 0.3 0.8 0.5 0.5 0.3 0.8 0.5 0.5 1.0 0.6 0.8 0.3 0.5 0.5 0.5 0.6 0.5 1.0
U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ICM serial data at tachometer U1016 Loss of ICM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM
repair ECM connections ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair tachometer connections/terminals/terminals replace tachometer repair ECM connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open repair TSM/TSSM/HFSM connections replace 15AMP battery fuse replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair ECM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open
U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair TSM/TSSM/HFSM connections ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 12 (BK wire) ometer is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 3 and speedometer ometer [39B] terminal 2 (LGN/V wire) is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace 15 AMP battery fuse ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace TSM/TSSM/HFSM ometer
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-32

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.5 0.8 ------CP 0.6 0.8 ------CT 0.6 0.8 ------CV 0.5 0.8 0.5 0.5 0.5 LA 0.5 0.8 0.5 0.5 0.5
U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair speedometer connections/terminals ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 1 and ignition ometer fuse open/short to ground U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminals/terminal TSM/TSSM/HFSM [30B] terminal 3 and Tachometer [108B] terminal 2 (LGN/V wire) is open replace 15AMP battery fuse replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and Ignition fuse open/short to ground
6747 6749 6709 6710 6711
6866
---
---
---
0.5
0.5
6713 6717 6749 6072 6709 6712 6747 6748 6749
------0.8 0.5 0.6 0.5 0.8 0.8
------0.9 0.5 0.6 0.6 0.9 0.8
------0.9 0.5 0.6 0.6 0.9 0.8
0.5 1.0 0.8 0.8 0.5 0.6 0.5 0.8 0.8
0.5 1.0 0.8 0.8 0.5 0.6 0.5 0.8 0.8
U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair TSM/TSSM/HFSM connections
U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 3 and speedHFSM or ECM or speedometer ometer [39B] terminal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ repair speedometer connections/terminals HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 to speedometer [39B] terHFSM or ECM or speedometer minal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 1 and Ignition HFSM or ECM or speedometer fuse open/short to ground
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-33

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.5 0.8 0.6 --0.8 0.5 0.7 0.9 0.6 0.7 0.8 0.8 0.3 0.5 0.6 0.5 CP 0.5 0.9 0.7 --0.9 0.6 0.7 0.9 0.7 0.8 0.8 0.8 0.3 0.5 0.6 0.6 CT 0.5 0.9 0.7 --0.9 0.6 0.7 0.9 0.7 0.8 0.8 0.8 0.3 0.5 0.6 0.6 CV 0.5 0.8 0.6 0.5 0.8 0.5 0.7 0.9 0.6 0.7 0.8 0.8 0.3 0.5 0.6 0.5 LA 0.5 0.8 0.6 0.5 0.8 0.5 0.7 0.9 0.6 0.7 0.8 0.8 0.3 0.5 0.6 0.5
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 5 and battery fuse HFSM or ECM or speedometer (BN/GY wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer (39B) terminal 1/Instrument fuse/ HFSM or ECM or speedometer Fuel gauge 1(0 wire) grounded U1097 Loss of speedometer serial data at TSM/TSSM/ replace tachometer HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 7 and chassis HFSM or ECM or speedometer ground (BLK wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ access instruments\wiggle test\replace accesHFSM or ECM or speedometer sory fuse U1097 Loss of speedometer serial data at TSM/TSSM/ replace ignition switch HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 6/L R controls/igniHFSM or ECM or speedometer tion switch (O/W wire) is shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ speedo terminal 6 and accessory fuse (O/W HFSM or ECM or speedometer wire) open U1097 Loss of speedometer serial data at TSM/TSSM/ accessory fuse terminal R and ignition switch HFSM or ECM or Speedometer (R/GY wire) open U1097 Loss of speedometer serial data at TSM/TSSM/ replace tachometer HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ repair ECM connections HFSM or ECM or speedometer U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open repair speedometer connections/terminals
6758 6765 6770 6772 6775 6776 6781 6782 6795 6801 6802 6803 6854 6758 6712 6747
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-34

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.8 0.8 0.5 0.8 0.6 --0.8 0.5 0.7 0.9 0.6 0.7 0.8 0.8 0.3 0.5 1.0 0.8 0.5 CP 0.9 0.8 0.5 0.9 0.7 --0.9 0.6 0.7 0.9 0.7 0.8 0.8 0.8 0.3 0.5 1.0 0.8 0.6 CT 0.9 0.8 0.5 0.9 0.7 --0.9 0.6 0.7 0.9 0.7 0.8 0.8 0.8 0.3 0.5 1.0 0.8 0.6 CV 0.8 0.8 0.5 0.8 0.6 0.5 0.8 0.5 0.7 0.9 0.6 0.7 0.8 0.8 0.3 0.5 1.0 0.8 0.5 LA 0.8 0.8 0.5 0.8 0.6 0.5 0.8 0.5 0.7 0.9 0.6 0.7 0.8 0.8 0.3 0.5 1.0 0.8 0.5
U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at Speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer
ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open TSM/TSSM/HFSM [30B] terminal 1 and Ignition fuse open/short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open replace speedometer speedometer (39B) terminal 1/Instrument fuse/ Fuel gauge 1(0 wire) grounded replace tachometer replace speedometer speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedo terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open replace tachometer repair ECM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair speedometer connections/terminals
6748 6749 6758 6765 6770 6772 6775 6776 6781 6782 6795 6801 6802 6803 6854 6710 6717 6749 6747
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-35

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.8 0.2 CP 0.9 0.2 CT 0.9 0.2 CV 0.8 0.2 LA 0.8 0.2
U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at tachometer
TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open inspect/main wiring harness/replace 15 AMP battery fuse TSM/TSSM/HFSM [30B] terminal 3 and tachometer [108B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminals/terminals replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground replace battery fuse ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections/terminals/terminals replace TSM/TSSM/HFSM ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections
6753 7159
6062 6709 6710 6711 6717 6749 6754 6036 6709 6711 7998 6720 6747 6765 6803 6854
--------------0.6 0.5 --1.1 --0.5 0.8 --0.3
--------------0.6 0.5 --1.3 --0.6 0.9 --0.3
--------------0.6 0.5 --1.3 --0.6 0.9 --0.3
0.8 0.5 0.5 0.5 1.0 0.8 0.7 0.6 0.5 0.5 1.1 0.8 0.5 0.8 0.8 0.3
0.8 0.5 0.5 0.5 1.0 0.8 0.7 0.6 0.5 0.5 1.1 0.8 0.5 0.8 0.8 0.3
U1255 Missing response at tachometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-36

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.5 0.9 0.5 0.6 0.5 0.5 0.6 --0.8 --0.4 0.5 0.3 0.4 0.9 1.1 0.8 0.4 0.4 CP CT CV LA
U1300 Serial data low
ECM [78B] terminal 5 TSSM [30] terminal 3/ speedometer [39B] terminal 2 (LGN/V wire) grounded replace ECM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections/terminals ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open replace speedometer replace Tachometer ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals repair ECM connections data link [91] terminal 3/ECM terminal 5/TSM/ TSSM/HFSM [30] terminal 3/speedometer [39] terminal 2 (LGN/V wire) shorted to voltage replace ECM replace TSM/TSSM/HFSM replace speedometer engine stop switch [22B] terminal 4/coil terminal B/ECM [78]terminal 13) (W/BK wire) shorted to ground replace voltage regulator
7994 7993 7999 6036 6709 6711 6718 6720 6765 6803 6746 6747 6854 6865 7993 7998 6072 6723 6724
0.5 0.9 0.5 0.6 0.5 --0.6 --0.9 --0.4 0.6 0.3 0.4 0.9 1.3 0.9 0.4 0.4
0.5 0.9 0.5 0.6 0.5 --0.6 --0.9 --0.4 0.6 0.3 0.4 0.9 1.3 0.9 0.4 0.4
0.5 0.9 0.5 0.6 0.5 0.5 0.6 0.8 0.8 0.8 0.4 0.5 0.3 0.4 0.9 1.1 0.8 0.4 0.4
0.5 1.1 0.5 0.6 0.5 0.5 0.6 0.8 0.8 0.8 0.4 0.5 0.3 0.4 1.1 1.1 0.8 0.4 0.4
U1300 Serial data low U1300 Serial data low U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high
U1301 Serial data high U1301 Serial data High Serial data missing Serial data missing
Serial data missing
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-37

MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.3 0.7 0.4 0.4 0.4 --0.2 CP 0.3 0.7 0.4 0.4 0.4 --0.2 CT 0.3 0.7 0.4 0.4 0.4 --0.2 CV 0.3 0.7 0.4 0.4 0.4 0.5 0.2 LA 0.3 0.7 0.4 0.4 0.4 0.5 0.2
inspect/access main wire harness/wiggle test/ replace 15 AMP ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open ignition switch [33] terminal B and maxifuse terminal A (R wire) is open inspect/wiggle test/replace maxi fuse replace tachometer data link [91A] terminal 4 and ignition fuse (GY wire) is open data link [91A] terminal 3/ECM [78]terminal 5/ TSSM [30]terminal 3/speedometer [39] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78]terminal 5 and data link [91A] terminal 3 (LGN/V wire) open/grounded engine stop switch connector [22] terminal 3, data link [91] terminal 4 and TSM/TSSM/HFSM [30] terminal 2 (GY wire) shorted to ground replace ignition switch ignition switch [33] terminal A and ignition fuse [64] terminal (R/BK wire) is open/short to ground wire from fuse block to maxifuse [5B] terminal A (R wire) is grounded replace system relay replace ECM repair ECM connections replace ECM
6729 6730 6731 6732 6733 6772 6804
6818
0.6
0.6
0.6
0.6
0.6
6819 6838
0.3 0.4
0.3 0.4
0.3 0.4
0.3 0.4
0.3 0.4
6839 7287 7316
0.5 1.0 0.4
0.5 1.0 0.4
0.5 1.0 0.4
0.5 1.0 0.4
0.5 1.0 0.4
Serial data missing Serial data missing
7318 7904 7913 7980 7993
0.5 0.4 0.7 0.3 0.9
0.5 0.4 0.7 0.3 0.9
0.5 0.4 0.7 0.3 0.9
0.5 0.4 0.7 0.3 0.9
0.5 0.4 0.9 0.3 1.1
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-38

MODELS ITEM DESCRIPTION LABOR CODE 7998 7134 7136 7138 7139 7152 7144 7149 7153 7163 7164 7134 7136 7138 7139 7152 7144 7149 7153 7163 7164 6072 6745 CN/CR/CS/ CX/CZ 1.1 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.8 0.4 CP 1.3 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.9 0.4 CT 1.3 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.9 0.4 CV 1.1 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.8 0.4 LA 1.1 0.3 0.3 0.3 0.6 0.8 0.8 1.4 0.5 1.1 1.1 0.3 0.3 0.3 0.6 0.8 0.6 1.4 0.5 1.1 1.1 0.8 0.4
Serial data missing DRIVEABILIY SYMPTOMS Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle No check engine lamp No check engine lamp
replace TSM/TSSM/HFSM replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil replace MAP Sensor replace fuel injector replace ECM ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil replace MAP Sensor replace fuel injector replace ECM ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace speedometer main fuse terminal A (R wire) and Battery fuse is open
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-39

MODELS ITEM DESCRIPTION LABOR CODE 6772 7130 7141 7154 7158 7159 7161 7162 CN/CR/CS/ CX/CZ --0.6 0.3 0.3 0.6 0.2 0.6 0.6 CP --0.6 0.3 0.3 0.6 0.2 0.6 0.6 CT --0.6 0.3 0.3 0.6 0.2 0.6 0.6 CV 0.8 0.6 0.3 0.3 0.6 0.2 0.6 0.6 LA 0.8 0.8 0.3 0.3 0.6 0.2 0.6 0.6
No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp
replace tachometer replace ECM repair ECM connections speedo [39B] terminal 5 and battery fuse (BN/ GY wire) is open speedo [39B] terminal 5 and battery fuse (BN/ GY wire) is grounded inspect/main wiring harness/replace 15 AMP Battery Fuse replace security siren TSM/TSSM/HFSM [30B] terminal 1/speedometer [39B] terminal 5/Siren [142B] terminal A (BN/ GY), is shorted to ground ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22B] terminal 3 and ignition fuse (GY wire) is open replace ECM replace TSSM ECM terminal 28 to ground is open replace speedometer ECM [78B] terminal 5 to data link [91A] terminal 3 is open repair ECM connections replace spark plugs repair spark plug wire connections replace spark plug wire
No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start
7285 7290 7295 7303 7305 7306 7310 7311 7314 7980 7134 7136 7138
0.5 0.5 1.3 0.4 0.6 1.2 0.3 0.5 0.3 0.3 0.3 0.3 0.3
0.5 0.5 1.3 0.4 0.6 1.2 0.3 0.6 0.3 0.3 0.3 0.3 0.3
0.5 0.5 1.3 0.4 0.6 1.2 0.3 0.6 0.3 0.3 0.3 0.3 0.3
0.5 0.5 1.3 0.4 0.6 1.2 0.3 0.5 0.3 0.3 0.3 0.3 0.3
0.5 0.5 1.3 0.4 0.8 1.2 0.3 0.5 0.3 0.3 0.3 0.3 0.3
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-40

MODELS ITEM DESCRIPTION LABOR CODE 7185 7163 7164 7171 7173 7181 7210 7226 7340 CN/CR/CS/ CX/CZ 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 CP 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 CT 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 CV 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 LA 0.3 1.1 1.1 0.4 0.3 0.3 0.7 0.6 0.4
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start
replace battery clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 AMP fuse repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 AMP pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM/ICM replace throttle position sensor replace injector replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ECM replace spark plugs
7380
0.3
0.3
0.3
0.3
0.3
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts, then stalls Starts, then stalls Starts, then stalls Starts hard
7415 7441 7450 7595 7992 7013 7014 7450 7134
0.6 0.4 0.8 0.5 0.7 0.8 0.8 0.8 0.3
0.6 0.4 0.8 0.5 0.7 0.8 0.8 0.8 0.3
0.6 0.4 0.8 0.5 0.7 0.8 0.8 0.8 0.3
0.6 0.4 0.8 0.5 0.7 0.8 0.8 0.8 0.3
0.7 0.4 1.0 0.9 0.7 0.9 0.9 1.0 0.3
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-41

MODELS ITEM DESCRIPTION LABOR CODE 7136 7138 7185 7163 7164 7171 7173 7181 7210 7226 7340 CN/CR/CS/ CX/CZ 0.3 0.3 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 CP 0.3 0.3 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 CT 0.3 0.3 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 CV 0.3 0.3 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 LA 0.3 0.3 0.3 1.1 1.1 0.4 0.3 0.3 0.7 0.6 0.4
Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard
repair spark plug Wire connections replace spark plug wire replace battery clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 amp fuse repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM/ICM replace throttle position sensor
7380
0.3
0.3
0.3
0.3
0.3
Starts hard Starts hard Starts hard Starts hard
7415 7441 7450 7595
0.6 0.4 0.8 0.5
0.6 0.4 0.8 0.5
0.6 0.4 0.8 0.5
0.6 0.4 0.8 0.5
0.7 0.4 1.0 0.9
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-42

MODELS ITEM DESCRIPTION LABOR CODE 7992 7596 7597 7598 7480 7601 CN/CR/CS/ CX/CZ 0.7 0.8 1.4 0.9 0.6 1.4 CP 0.7 0.8 1.4 0.9 0.6 1.4 CT 0.7 0.8 1.4 0.9 0.6 1.4 CV 0.7 0.8 1.4 0.9 0.6 1.4 LA 0.7 1.0 1.2 0.9 0.7 1.6
Starts hard Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke
replace injector replace fuel injector replace MAP sensor replace engine temperature sensor replace fuel pressure regulator replace ECM and reprogram
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-43
CN CV
XL883
CP
CR CZ
CS LA
XL883R XR1200
CT
XL1200C CUSTOM
XL1200R ROADSTER CX
Revised 10/13/08
Page 2-44

Table 3-1. Service
ITEM NEW Set-up and predelivery 1,000 mile (1,600 km) service REGULAR 5,000 mile (8,000 km) maintenance 10,000 mile (16,000 km) maintenance 15,000 mile (24,000 km) maintenance 20,000 mile (32,000 km) maintenance 25,000 mile (40,000 km) maintenance 30,000 mile (48,000 km) maintenance 35,000 mile (56,000 km) maintenance 40,000 mile (64,000 km) maintenance 45,000 mile (72,000 km) maintenance 50,000 mile (80,000 km) maintenance --------------------1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 2.3 2.8 2.1 3.2 3.4 3.0 2.3 2.9 1.9 7.9 1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 ----2.0 2.5 2.0 2.5 2.2 2.5 2.5 2.5 2.5 3.0 2.0 2.5 2.0 2.5 DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
Table 3-2. Chassis

ITEM PAINT REPAIR Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff FV4 FL4 FLHT FLHTCU SHRINE KB4 FG4 FLHX FLHTCU WITH SIDECAR (JAPAN ONLY) FF4 FMM 1102 1104 1106 1108 1110 FLHTC FLHTP (FUEL INJECTED WITH FAIRING) 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 FC4 FS4 0.2 0.4 0.6 0.8 1.0 FLHTCU FLTR 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
Revised 10/13/08
Page 3-1
Table 3-2. Chassis

ITEM DRIVE Adjust secondary belt Replace secondary belt Replace rear wheel sprocket Replace rear wheel sprocket bearing Replace rear wheel compensator cushion WHEELS Replace tire or inner tube - includes balancing Replace wheel assembly - includes disc and sprocket exchange, bearing install and balancing Replace rim, hub or spokes- includes truing and balancing Replace wheel bearings True laced wheel (wheel on vehicle) True laced wheel - includes remove/ replace wheel & tire and time to rebalance HANDLEBARS Replace handlebars Replace handlebars Replace clutch hand lever Replace clutch hand lever bracket Replace both rubber handlebar mounts Replace rubber handlebar grip Replace handlebar riser Replace handlebar clamp one or both - includes loosening radio, if applicable includes removing radio, if applicable includes removing radio, if applicable includes removing radio 2176 2206 2221 2226 2246 2251 2253 2254 1.4 --0.2 0.2 1.0 0.2 1.0 0.8 --1.5 0.2 0.2 1.0 0.2 1.0 0.8 --1.5 0.2 0.2 1.0 0.2 1.0 0.8 --1.5 0.2 0.2 1.0 0.2 1.0 0.8 --1.5 0.2 0.2 1.0 0.2 1.0 0.8 1.4 --0.2 0.2 1.0 0.2 1.0 0.8 --1.3 0.2 0.2 1.0 0.2 1.0 0.8 front rear front rear front rear front rear front rear 2106 2111 2113 2114 2116 2121 2136 2141 2156 2157 2158 0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 0.6 0.8 1.0 1.5 ----0.7 0.9 ------0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 both at PDI only 2010 2011 2021 2012 2013 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)
FF4 FMM
FLHTC FLHTP (FUEL INJECTED WITH FAIRING)
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-2
Table 3-2. Chassis

ITEM FRAME/SWING ARM/FRONT FORK Adjust steering head bearings Change front fork oil Replace frame both sides includes removal and installation of all accessories and motorcycle components 2290 --2306 2339 2308 includes removal and installation of upper and lower fork brackets 2311 2302 2316 including bearing adjustment one side both sides 2342 one side both sides Replace fork tube Replace fork slider cover Replace rear swing arm and/or bearings Replace rear fork pivot shaft Replace rear shock air line Replace rear shock absorber assembly one side both sides one side both sides one side 2346 2351 2356 2361 2499 2366 2368 2369 2371 2376 2.9 1.2 1.5 2.0 2.5 1.3 1.9 0.8 0.2 0.2 0.4 2.9 1.2 1.5 2.0 2.5 1.3 1.9 0.8 0.2 0.2 0.4 2.9 1.2 1.5 2.0 2.5 1.3 1.9 0.8 0.2 0.2 0.4 2.9 1.2 1.5 2.0 2.5 1.3 1.9 0.8 0.2 0.2 0.4 2.9 1.2 1.5 2.0 2.5 1.3 1.9 0.8 0.2 0.2 0.4 2.9 1.2 1.5 2.0 2.5 1.3 1.9 0.8 0.2 0.2 0.4 2.5 1.2 1.5 1.6 2.1 1.3 1.9 0.8 0.2 0.2 0.4 2321 2326 2341 0.7 2.2 17.0 1.6 --3.0 --3.2 3.2 2.7 2.4 0.7 2.2 17.0 1.6 --3.0 --3.2 3.2 2.7 2.4 0.7 2.2 17.2 2.4 --3.0 --3.2 3.2 2.7 2.4 0.7 2.2 17.5 2.4 --3.0 --3.2 3.2 2.7 2.4 0.7 2.2 17.5 2.4 --3.0 --3.2 3.2 2.7 2.4 0.7 2.2 17.0 1.8 1.0 3.0 --3.2 3.2 2.7 2.4 0.7 1.8 17.0 1.6 --3.0 0.1 3.2 3.2 2.7 2.1 DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
Replace tail section sub frame Replace rear frame section and tag bracket Replace front fork assembly Replace lower fork bracket air baffle Replace lower fork bracket and stem Replace steering head cups and bearings Replace upper fork bracket Service or replace fork slider and/or seal includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation Replace fork side
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-3
Table 3-2. Chassis

ITEM Replace jiffy stand complete spring and/or stand rubber bumper Replace footboard or foot peg Replace footboard insert Replace motor mount rear right rear left both front rubber mounts and/or front mount bracket BRAKES Replace hydraulic brake line includes fill- front (non ABS vehicles) ing/bleeding brakes (non ABS vehicles) rear (non ABS vehicles) Replace hydraulic brake line includes fill- front, master cylinder to ABS unit, ing/bleeding brakes (ABS vehicles only) includes bleeding and check with Digital Technician (ABS vehicles only) rear, master cylinder to ABS unit, includes bleeding and check with Digital Technician (ABS vehicles only) front, ABS unit to calipers, includes bleeding and check with Digital Technician (ABS vehicles only) rear, ABS unit to rear caliper, includes bleeding and check with Digital Technician (ABS vehicles only) Replace brake pads Replace brake caliper includes filling/ bleeding brakes front each caliper rear front each caliper rear 2406 2411 1.0 0.5 1.0 0.5 1.0 0.5 1.0 0.5 1.0 0.5 1.0 0.5 1.0 0.5 DESCRIPTION LABOR CODE 2391 2396 2399 2394 2299 2395 2397 2398 MODELS FV4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 KB4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 FF4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 FC4/FL4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 FG4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 FMM 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 FS4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4
2463
1.3
1.3
1.3
1.3
1.3
1.3
1.3
2464
0.4
0.4
0.4
0.4
0.4
0.4
0.4
2465
1.3
1.3
1.3
1.3
1.3
1.3
1.3
2467
0.3
0.3
0.3
0.3
0.3
0.3
0.3
2416 2421 2426 2431
0.1 0.3 0.4 0.7
0.1 0.3 0.4 0.7
0.1 0.3 0.4 0.7
0.1 0.3 0.4 0.7
0.1 0.3 0.4 0.7
0.1 0.3 0.4 0.7
0.1 0.3 0.4 0.7
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-4
Table 3-2. Chassis

ITEM Replace rear brake caliper mount Replace brake caliper screen Replace brake rotor front each caliper front one side front both sides rear Bleed brake caliper one or two front calipers or rear caliper Replace master cylinder assembly includes front filling/bleeding brakes rear Replace master cylinder cover Rebuild master cylinder assembly includes filling/bleeding brakes C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS front or rear front rear repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open ABS module [166B] pin 20 and lower fuse block [62B] 30 amp ABS fuse terminal "4B" (R/V wire) is open or high resistance circuit between ABS module [166B] pin 10 to battery positive terminal (R/ V wire) is open or high resistance circuit between ABS module [166B] pin 19 to ignition fuse (GY wire) is open or high resistance ABS module [166B] pin 1 and ground 2 (BK/GN wire) is open replace ABS ECU or HCU repair charging system/accompanies other codes code not present DESCRIPTION LABOR CODE 2408 2428 2436 2437 2441 2446 2461 2466 2479 2471 2476 1401 1416 MODELS FV4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 KB4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 FF4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 FC4/FL4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 FG4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 FMM 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 FS4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5
1417
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C0562 Battery voltage low - ABS
1419
0.4
0.4
0.4
0.4
0.4
0.4
0.4
1420
0.4
0.4
0.4
0.4
0.4
0.4
0.4
C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0563 Battery voltage high
1421 2430 7771 7770
0.5 1.4 0.2 0.2
0.5 1.4 0.2 0.2
0.5 1.4 0.2 0.2
0.5 1.4 0.2 0.2
0.5 1.4 0.2 0.2
0.5 1.4 0.2 0.2
0.5 1.4 0.2 0.2
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-5
Table 3-2. Chassis

ITEM C0563 Battery voltage high C1014 ECU internal solid state relay fault DESCRIPTION repair charging system/accompanies other codes replace ABS ECU or HCU LABOR CODE 7771 2430 1401 1416 MODELS FV4 0.2 1.4 0.4 0.5 KB4 0.2 1.4 0.4 0.5 FF4 0.2 1.4 0.4 0.5 FC4/FL4 0.2 1.4 0.4 0.5 FG4 0.2 1.4 0.4 0.5 FMM 0.2 1.4 0.4 0.5 FS4 0.2 1.4 0.4 0.5
C1017 Pump motor power circuit open fault repair ABS ECU connections C1017 Pump motor power circuit open fault ABS module [166B] pin 11 and ground 1 (BK wire) is open C1017 Pump motor power circuit open fault ABS module [166B] pin 20 and lower fuse block [62B] 30 amp ABS fuse terminal "4B" (R/V wire) is open C1017 Pump motor power circuit open fault replace ABS ECU or HCU C1018 Pump motor ground circuit high resistance fault C1018 Pump motor ground circuit high resistance fault C1018 Pump motor ground circuit high resistance fault C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open replace ABS ECU or HCU repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/ shorted to ground/shorted to voltage
1417 2430 1401 1416 2430 1401 1402 1411
0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9
0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9
0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9
0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9
0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9
0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9
0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9
1412 2430 2439 2444
0.2 1.4 0.8 0.5
0.2 1.4 0.8 0.5
0.2 1.4 0.8 0.5
0.2 1.4 0.8 0.5
0.2 1.4 0.8 0.5
0.2 1.4 0.8 0.5
0.2 1.4 0.8 0.5
C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0
C1021 Front wheel speed always 0
2445
0.6
0.6
0.6
0.6
0.6
0.6
0.6
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-6
Table 3-2. Chassis

ITEM C1021 Front wheel speed always 0 DESCRIPTION ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/ shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/ shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace ABS front wheel sensor LABOR CODE MODELS FV4 0.5 0.4 0.5 0.9 KB4 0.5 0.4 0.5 0.9 FF4 0.5 0.4 0.5 0.9 FC4/FL4 0.5 0.4 0.5 0.9 FG4 0.5 0.4 0.5 0.9 FMM 0.5 0.4 0.5 0.9 FS4 0.5 0.4 0.5 0.9
2448 1401 1402 1411
C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0
1412 2430 2440 2454
0.2 1.4 1.0 0.5
0.2 1.4 1.0 0.5
0.2 1.4 1.0 0.5
0.2 1.4 1.0 0.5
0.2 1.4 1.0 0.5
0.2 1.4 1.0 0.5
0.2 1.4 1.0 0.5
C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0
C1023 Rear wheel speed always 0
2455
0.6
0.6
0.6
0.6
0.6
0.6
0.6
2457 1401 1402 1411
0.5 0.4 0.5 0.9
0.5 0.4 0.5 0.9
0.5 0.4 0.5 0.9
0.5 0.4 0.5 0.9
0.5 0.4 0.5 0.9
0.5 0.4 0.5 0.9
0.5 0.4 0.5 0.9
C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent
1412 2430 2439
0.2 1.4 0.8
0.2 1.4 0.8
0.2 1.4 0.8
0.2 1.4 0.8
0.2 1.4 0.8
0.2 1.4 0.8
0.2 1.4 0.8
C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-7
Table 3-2. Chassis

ITEM C1025 Front wheel speed intermittent DESCRIPTION ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/ shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/ shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections LABOR CODE MODELS FV4 0.5 KB4 0.5 FF4 0.5 FC4/FL4 0.5 FG4 0.5 FMM 0.5 FS4 0.5
2444
C1025 Front wheel speed intermittent
2445
0.6
0.6
0.6
0.6
0.6
0.6
0.6
2448 1401 1402 1411
0.5 0.4 0.5 0.9
0.5 0.4 0.5 0.9
0.5 0.4 0.5 0.9
0.5 0.4 0.5 0.9
0.5 0.4 0.5 0.9
0.5 0.4 0.5 0.9
0.5 0.4 0.5 0.9
C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent
1412 2430 2440 2454
0.2 1.4 1.0 0.5
0.2 1.4 1.0 0.5
0.2 1.4 1.0 0.5
0.2 1.4 1.0 0.5
0.2 1.4 1.0 0.5
0.2 1.4 1.0 0.5
0.2 1.4 1.0 0.5
C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent
C1027 Rear wheel speed intermittent
2455
0.6
0.6
0.6
0.6
0.6
0.6
0.6
2457
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted
1401 1402
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-8
Table 3-2. Chassis

ITEM C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted C1034 Rear wheel speed sensor open/ shorted C1034 Rear wheel speed sensor open/ shorted C1034 Rear wheel speed sensor open/ shorted C1034 Rear wheel speed sensor open/ shorted C1034 Rear wheel speed sensor open/ shorted C1034 Rear wheel speed sensor open/ shorted C1034 Rear wheel speed sensor open/ shorted C1042 Pump motor open fault C1042 Pump motor open fault DESCRIPTION replace ABS ECU or HCU replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections replace ABS ECU or HCU replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/ shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/ shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open LABOR CODE 2430 2439 MODELS FV4 1.4 0.8 KB4 1.4 0.8 FF4 1.4 0.8 FC4/FL4 1.4 0.8 FG4 1.4 0.8 FMM 1.4 0.8 FS4 1.4 0.8
2444
0.5
0.5
0.5
0.5
0.5
0.5
0.5
2445
0.6
0.6
0.6
0.6
0.6
0.6
0.6
2448
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1401 1402 2430 2440
0.4 0.5 1.4 1.0
0.4 0.5 1.4 1.0
0.4 0.5 1.4 1.0
0.4 0.5 1.4 1.0
0.4 0.5 1.4 1.0
0.4 0.5 1.4 1.0
0.4 0.5 1.4 1.0
2454
0.5
0.5
0.5
0.5
0.5
0.5
0.5
2455
0.6
0.6
0.6
0.6
0.6
0.6
0.6
2457 1401 1416
0.5 0.4 0.5
0.5 0.4 0.5
0.5 0.4 0.5
0.5 0.4 0.5
0.5 0.4 0.5
0.5 0.4 0.5
0.5 0.4 0.5
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-9
Table 3-2. Chassis

ITEM C1042 Pump motor open fault C1043 Pump motor stalled fault C1043 Pump motor stalled fault C1043 Pump motor stalled fault C1055 ECU internal fault C1056 ECU internal fault - solid state relay shorted on C1057 ECU internal fault - solid state relay shorted to ground DESCRIPTION replace ABS ECU or HCU repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open replace ABS ECU or HCU replace ABS ECU replace ABS ECU replace ABS ECU LABOR CODE 2430 1401 1416 2430 2430 2430 2430 2430 2430 2430 2430 1401 1413 MODELS FV4 1.4 0.4 0.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 KB4 1.4 0.4 0.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 FF4 1.4 0.4 0.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 FC4/FL4 1.4 0.4 0.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 FG4 1.4 0.4 0.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 FMM 1.4 0.4 0.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 FS4 1.4 0.4 0.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.3
C1061 ECU internal fault - front apply sole- replace ABS ECU or HCU noid C1062 ECU internal fault - front release solenoid replace ABS ECU or HCU
C1065 ECU internal fault - rear apply sole- replace ABS ECU or HCU noid C1066 ECU internal fault - rear release solenoid C1094 Front brake switch always on C1094 Front brake switch always on replace ABS ECU or HCU repair ABS ECU connections repair or replace front brake light switch or right handlebar connections in connector [22] circuit between right handlebar switch [22B] terminal 2 and ABS ECU [166B] terminal 13 (R/BN) is shorted to voltage repair front brake light switch connections in connector [22] replace ABS ECU or HCU repair ABS ECU connections repair connections at ABS diode pack [201B]
C1094 Front brake switch always on
1414
0.6
0.6
0.6
0.6
0.6
0.6
0.7
C1094 Front brake switch always on C1094 Front brake switch always on C1095 Front brake switch open C1095 Front brake switch open
1415 2430 1401 1403
0.5 1.4 0.4 0.4
0.5 1.4 0.4 0.4
0.5 1.4 0.4 0.4
0.5 1.4 0.4 0.4
0.5 1.4 0.4 0.4
0.5 1.4 0.4 0.4
0.6 1.4 0.4 0.4
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-10
Table 3-2. Chassis

ITEM C1095 Front brake switch open C1095 Front brake switch open DESCRIPTION replace ABS diode pack circuit between ABS diode pack [201B] terminal 1 or 2 and ABS ECU [166B] terminal 3 (PK/BN) or 13 (R/ BN) is open circuit between ABS diode pack [201B] terminal 3 and fuseblock terminal 2A (R/BE) is open replace brake relay or repair connections replace ABS ECU or HCU LABOR CODE 1404 MODELS FV4 0.4 KB4 0.4 FF4 0.4 FC4/FL4 0.4 FG4 0.4 FMM 0.4 FS4 0.4
1405
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1095 Front brake switch open
1406
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1095 Front brake switch open C1095 Front brake switch open
1407 2430 2430 2430 1418 2430 1418 2430 2430 1401 1402 1411
0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9
0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9
0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9
0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9
0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9
0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9
0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9
C1118 ECU internal fault - front apply sole- replace ABS ECU or HCU noid correlation C1121 ECU internal fault - rear apply sole- replace ABS ECU or HCU noid correlation C1151 Front wheel release too long C1151 Front wheel release too long C1153 Rear wheel release too long C1153 Rear wheel release too long C1158 Calibration programming required C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel Speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range reroute brake lines replace ABS ECU or HCU reroute brake lines replace ABS ECU or HCU replace ABS ECU or HCU repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU
1412
0.2
0.2
0.2
0.2
0.2
0.2
0.2
2430
1.4
1.4
1.4
1.4
1.4
1.4
1.4
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-11
Table 3-2. Chassis

ITEM C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range DESCRIPTION replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/ shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/ shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted LABOR CODE 2439 MODELS FV4 0.8 KB4 0.8 FF4 0.8 FC4/FL4 0.8 FG4 0.8 FMM 0.8 FS4 0.8
2444
0.5
0.5
0.5
0.5
0.5
0.5
0.5
2445
0.6
0.6
0.6
0.6
0.6
0.6
0.6
2448
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1401 1402 1411
0.4 0.5 0.9
0.4 0.5 0.9
0.4 0.5 0.9
0.4 0.5 0.9
0.4 0.5 0.9
0.4 0.5 0.9
0.4 0.5 0.9
1412
0.2
0.2
0.2
0.2
0.2
0.2
0.2
2430 2440
1.4 1.0
1.4 1.0
1.4 1.0
1.4 1.0
1.4 1.0
1.4 1.0
1.4 1.0
2454
0.5
0.5
0.5
0.5
0.5
0.5
0.5
2455
0.6
0.6
0.6
0.6
0.6
0.6
0.6
2457
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-12
Table 3-2. Chassis

ITEM C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration DESCRIPTION repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch repair or replace front brake light switch or right handlebar connections in connector [22] repair front brake light switch connections in connector [22] circuit between right handlebar control switch connector [22B] terminal "1" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 2 (R/BN wire) and right handlebar control switch connector [22B] terminal "2" (R/BE) is open circuit between rear brake light switch terminal "2" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 1 (PK/BN wire) and rear brake light switch terminal "2" is open repair ABS ECU connections repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch LABOR CODE 1408 MODELS FV4 0.4 KB4 0.4 FF4 0.4 FC4/FL4 0.4 FG4 0.4 FMM 0.4 FS4 0.4
1409
0.9
0.9
0.9
0.9
0.9
0.9
0.9
1413
1.2
1.2
1.2
1.2
1.2
1.2
1.3
1415
0.5
0.5
0.5
0.5
0.5
0.5
0.6
1422
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1212 Front or rear brake not applied with deceleration
1423
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration
1424
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1425
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1214 Rear brake switch always on C1214 Rear brake switch always on C1214 Rear brake switch always on
1401 1408
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
1409
0.9
0.9
0.9
0.9
0.9
0.9
0.9
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-13
Table 3-2. Chassis

ITEM C1214 Rear brake switch always on DESCRIPTION circuit between rear brake lamp switch [121B] terminal 1 and ABS ACU [166B] terminal 3 (PK/BN) is shorted to voltage replace ABS ECU or HCU repair ABS ECU connections repair connections at ABS diode pack [201B] replace ABS diode pack circuit between ABS diode pack [201B] terminal 1 or 2 and ABS ECU [166B] terminal 3 (PK/BN) or 13 (R/ BN) is open circuit between ABS diode pack [201B] terminal 3 and fuseblock terminal 2A (R/BE) is open replace brake relay or repair connections replace ABS ECU or HCU repair ABS ECU connections ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair AAS radio connections repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
1410
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1214 Rear brake switch always on C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open
2430 1401 1403 1404
1.4 0.4 0.4 0.4
1.4 0.4 0.4 0.4
1.4 0.4 0.4 0.4
1.4 0.4 0.4 0.4
1.4 0.4 0.4 0.4
1.4 0.4 0.4 0.4
1.4 0.4 0.4 0.4
1405
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1216 Rear brake switch open
1406
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C1216 Rear brake switch open C1216 Rear brake switch open U1300 ABS serial data low U1300 ABS serial data low
1407 2430 1401 6036 6666 6709 6711 6720 6747 6765
0.4. 1.4 0.4 0.8 --0.3 0.5 0.8 0.4 0.7
0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7
0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7
0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7
0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7
0.4. 1.4 0.4 0.8 --0.3 0.5 0.8 0.4 0.7
0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7
U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-14
Table 3-2. Chassis

ITEM U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low DESCRIPTION replace tachometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/ HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open replace radio ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair AAS radio connections repair ABS ECU connections ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer LABOR CODE 6803 6854 7993 MODELS FV4 0.7 0.3 1.1 KB4 0.7 0.3 1.1 FF4 0.7 0.3 1.1 FC4/FL4 0.7 0.3 1.1 FG4 0.7 0.3 1.1 FMM 0.7 0.3 1.1 FS4 0.7 0.3 1.1
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
U1300 ABS serial data low U1300 ABS serial data low
7998 7999 6120 6036 6666 1401 6036
1.0 0.5 --0.8 --0.4 0.8
1.0 0.5 1.0 0.8 0.5 0.4 0.8
1.0 0.5 1.0 0.8 0.5 0.4 0.8
1.0 0.5 1.0 0.8 0.5 0.4 0.8
1.0 0.5 1.0 0.8 0.5 0.4 0.8
1.0 0.5 --0.8 --0.4 0.8
1.0 0.5 1.1 0.8 0.5 0.4 0.8
U1300 ABS serial data low U1301 ABS serial data high U1301 ABS serial data high
U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high
6709 6711 6720 6746 6747 6765 6803
0.3 0.5 0.8 0.5 0.4 0.7 0.7
0.3 0.5 0.8 0.5 0.4 0.7 0.7
0.3 0.5 0.8 0.5 0.4 0.7 0.7
0.3 0.5 0.8 0.5 0.4 0.7 0.7
0.3 0.5 0.8 0.5 0.4 0.7 0.7
0.3 0.5 0.8 0.5 0.4 0.7 0.7
0.3 0.5 0.8 0.5 0.4 0.7 0.7
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-15
Table 3-2. Chassis

ITEM U1301 ABS serial data high U1301 ABS serial data high DESCRIPTION repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open replace radio or gaskets, used if module leaking, includes bleeding both brakes and verifying system function with digital technician (ABS vehicles only) LABOR CODE 6854 MODELS FV4 0.3 KB4 0.3 FF4 0.3 FC4/FL4 0.3 FG4 0.3 FMM 0.3 FS4 0.3
6865
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high
7993 7998 7999 6120
1.1 1.0 0.5 ---
1.1 1.0 0.5 1.0
1.1 1.0 0.5 1.0
1.1 1.0 0.5 1.0
1.1 1.0 0.5 1.0
1.1 1.0 0.5 ---
1.1 1.0 0.5 1.1
U1301 ABS serial data high Replace ABS hydraulic control unit (HCU)
2473
1.1
1.1
1.1
1.1
1.1
1.1
1.1
Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat and/or strap or spring(s) and/ or hinge bracket Replace top frame cover (solo seat) Replace seat air spring Replace air tank Replace air line Replace fender front rear (includes installing new wire conduit and facia if applicable) Replace license plate mount Replace rear fender facia/ground effects Replace rear fender facia/ground effects stud plate one or both
2492 2494
0.3 0.2
0.3 0.2
0.3 0.2
0.3 0.2
0.3 0.2
0.3 0.2
0.3 0.2
2506 2510 2514 2516 2518 2526 2531 2525 2528 2529
0.1 --------1.0 1.0 0.4 -----
0.1 --------1.0 1.0 0.4 0.5 0.9
0.1 --------1.0 1.0 0.4 -----
0.1 --------1.0 1.0 0.4 -----
0.1 --------1.0 1.0 0.4 -----
0.2 0.3 0.4 0.8 0.5 1.0 1.0 0.4 -----
0.1 --------1.0 1.0 0.4 -----
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-16
Table 3-2. Chassis

ITEM Replace rear fender wire conduit Replace rear fender support cover Replace fuel tank assembly Replace fuel tank console/instrument panel Replace fuel tank console insert Replace fuel tank console fuel door or fuel door lock Replace fuel tank console rubber mounting strip Replace fuel level sending unit Replace fuel tank check valve assembly Replace canopy gasket Replace fuel filter Replace fuel transfer hose inside tank Replace fuel tank trim or medallion Replace oil filter BELT GUARDS Replace rear belt guard debris deflector EXHAUST SYSTEM Replace complete exhaust system and/or gaskets Replace exhaust pipe right side header assembly and/or port gaskets left side cross under pipe, support clamp and/or gasket Replace one muffler Replace rear exhaust support bracket Replace any one exhaust shield Replace one muffler support at transmission side cover 2626 2631 2636 2646 2651 2661 2666 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 2616 0.2 0.2 0.2 0.2 0.2 0.2 0.2 includes fuel line attached to check valve left or right DESCRIPTION LABOR CODE 2533 2536 2541 2553 2558 2559 2557 2564 2567 2570 2575 2579 6507 2582 MODELS FV4 0.7 0.2 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 --0.1 KB4 0.7 0.2 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 0.3 0.1 FF4 0.7 0.2 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 --0.1 FC4/FL4 0.7 0.2 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 0.3 0.1 FG4 0.7 0.2 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 0.3 0.1 FMM 0.7 0.2 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 --0.1 FS4 0.7 0.2 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 --0.1
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-17
Table 3-3. Engine

ITEM GENERAL Remove and install engine - includes remove/replace/install oil passage gasket Remove and install engine - includes remove/replace/install oil passage gasket Replace stabilizer top front Remove and replace oil pan for inspection/ with engine removed decontamination Replace dipstick CYLINDER HEAD Recondition cylinder head includes removal of head and gasket, remove carbon, service valve guides, grind valves and seats, test springs and install head and gaskets. Replace cylinder head Replace valve seal or spring after cylinder head removal front head rear head both heads one head both heads one seal or spring (intake or exhaust) both seals or springs (intake or exhaust) Replace cylinder head gasket/o-ring front cylinder rear cylinder both cylinders Replace rocker arm covers and/or gaskets front cylinder rear cylinder both cylinders Recondition rocker arms after heads are removed one head both heads 3101 3103 3104 3106 3108 3131 3132 3140 3142 3143 3144 3145 3148 3149 3150 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 4.9 4.9 5.5 3.9 4.8 0.1 0.2 3.0 3.0 3.4 0.8 0.8 0.9 0.7 1.4 4.9 4.9 5.5 3.9 4.8 0.1 0.2 3.0 3.0 3.4 0.8 0.8 0.9 0.7 1.4 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 California vehicles only 3006 3006 3005 3009 3480 4.6 4.5 0.2 0.3 0.1 4.6 4.5 0.2 0.3 0.1 4.6 4.5 0.2 0.3 0.1 4.9 4.8 0.2 0.3 0.1 --4.8 0.2 0.3 0.1 --4.5 0.2 0.3 0.1 4.6 4.5 0.2 0.3 0.1 DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-18
Table 3-3. Engine

ITEM DESCRIPTION LABOR CODE 3147 3152 3153 3161 3163 3168 3172 3174 3202 3203 3206 3216 3207 3208 one piston and cylinder both pistons and cylinders 3212 6.5 6.5 6.5 6.9 6.9 6.5 6.5 3211 MODELS FV4 1.2 1.2 1.4 2.8 2.8 3.2 1.1 1.2 5.5 6.1 3.1 3.7 5.3 5.9 5.9 KB4 1.2 1.2 1.4 2.8 2.8 3.2 1.1 1.2 5.5 6.1 3.1 3.7 5.3 5.9 5.9 FF4 1.2 1.2 1.4 2.8 2.8 3.2 1.1 1.2 5.5 6.1 3.1 3.7 5.3 5.9 5.9 FC4/FL4 1.6 1.6 1.8 3.2 3.2 3.6 1.1 1.2 5.9 6.5 3.5 4.1 5.7 6.3 6.3 FG4 1.6 1.6 1.8 3.2 3.2 3.6 1.1 1.2 5.9 6.5 3.5 4.1 5.7 6.3 6.3 FMM 1.2 1.2 1.4 2.8 2.8 3.2 1.1 1.2 5.5 6.1 3.1 3.7 5.3 5.9 5.9 FS4 1.2 1.2 1.9 2.8 2.8 3.2 1.1 1.2 5.5 6.1 3.1 3.7 5.3 5.9 5.9
Replace lower rocker arm cover/gasket, or front cylinder rocker arms and /or shafts/rocker arm sup- rear cylinder port both cylinders Replace cylinder o-ring/drain o-ring front cylinder rear cylinder both cylinders Replace crankcase umbrella valve CYLINDER AND PISTON one piston and cylinder Recondition top end - includes disassembly, replacement of piston and sizing cylin- both pistons and cylinders der (.005 pistons), replacing piston rings and all items listed under recondition cylinder head and assembly. Replace piston rings includes deglazing cylinder Recondition top end includes disassembly, deglazing cylinder and replacing rings, or replacing cylinder and piston, all items listed under recondition cylinder head and assembly. Recondition top end - includes disassembly, replacement of piston and bore and hone, resizing cylinder (.010 oversize or above), replacing piston rings and all items listed under recondition cylinder head and assembly. Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly one cylinder both cylinders one piston and cylinder both pistons and cylinders one both
one cylinder both cylinders
3221 3231
3.7 4.9
3.7 4.9
3.7 4.9
4.1 5.3
4.1 5.3
3.7 4.9
3.7 4.9
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-19
Table 3-3. Engine

ITEM Replace cylinder and piston Replace one cylinder stud Replace all eight cylinder studs CAM COVER Replace lifter cover/gasket or lifter/and, or anti-rotation pin one or two same cylinder on both cylinders 3307 3310 3317 3318 3325 3327 3328 3335 3337 3338 3341 one bearing two bearings By pass valve inspection CRANKCASE Replace crankcases Replace crankcases Seal crankcase only Replace flywheels Replace right side main bearing Replace right side main bearing includes remove and install engine California vehicles only California vehicles only includes remove and install engine includes remove and install engine 3406 3406 3407 3411 3412 3412 8.0 7.9 6.8 7.5 7.5 7.4 8.0 7.9 6.8 7.5 7.5 7.4 8.0 7.9 6.8 7.5 7.5 7.4 8.4 8.3 7.1 7.9 7.9 7.8 --8.3 7.1 7.9 --7.8 --7.8 6.7 7.4 --7.3 8.0 7.9 6.8 7.5 7.5 7.4 3342 3343 3354 1.4 1.7 1.4 1.6 1.6 1.7 1.7 2.8 3.7 3.9 2.7 3.4 3.6 2.7 1.4 1.7 1.4 1.6 1.6 1.7 1.7 2.8 3.7 3.9 2.7 3.4 3.6 2.7 1.4 1.7 1.4 1.6 1.6 1.7 1.7 2.8 3.7 3.9 2.7 3.4 3.6 2.7 1.8 2.1 1.8 2.0 2.0 2.1 2.1 3.2 4.1 4.3 3.1 3.8 4.0 3.1 1.8 2.1 1.8 2.0 2.0 2.1 2.1 3.2 4.1 4.3 3.1 3.8 4.0 3.1 1.4 1.7 1.4 1.6 1.6 1.7 1.7 2.8 3.7 3.9 2.7 3.4 3.6 2.7 1.4 1.7 1.4 1.6 1.6 1.7 1.7 2.8 3.7 3.9 2.7 3.4 3.6 2.7 DESCRIPTION one cylinder both cylinders cylinder removed cylinders removed LABOR CODE 3236 3246 3253 3254 MODELS FV4 3.0 3.5 0.1 0.5 KB4 3.0 3.5 0.1 0.5 FF4 3.0 3.5 0.1 0.5 FC4/FL4 3.4 3.9 0.1 0.5 FG4 3.4 3.9 0.1 0.5 FMM 3.0 3.5 0.1 0.5 FS4 3.0 3.5 0.1 0.5
Replace push rod, push rod cover and/or o- one or two same cylinder ring or quad seal one each cylinder Replace cam cover and/or gasket Replace primary cam chain, sprockets and/ or fastener Replace primary cam chain tensioner Replace cam support plate/o-rings Replace cam support plate Replace cam support bearing/cams/secondary cam chain/tensioner Replace oil pump and/or o-rings Replace cam bearing crankcase
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-20
Table 3-3. Engine

ITEM Replace left side main bearing Replace left side main bearing Piston jet/o-ring Replace crank position sensor o-ring Check flywheel trueness before assembly or after removal Recondition cylinder heads - head removed (for non-related repairs) Replace piston rings Replace pistons Replace oil filter mount end cap and/or gasket Replace oil cooler Replace oil cooler mounting bracket Replace oil cooler hose and/or clamp Replace oil filter mount/fittings FUEL SYSTEM Replace air cleaner backing plate Replace air cleaner cover Replace induction module Replace induction module seal Replace external fuel supply hose EVAPORATIVE EMISSIONS SYSTEM Replace evaporative purge solenoid Replace canister Replace any one hose 3522 3527 3529 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 3501 3502 3508 3510 3514 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 one or both one head both heads cylinders removed (for non-related repairs deglaze only) cylinders removed (for non-related repairs) - includes resizing cylinders one both DESCRIPTION California vehicles only LABOR CODE 3410 3410 3413 3414 3403 3420 3425 3426 3428 3430 4519 4525 4526 4528 4533 MODELS FV4 7.0 6.9 3.0 3.4 0.1 0.1 1.0 2.0 0.3 1.4 ----------KB4 7.0 6.9 3.0 3.4 0.1 0.1 1.0 2.0 0.3 1.4 ----------FF4 6.9 6.8 3.0 3.4 0.1 0.1 1.0 2.0 0.3 1.4 ----------FC4/FL4 7.1 7.0 3.4 3.8 0.1 0.1 1.0 2.0 0.3 1.4 ----------FG4 --7.0 3.4 3.8 0.1 0.1 1.0 2.0 0.3 1.4 ----------FMM --6.8 2.9 3.3 0.1 0.1 1.0 2.0 0.3 1.4 0.2 0.4 0.4 0.6 0.4 FS4 7.0 6.9 3.0 3.4 0.1 0.1 1.0 2.0 0.3 1.4 -----------
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-21

ITEM DRIVE Replace derby cover and/or gasket/o-ring Replace primary chain Replace primary chain tensioner Replace engine sprocket Replace engine sprocket seal Replace primary cover Replace inner primary case and/or seals or mainshaft bearing Replace primary cover gasket Replace shift lever Replace shift lever shaft and/or inner lever Replace starter-primary o-ring CLUTCH Adjust clutch Replace release cable assembly Service the clutch includes disassembly, cleaning, inspection repair, assembly, and adjustment --4006 4011 0.2 1.2 1.3 0.2 1.2 1.3 0.2 1.2 1.3 0.2 1.4 1.3 0.2 1.4 1.3 0.2 1.2 1.3 0.2 1.2 1.3 heel or toe shifter includes removal of heel and toe shift levers 4001 4002 4033 4003 4005 4007 4008 4009 4012 4017 4034 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
Replace clutch release bearing and/or push rod Replace clutch release (ball ramp) and/or side cover
4016 4018
1.2 1.6
1.2 1.6
1.2 1.6
1.2 1.7
1.2 1.7
1.2 1.6
1.2 1.6
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-22

MODELS FLHT FLHX FLHTC FLHTCU FLHTCU WITH SIDECAR (JAPAN ONLY) FG4 FLHTP (FUEL INJECTED W/FAIRING) FMM FLTR
ITEM TRANSMISSION CASE Replace transmission case Replace transmission complete - includes remove/replace/install oil passage gasket Overhaul transmission
DESCRIPTION
LABOR CODE
FV4
KB4
FF4
FC4/FL4
FS4
4304 4305 includes disassembly, cleaning, inspection, replacing parts (transmission case in frame) in transmission case in main drive gear
5.3 4.9
5.3 4.9
5.3 4.9
5.6 5.2
5.6 5.2
5.3 4.9
5.3 4.9
4306 4309 4311 4316 4321 4331 4336 4341 4343
4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7
4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7
4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7
4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7
4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7
4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7
4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7
Replace transmission sprocket Replace main drive gear oil seal Replace mainshaft oil seal Replace side door gasket Replace shifter drum Replace shifter arm assembly or springs Replace transmission top cover and/or gasket Replace shifter forks and/or shaft Replace side door bearing Replace transmission case countershaft bearing Replace main drive gear and/or bearing Replace transmission side cover gasket Replace oil pan and/or gasket Replace transmission shift shaft seal Replace vehicle speed sensor o-ring one both
4348 4351 4361 4366 4368 4378 4390 4380
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-23

ITEM ACCESSORIES Replace windshield Replace one fairing wind deflector Replace one mid frame air deflector Replace instrument panel support housing or inner fairing Remove outer fairing/diagnosis Replace saddlebag mounting bracket or bail head stud/retainer Replace saddlebag guard Replace outer fairing or support brace Replace a single saddlebag guard rail Replace a saddlebag Replace saddlebag lock Replace saddlebag cover Replace saddlebag bottom Replace tour-pak lock or latch Replace one saddlebag tether strap Replace one frame sidecover or mounting grommet Replace tour-pak hinge Replace inner fairing bracket Replace nameplate tour-pak Replace instrument nacelle Replace plastic sticker/instrument nacelle Replace outer headlight lens Replace tour-pak cover Replace tour-pak bottom one cover only one bottom only complete 6203 6205 6201 6209 6252 6253 6254 6255 6256 6257 6259 6260 6244 6261 6262 6263 6264 6265 6266 6267 6268 6269 6270 6243 0.1 ----1.7 --0.2 0.3 0.3 --0.2 0.2 0.2 0.3 --0.1 0.1 --0.7 ------------0.1 ----1.7 --0.2 --0.3 --0.2 0.2 0.2 0.3 --0.1 0.1 --0.7 ------------0.1 ----1.8 --0.2 0.3 0.3 0.2 0.2 0.2 0.2 0.3 0.2 0.1 0.1 0.3 0.8 0.2 ------0.7 0.9 0.1 0.1 0.2 1.9 --0.2 0.3 0.3 0.2 0.2 0.2 0.2 0.3 0.2 0.1 0.1 0.3 0.9 0.2 ------0.7 1.4 0.1 0.1 0.2 1.9 --0.2 0.3 0.3 0.2 0.2 0.2 0.2 0.3 0.2 0.1 0.1 0.3 0.9 0.2 ------0.7 1.4 0.1 ----1.7 --0.2 0.3 0.3 0.2 0.2 0.3 0.3 0.4 0.2 --0.1 --0.7 ------------0.1 ----1.8 0.2 0.2 --0.4 --0.2 0.2 0.2 0.3 0.2 0.1 0.1 --1.0 --0.4 0.1 0.1 ----DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-24

ITEM Replace fairing cap Replace one fairing lower Replace one fairing lower glove compartment assembly or vent door Replace fairing lower vent door serrated washers Replace chrome fairing skirt Replace lock-set Replace bumper Replace highway bar Replace tour-pak mount/luggage rack Replace tour-pak includes lights and brackets, antenna assembly, backrest, and rear speakers one or both front rear front left or right side, one or both washers left or right DESCRIPTION LABOR CODE 6271 6272 6242 6241 6273 6276 6303 6305 6353 6453 6509 6513 6515 6521 6523 6526 6529 MODELS FV4 0.3 ------0.2 0.5 --0.2 0.3 0.6 --0.1 ----------KB4 0.3 ------0.2 0.5 ----0.3 ----0.3 ----------FF4 0.3 ------0.2 0.6 0.3 0.2 0.3 0.7 0.9 0.1 0.2 --------FC4/FL4 0.3 0.2 0.3 0.1 0.2 0.6 0.3 0.2 0.6 0.8 1.4 0.1 0.2 --------FG4 0.3 0.2 0.3 0.1 0.2 0.6 0.3 0.2 0.7 0.8 1.4 0.1 0.2 --------FMM 0.3 ------0.2 0.5 0.3 0.2 0.4 0.7 --0.1 --0.2 0.1 0.6 0.3 FS4 ----------0.5 ----0.6 ----0.1 -----------
Replace rear view mirror Replace backrest Replace amplifier Replace speaker Replace strobe lamp Repair or replace rear mount
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-25

ITEM GENERAL NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manual, Part No. 9948309 and Electrical Diagnostic Manual, Part No. 99497-09. Check and diagnose the electrical system lights and accessories Replace connector housing Replace connector anchor CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative open/shorted/grounded motor start button solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring nothing clicks; poor relay ground 5817 5818 5822 5823 1.0 1.0 0.2 0.3 1.0 1.0 0.2 0.3 1.0 0.2 0.2 0.3 1.0 1.0 0.2 0.3 1.0 1.0 0.2 0.3 1.0 1.0 0.2 0.3 1.0 1.0 0.2 0.3 regulator inspection milliamp draw total current draw open grounded stator AC output regulator failure voltage output replace rotor 5306 5308 5310 5312 5314 5315 5316 5319 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 excluding turn signals 5016 5022 5023 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
5824 5825 5827 5828
0.2 1.0 0.3 0.3
0.2 1.0 0.3 0.3
0.2 1.0 0.3 0.3
0.2 1.0 0.3 0.3
0.2 1.0 0.3 0.3
0.2 1.0 0.3 0.3
0.2 1.0 0.3 0.3
Starter inoperative Starter inoperative Starter inoperative
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-26

ITEM Starter inoperative Starter inoperative Starter inoperative Slow starter crank or starter stalls DESCRIPTION nothing clicks; short to voltage nothing clicks; open in wiring to or from starter button starter relay poor starter to battery connections, ground connections, or bad solenoid contacts clutch nothing clicks; TSM/TSSM includes starter motor removal includes starter motor removal TSM/TSSM/HFSM connector open open open replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] LABOR CODE 5830 5831 5832 5835 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168 MODELS FV4 0.6 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 KB4 0.6 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 FF4 0.6 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 FC4/FL4 0.6 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 FG4 0.6 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 FMM 0.6 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 FS4 0.6 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8
Starter spins Starter inoperative Replace starter solenoid contacts Replace starter solenoid coil Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter inoperative Starter inoperative
5861
0.6
0.6
0.6
0.6
0.6
0.6
0.6
5157
0.3
0.3
0.3
0.3
0.3
0.3
0.3
5862
0.5
0.5
0.5
0.5
0.5
0.5
0.5
WIRING Replace main wiring harness Replace audio harness Replace main harness trough/tray lower trough, or both lower trough and cover 5026 5027 5078 3.6 --0.9 3.6 --0.9 3.6 --0.9 3.6 1.8 0.9 3.6 1.8 0.9 3.6 --0.9 3.6 --0.9
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-27

ITEM Replace main harness trough cover Main harness Replace rear fender wiring harness Replace any single wire DESCRIPTION trough cover only locate and repair open/short includes installing new conduit ground wire light circuit accessory circuit Repair/diagnose indicator lamp wiring Replace front fender wiring harness Replace inter connect harness Interconnect harness Interconnect harness Handlebar harness Handlebar harness Jumper harness Audio harness Audio harness Replace front headset harness SWITCHES Replace ignition switch Replace rear stoplight switch Replace fuse Replace main Maxi Fuse or cover Replace main fuse block Replace transmission neutral switch Replace oil pressure switch Replace clutch lockout switch Replace rear stoplight relay Replace left handlebar switch includes diagnosis includes diagnosis includes bleeding brakes 5129 5141 5145 5147 5151 5157 5161 5168 5169 5171 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 repair short repair open repair short repair open accessory switch to interconnect repair short repair open LABOR CODE 5079 5028 5036 5038 5039 5043 5048 5049 5052 6531 6532 6551 6552 6562 6560 6561 6616 MODELS FV4 0.4 0.5 1.0 0.4 0.2 0.2 0.3 0.9 0.5 0.8 0.6 0.8 0.4 --------KB4 0.4 0.5 1.0 0.4 0.2 0.2 0.3 --0.5 0.8 0.6 0.8 0.4 --------FF4 0.4 0.5 1.0 0.4 0.4 0.2 0.3 0.9 0.5 0.8 0.6 0.8 0.4 --------FC4/FL4 0.4 0.5 1.0 0.4 0.4 0.2 0.3 0.9 0.5 0.8 0.6 0.8 0.4 --0.7 0.6 0.7 FG4 0.4 0.5 1.0 0.4 0.4 0.2 0.3 0.9 0.5 0.8 0.6 0.8 0.4 --0.7 0.6 0.7 FMM 0.4 0.5 1.0 0.4 0.2 0.2 0.3 0.9 0.5 0.5 0.5 0.8 0.4 --------FS4 0.4 0.5 1.0 0.4 0.2 0.2 0.3 --0.5 0.9 0.7 0.9 0.4 0.6 -------
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-28

ITEM Replace right handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing Replace handlebar (cruise set) switch Replace handlebar mode switch Replace handlebar (PTT) switch Replace handlebar audio switch Replace pursuit/aux. switch Replace horn/yelp siren switch Replace any fairing switch (except speaker) Replace switch knob Replace speaker switch (includes diagnostics) Replace passenger switch LIGHTS Replace headlight Replace headlight housing Replace indicator lamp assembly Replace instrument panel bulb Replace taillight bulb or single light bulb or lens includes diagnosis includes diagnosis includes diagnosis includes adjustment 5185 5189 5191 5193 5197 0.1 0.2 0.2 0.2 0.1 0.1 0.2 0.2 0.2 0.1 0.1 0.2 0.2 0.2 0.1 0.1 0.2 0.2 0.2 0.1 0.1 0.2 0.2 0.2 0.1 0.1 0.2 0.2 0.2 0.1 0.3 0.4 --0.2 0.1 volume/PTT switch any handlebar switch DESCRIPTION LABOR CODE 5173 5176 5177 5178 5179 5180 5182 5183 5184 5186 5187 5188 5192 6953 6143 6627 MODELS FV4 0.7 0.7 0.2 0.3 0.2 0.7 1.2 1.0 --1.0 ----0.4 0.4 ----KB4 0.7 0.7 0.2 0.3 0.2 0.7 1.2 1.5 --1.4 ----0.4 0.4 ----FF4 0.7 0.7 0.2 0.2 0.2 0.7 1.2 1.5 --1.4 ----0.4 0.4 ----FC4/FL4 0.7 0.7 0.2 0.2 0.2 0.7 1.2 1.5 1.2 1.4 ----0.4 0.4 0.6 0.7 FG4 0.7 0.7 0.2 0.2 0.2 0.7 1.2 1.5 1.2 1.4 ----0.4 0.4 0.6 0.7 FMM 0.7 0.6 0.2 0.4 0.2 0.7 1.2 ------0.8 0.8 0.4 0.4 ----FS4 0.7 0.7 0.2 0.3 0.2 0.7 1.2 1.6 1.2 1.4 ----0.4 0.4 0.6 ---
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-29

ITEM Replace turn signal light assembly Replace rear turn signal bar Replace taillight assembly or circuit board Replace fender tip light bulb or lens Replace fender tip lamp assembly/or rear facia fender lamp Replace auxiliary lamp bulb Replace auxiliary lamp assembly Replace front auxiliary/directional lamp bracket Replace king tour-pak light bulb or lens Replace king tour-pak lower light assembly Replace king tour-pak wrap-around light assembly Replace license plate light bulb Replace license plate light assembly BATTERY/HORN Replace the battery Replace horn and/or bracket Replace battery tray Replace battery cable INSTRUMENTS - INCLUDES DIAGNOSTICS Replace speedometer Replace tachometer Replace indicator panel lens Replace voltmeter or fuel gauge cosmetics only cosmetics only 6003 6009 6018 6021 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 includes diagnosis 5705 5765 5767 5769 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 not used for LED equipped models includes aiming includes auxiliary lamp aiming where applicable includes diagnosis front rear front rear front rear DESCRIPTION LABOR CODE 5201 5205 5207 5215 5217 5221 5225 5229 5227 5230 5232 5233 5234 5235 5246 5247 MODELS FV4 0.4 0.4 0.4 0.2 0.1 0.1 0.2 0.3 0.1 0.5 0.8 --------0.4 KB4 0.4 0.4 0.6 0.2 ------0.5 ----0.7 ------0.2 0.4 FF4 0.4 0.4 0.4 0.2 0.1 0.1 0.2 0.3 0.1 0.5 0.8 0.2 0.5 ----0.4 FC4/FL4 0.4 0.4 0.4 0.2 0.1 0.1 0.2 0.3 0.1 0.5 0.8 0.2 0.5 0.8 --0.4 FG4 0.4 0.4 0.4 0.2 0.1 0.1 0.2 0.3 0.1 0.5 0.8 0.2 0.5 0.8 ----FMM 0.4 0.4 0.4 0.2 0.1 0.1 0.2 0.3 0.1 0.5 0.8 --------0.4 FS4 0.4 0.4 0.4 0.2 --------------------0.2 0.4
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-30

ITEM Replace oil pressure or air temperature gauge Replace ambient temperature sensor Replace speedometer reset boot SOUND SYSTEM - DIAGNOSIS, REPAIR Replace radio chassis - cosmetic Replace one speaker grill Replace rear speaker housing Replace front antenna lead Replace antenna mast mount Replace CB antenna mast Complete stereo antenna inspection Replace stereo antenna mast Replace front headset DIN cover Replace console housing Replace rear headset DIN cover Repair/replace audio harness B2006 Radio switch stuck B2007 Radio front hand controls shorted high B2007 Radio front hand controls shorted high B2007 Radio front hand controls shorted high B2008 Radio front hand controls shorted low B2008 Radio front hand controls shorted low replace radio replace radio locate and repair short to voltage in handlebar harness locate and repair short to voltage in interconnect harness replace radio locate and repair short to ground in handlebar harness includes checking SWR front rear right side left side radio or CB, includes checking SWR 6101 6607 6612 6608 6610 6609 6611 6613 6615 6617 6619 6623 6628 6940 6101 6101 6551 6531 6101 6551 ----------------------------------------0.6 0.2 ------0.8 0.3 --0.2 0.1 --------0.6 0.6 0.8 0.8 0.6 0.8 0.6 0.2 ------0.8 0.2 --0.2 0.1 --------0.6 0.6 0.8 0.8 0.6 0.8 0.6 0.2 0.1 0.3 0.3 0.9 0.2 0.4 0.2 0.1 0.3 0.3 0.1 1.0 0.6 0.6 0.8 0.8 0.6 0.8 0.6 0.2 0.1 0.3 0.3 0.9 0.2 0.4 0.2 0.1 0.3 0.3 0.1 1.0 0.6 0.6 0.8 0.8 0.6 0.8 ----------------------------------------0.7 0.2 ------0.9 0.2 --0.2 0.1 --------0.7 0.7 0.9 0.9 0.7 0.9 DESCRIPTION LABOR CODE 6026 6028 6043 MODELS FV4 0.3 --0.1 KB4 0.3 0.1 0.1 FF4 0.3 0.1 0.1 FC4/FL4 0.3 0.1 0.1 FG4 0.3 0.1 0.1 FMM ----0.1 FS4 0.3 0.1 0.1
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-31

ITEM B2008 Radio front hand controls shorted low B2009 Radio front hand controls stuck B2009 Radio front hand controls stuck B2009 Radio front hand controls stuck B2009 Radio front hand controls stuck B2009 Radio front hand controls stuck B2010 Radio passenger controls shorted high B2010 Radio passenger controls shorted high B2010 Radio passenger controls shorted high B2011 Radio passenger controls shorted low B2011 Radio passenger controls shorted low B2011 Radio passenger controls shorted low B2012 Radio passenger controls stuck B2012 Radio passenger controls stuck B2012 Radio passenger controls stuck DESCRIPTION locate and repair short to ground in interconnect harness replace radio locate and repair open in interconnect harness replace mode switch or repair switch wiring replace audio switch or repair switch wiring replace PTT/squelch switch or repair switch wiring replace radio locate and repair short to voltage in audio harness locate and repair short to voltage in passenger rear control switch harness replace radio locate and repair short to ground in audio harness locate and repair short to ground in passenger rear control switch harness replace radio locate and repair open in audio harness locate and repair open in passenger rear control switch harness or replace passenger rear control switch LABOR CODE 6531 6101 6532 5183 5186 5184 6101 6560 MODELS FV4 ----------------KB4 0.8 0.6 0.6 1.5 1.4 1.2 ----FF4 0.8 0.6 0.6 1.5 1.4 1.2 ----FC4/FL4 0.8 0.6 0.6 1.5 1.4 1.2 0.6 0.7 FG4 0.8 0.6 0.6 1.5 1.4 1.2 0.6 0.7 FMM ----------------FS4 0.9 0.7 0.7 1.6 1.5 1.3 -----
6115
---
---
---
0.7
0.7
---
---
6101 6560
-----
-----
-----
0.6 0.7
0.6 0.7
-----
-----
6115 6101 6561
-------
-------
-------
0.7 0.6 0.6
0.7 0.6 0.6
-------
-------
6627
---
---
---
0.7
0.7
---
---
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-32

ITEM DESCRIPTION LABOR CODE 6101 6112 MODELS FV4 ----KB4 ----FF4 ----FC4/FL4 ----FG4 0.6 0.5 FMM ----FS4 -----
B2013 Radio sidecar controls shorted high replace radio B2013 Radio sidecar controls shorted high clean or repair connectors [27],[53], or [197] B2013 Radio sidecar controls shorted high locate and repair short to voltage between radio and sidecar switches on V/GY or BK/GN wires B2014 Radio sidecar controls shorted low B2014 Radio sidecar controls shorted low replace radio locate and repair short to ground between radio and sidecar switches on V/GY or BK/GN wires clean or repair connectors [27],[53], or [197] replace radio locate and repair open between radio and sidecar switches on V/GY or BK/ GN wires clean or repair connectors [27],[53], or [197] replace sidecar console switch assembly replace radio replace high output amplifier locate and repair short in interconnect harness between speaker wires from radio to speaker locate and repair short between speaker wires from amplifier to speaker replace speaker replace radio replace high output amplifier
6113 6101 6113
-------
-------
-------
-------
0.6 0.6 0.6
-------
-------
B2014 Radio sidecar controls shorted low B2015 Radio sidecar controls stuck B2015 Radio sidecar controls stuck
6112 6101 6113
-------
-------
-------
-------
0.5 0.6 0.8
-------
-------
B2015 Radio sidecar controls stuck B2015 Radio sidecar controls stuck B2016 Front speakers shorted B2016 Front speakers shorted B2016 Front speakers shorted
6112 6111 6101 6107 6531
-----------
----0.6 --0.8
----0.6 --0.8
----0.6 --0.8
0.5 0.8
-------
----0.7 --0.9
0.6 ---
-----
B2016 Front speakers shorted
6116 6605 6101 6107
---------
--0.3 0.6 ---
--0.3 0.6 ---
--0.3 0.6 ---
0.8 0.4 0.6
---------
--0.4 0.7 ---
B2016 Front speakers shorted B2017 Front speakers open B2017 Front speakers open
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-33

ITEM B2017 Front speakers open DESCRIPTION locate and repair open in interconnect harness between speaker wires from radio to speaker locate and repair open between speaker wires from amplifier to speaker replace speaker (w/o high output amplifier) replace radio replace high output amplifier locate and repair short to ground in interconnect harness between speaker wires from radio to speaker locate and repair short to ground between speaker wires from amplifier to speaker replace radio replace high output amplifier locate and repair short to voltage in interconnect harness between speaker wires from radio to speaker locate and repair short to voltage in audio harness between speaker wires from amplifier to speaker replace radio replace high output amplifier locate and repair short in audio harness between speaker wires from radio to speaker locate and repair short between speaker wires from amplifier to speaker LABOR CODE MODELS FV4 --KB4 0.6 FF4 0.6 FC4/FL4 0.6 FG4 --FMM --FS4 0.7
6532
B2017 Front speakers open
6117
---
---
---
---
0.7
---
---
B2017 Front speakers open B2018 Front speakers short to ground B2018 Front speakers short to ground B2018 Front speakers short to ground
6605 6101 6107 6531
---------
0.3 0.6 --0.8
0.3 0.6 --0.8
0.3 0.6 --0.8
0.4
-----
0.4 0.7 --0.9
0.6 ---
-----
B2018 Front speakers short to ground
6116 6101 6107 6531
---------
--0.6 --0.8
--0.6 --0.8
--0.6 --0.8
0.8
----0.7 --0.9
B2019 Front speakers short to battery B2019 Front speakers short to battery B2019 Front speakers short to battery
0.6 ---
-----
B2019 Front speakers short to battery
6116 6101 6107 6560
---------
---------
---------
--0.6
0.8 --0.6
---------
---------
B2020 Rear speakers shorted B2020 Rear speakers shorted B2020 Rear speakers shorted
0.7
---
B2020 Rear speakers shorted
6116
---
---
---
---
0.8
---
---
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-34

ITEM B2020 Rear speakers shorted B2021 Rear speakers open B2021 Rear speakers open B2021 Rear speakers open DESCRIPTION replace speaker replace radio replace high output amplifier locate and repair open in audio harness between speaker wires from radio to speaker locate and repair open between speaker wires from amplifier to speaker replace speaker replace radio replace high output amplifier locate and repair short to ground in audio harness between speaker wires from radio to speaker locate and repair short to ground between speaker wires from amplifier to speaker replace radio replace high output amplifier locate and repair short to voltage in audio harness between speaker wires from radio to speaker locate and repair short to voltage between speaker wires from amplifier to speaker replace radio replace speaker locate and repair short between speaker wires from radio [28] to speaker connectors [36] or [37] in rear speaker boxes LABOR CODE 6606 6101 6107 6561 MODELS FV4 --------KB4 --------FF4 --------FC4/FL4 0.5 0.6 --0.6 FG4 0.5 --0.6 --FMM --------FS4 ---------
B2021 Rear speakers open
6117 6606 6101 6107 6560
-----------
-----------
-----------
--0.5 0.6 --0.7
0.7 0.5 0.6 ---
-----------
-----------
B2021 Rear speakers open B2022 Rear speakers short to ground B2022 Rear speakers short to ground B2022 Rear speakers short to ground
B2022 Rear speakers short to ground
6116 6101 6107 6560
---------
---------
---------
--0.6 --0.7
0.8 --0.6 ---
---------
---------
B2023 Rear speakers short to battery B2023 Rear speakers short to battery B2023 Rear speakers short to battery
B2023 Rear speakers short to battery
6117 6101 6943
-------
-------
-------
-------
0.7 0.6 0.8
-------
-------
B2024 Sidecar speakers shorted B2024 Sidecar speakers shorted B2024 Sidecar speakers shorted
6118
---
---
---
---
0.9
---
---
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-35

ITEM B2024 Sidecar speakers shorted DESCRIPTION locate and repair short between speaker wires from speaker connectors [36] or [37] in rear speaker boxes to sidecar speakers replace radio replace speaker locate and repair open in speaker wires from radio [28] to speaker connectors [36] or [37] in rear speaker boxes locate and repair open in speaker wires from speaker connectors [36] or [37] in rear speaker boxes to sidecar speakers replace radio locate and repair short to ground in speaker wires from radio [28] to speaker connectors [36] or [37] in rear speaker boxes locate and repair short to ground in speaker wires from speaker connectors [36] or [37] in rear speaker boxes to sidecar speakers replace radio locate and repair short to voltage in speaker wires from radio [28] to speaker connectors [36] or [37] in rear speaker boxes locate and repair short to voltage in speaker wires from speaker connectors [36] or [37] in rear speaker boxes to sidecar speakers replace radio LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
6971
---
---
---
---
0.9
---
---
B2025 Sidecar speakers open B2025 Sidecar speakers open B2025 Sidecar speakers open
6101 6943
-----
-----
-----
-----
0.6 0.8
-----
-----
6119
---
---
---
---
0.9
---
---
B2025 Sidecar speakers open
6972
---
---
---
---
0.9
---
---
B2026 Sidecar speakers short to ground B2026 Sidecar speakers short to ground
6101
---
---
---
---
0.6
---
---
6118
---
---
---
---
0.9
---
---
B2026 Sidecar speakers short to ground
6971
---
---
---
---
0.9
---
---
B2027 Sidecar speakers short to battery B2027 Sidecar speakers short to battery
6101
---
---
---
---
0.6
---
---
6118
---
---
---
---
0.9
---
---
B2027 Sidecar speakers short to battery
6971
---
---
---
---
0.9
---
---
U1302 Infotainment bus off error
6102
---
---
---
0.7
0.7
---
---
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-36

ITEM U1302 Infotainment bus off error U1302 Infotainment bus off error U1302 Infotainment bus off error U1307 Infotainment bus lost communications with citizens band module U1307 Infotainment bus lost communications state of health with citizens band U1307 Infotainment bus lost communications state of health with citizens band U1307 Infotainment bus lost communications state of health with citizens band U1317 Infotainment bus lost communications state of health with amplifier U1317 Infotainment bus lost communications state of health with amplifier U1317 Infotainment bus lost communications state of health with amplifier U1317 Infotainment bus lost communications state of health with amplifier U1317 Infotainment bus lost communications state of health with amplifier DESCRIPTION replace CB module includes SWR check replace high output amplifier locate and repair short to voltage or ground on Y/O or Y/V wires replace CB module includes SWR check locate and repair open/intermittent on Y/O or Y/V wire between [28] and [184B/D] locate and repair open on R/O or BK/ GN wire replace radio replace fuse replace high output amplifier locate and repair open on Y/O or Y/V wire between connector [149B] and [28B] replace radio locate and repair open on R or BK wire from connector [149] LABOR CODE 6625 6108 6127 6625 MODELS FV4 --------KB4 --------FF4 --------0.7 0.7 FC4/FL4 0.7 FG4 0.7 0.7 0.7 0.7 FMM --------FS4 ---------
6128
---
---
---
0.7
0.7
---
---
6129 6102 6130 6109
---------
---------
---------
0.7 0.7 -----
0.7 0.7 0.2 0.4
---------
---------
6128
---
---
---
---
0.7
---
---
6102 6131 6609 6103 6132 6133 6134
---------------
----0.8 0.7 0.4 0.4 0.3
----0.8 0.7 0.4 0.4 0.3
----0.9 0.7 0.4 0.4 0.3
0.7 0.4 0.9 0.7 0.4 0.4 0.3
---------------
----0.9 0.8 0.4 0.4 0.3
Symptom - poor/no reception AM (HDI LW/ replace antenna cable or mast conMW), FM, WB nector Symptom - poor/no reception AM (HDI LW/ replace radio MW), FM, WB Symptom - static present in audio Symptom - static present in audio Symptom - static present in audio replace spark plugs replace spark plug wires replace voltage regulator
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-37

ITEM Symptom - static present in audio DESCRIPTION clean and tighten regulator connections LABOR CODE 6135 6130 6131 MODELS FV4 ------KB4 0.2 ----FF4 0.2 ----FC4/FL4 0.2 ----FG4 0.2 0.2 0.4 FMM ------FS4 0.2 -----
Symptom - no or low audio with high output replace fuse amplifier (no DTCs) Symptom - no or low audio with high output locate and repair open on R or BK amplifier (no DTCs) wire from connector [149] Symptom - no or low audio with high output locate and repair open on Y/O or Y/V amplifier (no DTCs) wires between connectors [149B] and [28B] Symptom - no or low audio with high output replace radio amplifier (no DTCs) Symptom - no or low audio with high output locate and repair open on W/O or amplifier (no DTCs) LGN/W (left speaker) or GY/R or LGN/BK (right speaker) wires between connectors [149B] and [27B] Symptom - no or low audio with high output locate and repair short to voltage/ amplifier (no DTCs) ground/between W/O or LGN/W (left speaker) or GY/R or LGN/BK (right speaker) wires between connectors [149B] and [27B] Symptom - no or low audio with high output replace high output amplifier amplifier (no DTCs) Symptom - radio inoperative Symptom - radio inoperative Symptom - radio inoperative Symptom - radio inoperative Symptom - radio inoperative replace fuse replace radio locate and repair open on O/BE wire replace starter relay locate and repair open on R/GY wire between connector [33B] and starter relay
6128
---
---
---
---
0.7
---
---
6104
---
---
---
---
0.8
---
---
6117
---
---
---
---
0.7
---
---
6116
---
---
---
---
0.8
---
---
6110 6136 6103 6137 6138 6139
------------0.2 0.7 0.5 0.5 0.6 0.2 0.7 0.5 0.5 0.6 0.2 0.7 0.5 0.5 0.6
0.8 0.2 0.7 0.5 0.5 0.6
-------------
--0.2 0.8 0.6 0.6 0.7
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-38

ITEM Symptom - radio inoperative DESCRIPTION locate and repair open on R/O wire between fuseblock and connector [27B] or between fuseblock and battery locate and repair open on BK wire between [27B] and ground replace radio replace CB module includes SWR check replace loading coil replace CB antenna mast replace antenna cable between CB module and antenna replace radio locate and repair open on R or BK wires from connector [184B/D] and connector [28B] locate and repair short voltage/ ground/between R and BK wires from connector [184B/D] to connector [28B] replace CB module includes SWR check replace CB antenna mast replace antenna cable between CB module and antenna replace radio replace pod headset harness locate and repair open or short to ground on BE/Y or Y/BK wires in audio harness replace radio LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
6159
---
0.5
0.5
0.5
0.5
---
0.6
Symptom - radio inoperative Symptom - intercom inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative
6160 6103 6625 6618 6613 6609 6105 6140
-----------------
0.5 ---------------
0.5 ---------------
0.5 0.7 0.7 0.4 0.4 0.9 1.0 0.6
0.5 0.7 0.7 0.4 0.4 0.9 1.0 0.6
-----------------
0.6 ---------------
Symptom - CB receiver inoperative
6141
---
---
---
0.7
0.7
---
---
Symptom - CB transmitter inoperative Symptom - CB transmitter inoperative Symptom - CB transmitter inoperative Handheld microphone PTT inoperative Handheld microphone PTT inoperative Handheld microphone PTT inoperative
6625 6613 6609 6103 6616 6142 6103
---------------
---------------
---------------
0.7 0.4 0.9 0.7 0.7 0.7 0.7
0.7 0.4 0.9 0.7 0.7 0.7 0.7
---------------
---------------
Symptom - speaker switch malfunction
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-39

ITEM Symptom - speaker switch malfunction Symptom - speaker switch malfunction Symptom - speaker switch malfunction Symptom - CD wont eject on base radio Symptom - auxiliary input inoperative Symptom - headset speakers inoperative Symptom - headset speakers inoperative Symptom - headset speakers inoperative Symptom - headset speakers inoperative DESCRIPTION replace speaker switch locate and repair open between pin 10/11/12 on connector [105] locate and repair short between pin 13 on connector [27] and ground replace radio replace radio replace rider headset connector (pod harness) locate and repair short between Y/R, Y/W or Y/BK wires replace radio locate and repair open or short to voltage/ground/between Y/R, Y/W or Y/BK wires between connectors [53B] and [28B] locate and repair open on GY/Y, GY/ O or Y/BK wires between connectors passenger DIN connector and [28B] locate and repair short to voltage/ ground/between GY/Y, GY/O wires between connectors passenger DIN connector and [28B] locate and repair open between connectors [28B] and sidecar DIN locate and repair short to voltage/ ground/between GY/BK or GN/V (Y/ R, Y/W, Y/BK in sidecar console) wires in audio/sidecar/sidecar console harness LABOR CODE 6143 6144 6145 6103 6103 6616 6148 6103 MODELS FV4 ----------------KB4 ------0.7 0.7 ------FF4 ------0.7 0.7 ------FC4/FL4 0.6 0.5 0.5 0.7 0.7 0.7 0.6 0.7 FG4 0.6 0.5 0.5 0.7 0.7 0.7 0.6 0.7 FMM ----------------FS4 -----------------
6147
---
---
---
0.6
0.6
---
---
Symptom - headset speakers inoperative
6149
---
---
---
0.5
0.5
---
---
Symptom - headset speakers inoperative
6150
---
---
---
0.6
0.6
---
---
Symptom - headset speakers inoperative Symptom - headset speakers inoperative
6152
---
---
---
---
0.6
---
---
6151
---
---
---
---
0.6
---
---
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-40

ITEM Symptom - no or low audio from microphones DESCRIPTION locate and repair open on R and BK wires between [184B/D] (CB) or [187B] (Hands free module) and connector [28B] replace radio replace CB module includes SWR check locate and repair short in harness between R & BK wires locate and repair short in harness on R wires locate and repair open in harness between DIN connector and [28B] loosen and align radio chassis locate and repair voltage drop align or replace front motor mount replace radio replace radio clean or repair connectors [27],[53], or [197] replace sidecar console switch assembly locate and repair open between radio and sidecar switches on V/GY or BK/ GN wires locate and repair open/short ground wire LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
6153
---
---
---
0.7
0.7
---
---
Symptom - no or low audio from microphones Symptom - no or low audio from microphones Symptom - no or low audio from microphones Symptom - no or low audio from microphones Symptom - no or low audio from microphones Symptom - CD skipping Symptom - CD skipping Symptom - CD skipping Symptom - CD skipping Symptom - switches inoperative Symptom - switches inoperative Symptom - switches inoperative Symptom - switches inoperative
6106 6625 6154 6155 6156 6171 6172 6173 6174 6101 6112 6111
-------------------------
----------0.4 0.7 0.9 0.9 -------
----------0.4 0.7 0.9 0.9 -------
1.0 0.7 0.9 0.9 0.8 0.4 0.7 0.9 0.9 -------
1.0 0.7 0.9 0.9 0.8 0.4 0.7 0.9 0.9 0.6 0.5 0.8
-------------------------
----------0.5 0.8 1.0 1.0 -------
6113
---
---
---
---
0.8
---
---
CRUISE CONTROL - DIAGNOSIS, REPAIR Main harness Replace any single wire Replace rear stoplight switch Replace fuse 5028 5038 5141 5145 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-41

ITEM Replace rear stoplight relay Replace front brake light switch Replace handlebar (cruise set) switch Replace any fairing switch Replace tachometer Interconnect harness Interconnect harness Handlebar harness Replace speedometer TURN SIGNALS/SECURITY SYSTEM NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manual, Part No. 9948309, Electrical Diagnostic Manual, Part No. 99497-09 and Digital Technician. Labor codes not present in either manual are located in Digital Technician. No security lamp during bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A replace speedometer replace FOB battery replace FOB replace TSSM\HFSM HFSM harness to security antenna is open/grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/ 6 (V or BN wire) shorted/grounded/ open 6738 6752 6755 6756 6757 6879 6773 6855 6856 6857 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.4 0.5 0.5 repair short repair open repair open DESCRIPTION LABOR CODE 5169 5176 5182 5192 6009 6531 6532 6552 6769 MODELS FV4 0.2 0.7 1.2 0.4 0.3 0.8 0.6 0.4 0.4 KB4 0.2 0.7 1.2 0.4 0.3 0.8 0.6 0.4 0.4 FF4 0.2 0.7 1.2 0.4 0.3 0.8 0.6 0.4 0.4 FC4/FL4 0.2 0.7 1.2 0.4 0.3 0.8 0.6 0.4 0.4 FG4 0.2 0.7 1.2 0.4 0.3 0.8 0.6 0.4 0.4 FMM 0.2 0.7 1.2 0.4 0.3 0.8 0.6 0.4 0.4 FS4 0.2 0.7 1.2 0.4 0.3 0.9 0.7 0.4 0.4
6790
0.4
0.4
0.4
0.4
0.4
0.4
0.5
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-42

ITEM Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2C Turn signal error 2C DESCRIPTION replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open replace bulb repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery fuse main fuse terminal A (R wire) and battery fuse is open repair open between handlebar switch connector [24B] and TSM/ TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuseblock repair open between handlebar switch connector [22B] and TSM/ TSSM/HFSM [30B] TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch LABOR CODE 6791 6792 6793 6796 6797 6798 6799 6800 6805 MODELS FV4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 KB4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 FF4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 FC4/FL4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 FG4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 FMM 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 FS4 0.5 0.2 0.3 0.2 0.4 0.4 0.3 0.4 0.3
6806 6807 6808
0.3 0.2 0.3
0.3 0.2 0.3
0.3 0.2 0.3
0.3 0.2 0.3
0.3 0.2 0.3
0.3 0.2 0.3
0.3 0.2 0.3
Turn signal error 2C Turn signal error 2C Turn signal error 2D
6810 6811 6812
0.4 0.8 0.5
0.4 0.8 0.5
0.4 0.8 0.5
0.4 0.8 0.5
0.4 0.8 0.5
0.4 0.8 0.5
0.5 0.8 0.6
Turn signal error 2D Turn signal error 2D Turn signal error 2D
6813
0.4
0.4
0.4
0.4
0.4
0.4
0.5
Turn signal error 2D Turn signal error 2D
6814 6815
0.5 0.8
0.5 0.8
0.5 0.8
0.5 0.8
0.5 0.8
0.5 0.8
0.5 0.9
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-43

ITEM Turn signal error 2D Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work B0563 Battery voltage high - TSSM B0563 Battery voltage high - TSSM B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low DESCRIPTION repair open between connector [22B] and fuseblock replace bulb remove corrosion remove corrosion/replace bulb replace lamp assembly replace TSM/TSSM/HFSM code not present repair charging system/accompanies other codes repair TSM/TSSM/HFSM terminal/ connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connection TSSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections repair TSM/TSSM/HFSM terminal/ connections repair TSM/TSSM/HFSM terminal/ connections LABOR CODE 6816 6820 6821 6822 6823 6824 7770 7771 6709 6790 6791 6796 6823 6790 6791 6796 6823 6709 6709 MODELS FV4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.4 KB4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.4 FF4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.4 FC4/FL4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.4 FG4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.4 FMM 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.4 FS4 0.6 0.2 0.2 0.4 0.5 0.5 0.2 0.2 0.5 0.5 0.5 0.2 0.5 0.5 0.5 0.2 0.5 0.4 0.4
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-44

ITEM B1123 Left turn output shorted low B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high B1132 Alarm output high DESCRIPTION TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/ connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/ connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/ connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM repair alarm (terminal B) circuit (LGN/BN wire)-open repair alarm (terminal B) circuit (LGN/BN wire)-grounded replace siren replace TSM/TSSM/HFSM repair alarm (terminal C) circuit (BK wire)-open repair alarm (terminal A) circuit (BN/ GY wire)-open repair alarm (terminal B) circuit (LGN/BN wire)-shorted to volts replace siren LABOR CODE 6790 6791 6709 6790 6791 6709 6790 6791 6709 6790 6791 6830 6831 6832 6833 6834 6835 6817 6832 MODELS FV4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 0.5 KB4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 0.5 FF4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 0.5 FC4/FL4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 0.5 FG4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 0.5 FMM 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 0.5 FS4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 0.5
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-45

ITEM B1131 Alarm output open/low B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low B1154 Clutch input low DESCRIPTION replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/GN wire)-short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/ connections replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM repair security antenna connections, or replace security antenna harness replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM LABOR CODE 6833 6840 6841 6842 6845 6709 6791 6793 6878 6879 6880 6878 6879 6880 6881 6878 6879 6880 5168 MODELS FV4 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 KB4 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 FF4 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 FC4/FL4 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 FG4 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 FMM 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 FS4 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8
5861 5863
0.6 0.5
0.6 0.5
0.6 0.5
0.6 0.5
0.6 0.5
0.6 0.5
0.6 0.5
B1154 Clutch input low
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-46

ITEM B1155 Neutral input low B1155 Neutral input low DESCRIPTION replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM replace sidecar bank angle sensor replace security siren sidecar bank angle sensor [134B] terminal A to TSSM [30B] terminal 11to siren [142B] (LGN/BN wire) grounded repair sidecar bank angle sensor connections sidecar bank angle sensor [134B] terminal A to TSSM [30B] terminal 11open replace TSM/TSSM sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 grounded sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 open sidecar bank angle sensor [134B] terminal C to ignition fuse open replace sidecar bank angle sensor repair sidecar bank angle sensor connections LABOR CODE 5157 MODELS FV4 0.3 KB4 0.3 FF4 0.3 FC4/FL4 0.3 FG4 0.3 FMM 0.3 FS4 0.3
5862 5863 6968 6969
0.5 0.5 -----
0.5 0.5 -----
0.5 0.5 -----
0.5 0.5 -----
0.5 0.5 0.2 0.3
0.5 0.5 -----
0.5 0.5 -----
B1155 Neutral input low B1151 Sidecar bank angle sensor low B1151 Sidecar bank angle sensor low B1151 Sidecar bank angle sensor low
6970
---
---
---
---
0.4
---
---
B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1153 Sidecar bank angle sensor high
6961
---
---
---
---
0.4
---
---
6962
---
---
---
---
0.4
---
---
6963
---
---
---
---
0.6
---
---
6964
---
---
---
---
0.4
---
---
6965
---
---
---
---
0.4
---
---
6966 6967 6961
-------
-------
-------
-------
0.5 0.4 0.4
-------
-------
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-47

ITEM B1153 Sidecar bank angle sensor high DESCRIPTION sidecar bank angle sensor [134B] terminal A to TSSM [30B] terminal 11open replace TSM/TSSM sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 grounded sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 open sidecar bank angle sensor [134B] terminal C to ignition fuse open replace sidecar bank angle sensor repair speedometer [39B] terminal 9/ fuel sender [141]terminal 2/ fuel gauge [117] terminal 3 (Y/W wire)short or open replace fuel gauge sender repair speedometer [39B] terminal 9/ fuel sender [141] terminal 2 (Y/W wire)-short or open repair fuel gauge connector [117] repair fuel gauge connector [117] terminal 1 and fuse (O wire) replace fuel gauge sender fuel sender [141] terminal 3 to ground is open replace fuel gauge LABOR CODE MODELS FV4 ------KB4 ------FF4 ------FC4/FL4 ------FG4 0.4 0.6 0.4 FMM ------FS4 -------
6962 6963 6964
B1153 Sidecar bank angle sensor high B1153 Sidecar bank angle sensor high
B1153 Sidecar bank angle sensor high
6965
---
---
---
---
0.4
---
---
B1153 Sidecar bank angle sensor high B1153 Sidecar bank angle sensor high INSTRUMENTS B1004 Fuel level sender low
6966 6967
-----
-----
-----
-----
0.5 0.4
-----
-----
6034
0.5
0.5
0.5
0.5
0.5
0.5
0.6
B1004 Fuel level sender low B1004 Fuel level sender low
6035 7182 7183 7184 6035 6045 6047
0.9 0.6 0.5 0.6 0.9 0.4 0.4
0.9 0.6 0.5 0.6 0.9 0.4 0.4
0.9 0.6 0.5 0.6 0.9 0.4 0.4
0.9 0.6 0.5 0.6 0.9 0.4 0.4
0.9 0.6 0.5 0.6 0.9 0.4 0.4
0.9 0.6 0.5 0.6 0.9 0.4 0.4
1.0 0.7 0.6 0.7 1.0 0.5 0.5
B1004 Fuel level sender low B1004 Fuel level sender low B1005 Fuel level sender open/high B1005 Fuel level sender open/high B1005 Fuel level sender open/high
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-48

ITEM B1005 Fuel level sender open/high DESCRIPTION repair speedometer [39B] terminal 9/ fuel sender [141]terminal 2/ fuel gauge [117] terminal 2 (Y/W wire)short to volts repair speedometer [39B] terminal 9/ fuel sender [141] terminal 2 (Y/W wire)-short or open code not present repair charging system/accompanies other codes LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
6069
0.4
0.4
0.4
0.4
0.4
0.4
0.5
B1005 Fuel level sender open/high
7182
0.6
0.6
0.6
0.6
0.6
0.6
0.7
B1006 Speedometer accessory line overvoltage B1006 Speedometer accessory line overvoltage
7770 7771 7770 7771 7770 7771 7770 7771 6001 6002 6003
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
B1006 Tachometer accessory line overvolt- code not present age B1006 Tachometer accessory line overvolt- repair charging system/accompaage nies other codes B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage B1007 Tachometer ignition line voltage B1007 Tachometer ignition line voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed AUTOMATIC COMPRESSION RELEASE Automatic compression release diagnosis locate and repair open on Y/GN wire between terminal 1 on connector [203FB] (front) or [203RB] (rear) and system relay. code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer
7075
---
---
---
---
---
0.4
---
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-49

ITEM Automatic compression release diagnosis DESCRIPTION locate and repair open on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19. replace grounded/defective ACR solenoid. locate and repair short to ground on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19 and replace both ACR solenoids. locate and repair short to voltage on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19. replace ECM replace TMAP sensor TMAP [80B] sensor terminal 3 to ECM [78B] terminal 68 (R/W wire) open/grounded replace ECM TMAP [80B] sensor terminal 4 to ECM [78B] terminal 24 (V/W wire) open repair TMAP sensor connections repair ECM connections replace TMAP sensor TMAP [80B] terminal 4 (V/W wire) shorted to ground LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
7076
---
---
---
---
---
0.5
---
Automatic compression release diagnosis Automatic compression release diagnosis
7077
---
---
---
---
---
2.3
---
7078
---
---
---
---
---
2.5
---
Automatic compression release diagnosis
7079
---
---
---
---
---
0.6
---
Automatic compression release diagnosis ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low
7080 7630 7640 7641 7645 7648 7649 7650 7655
--0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8
--0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8
--0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8
--0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8
--0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8
0.9 0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8
--0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8
P0107 MAP sensor open/low P0107 MAP sensor open/low
P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-50

ITEM P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low DESCRIPTION TMAP [80B] sensor terminal 3 (R/W wire) short to battery volts TMAP [80B] terminal 3 (R/W wire) and terminal 4 (V/W wire) shorted MAP [80B] sensor terminal 4 (V/W wire) short to battery volts TMAP [80B] terminal 1 (BK/GY wire) ECM [78B] terminal 62 open repair TMAP sensor connections repair ECM connections replace TMAP sensor replace TMAP sensor TMAP circuit 1 (LGN/Y wire) and 2 (BK/GY wire) shorted replace ECM TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 short to ground replace TMAP sensor replace TMAP sensor TMAP [80B] terminal 1 (BK/GY wire) ECM [78B] terminal 62 open replace ECM TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 short to voltage TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 open replace TMAP sensor replace engine temperature (ET) sensor LABOR CODE 7635 7643 7644 7646 7648 7649 7650 7725 7730 7735 7750 7760 7725 7732 7740 7745 MODELS FV4 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 KB4 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 FF4 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 FC4/FL4 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 FG4 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 FMM 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 FS4 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8
P0112 IAT sensor voltage low P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high
P0113 IAT sensor open/high P0113 IAT sensor open/high P0117 ET sensor low
7750 7760 7710
0.8 0.8 0.4
0.8 0.8 0.4
0.8 0.8 0.4
0.8 0.8 0.4
0.8 0.8 0.4
0.8 0.8 0.4
0.8 0.8 0.4
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-51

ITEM P0117 ET sensor low DESCRIPTION ET sensor [90B] A and ECM [78B] terminal 51 (PK/Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted ET sensor [90B] terminal A and ECM [78B] terminal 51 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 51 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal68 (R/W wire) shorted replace engine temperature (ET) sensor replace ECM ET sensor [90B] B and ECM [78B] terminal 61 (BK/W wire) open repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage TP sensor [211B] 4 (BN/R wire) and ECM [78B] terminal 36 open throttle position sensor failure replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground KB4 FG4 FLHX FLHTCU WITH SIDECAR (JAPAN ONLY) FF4 FMM LABOR CODE MODELS FV4 0.4 0.6 0.4 0.4 KB4 0.4 0.6 0.4 0.4 FF4 0.4 0.6 0.4 0.4 FC4/FL4 0.4 0.6 0.4 0.4 FG4 0.4 0.6 0.4 0.4 FMM 0.4 0.6 0.4 0.4 FS4 0.4 0.6 0.4 0.4
7675 7680 7731 7686
P0117 ET sensor low P0117 ET sensor low P0118 ET sensor open P0118 ET sensor open
7687
0.3
0.3
0.3
0.3
0.3
0.3
0.3
P0118 ET sensor open
7690
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0120 TP1 sensor range error P0120 TP1 sensor range error P0120 TP1 sensor range error
7710 7685 7695 7561 7565 7575
0.4 0.6 0.5 0.6 1.1 0.7
0.4 0.6 0.5 0.6 1.1 0.7
0.4 0.6 0.5 0.6 1.1 0.7
0.4 0.6 0.5 0.6 1.1 0.7
0.4 0.6 0.5 0.6 1.1 0.7
0.4 0.6 0.5 0.6 1.1 0.7
0.4 0.6 0.5 0.6 1.1 0.7
P0120 TP1 sensor range error P0120 TP1 sensor range error
7580
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7590
1.6
1.6
1.6
1.6
1.6
1.6
1.6
P0220 TP2 sensor range error
7605
0.8
0.8
0.8
0.8
0.8
0.8
0.8
FV4 FL4
FLHT FLHTCU SHRINE
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-52

ITEM P0120 TP1 sensor range error DESCRIPTION TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections repair throttle actuator control connections replace ECM throttle position sensor failure replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections replace ECM repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure replace induction module or repair connections repair ECM connections TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open KB4 FG4 FLHX FLHTCU WITH SIDECAR (JAPAN ONLY) FF4 FMM LABOR CODE MODELS FV4 0.8 KB4 0.8 FF4 0.8 FC4/FL4 0.8 FG4 0.8 FMM 0.8 FS4 0.8
7610
7615 7649 7561 7565 7590
0.8 0.8 0.6 1.1 1.6
0.8 0.8 0.6 1.1 1.6
0.8 0.8 0.6 1.1 1.6
0.8 0.8 0.6 1.1 1.6
0.8 0.8 0.6 1.1 1.6
0.8 0.8 0.6 1.1 1.6
0.8 0.8 0.6 1.1 1.6
P0120 TP1 sensor range error P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low
P0122 TP1 sensor open/low
7605
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7615 7649 7555 7561
0.8 0.8 1.1 0.6
0.8 0.8 1.1 0.6
0.8 0.8 1.1 0.6
0.8 0.8 1.1 0.6
0.8 0.8 1.1 0.6
0.8 0.8 1.1 0.6
0.8 0.8 1.1 0.6
P0122 TP1 sensor open/low P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high
7580
0.8
0.8
0.8
0.8
0.8
0.8
0.8
P0123 TP1 sensor high
7590 7649 7610
1.6 0.8 0.8
1.6 0.8 0.8
1.6 0.8 0.8
1.6 0.8 0.8
1.6 0.8 0.8
1.6 0.8 0.8
1.6 0.8 0.8
P0123 TP1 sensor high P0123 TP1 sensor high
FV4 FL4
FLHT FLHTCU SHRINE
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-53

ITEM P0123 TP1 sensor high DESCRIPTION TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 66 (PK/O wire) grounded/shorted to oxygen[138B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 66 (PK/O wire) open/shorted to voltage rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 61 (BK/W wire) open or short to voltage replace oxygen sensor replace ECM LABOR CODE MODELS FV4 0.8 KB4 0.8 FF4 0.8 FC4/FL4 0.8 FG4 0.8 FMM 0.8 FS4 0.8
7615
7619
0.6
0.6
0.6
0.6
0.6
0.6
0.6
P0131 Front oxygen sensor low
6868
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center
7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6869
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
6870 7667 7815
0.5 0.5 0.8
0.5 0.5 0.8
0.5 0.5 0.8
0.5 0.5 0.8
0.5 0.5 0.8
0.5 0.5 0.8
0.5 0.5 0.8
P0134 Front oxygen sensor center P0134 Front oxygen sensor center
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-54

ITEM P0151 Rear oxygen sensor low DESCRIPTION rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 46 (PK/GN wire) grounded/shorted to oxygen [137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 61 (BK/W wire) open or short to voltage rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 46 (PK/GN wire) open/shorted to voltage replace oxygen sensor replace ECM repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
6871
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6870
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
6872 7667 7815 7561 7565 7575
0.5 0.5 0.8 0.6 1.1 0.7
0.5 0.5 0.8 0.6 1.1 0.7
0.5 0.5 0.8 0.6 1.1 0.7
0.5 0.5 0.8 0.6 1.1 0.7
0.5 0.5 0.8 0.6 1.1 0.7
0.5 0.5 0.8 0.6 1.1 0.7
0.5 0.5 0.8 0.6 1.1 0.7
P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-55

ITEM P0220 TP2 sensor range error DESCRIPTION TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage repair ECM connections repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground LABOR CODE MODELS FV4 0.8 KB4 0.8 FF4 0.8 FC4/FL4 0.8 FG4 0.8 FMM 0.8 FS4 0.8
7580
7590
1.6
1.6
1.6
1.6
1.6
1.6
1.6
7605
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7610
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7615
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7619 7649 7561 7565 7580
0.6 0.8 0.6 1.1 0.8
0.6 0.8 0.6 1.1 0.8
0.6 0.8 0.6 1.1 0.8
0.6 0.8 0.6 1.1 0.8
0.6 0.8 0.6 1.1 0.8
0.6 0.8 0.6 1.1 0.8
0.6 0.8 0.6 1.1 0.8
P0220 TP2 sensor range error P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0222 TP2 sensor open/low
7590
1.6
1.6
1.6
1.6
1.6
1.6
1.6
7605
0.8
0.8
0.8
0.8
0.8
0.8
0.8
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-56

ITEM P0222 TP2 sensor open/low DESCRIPTION TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections replace ECM repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage throttle position sensor failure replace induction module repair ECM connections TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage replace injector injector circuit [84\85] B (W/Y or GN/ GY wire)/ECM [78B] terminal 23/28 open injector circuit [84\85] B (W/Y or GN/ GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/ system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/ GY wire) short to voltage replace ECM LABOR CODE MODELS FV4 0.8 0.8 1.1 0.6 KB4 0.8 0.8 1.1 0.6 FF4 0.8 0.8 1.1 0.6 FC4/FL4 0.8 0.8 1.1 0.6 FG4 0.8 0.8 1.1 0.6 FMM 0.8 0.8 1.1 0.6 FS4 0.8 0.8 1.1 0.6
7615 7649 7555 7561
P0222 TP2 sensor open/low P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high
7575
0.7
0.7
0.7
0.7
0.7
0.7
0.7
P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high
7590 7649 7610
1.6 0.8 0.8
1.6 0.8 0.8
1.6 0.8 0.8
1.6 0.8 0.8
1.6 0.8 0.8
1.6 0.8 0.8
1.6 0.8 0.8
7619 7795 7805
0.6 0.7 0.6
0.6 0.7 0.6
0.6 0.7 0.6
0.6 0.7 0.6
0.6 0.7 0.6
0.6 0.7 0.6
0.6 0.7 0.6
P0261 Front injector open/low P0261 Front injector open/low
P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high
7808 7825 7850 7795 7809 7815
0.6 0.7 0.7 0.7 0.6 0.8
0.6 0.7 0.7 0.7 0.6 0.8
0.6 0.7 0.7 0.7 0.6 0.8
0.6 0.7 0.7 0.7 0.6 0.8
0.6 0.7 0.7 0.7 0.6 0.8
0.6 0.7 0.7 0.7 0.6 0.8
0.6 0.7 0.7 0.7 0.6 0.8
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-57

ITEM P0263 Rear injector open/low P0263 Rear injector open/low DESCRIPTION replace injector injector circuit [84\85] B (W/Y or GN/ GY wire) ECM [78B] terminal 23/28 open injector circuit [84\85] B (W/Y or GN/ GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/ system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/ GY wire) short to voltage replace ECM CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 43 open\grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 63 open\grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections LABOR CODE 7795 7805 MODELS FV4 0.7 0.6 KB4 0.7 0.6 FF4 0.7 0.6 FC4/FL4 0.7 0.6 FG4 0.7 0.6 FMM 0.7 0.6 FS4 0.7 0.6
P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent
7808 7825 7850 7795 7809 7815 7030 7980 7981 7982 7983 7986
0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5
0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5
0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5
0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5
0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5
0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5
0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5
P0373 CKP sensor intermittent
7987
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error
7030 7031 7980
0.5 0.4 0.3
0.5 0.4 0.3
0.5 0.4 0.3
0.5 0.4 0.3
0.5 0.4 0.3
0.5 0.4 0.3
0.5 0.4 0.3
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-58

ITEM P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0444 Purge control open/low P0444 Purge control open/low P0444 Purge control open/low DESCRIPTION replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 43 open\ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 63 open\ground repair purge solenoid connections replace purge solenoid purge solenoid [95B] terminal B (GY/ Y) to ECM [78B] terminal 20 is open/ grounded replace ECM replace purge solenoid replace ECM purge solenoid [95B] terminal B (GY/ Y) to ECM [78B] terminal 20 is shorted to voltage clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections VSS [65B] terminal 2 (W/GN wire) shorted to terminal 3 (BK/Y wire) or grounded replace vehicle speed sensor (VSS) replace ECM LABOR CODE 7981 7982 7983 7986 7987 6860 6861 6862 6863 6861 6863 6864 MODELS FV4 0.4 0.3 0.6 0.5 0.5 0.3 0.5 0.4 0.7 0.5 0.7 0.4 KB4 0.4 0.3 0.6 0.5 0.5 0.3 0.5 0.4 0.7 0.5 0.7 0.4 FF4 0.4 0.3 0.6 0.5 0.5 0.3 0.5 0.4 0.7 0.5 0.7 0.4 FC4/FL4 0.4 0.3 0.6 0.5 0.5 0.3 0.5 0.4 0.7 0.5 0.7 0.4 FG4 0.4 0.3 0.6 0.5 0.5 0.3 0.5 0.4 0.7 0.5 0.7 0.4 FMM 0.4 0.3 0.6 0.5 0.5 0.3 0.5 0.4 0.7 0.5 0.7 0.4 FS4 0.4 0.3 0.6 0.5 0.5 0.3 0.5 0.4 0.7 0.5 0.7 0.4
P0444 Purge control open/low P0445 Purge control high P0445 Purge control high P0445 Purge control high
P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low
7939 7953 7956 7966 7967 7968
0.9 0.8 0.4 0.9 1.2 1.2
0.9 0.8 0.4 0.9 1.2 1.2
0.9 0.8 0.4 0.9 1.2 1.2
0.9 0.8 0.4 0.9 1.2 1.2
0.9 0.8 0.4 0.9 1.2 1.2
0.9 0.8 0.4 0.9 1.2 1.2
0.9 0.8 0.4 0.9 1.2 1.2
P0501 Vehicle speed signal low P0501 Vehicle speed signal low
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-59

ITEM P0502 VSS sensor high DESCRIPTION VSS [65B] terminal A (BN/O wire) to ECM [78B] terminal 50 short to voltage VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 40 short to voltage VSS [65B] terminal A (BN/O wire) to ECM [78B] terminal 50 open VSS [65B] terminal C (BK/Y wire) to ECM [78B] terminal 64 open VSS [65B] terminal 2 (W/GN wire) shorted to terminal 1 (BN/O wire) VSS [65B] terminal 2 (W/GN wire) to ECM [78B] terminal 40 open clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections replace vehicle speed sensor (VSS) replace ECM code not present repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ABS diode pack LABOR CODE MODELS FV4 0.8 KB4 0.8 FF4 0.8 FC4/FL4 0.8 FG4 0.8 FMM 0.8 FS4 0.8
7917
P0502 VSS sensor high
7918
1.0
1.0
1.0
1.0
1.0
1.0
1.0
P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0572 Brake switch input error
7919 7921 7922 7938 7939 7953 7956 7967 7968 7770 7771 7775 7776 7770 7771 1404
0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5
0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5
0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5
0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5
0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5
0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5
0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 1.0 0.2 0.2 0.5
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-60

ITEM P0572 Brake switch input error DESCRIPTION circuit between ABS diode pack [201B] terminal 3 and fuseblock terminal 2A (R/BE) is open replace brake relay or repair connections repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch repair or replace front brake light switch or right handlebar connections in connector [22] repair front brake light switch connections in connector [22] circuit between right handlebar control switch connector [22B] terminal "1" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 2 (R/BN wire) and right handlebar control switch connector [22B] terminal "2" (R/BE) is open circuit between rear brake light switch terminal "2" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 1 (PK/BN wire) and rear brake light switch terminal is open circuit between ABS diode pack [201B] terminal 4 (R/BE wire) and ECM [78] terminal 25 is open LABOR CODE MODELS FV4 0.5 KB4 0.5 FF4 0.5 FC4/FL4 0.5 FG4 0.5 FMM 0.5 FS4 0.5
1406
P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error
1407 1408
0.4. 0.4
0.4. 0.4
0.4. 0.4
0.4. 0.4
0.4. 0.4
0.4. 0.4
0.4. 0.4
1409
0.9
0.9
0.9
0.9
0.9
0.9
0.9
P0572 Brake switch input error
1413
1.2
1.2
1.2
1.2
1.2
1.2
1.3
P0572 Brake switch input error P0572 Brake switch input error
1415
0.5
0.5
0.5
0.5
0.5
0.5
0.6
1422
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1423
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1424
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1425
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1801
0.4
0.4
0.4
0.4
0.4
0.4
0.4
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-61

ITEM P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0577 Cruise control input circuit high P0577 Cruise control input circuit high P0577 Cruise control input circuit high P0577 Cruise control input circuit high DESCRIPTION accessory fuse terminal "1C" and ignition switch R/GY wire is open accessory fuse terminal "1D" (O/W wire) is shorted to ground replace accessory fuse replace ECM circuit between ABS diode pack [201B] terminal 2,3, or 4 is grounded replace ABS module replace handlebar (cruise set) switch repair ECM connections repair cruise set/resume switch connections in connector [22] circuit between right handlebar control switch connector [22B] terminal "12" and [78B] ECM terminal "22" (BE/BK wire) is shorted to voltage circuit between right handlebar control switch connector [22B] terminal "11" and [78B] ECM terminal "34" (W/BE wire) is shorted to voltage replace ECM code not present replace ECM system OK repair jiffy stand sensor connections replace jiffy stand sensor repair ECM connections replace induction module repair throttle actuator control connections LABOR CODE 1802 1803 1804 1805 1806 2430 5182 6854 1807 MODELS FV4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 KB4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 FF4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 FC4/FL4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 FG4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 FMM 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 FS4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6
1808
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0577 Cruise control input circuit high
1809
0.6
0.6
0.6
0.6
0.6
0.6
0.6
P0603 ECM EEPROM error P0603 ECM EEPROM error P0605 ECM flash error P0605 ECM flash error P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range
7913 7931 7913 7931 5084 5085 6854 7085 7561
0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6
0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6
0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6
0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6
0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6
0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6
0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-62

ITEM P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range DESCRIPTION repair twist grip sensor [204] connections replace twist grip sensor or repair connections [204] replace ECM TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to ground repair ECM connections repair twist grip sensor [204] connections replace twist grip sensor or repair connections [204] replace ECM TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to ground repair TMAP sensor connections replace TMAP sensor system relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) grounded system relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) open LABOR CODE 7562 7564 7568 MODELS FV4 0.7 1.4 1.0 KB4 0.7 1.4 1.0 FF4 0.7 1.4 1.0 FC4/FL4 0.7 1.4 1.0 FG4 0.7 1.4 1.0 FMM 0.7 1.4 1.0 FS4 0.8 1.5 1.1
7572
0.6
0.6
0.6
0.6
0.6
0.6
0.7
P0641 5 Volt ref 1 out of range
7574 6854 7562 7564 7568
0.7 0.3 0.7 1.4 1.0
0.7 0.3 0.7 1.4 1.0
0.7 0.3 0.7 1.4 1.0
0.7 0.3 0.7 1.4 1.0
0.7 0.3 0.7 1.4 1.0
0.7 0.3 0.7 1.4 1.0
0.8 0.3 0.8 1.5 1.1
P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range
7572
0.6
0.6
0.6
0.6
0.6
0.6
0.7
P0651 5 Volt ref 2 out of range
7574 7648 7650 7923
0.6 0.5 0.8 0.4
0.6 0.5 0.8 0.4
0.6 0.5 0.8 0.4
0.6 0.5 0.8 0.4
0.6 0.5 0.8 0.4
0.6 0.5 0.8 0.4
0.7 0.5 0.8 0.4
P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P1001 System relay coil open/low
P1001 System relay coil open/low
7901
0.4
0.4
0.4
0.4
0.4
0.4
0.4
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-63

ITEM P1001 System relay coil open/low DESCRIPTION system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 27 (GN/O wire) short to volts replace system relay fuel pump fuse to fuel pump [13A] (O/ GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground system relay terminal 30 to ECM [78B] terminal 71 (BE/GY wire) open\grounded replace system relay replace fuel pump ECM [78B] terminal 54 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 53 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/ replace ECM fuse ECM [78B] terminal 53 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 54 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage LABOR CODE MODELS FV4 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6 KB4 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6 FF4 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6 FC4/FL4 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6 FG4 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6 FMM 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6 FS4 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6
7903 7904 7906 7902 7908 7909 7852 7888
P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open
7889 7904 7924 7934
0.6 0.4 1.3 0.8
0.6 0.4 1.3 0.8
0.6 0.4 1.3 0.8
0.6 0.4 1.3 0.8
0.6 0.4 1.3 0.8
0.6 0.4 1.3 0.8
0.6 0.4 1.3 0.8
P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open
P1003 System relay contacts open
7936
0.8
0.8
0.8
0.8
0.8
0.8
0.8
P1003 System relay contacts open P1004 System relay contacts closed
7937
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7865
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P1004 System relay contacts closed
7866
0.4
0.4
0.4
0.4
0.4
0.4
0.4
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-64

ITEM P1004 System relay contacts closed P1004 System relay contacts closed DESCRIPTION replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage harness inspection/wiggle test/electrical panel removal/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] system relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) grounded perform ECM TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok replace ECM, remove TSM/TSSM/ HFSM data link [91A] terminal 3 ECM [78B] terminal 69 TSM/TSSM/HFSM 30] terminal 3 open data link [91A] terminal 3/ECM [78B] 69 speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, system now ok replace ECM repair TSM/TSSM/HFSM connections repair ECM connections LABOR CODE 7911 7912 MODELS FV4 0.2 0.5 KB4 0.2 0.5 FF4 0.2 0.5 FC4/FL4 0.2 0.5 FG4 0.2 0.5 FMM 0.2 0.5 FS4 0.2 0.5
7918
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed
7926 7927
0.6 0.6
0.6 0.6
0.6 0.6
0.6 0.6
0.6 0.6
0.6 0.6
0.6 0.6
7929
0.3
0.3
0.3
0.3
0.3
0.3
0.3
P1009 Incorrect password P1009 Incorrect password P1009 Incorrect password P1010 Missing password
6701 6702 6703
0.4 0.4 0.7
0.4 0.4 0.7
0.4 0.4 0.7
0.4 0.4 0.7
0.4 0.4 0.7
0.4 0.4 0.7
0.4 0.4 0.7
6704
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P1010 Missing password
6705
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password
6707 6708 6726 7980
1.1 0.7 0.3 0.3
1.1 0.7 0.3 0.3
1.1 0.7 0.3 0.3
1.1 0.7 0.3 0.3
1.1 0.7 0.3 0.3
1.1 0.7 0.3 0.3
1.1 0.7 0.3 0.3
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-65

ITEM P1270 Twist grip sensor 2 A/D validation error P1351 Front ignition coil low/open DESCRIPTION replace ECM ECM [78B] terminal 53 & ignition coil [83B] terminal C (Y/BE wire) open/ ground ECM [78B] terminal 54 & ignition Coil [83B] terminal D (BE/O wire) open/ ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/ replace ECM fuse replace ignition coil ECM [78B] terminal 54 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open LABOR CODE 7913 MODELS FV4 0.7 KB4 0.7 FF4 0.7 FC4/FL4 0.7 FG4 0.7 FMM 0.7 FS4 0.7
7025
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P1351 Front ignition coil low/open
7026 7301 7856 7860 7870 7875
0.5 0.3 0.6 0.4 0.6 0.4
0.5 0.3 0.6 0.4 0.6 0.4
0.5 0.3 0.6 0.4 0.6 0.4
0.5 0.3 0.6 0.4 0.6 0.4
0.5 0.3 0.6 0.4 0.6 0.4
0.5 0.3 0.6 0.4 0.6 0.4
0.5 0.3 0.6 0.4 0.6 0.4
P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open
P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted
7937 7856 7865 7870 7013 7014
0.7 0.6 0.4 0.6 0.8 1.0
0.7 0.6 0.4 0.6 0.8 1.0
0.7 0.6 0.4 0.6 0.8 1.0
0.7 0.6 0.4 0.6 0.8 1.0
0.7 0.6 0.4 0.6 0.8 1.0
0.7 0.6 0.4 0.6 0.8 1.0
0.7 0.6 0.4 0.6 0.8 1.0
P1352 Front ignition coil high/shorted P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion
7015
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P1353 Front cylinder - no combustion
7016
0.4
0.4
0.4
0.4
0.4
0.4
0.4
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-66

ITEM P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1354 Rear ignition coil low/open DESCRIPTION seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire ECM [78B] terminal 53 & ignition coil [83B] terminal C (Y/BE wire) open/ ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/ replace ECM fuse replace ignition coil ECM [78B] terminal 53 to ignition coil [83B] terminal C (Y/BE wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded LABOR CODE 7537 7538 7544 7547 7548 7549 7025 7301 7856 7860 7870 7875 MODELS FV4 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 KB4 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 FF4 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 FC4/FL4 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 FG4 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 FMM 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 FS4 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4
P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open
P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted
7937 7856 7867 7870 7013 7014
0.7 0.6 0.3 0.6 0.8 1.0
0.7 0.6 0.3 0.6 0.8 1.0
0.7 0.6 0.3 0.6 0.8 1.0
0.7 0.6 0.3 0.6 0.8 1.0
0.7 0.6 0.3 0.6 0.8 1.0
0.7 0.6 0.3 0.6 0.8 1.0
0.7 0.6 0.3 0.6 0.8 1.0
P1355 Rear ignition coil high/shorted P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion
7015
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-67

ITEM P1356 Rear cylinder - no combustion DESCRIPTION ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter LABOR CODE MODELS FV4 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0 KB4 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0 FF4 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0 FC4/FL4 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0 FG4 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0 FMM 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0 FS4 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0
7016 7537 7538 7544 7547 7548 7549 7013 7014
P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front
7015
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P1357 Intermittent secondary front
7016 7537 7538 7544 7547 7548 7549 7013 7014
0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0
0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0
0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0
0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0
0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0
0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0
0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0
P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1358 Intermittent secondary rear P1358 Intermittent secondary rear
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-68

ITEM P1358 Intermittent secondary rear DESCRIPTION ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire LABOR CODE MODELS FV4 0.5 KB4 0.5 FF4 0.5 FC4/FL4 0.5 FG4 0.5 FMM 0.5 FS4 0.5
7015
P1358 Intermittent secondary rear
7016 7537 7538 7544 7547 7548 7549
0.4 0.2 0.2 0.6 0.6 0.2 0.2
0.4 0.2 0.2 0.6 0.6 0.2 0.2
0.4 0.2 0.2 0.6 0.6 0.2 0.2
0.4 0.2 0.2 0.6 0.6 0.2 0.2
0.4 0.2 0.2 0.6 0.6 0.2 0.2
0.4 0.2 0.2 0.6 0.6 0.2 0.2
0.4 0.2 0.2 0.6 0.6 0.2 0.2
P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear HDI ACTIVE EXHAUST
NOTE: Original equipment system on HDI vehicles P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error replace ECM engine control fuse to ignition switch (R/BK) open replace exhaust actuator replace exhaust actuator valve replace exhaust actuator cable active exhaust actuator [179B] terminal 2 (BK wire) is open active exhaust actuator [179B] terminal 4 and ECM [78B] terminal 38 (V\BE wire) is open/grounded/ shorted active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 21 (V\O wire) is open/grounded replace 15 AMP engine control fuse 7850 6875 7811 7812 7814 7816 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4
7822
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7823 7826
0.5 0.3
0.5 0.3
0.5 0.3
0.5 0.3
0.5 0.3
0.5 0.3
0.5 0.3
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-69

ITEM P1475 Exhaust actuator position error DESCRIPTION active exhaust actuator [179B] terminal 1 (LGN/R wire) to engine control fuse open/grounded replace ECM replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 21 (V\O wire) is open/grounded replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 21 (V\O wire) is shorted to voltage replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open LABOR CODE MODELS FV4 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5 0.4 0.7 0.6 0.5 0.5 KB4 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5 0.4 0.7 0.6 0.5 0.5 FF4 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5 0.4 0.7 0.6 0.5 0.5 FC4/FL4 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5 0.4 0.7 0.6 0.5 0.5 FG4 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5 0.4 0.7 0.6 0.5 0.5 FMM 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5 0.4 0.7 0.6 0.5 0.5 FS4 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5 0.4 0.7 0.6 0.5 0.5
7828 7850 7811 7823 7811 7827 7850 5084 5085 5087 7956 7850 5084 5085 5086
P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low
P1478 Exhaust actuator shorted/high P1478 Exhaust actuator shorted/high
P1478 Exhaust actuator shorted/high ENGINE MANAGEMENT - CONTINUED P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low
5087
0.5
0.5
0.5
0.5
0.5
0.5
0.5
5088
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-70

ITEM P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1600 Throttle actuator control module processor fault P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) DESCRIPTION repair ECM connections replace ECM replace ECM repair ECM connections repair throttle actuator control connections TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open replace ECM replace induction module repair ECM connections 7649 remove and clean or replace induction module TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage 0.8 0.8 0.8 0.8 0.8 0.8 0.8 LABOR CODE 7956 7850 7913 7649 7561 MODELS FV4 0.4 0.7 0.7 0.8 0.6 KB4 0.4 0.7 0.7 0.8 0.6 FF4 0.4 0.7 0.7 0.8 0.6 FC4/FL4 0.4 0.7 0.7 0.8 0.6 FG4 0.4 0.7 0.7 0.8 0.6 FMM 0.4 0.7 0.7 0.8 0.6 FS4 0.4 0.7 0.7 0.8 0.6
7092
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7093 7085
1.4 1.4
1.4 1.4
1.4 1.4
1.4 1.4
1.4 1.4
1.4 1.4
1.4 1.4
7091
1.6
1.6
1.6
1.6
1.6
1.6
1.6
7092
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7086
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7087
0.8
0.8
0.8
0.8
0.8
0.8
0.8
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-71

ITEM P2101 Throttle actuator control motor circuit range / performance error (actuation error) DESCRIPTION TCA [211B] terminal 2 (BK/PK wire) and ECM [78B] terminal 29 is shorted to TCA [211B] terminal 3 (BK/O wire) and ECM [78B] terminal 30 repair throttle actuator control connections replace induction module TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground repair throttle actuator control connections replace ECM TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage repair throttle actuator control connections repair ECM connections replace ECM repair ECM connections remove and clean or replace induction module TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
7088
0.6
0.6
0.6
0.6
0.6
0.6
0.6
P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2102 Throttle actuator control motor circuit low P2102 Throttle actuator control motor circuit low P2102 Throttle actuator control motor circuit low P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2107 Throttle actuator control module processor fault P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error
7561
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7085
1.4
1.4
1.4
1.4
1.4
1.4
1.4
7086
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7561 7093
0.6 1.4
0.6 1.4
0.6 1.4
0.6 1.4
0.6 1.4
0.6 1.4
0.6 1.4
7087
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7561 7649 7913 7649 7091
0.6 0.8 0.7 0.8 1.6
0.6 0.8 0.7 0.8 1.6
0.6 0.8 0.7 0.8 1.6
0.6 0.8 0.7 0.8 1.6
0.6 0.8 0.7 0.8 1.6
0.6 0.8 0.7 0.8 1.6
0.6 0.8 0.7 0.8 1.6
7092
0.8
0.8
0.8
0.8
0.8
0.8
0.8
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-72

ITEM P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error DESCRIPTION TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage TCA [211B] terminal 2 (BK/PK wire) and ECM [78B] terminal 29 is shorted to TCA [211B] terminal 3 (BK/O wire) and ECM [78B] terminal 30 repair throttle actuator control connections repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 open TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to ground replace ECM TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 open repair twist grip sensor [204] connections repair ECM connections LABOR CODE MODELS FV4 0.7 KB4 0.7 FF4 0.7 FC4/FL4 0.7 FG4 0.7 FMM 0.7 FS4 0.7
7086
7087
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7088
0.6
0.6
0.6
0.6
0.6
0.6
0.6
P2119 Throttle actuator control motor circuit range / actuation return error P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low
7561 7562 7563 7564
0.6 0.7 0.7 1.4
0.6 0.7 0.7 1.4
0.6 0.7 0.7 1.4
0.6 0.7 0.7 1.4
0.6 0.7 0.7 1.4
0.6 0.7 0.7 1.4
0.6 0.8 0.8 1.5
7566
0.7
0.7
0.7
0.7
0.7
0.7
0.8
P2122 Twist grip sensor 1 low
7567
0.7
0.7
0.7
0.7
0.7
0.7
0.8
P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low
7568 7569
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.1 0.8
P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high
7562 7563
0.7 0.7
0.7 0.7
0.7 0.7
0.7 0.7
0.7 0.7
0.7 0.7
0.8 0.8
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-73

ITEM P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high DESCRIPTION replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage replace ECM TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/GY wire) and ECM [78B] terminals 61 or 62 open repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 open TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to ground replace ECM TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 open repair twist grip sensor [204] connections repair ECM connections LABOR CODE 7564 MODELS FV4 1.4 KB4 1.4 FF4 1.4 FC4/FL4 1.4 FG4 1.4 FMM 1.4 FS4 1.5
7572
0.6
0.6
0.6
0.6
0.6
0.6
0.7
P2123 Twist grip sensor 1 high
7571
0.6
0.6
0.6
0.6
0.6
0.6
0.7
7568 7573
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.1 0.8
P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low
7562 7563 7564
0.7 0.7 1.4
0.7 0.7 1.4
0.7 0.7 1.4
0.7 0.7 1.4
0.7 0.7 1.4
0.7 0.7 1.4
0.8 0.8 1.5
7566
0.7
0.7
0.7
0.7
0.7
0.7
0.8
7567
0.7
0.7
0.7
0.7
0.7
0.7
0.8
P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low
7568 7569
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.1 0.8
7562 7563
0.7 0.7
0.7 0.7
0.7 0.7
0.7 0.7
0.7 0.7
0.7 0.7
0.8 0.8
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-74

ITEM P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high DESCRIPTION replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage replace ECM TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/GY wire) and ECM [78B] terminals 61 or 62 open repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground repair twist grip sensor [204] connections replace twist grip sensor or repair connections [204] LABOR CODE 7564 MODELS FV4 1.4 KB4 1.4 FF4 1.4 FC4/FL4 1.4 FG4 1.4 FMM 1.4 FS4 1.5
7572
0.6
0.6
0.6
0.6
0.6
0.6
0.7
7571
0.6
0.6
0.6
0.6
0.6
0.6
0.7
7568 7573
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.0 0.7
1.1 0.8
P2135 TP sensor correlation error P2135 TP sensor correlation error
7561
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7575
0.7
0.7
0.7
0.7
0.7
0.7
0.7
P2135 TP sensor correlation error
7580
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7590
1.6
1.6
1.6
1.6
1.6
1.6
1.6
7605
0.8
0.8
0.8
0.8
0.8
0.8
0.8
P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error
7562 7564
0.7 1.4
0.7 1.4
0.7 1.4
0.7 1.4
0.7 1.4
0.7 1.4
0.8 1.5
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-75

ITEM P2138 Twist grip sensor correlation error DESCRIPTION TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 open TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to ground TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 open TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/GY wire) and ECM [78B] terminals 61 or 62 open remove and clean or replace induction module replace speedometer replace radio engine stop switch [22A] terminal 4/ system relay terminal 86 (coil terminal B)/ECM [78B] terminal 72 (W/BK wire) shorted to ground replace voltage regulator inspect/access main wire harness/ wiggle test/replace 15 AMP ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open LABOR CODE MODELS FV4 0.7 KB4 0.7 FF4 0.7 FC4/FL4 0.7 FG4 0.7 FMM 0.7 FS4 0.8
7566
P2138 Twist grip sensor correlation error
7567
0.7
0.7
0.7
0.7
0.7
0.7
0.8
7569
0.7
0.7
0.7
0.7
0.7
0.7
0.8
7571
0.6
0.6
0.6
0.6
0.6
0.6
0.7
7573
0.7
0.7
0.7
0.7
0.7
0.7
0.8
P2176 Throttle actuator control system closed position not learned SERIAL DATA Serial data missing Serial data missing Serial data missing
7091
1.6
1.6
1.6
1.6
1.6
1.6
1.6
6072 6120
0.5 ---
0.5 1.0
0.5 1.0
0.5 1.0
0.5 1.0
0.5 ---
0.5 1.1
6723
0.5
0.5
0.5
0.5
0.5
0.5
0.6
6724 6729 6730 6731
0.4 0.3 0.8 0.5
0.4 0.3 0.8 0.5
0.4 0.3 0.8 0.5
0.4 0.3 0.8 0.5
0.4 0.3 0.8 0.5
0.4 0.3 0.8 0.5
0.4 0.4 0.9 0.5
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-76

ITEM Serial data missing Serial data missing Serial data missing Serial data missing DESCRIPTION inspect harness/wiggle test/replace 40 AMP maxifuse replace tachometer data link [91A] terminal 4 and ignition fuse (GY wire) is open data Link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B]terminal 3/speedometer [39B] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78B] terminal 69 and data link [91A] terminal 3 (LGN/V wire) open/ grounded engine stop switch connector [22] terminal 3, data link [91A] terminal 4 and TSM/TSSM/HFSM [30B] terminal 2 (GY wire) shorted to ground replace ignition switch repair ECM terminals ignition switch [33A] terminal A and maxifuse terminal A (R wire) is open ignition switch terminal C and ignition fuse terminal (R/BK wire) is open/ short to ground wire from fuseblock to maxifuse [5B] terminal A (R wire) is grounded replace system relay replace ECM repair ECM terminals replace ECM & reprogram LABOR CODE 6733 6772 6804 MODELS FV4 0.3 0.5 0.3 KB4 0.3 0.5 0.3 FF4 0.3 0.5 0.3 FC4/FL4 0.3 0.5 0.3 FG4 0.3 0.5 0.3 FMM 0.3 0.5 0.3 FS4 0.3 0.5 0.3
6818
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6819
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6838
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Serial data missing
6839
0.5
0.5
0.5
0.5
0.5
0.5
0.6
Serial data missing Serial data missing Serial data missing Serial data missing
7287 7301 7312
0.8 0.3 0.4
0.8 0.3 0.4
0.8 0.3 0.4
0.8 0.3 0.4
0.8 0.3 0.4
0.8 0.3 0.4
0.8 0.3 0.4
7317
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7318 7904 7913 7980 7993
0.4 0.4 0.7 0.3 1.1
0.4 0.4 0.7 0.3 1.1
0.4 0.4 0.7 0.3 1.1
0.4 0.4 0.7 0.3 1.1
0.4 0.4 0.7 0.3 1.1
0.4 0.4 0.7 0.3 1.1
0.4 0.4 0.7 0.3 1.1
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-77

ITEM Serial data missing U1016 Loss of ECM serial data at TSM/ TSSM/HFSM U1016 Loss of ECM serial data at TSM/ TSSM/HFSM U1016 Loss of ECM serial data at TSM/ TSSM/HFSM U1016 Loss of ECM serial data at TSM/ TSSM/HFSM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer DESCRIPTION replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open repair ECM connections replace speedometer repair speedometer connections/terminals ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair ECM connections LABOR CODE 7998 6709 6717 MODELS FV4 1.0 0.4 0.8 KB4 1.0 0.4 0.8 FF4 1.0 0.4 0.8 FC4/FL4 1.0 0.4 0.8 FG4 1.0 0.4 0.8 FMM 1.0 0.4 0.8 FS4 1.0 0.4 0.8
6718
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6854 6072 6747
0.3 0.5 0.4
0.3 0.5 0.4
0.3 0.5 0.4
0.3 0.5 0.4
0.3 0.5 0.4
0.3 0.5 0.4
0.3 0.5 0.4
6748
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6854 6709 6711 6720 6772 6854 6123
0.3 0.4 0.5 0.8 0.5 0.3 ---
0.3 0.4 0.5 0.8 0.5 0.3 0.8
0.3 0.4 0.5 0.8 0.5 0.3 0.8
0.3 0.4 0.5 0.8 0.5 0.3 0.8
0.3 0.4 0.5 0.8 0.5 0.3 0.8
0.3 0.4 0.5 0.8 0.5 0.3 ---
0.3 0.4 0.5 0.8 0.5 0.3 0.9
U1016 Loss of ECM serial data at tachom- repair TSM/TSSM/HFSM conneceter tions U1016 Loss of ECM serial data at tachom- repair tachometer connections/termieter nals U1016 Loss of ECM serial data at tachom- ECM [78B] terminal 69 and tachomeeter ter [108B] terminal 2 is open U1016 Loss of ECM serial data at tachom- replace tachometer eter U1016 Loss of ECM serial data at tachom- repair ECM connections eter U1016 Lost communications J1850 state of replace ECM health with ECM / ignition module - radio
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-78

ITEM DESCRIPTION LABOR CODE MODELS FV4 --KB4 0.7 FF4 0.7 FC4/FL4 0.7 FG4 0.7 FMM --FS4 0.8
U1016 Lost communications J1850 state of locate and repair open/intermittent health with ECM / ignition module - radio on LGN wire between [27] on radio and [78] on ECM U1016 Lost communications J1850 state of replace ECM - intermittent problem health with ECM - radio U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace ECM ECM [78B] terminal 69 to TSSM [30B] terminal 3 (LGN/V wire) is open battery ground and ECM [78B] terminal 73 are open repair ECM connections TSM/TSSM/HFSM [30B] terminal 1 and speedometer [39B] terminal 5, (tach 5 [108B], security siren [142B], and battery fuse (BN/GY wire) is short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open ignition switch terminal B and battery fuse (R wire) is open repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open
6121
6125 6709 6710 6716 6718 6746 6854
--0.4 0.7 0.7 0.5 0.5 0.3
1.2 0.4 0.7 0.7 0.5 0.5 0.3
1.2 0.4 0.7 0.7 0.5 0.5 0.3
1.2 0.4 0.7 0.7 0.5 0.5 0.3
1.2 0.4 0.7 0.7 0.5 0.5 0.3
--0.4 0.7 0.7 0.5 0.5 0.3
1.3 0.4 0.7 0.7 0.5 0.5 0.3
7082
0.4
0.4
0.4
0.4
0.4
0.4
0.4
U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer
7083 7084 6709 6710
0.4 0.4 0.4 0.7
0.4 0.4 0.4 0.7
0.4 0.4 0.4 0.7
0.4 0.4 0.4 0.7
0.4 0.4 0.4 0.7
0.4 0.4 0.4 0.7
0.4 0.4 0.4 0.7
6712
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-79

ITEM U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM U1097 Loss of speedometer serial data at TSM/TSSM U1097 Loss of speedometer serial data at TSM/TSSM FV4 FL4 FLHT FLHTCU SHRINE DESCRIPTION harness inspection/wiggle test/ replace 15 AMP battery fuse replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminal harness inspection/wiggle test/ replace 15 AMP battery fuse replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer replace volt meter replace air temp gauge replace oil pressure gauge LABOR CODE 6713 6717 6747 MODELS FV4 0.5 0.8 0.4 KB4 0.5 0.8 0.4 FF4 0.5 0.8 0.4 FC4/FL4 0.5 0.8 0.4 FG4 0.5 0.8 0.4 FMM 0.5 0.8 0.4 FS4 0.5 0.8 0.4
6749
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6709 6710 6711 6713 6717
0.4 0.7 0.5 0.5 0.8
0.4 0.7 0.5 0.5 0.8
0.4 0.7 0.5 0.5 0.8
0.4 0.7 0.5 0.5 0.8
0.4 0.7 0.5 0.5 0.8
0.4 0.7 0.5 0.5 0.8
0.4 0.7 0.5 0.5 0.8
6749
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6866
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6072 6074 6075 6076
0.5 0.5 0.5 0.5
0.5 0.5 0.5 0.5
0.5 0.5 0.5 0.5
0.5 0.5 0.5 0.5
0.5 0.5 0.5 0.5
0.5 0.5 0.5 0.5
0.5 0.6 0.6 0.6
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-80

ITEM U1097 Loss of speedometer serial data at TSM/TSSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM DESCRIPTION replace cigar lighter repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open access instruments\wiggle test\replace instrument fuse speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace tachometer replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch rear lighting harness\taillamp assembly (O/W wire) is shorted to ground LABOR CODE 6077 6078 6709 6747 6867 MODELS FV4 0.4 1.2 0.4 0.4 0.5 KB4 0.4 1.2 0.4 0.4 0.5 FF4 0.4 1.2 0.4 0.4 0.5 FC4/FL4 0.4 1.2 0.4 0.4 0.5 FG4 0.4 1.2 0.4 0.4 0.5 FMM 0.4 1.2 0.4 0.4 0.5 FS4 0.5 1.2 0.4 0.4 0.5
6753
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6758 6766
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
6770
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6772 6775 6776 6781 6782 6783
0.5 0.5 0.5 0.4 0.9 1.1
0.5 0.5 0.5 0.4 0.9 1.1
0.5 0.5 0.5 0.4 0.9 1.1
0.5 0.5 0.5 0.4 0.9 1.1
0.5 0.5 0.5 0.4 0.9 1.1
0.5 0.5 0.5 0.4 0.9 1.1
0.5 0.6 0.5 0.4 0.9 1.1
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-81

ITEM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM DESCRIPTION replace rear stop light switch right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp is shorted to ground keyswitch relay terminal 30 and ignition switch (R wire) is open keyswitch relay terminal 85 and chassis ground (B wire) is open keyswitch relay terminal 86 and ignition switch (R/B wire) is open keyswitch relay terminal 87 and instrument fuse (R/B wire) is open replace keyswitch relay repair keyswitch relay connections replace speedometer replace volt meter LABOR CODE 6787 6789 6794 MODELS FV4 0.9 1.1 1.1 KB4 0.9 1.1 1.1 FF4 0.9 1.1 1.1 FC4/FL4 0.9 1.1 1.1 FG4 0.9 1.1 1.1 FMM 0.9 1.1 1.1 FS4 0.9 1.1 1.1
6795
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6801 6802
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
6849
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7094 7095 7096 7097 7098 7099 6072 6074
0.6 0.6 0.6 0.6 0.5 0.4 0.5 0.5
0.6 0.6 0.6 0.6 0.5 0.4 0.5 0.5
0.6 0.6 0.6 0.6 0.5 0.4 0.5 0.5
0.6 0.6 0.6 0.6 0.5 0.4 0.5 0.5
0.6 0.6 0.6 0.6 0.5 0.4 0.5 0.5
0.6 0.6 0.6 0.6 0.5 0.4 0.5 0.5
0.6 0.6 0.6 0.6 0.5 0.4 0.5 0.6
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-82

ITEM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM DESCRIPTION replace air temp gauge replace oil pressure gauge replace cigar lighter repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open access instruments\wiggle test\replace instrument fuse speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace tachometer replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse LABOR CODE 6075 6076 6077 6078 6709 6747 6867 MODELS FV4 0.5 0.5 0.4 1.2 0.4 0.4 0.5 KB4 0.5 0.5 0.4 1.2 0.4 0.4 0.5 FF4 0.5 0.5 0.4 1.2 0.4 0.4 0.5 FC4/FL4 0.5 0.5 0.4 1.2 0.4 0.4 0.5 FG4 0.5 0.5 0.4 1.2 0.4 0.4 0.5 FMM 0.5 0.5 0.4 1.2 0.4 0.4 0.5 FS4 0.6 0.6 0.5 1.2 0.4 0.4 0.5
6753
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6758 6766
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
6770
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6772 6775 6776 6781
0.5 0.5 0.5 0.4
0.5 0.5 0.5 0.4
0.5 0.5 0.5 0.4
0.5 0.5 0.5 0.4
0.5 0.5 0.5 0.4
0.5 0.5 0.5 0.4
0.5 0.6 0.5 0.4
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-83

ITEM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at tachometer U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM DESCRIPTION replace ignition switch rear lighting harness\taillamp assembly (O/W wire) is shorted to ground replace rear stop light switch right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp is shorted to ground ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open replace speedometer replace volt meter replace air temp gauge replace oil pressure gauge replace cigar lighter LABOR CODE 6782 6783 6787 6789 6794 MODELS FV4 0.9 1.1 0.9 1.1 1.1 KB4 0.9 1.1 0.9 1.1 1.1 FF4 0.9 1.1 0.9 1.1 1.1 FC4/FL4 0.9 1.1 0.9 1.1 1.1 FG4 0.9 1.1 0.9 1.1 1.1 FMM 0.9 1.1 0.9 1.1 1.1 FS4 0.9 1.1 0.9 1.1 1.1
6795
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6801 6802
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
6849
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6720 6072 6074 6075 6076 6077
0.8 0.5 0.5 0.5 0.5 0.4
0.8 0.5 0.5 0.5 0.5 0.4
0.8 0.5 0.5 0.5 0.5 0.4
0.8 0.5 0.5 0.5 0.5 0.4
0.8 0.5 0.5 0.5 0.5 0.4
0.8 0.5 0.5 0.5 0.5 0.4
0.8 0.5 0.6 0.6 0.6 0.5
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-84

ITEM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM DESCRIPTION repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open access instruments\wiggle test\replace instrument fuse speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace tachometer replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch rear lighting harness\taillamp assembly (O/W wire) is shorted to ground replace rear stop light switch LABOR CODE 6078 6709 6747 6867 MODELS FV4 1.2 0.4 0.4 0.5 KB4 1.2 0.4 0.4 0.5 FF4 1.2 0.4 0.4 0.5 FC4/FL4 1.2 0.4 0.4 0.5 FG4 1.2 0.4 0.4 0.5 FMM 1.2 0.4 0.4 0.5 FS4 1.2 0.4 0.4 0.5
6753
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6758 6766
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
6770
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6772 6775 6776 6781 6782 6783 6787
0.5 0.5 0.5 0.4 0.9 1.1 0.9
0.5 0.5 0.5 0.4 0.9 1.1 0.9
0.5 0.5 0.5 0.4 0.9 1.1 0.9
0.5 0.5 0.5 0.4 0.9 1.1 0.9
0.5 0.5 0.5 0.4 0.9 1.1 0.9
0.5 0.5 0.5 0.4 0.9 1.1 0.9
0.5 0.6 0.5 0.4 0.9 1.1 0.9
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-85

ITEM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer DESCRIPTION right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp is shorted to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [78B] terminal 2 (LGN/V wire) is open inspect/main wiring harness/replace 15 AMP battery fuse repair ABS ECU connections ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open KB4 FG4 FLHX FLHTCU WITH SIDECAR (JAPAN ONLY) FF4 FMM LABOR CODE 6789 6794 MODELS FV4 1.1 1.1 KB4 1.1 1.1 FF4 1.1 1.1 FC4/FL4 1.1 1.1 FG4 1.1 1.1 FMM 1.1 1.1 FS4 1.1 1.1
6795
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6801 6802
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
0.5 0.5
6849
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6709 6710 6717 6747
0.4 0.7 0.8 0.4
0.4 0.7 0.8 0.4
0.4 0.7 0.8 0.4
0.4 0.7 0.8 0.4
0.4 0.7 0.8 0.4
0.4 0.7 0.8 0.4
0.4 0.7 0.8 0.4
6749
0.6
0.6
0.6
0.6
0.6
0.6
0.6
U1255 Missing response at speedometer
6753
0.6
0.6
0.6
0.6
0.6
0.6
0.6
U1255 Missing response at speedometer U1300 ECM serial data low U1300 ECM serial data low
7159 1401 6036
0.4 0.4 0.8
0.4 0.4 0.8
0.4 0.4 0.8
0.4 0.4 0.8
0.4 0.4 0.8
0.4 0.4 0.8
0.4 0.4 0.8
FV4 FL4
FLHT FLHTCU SHRINE
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-86

ITEM U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low DESCRIPTION repair AAS radio connections repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/ HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open replace radio ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair AAS radio connections repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open LABOR CODE 6666 6709 6711 6720 6747 6765 6803 6854 7993 MODELS FV4 --0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1 KB4 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1 FF4 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1 FC4/FL4 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1 FG4 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1 FMM --0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1 FS4 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
U1300 ECM serial data low U1300 ECM serial data low
7998 7999 6120 6036 6666 6709 6711 6720
1.0 0.5 --0.8 --0.4 0.5 0.8
1.0 0.5 1.0 0.8 0.5 0.4 0.5 0.8
1.0 0.5 1.0 0.8 0.5 0.4 0.5 0.8
1.0 0.5 1.0 0.8 0.5 0.4 0.5 0.8
1.0 0.5 1.0 0.8 0.5 0.4 0.5 0.8
1.0 0.5 --0.8 --0.4 0.5 0.8
1.0 0.5 1.1 0.8 0.5 0.4 0.5 0.8
U1300 ECM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM\TSSM serial data low U1300 TSM\TSSM serial data low
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-87

ITEM U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM\TSSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low DESCRIPTION repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/ HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair AAS radio connections repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM and reprogram LABOR CODE 6747 6765 6803 6854 7993 MODELS FV4 0.4 0.7 0.7 0.3 1.1 KB4 0.4 0.7 0.7 0.3 1.1 FF4 0.4 0.7 0.7 0.3 1.1 FC4/FL4 0.4 0.7 0.7 0.3 1.1 FG4 0.4 0.7 0.7 0.3 1.1 FMM 0.4 0.7 0.7 0.3 1.1 FS4 0.4 0.7 0.7 0.3 1.1
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low
7998 7999
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
U1300 Speedometer serial data low
6036 6666 6709 6711 6720 6746 6747 6765 6803 6854 7993
0.8 --0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1
0.8 --0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1
U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-88

ITEM U1300 Speedometer serial data low DESCRIPTION ECM [78B] terminal 69 TSM/TSSM/ HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair AAS radio connections repair TSM/TSSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ICM/ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/ HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open repair ABS ECU connections LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
U1300 Speedometer serial data low U1300 Speedometer serial data low
7998 7999
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
1.0 0.5
U1300 Tachometer serial data low
6036 6666 6709 6711 6720 6747 6765 6803 6854 7993
0.8 --0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1
0.8 --0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1
0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1
U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
U1300 Tachometer serial data low U1300 Tachometer serial data low
7998 7999 1401
1.0 0.5 0.4
1.0 0.5 0.4
1.0 0.5 0.4
1.0 0.5 0.4
1.0 0.5 0.4
1.0 0.5 0.4
1.0 0.5 0.4
U1301 ECM serial data high
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-89

ITEM U1301 ECM serial data high DESCRIPTION ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open replace radio ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections LABOR CODE MODELS FV4 0.8 KB4 0.8 FF4 0.8 FC4/FL4 0.8 FG4 0.8 FMM 0.8 FS4 0.8
6036
U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high
6709 6711 6720 6746 6747 6765 6803 6854
0.4 0.5 0.8 0.5 --0.7 0.7 0.3
0.4 0.5 0.8 0.5 --0.7 0.7 0.3
0.4 0.5 0.8 0.5 --0.7 0.7 0.3
0.4 0.5 0.8 0.5 --0.7 0.7 0.3
0.4 0.5 0.8 0.5 --0.7 0.7 0.3
0.4 0.5 0.8 0.5 --0.7 0.7 0.3
0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3
6865
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high
7993 7998 7999 6120 6036
1.1 1.0 0.5 --0.8
1.1 1.0 0.5 1.0 0.8
1.1 1.0 0.5 1.0 0.8
1.1 1.0 0.5 1.0 0.8
1.1 1.0 0.5 1.0 0.8
1.1 1.0 0.5 --0.8
1.1 1.0 0.5 1.1 0.8
U1301 ECM serial data high U1301 TSM/TSSM/HFSM serial data high
6709 6711
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
0.4 0.5
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-90

ITEM U1301 TSM\TSSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high DESCRIPTION ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer LABOR CODE 6720 6746 6747 6765 6803 6854 MODELS FV4 0.8 0.5 0.4 0.7 0.7 0.3 KB4 0.8 0.5 0.4 0.7 0.7 0.3 FF4 0.8 0.5 0.4 0.7 0.7 0.3 FC4/FL4 0.8 0.5 0.4 0.7 0.7 0.3 FG4 0.8 0.5 0.4 0.7 0.7 0.3 FMM 0.8 0.5 0.4 0.7 0.7 0.3 FS4 0.8 0.5 0.4 0.7 0.7 0.3
6865
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high
7993 7998 7999
1.1 1.0 0.5
1.1 1.0 0.5
1.1 1.0 0.5
1.1 1.0 0.5
1.1 1.0 0.5
1.1 1.0 0.5
1.1 1.0 0.5
U1301 Speedometer serial data high
6036
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high
6709 6711 6720 6746 6747 6765 6803
0.4 0.5 0.8 0.5 0.4 0.7 0.7
0.4 0.5 0.8 0.5 0.4 0.7 0.7
0.4 0.5 0.8 0.5 0.4 0.7 0.7
0.4 0.5 0.8 0.5 0.4 0.7 0.7
0.4 0.5 0.8 0.5 0.4 0.7 0.7
0.4 0.5 0.8 0.5 0.4 0.7 0.7
0.4 0.5 0.8 0.5 0.4 0.7 0.7
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-91

ITEM U1301 Speedometer serial data high U1301 Speedometer serial data high DESCRIPTION repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 to TSSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram LABOR CODE 6854 MODELS FV4 0.3 KB4 0.3 FF4 0.3 FC4/FL4 0.3 FG4 0.3 FMM 0.3 FS4 0.3
6865
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high
7993 7998 7999
1.1 1.0 0.5
1.1 1.0 0.5
1.1 1.0 0.5
1.1 1.0 0.5
1.1 1.0 0.5
1.1 1.0 0.5
1.1 1.0 0.5
U1301 Tachometer serial data high
6036
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high
6709 6711 6718 6720 6746 6747 6765 6803 6854
0.4 0.5 0.5 0.8 0.5 0.4 0.7 0.7 0.3
0.4 0.5 0.5 0.8 0.5 0.4 0.7 0.7 0.3
0.4 0.5 0.5 0.8 0.5 0.4 0.7 0.7 0.3
0.4 0.5 0.5 0.8 0.5 0.4 0.7 0.7 0.3
0.4 0.5 0.5 0.8 0.5 0.4 0.7 0.7 0.3
0.4 0.5 0.5 0.8 0.5 0.4 0.7 0.7 0.3
0.4 0.5 0.5 0.8 0.5 0.4 0.7 0.7 0.3
6865
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1301 Tachometer serial data high
7993
1.1
1.1
1.1
1.1
1.1
1.1
1.1
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-92

ITEM U1301 Tachometer serial data high U1301 Tachometer serial data high DESCRIPTION replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open replace fuel injector replace MAP sensor replace engine temperature sensor replace fuel pressure regulator replace ECM and reprogram replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 AMP fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil LABOR CODE 7998 7999 MODELS FV4 1.0 0.5 KB4 1.0 0.5 FF4 1.0 0.5 FC4/FL4 1.0 0.5 FG4 1.0 0.5 FMM 1.0 0.5 FS4 1.0 0.5
DRIVABILIY/SYMPTOMS Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start 7596 7597 7598 7480 7601 7134 7136 7138 7163 7164 7166 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2
7171
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Engine cranks but will not start
7173 7181 7185 7210 7226
0.6 0.6 0.5 0.5 1.0
0.6 0.6 0.5 0.5 1.0
0.6 0.6 0.5 0.5 1.0
0.6 0.6 0.5 0.5 1.0
0.6 0.6 0.5 0.5 1.0
0.6 0.6 0.5 0.5 1.0
0.6 0.6 0.5 0.5 1.0
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-93

ITEM Engine cranks but will not start DESCRIPTION fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 AMP pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 AMP fuse replace battery repair engine compression; use in conjunction with additional code(s) LABOR CODE MODELS FV4 0.6 KB4 0.6 FF4 0.6 FC4/FL4 0.6 FG4 0.6 FMM 0.6 FS4 0.6
7340
Engine cranks but will not start
7380
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts hard; starts and stalls Starts hard; starts and stalls Starts hard; starts and stalls Starts hard Starts hard Starts hard; starts and stalls Starts hard
7415 7441 7450 7595 7992 7134 7136 7138 7163 7164 7166
0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2
0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2
0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2
0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2
0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2
0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2
0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2
7171
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Starts hard
7173 7181 7185 7210
0.6 0.6 0.5 0.5
0.6 0.6 0.5 0.5
0.6 0.6 0.5 0.5
0.6 0.6 0.5 0.5
0.6 0.6 0.5 0.5
0.6 0.6 0.5 0.5
0.6 0.6 0.5 0.5
Starts hard Starts hard; starts and stalls Starts hard; starts and stalls
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-94

ITEM Starts hard; starts and stalls Starts hard DESCRIPTION repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 AMP pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ECM replace speedometer main fuse terminal A to battery fuse terminal J (R wire) open replace tachometer replace ECM repair ECM connections speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is grounded LABOR CODE 7226 MODELS FV4 1.0 KB4 1.0 FF4 1.0 FC4/FL4 1.0 FG4 1.0 FMM 1.0 FS4 1.0
7340
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Starts hard
7380
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Starts hard Starts hard Starts hard; starts and stalls Starts hard Starts hard Starts, then stalls Starts, then stalls Starts, then stalls No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp
7415 7441 7450 7595 7992 7013 7014 7450 6072 6745 6772 7130 7141 7154
0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4
0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4
0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4
0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4
0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4
0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4
0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4
7158
0.3
0.3
0.3
0.3
0.3
0.3
0.3
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-95

ITEM No check engine lamp No check engine lamp No check engine lamp DESCRIPTION inspect/main wiring harness/replace 15 AMP battery fuse replace security siren TSM/TSSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B] terminal A (BN/GY), is shorted to ground ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22B] terminal 3 and ignition fuse (GY wire) is open replace ECM replace TSM/TSSM/HFSM battery ground and ECM [78B] terminal 73 open replace speedometer ECM [78B] terminal 69 data link [91A] terminal 3/speedometer [39B] 2 (LGN/V wire) open repair ECM connections repair intake leak replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil replace fuel injector replace ECM replace MAP sensor LABOR CODE 7159 7161 MODELS FV4 0.4 0.3 KB4 0.4 0.3 FF4 0.4 0.3 FC4/FL4 0.4 0.3 FG4 0.4 0.3 FMM 0.4 0.3 FS4 0.4 0.3
7162
0.4
0.4
0.4
0.4
0.4
0.4
0.4
No check engine lamp
7290 7295 7303 7305 7306 7310 7311 7314 7980 7486 7134 7136 7138 7139 7144 7149 7152
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6
No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp
No check engine lamp Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-96

ITEM Misfire at idle or under load DESCRIPTION ECM [78B] terminal 73 and battery negative has high resistance to ground clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 73 and battery negative has high resistance to ground clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter LABOR CODE MODELS FV4 0.5 1.0 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0 KB4 0.5 1.0 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0 FF4 0.5 1.0 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0 FC4/FL4 0.5 1.0 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0 FG4 0.5 1.0 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0 FMM 0.5 1.0 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0 FS4 0.5 1.0 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0
7153 7163 7164 7134 7136 7138 7139 7144 7149 7152 7153 7163 7164
Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle
Rough or rolling idle Rough or rolling idle
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-97
FV4 FL4
FLHT FLHTCU SHRINE
KB4 FG4
FF4 FMM
FC4 FS4
FLHTCU FLTR
Revised 10/13/08
Page 3-98
2009 FLHR MODELS

Table 4-1. Service
ITEM NEW Set-up and predelivery 1,000 mile service REGULAR 5,000 mile maintenance 10,000 mile maintenance 15,000 mile maintenance 20,000 mile maintenance 25,000 mile maintenance 30,000 mile maintenance 35,000 mile maintenance 40,000 mile maintenance 45,000 mile maintenance 50,000 mile maintenance --------------------1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 ----2.0 2.5 2.0 2.5 2.0 2.5 DESCRIPTION LABOR CODE MODELS FR4 FB4/FW4 FHM/FTM
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
FLHPE (CALIFORNIA ONLY)
Revised 10/13/08
2009 FLHR MODELS
Page 4-1
Table 4-2. Chassis

ITEM PAINT REPAIR Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff DRIVE Adjust secondary belt Replace secondary belt Replace rear wheel sprocket Replace rear wheel sprocket bearing Replace rear wheel compensator cushion WHEELS Replace tire/or inner tube - includes balancing Replace wheel assembly - includes disc and sprocket exchange, bearing install and balancing Replace rim, hub or spokes- includes truing and balancing Replace wheel bearings True laced wheel (wheel on vehicle) True laced wheel - includes r/r wheel & tire and time to rebal- front ance rear front rear front rear front rear front rear 2106 2111 2113 2114 2116 2121 2136 2141 2156 2157 2158 0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 0.6 0.8 1.0 1.5 ----0.7 0.9 ------both at PDI only 2010 2011 2021 2012 2013 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 DESCRIPTION LABOR CODES MODELS FR4 FB4/FW4 FHM/FTM
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-2
Table 4-2. Chassis

ITEM HANDLEBARS Replace handlebars Replace handlebar cover Replace clutch hand lever Replace clutch hand lever bracket Replace both rubber handlebar mounts Replace rubber handlebar grip Replace handlebar riser Replace handlebar clamp FRAME/SWING ARM/FRONT FORK Adjust steering head bearings Change front fork oil Replace frame Replace tail section sub frame Replace rear frame section and tag bracket Replace lower fork bracket and stem Replace steering head cups and bearings, including bearing adjustment Replace upper fork bracket Replace fork lock Replace headlamp nacelle Service or replace fork slider and/or seal includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation Replace fork side Replace fork tube one side both sides one side both sides one side both sides both sides includes removal and installation of all accessories and motorcycle components 2290 --2306 2339 2308 2316 2321 2326 2329 2331 2341 2342 2346 2351 2356 2361 0.7 1.6 16.0 1.6 --3.2 3.2 2.7 0.3 0.6 1.9 2.3 1.2 1.5 1.4 1.7 0.7 1.6 16.0 1.6 --3.2 3.2 2.7 0.3 0.6 1.9 2.3 1.2 1.5 1.4 1.7 0.7 1.6 16.0 1.8 1.0 3.2 3.2 2.7 0.3 0.6 1.9 2.3 1.2 1.5 1.4 1.7 one or both 2206 2209 2221 2226 2246 2251 2253 2254 1.5 0.2 0.2 0.2 1.0 0.2 1.0 0.8 1.4 0.2 0.2 0.2 1.0 0.2 1.0 0.8 1.5 0.3 0.2 0.2 1.0 0.2 1.0 0.8 DESCRIPTION LABOR CODES MODELS FR4 FB4/FW4 FHM/FTM
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-3
Table 4-2. Chassis

ITEM Replace fork slider cover Replace rear swing arm and/or bearings Replace rear fork pivot shaft Replace rear shock air line Replace rear shock absorber assembly Replace jiffy stand one side both sides complete spring and/or stand rubber bumper Replace footboard / foot peg Replace footboard insert Replace motor mount rear right rear left both front rubber mounts and/or front mount bracket BRAKES Replace hydraulic brake line includes filling/bleeding brakes Replace hydraulic brake line includes filling/bleeding brakes (ABS vehicles only) front (non ABS vehicles) rear (non ABS vehicles) front, mastercylinder to ABS unit, includes bleeding and check with digital technician (ABS vehicles only) rear, master cylinder to ABS unit, includes bleeding and check with digital technician (ABS vehicles only) front, ABS unit to calipers, includes bleeding and check with digital technician (ABS vehicles only) rear, ABS unit to rear caliper, includes bleeding and check with digital technician (ABS vehicles only) Replace brake pads Replace brake caliper includes filling/bleeding brakes front each caliper rear front each caliper rear 2406 2411 2463 2464 2465 2467 2416 2421 2426 2431 1.0 0.5 1.3 0.4 1.3 0.3 0.1 0.3 0.4 0.7 1.0 0.5 1.3 0.4 1.3 0.3 0.1 0.3 0.4 0.7 1.0 0.5 1.3 0.4 1.3 0.3 0.1 0.3 0.4 0.7 one side DESCRIPTION LABOR CODES 2499 2366 2368 2369 2371 2376 2391 2396 2399 2394 2299 2395 2397 2398 MODELS FR4 1.3 1.9 0.8 0.2 0.2 0.4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 FB4/FW4 1.3 1.9 0.8 0.2 0.2 0.4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 FHM/FTM 1.3 1.9 0.8 0.2 0.2 0.4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-4
Table 4-2. Chassis

ITEM Replace rear brake caliper mount Replace brake caliper screen Replace brake rotor front each caliper front one side front both sides rear Bleed brake caliper one or two front calipers or rear caliper Replace master cylinder assembly includes filling/bleeding brakes Replace master cylinder cover Rebuild master cylinder assembly includes filling/bleeding brakes C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS front rear front or rear front rear repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open ABS module [166B] pin 20 and lower fuse block [62B] 30 amp ABS fuse terminal "4B" (R/V wire) is open or high resistance circuit between ABS module [166B] pin 10 to battery positive terminal (R/V wire) is open or high resistance circuit between ABS module [166B] pin 19 to ignition fuse (GY wire) is open or high resistance ABS module [166B] pin 1 and ground 2 (BK/GN wire) is open replace ABS ECU or HCU repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace ABS ECU or HCU repair ABS ECU connections DESCRIPTION LABOR CODES 2408 2428 2436 2437 2441 2446 2461 2466 2479 2471 2476 1401 1416 MODELS FR4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 FB4/FW4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 FHM/FTM 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5
1417
0.5
0.5
0.5
1419
0.4
0.4
0.4
C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0563 Battery voltage high C0563 Battery voltage high C1014 ECU internal solid state relay fault C1017 Pump motor power circuit open fault
1420 1421 2430 7771 7770 7771 2430 1401
0.4 0.5 1.4 0.2 0.2 0.2 1.4 0.4
0.4 0.5 1.4 0.2 0.2 0.2 1.4 0.4
0.4 0.5 1.4 0.2 0.2 0.2 1.4 0.4
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-5
Table 4-2. Chassis

ITEM C1017 Pump motor power circuit open fault C1017 Pump motor power circuit open fault DESCRIPTION ABS module [166B] pin 11 and ground 1 (BK wire) is open ABS module [166B] pin 20 and Lower fuse block [62B] 30 amp ABS fuse terminal "4B" (R/V wire) is open replace ABS ECU or HCU repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open replace ABS ECU or HCU repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU LABOR CODES 1416 MODELS FR4 0.5 FB4/FW4 0.5 FHM/FTM 0.5
1417 2430 1401 1416 2430 1401 1402 1411 1412 2430 2439 2444 2445 2448 1401 1402 1411 1412 2430
0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4
0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4
0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4
C1017 Pump motor power circuit open fault C1018 Pump motor ground circuit high resistance fault C1018 Pump motor ground circuit high resistance fault C1018 Pump motor ground circuit high resistance fault C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0
C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-6
Table 4-2. Chassis

ITEM C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent DESCRIPTION replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/shorted to voltage LABOR CODES 2440 2454 2455 2457 1401 1402 1411 1412 2430 2439 2444 2445 2448 1401 1402 1411 1412 2430 2440 2454 MODELS FR4 1.0 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 1.0 0.5 FB4/FW4 1.0 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 1.0 0.5 FHM/FTM 1.0 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 1.0 0.5
C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-7
Table 4-2. Chassis

ITEM C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1032 Front wheel speed sensor open/shorted C1032 Front wheel speed sensor open/shorted C1032 Front wheel speed sensor open/shorted C1032 Front wheel speed sensor open/shorted C1032 Front wheel speed sensor open/shorted C1032 Front wheel speed sensor open/shorted C1032 Front wheel speed sensor open/shorted C1034 Rear wheel speed sensor open/shorted C1034 Rear wheel speed sensor open/shorted C1034 Rear wheel speed sensor open/shorted C1034 Rear wheel speed sensor open/shorted C1034 Rear wheel speed sensor open/shorted C1034 Rear wheel speed sensor open/shorted C1034 Rear wheel speed sensor open/shorted C1042 Pump motor open fault C1042 Pump motor open fault C1042 Pump motor open fault C1043 Pump motor stalled fault C1043 Pump motor stalled fault DESCRIPTION ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections replace ABS ECU or HCU replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections replace ABS ECU or HCU replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open replace ABS ECU or HCU repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open LABOR CODES 2455 2457 1401 1402 2430 2439 2444 2445 2448 1401 1402 2430 2440 2454 2455 2457 1401 1416 2430 1401 1416 MODELS FR4 0.6 0.5 0.4 0.5 1.4 0.8 0.5 0.6 0.5 0.4 0.5 1.4 1.0 0.5 0.6 0.5 0.4 0.5 1.4 0.4 0.5 FB4/FW4 0.6 0.5 0.4 0.5 1.4 0.8 0.5 0.6 0.5 0.4 0.5 1.4 1.0 0.5 0.6 0.5 0.4 0.5 1.4 0.4 0.5 FHM/FTM 0.6 0.5 0.4 0.5 1.4 0.8 0.5 0.6 0.5 0.4 0.5 1.4 1.0 0.5 0.6 0.5 0.4 0.5 1.4 0.4 0.5
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-8
Table 4-2. Chassis

ITEM C1043 Pump motor stalled fault C1055 ECU internal fault C1056 ECU internal fault - solid state relay shorted on C1061 ECU internal fault - front apply solenoid C1062 ECU internal fault - front release solenoid C1065 ECU internal fault - rear apply solenoid C1066 ECU internal fault - rear release solenoid C1094 Front brake switch always on C1094 Front brake switch always on C1094 Front brake switch always on DESCRIPTION replace ABS ECU or HCU replace ABS ECU or HCU replace ABS ECU or HCU replace ABS ECU or HCU replace ABS ECU or HCU replace ABS ECU or HCU replace ABS ECU or HCU repair ABS ECU connections repair or replace front brake light switch or right handlebar connections in connector [22] circuit between right handlebar switch [22B] terminal 2 and ABS ECU [166B] terminal 13 (R/BN) is shorted to voltage repair front brake light switch connections in connector [22] replace ABS ECU or HCU repair ABS ECU connections repair connections at ABS diode pack [201B] replace ABS diode pack circuit between ABS diode pack [201B] terminal 1 or 2 and ABS ECU [166B] terminal 3 (PK/BN) or 13 (R/ BN) is open circuit between ABS diode pack [201B] terminal 3 and fuseblock terminal 2A (R/BE) is open replace brake relay or repair connections replace ABS ECU or HCU replace ABS ECU or HCU replace ABS ECU or HCU reroute brake lines LABOR CODES 2430 2430 2430 2430 2430 2430 2430 2430 1401 1413 MODELS FR4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 FB4/FW4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 FHM/FTM 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2
C1057 ECU internal fault - solid state relay shorted to ground replace ABS ECU or HCU
1414
0.6
0.6
0.6
C1094 Front brake switch always on C1094 Front brake switch always on C1095 Front brake switch open C1095 Front brake switch open C1095 Front brake switch open C1095 Front brake switch open
1415 2430 1401 1403 1404 1405
0.5 1.4 0.4 0.4 0.4 0.5
0.5 1.4 0.4 0.4 0.4 0.5
0.5 1.4 0.4 0.4 0.4 0.5
C1095 Front brake switch open C1095 Front brake switch open C1095 Front brake switch open C1118 ECU internal fault - front apply solenoid correlation C1121 ECU internal fault - rear apply solenoid correlation C1151 Front wheel release too long
1406 1407 2430 2430 2430 1418
0.5 0.4. 1.4 1.4 1.4 0.5
0.5 0.4. 1.4 1.4 1.4 0.5
0.5 0.4. 1.4 1.4 1.4 0.5
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-9
Table 4-2. Chassis

ITEM C1151 Front wheel release too long C1153 Rear wheel release too long C1153 Rear wheel release too long C1158 Calibration programming required C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range DESCRIPTION replace ABS ECU or HCU reroute brake lines replace ABS ECU or HCU replace ABS ECU or HCU repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/shorted to voltage LABOR CODES 2430 1418 2430 2430 1401 1402 1411 1412 2430 2439 2444 2445 2448 1401 1402 1411 1412 2430 2440 2454 2455 MODELS FR4 1.4 0.5 1.4 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 1.0 0.5 0.6 FB4/FW4 1.4 0.5 1.4 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 1.0 0.5 0.6 FHM/FTM 1.4 0.5 1.4 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 1.0 0.5 0.6
C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range
C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-10
Table 4-2. Chassis

ITEM C1208 Rear wheel speed frequency out of range C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration DESCRIPTION ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch repair or replace front brake light switch or right handlebar connections in connector [22] repair front brake light switch connections in connector [22] circuit between right handlebar control switch connector [22B] terminal "1" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 2 (R/BN wire) and right handlebar control switch connector [22B] terminal "2" (R/BE) is open circuit between rear brake light switch terminal "2" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 1 (PK/BN wire) and rear brake light switch terminal "2" is open repair ABS ECU connections repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch circuit between rear brake lamp swtch [121B] terminal 1 and ABS ACU [166B] terminal 3 (PK/BN) is shorted to voltage replace ABS ECU or HCU repair ABS ECU connections repair connections at ABS diode pack [201B] replace ABS diode pack LABOR CODES 2457 1408 1409 1413 1415 MODELS FR4 0.5 0.4 0.9 1.2 0.5 FB4/FW4 0.5 0.4 0.9 1.2 0.5 FHM/FTM 0.5 0.4 0.9 1.2 0.5
1422
0.5
0.5
0.5
C1212 Front or rear brake not applied with deceleration
1423
0.5
0.5
0.5
C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration
1424
0.5
0.5
0.5
1425 1401 1408 1409
0.5 0.4 0.4 0.9
0.5 0.4 0.4 0.9
0.5 0.4 0.4 0.9
C1214 Rear brake switch always on C1214 Rear brake switch always on C1214 Rear brake switch always on C1214 Rear brake switch always on
1410 2430 1401 1403 1404
0.5 1.4 0.4 0.4 0.4
0.5 1.4 0.4 0.4 0.4
0.5 1.4 0.4 0.4 0.4
C1214 Rear brake switch always on C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-11
Table 4-2. Chassis

ITEM C1216 Rear brake switch open DESCRIPTION circuit between ABS diode pack [201B] terminal 1 or 2 and ABS ECU [166B] terminal 3 (PK/BN) or 13 (R/ BN) is open circuit between ABS diode pack [201B] terminal 3 and fuseblock terminal 2A (R/BE) is open replace brake relay or repair connections replace ABS ECU or HCU repair ABS ECU connections ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair speedometer connections/terminals replace speedometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/HFSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded replaceTSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair ABS ECU connections ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer repair ECM connections FR4 FLHRC FW4 FLHR SHRINE LABOR CODES MODELS FR4 0.5 FB4/FW4 0.5 FHM/FTM 0.5
1405
C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low
1406 1407 2430 1401 6036 6709 6718 6747 6765 6854 7993 7994 7998 7999 1401 6036 6709 6746 6747 6765 6854 FHM FLHP
0.5 0.4 1.4 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.4 0.7 0.4 0.5 0.4 0.6 0.3 FTM
0.5 0.4 1.4 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.4 0.7 0.4 0.5 0.4 0.6 0.3 FLHPE
0.5 0.4 1.4 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.4 0.7 0.4 0.5 0.4 0.6 0.3
U1300 ABS serial data low U1300 ABS serial data low U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high FB4 FLHR
(CALIFORNIA ONLY)
Revised 10/13/08
2009 FLHR MODELS
Page 4-12
Table 4-2. Chassis

ITEM U1301 ABS serial data high DESCRIPTION data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open or gasket, used if module leaking, includes bleeding both brakes and verifying system function with Digital Technician (ABS vehicles only) LABOR CODES MODELS FR4 0.5 0.9 0.9 0.5 FB4/FW4 0.5 0.9 0.9 0.5 FHM/FTM 0.5 0.9 0.9 0.5
6865 7993 7998 7999
U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high Replace ABS hydrallic control unit (HCU)
2473 2492 2494 2506 2510 2514 2516 2518
1.1 0.3 0.2 0.1 --------1.0 1.0 0.4 0.7 0.2 1.2 0.3 0.2 0.2 0.3 0.5 0.6 FLHP FTM
1.1 0.3 0.2 0.1 --------1.0 1.0 0.4 0.7 0.2 1.2 0.3 0.2 0.2 0.3 0.5 0.6 FLHPE
1.1 0.3 0.2 0.2 0.3 0.4 0.8 0.5 1.0 1.0 0.4 0.7 0.2 1.2 0.3 0.2 0.2 0.3 0.5 0.6
Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat and/or strap or spring(s) and / or hinge bracket Replace top frame cover (solo seat) Replace seat air spring Replace air tank Replace air line Replace fender Replace license plate mount Replace wire conduit Replace rear fender support cover Replace fuel tank assembly Replace fuel tank console / instrument panel Replace fuel tank console rubber molding strip Replace dash insert Replace fuel tank gauge Replace fuel level sending unit Replace fuel tank check valve assembly FB4 FLHR FR4 FLHRC includes fuel line attached to check valve FW4 FLHR SHRINE fuel tank console rear fender left or right front rear (includes installing new wire conduit)
2526 2531 2525 2533 2536 2541 2553 2557 2558 2563 2564 2567 FHM
(CALIFORNIA ONLY)
Revised 10/13/08
2009 FLHR MODELS
Page 4-13
Table 4-2. Chassis

ITEM Replace canopy gasket Replace fuel filter Replace fuel transfer hose inside tank Replace fuel tank trim or medallion Replace oil filter Belt guards Replace rear belt guard debris deflector EXHAUST SYSTEM Replace complete exhaust system and/or gaskets Replace exhaust pipe right side header assembly and/or port gaskets left side cross under pipe, support clamp and/or gasket Replace one muffler Replace rear exhaust support bracket Replace any one exhaust shield Replace one muffler support at transmission side cover 2626 2631 2636 2646 2651 2661 2666 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 2616 0.2 0.2 0.2 DESCRIPTION LABOR CODES 2570 2575 2579 6507 2582 MODELS FR4 0.4 0.5 0.5 0.3 0.1 FB4/FW4 0.4 0.5 0.5 0.3 0.1 FHM/FTM 0.4 0.5 0.5 --0.1
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-14
Table 4-3. Engine

ITEM GENERAL Remove and install engine includes RRI oil passage gasket Remove and install engine includes RRI oil passage gasket Replace stabilizer Replace dipstick CYLINDER HEAD Recondition cylinder head includes removal of head and gasket, remove carbon, service valve guides, grind valves and seats, test springs and install head and gaskets. Replace cylinder head Replace valve seal or spring after cylinder head removal Replace cylinder head gasket/o-ring front head rear head both heads one head both heads one seal or spring (intake or exhaust ) both seals or springs (intake or exhaust) front cylinder rear cylinder both cylinders Replace rocker arm covers and/or gaskets front cylinder rear cylinder both cylinders Recondition rocker arms after heads are removed one head both heads Replace lower rocker arm cover/gasket, or rocker arms and / front cylinder or shafts/rocker arm support rear cylinder both cylinders 3101 3103 3104 3106 3108 3131 3132 3140 3142 3143 3144 3145 3148 3149 3150 3147 3152 3153 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 1.2 1.2 1.9 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 1.2 1.2 1.9 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 1.2 1.2 1.9 top front Remove and replace oil pan for inspection / decontamination with engine removed California vehicles only 3006 3006 3005 3009 3480 4.6 4.5 0.2 0.3 0.1 4.6 4.5 0.2 0.3 0.1 4.6 4.5 0.2 0.3 0.1 DESCRIPTION LABOR CODE MODELS FR4 FB4/FW4 FHM/FTM
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-15
Table 4-3. Engine

ITEM Replace cylinder o-ring/drain o-ring front cylinder rear cylinder both cylinders Replace crankcase umbrella valve CYLINDER AND PISTON Recondition top end - includes disassembly, replacement of piston and sizing cylinder (.005 oversize pistons), replacing piston rings and all items listed under recondition cylinder head and assembly. Replace piston rings includes deglazing cylinder one piston and cylinder both pistons and cylinders 3203 one cylinder both cylinders Recondition top end includes disassembly, deglazing cylin- one piston and cylinder der and replacing rings, or replacing cylinder and piston, all both pistons and cylinders items listed under recondition cylinder head and assembly. Recondition top end - includes disassembly, replacement of piston and bore and hone, resizing cylinder (.010 oversize or above), replacing piston rings and all items listed under recondition cylinder head and assembly. Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly Replace cylinder and piston Replace one cylinder stud Replace all eight cylinder studs CAM COVER Replace lifter cover/gasket or lifter/and, or anti-rotation pin Replace push rod, push rod cover and/or o-ring or quad seal one or two same cylinder on both cylinders one or two same cylinder one each cylinder 3307 3310 3317 3318 1.4 1.7 1.4 1.6 1.4 1.7 1.4 1.6 1.4 1.7 1.4 1.6 one piston and cylinder both pistons and cylinders 3212 one cylinder both cylinders one cylinder both cylinders cylinder removed cylinders removed 3221 3231 3236 3246 3253 3254 6.5 3.7 4.9 3.0 3.5 0.1 0.5 6.5 3.7 4.9 3.0 3.5 0.1 0.5 6.5 3.7 4.9 3.0 3.5 0.1 0.5 3206 3216 3207 3208 3211 6.1 3.1 3.7 5.3 5.9 5.9 6.1 3.1 3.7 5.3 5.9 5.9 6.1 3.1 3.7 5.3 5.9 5.9 3202 5.5 5.5 5.5 one both DESCRIPTION LABOR CODE 3161 3163 3168 3172 3174 MODELS FR4 2.8 2.8 3.2 1.1 1.2 FB4/FW4 2.8 2.8 3.2 1.1 1.2 FHM/FTM 2.8 2.8 3.2 1.1 1.2
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-16
Table 4-3. Engine

ITEM Replace cam cover and/or gasket Replace primary cam chain, sprockets and/or fastener Replace primary cam chain tensioner Replace cam support plate/o-rings Replace cam support plate Replace cam support bearing/cams/secondary cam chain/ tensioner Replace oil pump and/or o-rings Replace cam bearing crankcase By pass valve inspection CRANKCASE Replace crankcases Replace crankcases Seal crankcase only Replace flywheels Replace right side main bearing Replace right side main bearing Replace left side main bearing Replace left side main bearing Piston jet/o-ring Replace crank position sensor o-ring Check flywheel trueness before assembly or after removal Recondition cylinder heads head removed (for non-related repairs ) Replace piston rings one head both heads cylinders removed (for non-related repairs deglaze only) one both California vehicles only includes remove and install engine California vehicles only California vehicles only includes remove and install engine includes remove and install engine 3406 3406 3407 3411 3412 3412 3410 3410 3413 3414 3403 3420 3425 3426 3428 8.0 7.9 6.8 7.5 7.5 7.4 7.0 6.9 3.0 3.4 0.1 0.1 1.0 2.0 0.3 8.0 7.9 6.8 7.5 7.5 7.4 7.0 6.9 3.0 3.4 0.1 0.1 1.0 2.0 0.3 8.0 7.9 6.7 7.5 7.4 6.9 7.0 6.9 3.0 3.4 0.1 0.1 1.0 2.0 0.3 one bearing two bearings DESCRIPTION LABOR CODE 3325 3327 3328 3335 3337 3338 3341 3342 3343 3354 MODELS FR4 1.6 1.7 1.7 2.8 3.5 3.7 2.6 3.4 3.7 2.7 FB4/FW4 1.6 1.7 1.7 2.8 3.5 3.7 2.6 3.4 3.7 2.7 FHM/FTM 1.6 1.7 1.7 2.8 3.5 3.7 2.6 3.4 3.7 2.7
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-17
Table 4-3. Engine

ITEM Replace pistons Replace oil filter mount end cap and/or gasket Replace oil cooler Replace oil cooler mounting bracket Replace oil cooler hose and/or clamp Replace oil filter mount/fittings FUEL SYSTEM Replace air cleaner backing plate Replace air cleaner cover Replace induction module Replace induction module seal Replace external fuel supply hose EVAPORATIVE EMISSIONS SYSTEM Replace evaporative purge solenoid Replace canister Replace any one hose 3522 3527 3529 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 3501 3502 3508 3510 3514 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 one or both DESCRIPTION cylinders removed (for non-related repairs) includes resizing cylinders LABOR CODE 3430 4519 4525 4526 4528 4533 MODELS FR4 1.4 ----------FB4/FW4 1.4 ----------FHM/FTM 1.4 0.2 0.4 0.4 0.6 0.4
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-18

ITEM DRIVE Replace primary derby cover and/or gasket/o-ring Replace primary chain Replace Primary chain tensioner Replace engine sprocket Replace engine sprocket seal Replace primary cover Replace inner primary case &/or seals or bearing Replace primary cover gasket Replace shift lever Replace shift lever shaft and/or inner lever Replace starter-primary o-ring CLUTCH Adjust clutch Replace release cable assembly Service the clutch Replace clutch release bearing and/or push rod Replace clutch release (ball ramp) and/or side cover includes disassembly, cleaning, inspection repair, assembly ,and adjustment --4006 4011 4016 4018 0.2 1.2 1.3 1.2 1.6 0.2 1.2 1.3 1.2 1.6 0.2 1.2 1.3 1.2 1.6 heel or toe includes removal of heel and toe shift levers 4001 4002 4033 4003 4005 4007 4008 4009 4012 4017 4034 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 DESCRIPTION LABOR CODE MODELS FR4 FB4/FW4 FHM/FTM
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-19

ITEM TRANSMISSION CASE Replace transmission case Replace transmission complete- Includes RRI oil passage gasket Overhaul transmission Replace transmission sprocket Replace main drive gear oil seal Replace mainshaft oil seal Replace side door gasket Replace shifter drum Replace shifter arm assembly or springs Replace transmission top cover and/or gasket Replace shifter forks and/or shaft Replace side door bearing Replace transmission case countershaft bearing Replace main drive gear and/or bearing Replace transmission side cover gasket Replace oil pan and/or gasket Replace transmission shifter shaft seal Replace vehicle speed sensor o-ring one both in transmission case in main drive gear includes disassembly, cleaning, inspection, replacing parts (transmission case in frame) 4304 4305 4306 4309 4311 4316 4321 4331 4336 4341 4343 4348 4351 4361 4366 4368 4378 4390 4380 5.3 4.9 4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7 5.3 4.9 4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7 5.3 4.9 4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7 DESCRIPTION LABOR CODE MODELS FR4 FB4/FW4 FHM/FTM
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-20

ITEM ACCESSORIES Replace windshield Replace windshield Replace windshield bushing Replace spring clip on windshield Replace saddlebag mounting bracket or bail head stud/ retainer Replace saddlebag guard Replace a single saddlebag guard rail Replace saddlebag Replace saddlebag lock Replace saddlebag cover Replace saddlebag bottom Replace saddlebag latch Replace one saddlebag tether strap Replace one frame sidecover or mounting grommet Replace lock-set Replace fender tip Replace bumper Replace highway bar Replace rear view mirror Replace amplifier Replace speaker Replace strobe lamp Repair or replace rear mount front rear front rear front one or both one one bottom only entire assembly window only all or one 6203 6204 6208 6210 6253 6254 6256 6257 6259 6260 6244 6261 6262 6263 6276 6302 6304 6303 6305 6353 6513 6521 6523 6526 6529 0.1 0.3 0.2 0.2 0.2 0.3 --0.2 ------0.2 --0.1 0.5 0.1 0.1 ----0.3 0.1 --------0.1 0.3 0.2 0.2 0.2 0.3 --0.2 0.2 0.2 0.3 0.2 0.1 0.1 0.7 0.1 ----0.2 0.3 0.1 --------0.1 0.3 0.2 0.2 0.2 0.3 0.2 0.2 0.3 0.3 0.4 0.2 --0.1 0.7 ----0.3 0.2 0.4 0.1 0.2 0.1 0.6 0.3 DESCRIPTION LABOR CODE MODELS FR4 FB4/FW4 FHM/FTM
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-21

ITEM DESCRIPTION LABOR CODE MODELS FR4 FB4/FW4 FHM/FTM
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manual, Part No. 9948309 and Electrical Diagnostic Manual, Part No. 99497-09. GENERAL Check and diagnose the electrical system lights and accessories Replace connector housing Replace connector anchor CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative open/shorted/grounded motor start button solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring nothing clicks; poor relay ground nothing clicks; short to voltage 5817 5818 5822 5823 5824 5825 5827 5828 5830 1.0 1.0 0.2 0.3 0.2 1.0 0.3 0.3 0.6 1.0 1.0 0.2 0.3 0.2 1.0 0.3 0.3 0.6 1.0 1.0 0.2 0.3 0.2 1.0 0.3 0.3 0.6 regulator inspection milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5306 5308 5310 5312 5314 5315 5316 5319 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 excluding turn signals 5016 5022 5023 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-22

ITEM Starter inoperative Starter inoperative Slow starter crank or starter stalls; poor starter to battery connections, ground connections Starter spins Starter inoperative Replace starter solenoid, contacts Replace starter solenoid Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter inoperative Starter inoperative clutch nothing clicks; TSM/TSSM includes starter motor removal coil, includes starter motor removal TSM/TSSM/HFSM connector open open open replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] DESCRIPTION nothing clicks; open in wiring to or from starter button starter relay LABOR CODE 5831 5832 5835 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168 5861 5157 5862 MODELS FR4 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 0.6 0.3 0.5 FB4/FW4 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 0.6 0.3 0.5 FHM/FTM 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 0.6 0.3 0.5
WIRING Replace main wiring harness Replace main harness trough/tray Replace main harness trough cover Main harness Replace rear fender wiring harness Replace any single wire Replace any single wire lower trough, or both lower trough and cover trough cover only locate and repair, open/short includes installing new conduit ground wire light circuit 5026 5078 5079 5028 5036 5038 5039 3.1 0.9 0.4 0.5 1.0 0.4 0.2 3.1 0.9 0.4 0.5 1.0 0.4 0.2 3.1 0.9 0.4 0.5 1.0 0.4 0.2
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-23

ITEM Replace any single wire Repair/diagnose indicator lamp wiring Replace front fender wiring harness SWITCHES Replace handlebar cruise on/off switch Replace ignition switch Replace rear stoplight switch Replace fuse Replace Main fuse block Replace transmission neutral switch Replace oil pressure switch Replace auxiliary lamp switch Replace clutch lockout switch Replace rear stoplight relay Replace left handlebar switch Replace right handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing Replace handlebar cruise set/res. Switch Replace switch knob Replace any nacelle switch Replace main maxi-fuse or cover LIGHTS Replace headlight Replace headlight housing includes diagnosis includes adjustment 5185 5189 0.1 0.2 0.1 0.2 0.1 0.2 any handlebar switch includes diagnosis includes diagnosis includes bleeding brakes 5128 5129 5141 5145 5151 5157 5161 5167 5168 5169 5171 5173 5176 5177 5178 5179 5180 5182 6953 5192 5158 0.5 0.3 0.5 0.2 0.5 0.3 0.3 0.2 0.8 0.2 0.5 0.7 0.7 0.2 0.3 0.2 0.7 1.0 0.4 0.5 0.2 0.5 0.3 0.5 0.2 0.5 0.3 0.3 0.2 0.8 0.2 0.5 0.7 0.6 0.2 0.2 0.2 0.7 1.0 0.4 0.5 0.2 0.5 0.3 0.5 0.2 0.5 0.3 0.3 0.2 0.8 0.2 0.5 0.7 0.6 0.2 0.4 0.2 0.7 1.0 0.4 0.5 0.2 accessory circuit DESCRIPTION LABOR CODE 5043 5048 5049 MODELS FR4 0.2 0.3 --FB4/FW4 0.2 0.3 0.9 FHM/FTM 0.2 0.3 0.9
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-24

ITEM Replace indicator lamp assembly Replace taillight bulb or single light bulb or lens Replace turn signal light assembly Replace turn signal light assembly Replace rear turn signal bar Replace tail lamp assembly or circuit board Replace fender tip light bulb or lens, includes diagnosis Replace fender tip lamp assembly Replace auxiliary lamp bulb Replace auxiliary lamp assembly Replace auxiliary lamp bracket Replace license plate light assembly BATTERY/HORN Replace the battery Replace horn and/or bracket Replace battery tray Replace battery cable CRUISE CONTROL - DIAGNOSIS, REPAIR Main harness Replace any single wire Replace rear stoplight switch Replace fuse Replace rear stoplight relay Replace front brake light switch Replace handlebar (cruise set) switch Replace cruise enable switch locate and repair open/short ground wire 5028 5038 5141 5145 5169 5176 5182 5192 0.5 0.4 0.5 0.2 0.2 0.7 1.0 0.5 0.5 0.4 0.5 0.2 0.2 0.7 1.0 0.5 0.5 0.4 0.5 0.2 0.2 0.7 1.0 0.5 includes diagnosis 5705 5765 5767 5769 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 includes aiming includes aiming front rear front rear includes diagnosis front rear DESCRIPTION LABOR CODE 5191 5197 5201 5205 5207 5215 5217 5221 5225 5229 5227 5230 5232 5247 MODELS FR4 0.2 0.1 0.4 0.4 0.4 0.2 --0.1 --0.3 0.1 0.5 0.8 --FB4/FW4 0.2 0.1 0.4 0.4 0.4 0.2 0.1 0.1 0.2 0.3 0.1 0.5 0.8 0.4 FHM/FTM 0.2 0.1 0.4 0.4 0.4 0.2 0.1 0.1 0.2 0.3 0.1 0.5 0.8 0.4
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-25

ITEM Handlebar harness Replace speedometer INSTRUMENTS - INCLUDES DIAGNOSIS NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manual, Part No. 9948309 Electrical Diagnostic Manual, part No. 99497-09, and Digital Technician. Labor codes not located in either manual are located in Digital Technician. Fuel gauge, see fuel tank Replace speedometer Replace tachometer Replace indicator panel lens Replace speedo reset boot B1004 Fuel level sender low repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short or open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel sender [141]terminal 2 (Y/W wire)-short or open repair fuel gauge connector [117] repair fuel gauge connector [117] terminal 1 and fuse (O wire) fuel Gauge [117B] terminal 4 to ground (BK) is open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ fuel gauge [117] terminal 2 (Y/W wire)-short to volts code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes cosmetics only cosmetics only ---6003 6009 6018 6043 6034 6035 7182 7183 7184 7186 6035 6069 7770 7771 7770 7771 7770 7771 --0.3 --0.1 0.1 0.4 0.7 0.5 0.5 0.5 0.4 0.7 0.4 0.2 0.2 ----0.2 0.2 --0.3 --0.1 0.1 0.4 0.7 0.5 0.5 0.5 0.4 0.7 0.4 0.2 0.2 ----0.2 0.2 --0.3 0.3 0.1 0.1 0.4 0.7 0.5 0.5 0.5 0.4 0.7 0.4 0.2 0.2 0.2 0.2 0.2 0.2 repair open includes diagnosis DESCRIPTION LABOR CODE 6552 6769 MODELS FR4 0.4 0.4 FB4/FW4 0.4 0.4 FHM/FTM 0.4 0.4
B1006 Speedometer accessory line overvoltage B1006 Speedometer accessory line overvoltage B1006 Tachometer accessory line overvoltage B1006 Tachometer accessory line overvoltage B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-26

ITEM B1007 Tachometer ignition line voltage B1007 Tachometer ignition line voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed TURN SIGNALS/SECURITY SYSTEM No security lamp during bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B replace speedometer replace speedometer replace FOB battery replace FOB replace TSSM\HFSM HFSM harness to security antenna is open/ grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/grounded/open replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open replace Bulb repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open FR4 FLHRC FW4 FLHR SHRINE 6738 6752 6755 6756 6757 6879 6773 6855 6856 6857 6790 6791 6792 6793 6796 6797 6798 6799 6800 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer DESCRIPTION LABOR CODE 7770 7771 6001 6002 6003 MODELS FR4 ----0.4 0.1 0.3 FB4/FW4 ----0.4 0.1 0.3 FHM/FTM 0.2 0.2 0.4 0.1 0.3
FB4
FLHR
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-27

ITEM Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work B0563 Battery voltage high - TSSM B0563 Battery voltage high - TSSM B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault DESCRIPTION TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery Fuse main fuse terminal A (R wire) and battery fuse is open repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuseblock repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B] TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch repair open between connector [22B] and fuseblock replace bulb remove corrosion remove corrosion/replace bulb replace lamp assembly replace TSM/TSSM/HFSM code not present repair charging system/accompanies other codes repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connection LABOR CODE 6805 6806 6807 6808 6810 6811 6812 6813 6814 6815 6816 6820 6821 6822 6823 6824 7770 7771 6709 6790 6791 6796 6823 MODELS FR4 0.3 0.3 0.2 0.3 0.4 0.8 0.5 0.4 0.5 0.8 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 FB4/FW4 0.3 0.3 0.2 0.3 0.4 0.8 0.5 0.4 0.5 0.8 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 FHM/FTM 0.3 0.3 0.2 0.3 0.4 0.8 0.5 0.4 0.5 0.8 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-28

ITEM B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high DESCRIPTION TSSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections repair TSM/TSSM/HFSM terminal/connections repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM repair alarm (terminal B) circuit (LGN/BN wire)-open repair alarm (terminal B) circuit (LGN/BN wire)grounded replace siren replace TSM/TSSM/HFSM repair alarm (terminal C) circuit (BK wire)-open repair alarm (terminal A) circuit (BN/GY wire)-open repair alarm (terminal B) circuit (LGN/BN wire)shorted to volts LABOR CODE 6790 6791 6796 6823 6709 6709 6790 6791 6709 6790 6791 6709 6790 6791 6709 6790 6791 6830 6831 6832 6833 6834 6835 6817 MODELS FR4 0.4 0.5 0.2 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 FB4/FW4 0.4 0.5 0.2 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 FHM/FTM 0.4 0.5 0.2 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-29

ITEM B1132 Alarm output high B1132 Alarm output high B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1136 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1142 Internal fault B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low replace siren replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/GN wire)-short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM replace HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections replace HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM repair security antenna connections, or replace security antenna harness replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace clutch switch - includes diagnostics DESCRIPTION LABOR CODE 6832 6833 6840 6841 6842 6845 6845 6793 6791 6709 6845 6878 6879 6880 6878 6879 6880 6881 6878 6879 6880 5168 MODELS FR4 0.5 0.7 0.3 0.2 0.5 0.4 0.4 0.3 0.5 0.4 0.4 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 FB4/FW4 0.5 0.7 0.3 0.2 0.5 0.4 0.4 0.3 0.5 0.4 0.4 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 FHM/FTM 0.5 0.7 0.3 0.2 0.5 0.4 0.4 0.3 0.5 0.4 0.4 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-30

ITEM B1154 Clutch input low DESCRIPTION locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM "locate and repair open on Y/GN wire between terminal 1 on connector [203FB] (front) or [203RB] (rear) and system relay. "locate and repair open on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 15. replace grounded/defective ACR solenoid. "locate and repair short to ground on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 15 and replace both ACR solenoids. "locate and repair short to voltage on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 15. replace ECM replace TMAP sensor TMAP [80B] sensor terminal 3 to ECM [78B] terminal 68 (R/W wire) open/grounded replace ECM LABOR CODE MODELS FR4 0.6 0.5 0.3 0.5 0.5 FB4/FW4 0.6 0.5 0.3 0.5 0.5 FHM/FTM 0.6 0.5 0.3 0.5 0.5
5861 5863 5157 5862 5863
B1155 Neutral input low AUTOMATIC COMPRESSION RELAEASE Automatic compression release diagnosis
7075
---
---
0.4
7076 7077
-----
-----
0.5 2.3
7078
---
---
2.5
Automatic Compression Release Diagnosis
7079
---
---
0.6
Automatic compression release diagnosis ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low
7080 7630 7640 7641
--0.7 0.8 1.1
--0.7 0.8 1.1
0.9 0.7 0.8 1.1
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-31

ITEM P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high DESCRIPTION TMAP [80B] sensor terminal 4 to ECM [78B] terminal 24 (V/W wire) open repair TMAP sensor connections repair ECM connections replace TMAP sensor TMAP [80B] terminal 4 (V/W wire) shorted to ground TMAP [80B] sensor terminal 3 (R/W wire) short to battery volts TMAP [80B] terminal 3 (R/W wire) and terminal 4 (V/ W wire) shorted MAP [80B] sensor terminal 4 (V/W wire) short to battery volts TMAP [80B] terminal 1 (BK/GY wire) ECM [78B] terminal 62 open repair TMAP sensor connections repair ECM connections replace TMAP sensor replace TMAP sensor TMAP circuit 1 (LGN/Y wire) and 2 (BK/GY wire) shorted replace ECM TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 short to ground replace TMAP sensor replace TMAP sensor TMAP [80B] terminal 1 (BK/GY wire) ECM [78B] terminal 62 open replace ECM TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 short to voltage LABOR CODE 7645 7648 7649 7650 7655 7635 7643 7644 7646 7648 7649 7650 7725 7730 7735 7750 7760 7725 7732 7740 7745 MODELS FR4 0.8 0.5 0.8 0.8 0.8 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 FB4/FW4 0.8 0.5 0.8 0.8 0.8 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 FHM/FTM 0.8 0.5 0.8 0.8 0.8 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-32

ITEM P0113 IAT sensor open/high P0113 IAT sensor voltage low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0120 TP1 sensor range error P0120 TP1 sensor range error P0120 TP1 sensor range error P0120 TP1 sensor range error P0120 TP1 sensor range error P0220 TP2 sensor range error P0120 TP1 sensor range error DESCRIPTION TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 open replace TMAP sensor replace engine temperature (ET) sensor ET sensor [90B] A and ECM [78B] terminal 51 (PK/ Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted ET sensor [90B] terminal A and ECM [78B] terminal 51 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 51 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire)and ECM [78B] terminal 68 (R/W wire) shorted replace engine temperature (ET) sensor replace ECM ET sensor [90B] B and ECM [78B] terminal 61 (BK/ W wire) open repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage TP sensor [211B] 4 (BN/R wire) and ECM [78B] terminal 36 open throttle position sensor failure - replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open LABOR CODE 7750 7760 7710 7675 7680 7731 7686 7687 7690 7710 7685 7695 7561 7565 7575 7580 7590 7605 7610 MODELS FR4 0.8 0.8 0.4 0.4 0.6 0.4 0.4 0.3 0.4 0.4 0.6 0.5 0.6 1.1 0.7 0.8 1.6 0.8 0.8 FB4/FW4 0.8 0.8 0.4 0.4 0.6 0.4 0.4 0.3 0.4 0.4 0.6 0.5 0.6 1.1 0.7 0.8 1.6 0.8 0.8 FHM/FTM 0.8 0.8 0.4 0.4 0.6 0.4 0.4 0.3 0.4 0.4 0.6 0.5 0.6 1.1 0.7 0.8 1.6 0.8 0.8
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-33

ITEM P0120 TP1 sensor range error P0120 TP1 sensor range error P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0131 Front oxygen sensor low DESCRIPTION TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections repair throttle actuator control connections replace ECM throttle position sensor failure - replace induction module TP sensor [211B] 6 (BN/V wire) and ECM [78B] terminal 37 short to ground TP sensor [88B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections replace ECM repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure - replace induction module repair ECM connections TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 66 (PK/O wire) grounded/shorted to oxygen[138B] terminal 2 replace fuel injector replace fuel filter screen LABOR CODE 7615 7649 7561 7565 7590 7605 7615 7649 7555 7561 7580 7590 7649 7610 7615 7619 MODELS FR4 0.8 0.8 0.6 1.1 1.6 0.8 0.8 0.8 1.1 0.6 0.8 1.6 0.8 0.8 0.8 0.6 FB4/FW4 0.8 0.8 0.6 1.1 1.6 0.8 0.8 0.8 1.1 0.6 0.8 1.6 0.8 0.8 0.8 0.6 FHM/FTM 0.8 0.8 0.6 1.1 1.6 0.8 0.8 0.8 1.1 0.6 0.8 1.6 0.8 0.8 0.8 0.6
6868 7144 7163
0.4 0.9 1.0
0.4 0.9 1.0
0.4 0.9 1.0
P0131 Front oxygen sensor low P0131 Front oxygen sensor low
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-34

ITEM P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0151 Rear oxygen sensor low DESCRIPTION repair/replace fuel pump/pressure regulator/fuel line/ fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/ fuel filter replace oxygen sensor replace ECM front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 66 (PK/O wire) open/shorted to voltage rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 61 (BK/W wire) open or short to voltage replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 46 (PK/GN wire) grounded/shorted to oxygen[137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/ fuel filter replace oxygen sensor LABOR CODE 7164 7486 7667 7815 7144 7164 7667 7815 6869 6870 7667 7815 6871 7144 7163 7164 7486 7667 7815 7144 7164 7667 MODELS FR4 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 FB4/FW4 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 FHM/FTM 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5
P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-35

ITEM P0152 Rear oxygen sensor high P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0222 TP2 sensor open/low replace ECM rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 61 (BK/W wire) open or short to voltage rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 46 (PK/GN wire) open/shorted to voltage replace oxygen sensor replace ECM repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure - replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage repair ECM connections repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure - replace induction module DESCRIPTION LABOR CODE 7815 6870 6872 7667 7815 7561 7565 7575 7580 7590 7605 7610 7615 7619 7649 7561 7565 7580 7590 MODELS FR4 0.8 0.5 0.5 0.5 0.8 0.6 1.1 0.7 0.8 1.6 0.8 0.8 0.8 0.6 0.8 0.6 1.1 0.8 1.6 FB4/FW4 0.8 0.5 0.5 0.5 0.8 0.6 1.1 0.7 0.8 1.6 0.8 0.8 0.8 0.6 0.8 0.6 1.1 0.8 1.6 FHM/FTM 0.8 0.5 0.5 0.5 0.8 0.6 1.1 0.7 0.8 1.6 0.8 0.8 0.8 0.6 0.8 0.6 1.1 0.8 1.6
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-36

ITEM P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low DESCRIPTION TP sensor [211B] 6 (BN/V wire) and ECM [78B] terminal 37 short to ground TP sensor [88B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections replace ECM repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage throttle position sensor failure - replace induction module repair ECM connections TP1 sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage replace injector injector circuit [84\85] B (W/Y or GN/GY wire)/ECM [78B] terminal 23/28 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] terminal 23/28 open LABOR CODE 7605 7615 7649 7555 7561 7575 7590 7649 7610 7619 7795 7805 7808 7825 7850 7795 7809 7815 7795 7805 MODELS FR4 0.8 0.8 0.8 1.1 0.6 0.7 1.6 0.8 0.8 0.6 0.7 0.6 0.6 0.7 0.7 0.7 0.6 0.8 0.7 0.6 FB4/FW4 0.8 0.8 0.8 1.1 0.6 0.7 1.6 0.8 0.8 0.6 0.7 0.6 0.6 0.7 0.7 0.7 0.6 0.8 0.7 0.6 FHM/FTM 0.8 0.8 0.8 1.1 0.6 0.7 1.6 0.8 0.8 0.6 0.7 0.6 0.6 0.7 0.7 0.7 0.6 0.8 0.7 0.6
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-37

ITEM P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error DESCRIPTION injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 43 open\grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 63 open\grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 43 open\ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 63 open\ground LABOR CODE 7808 7825 7850 7795 7809 7815 7030 7980 7981 7982 7983 7986 7987 7030 7031 7980 7981 7982 7983 7986 7987 MODELS FR4 0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5 0.5 0.5 0.4 0.3 0.4 0.3 0.6 0.5 0.5 FB4/FW4 0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5 0.5 0.5 0.4 0.3 0.4 0.3 0.6 0.5 0.5 FHM/FTM 0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5 0.5 0.5 0.4 0.3 0.4 0.3 0.6 0.5 0.5
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-38

ITEM P0444 Purge control open/low P0444 Purge control open/low P0444 Purge control open/low P0444 Purge control open/low P0445 Purge control high P0445 Purge control high P0445 Purge control high P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high FB4 FLHR FR4 FLHRC DESCRIPTION repair purge solenoid connections replace purge solenoid purge solenoid [95B] terminal B (GY/Y) to ECM [78B] terminal 20 is open/grounded replace ECM replace purge solenoid replace ECM purge solenoid [95B] terminal B (GY/Y) to ECM [78B] terminal 20 is shorted to voltage clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections VSS [65B] terminal 2 (W/GN wire) shorted to terminal 3 (BK/Y wire) or grounded replace vehicle speed sensor (VSS) replace ECM VSS [65B] terminal A (BN/O wire) to ECM [78B] terminal 50 short to voltage VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 40 short to voltage VSS [65B] terminal A (BN/O wire) to ECM [78B] terminal 50 open VSS [65B] terminal C (BK/Y wire) to ECM [78B] terminal 64 open VSS [65B] terminal 2 (W/GN wire) shorted to terminal 1 (BN/O wire) VSS [65B] terminal 2 (W/GN wire) to ECM [78B] terminal 40 open clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections FW4 FLHR SHRINE LABOR CODE 6860 6861 6862 6863 6861 6863 6864 7939 7953 7956 7966 7967 7968 7917 7918 7919 7921 7922 7938 7939 7953 7956 FHM FLHP MODELS FR4 0.3 0.5 0.4 0.7 0.5 0.7 0.4 0.9 0.8 0.4 0.9 1.2 1.2 0.8 1.0 0.9 0.9 1.0 1.0 0.9 0.8 0.4 FTM FB4/FW4 0.3 0.5 0.4 0.7 0.5 0.7 0.4 0.9 0.8 0.4 0.9 1.2 1.2 0.8 1.0 0.9 0.9 1.0 1.0 0.9 0.8 0.4 FLHPE (CALIFORNIA ONLY) FHM/FTM 0.3 0.5 0.4 0.7 0.5 0.7 0.4 0.9 0.8 0.4 0.9 1.2 1.2 0.8 1.0 0.9 0.9 1.0 1.0 0.9 0.8 0.4
Revised 10/13/08
2009 FLHR MODELS
Page 4-39

ITEM P0502 VSS sensor high P0502 VSS sensor high P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error DESCRIPTION replace vehicle speed sensor (VSS) replace ECM code not present repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ABS diode pack circuit between ABS diode pack [201B] terminal 3 and fuseblock terminal 2A (R/BE) is open replace brake relay or repair connections repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch repair or replace front brake light switch or right handlebar connections in connector [22] repair front brake light switch connections in connector [22] circuit between right handlebar control switch connector [22B] terminal "1" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 2 (R/BN wire) and right handlebar control switch connector [22B] terminal "2" (R/BE) is open circuit between rear brake light switch terminal "2" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 1 (PK/BN wire) and rear brake light switch terminal is open LABOR CODE 7967 7968 7770 7771 7775 7776 7770 7771 1404 1406 1407 1408 1409 1413 1415 MODELS FR4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5 0.5 0.4. 0.4 0.9 1.2 0.5 FB4/FW4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5 0.5 0.4. 0.4 0.9 1.2 0.5 FHM/FTM 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5 0.5 0.4. 0.4 0.9 1.3 0.6
1422
0.5
0.5
0.5
1423
0.5
0.5
0.5
P0572 Brake switch input error P0572 Brake switch input error
1424
0.5
0.5
0.5
1425
0.5
0.5
0.5
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-40

ITEM P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input Eerror P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0577 Cruise control input circuit high P0577 Cruise control input circuit high P0577 Cruise control input circuit high P0577 Cruise control input circuit high DESCRIPTION circuit between ABS diode pack [201B] terminal 4 (R/BE wire) and ECM [78] terminal 25 is open accessory fuse terminal "1C" and ignition switch R/ GY wire is open accessory fuse terminal "1D" (O/W wire) is shorted to ground replace accessory fuse replace ECM circuit between ABS diode pack [201B] terminal 2,3, or 4 is grounded replace ABS Module replace handlebar (cruise set) switch repair ECM connections repair cruise set/resume switch connections in connector [22] circuit between right handlebar control switch connector [22B] terminal "12" and [78B] ECM terminal "22" (BE/BK wire) is shorted to voltage circuit between right handlebar control switch connector [22B] terminal "11" and [78B] ECM terminal "34" (W/BE wire) is shorted to voltage replace ECM code not present replace ECM system ok repair jiffy stand sensor connections replace jiffy stand sensor repair ECM connections replace Induction Module repair throttle actuator control connections repair twist grip sensor [204] connections FR4 FLHRC FW4 FLHR SHRINE LABOR CODE 1801 1802 1803 1804 1805 1806 2430 5182 6854 1807 MODELS FR4 0.4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 FB4/FW4 0.4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 FHM/FTM 0.4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6
1808
0.5
0.5
0.5
P0577 Cruise control input circuit high
1809 7913 7931 7913 7931 5084 5085 6854 7085 7561 7562 FHM FLHP
0.6 0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6 0.7 FTM
0.6 0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6 0.7 FLHPE
0.6 0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6 0.7
P0603 ECM EEPROM error P0603 ECM EEPROM error P0605 ECM flash error P0605 ECM flash error P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of vange P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of range FB4 FLHR
(CALIFORNIA ONLY)
Revised 10/13/08
2009 FLHR MODELS
Page 4-41

ITEM P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of range DESCRIPTION replace twist grip sensor or repair connections [204] replace ECM TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to ground repair ECM connections repair twist grip sensor [204] connections replace twist grip sensor or repair connections [204] replace ECM TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to ground repair TMAP sensor connections replace TMAP sensor system relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) grounded system Relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) open system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 27 (GN/O wire) short to volts LABOR CODE 7564 7568 7572 MODELS FR4 1.4 1.0 0.6 FB4/FW4 1.4 1.0 0.6 FHM/FTM 1.4 1.0 0.6
P0641 5 volt ref 1 out of range
7574 6854 7562 7564 7568 7572
0.7 0.3 0.7 1.4 1.0 0.6
0.7 0.3 0.7 1.4 1.0 0.6
0.7 0.3 0.7 1.4 1.0 0.6
P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range
P0651 5 volt ref 2 out of range
7574 7648 7650 7923 7901 7903 7904 7906 7902 7908
0.6 0.5 0.8 0.4 0.4 0.4 0.4 0.7 0.6 0.3
0.6 0.5 0.8 0.4 0.4 0.4 0.4 0.7 0.6 0.3
0.6 0.5 0.8 0.4 0.4 0.4 0.4 0.7 0.6 0.3
P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-42

ITEM P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password DESCRIPTION replace system relay fuel pump fuse to fuel pump [13A] (O/GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/ GN wire) open/ground system relay terminal 30 to ECM [78B] terminal 71 (BE/GY wire) open\grounded eeplace system relay replace fuel pump ECM [78B] terminal 54 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 53 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/electrical panel removal/replace ECM fuse ECM [78B] terminal 53 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 54 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage replace system relay system relay terminal 87/coil/injector terminal A (Y/ GN wire) is shorted to voltage harness inspection/wiggle test/electrical panel removal/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] system relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) grounded perform ECM/TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok LABOR CODE 7909 7852 7888 7889 7904 7924 7934 7936 7937 7865 7866 7911 7912 7918 7926 7927 7929 6701 6702 MODELS FR4 0.2 0.6 0.6 0.6 0.4 1.3 0.8 0.8 0.7 0.4 0.4 0.2 0.5 0.5 0.6 0.6 0.3 0.4 0.4 FB4/FW4 0.2 0.6 0.6 0.6 0.4 1.3 0.8 0.8 0.7 0.4 0.4 0.2 0.5 0.5 0.6 0.6 0.3 0.4 0.4 FHM/FTM 0.2 0.6 0.6 0.6 0.4 1.3 0.8 0.8 0.7 0.4 0.4 0.2 0.5 0.5 0.6 0.6 0.3 0.4 0.4
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-43

ITEM P1009 Incorrect password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1270 Twist grip sensor 2 A/D validation error P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition Coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion DESCRIPTION replace ECM, remove TSM/TSSM/HFSM data link [91A] terminal 3 ECM [78B] terminal 69 TSM/TSSM/HFSM 30] terminal 3 open data link [91A] terminal 3/ECM [78B] 69 speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, System now ok replace ECM repair TSM/TSSM/HFSM connections repair ECM connections replace ECM ECM [78B] terminal 53 & ignition coil [83B] terminal C (Y/BE wire) open/ground ECM [78B] terminal 54 & ignition Coil [83B] terminal D (BE/O wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/replace ECM fuse replace ignition coil ECM [78B] terminal 54 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded LABOR CODE 6703 6704 6705 6707 6708 6726 7980 7913 7025 7026 7301 7856 7860 7870 7875 7937 7856 7865 7870 7013 7014 7015 MODELS FR4 0.7 0.4 0.4 1.1 0.7 0.3 0.3 0.7 0.5 0.5 0.3 0.6 0.4 0.6 0.4 0.7 0.6 0.4 0.6 0.8 0.8 0.5 FB4/FW4 0.7 0.4 0.4 1.1 0.7 0.3 0.3 0.7 0.5 0.5 0.3 0.6 0.4 0.6 0.4 0.7 0.6 0.4 0.6 0.8 0.8 0.5 FHM/FTM 0.7 0.4 0.4 1.1 0.7 0.3 0.3 0.7 0.5 0.5 0.3 0.6 0.4 0.6 0.4 0.7 0.6 0.4 0.6 0.8 0.8 0.5
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-44

ITEM P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder- no combustion P1356 Rear cylinder - no combustion ECM [78B] terminal 33 and ignition Coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM DESCRIPTION ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug Wire ECM [78B] terminal 53 & ignition coil [83B] terminal C (Y/BE wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/replace ECM fuse replace ignition coil ECM [78B] terminal 53 to ignition coil [83B] terminal C (Y/BE wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen LABOR CODE 7016 7537 7538 7544 7547 7548 7549 7025 7301 7856 7860 7870 7875 7937 7856 7867 7870 7013 7014 7015 7016 7537 7538 7544 MODELS FR4 0.4 0.2 0.2 0.5 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 0.7 0.6 0.3 0.6 0.8 0.8 0.5 0.4 0.2 0.2 0.5 FB4/FW4 0.4 0.2 0.2 0.5 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 0.7 0.6 0.3 0.6 0.8 0.8 0.5 0.4 0.2 0.2 0.5 FHM/FTM 0.4 0.2 0.2 0.5 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 0.7 0.6 0.3 0.6 0.8 0.8 0.5 0.4 0.2 0.2 0.5
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-45

ITEM P1356 Rear cylinder-no combustion P1356 Rear cylinder-no combustion P1356 Rear cylinder-no combustion P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear DESCRIPTION repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter ECM [78B] terminal 33 and ignition Coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 33 and ignition Coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire LABOR CODE 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 7549 MODELS FR4 0.6 0.2 0.2 0.8 0.8 0.5 0.4 0.2 0.2 0.5 0.4 0.2 0.2 0.8 0.8 0.5 0.4 0.2 0.2 0.5 0.6 0.2 0.2 FB4/FW4 0.6 0.2 0.2 0.8 0.8 0.5 0.4 0.2 0.2 0.5 0.4 0.2 0.2 0.8 0.8 0.5 0.4 0.2 0.2 0.5 0.6 0.2 0.2 FHM/FTM 0.6 0.2 0.2 0.8 0.8 0.5 0.4 0.2 0.2 0.5 0.4 0.2 0.2 0.8 0.8 0.5 0.4 0.2 0.2 0.5 0.6 0.2 0.2
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-46

ITEM HDI ACTIVE EXHAUST NOTE: Original equipment system on HDI vehicles P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error replace ECM engine control fuse to ignition switch (R/BK) open replace exhaust actuator replace exhaust actuator valve replace exhaust actuator cable active exhaust actuator [179B] terminal 2 (BK wire) is open active exhaust actuator [179B] terminal 4 and ECM [78B] terminal 38 (V\BE wire) is open/grounded/ shorted active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 21 (V\O wire) is open/grounded replace 15 amp engine control fuse active exhaust actuator [179B] terminal 1 (LGN/R wire) to engine control fuse open/grounded replace ECM replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 21 (V\O wire) is open/grounded replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 21 (V\O wire) is shorted to voltage replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy sand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open FR4 FLHRC FW4 FLHR SHRINE 7850 6875 7811 7812 7814 7816 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 DESCRIPTION LABOR CODE MODELS FR4 FB4/FW4 FHM/FTM
7822
0.4
0.4
0.4
P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1478 Exhaust actuator shorted/high P1478 Exhaust actuator shorted/high P1478 Exhaust actuator shorted/high ENGINE MANAGEMENT CONTINUED P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low
7823 7826 7828 7850 7811 7823 7811 7827 7850 5084 5085 5087
0.5 0.3 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5
0.5 0.3 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5
0.5 0.3 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5
FB4
FLHR
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-47

ITEM P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high DESCRIPTION repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open repair ECM connections replace ECM replace ECM repair ECM connections repair throttle actuator control connections TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open replace ECM replace Induction Module repair ECM connections remove and clean or replace induction module TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage LABOR CODE 7956 7850 5084 5085 5086 MODELS FR4 0.4 0.7 0.6 0.5 0.5 FB4/FW4 0.4 0.7 0.6 0.5 0.5 FHM/FTM 0.4 0.7 0.6 0.5 0.5
5087
0.5
0.5
0.5
P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1600 Throttle actuator control module processor fault P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - Open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error)
5088 7956 7850 7913 7649 7561 7092 7093 7085 7649 7091 7092 7086 7087
0.5 0.4 0.7 0.7 0.8 0.6 0.8 1.4 1.4 0.8 1.6 0.8 0.7 0.8
0.5 0.4 0.7 0.7 0.8 0.6 0.8 1.4 1.4 0.8 1.6 0.8 0.7 0.8
0.5 0.4 0.7 0.7 0.8 0.6 0.8 1.4 1.4 0.8 1.6 0.8 0.7 0.8
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-48

ITEM P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2102 Throttle actuator control motor circuit low P2102 Throttle actuator control motor circuit low P2102 Throttle actuator control motor circuit low P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2107 Throttle actuator control module processor fault P2119 Throttle actuator control motor circuit range / actuation return error DESCRIPTION TCA [211B] terminal 2 (BK/PK wire) and ECM [78B] terminal 29 is shorted to TCA [211B] terminal 3 (BK/ O wire) and ECM [78B] terminal 30 repair throttle actuator control connections replace Induction Module TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground repair throttle actuator control connections replace ECM TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage repair throttle actuator control connections repair ECM connections replace ECM repair ECM connections LABOR CODE MODELS FR4 0.6 FB4/FW4 0.6 FHM/FTM 0.6
7088
7561 7085 7086 7561 7093 7087 7561 7649 7913 7649 7091 7092 7086 7087
0.6 1.4 0.7 0.6 1.4 0.8 0.6 0.8 0.7 0.8 1.6 0.8 0.7 0.8
0.6 1.4 0.7 0.6 1.4 0.8 0.6 0.8 0.7 0.8 1.6 0.8 0.7 0.8
0.6 1.4 0.7 0.6 1.4 0.8 0.6 0.8 0.7 0.8 1.6 0.8 0.7 0.8
P2119 Throttle actuator control mMotor circuit range / actua- remove and clean or replace induction module tion return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2122 Twist grip sensor 1 low TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage TCA [211B] terminal 2 (BK/PK wire) and ECM [78B] terminal 29 is shorted to TCA [211B] terminal 3 (BK/ O wire) and ECM [78B] terminal 30 repair throttle actuator control connections repair twist grip sensor [204] connections
7088
0.6
0.6
0.6
7561 7562
0.6 0.7
0.6 0.7
0.6 0.7
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-49

ITEM P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip Ssensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high DESCRIPTION repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) and ECM [78B] terminal 50 open TGP sensor [204B] terminal 5 (BE/GN wire) and ECM [78B] terminal 59 shorted to ground replace ECM TGP sensor [204B] terminal 5 (BE/GN wire) and ECM [78B] terminal 59 open repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/ Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage replace ECM TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/ GY wire) and ECM [78B] terminals 61 or 62 open repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 open TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/ Y wire) and ECM [78B] terminals 59 or 39 shorted to ground replace ECM LABOR CODE 7563 7564 7566 7567 7568 7569 7562 7563 7564 7572 MODELS FR4 0.7 1.4 0.7 0.7 1.0 0.7 0.7 0.7 1.4 0.6 FB4/FW4 0.7 1.4 0.7 0.7 1.0 0.7 0.7 0.7 1.4 0.6 FHM/FTM 0.7 1.4 0.7 0.7 1.0 0.7 0.7 0.7 1.4 0.6
7571 7568 7573 7562 7563 7564 7566
0.6 1.0 0.7 0.7 0.7 1.4 0.7
0.6 1.0 0.7 0.7 0.7 1.4 0.7
0.6 1.0 0.7 0.7 0.7 1.4 0.7
P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low
7567 7568
0.7 1.0
0.7 1.0
0.7 1.0
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-50

ITEM P2127 Twist grip sensor 2 low P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high DESCRIPTION TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/ Y wire) and ECM [78B] terminals 59 or 39 open repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/ Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage replace ECM TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/ GY wire) and ECM [78B] terminals 61 or 62 open repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure - Replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground repair twist grip sensor [204] connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 open TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/ Y wire) and ECM [78B] terminals 59 or 39 shorted to ground TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/ Y wire) and ECM [78B] terminals 59 or 39 open LABOR CODE 7569 7562 7563 7564 7572 MODELS FR4 0.7 0.7 0.7 1.4 0.6 FB4/FW4 0.7 0.7 0.7 1.4 0.6 FHM/FTM 0.7 0.7 0.7 1.4 0.6
7571 7568 7573 7561 7575 7580 7590 7605 7562 7564 7566
0.6 1.0 0.7 0.6 0.7 0.8 1.6 0.8 0.7 1.4 0.7
0.6 1.0 0.7 0.6 0.7 0.8 1.6 0.8 0.7 1.4 0.7
0.6 1.0 0.7 0.6 0.7 0.8 1.6 0.8 0.7 1.4 0.7
P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high P2135 TP sensor correlation error P2135 TP sensor correlation error P2135 TP sensor correlation error P2135 TP sensor correlation error P2135 TP sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error
7567
0.7
0.7
0.7
7569
0.7
0.7
0.7
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-51

ITEM P2138 Twist grip sensor correlation error DESCRIPTION TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/ Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/ GY wire) and ECM [78B] terminals 61 or 62 open remove and clean or replace induction module LABOR CODE MODELS FR4 0.6 FB4/FW4 0.6 FHM/FTM 0.6
7571
P2138 Twist grip sensor correlation error P2176 Throttle actuator control system - closed position not learned SERIAL DATA Serial data missing Serial data missing
7573 7091
0.7 1.6
0.7 1.6
0.7 1.6
replace speedometer engine stop switch [22A] terminal 4/system relay terminal 86 (coil terminal B)/ECM [78B] terminal 72 (W/ BK wire) shorted to ground replace voltage regulator inspect/access main wire harness/wiggle test/ replace 15 amp ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open ignition switch [33] terminal B and maxifuse terminal B (R wire) is open inspect harness/wiggle test/replace 40 Amp Maxi Fuse replace tachometer data link [91A] terminal 4 and ignition fuse (GY wire) is open data Link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B]terminal 3/speedometer [39B] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78B] terminal 69 and data link [91A] terminal 3 (LGN/V wire) open/grounded
6072 6723 6724 6729 6730 6731 6732 6733 6772 6804
0.5 0.4 0.4 0.3 0.8 0.4 0.4 0.3 --0.3
0.5 0.4 0.4 0.3 0.8 0.4 0.4 0.3 --0.3
0.5 0.4 0.4 0.3 0.8 0.4 0.4 0.3 0.4 0.3
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
6818
0.4
0.4
0.4
6819 6838
0.3 0.4
0.3 0.4
0.3 0.4
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-52

ITEM Serial data missing DESCRIPTION engine stop switch connector [22] terminal 3 , data link [91A] terminal 4 and TSM/TSSM/HFSM [30B] terminal 2 (GY wire) shorted to ground replace ignition switch repair ECM terminals ignition switch [33] terminal A and ignition fuse [64] terminal (R/BK wire) is open/short to ground wire from fuseblock to maxifuse [5B] terminal A (R wire) is grounded replace system relay replace ECM repair ECM terminals replace ECM & reprogram replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair ECM connections replace speedometer repair speedometer connections/terminals ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair ECM connections repair TSM/TSSM/HFSM connections repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace ECM LABOR CODE MODELS FR4 0.5 0.4 0.3 0.4 0.4 0.4 0.7 0.3 0.9 0.9 0.4 0.8 0.5 0.3 0.5 0.4 0.5 0.3 0.4 0.4 0.5 0.7 FB4/FW4 0.5 0.4 0.3 0.4 0.4 0.4 0.7 0.3 0.9 0.9 0.4 0.8 0.5 0.3 0.5 0.4 0.5 0.3 0.4 0.4 0.5 0.7 FHM/FTM 0.5 0.4 0.3 0.4 0.4 0.4 0.7 0.3 0.9 0.9 0.4 0.8 0.5 0.3 0.5 0.4 0.5 0.3 0.4 0.4 0.5 0.7
6839 7287 7301 7316 7318 7904 7913 7980 7993 7998 6709 6717 6718 6854 6072 6747 6748 6854 6709 6709 6710 6716
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-53

ITEM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM DESCRIPTION ECM [78B] terminal 69 to TSSM [30B] terminal 3 (LGN/V wire) is open battery ground and ECM [78B] terminal 73 are open repair ECM connections repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open harness inspection/wiggle test/replace 15 AMP battery fuse replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminal harness inspection/wiggle test/replace 15 AMP battery fuse replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer LABOR CODE 6718 6746 6854 6709 6710 6712 6713 6717 6747 6749 6709 6710 6711 6713 6717 6749 6866 6072 MODELS FR4 0.5 0.5 0.3 0.4 0.5 0.5 0.5 0.8 0.4 0.6 --------------0.5 FB4/FW4 0.5 0.5 0.3 0.4 0.5 0.5 0.5 0.8 0.4 0.6 --------------0.5 FHM/FTM 0.5 0.5 0.3 0.4 0.5 0.5 0.5 0.8 0.4 0.6 0.4 0.5 0.3 0.5 0.8 0.6 0.5 0.5
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-54

ITEM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM DESCRIPTION repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/ GY wire) is open speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch rear lighting harness\taillamp assembly (O/W wire) is shorted to ground replace rear stop light switch headlamp [38] terminal 1 (O/W wire) is shorted to ground right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground LABOR CODE 6078 6709 6747 6867 6753 6758 6770 6775 6776 6781 6782 6783 6787 6788 6789 6794 MODELS FR4 1.2 0.4 0.4 0.4 0.6 0.4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 FB4/FW4 1.2 0.4 0.4 0.4 0.6 0.4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 FHM/FTM 1.2 0.4 0.4 0.5 0.6 0.4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-55

ITEM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM DESCRIPTION speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open speedometer [39B] terminal 6, tachometer [108B] terminal 6, accessory fuse 1D (O/W wire) short to ground keyswitch relay terminal 30 and ignition switch (R wire) is open keyswitch relay terminal 85 and chassis ground (B wire) is open keyswitch relay terminal 86 and ignition switch (R/B wire) is open keyswitch relay terminal 87 and instrument fuse (R/B wire) is open replace keyswitch relay repair keyswitch relay connections replace speedometer repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/ GY wire) is open LABOR CODE 6795 6801 6802 MODELS FR4 0.6 0.5 0.5 FB4/FW4 0.6 0.5 0.5 FHM/FTM 0.6 0.5 0.5
6795
0.6
0.6
0.6
7094 7095 7096 7097 7098 7099 6072 6078 6709 6747 6867 6753 6758
0.5 0.5 0.5 0.5 0.4 0.4 0.5 1.2 0.4 0.4 0.4 0.6 0.4
0.5 0.5 0.5 0.5 0.4 0.4 0.5 1.2 0.4 0.4 0.4 0.6 0.4
0.5 0.5 0.5 0.5 0.4 0.4 0.5 1.2 0.4 0.4 0.5 0.6 0.4
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-56

ITEM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer Serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM DESCRIPTION speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch rear lighting harness\taillamp assembly (O/W wire) is shorted to ground replace rear stop light switch headlamp [38] terminal 1 (O/W wire) is shorted to ground right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open replace speedometer repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground LABOR CODE 6770 6775 6776 6781 6782 6783 6787 6788 6789 6794 6795 6801 6802 6072 6078 6709 6747 6867 MODELS FR4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 0.6 0.5 0.5 0.5 1.2 0.4 0.4 0.4 FB4/FW4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 0.6 0.5 0.5 0.5 1.2 0.4 0.4 0.4 FHM/FTM 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 0.6 0.5 0.5 0.5 1.2 0.4 0.4 0.5
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-57

ITEM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer DESCRIPTION TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/ GY wire) is open speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch rear lighting harness\taillamp assembly (O/W wire) is shorted to ground replace rear stop light switch headlamp [38] terminal 1 (O/W wire) is shorted to ground right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM LABOR CODE 6753 6758 6770 6775 6776 6781 6782 6783 6787 6788 6789 6794 6795 6801 6802 6709 6710 6717 MODELS FR4 0.6 0.4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 0.6 0.5 0.5 0.4 0.5 0.8 FB4/FW4 0.6 0.4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 0.6 0.5 0.5 0.4 0.5 0.8 FHM/FTM 0.6 0.4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 0.6 0.5 0.5 0.4 0.5 0.8
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-58

ITEM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low DESCRIPTION repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [78B] terminal 2 (LGN/V wire) is open inspect/main wiring harness/replace 15 amp battery fuse ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair speedometer connections/terminals replace speedometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/HFSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded replaceTSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair speedometer connections/terminals replace speedometer repair ECM connections replace ECM & reprogram LABOR CODE 6747 6749 6753 7159 6036 6709 6718 6747 6765 6854 7993 7994 7998 7999 6036 6709 6747 6765 6854 7993 MODELS FR4 0.4 0.6 0.6 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.7 0.4 0.4 0.6 0.3 0.9 FB4/FW4 0.4 0.6 0.6 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.7 0.4 0.4 0.6 0.3 0.9 FHM/FTM 0.4 0.6 0.6 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.7 0.4 0.4 0.6 0.3 0.9
U1300 ECM serial data low U1300 ECM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-59

ITEM U1300 TSM/TSSM/HFSM serial data low DESCRIPTION ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair speedometer connections/terminals replace speedometer repair ECM connections replace ECM and reprogram ECM [78B] terminal 5 TSM/TSSM/HFSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage LABOR CODE MODELS FR4 0.4 0.9 0.5 0.7 0.4 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.5 0.7 0.4 0.5 0.4 0.6 0.3 0.5 FB4/FW4 0.4 0.9 0.5 0.7 0.4 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.5 0.7 0.4 0.5 0.4 0.6 0.3 0.5 FHM/FTM 0.4 0.9 0.5 0.7 0.4 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.5 0.7 0.4 0.5 0.4 0.6 0.3 0.5
7994 7998 7999 6036 6709 6747 6765 6854 7993 7994 7998 7999 7999 6036 6709 6746 6747 6765 6854 6865
U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low
U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Tachometer serial data low U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-60

ITEM U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high DESCRIPTION replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections LABOR CODE 7993 7998 7999 6036 6709 6711 6746 6747 6765 6854 6865 7993 7998 7999 6036 6709 6711 6746 6747 6765 6803 6854 MODELS FR4 0.9 0.9 0.5 0.7 0.4 --0.5 0.4 0.6 0.3 0.5 0.9 0.9 0.5 0.7 0.4 --0.5 0.4 0.6 --0.3 FB4/FW4 0.9 0.9 0.5 0.7 0.4 --0.5 0.4 0.6 0.3 0.5 0.9 0.9 0.5 0.7 0.4 --0.5 0.4 0.6 --0.3 FHM/FTM 0.9 0.9 0.5 0.7 0.4 0.4 0.5 0.4 0.6 0.3 0.5 0.9 0.9 0.5 0.7 0.4 0.4 0.5 0.4 0.6 0.6 0.3
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-61

ITEM U1301 Speedometer serial data high DESCRIPTION data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 (ICM [10B] terminal 12) to TSSM [30B] terminal 3 (LGN/V wire) is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open replace fuel injector replace MAP sensor replace engine temperature sensor replace fuel pressure regulator replace ECM and reprogram LABOR CODE MODELS FR4 0.5 0.9 0.9 0.5 0.7 ------0.5 0.4 0.6 0.3 0.5 0.9 0.9 0.5 FB4/FW4 0.5 0.9 0.9 0.5 0.7 ------0.5 0.4 0.6 0.3 0.5 0.9 0.9 0.5 FHM/FTM 0.5 0.9 0.9 0.5 0.7 0.4 0.4 0.8 0.5 0.4 0.6 0.3 0.5 0.9 0.9 0.5
6865 7993 7998 7999 6036 6709 6711 6720 6746 6747 6765 6854 6865 7993 7998 7999
U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high
U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high DRIVABILITY/SYMPTOMS Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke
7596 7597 7598 7480 7601
2.0 2.0 2.0 1.0 2.2
2.0 2.0 2.0 1.0 2.2
2.0 2.0 2.0 1.0 2.2
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-62

ITEM Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start DESCRIPTION replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 amp fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector replace spark plugs repair spark plug wire connections LABOR CODE 7134 7136 7138 7163 7164 7166 7171 7173 7181 7185 7210 7226 7340 MODELS FR4 0.4 0.7 0.7 0.8 1.0 0.2 0.6 0.6 0.6 0.5 0.5 1.0 0.6 FB4/FW4 0.4 0.7 0.7 0.8 1.0 0.2 0.6 0.6 0.6 0.5 0.5 1.0 0.6 FHM/FTM 0.4 0.7 0.7 0.8 1.0 0.2 0.6 0.6 0.6 0.5 0.5 1.0 0.6
7380
0.4
0.4
0.4
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts hard; starts and stalls Starts hard; starts and stalls
7415 7441 7450 7595 7992 7134 7136
0.9 0.4 0.6 1.6 0.7 0.4 0.7
0.9 0.4 0.6 1.6 0.7 0.4 0.7
0.9 0.4 0.6 1.6 0.7 0.4 0.7
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-63

ITEM Starts hard; starts and stalls Starts hard Starts hard Starts hard; starts and stalls Starts hard Starts hard Starts hard Starts hard; starts and stalls Starts hard; starts and stalls Starts hard; starts and stalls Starts hard Starts hard DESCRIPTION replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 amp fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace throttle position sensor replace injector replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter replace ECM replace speedometer LABOR CODE 7138 7163 7164 7166 7171 7173 7181 7185 7210 7226 7340 MODELS FR4 0.7 0.8 1.0 0.2 0.6 0.6 0.6 0.5 0.5 1.0 0.6 FB4/FW4 0.7 0.8 1.0 0.2 0.6 0.6 0.6 0.5 0.5 1.0 0.6 FHM/FTM 0.7 0.8 1.0 0.2 0.6 0.6 0.6 0.5 0.5 1.0 0.6
7380
0.4
0.4
0.4
Starts hard Starts hard Starts hard Starts hard Starts, then stalls Starts, then stalls Starts, then stalls No check engine lamp
7415 7441 7595 7992 7013 7014 7450 6072
0.9 0.4 1.6 0.7 0.8 0.8 0.6 0.5
0.9 0.4 1.6 0.7 0.8 0.8 0.6 0.5
0.9 0.4 1.6 0.7 0.8 0.8 0.6 0.5
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-64

ITEM No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp DESCRIPTION main fuse terminal A to battery fuse terminal J (R wire) open replace tachometer replace ECM repair ECM connections speedometer [39B] terminal 5 and battery fuse (BN/ GY wire) is open speedometer [39B] terminal 5 and battery fuse (BN/ GY wire) is grounded inspect/main wiring harness/replace 15 Amp battery fuse replace security siren TSM/TSSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B] terminal A (BN/GY), is shorted to ground ECM [78B] terminal 72 and right hand control [22B] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22B] terminal 3 and ignition fuse (GY wire) is open replace ECM replace TSM/TSSM/HFSM battery ground and ECM [78B] terminal 73 open replace speedometer ECM [78B] terminal 69 data link [91A] terminal 3/ speedometer [39B] 2 (LGN/V wire) open repair ECM connections repair intake leak replace spark plugs repair spark plug wire connections replace spark plug wire FR4 FLHRC FW4 FLHR SHRINE LABOR CODE 6745 6772 7130 7141 7154 7158 7159 7161 7162 MODELS FR4 0.3 0.4 0.7 0.4 0.4 0.3 0.4 0.3 0.4 FB4/FW4 0.3 0.4 0.7 0.4 0.4 0.3 0.4 0.3 0.4 FHM/FTM 0.3 0.4 0.7 0.4 0.4 0.3 0.4 0.3 0.4
No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load FB4 FLHR
7290 7295 7303 7305 7306 7310 7311 7314 7980 7486 7134 7136 7138 FHM FLHP
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 FTM
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 FLHPE
0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7
(CALIFORNIA ONLY)
Revised 10/13/08
2009 FLHR MODELS
Page 4-65

ITEM Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle DESCRIPTION replace ignition coil replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 73 and battery negative has high resistance to ground clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 73 and battery negative has high resistance to ground clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter LABOR CODE 7139 7144 7149 7152 7153 7163 7164 7134 7136 7138 7139 7144 7149 7152 7153 7163 7164 MODELS FR4 0.8 0.9 0.9 0.6 0.5 0.8 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 0.8 1.0 FB4/FW4 0.8 0.9 0.9 0.6 0.5 0.8 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 0.8 1.0 FHM/FTM 0.8 0.9 0.9 0.6 0.5 0.8 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 0.8 1.0
FB4
FLHR
FR4
FLHRC
FW4
FLHR SHRINE
FHM
FLHP
FTM
Revised 10/13/08
2009 FLHR MODELS
Page 4-66
2009 DYNA MODELS

Table 5-1. Service
ITEM NEW Set-up and predelivery 1,000 mile (1,600 km) service REGULAR 5,000 mile (8,000 km) maintenance 10,000 mile maintenance Addition to 20,000 mile (32,000 km) maintenance Addition to 30,000 mile (48,000 km) maintenance Addition to 50,000 mile (80,000 km) maintenance Addition to any maintenance- required every 2 years change transmission lube service rear fork bushing/bearing change Fork oil flush/fill D.O.T 4 brake fluid- front and rear ------------2.1 3.1 0.1 0.6 0.8 0.4 2.1 3.1 0.1 0.6 0.8 0.4 2.1 3.1 0.1 0.6 0.8 0.4 2.1 3.1 0.1 0.6 0.8 0.4 2.1 3.1 0.1 0.6 0.8 0.4 ----2.1 2.0 2.1 2.0 2.1 2.0 2.1 2.0 2.1 2.0 DESCRIPTION LABOR CODE MODELS GM GV GX GN GY
Table 5-2. Chassis

ITEM PAINT REPAIR Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 DESCRIPTION LABOR CODE MODELS GM GV GX GN GY
GM
FXD SUPER GLIDE
GV
FXDC SUPER GLIDE CUSTOM
GN
FXDL DYNA LOW RIDER
GX
FXDB DYNA STREET BOB
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-1
Table 5-2. Chassis

ITEM DRIVE Adjust secondary belt Replace secondary belt Replace rear wheel sprocket WHEELS Replace tire includes balancing Replace wheel assembly - includes disc and sprocket exchange and balancing Replace rim, hub or spokes-includes truing wheel Replace wheel bearings True spoked wheel HANDLEBARS Replace handlebars Replace clutch hand lever Replace clutch hand lever bracket Replace throttle control Replace and adjust throttle control cables Replace both rubber handlebar mounts Replace rubber handlebar grip Replace handlebar riser Replace handlebar clamp FRAME/SEING ARM/ FRONT FORK Replace frame Replace foot pegs Replace foot peg mount (to frame/swingarm) includes removal and installation of all accessories and motorcycle components each 2306 2307 2308 10.0 0.1 0.2 10.0 0.1 0.2 10.0 0.1 0.2 10.0 0.1 0.2 10.0 0.1 0.2 one or both one or both one or both 2206 2221 2226 2231 2241 2246 2251 2253 2254 0.5 0.2 0.2 0.4 0.6 0.5 0.2 0.4 0.1 0.5 0.2 0.2 0.4 0.6 0.5 0.2 0.4 0.1 0.5 0.2 0.2 0.4 0.6 --0.2 --0.1 0.5 0.2 0.2 0.4 0.6 0.5 0.2 0.4 0.1 1.0 0.2 0.2 0.4 0.6 0.5 0.2 0.4 0.1 front rear front rear front rear front rear 2106 2111 2113 2114 2116 2121 2136 2141 2156 0.6 0.7 0.8 0.9 2.3 2.3 0.5 0.6 0.4 0.6 0.7 0.8 0.9 2.3 2.3 0.5 0.6 0.4 0.6 0.7 0.8 0.9 2.3 2.3 0.5 0.6 0.4 0.6 0.7 0.8 0.9 2.3 2.3 0.5 0.6 0.4 0.6 0.7 0.8 0.9 2.2 2.3 0.5 0.6 0.4 --2011 2021 0.2 2.1 0.8 0.2 2.1 0.8 0.2 2.1 0.8 0.2 2.1 0.8 0.2 2.1 0.8 DESCRIPTION LABOR CODE MODELS GM GV GX GN GY
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-2
Table 5-2. Chassis

ITEM Replace front fork assembly Replace lower fork bracket and stem Replace steering head cups and bearings, including bearing adjustment Replace upper fork bracket Replace fork lock Adjust steering head bearings Change front fork oil Service or replace fork slider and/or seal includes removal, disassembly, cleaning, inspection, replacing bushings, assembly and installation Replace fork side Replace fork tube includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, assembly and installation Replace rear swing arm and/or bushings Replace rear fork pivot shaft Replace rear shock absorber assembly Replace rear shock absorber component(s) Replace jiffy stand Replace motor rubber mount BRAKES Replace hydraulic brake line includes filling/bleeding brakes Replace rear master cylinder GM FXD SUPER GLIDE GV FXDC SUPER GLIDE CUSTOM GN front rear 2406 2411 2414 FXDL DYNA LOW RIDER GX 0.3 0.3 0.5 0.3 0.3 0.5 0.3 0.3 0.5 GY 0.3 0.3 0.5 FXDF DYNA FAT BOB 0.3 0.3 0.5 one side both sides one side both sides spring and/or stand rubber bumper rear front at PDI Only both sides one side both sides one side both sides one side both sides DESCRIPTION LABOR CODE 2311 2316 2321 2326 2330 2290 --2341 2342 2346 2351 2356 2361 2366 2368 2371 2376 2381 2386 2396 2399 2395 2398 MODELS GM 2.1 2.1 2.1 0.7 0.3 0.3 0.8 0.9 1.5 0.6 0.8 0.9 1.5 2.0 0.5 0.2 0.4 0.3 0.6 0.3 0.1 0.5 0.2 GV 2.1 2.1 2.1 0.7 0.3 0.3 0.8 0.9 1.5 0.6 0.8 0.9 1.5 2.0 0.5 0.2 0.4 0.3 0.6 0.3 0.1 0.5 0.2 GX 2.1 2.1 2.1 0.7 0.3 0.3 0.8 0.9 1.5 0.6 0.8 0.9 1.5 2.0 0.5 0.2 0.4 0.3 0.6 0.3 0.1 0.5 0.2 GN 2.1 2.1 2.1 0.7 0.3 0.3 0.8 0.9 1.5 0.6 0.8 0.9 1.5 2.0 0.5 0.2 0.4 0.3 0.6 0.3 0.1 0.5 0.2 GY 2.1 2.1 2.1 0.7 0.3 0.3 0.8 0.9 1.5 0.6 0.8 0.9 1.5 2.0 0.5 0.2 0.4 0.3 0.6 0.3 0.1 0.5 0.2
Revised 10/13/08
2009 DYNA MODELS
Page 5-3
Table 5-2. Chassis

ITEM Replace brake pads Replace brake caliper includes filling/bleeding brakes Replace brake disc Bleed brake caliper DESCRIPTION front each caliper rear front rear front each side rear one or two front calipers or rear caliper rear Replace master cylinder assembly includes filling/ bleeding brakes Rebuild master cylinder assembly includes filling/ bleeding brakes replace master cylinder cover (front or rear) Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat Replace fender Replace wire conduit Replace rear fender chrome support cover Replace fuel tank assembly Replace fuel tank valve Replace fuel tank gauge Replace fuel tank console/fuel filler trim ring one only front rear (includes replacing wire conduit) 2506 2526 2531 2533 2536 2541 2561 2563 2557 0.1 0.3 1.1 0.2 0.3 0.9 0.7 0.3 0.2 0.1 0.3 1.1 0.2 0.3 0.9 0.7 0.2 0.2 0.1 0.3 1.1 0.2 --0.9 0.7 0.3 0.2 0.1 0.3 1.1 0.2 0.3 0.9 0.7 0.2 0.2 0.1 0.3 1.1 0.2 0.3 0.9 0.7 0.2 0.2 front rear front rear Overhaul brake caliper includes filling/bleeding brakes front each caliper LABOR CODE 2416 2421 2426 2431 2436 2441 2446 2451 2456 2461 2466 2471 2476 2479 2492 2494 MODELS GM 0.1 0.1 0.4 0.4 0.3 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.3 0.1 GV 0.1 0.1 0.4 0.4 0.3 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.3 0.1 GX 0.1 0.1 0.4 0.4 0.3 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.3 0.1 GN 0.1 0.1 0.4 0.4 0.3 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.3 0.1 GY 0.1 0.1 0.4 0.4 0.3 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.3 0.1
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-4
Table 5-2. Chassis

ITEM Replace fuel tank top plate/gasket Replace fuel tank gauge sending unit Replace any hose Replace oil filter Replace license plate holder Replace dipstick BELT GUARDS Replace debris deflector Replace belt guard EXHAUST SYSTEM Replace complete exhaust system and/or gaskets Replace exhaust pipe Replace exhaust actuator cable Replace any muffler Replace any exhaust shield Replace muffler support front rear HDI only 2626 2631 2636 2637 2646 2661 2666 0.6 0.3 0.3 0.2 0.2 0.1 0.2 0.6 0.3 0.3 0.2 0.2 0.1 0.2 0.6 0.3 0.3 0.2 0.2 0.1 0.2 0.6 0.3 0.3 0.2 0.2 0.1 0.2 0.6 ----0.3 0.2 0.1 0.2 2616 2620 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 DESCRIPTION LABOR CODE 2549 2564 2576 2582 2590 3480 MODELS GM 0.6 0.6 0.3 0.1 0.2 0.1 GV 0.6 0.6 0.3 0.1 0.2 0.1 GX 0.6 0.6 0.3 0.1 0.2 0.1 GN 0.6 0.6 0.3 0.1 0.2 0.1 GY 0.6 0.6 0.3 0.1 0.2 0.1
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-5
Table 5-3. Engine

ITEM GENERAL Remove and install engine - includes remove, replace, install oil passage gasket Remove and install engine - includes remove, replace, install oil passage gasket Replace and adjust stabilizer CYLINDER HEAD front head Recondition cylinder head includes removal of head and gasket, remove carbon, service valve guides, grind rear head valves and seats, test springs and install head and gasboth heads kets. Replace cylinder head Replace valve seal or spring after cylinder head removal Replace cylinder head gasket/o-ring one head both heads one seal or spring (intake or exhaust) both seals or springs (intake or exhaust) front cylinder rear cylinder both cylinders Replace rocker arm covers and/or gaskets front cylinder rear cylinder both cylinders Recondition rocker arms after heads are removed Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/rocker arm support one head both heads front cylinder rear cylinder both cylinders Replace cylinder o-ring/drain o-ring one cylinder rear cylinder both cylinders GM FXD SUPER GLIDE GV FXDC SUPER GLIDE CUSTOM GN 3101 3103 3104 3106 3108 3131 3132 3140 3142 3143 3144 3145 3148 3149 3150 3147 3152 3153 3161 3163 3168 FXDL DYNA LOW RIDER GX 3.5 3.5 4.1 2.5 3.4 0.1 0.2 1.6 1.6 2.0 0.7 0.7 0.8 0.7 1.4 1.1 1.1 1.8 1.8 1.8 2.2 3.5 3.5 4.1 2.5 3.4 0.1 0.2 1.6 1.6 2.0 0.7 0.7 0.8 0.7 1.4 1.1 1.1 1.8 1.8 1.8 2.2 3.5 3.5 4.1 2.5 3.4 0.1 0.2 1.6 1.6 2.0 0.7 0.7 0.8 0.7 1.4 1.1 1.1 1.8 1.8 1.8 2.2 GY 3.5 3.5 4.1 2.5 3.4 0.1 0.2 1.6 1.6 2.0 0.7 0.7 0.8 0.7 1.4 1.1 1.1 1.8 1.8 1.8 2.2 FXDF DYNA FAT BOB 3.5 3.5 4.1 2.5 3.4 0.1 0.2 1.6 1.6 2.0 0.7 0.7 0.8 0.7 1.4 1.1 1.1 1.8 1.8 1.8 2.2 top California vehicles only 3006 3006 3005 4.1 4.0 0.7 4.1 4.0 0.7 4.1 4.0 0.7 4.1 4.0 0.7 4.1 4.0 0.7 DESCRIPTION LABOR CODE MODELS GM GV GX GN GY
Revised 10/13/08
2009 DYNA MODELS
Page 5-6
Table 5-3. Engine

ITEM Replace crankcase umbrella valve CYLINDER AND PISTON one piston and cylinder Recondition top end - includes disassembly, replacement of piston and sizing cylinder (.005 pistons), both pistons and cylinders replacing piston rings and all items listed under recondition cylinder head and assembly. Recondition top end - includes disassembly, replacement of piston and bore and hone, resizing cylinder (.010 oversize or above), replacing piston rings and all items listed under recondition cylinder head and assembly. Recondition top end includes disassembly, deglazing cylinder and replacing rings, or replacing cylinder and piston, all items listed under reconditioning cylinder head and assembly. Replace piston rings includes deglazing cylinder Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly Replace cylinder and piston Replace upper connecting rod bushing during upper end repair Replace one cylinder stud Replace all eight cylinder studs CAM COVER Replace lifter cover/gasket or lifter/and, or anti-rotation pin one both 3307 3310 1.3 1.6 1.3 1.6 1.3 1.6 1.3 1.6 1.3 1.6 cylinder removed cylinders removed one piston and cylinder both pistons and cylinders 3212 one piston and cylinder both pistons and cylinders 3208 one cylinder both cylinders one cylinder both cylinders one cylinder both cylinders 3206 3216 3221 3231 3236 3246 3251 3253 3254 4.9 2.1 2.7 2.7 3.9 2.0 2.5 0.4 0.1 0.5 4.9 2.1 2.7 2.7 3.9 2.0 2.5 0.4 0.1 0.5 4.9 2.1 2.7 2.7 3.9 2.0 2.5 0.4 0.1 0.5 4.9 2.1 2.7 2.7 3.9 2.0 2.5 0.4 0.1 0.5 4.9 2.1 2.7 2.7 3.9 2.0 2.5 0.4 0.1 0.5 3207 5.5 4.3 5.5 4.3 5.5 4.3 5.5 4.3 5.5 4.3 3202 3203 3211 4.5 5.1 4.9 4.5 5.1 4.9 4.5 5.1 4.9 4.5 5.1 4.9 4.5 5.1 4.9 one both DESCRIPTION LABOR CODE 3172 3174 MODELS GM 1.0 1.1 GV 1.0 1.1 GX 1.0 1.1 GN 1.0 1.1 GY 1.0 1.1
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-7
Table 5-3. Engine

ITEM DESCRIPTION LABOR CODE 3317 3318 3325 3327 3328 3335 3337 3338 3341 one bearing two bearings By pass valve inspection CRANKCASE Replace crankcases Replace crankcases Seal crankcase only Replace flywheels Replace right side main bearing Replace right side main bearing Replace left side main bearing Replace left side main bearing Piston jet/o-ring Replace crank position sensor o-ring Check flywheel trueness before assembly or after removal one both California vehicles only includes remove and install engine California vehicles only California vehicles only includes remove and install engine includes remove and install engine 3406 3406 3407 3411 3412 3412 3410 3410 3413 3414 3403 3420 7.0 6.9 6.2 6.5 6.5 6.4 6.4 6.3 2.0 2.4 0.1 0.1 7.0 6.9 6.2 6.5 6.5 6.4 6.4 6.3 2.0 2.4 0.1 0.1 7.0 6.9 6.2 6.5 6.5 6.4 6.4 6.3 2.0 2.4 0.1 0.1 7.0 6.9 6.2 6.5 6.5 6.4 6.4 6.3 2.0 2.4 0.1 0.1 7.0 6.9 6.2 6.5 6.5 6.4 6.4 6.3 2.0 2.4 0.1 0.1 3342 3343 3354 MODELS GM 1.3 1.5 0.9 1.0 1.0 2.1 3.0 3.2 2.0 2.7 3.0 2.0 GV 1.3 1.5 0.9 1.0 1.0 2.1 3.0 3.2 2.0 2.7 3.0 2.0 GX 1.3 1.5 0.9 1.0 1.0 2.1 3.0 3.2 2.0 2.7 3.0 2.0 GN 1.3 1.5 0.9 1.0 1.0 2.1 3.0 3.2 2.0 2.7 3.0 2.0 GY 1.3 1.5 0.9 1.0 1.0 2.1 3.0 3.2 2.0 2.7 3.0 2.0
Replace push rod, push rod cover and/or o-ring or quad one or two same cylinder seal one each cylinder Replace cam cover and/or gasket Replace primary cam chain, sprockets and/or fastener Replace primary cam chain tensioner Replace cam support plate o-rings Replace cam support plate Replace cams/secondary cam chain/tensioner Replace oil pump and/or o-rings Replace cam bearing crankcase
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-8
Table 5-3. Engine

ITEM Recondition cylinder heads head removed (for nonrelated repairs) Replace piston rings Replace pistons FUEL SYSTEM Replace air cleaner backing plate Replace air cleaner cover Replace induction module/seal Replace intake gasket Replace external fuel hose - EFI EVAPORATIVE EMISSIONS SYSTEM Replace canister Replace vapor valve Replace any one hose California vehicles only 3527 3528 3529 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 one or both 3501 3502 3510 3511 3514 0.2 0.1 0.7 0.3 0.2 0.2 0.1 0.7 0.3 0.2 0.2 0.1 0.7 0.3 0.2 0.2 0.1 0.7 0.3 0.2 0.2 0.1 0.7 0.3 0.2 one head both heads cylinders removed (for non-related repairs deglaze only) cylinders removed (for non-related repairs) includes resizing cylinders DESCRIPTION LABOR CODE 3425 3426 3428 3430 MODELS GM 1.0 2.0 0.3 1.4 GV 1.0 2.0 0.3 1.4 GX 1.0 2.0 0.3 1.4 GN 1.0 2.0 0.3 1.4 GY 1.0 2.0 0.3 1.4
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-9

ITEM DRIVE Replace primary chain Replace primary chain tensioner or pad Replace engine sprocket Replace engine sprocket seal Replace primary cover Replace primary cover gasket Replace inner primary housing and/or gasket /mainshaft bearing Replace or hone forward control shift shaft bushing Replace starter-primary o-ring CLUTCH Adjust clutch Replace release cable assembly Service the clutch Replace clutch release bearing and/or push rod Replace clutch release mechanism (ball ramp) and/or side cover includes disassembly, cleaning, inspection repair, assembly and adjustment --4006 4011 4016 4018 0.2 0.8 1.3 0.8 0.8 0.2 0.8 1.3 0.8 0.8 0.2 0.8 1.3 0.8 0.8 0.2 0.8 1.3 0.8 0.8 0.2 0.8 1.3 0.8 0.8 4002 4033 4003 4005 4007 4009 4008 4393 4034 0.9 0.5 0.9 2.4 0.4 0.4 2.1 --0.3 0.9 0.5 0.9 2.4 0.4 0.4 2.1 --0.3 0.9 0.5 0.9 2.4 0.4 0.4 2.1 --0.3 0.9 0.5 0.9 2.4 0.4 0.4 2.1 --0.3 0.9 0.5 0.9 2.4 0.4 0.4 2.1 0.3 0.3 DESCRIPTION LABOR CODE MODELS GM GV GX GN GY
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-10

ITEM TRANSMISSION CASE Replace transmission case Replace transmission complete- includes remove, replace, install oil passage gasket Overhaul transmission includes disassembly, cleaning, inspection, replacing parts, assembly (transmission case in frame) 4304 4305 5.3 4.9 5.3 4.9 5.3 4.9 5.3 4.9 5.3 4.9 DESCRIPTION LABOR CODE GM GV GX GN GY
4306 4309 4311 4316 4321 4331 4336 4341
4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1
4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1
4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1
4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1
4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1
Replace transmission sprocket Replace main drive gear oil seal (in transmission case) Replace mainshaft oil seal (in main drive gear) Replace side door gasket Replace shifter drum Replace shifter arm assembly or springs Replace transmission top cover and/or gasket Replace shifter forks and/or shaft Replace side door bearing Replace transmission case countershaft bearing Replace main drive gear and/or bearing Replace side cover gasket Remove oil pan and/or gasket and/or baffle Replace oil fill tube and/or o-ring Replace vehicle speed sensor o-ring Replace transmission shift shaft seal Replace shift lever includes checking gear engagement one both
4343 4348 4351 4361 4366 4368 4378 4379 4380 4390 4012
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-11

ITEM ACCESSORIES Replace electrical caddie/coil cover Replace fuel tank trim/or medallion Replace sissy bar Replace mirror 6263 6507 6511 6513 0.2 ----0.1 0.2 0.2 0.2 0.1 0.2 ----0.1 0.2 ----0.1 0.2 0.2 --0.1 DESCRIPTION LABOR CODE MODELS GM GV GX GN GY

ITEM INSTRUMENTS Replace speedometer Replace tachometer Replace instrument housing assembly (tach/speedo); h-bar mounted WIRING Replace connector housing Replace connector anchor Replace main wiring harness Replace any single wire Replace speedometer wiring harness Repair indicator lamp wiring (includes diagnosis) Replace electrical caddie/ battery support Replace maxifuse connector SWITCHES Replace ignition switch Replace left handlebar switch 5129 5171 0.3 0.5 0.2 0.5 0.3 0.5 0.3 0.5 0.2 0.7 light circuit 5022 5023 5026 5039 5046 5048 5047 5158 0.1 0.1 2.0 0.2 0.8 0.6 0.3 0.4 0.1 0.1 2.0 0.2 --0.3 0.3 0.4 0.1 0.1 2.0 0.2 0.8 0.6 0.3 0.4 0.1 0.1 2.0 0.2 0.8 0.6 0.3 0.4 0.1 0.1 2.0 0.2 --0.3 0.3 0.4 cosmetics only cosmetics only 6003 6009 6019 0.3 --0.3 0.3 ----0.3 ----0.3 0.3 0.5 0.3 ----DESCRIPTION LABOR CODE MODELS GM GV GX GN GY
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-12

ITEM Replace right handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing Replace rear stoplight switch- includes bleeding brakes Replace fuse/maxi-fuse Replace fuse block Replace neutral switch - includes diagnostics Replace oil pressure switch - includes diagnosis Replace sidestand switch LIGHTS Replace headlight bracket Replace headlight bulb Replace headlight housing Replace indicator lamp LED assembly Replace taillight light bulb or lens Replace taillight assembly or circuit board Replace turn signal light assembly BATTERY/HORN Replace the battery Replace horn and/or bracket Replace battery tray Replace battery cable 5705 5765 5767 5769 0.2 0.1 0.3 0.2 0.2 0.1 0.3 0.2 0.2 0.1 0.3 0.2 0.2 0.1 0.3 0.2 0.2 0.1 0.3 0.2 front rear includes adjustment includes diagnosis includes adjustment includes diagnosis includes diagnosis 5181 5185 5189 5191 5197 5215 5201 5205 0.1 0.1 0.5 0.5 0.1 0.2 0.7 0.3 0.1 0.1 0.5 0.2 0.7 0.3 0.7 0.3 0.1 0.1 0.5 0.5 --0.5 0.7 0.3 0.1 0.1 0.5 0.5 0.1 0.2 0.7 0.3 0.1 0.1 0.5 0.2 0.7 0.3 0.7 0.3 HDI only DESCRIPTION LABOR CODE 5173 5176 5177 5178 5179 5180 5141 5145 5148 5157 5161 5164 MODELS GM 0.5 0.5 0.2 0.2 0.2 0.2 0.4 0.1 0.4 0.4 0.2 0.4 GV 0.5 0.5 0.2 0.2 0.2 0.2 0.4 0.1 0.4 0.4 0.2 0.4 GX 0.5 0.5 0.2 0.2 0.2 0.2 0.4 0.1 0.4 0.4 0.2 0.4 GN 0.5 0.5 0.2 0.2 0.2 0.2 0.4 0.1 0.4 0.4 0.2 0.4 GY 0.7 0.5 0.2 0.2 0.2 0.2 0.4 0.1 0.4 0.4 0.2 0.4
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-13
Table 5-8. Electrical Diagnostics

ITEM GENERAL DESCRIPTION LABOR CODE MODELS GM GV GX GN GY
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Dyna Service Manual, Part No. 99481-09 and Electrical Diagnostic Manual, Part No. 99496-09.
Lights and accessories CHARING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative open/shorted/ground motor start button solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter or battery connections, ground connections, or bad solenoid contacts damaged motor relay clicks; open in relay wiring nothing clicks; poor relay ground nothing clicks; short to voltage nothing clicks; open in wiring to or from starter button starter relay GV FXDC SUPER GLIDE CUSTOM GN 5817 5818 5822 5823 0.6 0.6 0.2 0.3 0.6 0.6 0.2 0.3 0.6 0.6 0.2 0.3 0.6 0.6 0.2 0.3 0.6 0.6 0.2 0.3 milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5308 5310 5312 5314 5315 5316 5319 0.2 0.2 2.6 2.6 0.7 0.7 2.5 0.2 0.2 2.6 2.6 0.7 0.7 2.5 0.2 0.2 2.6 2.6 0.7 0.7 2.5 0.2 0.2 2.6 2.6 0.7 0.7 2.5 0.2 0.2 2.6 2.6 0.7 0.7 2.5 excluding turn signals 5016 0.3 0.3 0.3 0.3 0.3
5824 5825 5827 5828 5830 5831 5832
0.2 0.5 0.2 0.2 0.5 0.5 0.4 GX
0.2 0.5 0.2 0.2 0.5 0.5 0.4
0.2 0.5 0.2 0.2 0.5 0.5 0.4 GY
0.2 0.5 0.2 0.2 0.5 0.5 0.4 FXDF DYNA FAT BOB
0.2 0.5 0.2 0.2 0.5 0.5 0.4
Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative GM FXD SUPER GLIDE
FXDL DYNA LOW RIDER
Revised 10/13/08
2009 DYNA MODELS
Page 5-14

ITEM Slow starter crank or starter stalls Slow starter crank or starter stalls Starter spins Starter inoperative Replace starter solenoid contacts Replace starter solenoid coil Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative DESCRIPTION poor starter to battery connections, ground connections binding starter clutch nothing clicks; TSM/TSSM/HFSM includes starter motor removal includes starter motor removal replace TSM/TSSM/HFSM connector open open open replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace speedometer replace speedometer replace FOB battery replace FOB replace TSSM\HFSM HFSM harness to security antenna is open/ grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open LABOR CODE 5835 5836 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168 5861 5157 5862 MODELS GM 0.2 0.3 0.6 0.5 0.7 0.8 0.5 0.1 0.3 0.3 0.3 0.7 0.5 0.4 0.5 GV 0.2 0.3 0.6 0.5 0.7 0.8 0.5 0.1 0.3 0.3 0.3 0.7 0.5 0.4 0.5 GX 0.2 0.3 0.6 0.5 0.7 0.8 0.5 0.1 0.3 0.3 0.3 0.7 0.5 0.4 0.5 GN 0.2 0.3 0.6 0.5 0.7 0.8 0.5 0.1 0.3 0.3 0.3 0.7 0.5 0.4 0.5 GY 0.2 0.3 0.6 0.5 0.7 0.8 0.5 0.1 0.3 0.3 0.3 0.7 0.5 0.4 0.5
TURN SIGNALS/SECURITY SYSTEM No security lamp during bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically 6738 6752 6755 6756 6757 6879 6773 6855 0.3 0.3 0.1 0.2 0.3 0.4 0.9 0.3 0.3 0.3 0.1 0.1 0.3 0.4 0.9 0.3 0.3 0.3 0.1 0.2 0.3 0.4 0.9 0.3 0.3 0.3 0.1 0.2 0.3 0.4 0.9 0.3 0.3 0.3 0.2 0.2 0.3 0.4 0.5 0.3
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-15

ITEM Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D DESCRIPTION locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/grounded/open replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open diagnose and replace tail lamp and turn signal converter module - GX only replace bulb repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery Fuse main fuse terminal A (R wire) and battery fuse is open repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuse block repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B] LABOR CODE 6856 6857 6790 6791 6792 6793 6809 6796 6797 6798 6799 6800 6805 6806 6807 6808 6810 6811 6812 6813 MODELS GM 0.4 0.4 0.3 0.5 0.1 0.3 --0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.3 0.6 0.7 0.6 0.6 GV 0.4 0.4 0.3 0.5 0.1 0.3 --0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.3 0.6 0.7 0.6 0.6 GX 0.4 0.4 0.3 0.5 0.1 0.3 0.7 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.3 0.6 0.7 0.6 0.6 GN 0.4 0.4 0.3 0.5 0.1 0.3 --0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.3 0.6 0.7 0.6 0.6 GY 0.4 0.4 0.3 0.5 0.1 0.3 --0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.6 0.7 0.6 0.6 0.5 0.7
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-16

ITEM Turn signal error 2D Turn signal error 2D Turn signal error 2D DESCRIPTION TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch repair open between connector [22B] and fuse block LABOR CODE 6814 6815 6816 6820 6821 6822 6823 6824 7770 7771 6790 6791 6796 6823 6709 6790 6791 6796 6823 6709 6709 6790 6791 MODELS GM 0.5 0.7 0.6 0.2 0.3 0.5 0.4 0.6 0.2 0.2 0.3 0.5 0.3 0.4 0.3 0.3 0.5 0.3 0.4 0.3 0.3 0.3 0.5 GV 0.5 0.7 0.6 0.2 0.3 0.5 0.4 0.6 0.2 0.2 0.3 0.5 0.3 0.4 0.3 0.3 0.5 0.3 0.4 0.3 0.3 0.3 0.5 GX 0.5 0.7 0.6 0.2 0.3 0.5 0.4 0.6 0.2 0.2 0.3 0.5 0.3 0.4 0.3 0.3 0.5 0.3 0.4 0.3 0.3 0.3 0.5 GN 0.5 0.7 0.6 0.2 0.3 0.5 0.4 0.6 0.2 0.2 0.3 0.5 0.3 0.4 0.3 0.3 0.5 0.3 0.4 0.3 0.3 0.3 0.5 GY 0.6 0.2 0.3 0.5 0.3 0.6 0.4 0.3 0.2 0.2 0.3 0.5 0.3 0.4 0.3 0.3 0.5 0.3 0.4 0.3 0.3 0.3 0.5
Turn signal error 3A - bulbs flash at double rate-all work replace bulb Turn signal error 3A - bulbs flash at double rate-all work remove corrosion Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/replace bulb Turn signal error 3A - bulbs flash at double rate-all work replace lamp assembly Turn signal error 3A - bulbs flash at double rate-all work replace TSM/TSSM/HFSM B0563 Battery voltage high - TSSM B0563 Battery voltage high - TSSM B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low code not present repair charging system/accompanies other codes TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connection repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections repair TSM/TSSM/HFSM terminal/connections repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-17

ITEM B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high DESCRIPTION diagnose and replace tail lamp and turn signal converter module - GX only repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - GX only repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - GX only repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - GX only repair alarm (terminal B) circuit (LGN/BN wire)open repair alarm (terminal B) circuit (LGN/BN wire)grounded replace siren replace TSM/TSSM/HFSM repair alarm (terminal C) circuit (BK wire)-open repair alarm (terminal A) circuit (BN/GY wire)open repair alarm (terminal B) circuit (LGN/BN wire)shorted to volts LABOR CODE 6809 6709 6790 6791 6809 6709 6790 6791 6809 6709 6790 6791 6809 6830 6831 6832 6833 6834 6835 6817 MODELS GM --0.3 0.3 0.5 --0.3 0.3 0.5 --0.3 0.3 0.5 --0.5 0.5 0.7 0.7 0.4 0.4 0.5 GV --0.3 0.3 0.5 --0.3 0.3 0.5 --0.3 0.3 0.5 --0.5 0.5 0.7 0.7 0.4 0.4 0.5 GX 0.7 0.3 0.3 0.5 0.7 0.3 0.3 0.5 0.7 0.3 0.3 0.5 0.7 0.5 0.5 0.7 0.7 0.4 0.4 0.5 GN --0.3 0.3 0.5 --0.3 0.3 0.5 --0.3 0.3 0.5 --0.5 0.5 0.7 0.7 0.4 0.4 0.5 GY --0.3 0.3 0.5 --0.3 0.3 0.5 --0.3 0.3 0.5 --0.5 0.5 0.7 0.7 0.4 0.4 0.5
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-18

ITEM B1132 Alarm output high B1132 Alarm output high B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1136 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1142 Internal fault B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low replace siren replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/ GN wire)-short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections replace TSM/TSSM/HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM repair security antenna connections, or replace security antenna harness replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace clutch switch - includes diagnostics DESCRIPTION LABOR CODE 6832 6833 6840 6841 6842 6845 6845 6793 6791 6709 6845 6878 6879 6880 6878 6879 6880 6881 6878 6879 6880 5168 MODELS GM 0.7 0.7 0.3 0.2 0.7 0.5 0.5 0.3 0.5 0.3 0.5 0.2 0.4 0.4 0.2 0.4 0.4 0.4 0.2 0.4 0.4 0.7 GV 0.7 0.7 0.3 0.2 0.7 0.5 0.5 0.3 0.5 0.3 0.5 0.2 0.4 0.4 0.2 0.4 0.4 0.4 0.2 0.4 0.4 0.7 GX 0.7 0.7 0.3 0.2 0.7 0.5 0.5 0.3 0.5 0.3 0.5 0.2 0.4 0.4 0.2 0.4 0.4 0.4 0.2 0.4 0.4 0.7 GN 0.7 0.7 0.3 0.2 0.7 0.5 0.5 0.3 0.5 0.3 0.5 0.2 0.4 0.4 0.2 0.4 0.4 0.4 0.2 0.4 0.4 0.7 GY 0.7 0.7 0.3 0.2 0.7 0.5 0.5 0.3 0.5 0.3 0.5 0.2 0.4 0.4 0.2 0.4 0.4 0.4 0.2 0.4 0.4 0.7
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-19

ITEM B1154 Clutch input low DESCRIPTION locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM repair speedometer [39B] terminal 9/Fuel sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short or open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel sender [141]terminal 2 (Y/W wire)-short or open repair fuel gauge connector [117] repair fuel gauge connector [117] terminal 1 and fuse (O wire) repair fuel gauge connector [117] terminal 4 and ground is open (BK wire) replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes LABOR CODE MODELS GM 0.5 0.4 0.4 0.5 0.4 GV 0.5 0.4 0.4 0.5 0.4 GX 0.5 0.4 0.4 0.5 0.4 GN 0.5 0.4 0.4 0.5 0.4 GY 0.5 0.4 0.4 0.5 0.4
5861 5863 5157 5862 5863
B1155 Neutral input low INSTRUMENTS B1004 Fuel level sender low
6034 6035 7182 7183 7184 7186 6035 6069 7770 7771 7770 7771
0.6 1.0 0.7 0.7 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2
0.6 1.0 0.7 0.7 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2
0.6 1.0 0.7 0.7 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2
0.6 1.0 0.7 0.7 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2
0.6 1.0 0.7 0.6 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2
B1006 Speedometer accessory line over voltage B1006 Speedometer accessory line over voltage B1006 Tachometer accessory line over voltage B1006 Tachometer accessory line over voltage
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-20

ITEM B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage B1007 Tachometer ignition line voltage B1007 Tachometer ignition Line Voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high replace MAP sensor MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/grounded replace ECM MAP terminal C (R/W wire) and terminal A (B/W wire) shorted MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W wire) open replace MAP sensor MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal C (R/W wire) short to battery volts replace ECM MAP [80B] terminal C (R/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal B (V/W wire) short to battery volts MAP [80B] terminal A (BK/W wire) ECM [78B] terminal 26 open replace MAP sensor 7630 7640 7565 7642 7645 7650 7655 7635 7641 7643 7644 7646 7650 0.7 0.5 1.2 0.9 0.6 1.0 0.5 0.6 0.9 0.6 0.6 0.7 1.0 0.7 0.5 1.2 0.9 0.6 1.0 0.5 0.6 0.9 0.6 0.6 0.7 1.0 0.7 0.5 1.2 0.9 0.6 1.0 0.5 0.6 0.9 0.6 0.6 0.7 1.0 0.7 0.5 1.2 0.9 0.6 1.0 0.5 0.6 0.9 0.6 0.6 0.7 1.0 0.7 0.5 1.2 0.9 0.6 1.0 0.5 0.6 0.9 0.6 0.6 0.7 1.0 DESCRIPTION code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer LABOR CODE 7770 7771 7770 7771 6001 6002 6020 MODELS GM 0.2 0.2 0.2 0.2 0.3 0.1 0.3 GV 0.2 0.2 0.2 0.2 0.3 0.1 0.3 GX 0.2 0.2 0.2 0.2 0.3 0.1 0.3 GN 0.2 0.2 0.2 0.2 0.3 0.1 0.3 GY 0.2 0.2 0.2 0.2 0.3 0.1 0.3
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-21

ITEM P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor voltage low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0117 ET sensor low P0118 ET sensor open DESCRIPTION replace intake air temperature (IAT) sensor IAT circuit A (LGN/Y wire) and B (BK/W wire) shorted replace ECM IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to ground replace intake air temperature (IAT) sensor replace intake air temperature (IAT) sensor IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal 26 open replace ECM IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short to voltage IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal 7 open replace intake air temperature (IAT) sensor replace engine temperature (ET) sensor ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal14 (R/W wire) shorted ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open replace engine temperature (ET) sensor LABOR CODE 7725 7730 7735 7750 7760 7725 7732 7740 7745 7750 7760 7710 7675 7680 7731 7686 7687 7690 7695 7710 MODELS GM 0.9 0.7 0.9 0.7 1.1 0.9 0.7 1.0 0.7 0.7 1.1 0.7 0.7 0.7 0.5 0.6 0.5 0.7 0.8 0.7 GV 0.9 0.7 0.9 0.7 1.1 0.9 0.7 1.0 0.7 0.7 1.1 0.7 0.7 0.7 0.5 0.6 0.5 0.7 0.8 0.7 GX 0.9 0.7 0.9 0.7 1.1 0.9 0.7 1.0 0.7 0.7 1.1 0.7 0.7 0.7 0.5 0.6 0.5 0.7 0.8 0.7 GN 0.9 0.7 0.9 0.7 1.1 0.9 0.7 1.0 0.7 0.7 1.1 0.7 0.7 0.7 0.5 0.6 0.5 0.7 0.8 0.7 GY 0.9 0.7 0.9 0.7 1.1 0.9 0.7 1.0 0.7 0.7 1.1 0.7 0.7 0.7 0.5 0.6 0.5 0.7 0.8 0.7
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-22

ITEM P0118 ET sensor open P0118 ET sensor open P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0131 Front oxygen sensor low replace ECM ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open replace vehicle speed sensor (VSS) replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to ground TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted TP sensor [88B] B (R/W wire) and terminal A (BK/W wire) shorted replace throttle position sensor replace throttle position sensor TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to ground TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage/open replace MAP sensor replace ECM TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted replace throttle position sensor (TPS) TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) grounded/shorted to oxygen[138B] terminal 2 DESCRIPTION LABOR CODE 7685 7695 6010 7565 7580 7584 7585 7586 7590 7595 7605 7615 7650 7555 7587 7595 7610 7619 MODELS GM 0.8 0.8 1.1 1.2 0.7 1.0 0.9 1.1 1.7 1.2 0.9 1.0 1.0 0.8 0.4 1.2 0.4 0.4 GV 0.8 0.8 1.1 1.2 0.7 1.0 0.9 1.1 1.7 1.2 0.9 1.0 1.0 0.8 0.4 1.2 0.4 0.4 GX 0.8 0.8 1.1 1.2 0.7 1.0 0.9 1.1 1.7 1.2 0.9 1.0 1.0 0.8 0.4 1.2 0.4 0.4 GN 0.8 0.8 1.1 1.2 0.7 1.0 0.9 1.1 1.7 1.2 0.9 1.0 1.0 0.8 0.4 1.2 0.4 0.4 GY 0.8 0.8 1.1 1.2 0.7 1.0 0.9 1.1 1.7 1.2 0.9 1.0 1.0 0.8 0.4 1.2 0.4 0.4
6868
0.4
0.4
0.4
0.4
0.4
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-23

ITEM P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center DESCRIPTION replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) open/shorted to voltage rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) grounded/ shorted to oxygen[137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector GV FXDC SUPER GLIDE CUSTOM GN LABOR CODE 7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6869 MODELS GM 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 GV 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 GX 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 GN 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 GY 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5
6870 7667 7815 6871 7144 7163 7164 7486 7667 7815 7144
0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 GX
0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9
0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 GY
0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 FXDF DYNA FAT BOB
0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9
P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high GM FXD SUPER GLIDE
FXDL DYNA LOW RIDER
Revised 10/13/08
2009 DYNA MODELS
Page 5-24

ITEM P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0154 Rear oxygen sensor center DESCRIPTION repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) open/shorted to voltage replace oxygen sensor replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire)/ ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open LABOR CODE 7164 7667 7815 6870 MODELS GM 1.0 0.5 0.8 0.5 GV 1.0 0.5 0.8 0.5 GX 1.0 0.5 0.8 0.5 GN 1.0 0.5 0.8 0.5 GY 1.0 0.5 0.8 0.5
6872 7667 7815 7795 7805 7808 7825 7850 7795 7809 7815 7795 7805 7808 7825
0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6
0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6
0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6
0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6
0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6
P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-25

ITEM P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low GM FXD SUPER GLIDE GV replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor connector replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair CKP wiring or connections repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor connector replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\ground clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections FXDC SUPER GLIDE CUSTOM GN DESCRIPTION LABOR CODE 7850 7795 7809 7815 7030 7980 7981 7982 7983 7986 7987 7030 7031 7980 7981 7982 7983 7986 7987 7939 7953 7956 FXDL DYNA LOW RIDER GX MODELS GM 0.9 1.3 0.3 0.8 0.4 0.3 0.5 0.4 0.9 0.5 0.4 0.4 0.3 0.3 0.5 0.4 0.9 0.5 0.4 1.0 0.7 0.7 GV 0.9 1.3 0.3 0.8 0.4 0.3 0.5 0.4 0.9 0.5 0.4 0.4 0.3 0.3 0.5 0.4 0.9 0.5 0.4 1.0 0.7 0.7 GX 0.9 1.3 0.3 0.8 0.4 0.3 0.5 0.4 0.9 0.5 0.4 0.4 0.3 0.3 0.5 0.4 0.9 0.5 0.4 1.0 0.7 0.7 GY GN 0.9 1.3 0.3 0.8 0.4 0.3 0.5 0.4 0.9 0.5 0.4 0.4 0.3 0.3 0.5 0.4 0.9 0.5 0.4 1.0 0.7 0.7 FXDF DYNA FAT BOB GY 0.9 1.3 0.3 0.8 0.4 0.3 0.5 0.4 0.9 0.5 0.4 0.4 0.3 0.3 0.5 0.4 0.9 0.5 0.4 1.0 0.7 0.7
Revised 10/13/08
2009 DYNA MODELS
Page 5-26

ITEM P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control DESCRIPTION VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire) replace vehicle speed sensor (VSS) replace ECM VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to voltage VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to voltage VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open VSS [65B] terminal C (BK wire) to ECM [78B] terminal 10 open VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W wire) VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 open clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections replace vehicle speed sensor (VSS) replace ECM IAC system OK, may use with other codes IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) short to voltage IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) short to voltage IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to voltage IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to voltage LABOR CODE 7966 7967 7968 7917 7918 7919 7921 7922 7938 7939 7953 7956 7967 7968 7028 7476 7477 7478 7479 MODELS GM 1.3 0.7 1.2 0.7 0.9 0.8 0.7 0.8 0.8 1.0 0.7 0.7 1.1 1.2 0.5 0.5 0.5 0.5 0.5 GV 1.3 0.7 1.2 0.7 0.9 0.8 0.7 0.8 0.8 1.0 0.7 0.7 1.1 1.2 0.5 0.5 0.5 0.5 0.5 GX 1.3 0.7 1.2 0.7 0.9 0.8 0.7 0.8 0.8 1.0 0.7 0.7 1.1 1.2 0.5 0.5 0.5 0.5 0.5 GN 1.3 0.7 1.2 0.7 0.9 0.8 0.7 0.8 0.8 1.0 0.7 0.7 1.1 1.2 0.5 0.5 0.5 0.5 0.5 GY 1.3 0.7 1.2 0.7 0.9 0.8 0.7 0.8 0.8 1.0 0.7 0.7 1.1 1.2 0.5 0.5 0.5 0.5 0.5
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-27

ITEM P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0603 ECM/ICM EEPROM error DESCRIPTION IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O wire) IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R wire) replace idle air control (IAC) IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) open/grounded ECM [78B] fuse terminal E/A and ECM [78B] terminal 31(BE/GY wire) open IAC [87B] terminal C to ECM [78B] terminal 18 (BK\PK wire) open/grounded IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) open/grounded IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) open/grounded repair ECM connections replace ECM code not present repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ECM LABOR CODE 7483 7484 7488 7489 7490 7493 7494 7495 7496 7498 7515 7516 7770 7771 7775 7776 7770 7771 7913 MODELS GM 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.3 1.0 0.2 0.2 0.4 0.4 0.2 0.2 0.7 GV 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.3 1.0 0.2 0.2 0.4 0.4 0.2 0.2 0.7 GX 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.3 1.0 0.2 0.2 0.4 0.4 0.2 0.2 0.7 GN 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.3 1.0 0.2 0.2 0.4 0.4 0.2 0.2 0.7 GY 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.3 1.0 0.2 0.2 0.4 0.4 0.2 0.2 0.7
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-28

ITEM P0603 ECM/ICM EEPROM error P0605 ECM flash Error P0605 ECM flash Error P0661 Active intake solenoid open/low DESCRIPTION code not present replace ECM code not present ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) open/ grounded active intake connector [178B] terminal 1 (LGN/ R wire) and engine control fuse open/grounded engine control fuse terminal M and ignition switch (R/BK) open active intake connector [178B] terminal 1 (LGN/ R wire) and terminal 2 (GY/O wire) shorted repair active intake solenoid connections replace active intake solenoid replace ECM ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) short to voltage replace active intake solenoid replace ECM system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) grounded system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 4(GN/O wire) short to volts LABOR CODE 7931 7913 7931 6873 MODELS GM 0.2 0.7 0.2 0.5 GV 0.2 0.7 0.2 0.5 GX 0.2 0.7 0.2 0.5 GN 0.2 0.7 0.2 0.5 GY 0.2 0.7 0.2 0.5
P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0662 Active intake solenoid high/shorted
6874 6875 6876 7063 7064 7641 6877 7064 7641 7920 7901 7903 7904 7906 7902 7908
0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5
0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5
0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5
0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5
0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5
P0662 Active intake solenoid high/shorted P0662 Active intake solenoid high/shorted P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-29

ITEM P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password DESCRIPTION replace system relay fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground system relay terminal 30 to ECM [78B] terminal 31 (BE/GY wire) open\grounded replace system relay replace fuel pump ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/electrical panel removal/replace ECM fuse ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage harness inspection/wiggle test/electrical panel removal/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] system relay terminal 85 to ECM [78B] terminal 4(GN/O wire) grounded perform ECM/TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok LABOR CODE 7909 7852 7888 7889 7904 7924 7934 7936 7937 7865 7866 7911 7912 7918 7926 7927 7929 6701 6702 MODELS GM 0.4 0.9 0.7 0.7 0.3 1.5 0.9 0.9 0.8 0.3 0.3 0.2 0.9 0.9 1.0 0.9 0.7 0.4 0.4 GV 0.4 0.9 0.7 0.7 0.3 1.5 0.9 0.9 0.8 0.3 0.3 0.2 0.9 0.9 1.0 0.9 0.7 0.4 0.4 GX 0.4 0.9 0.7 0.7 0.3 1.5 0.9 0.9 0.8 0.3 0.3 0.2 0.9 0.9 1.0 0.9 0.7 0.4 0.4 GN 0.4 0.9 0.7 0.7 0.3 1.5 0.9 0.9 0.8 0.3 0.3 0.2 0.9 0.9 1.0 0.9 0.7 0.4 0.4 GY 0.4 0.9 0.7 0.7 0.3 1.5 0.9 0.9 0.8 0.3 0.3 0.2 0.9 0.9 1.0 0.9 0.7 0.4 0.4
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-30

ITEM P1009 Incorrect password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion DESCRIPTION replace ECM, remove TSM/TSSM/HFSM data link [91A] terminal 3/ECM [78B] terminal 5/ TSM/TSSM/HFSM [30] terminal 3 open data link [91A] terminal 3/ECM [78B] 5 /speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, System now ok replace ECM repair TSSM/HFSM connections repair ECM connections ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded LABOR CODE 6703 6704 6705 6707 6708 6726 7980 7025 7026 7301 7856 7860 7870 7875 7937 7856 7865 7870 7013 7014 7015 MODELS GM 1.0 0.7 0.7 0.6 1.0 0.3 0.3 0.4 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 GV 1.0 0.7 0.7 0.6 1.0 0.3 0.3 0.4 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 GX 1.0 0.7 0.7 0.6 1.0 0.3 0.3 0.4 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 GN 1.0 0.7 0.7 0.6 1.0 0.3 0.3 0.4 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 GY 1.0 0.7 0.7 0.6 1.0 0.3 0.3 0.4 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-31

ITEM P1353 Front cylinder- no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion DESCRIPTION ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug Wire ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections LABOR CODE 7016 7537 7538 7544 7547 7548 7549 7025 7301 7856 7860 7870 7875 7937 7856 7867 7870 7013 7014 7015 7016 7537 MODELS GM 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 0.4 0.2 GV 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 0.4 0.2 GX 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 0.4 0.2 GN 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 0.4 0.2 GY 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 0.4 0.2
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-32

ITEM P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear DESCRIPTION repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug LABOR CODE 7538 7544 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 MODELS GM 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 GV 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 GX 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 GN 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 GY 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-33

ITEM P1358 Intermittent secondary rear P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error DESCRIPTION replace spark plug wire replace ECM active intake connector [178B] terminal 1 (LGN/ R wire) and engine control fuse open/grounded engine control fuse to ignition switch (R/BK) open active intake connector [178B] terminal 1 (LGN/ R wire) and terminal 2 (GY/O wire) shorted replace active intake solenoid replace exhaust actuator replace exhaust actuator valve replace exhaust actuator cable active exhaust actuator [179B] terminal 2 (BK wire) is open active exhaust actuator [179B] terminal 4 and ECM [78B] terminal 1 (V\BE wire) is open/ grounded/shorted active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is open/ grounded replace 15 AMP engine control fuse active exhaust actuator [179B] terminal 1 (LGN/ R wire) to engine control fuse open/grounded replace ECM replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is open/ grounded replace exhaust actuator LABOR CODE 7549 7850 6874 6875 6876 7064 7811 7812 7814 7816 MODELS GM 0.2 0.9 0.5 0.9 0.5 0.5 0.4 0.6 0.4 0.4 GV 0.2 0.9 0.5 0.9 0.5 0.5 0.4 0.6 0.4 0.4 GX 0.2 0.9 0.5 0.9 0.5 0.5 0.4 0.6 0.4 0.4 GN 0.2 0.9 0.5 0.9 0.5 0.5 0.4 0.6 0.4 0.4 GY 0.2 0.9 0.5 0.9 0.5 0.5 0.4 0.6 0.4 0.4
7822
0.4
0.4
0.4
0.4
0.4
7823 7826 7828 7850 7811 7823 7811
0.5 0.3 0.5 0.9 0.4 0.5 0.4
0.5 0.3 0.5 0.9 0.4 0.5 0.4
0.5 0.3 0.5 0.9 0.4 0.5 0.4
0.5 0.3 0.5 0.9 0.4 0.5 0.4
0.5 0.3 0.5 0.9 0.4 0.5 0.4
P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-34

ITEM P1478 Exhaust actuator shorted/high DESCRIPTION active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is shorted to voltage replace ECM repair Jiffy Stand Sensor connections replace Jiffy Stand Sensor jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open repair ECM connections replace ECM repair TSM/TSSM/HFSM connections replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair ECM connections LABOR CODE MODELS GM 0.4 0.9 0.4 0.7 0.5 0.7 0.9 0.4 0.7 0.5 GV 0.4 0.9 0.4 0.7 0.5 0.7 0.9 0.4 0.7 0.5 GX 0.4 0.9 0.4 0.7 0.5 0.7 0.9 0.4 0.7 0.5 GN 0.4 0.9 0.4 0.7 0.5 0.7 0.9 0.4 0.7 0.5 GY 0.4 0.9 0.4 0.7 0.5 0.7 0.9 0.4 0.7 0.5
7827 7850 5084 5085 5087 7956 7850 5084 5085 5086
P1478 Exhaust actuator shorted/high P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low
5087
0.5
0.5
0.5
0.5
0.5
P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high SERIAL DATA U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM
5088 7956 7850 6709 6717 6718 6746 6854
0.5 0.7 0.9 0.3 0.5 0.4 0.4 0.3
0.5 0.7 0.9 0.3 0.5 0.4 0.4 0.3
0.5 0.7 0.9 0.3 0.5 0.4 0.4 0.3
0.5 0.7 0.9 0.3 0.5 0.4 0.4 0.3
0.5 0.7 0.9 0.3 0.5 0.4 0.4 0.3
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-35

ITEM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM DESCRIPTION replace speedometer ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair ECM connections repair tachometer connections/terminals ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open replace tachometer repair ECM connections repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace 15 AMP battery fuse replace ECM replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair ECM connections LABOR CODE 6072 6718 6747 6748 6854 6711 6720 6772 6854 6709 6710 6713 6716 6717 6749 6854 6709 6710 6712 6713 6717 MODELS GM 0.5 0.4 0.3 0.4 0.3 --------0.3 0.4 0.3 0.8 0.5 0.4 0.3 0.3 0.4 0.4 0.3 0.5 GV 0.5 0.4 0.3 0.4 0.3 --------0.3 0.4 0.3 0.8 0.5 0.4 0.3 0.3 0.4 0.4 0.3 0.5 GX 0.5 0.4 0.3 0.4 0.3 --------0.3 0.4 0.3 0.8 0.5 0.4 0.3 0.3 0.4 0.4 0.3 0.5 GN 0.5 0.4 0.3 0.4 0.3 0.4 0.8 0.5 0.3 0.3 0.4 0.3 0.8 0.5 0.4 0.3 0.3 0.4 0.4 0.3 0.5 GY 0.5 0.4 0.3 0.4 0.3 --------0.3 0.4 0.3 0.8 0.5 0.4 0.3 0.3 0.4 0.4 0.3 0.5
U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair TSM/TSSM/HFSM connections ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 12 (BK wire) ometer is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 3 and speedometer ometer [39B] terminal 2 (LGN/V wire) is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace 15 AMP battery fuse ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace TSM/TSSM/HFSM ometer
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-36

ITEM DESCRIPTION LABOR CODE 6747 6749 6709 6710 6711 MODELS GM 0.3 0.4 ------GV 0.3 0.4 ------GX 0.3 0.4 ------GN 0.3 0.4 0.3 0.4 0.4 GY 0.3 0.4 -------
U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair speedometer connections/terminals ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 1 and ignition ometer fuse open/short to ground U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminal TSM/TSSM/HFSM [30B] terminal 3 and tachometer [108B] terminal 2 (LGN/V wire) is open replace 15 AMP battery fuse replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground
6866
---
---
---
0.3
---
6713 6717 6749 6072 6709 6712 6747 6748 6867
------0.5 0.3 0.4 0.3 0.4 0.7
------0.5 0.3 0.4 0.3 0.4 0.7
------0.5 0.3 0.4 0.3 0.4 0.7
0.3 0.5 0.4 0.5 0.3 0.4 0.3 0.4 0.7
------0.5 0.3 0.4 0.3 0.4 0.7
U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ repair TSM/TSSM/HFSM connections HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 3 and speedHFSM ometer [39B] terminal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ repair speedometer connections/terminals HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 to speedometer [39B] terHFSM minal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 1 and ignition HFSM switch open/short to ground
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-37

ITEM DESCRIPTION LABOR CODE 6753 6758 6759 6765 6766 6770 6772 6775 6776 6781 6782 6783 6787 6788 6789 6794 MODELS GM 0.8 0.7 0.4 0.7 0.7 0.8 --0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 GV 0.8 0.7 0.4 0.7 0.7 0.8 --0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 GX 0.8 0.7 0.4 0.7 0.7 0.8 --0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 GN 0.8 0.7 0.4 0.7 0.7 0.8 0.5 0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 GY 0.8 0.7 0.4 0.7 0.7 0.8 --0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9
U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 3 and speedHFSM ometer [39B] terminal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 5 and battery fuse HFSM (BN/GY wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 2 (LGN/V wire) HFSM grounded U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ access instruments\wiggle test\replace instruHFSM ment fuse U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 1/instrument fuse/ HFSM fuel gauge terminal 1(O wire) grounded U1097 Loss of speedometer serial data at TSM/TSSM/ replace tachometer HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ replace fuel gauge HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 7 and chassis HFSM ground (BK wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ access instruments\wiggle test\replace accesHFSM sory fuse U1097 Loss of speedometer serial data at TSM/TSSM/ replace ignition switch HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ rear lighting harness\tail lamp assembly (O/W HFSM wire) is shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ replace rear stop light switch HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ headlamp [38] terminal 1 (O/W wire) is shorted HFSM to ground U1097 Loss of speedometer serial data at TSM/TSSM/ right hand switch controls\harness assembly is HFSM shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ left hand switch controls assembly\harness is HFSM shorted to ground
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-38

ITEM DESCRIPTION LABOR CODE 6795 6801 6802 6849 6720 6072 6709 6712 6747 6748 6867 6753 6758 6759 6765 6766 6770 6772 MODELS GM 0.9 0.8 0.8 0.5 --0.5 0.3 0.4 0.3 0.4 0.7 0.8 0.7 0.4 0.7 0.7 0.8 --GV 0.9 0.8 0.8 0.5 --0.5 0.3 0.4 0.3 0.4 0.7 0.8 0.7 0.4 0.7 0.7 0.8 --GX 0.9 0.8 0.8 0.5 --0.5 0.3 0.4 0.3 0.4 0.7 0.8 0.7 0.4 0.7 0.7 0.8 --GN 0.9 0.8 0.8 0.5 0.8 0.5 0.3 0.4 0.3 0.4 0.7 0.8 0.7 0.4 0.7 0.7 0.8 0.5 GY 0.9 0.8 0.8 0.3 --0.5 0.3 0.4 0.3 0.4 0.7 0.8 0.7 0.4 0.7 0.7 0.8 ---
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 6/L R controls/igniHFSM tion switch (O/W wire) is shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 6 and accessory HFSM fuse (O/W wire) open U1097 Loss of speedometer serial data at TSM/TSSM/ accessory fuse terminal R and ignition switch HFSM (R/GY wire) open U1097 Loss of speedometer serial data at TSM/TSSM/ indicator lamp [20A]\[21A] terminal 6 (O wire) to HFSM indicator lamp is shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 and tachometer [108B] HFSM terminal 2 is open U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM replace speedometer repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and Speedometer terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open speedometer [39B] terminal 2 (LGN/V wire) grounded replace speedometer access instruments\wiggle test\replace instrument fuse speedometer [39B] terminal 1/instrument fuse/ fuel gauge terminal 1(O wire) grounded replace tachometer
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-39

ITEM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer DESCRIPTION replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch rear lighting harness\tail lamp assembly (O/W wire) is shorted to ground replace rear stop light switch headlamp [38] terminal 1 (O/W wire) is shorted to ground right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp is shorted to ground TSM/TSSM/HFSM [30B] terminal 2 and ignition fuse is open repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM repair speedometer connections/terminals LABOR CODE 6775 6776 6781 6782 6783 6787 6788 6789 6794 6795 6801 6802 6849 6071 6709 6710 6717 6747 MODELS GM 0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 0.9 0.8 0.8 0.5 0.8 0.3 0.4 0.5 0.3 GV 0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 0.9 0.8 0.8 0.5 0.8 0.3 0.4 0.5 0.3 GX 0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 0.9 0.8 0.8 0.5 0.8 0.3 0.4 0.5 0.3 GN 0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 0.9 0.8 0.8 0.5 0.8 0.3 0.4 0.5 0.3 GY 0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 0.9 0.8 0.8 0.3 0.8 0.3 0.4 0.5 0.3
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-40

ITEM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1300 ECM/ICM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low DESCRIPTION TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [78B] terminal 2 (LGN/V wire) is open inspect/access electrical panel/main wiring harness/replace 15 AMP battery fuse repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 5 /TSM/TSSM/HFSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 (LGN/V wire) is open LABOR CODE 6749 6753 7159 6709 6711 6720 6036 6709 6711 6747 6765 6803 6854 7993 7994 7998 7999 6036 6709 6711 6720 MODELS GM 0.4 0.8 0.8 0.3 ----0.5 0.3 --0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 ----GV 0.4 0.8 0.8 0.3 ----0.5 0.3 --0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 ----GX 0.4 0.8 0.8 0.3 ----0.5 0.3 --0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 ----GN 0.4 0.8 0.8 0.3 0.4 0.8 0.5 0.3 0.4 0.3 0.7 0.7 0.3 0.9 0.4 0.8 0.8 0.5 0.3 0.4 0.8 GY 0.4 0.8 0.8 0.3 ----0.5 0.3 --0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 -----
U1300 ECM serial data low U1300 ECM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-41

ITEM U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low DESCRIPTION repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 5 /TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM and reprogram ECM [78B] terminal 5 /TSM/TSSM/HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections GV FXDC SUPER GLIDE CUSTOM GN LABOR CODE 6747 6765 6803 6854 7993 7994 7998 7999 6036 6709 6711 6720 6747 6765 6803 6854 7993 7994 7998 7999 6036 6709 GX MODELS GM 0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 ----0.3 0.7 --0.3 0.9 0.4 0.8 0.8 ----GV 0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 ----0.3 0.7 --0.3 0.9 0.4 0.8 0.8 ----GX 0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 ----0.3 0.7 --0.3 0.9 0.4 0.8 0.8 ----GY GN 0.3 0.7 0.7 0.3 0.9 0.4 0.8 0.8 0.5 0.3 0.4 0.8 0.3 0.7 0.7 0.3 0.9 0.4 0.8 0.8 0.5 0.3 FXDF DYNA FAT BOB GY 0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 ----0.3 0.7 --0.3 0.9 0.4 0.8 0.8 -----
U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Tachometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low
U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low GM FXD SUPER GLIDE
FXDL DYNA LOW RIDER
Revised 10/13/08
2009 DYNA MODELS
Page 5-42

ITEM U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low DESCRIPTION repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 5 TSSM [30B] terminal 3/ speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram replace TSM/TSSM/HFSM LABOR CODE 6711 6720 6747 6765 6803 6854 7993 7994 7998 7999 6036 6711 6720 6746 6747 6765 6803 6854 MODELS GM --------------------0.5 ----0.4 0.3 0.7 --0.3 GV --------------------0.5 ----0.4 0.3 0.7 --0.3 GX --------------------0.5 ----0.4 0.3 0.7 --0.3 GN 0.4 0.8 0.3 0.7 0.7 0.3 0.9 0.4 0.8 0.8 0.5 0.4 0.8 0.4 0.3 0.7 0.7 0.3 GY --------------------0.5 ----0.4 0.3 0.7 --0.3
U1300 Tachometer serial data low U1300 Tachometer serial data low U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high
6865
0.4
0.4
0.4
0.4
0.4
7993 7998
0.9 0.8
0.9 0.8
0.9 0.8
0.9 0.8
0.9 0.8
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-43

ITEM U1301 ECM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high DESCRIPTION ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open Ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer LABOR CODE 7999 6036 6711 6720 6746 6747 6765 6803 6854 MODELS GM 0.8 0.5 0.4 --0.4 0.3 0.7 --0.3 GV 0.8 0.5 0.4 --0.4 0.3 0.7 --0.3 GX 0.8 0.5 0.4 --0.4 0.3 0.7 --0.3 GN 0.8 0.5 0.4 0.8 0.4 0.3 0.7 0.7 0.3 GY 0.8 0.5 0.4 --0.4 0.3 0.7 --0.3
6865
0.4
0.4
0.4
0.4
0.4
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high
7993 7998 7999 6036 6709 6711 6720 6746 6747 6765
0.9 0.8 0.8 0.5 ------0.4 0.3 0.7
0.9 0.8 0.8 0.5 ------0.4 0.3 0.7
0.9 0.8 0.8 0.5 ------0.4 0.3 0.7
0.9 0.8 0.8 0.5 0.3 0.4 0.8 0.4 0.3 0.7
0.9 0.8 0.8 0.5 ------0.4 0.3 0.7
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-44

ITEM U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high DESCRIPTION replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open replace speedometer LABOR CODE 6803 6854 6865 7993 7998 7999 6036 6711 6720 6746 6747 6765 6803 6854 MODELS GM --0.3 0.4 0.9 0.8 0.8 0.5 ----0.4 0.3 0.7 --0.3 GV --0.3 0.4 0.9 0.8 0.8 0.5 ----0.4 0.3 0.7 --0.3 GX --0.3 0.4 0.9 0.8 0.8 0.5 ----0.4 0.3 0.7 --0.3 GN 0.7 0.3 0.4 0.9 0.8 0.8 0.5 0.4 0.8 0.4 0.3 0.7 0.7 0.3 GY --0.3 0.4 0.9 0.8 0.8 0.5 ----0.4 0.3 0.7 --0.3
U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high
6865
0.4
0.4
0.4
0.4
0.4
U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high Serial data missing
7993 7998 7999 6072
0.9 0.8 0.8 0.5
0.9 0.8 0.8 0.5
0.9 0.8 0.8 0.5
0.9 0.8 0.8 0.5
0.9 0.8 0.8 0.5
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-45

ITEM Serial data missing DESCRIPTION engine stop switch [22B] terminal 4/system relay terminal 86 (coil terminal B)/ECM [78B] terminal 13 (W/BK wire) shorted to ground replace voltage regulator inspect/access main wire harness and electrical panel/wiggle test/replace 15 AMP ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open ignition switch [33] terminal B and maxifuse terminal A (R wire) is open inspect/access electrical panel/wiggle test/ replace 40 AMP maxifuse replace tachometer data link [91A] terminal 4 and ignition fuse (GY wire) is open data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B]terminal 3/speedometer [39B] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78B] terminal 5 and data link [91A] terminal 3 (LGN/V wire) open/grounded engine stop switch connector [22] terminal 3, data link [91A] terminal 4 and TSM/TSSM/ HFSM [30B] terminal 2 (GY wire) shorted to ground replace ignition switch repair ECM terminals ignition switch [33A] terminal A and maxifuse terminal A (R wire) is open LABOR CODE MODELS GM 0.4 0.4 1.3 1.0 0.4 --0.5 --0.3 GV 0.4 0.4 1.3 1.0 0.4 --0.5 --0.3 GX 0.4 0.4 1.3 1.0 0.4 --0.5 --0.3 GN 0.4 0.4 1.3 1.0 0.4 --0.5 0.5 0.3 GY 0.4 0.4 1.3 1.0 0.4 0.4 0.5 --0.3
6723 6724 6729 6730 6731 6732 6733 6772 6804
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
6818
0.5
0.5
0.5
0.5
0.5
6819 6838
0.3 0.4
0.3 0.4
0.3 0.4
0.3 0.4
0.3 0.4
6839
0.5
0.5
0.5
0.5
0.5
7287 7301 7312
0.4 0.2 0.3
0.4 0.2 0.3
0.4 0.2 0.3
0.4 0.2 0.3
0.5 0.2 ---
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-46

ITEM Serial data missing DESCRIPTION ignition switch [33] terminal A and ignition fuse [64] terminal (R/BK wire) is open/short to ground ignition switch terminal C and ignition fuse terminal (R/BK wire) is open/short to ground wire from fuse block to maxifuse [5B] terminal A (R wire) is grounded replace system relay replace ECM repair ECM terminals replace ECM & reprogram ECM [78B] terminal 5, TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace spark plugs repair spark plug wire connections LABOR CODE MODELS GM 0.4 GV 0.4 GX 0.4 GN 0.4 GY 0.4
7316
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
7317 7318 7904 7913 7980 7993 7994 7998 7134 7136 7138 7139 7144 7149 7152 7153 7163 7164 7134 7136
0.3 0.5 0.3 0.7 0.3 0.9 0.4 0.8 0.2 0.2 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 0.2 0.2
0.3 0.5 0.3 0.7 0.3 0.9 0.4 0.8 0.2 0.2 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 0.2 0.2
0.3 0.5 0.3 0.7 0.3 0.9 0.4 0.8 0.2 0.2 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 0.2 0.2
0.3 0.5 0.3 0.7 0.3 0.9 0.4 0.8 0.2 0.2 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 0.2 0.2
--0.5 0.3 0.7 0.3 0.9 0.4 0.8 0.2 0.2 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 0.2 0.2
Serial data missing DRIVABILITY SYMPTOMS Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-47

ITEM Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp DESCRIPTION replace spark plug wire replace ignition coil replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace fuel injector replace MAP sensor replace engine temperature sensor replace fuel pressure regulator replace ECM and reprogram replace speedometer main fuse terminal A to battery fuse terminal J (R wire) open replace tachometer replace ECM repair ECM connections speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is grounded inspect/access electrical panel/main wiring harness/replace 15 AMP battery fuse replace security siren LABOR CODE 7138 7139 7144 7149 7152 7153 7163 7164 7596 7597 7598 7480 7601 6072 6745 6772 7130 7141 7154 7158 7159 7161 MODELS GM 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 1.0 1.2 0.8 0.9 1.5 0.5 0.3 --0.8 0.8 0.3 0.8 0.8 0.6 GV 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 1.0 1.2 0.8 0.9 1.5 0.5 0.3 --0.8 0.8 0.3 0.8 0.8 0.6 GX 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 1.0 1.2 0.8 0.9 1.5 0.5 0.3 --0.8 0.8 0.3 0.8 0.8 0.6 GN 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 1.0 1.2 0.8 0.9 1.5 0.5 0.3 0.5 0.8 0.8 0.3 0.8 0.8 0.6 GY 0.3 0.3 0.9 0.9 0.8 0.4 1.0 1.0 1.0 1.2 0.8 0.9 1.5 0.5 0.3 --0.8 0.8 0.3 0.8 0.8 0.6
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-48

ITEM No check engine lamp DESCRIPTION TSM/TSSM/HFSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B] terminal A (BN/ GY), is shorted to ground ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22B] terminal 3 and ignition fuse (GY wire) is open replace ECM replace TSM/TSSM/HFSM battery ground and ECM [78B] terminal 10 and 28 open replace speedometer ECM [78B] terminal 5 data link [91A] terminal 3/ speedometer [39B] 2 (LGN/V wire) open repair ECM connections replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 AMP fuse replace battery LABOR CODE MODELS GM 0.6 GV 0.6 GX 0.6 GN 0.6 GY 0.6
7162
No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start
7290 7295 7303 7305 7306 7310 7311 7314 7980 7134 7136 7138 7163 7164 7166 7171 7173 7181 7185
0.9 1.2 0.9 0.8 0.5 0.4 0.3 0.3 0.3 0.2 0.2 0.3 1.0 1.0 0.2 0.4 0.4 0.3 0.5
0.9 1.2 0.9 0.8 0.5 0.4 0.3 0.3 0.3 0.2 0.2 0.3 1.0 1.0 0.2 0.4 0.4 0.3 0.5
0.9 1.2 0.9 0.8 0.5 0.4 0.3 0.3 0.3 0.2 0.2 0.3 1.0 1.0 0.2 0.4 0.4 0.3 0.5
0.9 1.2 0.9 0.8 0.5 0.4 0.3 0.3 0.3 0.2 0.2 0.3 1.0 1.0 0.2 0.4 0.4 0.3 0.5
0.9 1.2 0.9 0.8 0.5 0.4 0.3 0.3 0.3 0.2 0.2 0.3 1.0 1.0 0.2 0.4 0.4 0.3 0.5
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-49

ITEM Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start DESCRIPTION repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 AMP pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ECM replace spark plugs repair spark plug wire connections replace spark plug wire replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] LABOR CODE 7210 7226 7340 MODELS GM 0.5 0.4 0.4 GV 0.5 0.4 0.4 GX 0.5 0.4 0.4 GN 0.5 0.4 0.4 GY 0.5 0.4 0.4
7380
0.4
0.4
0.4
0.4
0.4
Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts, then stalls Starts, then stalls Starts, then stalls Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard
7415 7441 7450 7595 7992 7013 7014 7450 7134 7136 7138 7163 7164 7166 7171
0.9 0.4 1.1 0.5 0.9 0.8 1.0 1.1 0.2 0.2 0.3 1.0 1.0 0.2 0.4
0.9 0.4 1.1 0.5 0.9 0.8 1.0 1.1 0.2 0.2 0.3 1.0 1.0 0.2 0.4
0.9 0.4 1.1 0.5 0.9 0.8 1.0 1.1 0.2 0.2 0.3 1.0 1.0 0.2 0.4
0.9 0.4 1.1 0.5 0.9 0.8 1.0 1.1 0.2 0.2 0.3 1.0 1.0 0.2 0.4
0.9 0.4 1.1 0.5 0.9 0.8 1.0 1.1 0.2 0.2 0.3 1.0 1.0 0.2 0.4
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-50

ITEM Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard DESCRIPTION fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 AMP Fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump terminal D [141B] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 AMP pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector LABOR CODE 7173 7181 7185 7210 7226 7340 MODELS GM 0.4 0.3 0.5 0.5 0.4 0.4 GV 0.4 0.3 0.5 0.5 0.4 0.4 GX 0.4 0.3 0.5 0.5 0.4 0.4 GN 0.4 0.3 0.5 0.5 0.4 0.4 GY 0.4 0.3 0.5 0.5 0.4 0.4
7380
0.4
0.4
0.4
0.4
0.4
Starts hard Starts hard Starts hard Starts hard Starts hard
7415 7441 7450 7595 7992
0.9 0.4 1.1 0.5 0.9
0.9 0.4 1.1 0.5 0.9
0.9 0.4 1.1 0.5 0.9
0.9 0.4 1.1 0.5 0.9
0.9 0.4 1.1 0.5 0.9
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-51
GM
FXD SUPER GLIDE
GV
GN
FXDL DYNA LOW RIDER
GX
GY
FXDF DYNA FAT BOB
Revised 10/13/08
2009 DYNA MODELS
Page 5-52
2009 VRSC MODELS

Table 6-1. Service
ITEM NEW Set-up and predelivery 1,000 mile (1,600 km) service REGULAR 5,000 mile (8,000 km) maintenance 10,000 mile (16,000 km) maintenance 15,000 mile (24,000 km) maintenance valve lash adjustment ------1.6 1.6 3.2 1.6 1.6 3.2 1.5 1.5 3.0 1.5 1.5 3.0 1.5 1.5 3.0 1.5 1.5 3.0 ----1.6 2.1 1.6 2.1 1.5 2.0 1.5 2.0 1.5 2.0 1.5 2.0 DESCRIPTION LABOR CODE MODELS HPH HPJ HFH HFJ HHH HHJ
Table 6-2. Chassis

ITEM PAINT REPAIR Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods. Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff DRIVE Adjust secondary belt Replace sprocket cover Replace secondary belt Predelivery Inspection Only 2010 2044 2011 0.3 0.1 0.5 0.3 0.1 0.5 0.3 0.1 0.5 0.3 0.1 0.5 0.3 0.2 0.6 0.3 0.2 0.6 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 DESCRIPTION LABOR CODE MODELS HFH HFJ HHH HHJ HPH HPJ
HFH HPJ
VRSCAW VRSCF 105 HDI ONLY
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-1
Table 6-2. Chassis

ITEM Replace rear wheel sprocket Replace rear wheel sprocket bearing Replace rear compensator cushion Replace rear compensator bowl Replace front sprocket WHEELS Replace tire - includes balancing Replace wheel assembly - includes disc and sprocket exchange and balancing Replace wheel bearings True laced Wheel (installed on vehicle) True laced wheel includes remove and replace tire and rebalance wheel HANDLEBARS Replace handlebar riser Replace handlebar clamp Replace handlebars Replace clutch hand lever Replace brake hand lever Replace throttle control (grip and sleeve) and adjust cables Replace and adjust throttle control cables Replace rubber handlebar grip right side one or both left side one 2253 2254 2206 2221 2494 2231 2241 2251 ----0.5 0.1 0.1 0.4 0.6 0.1 ----0.5 0.1 0.1 0.4 0.6 0.1 0.3 0.3 0.5 0.1 0.1 0.4 0.6 0.1 0.3 0.3 0.5 0.1 0.1 0.4 0.6 0.1 ----0.8 0.1 0.1 0.4 0.7 0.1 ----0.8 0.1 0.1 0.4 0.7 0.1 front rear front rear front rear front front 2106 2111 2113 2114 2136 2141 2156 2157 0.4 0.9 0.6 1.0 0.3 0.6 0.4 1.0 0.4 0.9 0.6 1.0 0.3 0.6 0.4 1.0 0.4 0.9 0.6 1.0 0.3 0.6 ----0.4 0.9 0.6 1.0 0.3 0.6 ----0.4 0.9 0.6 1.0 0.3 0.6 ----0.4 0.9 0.6 1.0 0.3 0.6 ----DESCRIPTION LABOR CODE 2021 2012 2013 2014 2015 MODELS HFH 0.4 0.6 0.5 0.6 0.5 HFJ 0.4 0.6 0.5 0.6 0.5 HHH 0.4 0.6 0.5 0.6 0.5 HHJ 0.4 0.6 0.5 0.6 0.5 HPH 0.4 0.6 0.5 0.6 0.6 HPJ 0.4 0.6 0.5 0.6 0.6
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-2
Table 6-2. Chassis

ITEM FRAME/SWING ARM/FRONT FORK Replace frame includes removal and installation of all accessories and motorcycle components Replace lower fork bracket and stem Replace steering head cups and bearings, including bearing adjustment Replace headlamp mount bracket Replace upper fork bracket Replace fork lock Adjust steering head bearing Change front fork oil one side Service fork slider and/or seal includes removal, disassembly, cleaning, inspection, both sides replacing parts, servicing damper tube, replacing bushings, assembly and installation Replace fork slider Replace fork tube includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation Replace rear swing arm - complete Replace rear swing arm bearings Replace passenger foot peg mount Replace rear shock absorber assembly Replace shock bushing includes removing shock Replace jiffy stand/spring HFH HPJ VRSCAW VRSCF 105 HDI ONLY HFJ VRSCAW 105 HDI ONLY HHH both sides left side right side left side right side left side right side one side both sides one side both sides 2361 2359 2366 2393 2310 2371 2376 2382 2383 2396 VRSCDX 1.1 1.5 2.2 0.1 0.1 0.1 0.2 0.2 0.3 0.2 HHJ 1.1 1.5 2.2 0.1 0.1 0.1 0.2 0.2 0.3 0.2 1.1 1.5 2.2 0.1 0.1 0.1 0.3 0.2 0.4 0.2 1.1 1.5 2.2 0.1 0.1 0.1 0.3 0.2 0.4 0.2 HPH VRSCF 1.5 1.5 2.2 0.1 0.1 0.1 0.2 0.2 0.3 0.2 1.5 1.5 2.2 0.1 0.1 0.1 0.2 0.2 0.3 0.2 2306 2316 2321 2244 2326 2330 ----2341 2342 2346 2351 2356 12.0 1.1 1.8 0.2 1.0 0.9 0.4 0.5 0.7 1.5 0.6 0.8 0.7 12.0 1.1 1.8 0.2 1.0 0.9 0.4 0.5 0.7 1.5 0.6 0.8 0.7 12.0 1.1 1.8 0.2 1.0 0.3 0.4 0.5 0.7 1.5 0.6 0.8 0.7 12.0 1.1 1.8 0.2 1.0 0.3 0.4 0.5 0.7 1.5 0.6 0.8 0.7 12.0 1.1 1.8 0.2 1.0 0.9 0.4 0.7 0.9 1.7 0.8 1 0.9 12.0 1.1 1.8 0.2 1.0 0.9 0.4 0.7 0.9 1.7 0.8 1 0.9 DESCRIPTION LABOR CODE MODELS HFH HFJ HHH HHJ HPH HPJ
VRSCDX 105 HDI ONLY
Revised 10/13/08
2009 VRSC MODELS
Page 6-3
Table 6-2. Chassis

ITEM Replace engine mount Replace rubber bumper Replace lower frame rail BRAKES Replace hydraulic brake line includes filling/ bleeding brakes Replace brake pads Caliper change including bleeding Replace brake disc Replace master cylinder cover/gasket Bleed brake caliper Replace hydraulic brake line includes filling/ bleeding brakes (ABS vehicles only) front rear front - both sides rear front rear front rear front or rear front rear front, master cylinder to ABS unit, includes bleeding and check with digital technician (ABS vehicles only) rear, master cylinder to ABS unit, includes bleeding and check with digital technician (ABS vehicles only) front, ABS unit to calipers, includes bleeding and check with digital technician (ABS vehicles only) rear, ABS unit to rear caliper, includes bleeding and check with digital technician (ABS vehicles only) 2406 2411 2416 2421 2426 2431 2436 2441 2479 2442 2443 2463 0.4 0.5 0.3 0.2 0.4 0.5 0.4 0.6 0.2 0.3 0.2 1.5 0.4 0.5 0.3 0.2 0.4 0.5 0.4 0.6 0.2 0.3 0.2 1.5 0.4 0.5 0.3 0.2 0.4 0.5 0.4 0.6 0.2 0.3 0.2 1.5 0.4 0.5 0.3 0.2 0.4 0.5 0.4 0.6 0.2 0.3 0.2 1.5 0.4 0.5 0.3 0.2 0.4 0.5 0.4 0.6 0.2 0.3 0.2 1.5 0.4 0.5 0.3 0.2 0.4 0.5 0.4 0.6 0.2 0.3 0.2 1.5 left side right side front DESCRIPTION LABOR CODE 2398 2399 2345 2347 MODELS HFH 1.2 0.1 1.0 0.7 HFJ 1.2 0.1 1.0 0.7 HHH 1.2 0.1 1.0 0.7 HHJ 1.2 0.1 1.0 0.7 HPH 1.2 0.1 1.0 0.7 HPJ 1.2 0.1 1.0 0.7
2464
0.9
0.9
0.9
0.9
0.9
0.9
2465
1.5
1.5
1.5
1.5
1.5
1.5
2467
1.6
1.6
1.6
1.6
1.6
1.6
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-4
Table 6-2. Chassis

ITEM DESCRIPTION LABOR CODE 2468 MODELS HFH 0.5 HFJ 0.5 HHH 0.5 HHJ 0.5 HPH 0.5 HPJ 0.5
Replace front brake line manifold or seal wash- includes replacing all seal washers and ers (ABS vehicles only) bleeding (ABS vehicles only) Replace ABS module includes bleeding both brakes and verifying system function with digital technician (ABS vehicles only) front rear front rear
2473 2461 2466 2471 2476 2492 2494 2414 2418 2428
1.7 0.4 0.5 0.6 0.6 0.2 0.1 0.2 0.2 0.1 0.4 0.5
1.7 0.4 0.5 0.6 0.6 0.2 0.1 0.2 0.2 0.1 0.4 0.5
1.7 0.4 0.8 0.6 1.0 0.2 0.1 0.8 0.2 0.1 0.4 0.5
1.7 0.4 0.8 0.6 1.0 0.2 0.1 0.8 0.2 0.1 0.4 0.5
1.7 0.4 0.8 0.6 1.0 0.2 0.1 0.8 0.2 0.1 0.4 0.5
1.7 0.4 0.5 0.6 0.6 0.2 0.1 0.2 0.2 0.1 0.4 0.5
Replace master cylinder assembly includes filling/bleeding brakes Rebuild master cylinder assembly includes filling/bleeding brakes Replace rear brake pedal Replace front brake lever Replace rear brake reservoir hose Replace rear reservoir tank only Replace brake caliper screen C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS
repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open ABS module [166B] pin 20 and lower fuse block [62B] 30 amp ABS fuse terminal "4B" (R/V wire) is open or high resistance circuit between ABS module [166B] pin 10 to battery positive terminal (R/V wire) is open or high resistance circuit between ABS module [166B] pin 19 to ignition fuse (GY wire) is open or high resistance ABS module [166B] pin 1 and ground 2 (BK/GN wire) is open replace ABS module
1401 1416
1417
0.5
0.5
0.5
0.5
0.5
0.5
1419
0.4
0.4
0.4
0.4
0.4
0.4
1420
0.4
0.4
0.4
0.4
0.4
0.4
C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS
1421 2430
0.5 2.0
0.5 2.0
0.5 2.0
0.5 2.0
0.5 2.0
0.5 2.0
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-5
Table 6-2. Chassis

ITEM C0562 Battery voltage low - ABS C0563 Battery voltage high C0563 Battery voltage high C1014 ECU Internal solid state relay fault C1017 Pump motor power circuit open fault C1017 Pump motor power circuit open fault C1017 Pump motor power circuit open fault DESCRIPTION repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace ABS module repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open ABS module [166B] pin 20 and lower fuse block [62B] 30 amp ABS fuse terminal "4B" (R/V wire) is open replace ABS module repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open replace ABS module repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS module replace ABS front wheel sensor LABOR CODE 7771 7770 7771 2430 1401 1416 MODELS HFH 0.2 0.3 0.2 2.0 0.4 0.5 HFJ 0.2 0.3 0.2 2.0 0.4 0.5 HHH 0.2 0.3 0.2 2.0 0.4 0.5 HHJ 0.2 0.3 0.2 2.0 0.4 0.5 HPH 0.3 0.4 0.3 2.0 0.4 0.5 HPJ 0.3 0.4 0.3 2.0 0.4 0.5
1417 2430 1401 1416 2430 1401 1402 1411
0.5 2.0 0.4 0.5 2.0 0.4 0.5 1.0
0.5 2.0 0.4 0.5 2.0 0.4 0.5 1.0
0.5 2.0 0.4 0.5 2.0 0.4 0.5 1.0
0.5 2.0 0.4 0.5 2.0 0.4 0.5 1.0
0.5 2.0 0.4 0.5 2.0 0.4 0.5 1.0
0.5 2.0 0.4 0.5 2.0 0.4 0.5 1.0
C1017 Pump motor power circuit open fault C1018 Pump motor ground circuit high resistance fault C1018 Pump motor ground circuit high resistance fault C1018 pump motor ground circuit high resistance fault C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0
1412 2430 2439
0.2 2.0 0.8
0.2 2.0 0.8
0.2 2.0 0.8
0.2 2.0 0.8
0.2 2.0 0.8
0.2 2.0 0.8
C1021 Front wheel speed always 0 C1021 Front wheel speed always 0
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-6
Table 6-2. Chassis

ITEM C1021 Front wheel speed always 0 DESCRIPTION ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS module replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes HFJ VRSCAW 105 HDI ONLY HHH LABOR CODE MODELS HFH 0.6 HFJ 0.6 HHH 0.6 HHJ 0.6 HPH 0.6 HPJ 0.6
2444
C1021 Front wheel speed always 0
2445
0.6
0.6
0.6
0.6
0.6
0.6
C1021 Front wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0
2448 1401 1402 1411
0.6 0.4 0.5 1.0
0.6 0.4 0.5 1.0
0.6 0.4 0.5 1.0
0.6 0.4 0.5 1.0
0.6 0.4 0.5 1.0
0.6 0.4 0.5 1.0
1412 2430 2440 2454
0.2 2.0 1.3 0.5
0.2 2.0 1.3 0.5
0.2 2.0 1.3 0.5
0.2 2.0 1.3 0.5
0.2 2.0 1.3 0.5
0.2 2.0 1.3 0.5
C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0
2455
0.6
0.6
0.6
0.6
0.6
0.6
C1023 Rear wheel speed always 0 C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent
2457 1401 1402 1411
0.5 0.4 0.5 1.0
0.5 0.4 0.5 1.0
0.5 0.4 0.5 1.0
0.5 0.4 0.5 1.0
0.5 0.4 0.5 1.0
0.5 0.4 0.5 1.0
1412
0.2
0.2
0.2
0.2
0.2
0.2
HFH HPJ
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-7
Table 6-2. Chassis

ITEM C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent DESCRIPTION replace ABS module replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS module replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections LABOR CODE 2430 2439 2444 MODELS HFH 2.0 0.8 0.6 HFJ 2.0 0.8 0.6 HHH 2.0 0.8 0.6 HHJ 2.0 0.8 0.6 HPH 2.0 0.8 0.6 HPJ 2.0 0.8 0.6
2445
0.6
0.6
0.6
0.6
0.6
0.6
C1025 Front wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent
2448 1401 1402 1411
0.6 0.4 0.5 1.0
0.6 0.4 0.5 1.0
0.6 0.4 0.5 1.0
0.6 0.4 0.5 1.0
0.6 0.4 0.5 1.0
0.6 0.4 0.5 1.0
1412 2430 2440 2454
0.2 2.0 1.3 0.5
0.2 2.0 1.3 0.5
0.2 2.0 1.3 0.5
0.2 2.0 1.3 0.5
0.2 2.0 1.3 0.5
0.2 2.0 1.3 0.5
2455
0.5
0.5
0.5
0.5
0.5
0.5
C1027 Rear wheel speed intermittent C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted
2457 1401 1402
0.5 0.4 0.5
0.5 0.4 0.5
0.5 0.4 0.5
0.5 0.4 0.5
0.5 0.4 0.5
0.5 0.4 0.5
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-8
Table 6-2. Chassis

ITEM C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted DESCRIPTION replace ABS Module replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted LABOR CODE 2430 2439 MODELS HFH 2.0 0.8 HFJ 2.0 0.8 HHH 2.0 0.8 HHJ 2.0 0.8 HPH 2.0 0.8 HPJ 2.0 0.8
2444
0.6
0.6
0.6
0.6
0.6
0.6
2445
0.6
0.6
0.6
0.6
0.6
0.6
2448 1401 1402 2430 2440 2454
0.6 0.4 0.5 2.0 1.3 0.5
0.6 0.4 0.5 2.0 1.3 0.5
0.6 0.4 0.5 2.0 1.3 0.5
0.6 0.4 0.5 2.0 1.3 0.5
0.6 0.4 0.5 2.0 1.3 0.5
0.6 0.4 0.5 2.0 1.3 0.5
C1034 Rear wheel speed sensor open/shorted repair ABS ECU connections C1034 Rear wheel speed sensor open/shorted repair wheel speed sensor connections C1034 Rear wheel speed sensor open/shorted replace ABS module C1034 Rear wheel speed sensor open/shorted replace rear wheel speed sensor C1034 Rear wheel speed sensor open/shorted ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/shorted to voltage C1034 Rear wheel speed sensor open/shorted ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/shorted to voltage C1034 Rear wheel speed sensor open/shorted ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted C1042 Pump motor open fault C1042 Pump motor open fault C1042 Pump motor open fault C1043 Pump motor stalled fault C1043 Pump motor stalled fault C1043 Pump motor stalled fault HFH HPJ VRSCAW VRSCF 105 HDI ONLY HFJ repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open replace ABS module repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open replace ABS module VRSCAW 105 HDI ONLY HHH
2455
0.5
0.5
0.5
0.5
0.5
0.5
2457 1401 1416 2430 1401 1416 2430
0.5 0.4 0.5 2.0 0.4 0.5 2.0 HHJ
0.5 0.4 0.5 2.0 0.4 0.5 2.0
0.5 0.4 0.5 2.0 0.4 0.5 2.0
0.5 0.4 0.5 2.0 0.4 0.5 2.0 HPH VRSCF
0.5 0.4 0.5 2.0 0.4 0.5 2.0
0.5 0.4 0.5 2.0 0.4 0.5 2.0
VRSCDX
VRSCDX 105 HDI ONLY
Revised 10/13/08
2009 VRSC MODELS
Page 6-9
Table 6-2. Chassis

ITEM C1055 ECU internal fault C1056 ECU internal fault - solid state relay shorted on C1057 ECU internal fault - solid state relay shorted to ground C1062 ECU internal fault - front release solenoid C1065 ECU internal fault - rear apply solenoid C1066 ECU internal fault - rear release solenoid C1094 Front brake switch always on C1094 Front brake switch always on DESCRIPTION replace ABS module replace ABS module replace ABS module LABOR CODE 2430 2430 2430 2430 2430 2430 2430 1401 1413 MODELS HFH 2.0 2.0 2.0 2.0 2.0 2.0 2.0 0.4 1.1 HFJ 2.0 2.0 2.0 2.0 2.0 2.0 2.0 0.4 1.1 HHH 2.0 2.0 2.0 2.0 2.0 2.0 2.0 0.4 1.1 HHJ 2.0 2.0 2.0 2.0 2.0 2.0 2.0 0.4 1.1 HPH 2.0 2.0 2.0 2.0 2.0 2.0 2.0 0.4 1.1 HPJ 2.0 2.0 2.0 2.0 2.0 2.0 2.0 0.4 1.1
C1061 ECU internal fault - front apply solenoid replace ABS module replace ABS module replace ABS module replace ABS module repair ABS ECU connections repair or replace front brake light switch or right handlebar connections in connector [22] circuit between right handlebar switch [22B] terminal 2 and ABS ECU [166B] terminal 13 (R/BN) is shorted to voltage repair front brake light switch connections in connector [22] replace ABS module repair ABS ECU connections repair connections at ABS diode pack [201B] replace ABS diode pack circuit between ABS diode pack [201B] terminal 1 or 2 and ABS ECU [166B] terminal 3 (PK/BN) or 13 (R/BN) is open circuit between ABS diode pack [201B] terminal 3 and tail lamp [93] is open replace brake relay or repair connections HFJ VRSCAW 105 HDI ONLY HHH
C1094 Front brake switch always on
1414
0.5
0.5
0.5
0.5
0.5
0.5
C1094 Front brake switch always on C1094 Front brake switch always on C1095 Front brake switch open C1095 Front brake switch open C1095 Front brake switch open C1095 Front brake switch open
1415 2430 1401 1403 1404 1405
0.5 2.0 0.4 0.3 0.3 0.5
0.5 2.0 0.4 0.3 0.3 0.5
0.5 2.0 0.4 0.3 0.3 0.5
0.5 2.0 0.4 0.3 0.3 0.5
0.5 2.0 0.4 0.3 0.3 0.5
0.5 2.0 0.4 0.3 0.3 0.5
C1095 Front brake switch open C1095 Front brake switch open
1406 1407
0.5 0.4 HHJ
0.5 0.4
0.5 0.4
0.5 0.4 HPH VRSCF
0.5 0.4.
0.5 0.4
HFH HPJ
VRSCDX
VRSCDX 105 HDI ONLY
Revised 10/13/08
2009 VRSC MODELS
Page 6-10
Table 6-2. Chassis

ITEM C1095 Front brake switch open C1118 ECU internal fault - front apply solenoid correlation C1121 ECU internal fault - rear apply solenoid correlation C1151 Front wheel release too long C1151 Front wheel release too long C1153 Rear wheel release too long C1153 Rear wheel release too long C1158 Calibration programming required C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range DESCRIPTION replace ABS module replace ABS module replace ABS module reroute brake lines replace ABS module reroute brake lines replace ABS module replace ABS module repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS module replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted LABOR CODE 2430 2430 2430 1418 2430 1418 2430 2430 1401 1402 1411 MODELS HFH 2.0 2.0 2.0 0.7 2.0 0.7 2.0 2.0 0.4 0.5 1.0 HFJ 2.0 2.0 2.0 0.7 2.0 0.7 2.0 2.0 0.4 0.5 1.0 HHH 2.0 2.0 2.0 0.7 2.0 0.7 2.0 2.0 0.4 0.5 1.0 HHJ 2.0 2.0 2.0 0.7 2.0 0.7 2.0 2.0 0.4 0.5 1.0 HPH 2.0 2.0 2.0 0.7 2.0 0.7 2.0 2.0 0.4 0.5 1.0 HPJ 2.0 2.0 2.0 0.7 2.0 0.7 2.0 2.0 0.4 0.5 1.0
1412
0.2
0.2
0.2
0.2
0.2
0.2
2430 2439
2.0 0.8
2.0 0.8
2.0 0.8
2.0 0.8
2.0 0.8
2.0 0.8
2444
0.6
0.6
0.6
0.6
0.6
0.6
2445
0.6
0.6
0.6
0.6
0.6
0.6
2448
0.6
0.6
0.6
0.6
0.6
0.6
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-11
Table 6-2. Chassis

ITEM C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration DESCRIPTION repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS module replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch repair or replace front brake light switch or right handlebar connections in connector [22] repair front brake light switch connections in connector [22] LABOR CODE 1401 1402 1411 MODELS HFH 0.4 0.5 1.0 HFJ 0.4 0.5 1.0 HHH 0.4 0.5 1.0 HHJ 0.4 0.5 1.0 HPH 0.4 0.5 1.0 HPJ 0.4 0.5 1.0
1412
0.2
0.2
0.2
0.2
0.2
0.2
2430 2440
2.0 1.3
2.0 1.3
2.0 1.3
2.0 1.3
2.0 1.3
2.0 1.3
2454
0.5
0.5
0.5
0.5
0.5
0.5
2455
0.5
0.5
0.5
0.5
0.5
0.5
2457 1408
0.5 0.4
0.5 0.4
0.5 0.4
0.5 0.4
0.5 0.4
0.5 0.4
1409
0.9
0.9
0.9
0.9
0.9
0.9
1413
1.1
1.1
1.1
1.1
1.1
1.1
1415
0.5
0.5
0.5
0.5
0.5
0.5
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-12
Table 6-2. Chassis

ITEM C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration DESCRIPTION circuit between right handlebar control switch connector [22B] terminal "1" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 2 (R/BN wire) and right handlebar control switch connector [22B] terminal "2" (R/BE) is open circuit between rear brake light switch terminal "2" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 1 (PK/BN wire) and rear brake light switch terminal "2" is open repair ABS ECU connections repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch circuit between rear brake lamp switch [121B] terminal 1 and ABS ACU [166B] terminal 3 (PK/BN) is shorted to voltage replace ABS module repair ABS ECU connections repair connections at ABS diode pack [201B] replace ABS diode pack circuit between ABS diode pack [201B] terminal 1 and ABS ECU [166B] terminal 3 (PK/BN) is open circuit between ABS diode pack [201B] terminal 4 (R/Y) and tail lamp [93] is open HFJ VRSCAW 105 HDI ONLY HHH LABOR CODE MODELS HFH 0.5 HFJ 0.5 HHH 0.5 HHJ 0.5 HPH 0.5 HPJ 0.5
1422
1423
0.5
0.5
0.5
0.5
0.5
0.5
C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1214 Rear brake switch always on C1214 Rear brake switch always on C1214 Rear brake switch always on
1424
0.5
0.5
0.5
0.5
0.5
0.5
1425 1401 1408
0.5 0.4 0.4
0.5 0.4 0.4
0.5 0.4 0.4
0.5 0.4 0.4
0.5 0.4 0.4
0.5 0.4 0.4
1409
0.9
0.9
0.9
0.9
0.9
0.9
C1214 Rear brake switch always on
1410 2430 1401 1403 1404 1405
0.5 2.0 0.4 0.3 0.3 0.5
0.5 2.0 0.4 0.3 0.3 0.5
0.5 2.0 0.4 0.3 0.3 0.5
0.5 2.0 0.4 0.3 0.3 0.5
0.5 2.0 0.4 0.3 0.3 0.5
0.5 2.0 0.4 0.3 0.3 0.5
C1214 Rear brake switch always on C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open
C1216 Rear brake switch open
1406
0.5
0.5
0.5
0.5
0.5
0.5
HFH HPJ
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-13
Table 6-2. Chassis

ITEM C1216 Rear brake switch open C1216 Rear brake switch open U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low DESCRIPTION replace brake relay or repair connections replace ABS module repair ABS ECU connections ECM [78B] terminal 5 to ABS ECU [166B] terminal 9 (LGN/V wire) is open replace ABS module replace instrument module ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open repair ECM connections replace ECM ECM [78B] terminal 5 /TSM/TSSM/ HFSM [30] terminal 3/IM [39B]terminal 7 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/ HFSM [30B] terminal 3 (LGN/V wire) is open repair ABS ECU connections ECM [78B] terminal 5 to ABS ECU [166B] terminal 9 (LGN/V wire) is open replace ABS Module replace instrument module ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open repair ECM connections replace ECM LABOR CODE 1407 2430 1401 1426 2430 6039 6748 6854 7993 7994 7998 7999 1401 1426 2430 6039 6748 6854 7993 MODELS HFH 0.4 2.0 0.4 0.6 2.0 0.6 0.6 0.3 0.8 0.4 0.8 0.5 0.4 0.6 2.0 0.6 0.6 0.3 0.8 HFJ 0.4 2.0 0.4 0.6 2.0 0.6 0.6 0.3 0.8 0.4 0.8 0.5 0.4 0.6 2.0 0.6 0.6 0.3 0.8 HHH 0.4 2.0 0.4 0.6 2.0 0.6 0.6 0.3 0.8 0.4 0.8 0.5 0.4 0.6 2.0 0.6 0.6 0.3 0.8 HHJ 0.4 2.0 0.4 0.6 2.0 0.6 0.6 0.3 0.8 0.4 0.8 0.5 0.4 0.6 2.0 0.6 0.6 0.3 0.8 HPH 0.4. 2.0 0.4 0.6 2.0 0.6 0.6 0.3 0.8 0.4 0.8 0.5 0.4 0.6 2.0 0.6 0.6 0.3 0.8 HPJ 0.4 2.0 0.4 0.6 2.0 0.6 0.6 0.3 0.8 0.4 0.8 0.5 0.4 0.6 2.0 0.6 0.6 0.3 0.8
U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-14
Table 6-2. Chassis

ITEM U1301 ABS serial data high DESCRIPTION data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/IM [39B] terminal 7 (LGN/V wire) shorted to voltage replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/ HFSM [30B] terminal 3 (LGN/V wire) is open LABOR CODE MODELS HFH HFJ HHH HHJ HPH HPJ
7997
0.5
0.5
0.5
0.5
0.5
0.5
U1301 ABS serial data high U1301 ABS serial data high
7998 7999
0.8 0.5
0.8 0.5
0.8 0.5
0.8 0.5
0.8 0.5
0.8 0.5
SEATS/COSMETIC COVERS/FUELS TANK/VISOR KIT Replace seat/lanyard Replace passenger seat Replace seat strap Replace rear fender, outer Replace rear fender support Replace side covers, left or right/rubber mount Replace air box cover/rubber mount Replace front fender/chrome bracket/painted bracket Replace radiator trim cover Replace radiator cover Replace fuel tank assembly Replace fuel tank gasket Replace fuel gauge sending unit Replace license plate bracket Replace visor kit BELT GUARDS Replace sprocket cover Replace debris deflector Replace belt guard 2613 2617 2616 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.2 0.1 0.1 0.2 0.1 0.1 one side 2506 2586 2588 2537 2536 2520 2521 2522 2523 2524 2541 2548 2564 2590 2598 0.1 0.1 0.1 0.2 0.5 0.1 0.1 0.2 0.1 0.2 1.7 0.4 0.5 0.3 --0.1 0.1 0.1 0.2 0.5 0.1 0.1 0.2 0.1 0.2 1.7 0.4 0.5 0.3 --0.1 0.1 0.1 0.2 0.5 0.1 0.1 0.2 0.1 0.2 1.7 0.4 0.5 0.3 0.2 0.1 0.1 0.1 0.2 0.5 0.1 0.1 0.2 0.1 0.2 1.7 0.4 0.5 0.3 0.2 0.1 0.1 0.1 0.2 0.5 0.1 0.2 0.1 0.1 0.2 1.7 0.4 0.5 0.4 --0.1 0.1 0.1 0.2 0.5 0.1 0.2 0.1 0.1 0.2 1.7 0.4 0.5 0.4 ---
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-15
Table 6-2. Chassis

ITEM EXHAUST SYSTEM Replace complete exhaust system and/or gaskets Replace exhaust pipe dual exhaust system Replace auxiliary volume/front clamp Replace any muffler/clamp Replace any exhaust shield Replace muffler support Replace muffler end caps (both) Replace heat shield screws front rear 2626 2631 2636 2638 2646 2661 2666 2601 2664 0.6 0.6 0.6 0.5 0.2 0.1 0.6 0.2 0.1 0.6 0.6 0.6 0.5 0.2 0.1 0.6 0.2 0.1 0.6 0.6 0.6 0.5 0.2 0.2 0.6 0.2 0.1 0.6 0.6 0.6 0.5 0.2 0.2 0.6 0.2 0.1 0.6 0.4 0.4 0.5 0.2 0.1 0.5 0.2 0.1 0.6 0.4 0.4 0.5 0.2 0.1 0.5 0.2 0.1 DESCRIPTION LABOR CODE MODELS HFH HFJ HHH HHJ HPH HPJ
Table 6-3. Engine

ITEM GENERAL Remove and install engine Check compression/leak down front only rear only both Remove oil pan/inspection Replace pan gasket Replace alternator cover/gasket Replace derby cover/o-ring Change shim/check clearance one shim includes gasket replacement 3006 3020 3021 3022 3009 3030 3040 3042 3044 3.5 0.4 0.2 0.5 0.4 0.4 0.3 0.1 0.2 3.5 0.4 0.2 0.5 0.4 0.4 0.3 0.1 0.2 3.5 0.4 0.2 0.5 0.4 0.4 0.3 0.1 0.2 3.5 0.4 0.2 0.5 0.4 0.4 0.3 0.1 0.2 3.5 0.4 0.2 0.5 0.4 0.4 0.3 0.1 0.2 3.5 0.4 0.2 0.5 0.4 0.4 0.3 0.1 0.2 DESCRIPTION LABOR CODE MODELS HFH HFJ HHH HHJ HPH HPJ
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-16
Table 6-3. Engine

ITEM CYLINDER HEAD Recondition cylinder head-includes removal of head and gasket (Non Warranty Procedures) front head rear head both heads Replace cylinder head/engine removal not required for front cylinder head Replace valve seal or spring after cylinder head removal Replace cylinder head gasket one head both heads one seal or spring (intake or exhaust) all seals and springs, one head front cylinder engine not removed rear or both cylinders including engine removal Replace secondary cam chain tensioner Replace secondary guide Replace camshaft/sprocket Replace secondary cam chain CYLINDER AND PISTON Replace piston rings includes deglazing cylinder Replace piston and piston rings includes removal of cylinder head and fitting new piston with rings, Replace cylinder liner and piston Deglaze/measure one cylinder CAM COVER Replace cam cover/gasket, lower front rear both 3319 3320 3321 1.2 1.2 1.4 1.2 1.2 1.4 1.2 1.2 1.4 1.2 1.2 1.4 1.3 1.3 1.5 1.3 1.3 1.5 one cylinder both cylinders one cylinder both cylinders one cylinder 3206 3216 3221 3231 3237 3238 9.8 10.0 9.8 10.0 0.1 0.2 9.8 10.0 9.8 10.0 0.1 0.2 9.8 10.0 9.8 10.0 0.1 0.2 9.8 10.0 9.8 10.0 0.1 0.2 9.8 10.0 9.8 10.0 0.1 0.2 9.8 10.0 9.8 10.0 0.1 0.2 could be done in chassis; remove engine if heads are damaged both front rear 3101 3103 3104 3106 3108 3131 3132 3140 3142 3155 3156 3157 3158 3159 5.7 6.5 6.7 3.5 4.7 0.1 0.4 3.5 4.7 0.3 4.6 4.8 1.5 1.7 5.7 6.5 6.7 3.5 4.7 0.1 0.4 3.5 4.7 0.3 4.6 4.8 1.5 1.7 5.7 6.5 6.7 3.5 4.7 0.1 0.4 3.5 4.7 0.3 4.6 4.8 1.5 1.7 5.7 6.5 6.7 3.5 4.7 0.1 0.4 3.5 4.7 0.3 4.6 4.8 1.5 1.7 5.7 6.5 6.7 3.5 4.7 0.1 0.4 3.5 4.7 0.3 4.6 4.8 1.5 1.7 5.7 6.5 6.7 3.5 4.7 0.1 0.4 3.5 4.7 0.3 4.6 4.8 1.5 1.7 DESCRIPTION LABOR CODE MODELS HFH HFJ HHH HHJ HPH HPJ
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-17
Table 6-3. Engine

ITEM Replace cam cover/gasket, upper front rear both Replace cam cover gasket, inner front rear both Replace secondary top guide CRANKCASE Replace crankcases Seal crankcase only Replace crankshaft Remove primary crank gear from crank Replace primary cam chain tensioner Replace primary cam chain guide Replace primary cam chain Recondition cylinder head-head removed (for non-related repairs) Replace oil pump and/or o-rings Replace main bearing shell Replace connecting rod Replace limiter assembly Replace gear, ball clutch Replace o-ring, VSS Replace o-ring, CPS Replace dipstick BALANCER SYSTEM Replace balancer shaft/crankcase bearing Replace primary crank gear HFH HPJ VRSCAW VRSCF 105 HDI ONLY HFJ includes bearings, outer and inner engine can stay in frame VRSCAW 105 HDI ONLY HHH 3450 3451 VRSCDX 7.2 1.3 HHJ 7.2 1.3 7.2 1.3 7.2 1.3 HPH VRSCF 7.2 1.3 7.2 1.3 can be done in chassis, depends on damage one head includes remove and install engine add to crankshaft replacement includes remove and install engine 3406 3407 3470 3471 3472 3473 3474 3425 3341 3475 3476 3477 3478 3481 3482 3480 11.0 4.9 6.1 0.2 0.4 0.4 1.9 1.7 0.8 4.9 10.0 0.5 0.6 0.1 0.2 0.1 11.0 4.9 6.1 0.2 0.4 0.4 1.9 1.7 0.8 4.9 10.0 0.5 0.6 0.1 0.2 0.1 11.0 4.9 6.1 0.2 0.4 0.4 1.9 1.7 0.8 4.9 10.0 0.5 0.6 0.1 0.2 0.1 11.0 4.9 6.1 0.2 0.4 0.4 1.9 1.7 0.8 4.9 10.0 0.5 0.6 0.1 0.2 0.1 11.0 4.9 6.1 0.2 0.4 0.4 1.9 1.7 0.8 4.9 10.0 0.7 0.8 0.1 0.2 0.1 11.0 4.9 6.1 0.2 0.4 0.4 1.9 1.7 0.8 4.9 10.0 0.7 0.8 0.1 0.2 0.1 DESCRIPTION LABOR CODE 3322 3324 3329 3330 3332 3334 3350 MODELS HFH 1.1 1.1 1.2 1.2 1.2 1.4 1.2 HFJ 1.1 1.1 1.2 1.2 1.2 1.4 1.2 HHH 1.1 1.1 1.2 1.2 1.2 1.4 1.2 HHJ 1.1 1.1 1.2 1.2 1.2 1.4 1.2 HPH 1.2 1.2 1.3 1.3 1.3 1.5 1.3 HPJ 1.2 1.2 1.3 1.3 1.3 1.5 1.3
VRSCDX 105 HDI ONLY
Revised 10/13/08
2009 VRSC MODELS
Page 6-18
Table 6-3. Engine

ITEM Replace balancer shaft gear/bolt FUEL SYSTEM Replace air cleaner bottom Replace air cleaner cover/snorkel Filter element cap Replace filter element Replace bottom to upper seal Replace air cleaner bottom gasket to throttle body Replace velocity stack Replace fuel rail Throttle body boot/clamp Replace fuel line Replace throttle body Replace breather hose inside air box front rear EVAPORATIVE EMISSIONS SYSTEM Replace canister Replace any one hose Replace evaporative purge solenoid California vehicles only California vehicles only California vehicles only 3527 3529 3522 0.2 0.1 0.4 ------0.2 0.1 0.4 ------0.2 0.1 0.4 ------one or both lines 3545 3547 3549 3551 3553 3555 3557 3559 3561 3563 3565 3567 3569 3571 0.2 0.1 0.1 0.1 0.1 0.2 0.2 0.6 0.5 0.3 0.4 0.1 0.2 0.1 0.2 0.1 0.1 0.1 0.1 0.2 0.2 0.6 0.5 0.3 0.4 0.1 0.2 0.1 0.2 0.1 0.1 0.1 0.1 0.2 0.2 0.6 0.5 0.3 0.4 0.1 0.2 0.1 0.2 0.1 0.1 0.1 0.1 0.2 0.2 0.6 0.5 0.3 0.4 0.1 0.2 0.1 0.3 0.2 0.2 0.2 0.2 0.3 0.3 0.6 0.5 0.4 0.5 0.2 0.2 0.2 0.3 0.2 0.2 0.2 0.2 0.3 0.3 0.6 0.5 0.4 0.5 0.2 0.2 0.2 DESCRIPTION engine can stay in frame LABOR CODE 3453 MODELS HFH 1.1 HFJ 1.1 HHH 1.1 HHJ 1.1 HPH 1.1 HPJ 1.1
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-19
Table 6-4. Clutch

ITEM CLUTCH Replace clutch master cylinder Replace clutch secondary actuator cylinder Clutch service includes disassembly, cleaning, inspection, repair, assembly, replacement of friction plates 4020 4022 4011 4016 4024 4026 4028 new clutch assembly, exhaust removal 4030 4032 0.4 0.3 1.5 0.5 0.2 0.8 0.5 1.2 0.1 0.4 0.3 1.5 0.5 0.2 0.8 0.5 1.2 0.1 0.4 0.3 1.5 0.5 0.2 0.8 0.5 1.2 0.1 0.4 0.3 1.5 0.5 0.2 0.8 0.5 1.2 0.1 0.4 0.3 1.5 0.5 0.2 0.8 0.5 1.2 0.1 0.4 0.3 1.5 0.5 0.2 0.8 0.5 1.2 0.1 DESCRIPTION LABOR CODE MODELS HFH HFJ HHH HHJ HPH HPJ
Replace clutch release bearing Bleed clutch system for air Replace clutch cover/gasket Replace clutch line Replace clutch complete Replace secondary actuator cylinder cover

ITEM TRANSMISSION Overhaul transmission includes disassembly, cleaning, inspection, replacing all parts. includes engine removal 4306 4305 4322 4323 4324 4325 add to job, per bearing includes removal and installation HFJ VRSCAW 105 HDI ONLY HHH 4326 4331 VRSCDX 7.8 6.3 6.3 6.3 7.4 0.6 0.2 7.2 HHJ 7.8 6.3 6.3 6.3 7.4 0.6 0.2 7.2 7.8 6.3 6.3 6.4 7.4 0.6 0.2 7.2 7.8 6.3 6.3 6.4 7.4 0.6 0.2 7.2 HPH VRSCF 7.8 6.3 6.3 6.4 7.4 0.6 0.2 7.2 7.8 6.3 6.3 6.4 7.4 0.6 0.2 7.2 DESCRIPTION LABOR CODE MODELS HFH HFJ HHH HHJ HPH HPJ
Replace transmission complete Replace input shaft Replace output shaft Replace shift actuator assembly Replace output shaft flange/seal Replace shaft end bearing Replace shifter drum/shaft HFH HPJ VRSCAW VRSCF 105 HDI ONLY
VRSCDX 105 HDI ONLY
Revised 10/13/08
2009 VRSC MODELS
Page 6-20

ITEM Replace shifter forks and/or shaft Replace plastic cap Replace shift pedal and/or lever Replace transmission shifter shaft seal Replace shift shaft Replace shift linkage engine removal is not necessary engine removal is not necessary DESCRIPTION includes checking gear engagement LABOR CODE 4343 4371 4372 4390 4386 4388 MODELS HFH 7.2 0.2 0.2 0.3 0.3 0.1 HFJ 7.2 0.2 0.2 0.3 0.3 0.1 HHH 7.2 0.2 0.2 0.3 0.3 0.1 HHJ 7.2 0.2 0.2 0.3 0.3 0.1 HPH 7.2 0.2 0.2 0.3 0.3 0.1 HPJ 7.2 0.2 0.2 0.3 0.3 0.1
Table 6-6. Cooling System

ITEM COOLING SYSTEM Replace radiator assembly Replace radiator Replace coolant hose/engine in Replace coolant pipe/engine in Replace coolant hose/engine out Replace coolant pipe/engine out Replace any clamp Replace shrink clamp Replace water pump/gasket/cover o-ring Replace thermostat/housing/gasket/o-rings Replace radiator cover Replace radiator trim cover Replace oil cooler Replace oil pipe/outlet Replace oil pipe/inlet Replace oil pipe connector/inlet HFH HPJ VRSCAW VRSCF 105 HDI ONLY HFJ VRSCAW 105 HDI ONLY HHH on any one coolant pipe oil lines and oil cooler removed 4501 4503 4505 4507 4509 4511 4513 4515 4517 4519 4521 4523 4525 4527 4529 4531 VRSCDX 1.0 1.3 0.8 1.1 0.8 1.1 0.1 1.1 2.3 1.2 0.2 0.1 0.8 0.8 0.8 0.2 HHJ 1.0 1.3 0.8 1.1 0.8 1.1 0.1 1.1 2.3 1.2 0.2 0.1 0.8 0.8 0.8 0.2 1.3 1.3 0.8 1.1 0.8 1.1 0.1 1.1 2.6 1.2 0.2 0.1 0.8 0.8 0.8 0.2 1.4 1.3 0.8 1.1 0.8 1.1 0.1 1.1 2.7 1.2 0.2 0.1 0.8 0.8 0.8 0.2 HPH VRSCF 1.0 1.3 0.8 1.1 0.8 1.1 0.1 1.1 2.3 1.2 0.2 0.1 0.8 0.8 0.8 0.2 1.0 1.3 0.8 1.1 0.8 1.1 0.1 1.1 2.3 1.2 0.2 0.1 0.8 0.8 0.8 0.2 DESCRIPTION LABOR CODE MODELS HFH HFJ HHH HHJ HPH HPJ
VRSCDX 105 HDI ONLY
Revised 10/13/08
2009 VRSC MODELS
Page 6-21
Table 6-6. Cooling System

ITEM Replace oil pipe connector outlet Replace oil filter mount Replace radiator cap Replace hose from cap to over flow bottle Replace coolant overflow bottle Replace overflow hose Replace hose trim cover Chrome cover, upper radiator hose Chrome cover/inner bracket DESCRIPTION LABOR CODE 4532 4533 4535 4537 4539 4541 4543 4542 4538 MODELS HFH 0.5 0.6 0.1 0.1 0.2 0.3 0.1 ----HFJ 0.5 0.6 0.1 0.1 0.2 0.3 0.1 ----HHH 0.5 0.6 0.1 0.1 0.2 0.3 0.1 ----HHJ 0.5 0.6 0.1 0.1 0.2 0.3 0.1 ----HPH 0.5 0.6 0.1 0.1 0.2 0.3 0.1 ----HPJ 0.5 0.6 0.1 0.1 0.2 0.3 0.1 -----

ITEM ACCESSORIES Replace windshield Replace mirror Air box cover emblems/medallion one letter three letters or more 6203 6513 6548 6549 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 DESCRIPTION LABOR CODE MODELS HFH HFJ HHH HHJ HPH HPJ
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-22

ITEM DESCRIPTION LABOR CODE HFH HFJ HHH HHJ HPH HPJ
GENERAL NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual and Electrical Diagnostic Manual. INSTRUMENTS Replace speedometer Replace speedometer Replace bezel/housing WIRING Replace connector anchor Replace main wiring harness Replace any single wire Repair/diagnose indicator lamp wiring Replace fuse (front or rear) Replace fuse block SWITCHES Replace ignition switch Replace rear stoplight switch Replace transmission neutral switch Replace oil pressure switch Starter inoperative Replace left upper handlebar switch Replace right upper handlebar switch Replace front brake light switch Replace left upper handlebar switch housing includes filling/bleeding brakes replace neutral switch includes diagnostics includes diagnosis replace clutch switch includes diagnostics 5129 5141 5157 5161 5168 5171 5173 5176 5177 0.1 0.4 0.4 0.7 0.5 0.7 0.6 0.2 0.1 0.4 0.4 0.7 0.5 0.7 0.6 0.2 0.1 0.8 0.4 0.4 0.7 0.5 0.7 0.6 0.2 0.1 0.8 0.4 0.4 0.7 0.5 0.7 0.6 0.2 0.1 0.8 0.4 0.4 0.7 0.5 0.7 0.6 0.2 0.1 0.8 0.4 0.4 0.7 0.5 0.7 0.6 0.2 light circuit accessory circuit 5023 5026 5039 5043 5048 5145 5196 0.1 2.1 0.2 0.2 0.3 0.1 0.4 0.1 2.1 0.2 0.2 0.3 0.1 0.4 0.1 2.1 0.2 0.2 0.3 0.1 0.4 0.1 2.1 0.2 0.2 0.3 0.1 0.4 0.1 2.1 0.2 0.2 0.3 0.1 0.4 0.1 2.1 0.2 0.2 0.3 0.1 0.4 cosmetics only indicator lamps, includes diagnosis 6003 5191 6044 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-23

ITEM DESCRIPTION LABOR CODE HFH HFJ HHH HHJ HPH HPJ
Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing LIGHTS Replace headlight bracket Replace headlight Replace headlight housing Replace taillight light bulb or lens Replace tail lamp assembly Replace turn signal light assembly: License plate bracket License plate bracket light BATTERY/HORN Replace the battery (including caddy) Replace horn and/or bracket front rear includes adjustment includes diagnosis includes adjustment includes diagnosis
5178 5179 5180 5181 5185 5189 5197 5215 5201 5205 5237 5239 5705 5765
0.2 0.2 0.4 0.2 0.1 0.2 0.1 0.1 0.5 0.3 0.3 0.2 0.4 0.2
0.2 0.2 0.4 0.2 0.1 0.2 0.1 0.1 0.5 0.3 0.3 0.2 0.4 0.2
0.2 0.2 0.4 0.3 0.1 0.1 0.1 0.1 0.5 0.3 0.3 0.2 0.4 0.2
0.2 0.2 0.4 0.3 0.1 0.1 0.1 0.1 0.5 0.3 0.3 0.2 0.4 0.2
0.7 0.2 0.7 0.2 0.1 0.1 --0.2 0.7 0.2 0.3 0.3 0.5 0.2
0.7 0.2 0.7 0.2 0.1 0.1 --0.2 0.7 0.2 0.3 0.3 0.5 0.2
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-24

ITEM GENERAL NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual and Electrical Diagnostic Manual. Lights and accessories excluding turn signals CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative open/shorted/ground motor start button solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring nothing clicks; poor relay ground nothing clicks; short to voltage nothing clicks; open in wiring to or from starter button HFJ VRSCAW 105 HDI ONLY HHH 5817 5818 5822 5823 0.8 0.9 0.2 0.4 0.8 0.9 0.2 0.4 0.8 0.9 0.2 0.4 0.8 0.9 0.2 0.4 0.8 1.0 0.2 0.5 0.8 1.0 0.2 0.5 milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5308 5310 5312 5314 5315 5316 5319 0.3 0.4 0.8 0.8 0.8 0.8 0.9 0.3 0.4 0.8 0.8 0.8 0.8 0.9 0.3 0.4 0.8 0.8 0.8 0.8 0.9 0.3 0.4 0.8 0.8 0.8 0.8 0.9 0.4 0.4 0.8 0.8 0.8 0.8 0.9 0.4 0.4 0.8 0.8 0.8 0.8 0.9 5016 0.3 0.3 0.3 0.3 0.3 0.3 DESCRIPTION LABOR CODE MODELS HFH HFJ HHH HHJ HPH HPJ
5824 5825 5827 5828 5830 5831
0.5 0.9 0.5 0.6 0.6 0.6
0.5 0.9 0.5 0.6 0.6 0.6
0.5 0.9 0.5 0.6 0.6 0.6
0.5 0.9 0.5 0.6 0.6 0.6
0.5 0.9 0.6 0.7 0.6 0.7
0.5 0.9 0.6 0.7 0.6 0.7
Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative
HFH HPJ
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-25

ITEM Starter inoperative Starter inoperative Starter inoperative starter relay replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] poor starter to battery connections, ground connections replace limiter (starter clutch) nothing clicks, TSM / TSSM/HFSM replace ball clutch (rotor assy.) solenoid clicks; poor solenoid ground connections contacts includes starter motor removal relay click; bad solenoid contacts replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open replace IM replace IM shorted\grounded circuit replace fuel level sensor replace fuel level sensor open circuit from fuel sensor [13B] HFJ VRSCAW 105 HDI ONLY HHH DESCRIPTION LABOR CODE 5832 5168 MODELS HFH 0.3 0.7 HFJ 0.3 0.7 HHH 0.3 0.7 HHJ 0.3 0.7 HPH 0.4 0.8 HPJ 0.4 0.8
5861
0.5
0.5
0.5
0.5
0.6
0.6
5157
0.5
0.5
0.5
0.5
0.6
0.6
5862
0.5
0.5
0.5
0.5
0.5
0.5
Slow starter crank or starter stalls Starter spins Starter inoperative Starter runs on Starter inoperative Replace starter solenoid Replace starter solenoid Starter inoperative Starter inoperative Starter inoperative INSTRUMENTS B1003 Internal fault B1004 Fuel level sensor low B1004 Fuel level sensor low B1004 Fuel level sensor low B1005 Fuel level sensor open/high B1005 Fuel level sensor open/high HFH HPJ VRSCAW VRSCF 105 HDI ONLY
5835 5837 5838 5839 5840 5845 5860 6791 6792 6793
0.5 0.3 0.9 0.6 0.4 0.6 0.6 0.6 0.1 0.5
0.5 0.3 0.9 0.6 0.4 0.6 0.6 0.6 0.1 0.5
0.5 0.3 0.9 0.6 0.4 0.6 0.6 0.6 0.1 0.5
0.5 0.3 0.9 0.6 0.4 0.6 0.6 0.6 0.1 0.5
0.5 0.3 0.9 0.6 0.4 0.6 0.6 0.7 0.1 0.6
0.5 0.3 0.9 0.6 0.4 0.6 0.6 0.7 0.1 0.6
6006 6033 6034 6035 6035 6037 VRSCDX
0.2 0.2 0.4 0.5 0.5 0.5 HHJ
0.2 0.2 0.4 0.5 0.5 0.5
0.2 0.2 0.4 0.5 0.5 0.5
0.2 0.2 0.4 0.5 0.5 0.5 HPH VRSCF
0.3 0.2 0.4 0.5 0.5 0.5
0.3 0.2 0.4 0.5 0.5 0.5
VRSCDX 105 HDI ONLY
Revised 10/13/08
2009 VRSC MODELS
Page 6-26

ITEM B1005 Fuel level sensor open/high DESCRIPTION fuel sensor [13B] terminal 2 to IM [39B] terminal 11 (Y/W wire) shorted to voltage fuel sensor [13B] terminal 1 to accessory fuse is open code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace IM replace FOB battery replace FOB replace TSSM\HFSM HFSM harness to security antenna is open/grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30] terminal 5 or 6 (V or BNwire) shorted/grounded/open replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open replace Bulb HFJ VRSCAW 105 HDI ONLY HHH LABOR CODE MODELS HFH 0.5 HFJ 0.5 HHH 0.5 HHJ 0.5 HPH 0.5 HPJ 0.5
6069
B1005 Fuel level sensor open/high B1006 IM accessory line overvoltage B1007 IM ignition line overvoltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed TURN SIGNALS/SECURITY SYSTEM Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B HFH HPJ VRSCAW VRSCF 105 HDI ONLY
6095 7770 7771 6001 6002 6020 6755 6756 6757 6879 6773 6855 6856 6857 6790 6791 6792 6793 6796 VRSCDX
0.5 0.3 0.2 0.4 0.1 0.1 0.1 0.1 0.3 0.4 0.9 0.3 0.4 0.4 0.6 0.6 0.1 0.5 0.3 HHJ
0.5 0.3 0.2 0.4 0.1 0.1 0.1 0.1 0.3 0.4 0.9 0.3 0.4 0.4 0.6 0.6 0.1 0.5 0.3
0.5 0.3 0.2 0.4 0.1 0.1 0.1 0.1 0.3 0.4 0.9 0.3 0.4 0.4 0.6 0.6 0.1 0.5 0.3
0.5 0.3 0.2 0.4 0.1 0.1 0.1 0.1 0.3 0.4 0.9 0.3 0.4 0.4 0.6 0.6 0.1 0.5 0.3 HPH VRSCF
0.5 0.4 0.3 0.4 0.1 0.1 0.1 0.1 0.3 0.4 1.0 0.4 0.5 0.5 0.7 0.7 0.1 0.6 ---
0.5 0.4 0.3 0.4 0.1 0.1 0.1 0.1 0.3 0.4 1.0 0.4 0.5 0.5 0.7 0.7 0.1 0.6 ---
VRSCDX 105 HDI ONLY
Revised 10/13/08
2009 VRSC MODELS
Page 6-27

ITEM Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2D DESCRIPTION repair open ground in lamp circuit TSM/TSSM/HFSM [30] terminal 5 or 6 (V or BNwire) shorted/grounded/open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/ GY wire) and battery fuse is open replace battery Fuse main fuse terminal A (R wire) and battery fuse is open repair open between handlebar switch connector [24A] and TSM/TSSM/HFSM [30B] replace turn signal switch repair open between connector [24A] and fuse block repair open between handlebar switch connector [22A] and TSM/TSSM/HFSM [30B] TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch repair open between connector [22A] and fuse block replace bulb remove corrosion LABOR CODE 6797 6798 6799 6800 6805 6806 6807 6808 MODELS HFH 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.3 HFJ 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.3 HHH 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.3 HHJ 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.3 HPH 0.4 0.4 0.4 0.4 0.4 0.4 0.3 0.4 HPJ 0.4 0.4 0.4 0.4 0.4 0.4 0.3 0.4
6810 6811 6812
0.6 0.7 0.6
0.6 0.7 0.6
0.6 0.7 0.6
0.6 0.7 0.6
0.7 0.8 0.7
0.7 0.8 0.7
Turn signal error 2D Turn signal error 2D Turn signal error 2D
6813
0.6
0.6
0.6
0.6
0.7
0.7
Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work
6814 6815 6816 6820 6821
0.5 0.7 0.6 0.2 0.3
0.5 0.7 0.6 0.2 0.3
0.5 0.7 0.6 0.2 0.3
0.5 0.7 0.6 0.2 0.3
0.6 0.8 0.7 --0.4
0.6 0.8 0.7 --0.4
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-28

ITEM Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work B0563 Battery voltage high B0563 Battery voltage high B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1122 Right turn output fault B1122 Right turn output fault DESCRIPTION remove corrosion/replace bulb replace lamp assembly replace TSM/TSSM/HFSM replace front turn signal module VRSCF only replace front turn signal lamp - VRSCF only replace rear lamp assembly - VRSCF only code not present repair charging system/accompanies other codes repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM [30] terminal 5 or 6 (V or BNwire) shorted/grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connection replace IM replace front turn signal and tail lamp assembly - VRSCF only replace front turn signal module and tail lamp assembly - VRSCF only repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM [30] terminal 5 or 6 (V or BNwire) shorted/grounded/open LABOR CODE 6822 6823 6824 6891 6892 6894 7770 7771 6709 6790 6791 6796 6823 6826 6892 6893 6709 6790 MODELS HFH 0.5 0.6 0.6 ------0.3 0.2 0.5 0.6 0.6 0.4 0.6 0.5 ----0.5 0.6 HFJ 0.5 0.6 0.6 ------0.3 0.2 0.5 0.6 0.6 0.4 0.6 0.5 ----0.5 0.6 HHH 0.5 0.6 0.6 ------0.3 0.2 0.5 0.6 0.6 0.4 0.6 0.5 ----0.5 0.6 HHJ 0.5 0.6 0.6 ------0.3 0.2 0.5 0.6 0.6 0.4 0.6 0.5 ----0.5 0.6 HPH ----0.7 0.7 1.5 0.5 0.4 0.3 0.6 0.7 0.7 ----0.6 1.5 0.9 0.6 0.7 HPJ ----0.7 0.7 1.5 0.5 0.4 0.3 0.6 0.7 0.7 ----0.6 1.5 0.9 0.6 0.7
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-29

ITEM B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high DESCRIPTION replace TSM/TSSM/HFSM replace bulb replace bulb connection replace IM replace front turn signal and tail lamp assembly - VRSCF only replace front turn signal module and tail lamp assembly - VRSCF only repair HFSM terminal/connections TSM/TSSM/HFSM [30] terminal 5 or 6 (V or BNwire) shorted/grounded/open replace HFSM replace tail lamp assembly - VRSCF only replace front turn signal module VRSCF only repair HFSM terminal/connections TSM/TSSM/HFSM [30] terminal 5 or 6 (V or BNwire) shorted/grounded/open replace HFSM replace tail lamp assembly - VRSCF only replace front turn signal module VRSCF only repair HFSM terminal/connections TSM/TSSM/HFSM [30] terminal 5 or 6 (V or BNwire) shorted/grounded/open replace HFSM replace tail lamp assembly - VRSCF only LABOR CODE 6791 6796 6823 6826 6892 6893 6709 6790 6791 6890 6891 6709 6790 6791 6890 6891 6709 6790 6791 6890 MODELS HFH 0.6 0.4 0.6 0.5 ----0.5 0.6 0.6 ----0.5 0.6 0.6 ----0.5 0.6 0.6 --HFJ 0.6 0.4 0.6 0.5 ----0.5 0.6 0.6 ----0.5 0.6 0.6 ----0.5 0.6 0.6 --HHH 0.6 0.4 0.6 0.5 ----0.5 0.6 0.6 ----0.5 0.6 0.6 ----0.5 0.6 0.6 --HHJ 0.6 0.4 0.6 0.5 ----0.5 0.6 0.6 ----0.5 0.6 0.6 ----0.5 0.6 0.6 --HPH 0.7 ----0.6 1.5 0.9 0.6 0.7 0.7 0.8 0.7 0.6 0.7 0.7 0.8 0.7 0.6 0.7 0.7 0.8 HPJ 0.7 ----0.6 1.5 0.9 0.6 0.7 0.7 0.8 0.7 0.6 0.7 0.7 0.8 0.7 0.6 0.7 0.7 0.8
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-30

ITEM B1125 Left turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high B1132 Alarm output high B1132 Alarm output high B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1136 Accelerometer fault DESCRIPTION replace front turn signal module VRSCF only repair HFSM terminal/connections TSM/TSSM/HFSM [30] terminal 5 or 6 (V or BNwire) shorted/grounded/open replace HFSM replace tail lamp assembly - VRSCF only replace front turn signal module VRSCF only repair alarm (terminal B) circuit (LGN/ BN wire)-open repair alarm (terminal B) circuit (LGN/ BN wire)-grounded replace siren replace TSM/TSSM/HFSM repair alarm (terminal C) circuit (BK wire)-open repair alarm (terminal A) circuit (BN/GY wire)-open repair alarm (terminal B) circuit (LGN/ BN wire)-grounded replace siren replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/Starter Relay (TN/GN wire)-Short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM LABOR CODE 6891 6709 6790 6791 6890 6891 6830 6831 6832 6833 6834 6835 6817 6832 6833 6840 6841 6842 6845 6845 MODELS HFH --0.5 0.6 0.6 ----0.4 0.5 0.5 0.7 0.4 0.4 0.5 0.5 0.7 0.5 0.4 0.6 0.5 0.5 HFJ --0.5 0.6 0.6 ----0.4 0.5 0.5 0.7 0.4 0.4 0.5 0.5 0.7 0.5 0.4 0.6 0.5 0.5 HHH --0.5 0.6 0.6 ----0.4 0.5 0.5 0.7 0.4 0.4 0.5 0.5 0.7 0.5 0.4 0.6 0.5 0.5 HHJ --0.5 0.6 0.6 ----0.4 0.5 0.5 0.7 0.4 0.4 0.5 0.5 0.7 0.5 0.4 0.6 0.5 0.5 HPH 0.7 0.6 0.7 0.7 0.8 0.7 0.5 0.6 0.6 0.7 0.5 0.5 0.6 0.6 0.7 0.6 0.5 0.7 0.6 0.6 HPJ 0.7 0.6 0.7 0.7 0.8 0.7 0.5 0.6 0.6 0.7 0.5 0.5 0.6 0.6 0.7 0.6 0.5 0.7 0.6 0.6
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-31

ITEM B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1142 Internal fault B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low B1154 Clutch input low DESCRIPTION repair TSM/TSSM/HFSM terminal/connections replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace TSM/TSSM/HFSM replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM repair security antenna connections, or replace security antenna harness replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM replace clutch switch - includes diagnostics locate and repair short to ground on BK wire between clutch switch and connector [30] replace TSM\TSSM\HFSM replace neutral switch - includes diagnostics locate and repair short to ground on BK wire between neutral switch and TSM\TSSM\HFSM LABOR CODE 6709 6791 6793 6845 6878 6879 6880 6878 6879 6880 6881 6878 6879 6880 5168 MODELS HFH 0.5 0.6 0.5 0.5 0.3 0.4 0.4 0.3 0.4 0.4 0.4 0.3 0.4 0.4 0.7 HFJ 0.5 0.6 0.5 0.5 0.3 0.4 0.4 0.3 0.4 0.4 0.4 0.3 0.4 0.4 0.7 HHH 0.5 0.6 0.5 0.5 0.3 0.4 0.4 0.3 0.4 0.4 0.4 0.3 0.4 0.4 0.7 HHJ 0.5 0.6 0.5 0.5 0.3 0.4 0.4 0.3 0.4 0.4 0.4 0.3 0.4 0.4 0.7 HPH 0.6 0.7 0.6 0.6 0.4 0.5 0.5 0.4 0.5 0.5 0.5 0.5 0.5 0.5 0.8 HPJ 0.6 0.7 0.6 0.6 0.4 0.5 0.5 0.4 0.5 0.5 0.5 0.5 0.5 0.5 0.8
5861 5863 5157
0.5 0.5 0.5
0.5 0.5 0.5
0.5 0.5 0.5
0.5 0.5 0.5
0.6 0.6 0.6
0.6 0.6 0.6
5862
0.5
0.5
0.5
0.5
0.6
0.6
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-32

ITEM B1155 Neutral input low ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low replace MAP Sensor MAP [80B] Sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/ grounded replace ECM MAP terminal C (R/W wire) and terminal A (B/W wire) shorted MAP [80B] Sensor terminal B to ECM [78B] terminal 25 (V/W wire) open replace MAP sensor MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire) shorted MAP [80B] Sensor terminal C (R/W wire) short to Battery Volts replace ECM MAP [80B] terminal C (R/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal B (V/W wire) short to Battery Volts MAP [80B] terminal A (BK/W wire) ECM [78B] terminal 26 open replace MAP sensor replace intake air temp (IAT) sensor IAT [89B] circuit A (LGN/Y wire) and B (BK/W wire) shorted replace ECM IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to ground replace intake air temp (IAT) Sensor HFJ VRSCAW 105 HDI ONLY HHH 7630 7640 7641 7642 7645 7650 7655 7635 7641 7643 7644 7646 7650 7725 7730 7735 7750 7760 VRSCDX 0.5 0.6 0.8 0.6 0.5 0.6 0.6 0.5 0.8 0.5 0.5 0.6 0.6 0.3 0.3 0.6 0.5 0.4 HHJ 0.5 0.6 0.8 0.6 0.5 0.6 0.6 0.5 0.8 0.5 0.5 0.6 0.6 0.3 0.3 0.6 0.5 0.4 0.5 0.6 0.8 0.6 0.5 0.6 0.6 0.5 0.8 0.5 0.5 0.6 0.6 0.3 0.3 0.6 0.5 0.4 0.5 0.6 0.8 0.6 0.5 0.6 0.6 0.5 0.8 0.5 0.5 0.6 0.6 0.3 0.3 0.6 0.5 0.4 HPH VRSCF 0.7 0.8 1.0 0.8 0.7 0.8 0.8 0.7 1.0 0.7 0.7 0.8 0.8 0.5 0.5 0.8 0.7 0.6 0.7 0.8 1.0 0.8 0.7 0.8 0.8 0.7 1.0 0.7 0.7 0.8 0.8 0.5 0.5 0.8 0.7 0.6 DESCRIPTION replace TSM\TSSM\HFSM LABOR CODE 5863 MODELS HFH 0.5 HFJ 0.5 HHH 0.5 HHJ 0.5 HPH 0.6 HPJ 0.6
P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low HFH HPJ VRSCAW VRSCF 105 HDI ONLY
VRSCDX 105 HDI ONLY
Revised 10/13/08
2009 VRSC MODELS
Page 6-33

ITEM P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open DESCRIPTION replace intake air temp (IAT) Sensor IAT [89B] circuit B (BK/W wire) to ECM [78B] terminal 26 open replace ECM IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to voltage IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 open replace intake air temp (IAT) sensor ET sensor [90B] A and ECM terminal 6 (PK/Y wire) short to ground replace ECM replace engine temp (ET) sensor ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted replace ECM ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal14 (R/W wire) shorted ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open replace engine temp (ET) sensor replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM terminal 14 short to ground LABOR CODE 7725 7732 7740 7745 7750 7760 7675 7680 7710 7731 7685 7686 MODELS HFH 0.3 0.5 0.7 0.4 0.5 0.4 0.4 0.6 0.6 0.5 0.7 0.5 HFJ 0.3 0.5 0.7 0.4 0.5 0.4 0.4 0.6 0.6 0.5 0.7 0.5 HHH 0.3 0.5 0.7 0.4 0.5 0.4 0.4 0.6 0.6 0.5 0.7 0.5 HHJ 0.3 0.5 0.7 0.4 0.5 0.4 0.4 0.6 0.6 0.5 0.7 0.5 HPH 0.5 0.7 0.9 0.6 0.7 0.6 0.6 0.8 0.8 0.7 0.9 0.7 HPJ 0.5 0.7 0.9 0.6 0.7 0.6 0.6 0.8 0.8 0.7 0.9 0.7
7687
0.5
0.5
0.5
0.5
0.7
0.7
P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low
7690 7695 7710 7565 7580 7584
0.5 0.5 0.6 0.8 0.5 0.6
0.5 0.5 0.6 0.8 0.5 0.6
0.5 0.5 0.6 0.8 0.5 0.6
0.5 0.5 0.6 0.8 0.5 0.6
0.7 0.7 0.8 1.0 0.7 0.8
0.7 0.7 0.8 1.0 0.7 0.8
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-34

ITEM P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0131 Front oxygen sensor low DESCRIPTION TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted TP sensor [88B] B (R/W wire) and terminal A (BK/W wire) shorted replace throttle position sensor replace throttle position sensor TP sensor [88B] C (GY/V wire) and ECM terminal 24 short to ground. TP sensor [88B] B (R/W wire) and ECM terminal 14 open replace MAP sensor replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to voltage TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted replace throttle position sensor (TPS) TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) grounded/shorted to oxygen[138B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor LABOR CODE 7585 7586 7590 7595 7605 7615 7650 7555 7575 7587 7595 7610 7619 MODELS HFH 0.5 0.6 0.8 0.5 0.6 0.6 0.6 0.6 0.5 0.5 0.5 0.4 0.6 HFJ 0.5 0.6 0.8 0.5 0.6 0.6 0.6 0.6 0.5 0.5 0.5 0.4 0.6 HHH 0.5 0.6 0.8 0.5 0.6 0.6 0.6 0.6 0.5 0.5 0.5 0.4 0.6 HHJ 0.5 0.6 0.8 0.5 0.6 0.6 0.6 0.6 0.5 0.5 0.5 0.4 0.6 HPH 0.7 0.8 1.0 0.7 0.8 0.8 0.8 0.8 0.7 0.7 0.7 0.6 0.8 HPJ 0.7 0.8 1.0 0.7 0.8 0.8 0.8 0.8 0.7 0.7 0.7 0.6 0.8
6868
0.4
0.4
0.4
0.4
0.5
0.5
P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low
7144 7163 7164 7486 7667
1.1 1.0 1.0 1.0 0.6
1.1 1.0 1.0 1.0 0.6
1.1 1.0 1.0 1.0 0.6
1.1 1.0 1.0 1.0 0.6
1.3 1.1 1.2 1.2 0.7
1.3 1.1 1.2 1.2 0.7
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-35

ITEM P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center DESCRIPTION replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) open/ shorted to voltage rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) grounded/shorted to oxygen[137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM LABOR CODE 7815 7144 7164 7667 7815 6869 MODELS HFH 0.8 1.1 1.0 0.6 0.8 0.5 HFJ 0.8 1.1 1.0 0.6 0.8 0.5 HHH 0.8 1.1 1.0 0.6 0.8 0.5 HHJ 0.8 1.1 1.0 0.6 0.8 0.5 HPH 0.9 1.3 1.2 0.7 0.9 0.6 HPJ 0.9 1.3 1.2 0.7 0.9 0.6
6870 7667 7815
0.5 0.6 0.8
0.5 0.6 0.8
0.5 0.6 0.8
0.5 0.6 0.8
0.6 0.7 0.9
0.6 0.7 0.9
6871
0.4
0.4
0.4
0.4
0.5
0.5
P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high
7144 7163 7164 7486 7667 7815 7144 7164 7667 7815
1.1 1.0 1.0 1.0 0.6 0.8 1.1 1.0 0.6 0.8
1.1 1.0 1.0 1.0 0.6 0.8 1.1 1.0 0.6 0.8
1.1 1.0 1.0 1.0 0.6 0.8 1.1 1.0 0.6 0.8
1.1 1.0 1.0 1.0 0.6 0.8 1.1 1.0 0.6 0.8
1.3 1.1 1.2 1.2 0.7 0.9 1.3 1.2 0.7 0.9
1.3 1.1 1.2 1.2 0.7 0.9 1.3 1.2 0.7 0.9
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-36

ITEM P0154 Rear oxygen sensor center DESCRIPTION rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) open/shorted to voltage replace oxygen sensor replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire)/ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage LABOR CODE MODELS HFH 0.5 HFJ 0.5 HHH 0.5 HHJ 0.5 HPH 0.6 HPJ 0.6
6870
6872 7667 7815 7795 7805 7808 7825 7850 7795 7809 7815 7795 7805 7808 7825 7850 7795 7809
0.5 0.6 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5
0.5 0.6 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5
0.5 0.6 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5
0.5 0.6 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5 0.8 0.6 0.4 0.6 0.5 0.6 0.6 0.5
0.6 0.7 0.9 0.8 0.6 0.8 0.7 0.7 0.8 0.7 1.0 0.8 0.6 0.8 0.7 0.7 0.8 0.7
0.6 0.7 0.9 0.8 0.6 0.8 0.7 0.7 0.8 0.7 1.0 0.8 0.6 0.8 0.7 0.7 0.8 0.7
P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-37

ITEM P0264 Rear injector high P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0444 Purge control open/low P0444 Purge control open/low P0444 Purge control open/low DESCRIPTION replace ECM CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\ground repair purge solenoid connections replace purge solenoid purge solenoid [95B] terminal B (GY/Y) to ECM [78B] terminal 22 is open/ grounded replace ECM LABOR CODE 7815 7030 7980 7981 7982 7983 7986 7987 7030 7980 7981 7982 7983 7986 7987 6860 6861 6862 6863 MODELS HFH 0.8 0.4 0.4 0.4 0.3 0.7 0.4 0.4 0.4 0.4 0.4 0.3 0.7 0.4 0.4 0.4 0.4 0.5 0.8 HFJ 0.8 0.4 0.4 0.4 0.3 0.7 0.4 0.4 0.4 0.4 0.4 0.3 0.7 0.4 0.4 0.4 0.4 0.5 0.8 HHH 0.8 0.4 0.4 0.4 0.3 0.7 0.4 0.4 0.4 0.4 0.4 0.3 0.7 0.4 0.4 0.4 0.4 0.5 0.8 HHJ 0.8 0.4 0.4 0.4 0.3 0.7 0.4 0.4 0.4 0.4 0.4 0.3 0.7 0.4 0.4 0.4 0.4 0.5 0.8 HPH 1.0 0.5 0.5 0.5 0.4 0.8 0.5 0.5 0.5 0.5 0.5 0.4 0.8 0.5 0.5 0.5 0.5 0.6 0.9 HPJ 1.0 0.5 0.5 0.5 0.4 0.8 0.5 0.5 0.5 0.5 0.5 0.4 0.8 0.5 0.5 0.5 0.5 0.6 0.9
P0444 Purge control open/low
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-38

ITEM P0445 Purge control high P0445 Purge control high P0445 Purge control high DESCRIPTION replace purge solenoid replace ECM purge solenoid [95B] terminal B (GY/Y) to ECM [78B] terminal 22 is shorted to voltage clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire) replace vehicle speed sensor (VSS) replace ECM VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to voltage VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to voltage VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open VSS [65B] terminal C (BK wire) to ECM [78B] terminal 10 open VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W wire) VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 open repair vehicle speed sensor (VSS) connector repair ECM connections replace vehicle speed sensor (VSS) replace ECM LABOR CODE 6861 6863 6864 MODELS HFH 0.4 0.8 0.5 HFJ 0.4 0.8 0.5 HHH 0.4 0.8 0.5 HHJ 0.4 0.8 0.5 HPH 0.5 0.9 0.6 HPJ 0.5 0.9 0.6
P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high P0502 Vehicle speed signal high
7939 7953 7956 7966 7967 7968 7917 7918 7919 7921 7922 7938 7953 7956 7967 7968
0.4 0.3 0.4 0.4 0.4 0.7 0.4 0.4 0.4 0.4 0.5 0.5 0.3 0.4 0.4 0.7
0.4 0.3 0.4 0.4 0.4 0.7 0.4 0.4 0.4 0.4 0.5 0.5 0.3 0.4 0.4 0.7
0.4 0.3 0.4 0.4 0.4 0.7 0.4 0.4 0.4 0.4 0.5 0.5 0.3 0.4 0.4 0.7
0.4 0.3 0.4 0.4 0.4 0.7 0.4 0.4 0.4 0.4 0.5 0.5 0.3 0.4 0.4 0.7
0.5 0.4 0.5 0.5 0.5 0.8 0.5 0.5 0.5 0.5 0.6 0.6 0.4 0.5 0.5 0.8
0.5 0.4 0.5 0.5 0.5 0.8 0.5 0.5 0.5 0.5 0.6 0.6 0.4 0.5 0.5 0.8
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-39

ITEM P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0562 Battery voltage low P0562 Battery voltage low DESCRIPTION IAC system OK, may use with other codes IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) short to voltage IAC [87B] terminal A to ECM [78B] terminal 35(BE/GN wire) short to voltage IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to voltage IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to voltage IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O wire) IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R wire) replace idle air control (IAC) IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) open/grounded IAC [87B] terminal C to ECM [78B] terminal 18 (BK\PK wire) open/grounded IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) open/grounded IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) open/grounded repair ECM connections replace ECM code not present repair charging system/accompanies other codes HFJ VRSCAW 105 HDI ONLY HHH LABOR CODE 7028 7476 7477 7478 7479 7483 7484 7488 7489 7490 7493 7495 7496 7498 7515 7516 7770 7771 VRSCDX MODELS HFH 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.7 0.3 0.2 HHJ HFJ 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.7 0.3 0.2 HHH 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.7 0.3 0.2 HHJ 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.7 0.3 0.2 HPH VRSCF HPH 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.9 0.4 0.3 HPJ 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.9 0.4 0.3
HFH HPJ
VRSCDX 105 HDI ONLY
Revised 10/13/08
2009 VRSC MODELS
Page 6-40

ITEM P0562 Battery voltage low P0562 Battery voltage low P0563 Battery voltage high P0563 Battery voltage high P0603 ECM EEPROM error P0603 ECM EEPROM error P0605 ECM flash error P0605 ECM flash error P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low DESCRIPTION repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ECM code not present replace ECM system OK system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) grounded system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 4(GN/O wire) short to volts replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground system relay terminal 30 to ECM [78B] terminal 31 (BE/GY wire) open\grounded replace system relay LABOR CODE 7775 7776 7770 7771 7913 7931 7913 7916 7923 7901 MODELS HFH 0.4 0.4 0.3 0.2 0.7 0.2 0.7 0.3 0.4 0.5 HFJ 0.4 0.4 0.3 0.2 0.7 0.2 0.7 0.3 0.4 0.5 HHH 0.4 0.4 0.3 0.2 0.7 0.2 0.7 0.3 0.4 0.5 HHJ 0.4 0.4 0.3 0.2 0.7 0.2 0.7 0.3 0.4 0.5 HPH 0.5 0.5 0.4 0.3 0.8 0.3 0.8 0.4 0.5 0.6 HPJ 0.5 0.5 0.4 0.3 0.8 0.3 0.8 0.4 0.5 0.6
7903 7904 7906 7902 7908 7909 7888
0.4 0.4 0.7 0.5 0.3 0.2 0.4
0.4 0.4 0.7 0.5 0.3 0.2 0.4
0.4 0.4 0.7 0.5 0.3 0.2 0.4
0.4 0.4 0.7 0.5 0.3 0.2 0.4
0.5 0.5 0.8 0.6 0.4 0.3 0.6
0.5 0.5 0.8 0.6 0.4 0.3 0.6
P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open
7889 7904
0.4 0.4
0.4 0.4
0.4 0.4
0.4 0.4
0.5 0.5
0.5 0.5
P1003 System relay contacts open
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-41

ITEM P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1004 System relay contacts closed DESCRIPTION ECM [78B] terminal 29 and ignition coil [83F B] terminal C (BE/O wire) grounded ECM [78B] terminal 11 and ignition coil [83R B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/replace ECM fuse ECM [78B] terminal 29 and ignition coil [83F B] terminal C (BE/O wire) is shorted to voltage ECM [78B] terminal 11 and ignition coil [83R B] terminal C (Y/BE wire) is shorted to voltage replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage fuel pump connector [141B] terminal 1 is shorted to voltage system relay terminal 85 to ECM [78B] terminal 4(GN/O wire) grounded perform ECM/ TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok replace ECM, remove TSM/TSSM/ HFSM data link [91A] terminal 3/ECM [78B] 5 / speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, System now ok replace ECM LABOR CODE 7934 7936 7937 MODELS HFH 0.4 0.4 0.4 HFJ 0.4 0.4 0.4 HHH 0.4 0.4 0.4 HHJ 0.4 0.4 0.4 HPH 0.6 0.6 0.5 HPJ 0.6 0.6 0.5
7865
0.6
0.6
0.6
0.6
0.8
0.8
7866 7911 7912
0.5 0.2 0.4
0.5 0.2 0.4
0.5 0.2 0.4
0.5 0.2 0.4
0.7 0.3 0.6
0.7 0.3 0.6
P1004 System relay contacts closed P1004 System relay contacts closed
P1004 System relay contacts closed P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password P1009 Incorrect password P1010 Missing password
7928 7929 6701 6702 6703
0.4 0.4 0.4 0.4 0.8
0.4 0.4 0.4 0.4 0.8
0.4 0.4 0.4 0.4 0.8
0.4 0.4 0.4 0.4 0.8
0.5 0.5 0.5 0.5 0.9
0.5 0.5 0.5 0.5 0.9
6705
0.4
0.4
0.4
0.4
0.5
0.5
P1010 Missing password P1010 Missing password
6707 6708
0.3 0.7
0.3 0.7
0.3 0.7
0.3 0.7
0.4 0.8
0.4 0.8
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-42

ITEM P1010 Missing password DESCRIPTION ECM [78B] terminal 5 to TSM/TSSM/ HFSM [30B] terminal 3 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair ECM connections ECM [78B] terminal 29 & ignition Coil [83F B] terminal C (BE/O wire) open/ ground ECM [78B] terminal 11 & ignition coil [83R B] terminal C (Y/BE wire) open/ ground repair ECM connections replace ignition coil repair coil connections system relay terminal 87 to ignition coil [83B] terminal B (Y/GN wire) is open replace ECM harness inspection/wiggle test/replace ECM fuse replace ignition coil ECM [78B] terminal 29 and ignition coil [83F B] terminal C (BE/O wire) is shorted to voltage replace ECM replace fuel filter or clean fuel pump screen check for fuel delivery failure-repair or replace fuel pump, hoses, or filter replace front ignition coil replace ECM replace spark plug LABOR CODE MODELS HFH 0.4 0.4 0.4 0.6 HFJ 0.4 0.4 0.4 0.6 HHH 0.4 0.4 0.4 0.6 HHJ 0.4 0.4 0.4 0.6 HPH 0.5 0.5 0.5 0.8 HPJ 0.5 0.5 0.5 0.8
6718 6726 7980 7025
P1010 Missing password P1010 Missing password P1351 Front ignition coil low/open
P1351 Front ignition coil low/open
7026 7301 7858 7860 7863 7870 7937 7858 7865 7870 7013 7014 7531 7534 7536
0.6 0.3 0.6 0.6 0.6 0.8 0.4 0.6 0.6 0.8 1.1 1.1 0.6 1.0 0.5
0.6 0.3 0.6 0.6 0.6 0.8 0.4 0.6 0.6 0.8 1.1 1.1 0.6 1.0 0.5
0.6 0.3 0.6 0.6 0.6 0.8 0.4 0.6 0.6 0.8 1.1 1.1 0.6 1.0 0.5
0.6 0.3 0.6 0.6 0.6 0.8 0.4 0.6 0.6 0.8 1.1 1.1 0.6 1.0 0.5
0.8 0.4 0.8 0.8 0.8 1.0 0.6 0.8 0.8 1.0 1.3 1.3 0.8 1.2 0.7
0.8 0.4 0.8 0.8 0.8 1.0 0.6 0.8 0.8 1.0 1.3 1.3 0.8 1.2 0.7
P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted
P1352 Front ignition coil high/shorted P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-43

ITEM P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1354 Rear ignition coil low/open DESCRIPTION ECM [78B] terminal 29 & ignition Coil [83F B] terminal C (BE/O wire) ground ECM [78B] terminal 29 & ignition Coil [83F B] terminal C (BE/O wire) open ECM [78B] terminal 29 & ignition Coil [83F B] terminal C (BE/O wire) open/ ground ECM [78B] terminal 11 & ignition coil [83R B] terminal C (Y/BE wire) open/ ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal B (Y/GN wire) is open Harness inspection/wiggle test/replace ECM fuse replace ignition coil ECM [78B] terminal 11 & ignition coil [83R B] terminal C (Y/BE wire) is shorted to voltage replace ECM replace fuel filter or clean fuel pump screen check for fuel delivery failure-repair or replace fuel pump, hoses, or filter replace ignition coil replace ECM replace spark plug LABOR CODE 7857 7859 MODELS HFH 0.7 0.7 HFJ 0.7 0.7 HHH 0.7 0.7 HHJ 0.7 0.7 HPH 0.9 0.9 HPJ 0.9 0.9
7025
0.6
0.6
0.6
0.6
0.8
0.8
P1354 Rear ignition coil low/open
7026 7301 7856 7860 7870 7875 7937 7856 7866 7870 7013 7014 7532 7544 7548
0.6 0.3 0.5 0.6 0.8 0.5 0.4 0.5 0.5 0.8 1.1 1.1 0.3 0.7 0.3
0.6 0.3 0.5 0.6 0.8 0.5 0.4 0.5 0.5 0.8 1.1 1.1 0.3 0.7 0.3
0.6 0.3 0.5 0.6 0.8 0.5 0.4 0.5 0.5 0.8 1.1 1.1 0.3 0.7 0.3
0.6 0.3 0.5 0.6 0.8 0.5 0.4 0.5 0.5 0.8 1.1 1.1 0.3 0.7 0.3
0.8 0.4 0.7 0.8 1.0 0.7 0.6 0.7 0.7 1.0 1.3 1.3 0.5 0.9 0.5
0.8 0.4 0.7 0.8 1.0 0.7 0.6 0.7 0.7 1.0 1.3 1.3 0.5 0.9 0.5
P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted
P1355 Rear ignition coil high/shorted P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-44

ITEM P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1481 Fan output open/low P1481 Fan output open/low P1481 Fan output open/low DESCRIPTION ECM [78B] terminal 11 & ignition coil [83R B] terminal C (Y/BE wire) grounded ECM [78B] terminal 11 & ignition coil [83R B] terminal C (Y/BE wire) open replace fuel filter or clean fuel pump screen check for fuel delivery failure-repair or replace fuel pump, hoses, or filter replace front ignition coil replace ECM replace spark plug ECM [78B] terminal 29 & ignition coil [83F B] terminal C (BE/O wire) ground ECM [78B] terminal 29 & ignition coil [83F B] terminal C (BE/O wire) open replace fuel filter or clean fuel pump screen check for fuel delivery failure-repair or replace fuel pump, hoses, or filter replace ignition coil replace ECM replace spark plug ECM [78B] terminal 11 & ignition coil [83R B] terminal C (Y/BE wire) grounded ECM [78B] terminal 11 to ignition coil [83R B] terminal C (Y/BE wire) open fan relay terminal 85 to ECM [78B] terminal 2 (W/R wire) is open/grounded replace fan relay replace ECM LABOR CODE 7853 7862 7013 7014 7531 7534 7536 7857 7859 7013 7014 7532 7544 7548 7853 7862 6050 6051 6052 MODELS HFH 0.5 0.5 1.1 1.1 0.6 1.0 0.5 0.7 0.7 1.1 1.1 0.3 0.7 0.3 0.5 0.5 0.5 0.2 0.8 HFJ 0.5 0.5 1.1 1.1 0.6 1.0 0.5 0.7 0.7 1.1 1.1 0.3 0.7 0.3 0.5 0.5 0.5 0.2 0.8 HHH 0.5 0.5 1.1 1.1 0.6 1.0 0.5 0.7 0.7 1.1 1.1 0.3 0.7 0.3 0.5 0.5 0.5 0.2 0.8 HHJ 0.5 0.5 1.1 1.1 0.6 1.0 0.5 0.7 0.7 1.1 1.1 0.3 0.7 0.3 0.5 0.5 0.5 0.2 0.8 HPH 0.7 0.7 1.3 1.3 0.8 1.2 0.7 0.9 0.9 1.3 1.3 0.5 0.9 0.5 0.7 0.7 0.6 0.3 0.9 HPJ 0.7 0.7 1.3 1.3 0.8 1.2 0.7 0.9 0.9 1.3 1.3 0.5 0.9 0.5 0.7 0.7 0.6 0.3 0.9
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-45

ITEM P1481 Fan output open/low P1481 Fan output open/low P1481 Fan output open/low P1481 Fan output open/low P1481 Fan output open/low P1482 Fan output high P1482 Fan output high P1482 Fan output high P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low DESCRIPTION harness inspection/wiggle test/replace battery fuse replace fan fan relay terminal 86 to battery fuse terminal M (R/O wire) is open/grounded battery fuse terminal O to ignition switch [33] terminal 2 (R wire) is open fan relay terminal 87 to cooling fans [97B T], [97B B] (Y/BN wire) is grounded replace fan relay replace ECM fan relay terminal 85 to ECM [78B] terminal 2 (W/R wire) is shorted to voltage repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open repair ECM connections LABOR CODE 6053 6054 6055 6056 6057 6051 6052 6058 5084 5085 5087 7956 7850 5084 5085 5086 MODELS HFH 0.3 0.8 0.5 0.5 0.5 0.2 0.8 0.5 0.3 0.3 0.5 0.4 0.6 0.3 0.3 0.5 HFJ 0.3 0.8 0.5 0.5 0.5 0.2 0.8 0.5 0.4 0.4 0.5 0.4 0.6 0.4 0.4 0.5 HHH 0.3 0.8 0.5 0.5 0.5 0.2 0.8 0.5 0.4 0.4 0.5 0.4 0.6 0.4 0.4 0.5 HHJ 0.3 0.8 0.5 0.5 0.5 0.2 0.8 0.5 0.4 0.4 0.5 0.4 0.6 0.4 0.4 0.5 HPH 0.4 0.9 0.6 0.6 0.6 0.3 0.9 0.6 0.5 0.5 0.6 0.5 0.7 0.5 0.5 0.6 HPJ 0.4 0.9 0.6 0.6 0.6 0.3 0.9 0.6 0.5 0.5 0.6 0.5 0.7 0.5 0.5 0.6
5087
0.5
0.5
0.5
0.5
0.6
0.6
P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high
5088 7956
0.5 0.4
0.5 0.4
0.5 0.4
0.5 0.4
0.6 0.5
0.6 0.5
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-46

ITEM P1502 Jiffy stand sensor high SERIAL DATA Serial data missing Serial data missing replace instrument module engine stop switch [22A] terminal 4/system relay terminal 86 (coil terminal B)/ ECM [78B] terminal 13 (W/BK wire) shorted to ground replace voltage regulator replace ECM replace TSM/TSSM/HFSM inspect main wire harness/wiggle test/ replace 15 AMP ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open inspect harness/wiggle test/replace 40 AMP maxi fuse replace system relay data link [91A] terminal 4 and ignition fuse (GY wire) is open data Link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/IM [39B] terminal 7 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78B] terminal 5 and data link [91A] terminal 3 (LGN/V wire) open/ grounded 6714 0.5 0.5 0.5 0.5 0.6 0.6 DESCRIPTION replace ECM LABOR CODE 7850 MODELS HFH 0.6 HFJ 0.6 HHH 0.6 HHJ 0.6 HPH 0.7 HPJ 0.7
6723
0.5
0.5
0.5
0.5
0.6
0.6
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing
6724 6727 6728 6729 6730 6731 6733 6734 6804
0.5 0.7 0.5 0.3 0.9 0.5 0.3 0.3 0.4
0.5 0.7 0.5 0.3 0.9 0.5 0.3 0.3 0.4
0.5 0.7 0.5 0.3 0.9 0.5 0.3 0.3 0.4
0.5 0.7 0.5 0.3 0.9 0.5 0.3 0.3 0.4
0.6 0.8 0.6 0.4 1.0 0.6 0.4 0.4 0.5
0.6 0.8 0.6 0.4 1.0 0.6 0.4 0.4 0.5
6818
0.4
0.4
0.4
0.4
0.5
0.5
6819
0.4
0.4
0.4
0.4
0.5
0.5
6838
0.4
0.4
0.4
0.4
0.5
0.5
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-47

ITEM Serial data missing DESCRIPTION engine stop switch connector [22] terminal 3, data link [91A] terminal 4 and TSM/TSSM/HFSM [30B] terminal 2 (GY wire) shorted to ground replace ignition switch repair ECM terminals ignition switch [33A] terminal A and maxifuse terminal A (R wire) is open ignition switch terminal C and ignition fuse terminal (R/BK wire) is open/short to ground wire from fuseblock to maxifuse [5B] terminal A (R wire) is grounded repair IM connections/terminals replace ECM ECM [78B] terminal 10 to ground (BK wire) is open ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open repair ECM connections ECM [78B] terminal 13 to fuseblock is open repair TSM/TSSM/HFSM terminal/connections replace ECM ECM [78B] terminal 10 to ground (BK wire) is open ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open repair ECM connections ECM [78B] terminal 13 to fuseblock is open VRSCAW 105 HDI ONLY HHH LABOR CODE MODELS HFH HFJ HHH HHJ HPH HPJ
6839
0.5
0.5
0.5
0.5
0.6
0.6
7287 7301 7312
0.5 0.3 0.4
0.5 0.3 0.4
0.5 0.3 0.4
0.5 0.3 0.4
0.6 0.4 0.5
0.6 0.4 0.5
7317
0.4
0.4
0.4
0.4
0.5
0.5
Serial data missing U1016 Loss of ECM serial data at IM U1016 Loss of ECM serial data at IM U1016 Loss of ECM serial data at IM U1016 Loss of ECM serial data at IM U1016 Loss of ECM serial data at IM U1016 Loss of ECM serial data at IM U1016 Loss of ECM serial data at TSSM U1016 Loss of ECM serial data at TSSM U1016 Loss of ECM serial data at TSSM U1016 Loss of ECM serial data at TSSM U1016 Loss of ECM serial data at TSSM U1016 Loss of ECM serial data at TSSM
7318 6711 6716 6746 6748 6854 7290 6709 6716 6746 6718 6854 7290
0.5 0.4 0.7 0.5 0.6 0.3 0.5 0.5 0.7 0.5 0.4 0.3 0.5 HHJ
0.5 0.4 0.7 0.5 0.6 0.3 0.5 0.5 0.7 0.5 0.4 0.3 0.5
0.5 0.4 0.7 0.5 0.6 0.3 0.5 0.5 0.7 0.5 0.4 0.3 0.5
0.5 0.4 0.7 0.5 0.6 0.3 0.5 0.5 0.7 0.5 0.4 0.3 0.5 HPH VRSCF
0.6 0.5 0.8 0.6 0.7 0.4 0.6 0.6 0.8 0.6 0.5 0.4 0.6
0.6 0.5 0.8 0.6 0.7 0.4 0.6 0.6 0.8 0.6 0.5 0.4 0.6
HFH HPJ
HFJ
VRSCDX
VRSCDX 105 HDI ONLY
Revised 10/13/08
2009 VRSC MODELS
Page 6-48

ITEM DESCRIPTION LABOR CODE 6709 6716 6746 6718 6854 7290 6709 6710 6711 6712 6713 6728 6749 6711 6721 7159 6748 6749 6759 MODELS HFH 0.5 0.7 0.5 0.4 0.3 0.5 0.5 0.4 0.4 0.6 0.4 0.5 0.4 0.4 0.5 0.5 0.6 0.4 0.6 HFJ 0.5 0.7 0.5 0.4 0.3 0.5 0.5 0.4 0.4 0.6 0.4 0.5 0.4 0.4 0.5 0.5 0.6 0.4 0.6 HHH 0.5 0.7 0.5 0.4 0.3 0.5 0.5 0.4 0.4 0.6 0.4 0.5 0.4 0.4 0.5 0.5 0.6 0.4 0.6 HHJ 0.5 0.7 0.5 0.4 0.3 0.5 0.5 0.4 0.4 0.6 0.4 0.5 0.4 0.4 0.5 0.5 0.6 0.4 0.6 HPH 0.6 0.8 0.6 0.5 0.4 0.6 0.6 0.5 0.5 0.7 0.5 0.6 0.5 0.5 0.6 0.6 0.7 0.5 0.7 HPJ 0.6 0.8 0.6 0.5 0.4 0.6 0.6 0.5 0.5 0.7 0.5 0.6 0.5 0.5 0.6 0.6 0.7 0.5 0.7
U1064 Loss of TSM/TSSM/HFSM data at ECM repair TSM/TSSM/HFSM terminal/connections U1064 Loss of TSM/TSSM/HFSM data at ECM replace ECM U1064 Loss of TSM/TSSM/HFSM data at ECM ECM [78B] terminal 10 to ground (BK wire) is open U1064 Loss of TSM/TSSM/HFSM data at ECM ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open U1064 Loss of TSM/TSSM/HFSM data at ECM repair ECM connections U1064 Loss of TSM/TSSM/HFSM data at ECM ECM [78B] terminal 13 to fuseblock is open U1064 Loss of TSM/TSSM/HFSM data at IM U1064 Loss of TSM/TSSM/HFSM data at IM U1064 Loss of TSM/TSSM/HFSM data at IM U1064 Loss of TSM/TSSM/HFSM data at IM U1064 Loss of TSM/TSSM/HFSM data at IM U1064 Loss of TSM/TSSM/HFSM data at IM U1064 Loss of TSM/TSSM/HFSM data at IM U1096 Loss of IM serial data U1096 Loss of IM serial data U1096 Loss of IM serial data U1096 Loss of IM serial data U1096 Loss of IM serial data U1096 Loss of IM serial data repair TSM/TSSM/HFSM terminal/connections TSSM [30B] terminal 12 (BK wire) is open repair IM connections/terminals TSM/TSSM/HFSM [30B] terminal 3 and IM [39B] terminal 7 (LGN/V wire) is open replace 15 AMP battery fuse replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair IM connections/terminals replace instrument module replace 15 AMP battery fuse ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground IM [39B] terminal 7 (LGN/V wire) grounded
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-49

ITEM U1096 Loss of IM serial data U1096 Loss of IM serial data U1096 Loss of IM serial data U1255 Missing response at IM U1255 Missing response at IM U1255 Missing response at IM U1255 Missing response at IM U1255 Missing response at IM U1255 Missing response at IM U1255 Missing response at IM U1255 Missing response at TSSM U1255 Missing response at TSSM U1255 Missing response at TSSM U1255 Missing response at TSSM U1255 Missing response at TSSM U1255 Missing response at TSSM U1255 Missing response at TSSM U1255 Missing response at TSSM U1300 ECM serial data low DESCRIPTION IM [39B] terminal 5 and chassis ground (BLK wire) is open repair ECM connections IM [39B] terminal 6 and ignition fuse open repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair IM connections/terminals TSM/TSSM/HFSM [30B] terminal 3 and IM [39B] terminal 7 (LGN/V wire) is open replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground inspect main wiring harness/wiggle test/ replace 15 AMP battery fuse repair IM connections/terminals replace instrument module ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open IM [39B] terminal 1 and battery fuse (BN/GY wire) is open/grounded IM [39B] terminal 7 (LGN/V wire) grounded IM [39B] terminal 5 and chassis ground (BLK wire) is open repair ECM connections inspect main wiring harness/wiggle test/ replace 15 AMP battery fuse replace instrument module LABOR CODE 6776 6854 6858 6709 6710 6711 6712 6717 6749 7159 6711 6721 6748 6758 6759 6776 6854 7159 6039 MODELS HFH 0.6 0.3 0.6 0.5 0.4 0.4 0.6 0.5 0.4 0.5 0.4 0.5 0.6 0.6 0.6 0.6 0.3 0.5 0.6 HFJ 0.6 0.3 0.6 0.5 0.4 0.4 0.6 0.5 0.4 0.5 0.4 0.5 0.6 0.6 0.6 0.6 0.3 0.5 0.6 HHH 0.6 0.3 0.6 0.5 0.4 0.4 0.6 0.5 0.4 0.5 0.4 0.5 0.6 0.6 0.6 0.6 0.3 0.5 0.6 HHJ 0.6 0.3 0.6 0.5 0.4 0.4 0.6 0.5 0.4 0.5 0.4 0.5 0.6 0.6 0.6 0.6 0.3 0.5 0.6 HPH 0.7 0.4 0.7 0.6 0.5 0.5 0.7 0.6 0.5 0.6 0.5 0.6 0.7 0.7 0.7 0.7 0.4 0.6 0.7 HPJ 0.7 0.4 0.7 0.6 0.5 0.5 0.7 0.6 0.5 0.6 0.5 0.6 0.7 0.7 0.7 0.7 0.4 0.6 0.7
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-50

ITEM U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low DESCRIPTION ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open repair ECM connections replace ECM ECM [78B] terminal 5 /TSM/TSSM/ HFSM [30] terminal 3/IM [39B]terminal 7 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/ HFSM [30B] terminal 3 (LGN/V wire) is open replace instrument module ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open repair ECM connections replace ECM ECM [78B] terminal 5 /TSM/TSSM/ HFSM [30] terminal 3/IM [39B]terminal 7 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/ HFSM [30B] terminal 3 (LGN/V wire) is open replace instrument module ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open repair ECM connections replace ECM ECM [78B] terminal 5 /TSM/TSSM/ HFSM [30] terminal 3/IM [39B]terminal 7 (LGN/V wire) grounded LABOR CODE 6748 6854 7993 7994 7998 7999 6039 6748 6854 7993 7994 7998 7999 6039 6748 6854 7993 7994 MODELS HFH 0.6 0.3 0.8 0.4 0.8 0.5 0.6 0.6 0.3 0.8 0.4 0.8 0.5 0.6 0.6 0.3 0.8 0.4 HFJ 0.6 0.3 0.8 0.4 0.8 0.5 0.6 0.6 0.3 0.8 0.4 0.8 0.5 0.6 0.6 0.3 0.8 0.4 HHH 0.6 0.3 0.8 0.4 0.8 0.5 0.6 0.6 0.3 0.8 0.4 0.8 0.5 0.6 0.6 0.3 0.8 0.4 HHJ 0.6 0.3 0.8 0.4 0.8 0.5 0.6 0.6 0.3 0.8 0.4 0.8 0.5 0.6 0.6 0.3 0.8 0.4 HPH 0.7 0.4 0.9 0.5 0.9 0.6 0.7 0.7 0.4 0.9 0.5 0.9 0.6 0.7 0.7 0.4 0.9 0.5 HPJ 0.7 0.4 0.9 0.5 0.9 0.6 0.7 0.7 0.4 0.9 0.5 0.9 0.6 0.7 0.7 0.4 0.9 0.5
U1300 IM serial data low U1300 IM serial data low U1300 IM serial data low U1300 IM serial data low U1300 IM serial data low
U1300 IM serial data low U1300 IM serial data low
U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-51

ITEM U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low DESCRIPTION replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/ HFSM [30B] terminal 3 (LGN/V wire) is open replace instrument module ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open repair ECM connections replace ECM data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/IM [39B] terminal 7 (LGN/V wire) shorted to voltage replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/ HFSM [30B] terminal 3 (LGN/V wire) is open replace instrument module ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open repair ECM connections replace ECM data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/IM [39B] terminal 7 (LGN/V wire) shorted to voltage replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/ HFSM [30B] terminal 3 (LGN/V wire) is open replace instrument module LABOR CODE 7998 7999 6039 6748 6854 7993 MODELS HFH 0.8 0.5 0.6 0.6 0.3 0.8 HFJ 0.8 0.5 0.6 0.6 0.3 0.8 HHH 0.8 0.5 0.6 0.6 0.3 0.8 HHJ 0.8 0.5 0.6 0.6 0.3 0.8 HPH 0.9 0.6 0.7 0.7 0.4 0.9 HPJ 0.9 0.6 0.7 0.7 0.4 0.9
U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high
7997
0.5
0.5
0.5
0.5
0.6
0.6
7998 7999 6039 6748 6854 7993
0.8 0.5 0.6 0.6 0.3 0.8
0.8 0.5 0.6 0.6 0.3 0.8
0.8 0.5 0.6 0.6 0.3 0.8
0.8 0.5 0.6 0.6 0.3 0.8
0.9 0.6 0.7 0.7 0.4 0.9
0.9 0.6 0.7 0.7 0.4 0.9
U1301 IM serial data high U1301 IM serial data high U1301 IM serial data high U1301 IM serial data high U1301 IM serial data high
7997
0.5
0.5
0.5
0.5
0.6
0.6
U1301 IM serial data high U1301 IM serial data high
7998 7999 6039
0.8 0.5 0.6
0.8 0.5 0.6
0.8 0.5 0.6
0.8 0.5 0.6
0.9 0.6 0.7
0.9 0.6 0.7
U1301 TSM/TSSM/HFSM serial data high
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-52

ITEM U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high DESCRIPTION ECM [78B] terminal 5 to IM [39B] terminal 7 (LGN/V wire) is open repair ECM connections replace ECM data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/IM [39B] terminal 7 (LGN/V wire) shorted to voltage replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/ HFSM [30B] terminal 3 (LGN/V wire) is open repair ECM connections replace ignition switch ignition switch [33] terminal 1 to accessory fuse open ECM [78B] terminal 13 and right hand control [22A] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22A] terminal 3 and ignition fuse (GY wire) is open replace ECM battery ground and ECM [78B] terminal 10 and 28 open replace instrument module replace accessory fuse ECM [78B] terminal 5/data link [91A] terminal 3/IM [39B] terminal 7 (LGN/V wire) open LABOR CODE 6748 6854 7993 MODELS HFH 0.6 0.3 0.8 HFJ 0.6 0.3 0.8 HHH 0.6 0.3 0.8 HHJ 0.6 0.3 0.8 HPH 0.7 0.4 0.9 HPJ 0.7 0.4 0.9
7997
0.5
0.5
0.5
0.5
0.6
0.6
7998 7999
0.8 0.5
0.8 0.5
0.8 0.5
0.8 0.5
0.9 0.6
0.9 0.6
DRIVEABILITY SYMTOMS No check engine lamp No check engine lamp No check engine lamp No check engine lamp 7141 7287 7288 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 0.4 0.6 0.5 0.4 0.6 0.5
7290 7295 7303 7305 7310 7311 7313 7314
0.5 0.8 0.4 0.7 0.3 0.3 0.3 0.4
0.5 0.8 0.4 0.7 0.3 0.3 0.3 0.4
0.5 0.8 0.4 0.7 0.3 0.3 0.3 0.4
0.5 0.8 0.4 0.7 0.3 0.3 0.3 0.4
0.6 0.9 0.5 0.8 0.4 0.4 0.4 0.5
0.6 0.9 0.5 0.8 0.4 0.4 0.4 0.5
No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-53

ITEM No check engine lamp Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke Starts, then stalls HFH HPJ VRSCAW VRSCF 105 HDI ONLY HFJ DESCRIPTION IM [39] terminal 12 to accessory fuse terminal D is open\shorted to ground ECM [78B] terminal 28 and battery negative has high resistance to ground replace spark plugs replace ignition coil replace fuel injector replace ECM replace MAP sensor replace fuel filter or clean fuel pump screen check for fuel delivery failure-repair or replace fuel pump, hoses, or filter ECM [78B] terminal 28 and battery negative has high resistance to ground replace spark plugs replace ignition coil replace fuel injector replace ECM replace MAP sensor replace fuel filter or clean fuel pump screen check for fuel delivery failure-repair or replace fuel pump, hoses, or filter replace fuel pressure regulator replace fuel injector replace MAP sensor replace engine temperature sensor replace ECM and reprogram replace ECM VRSCAW 105 HDI ONLY HHH LABOR CODE 7319 7131 7134 7139 7144 7149 7152 7013 7014 7131 7134 7139 7144 7149 7152 7013 7014 7480 7596 7597 7598 7601 7450 VRSCDX MODELS HFH 0.4 0.9 0.7 0.7 1.1 2.0 1.1 1.1 1.1 0.9 0.7 0.7 1.1 2.0 1.1 1.1 1.1 0.6 0.6 0.6 0.7 0.9 0.7 HHJ HFJ 0.4 0.9 0.7 0.7 1.1 2.0 1.1 1.1 1.1 0.9 0.7 0.7 1.1 2.0 1.1 1.1 1.1 0.6 0.6 0.6 0.7 0.9 0.7 HHH 0.4 0.9 0.7 0.7 1.1 2.0 1.1 1.1 1.1 0.9 0.7 0.7 1.1 2.0 1.1 1.1 1.1 0.6 0.6 0.6 0.7 0.9 0.7 HHJ 0.4 0.9 0.7 0.7 1.1 2.0 1.1 1.1 1.1 0.9 0.7 0.7 1.1 2.0 1.1 1.1 1.1 0.6 0.6 0.6 0.7 0.9 0.7 HPH VRSCF HPH 0.5 1.1 0.9 0.9 1.3 2.2 1.3 1.3 1.3 1.3 0.9 0.9 1.3 2.2 1.3 1.3 1.3 0.8 0.8 0.8 0.9 1.1 0.8 HPJ 0.5 1.1 0.9 0.9 1.3 2.2 1.3 1.3 1.3 1.3 0.9 0.9 1.3 2.2 1.3 1.3 1.3 0.8 0.8 0.8 0.9 1.1 0.8
VRSCDX 105 HDI ONLY
Revised 10/13/08
2009 VRSC MODELS
Page 6-54

ITEM Starts, then stalls Starts, then stalls Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start DESCRIPTION replace fuel filter or clean fuel pump screen check for fuel delivery failure-repair or replace fuel pump, hoses, or filter clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal O to fuel pump [141B] terminal 1 (O/GY) is open replace 15 AMP fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal 3 and chassis ground (BK wire) is open fuel pump fuse terminal O to fuel pump [141B] terminal 1 (O/GY) is shorted to ground-replace 15 AMP pump fuse LABOR CODE 7013 7014 7013 7014 7166 7171 7173 7181 7185 7210 7226 7340 MODELS HFH 1.1 1.1 1.1 1.1 0.2 0.3 0.3 0.2 0.3 0.6 0.6 0.5 HFJ 1.1 1.1 1.1 1.1 0.2 0.3 0.3 0.2 0.3 0.6 0.6 0.5 HHH 1.1 1.1 1.1 1.1 0.2 0.3 0.3 0.2 0.3 0.6 0.6 0.5 HHJ 1.1 1.1 1.1 1.1 0.2 0.3 0.3 0.2 0.3 0.6 0.6 0.5 HPH 1.3 1.3 1.3 1.3 0.3 0.4 0.4 0.3 0.4 0.8 0.8 0.6 HPJ 1.3 1.3 1.3 1.3 0.3 0.4 0.4 0.3 0.4 0.8 0.8 0.6
7380
0.3
0.3
0.3
0.3
0.4
0.4
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-55

ITEM Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start DESCRIPTION replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal M to system relay terminal 87 (Y/GN) is open replace ECM replace spark plugs replace throttle position sensor replace injector LABOR CODE 7415 7441 7450 7520 7595 7992 MODELS HFH 0.4 0.3 0.7 0.6 0.5 0.8 HFJ 0.4 0.3 0.7 0.6 0.5 0.8 HHH 0.4 0.3 0.7 0.6 0.5 0.8 HHJ 0.4 0.3 0.7 0.6 0.5 0.8 HPH 0.5 0.4 0.8 0.8 0.7 1.0 HPJ 0.5 0.4 0.8 0.8 0.7 1.0
HFH HPJ
HFJ
VRSCAW 105 HDI ONLY
HHH
VRSCDX
HHJ
VRSCDX 105 HDI ONLY
HPH
VRSCF
Revised 10/13/08
2009 VRSC MODELS
Page 6-56
2009 PNA
"PNA" GENUINE MOTOR PARTS AND ACCESSORIES WARRANTY LABOR CODES AND TIMES
Dealer Installed Accessories Warranty Job Code and Job Time Schedule The following labor codes and job times apply to dealer installed Genuine Motor Parts and Genuine Motor Accessories purchased and installed prior to and/or an item of initial retail vehicle delivery. All times shown are a calculated average for similar systems. Parts must be registered to the vehicle on the S.W.R. (registration) at time of sale. Please note: This policy is valid in certain markets only.
Table 7-1. Chassis

ITEM Foot controls Handlebars Wheels Suspension Footpegs Floorboards Grips Hand levers Mirrors Chrome swingarm Chrome front fork slider (Both) Chrome front fork slider (Both) Chrome fork covers Chrome fork covers Front fender Front fender Rear fender non-fairing models fairing models Softail FLT FL models FX and XL models all models DESCRIPTION LABOR CODE 8110 8112 8114 8116 8111 8113 8115 8117 8118 8119 8121 8123 8125 8126 8127 8128 8129 JOB TIME 0.2 0.5 1.3 0.5 0.3 0.3 0.4 0.2 0.1 2.0 1.0 2.0 0.7 1.0 1.1 0.3 1.4
Revised 10/13/08
2009 PNA
Page 7-1
Table 7-1. Chassis

ITEM Fuel tank Fuel tank Fuel tank Airbox cover Front fender Rear fender FL models Softail and Dyna models XL models V-Rod models V-Rod models V-Rod models DESCRIPTION LABOR CODE 8131 8133 8135 8101 8102 8103 JOB TIME 1.2 0.9 0.3 0.1 0.2 0.2

ITEM Lighting Audio Gauges Turn signal relocation kit DESCRIPTION LABOR CODE 8120 8122 8124 8137 JOB TIME 1.0 1.0 0.8 0.7
Table 7-3. Decorative

ITEM Fender tips Decorative covers O.E. Style items with logos Visors Dashinators Muffler end caps DESCRIPTION LABOR CODE 8130 8132 8134 8136 8138 8201 JOB TIME 0.1 0.2 0.1 0.1 0.5 0.2
Revised 10/13/08
2009 PNA
Page 7-2
Table 7-4. Functional

ITEM Luggage racks Chrome fender skirts/rails Sissy bars/sideplates Chrome rear sprockets P&A saddlebag support Chrome caliper Rotor covers Chrome engine guards/dresser bars Oil cooler/thermostats DESCRIPTION LABOR CODE 8140 8141 8142 8143 8144 8145 8148 8146 8147 JOB TIME 0.8 0.2 1.0 0.8 0.6 0.4 0.5 0.6 1.0
Table 7-5. Windshields and Plastics

ITEM Sidecars Windshields Composite fenders, spoilers, lowers Hard saddlebags Tour-Paks DESCRIPTION LABOR CODE 8150 8152 8154 8156 8158 JOB TIME 1.1 0.5 0.8 1.8 1.5
Revised 10/13/08
2009 PNA
Page 7-3
Table 7-6. Cut and Sew

ITEM Soft saddlebags Miscellaneous soft bags Customer seats Backrest pads Tank panels DESCRIPTION LABOR CODE 8160 8162 8164 8166 8168 JOB TIME 0.4 0.1 0.2 0.2 0.1
Table 7-7. Performance

ITEM EXHAUST SYSTEM Air cleaners P&A head valves Cylinders/pistons Cams Flywheel/connecting rod assembly Ignition Cylinder heads/gaskets Valve train Clutch Transmission pushrods, springs, etc. DESCRIPTION LABOR CODE 8170 8172 8174 8175 8176 8177 8178 8179 8180 8190 8195 JOB TIME 1.0 0.2 3.5 3.2 2.5 7.0 0.7 3.5 3.5 1.0 4.0
Revised 10/13/08
2009 PNA
Page 7-4
Table 7-8. Advanced Audio System

ITEM RADIO Hands free module Hands free module won't pair Infotainment bus lost communications with hands free module, DTC U1306 U1302 infotainment bus off error Symptom - no or partial audio to hands free module (HFM) Symptom - no or partial audio to hands free module (HFM) Symptom - no or partial audio to hands free module (HFM) Symptom - no or partial audio from hands free module (HFM) Symptom - no or partial audio from hands free module (HFM) Symptom - no or partial audio from hands free module (HFM) Symptom - no or low audio from microphones Symptom - no or low audio from microphones XM MODULE U1302 infotainment bus off error No or intermittent reception on XM No or intermittent reception on XM NAVIGATION MODULE U1302 infotainment bus off error Symptom - navigation inoperative Symptom - navigation inoperative replace navigation module replace navigation module replace GPS (navigation) antenna 8197 8198 8199 0.5 0.4 0.4 replace XM module replace XM module replace XM antenna 8193 8194 8196 0.5 0.5 0.4 replace hands free module replace hands free module repair wiring replace radio replace hands free module repair wiring replace radio replace hands free module locate and repair short in harness between R and BK wires 8181 8182 8183 8184 8185 8186 8187 8188 8189 8191 8192 0.2 0.5 0.5 0.2 0.6 0.7 0.5 0.6 0.7 0.8 0.9 DESCRIPTION LABOR CODE JOB TIME
Revised 10/13/08
2009 PNA
Page 7-5
Revised 10/13/08
2009 PNA
Page 7-6

2009 MODEL YEAR SIDECAR INFORMATION
This year warranty claims must be submitted under the SIDECAR VIN number and the following labor codes in this section will be able to be selected for warranty claims. (2009 models only).
Table 8-1. Sidecars

MODELS ITEM DESCRIPTION LABOR CODE SGX SLX SMX SNX SPX SVX (TLE) SKX (TLE-U)
PAINT REPAIR use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff ACCESSORY SIDECAR Sidecar bank angle sensor switch kit installation Replace sidecar windshield Replace sidecar fender Replace seat Replace liner (carpeting) Replace armrest storage pouch Replace armrest Replace handles Replace brake pads Replace brake caliper Replace brake disc installation only --6901 6904 6907 6913 6916 6919 6922 6926 6927 6929 0.4 0.2 0.8 0.2 0.4 ------0.2 0.3 0.3 0.4 0.2 0.8 0.2 0.4 0.2 0.2 0.1 0.2 0.3 0.3 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
SGX SNX SKX
TLE FOR FLHTC TLE- FOR FLHRC TLE ULTRA FOR FLHTCU
SLX SPX
TLE- FOR FLHT TLE- FOR FLTR
SMX SVX
TLE- FOR FLHR TLE FOR FLHX
Revised 10/13/08
Page 8-1
Table 8-1. Sidecars

MODELS ITEM DESCRIPTION LABOR CODE SGX SLX SMX SNX SPX SVX (TLE) 0.7 0.3 ------------------1.1 0.8 0.3 0.2 0.3 0.4 0.4 0.4 0.6 0.4 0.4 SKX (TLE-U) 0.7 0.3 1.4 0.8 0.6 0.6 0.9 0.9 0.8 0.1 0.3 1.3 0.8 0.5 0.2 0.3 0.4 0.4 0.4 0.6 0.4 0.4
Replace wheel Replace axle Repair/replace audio harness Replace speaker Replace console Replace amplifier Sidecar audio harness Sidecar audio harness Replace switch assembly Replace switch knobs Replace switch chrome trim plate Removal of sidecar for service and reattachment Sidecar alignment Sidecar tub removal B 1151 Sidecar bank angle sensor low B 1151 Sidecar bank angle sensor low B 1151 Sidecar bank angle sensor low replace sidecar bank angle sensor replace security siren sidecar bank angle sensor [134B] terminal A to TSM/TSSM/ HFSM [30B] terminal 11to siren [142B] (Lt. GN/BN wire) grounded repair sidecar bank angle sensor connections sidecar bank angle sensor [134B] terminal A to TSM/TSSM/ HFSM [30B] terminal 11 open replace TSM/TSSM/HFSM sidecar bank angle sensor [134B] terminal B to TSM/TSSM/ HFSM [30B] terminal 9 grounded sidecar bank angle sensor [134B] terminal B to TSM/TSSM/ HFSM [30B] terminal 9 open includes installation of new trim insert includes brake bleed and verifying alignment repair short repair open replace sidecar console switch assembly
6931 6934 6940 6943 6946 6949 6971 6972 6952 6953 6955 6954 6956 6958 6968 6969 6970 6961 6962 6963 6964 6965
B 1152 Sidecar bank angle sensor short to battery B 1152 Sidecar bank angle sensor short to battery B 1152 Sidecar bank angle sensor short to battery B 1152 Sidecar bank angle sensor short to battery B 1152 Sidecar bank angle sensor short to battery
SGX SNX SKX
SLX SPX
SMX SVX
Revised 10/13/08
Page 8-2
Table 8-1. Sidecars

MODELS ITEM DESCRIPTION LABOR CODE SGX SLX SMX SNX SPX SVX (TLE) 0.5 0.4 0.4 0.4 0.6 0.4 0.4 0.5 0.4 SKX (TLE-U)
B 1152 Sidecar bank angle sensor short to battery B 1152 Sidecar bank angle sensor short to battery B 1153 Sidecar bank angle sensor high B 1153 Sidecar bank angle sensor high B 1153 Sidecar bank angle sensor high B 1153 Sidecar bank angle sensor high B 1153 Sidecar bank angle sensor high B 1153 Sidecar bank angle sensor high B 1153 Sidecar bank angle sensor high
sidecar bank angle sensor [134B] terminal C to ignition fuse open replace sidecar bank angle sensor repair sidecar bank angle sensor connections sidecar bank angle sensor [134B] terminal A to TSM/TSSM/ HFSM [30B] terminal 11open replace TSM/TSSM/HFSM sidecar bank angle sensor [134B] terminal B to TSM/TSSM/ HFSM [30B] terminal 9 grounded sidecar bank angle sensor [134B] terminal B to TSM/TSSM/ HFSM [30B] terminal 9 open sidecar bank angle sensor [134B] terminal C to ignition fuse open replace sidecar bank angle sensor
6966 6967 6961 6962 6963 6964 6965 6966 6967
0.5 0.4 0.4 0.4 0.6 0.4 0.4 0.5 0.4
SGX SNX SKX
SLX SPX
SMX SVX
Revised 10/13/08
Page 8-3
SGX SNX SKX
SLX SPX
SMX SVX
Revised 10/13/08
Page 8-4

Table 9-1. Service
MODELS ITEM NEW Set-up and predelivery 1,000 mile (1,600 km) service REGULAR 5,000 mile (8,000 km) maintenance 10,000 mile (16,000 km) maintenance 15,000 mile (24,000 km) maintenance 20,000 mile (32,000 km) maintenance 25,000 mile (40,000 km) maintenance 30,000 mile (48,000 km) maintenance 35,000 mile (56,000 km) maintenance 40,000 mile (64,000 km) maintenance 45,000 mile (72,000 km) maintenance 50,000 mile (80,000 km) maintenance --------------------1.7 2.2 1.5 2.5 2.8 2.4 1.7 2.3 1.3 7.3 1.7 2.2 1.5 2.5 2.8 2.4 1.7 2.3 1.3 7.3 ----2.5 2.4 2.5 2.4 DESCRIPTION LABOR CODE PR8 PR4
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-1
Table 9-2. Chassis

MODELS ITEM PAINT REPAIR Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff WHEELS Replace axle covers HANDLEBARS Replace handlebars FRAME/SWING ARM/FRONT FORK Replace lower triple tree chrome cover Replace shift lever peg/insert BRAKES Replace caliper decorative insert Replace rear brake pedal cover SEATS/FENDERS/TANKS Replace seat/seat strap Replace rider backrest pad Replace rider backrest bracket EXHAUST SYSTEM Replace one muffler end Replace one muffler heat shield 2647 2649 0.1 0.1 --0.1 on rear fender either or both; includes diagnosis for heated seat 2506 2509 2511 0.3 0.1 0.3 0.3 0.1 0.3 one 2429 2496 0.1 0.1 0.1 0.1 2314 2392 0.1 0.1 0.1 0.1 includes removing radio 2206 2.6 2.6 front 2112 0.1 0.1 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 DESCRIPTION LABOR CODE PR8 PR4
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-2
Table 9-3. Engine

MODELS ITEM CRANKCASE Replace oil cooler guard Replace oil cooler Replace oil cooler mounting bracket Replace oil cooler hose and/or clamp Replace oil filter mount/fittings Replace oil filter mount bypass cover and/or gasket one or both 4521 4525 4526 4528 4533 4534 0.3 0.4 0.4 0.6 0.4 0.4 ------------DESCRIPTION LABOR CODE PR8 PR4

MODELS ITEM CLUTCH Replace clutch release plate and/or bearing Replace clutch actuator cover and/or gasket Replace clutch push rod Replace clutch master cylinder Rebuild clutch master cylinder assembly Rebuild clutch actuator assembly Bleed clutch system of air Replace clutch master cylinder cover and/or gasket Replace clutch line Replace clutch line gaskets and/or o-ring includes fluid refill and system bleed leak repair, fluid refill, and system bleed includes fluid refill and system bleed includes gasket replacement, fluid refill, and system bleed includes gasket replacement, fluid refill, and system bleed includes fluid refill includes fluid refill and system bleed 4016 4018 4019 4020 4021 4022 4024 4026 4028 4029 0.4 1.5 0.3 0.4 0.6 1.7 0.1 0.1 0.8 0.2 0.4 1.5 0.3 0.4 0.6 1.7 0.1 0.1 0.8 0.2 DESCRIPTION LABOR CODE PR8 PR4
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-3

MODELS ITEM ACCESSORIES Replace inner fairing dash pad Replace one saddlebag filler strip Replace garage door opener transmitter/harness includes outer fairing removal 6214 6278 6415 0.4 0.2 0.4 0.4 0.2 --DESCRIPTION LABOR CODE PR8 PR4

MODELS ITEM CHARGING CIRCUIT NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manuals, Part No. 9950009 and 99483-09 and Electrical Diagnostic Manual, Part No. 99497-09. Diagnose charging system WIRING Handlebar harness Handlebar harness Replace amplifier harness LIGHTS Replace turn signal light assembly front - one side front - both sides rear Replace auxiliary lamp assembly Replace auxiliary lamp/directional mount Replace auxiliary lamp/directional mount front - one side includes aiming front - both sides includes aiming one side, includes lamp remove, replace and aiming both sides, includes lamp remove, replace and aiming 5201 5202 5205 5242 5243 5244 5245 0.5 0.7 0.6 0.6 0.9 0.9 1.3 0.5 0.7 0.6 0.6 0.9 0.9 1.3 repair short repair open 6551 6552 6559 2.3 2.3 1.1 2.3 2.3 1.1 regulator failure 5315 0.6 0.5 DESCRIPTION LABOR CODE PR8 PR4
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-4

MODELS ITEM AUTOMATIC COMPRESSION RELEASE Automatic compression release diagnosis Automatic compression release diagnosis locate and repair open on Y/GN wire between terminal 1 on connector [203FB] (front) or [203RB] (rear) and system relay. locate and repair open on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19. replace grounded/defective ACR solenoid. locate and repair short to ground on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19 and replace both ACR solenoids. locate and repair short to voltage on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19. replace ECM replace lock cam or cable in saddlebag or Tour-Pak replace lock cylinder in saddlebag or Tour-Pak locate and repair open ground circuit on BK wire between power lock module connector [231B] and ground replace power lock module locate and repair open circuit or short to voltage on GN/W or BE/W wire between power lock module connector [231B] and actuator locate and repair open on R/V wire between power lock fuse and power lock module connector [231B] replace power lock fuse, locate and repair short to ground locate and repair open on R/V wire between power lock fuse and connector [212B]. replace power lock switch locate and repair open on GN/BK or BE/BK wire between power lock switch and power lock module connector [231B]. 7075 0.4 --DESCRIPTION LABOR CODE PR8 PR4
7076 7077 7078
0.5 2.3 2.5
-------
7079 7080 6220 6221 6222 6223 6224
0.6 0.9 0.5 0.4 0.4 0.4 0.5
----0.5 0.4 0.4 0.4 0.5
Automatic compression release diagnosis POWER LOCK SYSTEM Power locks inoperative Power locks inoperative Power locks inoperative Power locks inoperative Power locks inoperative
Power locks inoperative Power locks inoperative Power locks inoperative Power locks inoperative Power locks inoperative
6225 6226 6227 6228 6229
0.5 0.4 0.4 0.5 0.4
0.5 0.4 0.4 0.5 0.4
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-5

MODELS ITEM Power locks inoperative Power locks inoperative Power locks inoperative Power locks inoperative HEATED SEAT Heated seat inoperative Heated seat inoperative Heated seat inoperative HEATED GRIPS Handlebar harness Handlebar harness Replace heated handlebar grip Heated grips inoperative Heated grips inoperative SOUND SYSTEM - DIAGNOSIS, REPAIR Replace amplifier B2016 Front speakers shorted B2016 Front speakers shorted B2016 Front speakers shorted B2017 Front speakers open B2017 Front speakers open B2017 Front speakers open B2018 Front speakers short to ground B2018 Front speakers short to ground B2019 Front speakers short to battery replace high output amplifier locate and repair short between speaker wires from amplifier to speaker replace speaker replace high output amplifier locate and repair open between speaker wires from amplifier to speaker replace speaker (w/o high output amplifier) replace high output amplifier locate and repair short to ground between speaker wires from amplifier to speaker replace high output amplifier 6949 6107 6116 6605 6107 6117 6605 6107 6116 6107 0.6 0.6 0.8 0.4 0.6 0.7 0.4 0.6 0.8 0.6 0.6 0.6 0.8 0.4 0.6 0.7 0.4 0.6 0.8 0.6 repair short repair open left or right replace fuse locate and repair short or open circuit to [189A] power or ground 6551 6552 6553 6556 6557 2.3 2.3 1.8 0.1 0.6 2.3 2.3 1.8 0.1 0.6 replace fuse locate and repair open or short circuit to [191A] power or ground replace seat assembly - includes diagnosis 6546 6547 2506 0.1 0.5 0.3 0.1 0.5 0.3 DESCRIPTION locate and repair open ground circuit on BK/GN wire between connector [231] and ground. replace power lock actuator in saddlebag or Tour-Pak replace power lock fob replace power lock fob battery LABOR CODE PR8 6230 6231 6232 6233 0.5 0.5 0.2 0.1 PR4 0.5 0.5 0.2 0.1
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-6

MODELS ITEM B2019 Front speakers short to battery B2020 Rear speakers shorted B2020 Rear speakers shorted B2020 Rear speakers shorted B2021 Rear speakers open B2021 Rear speakers open B2022 Rear speakers short to ground B2022 Rear speakers short to ground B2023 Rear speakers short to battery B2023 Rear speakers short to battery U1302 Infotainment bus off error U1302 Infotainment bus off error U1313 Infotainment bus lost communications state of health with XM U1313 Infotainment bus lost communications state of health with XM U1313 Infotainment bus lost communications state of health with XM U1313 Infotainment bus lost communications state of health with XM U1317 Infotainment bus lost communications state of health with AMP U1317 Infotainment bus lost communications state of health with AMP U1317 Infotainment bus lost communications state of health with AMP U1317 Infotainment bus lost communications state of health with AMP U1317 Infotainment bus lost communications state of health with AMP Symptom - static present in audio Symptom - static present in audio Symptom - static present in audio DESCRIPTION locate and repair short to voltage in audio harness between speaker wires from amplifier to speaker replace high output amplifier locate and repair short between speaker wires from amplifier to speaker replace speaker replace high output amplifier replace speaker replace high output amplifier locate and repair short to ground between speaker wires from amplifier to speaker replace high output amplifier locate and repair short to voltage between speaker wires from amplifier to speaker replace high output amplifier replace XM module replace XM module locate and repair open on Y/O or Y/V wire between [28] and [185B] locate and repair open on R/O or BK/GN wire replace radio replace fuse replace high output amplifier locate and repair open on Y/O or Y/V wire between connector [149B] and [28B] replace radio locate and repair open on R or BK wire from connector [149] replace spark plugs replace spark plug wires replace voltage regulator LABOR CODE PR8 6116 6107 6116 6606 6107 6606 6107 6116 6107 6117 6108 6126 6126 6128 6129 6102 6130 6109 6128 6102 6131 6132 6133 6134 0.8 0.6 0.8 0.5 0.6 0.5 0.6 0.8 0.6 0.7 0.7 0.5 0.5 0.7 0.7 0.7 0.2 0.4 0.7 0.7 0.4 0.5 0.5 0.4 PR4 0.8 0.6 0.8 0.5 0.6 0.5 0.6 0.8 0.6 0.7 0.7 ----------0.2 0.4 0.7 0.7 0.4 0.5 0.5 0.4
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-7

MODELS ITEM Symptom - static present in audio Symptom - no or low audio with high output amplifier (No DTCs) Symptom - no or low audio with high output amplifier (No DTCs) Symptom - no or low audio with high output amplifier (No DTCs) Symptom - no or low audio with high output amplifier (No DTCs) Symptom - no or low audio with high output amplifier (No DTCs) DESCRIPTION clean and tighten regulator connections replace fuse locate and repair open on R or BK wire from connector [149] locate and repair open on Y/O or Y/V wires between connectors [149B] and [28B] replace radio locate and repair open on W/O or LGN/W (left speaker) or GY/R or LGN/BK (right speaker) wires between connectors [149B] and [27B] locate and repair short to voltage/ground/between W/O or LGN/ W (left speaker) or GY/R or LGN/BK (right speaker) wires between connectors [149B] and [27B] replace high output amplifier replace radio replace XM module locate and repair open/intermittent on Y/O or Y/V wire between [28] and [185B] locate and repair open on R/O or BK/GN wire locate and repair open on R, W, or BK wires between [185B] and [28B] locate and repair short to voltage/ground/between R, W, or BK wires between [185B] and [28B] replace XM module replace XM antenna LABOR CODE PR8 6135 6130 6131 6128 6104 6117 0.3 0.2 0.4 0.7 0.8 0.7 PR4 0.3 0.2 0.4 0.7 0.8 0.7
Symptom - no or low audio with high output amplifier (no DTCs)
6116 6110 6101 6126 6128 6129 6158 6157 6126 6146 6180
0.8 0.8 0.6 0.5 0.7 0.7 0.5 0.5 0.5 0.4 0.4 0.5 0.4 0.4
0.8 0.8 ----------------0.4 0.5 0.4 0.4
Symptom - no or low audio with high output amplifier (no DTCs) Symptom - no or partial audio from XM module Symptom - no or partial audio from XM module Symptom - no or partial audio from XM module Symptom - no or partial audio from XM module Symptom - no or partial audio from XM module Symptom - no or partial audio from XM module Symptom - XM, no reception, intermittent reception Symptom - XM, no reception, intermittent reception NAVIGATION MODULE Replace navigation antenna or bracket U1302 Infotainment bus off error Symptom - navigation inoperative Symptom - navigation inoperative
replace navigation module replace navigation module replace GPS (navigation) antenna
6181 6182 6183
PR8
FLHTCUSE4
PR4
FLHTUCU4-CVO
Revised 10/13/08
Page 9-8
2009 FLTRSE3 MODELS

Table 9-1. Service
MODELS ITEM NEW Set-up and predelivery 1,000 mile (1,600 km) service REGULAR 5,000 mile maintenance (8,000 km) maintenance 10,000 mile maintenance (16,000 km) maintenance 15,000 mile maintenance (24,000 km) maintenance 20,000 mile maintenance (32,000 km) maintenance 25,000 mile maintenance (40,000 km) maintenance 30,000 mile maintenance (48,000 km) maintenance 35,000 mile maintenance (56,000 km) maintenance 40,000 mile maintenance (64,000 km) maintenance 45,000 mile maintenance (72,000 km) maintenance 50,000 mile maintenance (80,000 km) maintenance --------------------1.7 2.2 1.5 2.5 2.8 2.4 1.7 2.3 1.3 7.3 1.7 2.2 1.5 2.5 2.8 2.4 1.7 2.3 1.3 7.3 ----2.4 2.4 2.4 2.4 DESCRIPTION LABOR CODE PV8 PV4
PV8
FLTRSE3
PV4
FLTR3-CVO (JAPAN ONLY)
Revised 10/13/08
2009 FLTRSE3 MODELS
Page 9-9
Table 9-2. Chassis

MODELS ITEM PAINT REPAIR Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff WHEELS Replace axle covers HANDLEBARS Replace handlebars FRAME/SWING ARM/FRONT FORK Replace shift lever peg/insert BRAKES Replace caliper decorative insert Replace rear brake pedal cover SEATS/FENDERS/TANKS Replace rider backrest pad Replace rider backrest bracket Replace passenger backrest mounts/bushings Replace fender and/or fender adapters Replace passenger backrest latches on rear fender all or one front detachable non-tour pak mounted 2509 2511 2513 2526 6506 0.1 0.3 0.3 1.0 0.1 0.1 0.3 0.3 1.0 0.1 one 2429 2496 0.1 0.1 0.1 0.1 2392 0.1 0.1 2206 2.4 2.4 front 2112 0.1 0.1 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 DESCRIPTION LABOR CODE PV8 PV4
PV8
FLTRSE3
PV4
Revised 10/13/08
2009 FLTRSE3 MODELS
Page 9-10
Table 9-2. Chassis

MODELS ITEM Replace rear fender facia/ground effects Replace rear fender facia/ground effects stud plate Replace rear fender support cover EXHAUST SYSTEM Replace one muffler end Replace one muffler heat shield 2647 2649 0.1 0.1 --0.1 one or both left or right DESCRIPTION LABOR CODE PV8 2528 2529 2536 0.5 0.9 0.3 PV4 0.5 0.9 0.3
Table 9-3. Engine

MODELS ITEM CRANKCASE Replace oil cooler guard Replace oil cooler Replace oil cooler mounting bracket Replace oil cooler hose and/or clamp Replace oil filter mount/fittings Replace oil filter mount bypass cover and/or gasket one or both 4521 4525 4526 4528 4533 4534 0.3 0.4 0.4 0.6 0.4 0.4 ------------DESCRIPTION LABOR CODE PV8 PV4
PV8
FLTRSE3
PV4
Revised 10/13/08
2009 FLTRSE3 MODELS
Page 9-11

MODELS ITEM CLUTCH Replace clutch release plate and/or bearing Replace clutch actuator cover and/or gasket Replace clutch push rod Replace clutch master cylinder Rebuild clutch master cylinder assembly Rebuild clutch actuator assembly Bleed clutch system of air Replace clutch master cylinder cover and/or gasket Replace clutch line Replace clutch line gaskets and/or o-ring includes fluid refill and system bleed leak repair, fluid refill, and system bleed includes fluid refill and system bleed includes gasket replacement, fluid refill, and system bleed includes gasket replacement, fluid refill, and system bleed includes fluid refill includes fluid refill and system bleed 4016 4018 4019 4020 4021 4022 4024 4026 4028 4029 0.4 1.5 0.3 0.4 0.6 1.7 0.1 0.1 0.8 0.2 0.4 1.5 0.3 0.4 0.6 1.7 0.1 0.1 0.8 0.2 DESCRIPTION LABOR CODE PV8 PV4

MODELS ITEM ACCESSORIES Replace windshield / wind deflector Replace one mid frame air deflector entire assembly 6203 6201 0.1 0.2 0.1 0.2 DESCRIPTION LABOR CODE PV8 PV4
PV8
FLTRSE3
PV4
Revised 10/13/08
2009 FLTRSE3 MODELS
Page 9-12

ITEM DESCRIPTION LABOR CODE PV8 PV4
CHARGING CIRCUIT NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manuals, Part No. 9960009 and 99483-09 and Electrical Diagnostic Manual, Part No. 99497-09. Diagnose charging system WIRING Handlebar harness Handlebar harness LIGHTS Replace turn signal light assembly AUTOMATIC COMPRESSION RELEASE Automatic compression release diagnosis Automatic compression release diagnosis locate and repair open on Y/GN wire between terminal 1 on connector [203FB] (front) or [203RB] (rear) and system relay. locate and repair open on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19. replace grounded/defective ACR solenoid. locate and repair short to ground on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19 and replace both ACR solenoids. locate and repair short to voltage on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19. replace ECM 7075 0.4 --rear 5205 0.4 0.4 repair short repair open 6551 6552 2.3 2.3 2.3 2.3 regulator failure 5315 0.6 0.5
7076 7077 7078
0.5 2.3 2.5
-------
7079 7080
0.6 0.9
-----
PV8
FLTRSE3
PV4
Revised 10/13/08
2009 FLTRSE3 MODELS
Page 9-13
PV8
FLTRSE3
PV4
Revised 10/13/08
2009 FLTRSE3 MODELS
Page 9-14

Table 9-1. Service
MODEL ITEM NEW Set-up and predelivery 500 mile (800 km) service REGULAR 5,000 mile (8,000 km) maintenance 10,000 mile (16,000 km) maintenance ----2.0 3.0 ----2.1 2.5 DESCRIPTION LABOR CODE PT9
Table 9-2. Chassis

MODEL ITEM PAINT REPAIR DESCRIPTION LABOR CODE PT9
Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff WHEELS Replace rear tire HANDLEBARS Replace handlebars Replace both rubber handlebar mounts 2206 2246 2.2 0.4 2111 1.2 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0
PT9
FXSTSSE3
Revised 10/13/08
Page 9-15
Table 9-2. Chassis

MODEL ITEM Replace handlebar riser Replace handlebar clamp Replace handlebar riser stud FRAME/SWING ARM/FRONT FORK Replace top fork clamp Replace steering bearings Replace rigid fork Replace shock Replace one or more rebound spring(s) Replace upper spring bridge Adjust steering head bearing Replace lower (compression) spring or spring reaction rod assembly (one or more) or spring fork Replace strut assembly (front fender) Replace lower rocker Replace rocker bearings (rocker removed) Replace front brake disc Bleed brake caliper Replace front axle covers Replace rear axle covers either one left side right side one both PDI only 2309 2332 2334 2335 2336 2338 2290 2348 2284 2350 2353 2355 2436 2446 6502 6503 6504 0.3 2.0 2.1 0.1 0.3 0.1 0.4 1.4 0.3 0.6 0.7 0.2 0.3 0.2 0.1 0.1 0.3 one or both Include removing tachometer DESCRIPTION LABOR CODE PT9 2253 2254 2257 0.2 0.3 0.3
PT9
FXSTSSE3
Revised 10/13/08
Page 9-16
Table 9-2. Chassis

MODEL ITEM SEATS/FENDERS/TANKS Replace fender support cover - one only Replace fuel gauge Replace fuel filler ring EXHAUST SYSTEM Replace muffler support Replace exhaust pipe shotgun Replace muffler 2666 2615 2646 0.8 0.8 0.6 2536 2563 2575 0.1 0.2 0.1 DESCRIPTION LABOR CODE PT9
Table 9-3. Engine

MODEL ITEM FUEL SYSTEM Replace air cleaner backing plate Replace air cleaner medallion Replace air cleaner mounting ring Replace air cleaner Replace air cleaner support bracket 3501 3541 3542 3543 3544 0.2 0.1 0.1 0.1 0.1 DESCRIPTION LABOR CODE PT9
PT9
FXSTSSE3
Revised 10/13/08
Page 9-17

MODEL ITEM Replace and/or Service clutch control lever Replace clutch release plate and/or bearing Replace clutch actuator cover and/or gasket Replace clutch push rod Replace clutch master cylinder Rebuild clutch master cylinder assembly Rebuild clutch actuator assembly Bleed clutch system of air Replace clutch master cylinder cover and/or gasket Replace clutch line Replace clutch line gaskets and/or o-ring includes fluid refill and system bleed leak repair, fluid refill, and system bleed includes fluid refill and system bleed includes gasket replacement, fluid refill, and system bleed includes gasket replacement, fluid refill, and system bleed includes fluid refill includes fluid refill and system bleed DESCRIPTION LABOR CODE PT9 2221 4016 4018 4019 4020 4021 4022 4024 4026 4028 4029 0.1 0.3 1.5 0.3 0.4 0.6 1.6 0.1 0.1 0.5 0.2

MODEL ITEM Replace left upper handlebar switch Replace right upper handlebar switch Replace front brake light switch Replace headlight shroud Replace speedometer DIAGNOSTIC TROUBLE CODES U1097 Loss of speedometer serial data at TSM/TSSM/HFSM speedometer [39B] terminal 6/L R Controls/ignition Switch (O/W wire) is shorted to ground 6795 0.9 cosmetics only DESCRIPTION LABOR CODE PT9 5171 5173 5176 5241 6003 0.6 0.8 1.0 0.4 0.3
PT9
FXSTSSE3
Revised 10/13/08
Page 9-18

MODEL ITEM AUTOMATIC COMPRESSION RELEASE Automatic compression release diagnosis Automatic compression release diagnosis locate and repair open on Y/GN wire between terminal 1 on connector [203FB] (front) or [203RB] (rear) and system relay. locate and repair open on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 15. replace grounded/defective ACR solenoid. locate and repair short to ground on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 15 and replace both ACR solenoids. locate and repair short to voltage on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 15. replace ECM 7075 0.4 DESCRIPTION LABOR CODE PT9
7076 7077 7078
0.6 2.1 2.3
7079 7080
0.6 0.9
PT9
FXSTSSE3
Revised 10/13/08
Page 9-19
PT9
FXSTSSE3
Revised 10/13/08
Page 9-20
2009 FXDFSE MODELS

Table 9-1. Service
MODEL ITEM NEW Set-up and predelivery 1,000 mile (1,600 km) service REGULAR 5,000 mile (8,000 km) maintenance 10,000 mile (16,000 km) maintenance ----2.1 3.1 ----2.1 2.0 DESCRIPTION LABOR CODE PX8
Table 9-2. Chassis

MODEL ITEM PAINT REPAIR Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods. Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff Replace handlebars 1102 1104 1106 1108 1110 2206 0.2 0.4 0.6 0.8 1.0 2.0 DESCRIPTION LABOR CODE PX8
PX8
FXDFSE
Revised 10/13/08
2009 FXDFSE MODELS
Page 9-21
Table 9-2. Chassis

MODEL ITEM Replace master cylinder cover Replace chin fairing Replace chin fairing mounting bracket Replace motor rubber mount Replace rear axle covers front left side right side DESCRIPTION LABOR CODE PX8 2479 6213 6215 2398 6503 6504 0.1 0.2 0.5 0.4 0.1 0.1
Table 9-3. Engine

MODEL ITEM EVAPORATIVE EMISSIONS SYSTEM Replace canister California vehicles only 3527 0.3 DESCRIPTION LABOR CODE PX8

MODEL ITEM Replace and/or service clutch control lever Replace clutch release plate and/or bearing Replace clutch actuator cover and/or gasket Replace clutch push rod Replace clutch master cylinder includes fluid refill and system bleed includes fluid refill and system bleed DESCRIPTION LABOR CODE PX8 2221 4016 4018 4019 4020 0.1 0.3 1.5 0.3 0.4
PX8
FXDFSE
Revised 10/13/08
2009 FXDFSE MODELS
Page 9-22

MODEL ITEM Rebuild clutch master cylinder assembly Rebuild clutch actuator assembly Bleed clutch system of air Replace clutch master cylinder cover and/or gasket Replace clutch line Replace clutch line gaskets and/or o-ring includes fluid refill and system bleed leak repair, fluid refill, and system bleed DESCRIPTION includes gasket replacement, fluid refill, and system bleed includes gasket replacement, fluid refill, and system bleed includes fluid refill LABOR CODE PX8 4021 4022 4024 4026 4028 4029 0.6 1.6 0.1 0.1 0.5 0.2

MODEL ITEM DESCRIPTION CODE PX8 NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Dyna Service Manual, Part No. 9948109 and Electrical Diagnostic Manual, Part No. 99496-09. Replace speedometer Replace tachometer DIAGNOSTIC TROUBLE CODES Serial data missing U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1300 Tachometer serial data low replace tachometer repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminal harness inspection/wiggle test/replace 15 AMP battery fuse replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open 6772 6709 6710 6711 6713 6717 6749 6866 6795 6036 0.5 0.3 0.4 0.4 0.3 0.5 0.4 0.7 0.9 0.5 cosmetics only cosmetics only 6003 6009 0.3 0.3
PX8
FXDFSE
Revised 10/13/08
2009 FXDFSE MODELS
Page 9-23

MODEL ITEM U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high DESCRIPTION repair TSM/TSSM/HFSM connections repair speedometer connections/terminals replace speedometer repair ECM connections replace ECM and reprogram ECM [78B] terminal 5 TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair tachometer connections repair tachometer connections replace tachometer ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open ground and ECM [78B] terminal 10 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/ HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open CODE PX8 6709 6747 6765 6854 7993 7994 7999 6711 6711 6803 6036 6709 6711 6720 6746 6747 6765 6854 6865 7993 7998 7999 0.3 0.3 0.7 0.3 0.9 0.4 0.8 0.4 0.4 0.7 0.5 0.3 0.4 0.8 0.4 0.3 0.7 0.3 0.4 0.9 0.8 0.8
U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high
PX8
FXDFSE
Revised 10/13/08
2009 FXDFSE MODELS
Page 9-24

MODEL ITEM AUTOMATIC COMPRESSION RELEASE Automatic compression release diagnosis Automatic compression release diagnosis locate and repair open on Y/GN wire between terminal 1 on connector [203FB] (front) or [203RB] (rear) and system relay. locate and repair open on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 15. replace grounded/defective ACR solenoid. locate and repair short to ground on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 15 and replace both ACR solenoids. locate and repair short to voltage on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 15. replace ECM 7075 0.4 DESCRIPTION CODE PX8
7076 7077 7078
0.5 2.1 2.3
7079 7080
0.6 0.9
PX8
FXDFSE
Revised 10/13/08
2009 FXDFSE MODELS
Page 9-25
PX8
FXDFSE
Revised 10/13/08
2009 FXDFSE MODELS
Page 9-26

Table 10-1. Service
MODEL ITEM NEW Set-up and predelivery 1,000 mile (1,600 km) service REGULAR 5,000 mile (8,000 km) maintenance 10,000 mile (16,000 km) maintenance 15,000 mile (24,000 km) maintenance 20,000 mile (32,000 km) maintenance 25,000 mile (40,000 km) maintenance 30,000 mile (48,000 km) maintenance 35,000 mile (56,000 km) maintenance 40,000 mile (64,000 km) maintenance 45,000 mile (72,000 km) maintenance 50,000 mile (80,000 km) maintenance --------------------2.6 3.1 2.4 3.5 3.7 3.3 2.6 3.3 2.2 8.5 ----1.6 3.3 DESCRIPTION LABOR CODE MAM
MAM
FLHTCUTG
Revised 10/13/08
Page 10-1
Table 10-2. Chassis

MODEL ITEM PAINT REPAIR DESCRIPTION LABOR CODE MAM
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair method.
Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff DRIVE Adjust secondary belt Replace secondary belt Replace rear wheel sprocket Replace rear wheel compensator cushion Replace rear wheel compensator bowl WHEELS Replace tire - includes mounting and balancing front rear Replace wheel assembly - includes disc exchange, mounting and balanc- front ing rear Replace wheel bearings Replace rear wheel center cap HANDLEBARS Replace handlebars Replace clutch hand lever Replace clutch hand lever bracket Replace both rubber handlebar mounts Replace rubber handlebar grip Replace handlebar riser one or both - includes loosening radio, if applicable includes removing radio, if applicable includes removing radio 2206 2221 2226 2246 2251 2253 1.5 0.2 0.3 1.0 0.2 1.0 front left or right 2106 2111 2113 2114 2136 2159 0.6 0.5 0.8 0.5 0.7 0.1 with bearing at PDI only 2010 2011 2021 2013 2014 0.7 5.2 2.7 2.3 2.7 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0
MAM
FLHTCUTG
Revised 10/13/08
Page 10-2
Table 10-2. Chassis

MODEL ITEM Replace handlebar clamp FRAME/SWING ARM/FRONT FORK Replace steer damper Adjust steering head bearings Change front fork oil Replace frame Replace frame assembly, rear Replace intermediate frame Replace frame connection brackets Replace panhard rod Replace front fork assembly Replace lower fork bracket and stem Replace steering head cups and bearings Replace upper fork bracket Service or replace fork slider and/or seal includes removal, disassembly, one side cleaning, inspection, replacing parts, servicing damper tube, replacing both sides bushings, assembly and installation Replace fork side Replace fork tube Replace rear swing arm and/or bearings or adaptor plate Replace rear fork pivot shaft Replace rear shock air line Replace rear shock absorber assembly Replace footboard or foot peg one side both sides one side both sides one side both sides including bearing adjustment includes removal and installation of upper and lower fork brackets both sides includes removal and installation of all accessories and motorcycle components 1896 2290 --2306 2339 1897 1898 1899 2311 2316 2321 2326 2341 2342 2346 2351 2356 2361 2366 2368 2369 2371 2376 2394 0.1 0.7 2.2 17.5 1.7 1.0 0.6 0.7 3.0 3.2 3.2 2.7 2.4 2.9 1.2 1.5 2.0 2.5 3.8 0.8 0.2 0.8 1.0 0.2 DESCRIPTION includes removing radio, if applicable LABOR CODE MAM 2254 0.8
MAM
FLHTCUTG
Revised 10/13/08
Page 10-3
Table 10-2. Chassis

MODEL ITEM Replace footboard insert Replace motor mount rear right rear left both front rubber mounts and/or front mount bracket BRAKES Replace hydraulic brake line includes filling/bleeding brakes (non ABS vehicles) Replace brake pads Replace brake caliper includes filling/bleeding brakes Replace rear brake caliper mount Replace brake caliper screen Replace brake rotor front (non ABS vehicles) rear (non ABS vehicles) front each caliper rear includes p. brake adj. front each caliper rear caliper bracket to axle bracket, each side front each caliper front one side front both sides rear one side Bleed brake caliper one or two front calipers or rear caliper Replace master cylinder assembly includes filling/bleeding brakes Replace master cylinder cover Rebuild master cylinder assembly includes filling/bleeding brakes PARKING BRAKE Adjust parking brake Replace parking brake knob Replace parking brake cable right- includes adjustment left-includes adjustment predelivery only, at the knob full adjustment 1838 1839 1841 1842 1843 0.1 0.3 0.1 0.7 0.7 front rear front or rear front rear 2406 2411 2416 2421 2426 2431 2408 2428 2436 2437 2441 2446 2461 2466 2479 2471 2476 1.0 0.7 0.1 0.6 0.4 0.7 0.3 0.1 0.3 0.4 0.2 0.2 0.4 0.5 0.1 0.6 0.5 DESCRIPTION LABOR CODE MAM 2299 2395 2397 2398 0.1 1.6 0.3 1.4
MAM
FLHTCUTG
Revised 10/13/08
Page 10-4
Table 10-2. Chassis

MODEL ITEM Replace parking brake lever Replace hardware kit Replace parking brake lever pivot pin Replace parking brake lever assembly Replace parking brake boot Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat and/or strap or spring(s) and / or hinge bracket Replace fender Replace license plate mount Replace fuel tank assembly Replace fuel tank console/instrument panel Replace fuel tank console insert Replace fuel tank console fuel door or fuel door lock Replace fuel tank console rubber mounting strip Replace fuel level sending unit Replace fuel tank check valve assembly Replace canopy gasket Replace fuel filter Replace fuel transfer hose inside tank Replace fuel tank trim or medallion Replace oil filter EXHAUST SYSTEM Replace complete exhaust system and/or gaskets Replace exhaust pipe right side header assembly and/or port gaskets left side cross under pipe, support clamp and/or gasket 2626 2631 2636 1.1 1.0 0.3 includes fuel line attached to check valve front rear - see body section 2525 2541 2553 2558 2559 2557 2564 2567 2570 2575 2579 6507 2582 0.1 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 0.3 0.1 2506 2526 0.1 1.0 with cables/adjustment DESCRIPTION includes side plates and adjustment includes adjustment LABOR CODE MAM 1844 1845 1846 1847 1848 2492 2494 0.6 0.6 0.1 0.3 0.1 0.3 0.2
MAM
FLHTCUTG
Revised 10/13/08
Page 10-5
Table 10-2. Chassis

MODEL ITEM Replace one muffler Replace rear exhaust support bracket Replace any one exhaust shield Replace one muffler support BODY Replace trunk door cover Replace trunk door Replace trunk door seal Replace trunk door hinge Replace trunk door lanyard Replace trunk door lock Replace trunk door striker Replace body Replace trunk door latch assembly Replace trunk door latch/cable Replace fender rear left or right includes bracket one or both left right left right backside of door 1851 1852 1853 1854 1855 1856 1857 1858 1859 1861 1862 1863 2531 0.1 0.4 0.2 0.1 0.1 0.1 0.1 0.1 0.1 1.3 0.2 0.5 0.7 at transmission side cover DESCRIPTION LABOR CODE MAM 2646 2651 2661 2666 0.2 0.4 0.1 0.2
MAM
FLHTCUTG
Revised 10/13/08
Page 10-6
Table 10-3. Engine

MODEL ITEM GENERAL Remove and install engine includes remove, replace, install oil passage gasket Remove and install engine includes remove, replace, install oil passage gasket Replace stabilizer Remove and replace oil pan for inspection/decontamination Replace dipstick CYLINDER HEAD Recondition cylinder head includes removal of head and gasket, remove front head carbon, service valve guides, grind valves and seats, test springs and rear head install head and gaskets. both heads Replace cylinder head Replace valve seal or spring after cylinder head removal Replace cylinder head gasket/o-ring one head both heads one seal or spring (intake or exhaust) both seals or springs (intake or exhaust) front cylinder rear cylinder both cylinders Replace rocker arm covers and/or gaskets front cylinder rear cylinder both cylinders Recondition rocker arms after heads are removed Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/ rocker arm support one head both heads front cylinder rear cylinder both cylinders 3101 3103 3104 3106 3108 3131 3132 3140 3142 3143 3144 3145 3148 3149 3150 3147 3152 3153 4.9 4.9 5.5 3.9 4.8 0.1 0.2 3.0 3.0 3.4 0.8 0.8 0.9 0.7 1.4 1.6 1.6 1.8 top front with engine removed California vehicles only 3006 3006 3005 3009 3480 4.9 4.8 0.2 0.3 0.1 DESCRIPTION LABOR CODE MAM
MAM
FLHTCUTG
Revised 10/13/08
Page 10-7
Table 10-3. Engine

MODEL ITEM Replace cylinder o-ring/drain o-ring front cylinder rear cylinder both cylinders Replace crankcase umbrella valve CYLINDER AND PISTON Recondition top end - includes disassembly, replacement of piston and sizing cylinder (.005 pistons), replacing piston rings and all items listed under recondition cylinder head and assembly. Replace piston rings includes deglazing cylinder Recondition top end includes disassembly, deglazing cylinder and replacing rings, or replacing cylinder and piston, all items listed under reconditioning cylinder head and assembly. Recondition top end - includes disassembly, replacement of piston and bore and hone, resizing cylinder (.010 oversize or above), replacing piston rings and all items listed under recondition cylinder head and assembly. Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly Replace cylinder and piston Replace one cylinder stud Replace all eight cylinder studs CAM COVER Replace lifter cover/gasket or lifter/and, or anti-rotation pin Replace push rod, push rod cover and/or o-ring or quad seal Replace cam cover and/or gasket one or two same cylinder on both cylinders one or two same cylinder one each cylinder 3307 3310 3317 3318 3325 1.8 2.1 1.8 2.0 2.0 one piston and cylinder both pistons and cylinders one cylinder both cylinders one piston and cylinder both pistons and cylinders one piston and cylinder both pistons and cylinders 3212 one cylinder both cylinders one cylinder both cylinders cylinder removed cylinders removed 3221 3231 3236 3246 3253 3254 6.9 4.1 5.3 3.4 3.9 0.1 0.5 3202 3203 3206 3216 3207 3208 3211 5.9 6.5 3.5 4.1 5.7 6.3 6.3 one both DESCRIPTION LABOR CODE MAM 3161 3163 3168 3172 3174 3.2 3.2 3.6 1.1 1.2
MAM
FLHTCUTG
Revised 10/13/08
Page 10-8
Table 10-3. Engine

MODEL ITEM Replace primary cam chain, sprockets and/or fastener Replace primary cam chain tensioner Replace cam support plate/o-rings Replace cam support plate Replace cam support bearing/cams/secondary cam chain/tensioner Replace oil pump and/or o-rings Replace cam bearing crankcase Bypass valve inspection CRANKCASE Replace crankcases Replace crankcases Seal crankcase only Replace flywheels Replace right side main bearing Replace right side main bearing Replace left side main bearing Replace left side main bearing Piston jet/o-ring Replace crank position sensor o-ring Check flywheel trueness before assembly or after removal Recondition cylinder heads - head removed (for non-related repairs) Replace piston rings Replace pistons Replace oil filter mount end cap and/or gasket Replace oil cooler one head both heads cylinders removed (for non-related repairs deglaze only) cylinders removed (for non-related repairs) includes resizing cylinders one both California vehicles only includes remove and install engine California vehicles only California vehicles only includes remove and install engine includes remove and install engine 3406 3406 3407 3411 3412 3412 3410 3410 3413 3414 3403 3420 3425 3426 3428 3430 4519 4525 8.4 8.3 7.1 7.9 7.9 7.8 7.1 7.0 3.4 3.8 0.1 0.1 1.0 2.0 0.3 1.4 0.2 0.4 one bearing two bearings DESCRIPTION LABOR CODE MAM 3327 3328 3335 3337 3338 3341 3342 3343 3354 2.1 2.1 3.2 4.1 4.3 3.1 3.8 4.0 3.1
MAM
FLHTCUTG
Revised 10/13/08
Page 10-9
Table 10-3. Engine

MODEL ITEM Replace oil cooler mounting bracket Replace oil cooler hose and/or clamp Replace oil filter mount/fittings FUEL SYSTEM Replace air cleaner backing plate Replace air cleaner cover Replace induction module Replace induction module seal Replace external fuel supply hose EVAPORATIVE EMISSIONS SYSTEM Replace evaporative purge solenoid Replace canister Replace any one hose California vehicles only California vehicles only 3522 3527 3529 0.3 0.5 0.4 3501 3502 3508 3510 3514 0.2 0.1 1.1 1.2 0.2 one or both DESCRIPTION LABOR CODE MAM 4526 4528 4533 0.4 0.6 0.4

MODEL ITEM DRIVE Replace derby cover and/or gasket/o-ring Replace primary chain Replace primary chain tensioner Replace engine sprocket Replace engine sprocket seal Replace primary cover Replace inner primary case and/or seals or mainshaft bearing 4001 4002 4033 4003 4005 4007 4008 0.1 0.9 0.8 0.9 2.4 0.6 2.1 DESCRIPTION LABOR CODE MAM
MAM
FLHTCUTG
Revised 10/13/08
Page 10-10

MODEL ITEM Replace primary cover gasket Replace shift lever Replace shift lever shaft and/or inner lever Replace starter-primary o-ring CLUTCH Adjust clutch Replace release cable assembly Service the clutch Replace clutch release bearing and/or push rod Replace clutch release (ball ramp) and/or side cover DIFFERENTIAL Replace axle assembly Replace axle Replace axle bearing Replace axle stud Replace axle housing Replace differential assembly Replace differential carrier bearings Replace reverse ring gear Replace reverse bracket Replace differential seal left or right left or right one 4037 4038 4039 4041 4042 4043 4044 4045 4046 4047 3.3 0.3 0.5 0.4 3.3 2.5 2.3 2.3 0.5 2.3 includes disassembly, cleaning, inspection repair, assembly, and adjustment --4006 4011 4016 4018 0.2 1.4 1.3 1.2 1.7 heel or toe shifter includes removal of heel and toe shift levers DESCRIPTION LABOR CODE MAM 4009 4012 4017 4034 0.6 0.1 0.2 0.6
MAM
FLHTCUTG
Revised 10/13/08
Page 10-11

MODEL ITEM TRANSMISSION CASE Replace transmission case Replace transmission complete - includes remove, replace, install oil passage gasket Overhaul transmission Replace transmission sprocket Replace main drive gear oil seal Replace mainshaft oil seal Replace side door gasket Replace shifter drum Replace shifter arm assembly or springs Replace transmission top cover and/or gasket Replace shifter forks and/or shaft Replace side door bearing Replace transmission case countershaft bearing Replace main drive gear and/or bearing Replace transmission side cover gasket Replace oil pan and/or gasket Replace transmission shift shaft seal Replace vehicle speed sensor o-ring one both in transmission case in main drive gear includes disassembly, cleaning, inspection, replacing parts (transmission case in frame) 4304 4305 4306 4309 4311 4316 4321 4331 4336 4341 4343 4348 4351 4361 4366 4368 4378 4390 4380 5.6 5.2 4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.6 2.2 0.7 DESCRIPTION LABOR CODE MAM
MAM
FLHTCUTG
Revised 10/13/08
Page 10-12

MODEL ITEM ACCESSORIES Replace windshield Replace one fairing wind deflector Replace one mid frame air deflector Replace instrument panel support housing or inner fairing Replace outer fairing or support brace Replace tour-pak lock or latch Replace one frame sidecover or mounting grommet or post Replace tour-pak hinge Replace inner fairing bracket Replace nameplate tour-pak Replace tour-pak cover Replace tour-pak bottom Replace fairing cap Replace one fairing lower Replace one fairing lower glove compartment assembly or vent door Replace fairing lower vent door serrated washers Replace chrome fairing skirt Replace lock-set Replace highway bar Replace tour-pak mount/luggage rack Replace tour-pak Replace rear view mirror Replace backrest includes lights and brackets, antenna assembly, backrest, and rear speakers one or both front left or right side, one or both washers left or right 6203 6205 6201 6209 6255 6261 6263 6264 6265 6266 6270 6243 6271 6272 6242 6241 6273 6276 6353 6453 6509 6513 6515 0.1 0.1 0.2 1.9 0.3 0.2 0.1 0.3 0.9 0.2 0.7 1.4 0.3 0.2 0.3 0.1 0.2 0.5 0.6 0.2 1.4 0.1 0.2 DESCRIPTION LABOR CODE MAM
MAM
FLHTCUTG
Revised 10/13/08
Page 10-13

MODEL ITEM GENERAL DESCRIPTION LABOR CODE MAM
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manual, Part No. 99483-09, 2009 Tri Glide Service Manual Supplement, Part No. 99601-09 and Electrical Diagnostic Manual, Part No. 99497-09.
Check and diagnose the electrical system lights and accessories Replace connector housing Replace connector anchor CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative open/shorted/grounded motor start button solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring nothing clicks; poor relay ground nothing clicks; short to voltage nothing clicks; open in wiring to or from starter button 5817 5818 5822 5823 5824 5825 5827 5828 5830 5831 1.0 1.0 0.2 0.3 0.2 1.0 0.3 0.3 0.6 0.5 regulator inspection milliamp draw total current draw open grounded stator AC output regulator failure voltage output replace rotor 5306 5308 5310 5312 5314 5315 5316 5319 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 excluding turn signals 5016 5022 5023 0.3 0.1 0.1
MAM
FLHTCUTG
Revised 10/13/08
Page 10-14

MODEL ITEM Starter inoperative Slow starter crank or starter stalls Starter spins Starter inoperative Replace starter solenoid contacts Replace starter solenoid coil Starter inoperative nothing clicks Starter inoperative nothing clicks Starter inoperative nothing clicks Starter inoperative nothing clicks Starter inoperative nothing clicks Starter inoperative Starter inoperative Starter inoperative Starter inoperative REVERSE CIRCUIT Reverse motor runs continuously Reverse motor runs continuously Reverse motor runs continuously Reverse motor runs continuously Reverse motor spins but does not engage Reverse motor spins but does not engage Reverse motor stalls or spins too slowly Reverse motor stalls or spins too slowly Reverse motor stalls or spins too slowly MAM FLHTCUTG replace reverse motor replace RCM solenoid replace RCM locate and repair short to voltage replace ring gear/clean bolts/adjust belt replace reverse motor poor reverse motor to battery connections or ground connections mechanical bind present in reverse system, use with additional appropriate code replace reverse motor 1817 1818 1822 1823 1824 1825 1826 1827 1828 0.5 0.3 0.8 0.5 2.2 0.5 0.5 0.6 0.7 starter relay poor starter to battery connections, ground connections, or bad solenoid contacts clutch nothing clicks; TSM/TSSM includes starter motor removal includes starter motor removal TSM/TSSM/HFSM connector open open open replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] DESCRIPTION LABOR CODE MAM 5832 5835 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168 5861 5157 5862 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 0.6 0.3 0.5
Revised 10/13/08
Page 10-15

MODEL ITEM Reverse inoperative Reverse inoperative Reverse inoperative Reverse inoperative Reverse inoperative Reverse inoperative Reverse inoperative WIRING Replace main wiring harness Replace audio harness Replace main harness trough/tray Replace main harness trough cover Main harness Replace rear fender/body wiring harness Replace any single wire ground wire light circuit accessory circuit Repair/diagnose indicator lamp wiring Replace front fender wiring harness Replace inter connect harness Interconnect harness Interconnect harness Handlebar harness Handlebar harness Audio harness Audio harness Replace front headset harness Replace reverse overlay harness repair short repair open repair short repair open repair short repair open lower trough, or both lower trough and cover trough cover only locate and repair open/short 5026 5027 5078 5079 5028 5036 5038 5039 5043 5048 5049 5052 6531 6532 6551 6552 6560 6561 6616 6563 3.6 1.8 0.9 0.4 0.5 0.8 0.4 0.4 0.2 0.3 0.9 0.5 0.8 0.6 0.8 0.4 0.7 0.6 0.7 0.6 DESCRIPTION poor reverse motor to battery connections or ground connections replace reverse motor locate and repair open replace RCM replace RCM solenoid replace reverse switch assembly - includes diagnostics replace circuit breaker LABOR CODE MAM 1826 1829 1830 1831 1832 1833 1834 0.5 0.7 0.6 0.7 0.5 0.7 0.3
MAM
FLHTCUTG
Revised 10/13/08
Page 10-16

MODEL ITEM SWITCHES Replace ignition switch Replace rear stoplight switch Replace fuse Replace main main Fuse or cover Replace main fuse block Replace transmission neutral switch Replace oil pressure switch Replace clutch lockout switch Replace rear stoplight relay Replace left handlebar switch Replace right handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing Replace handlebar (cruise set) switch Replace handlebar mode switch Replace handlebar (PTT) switch Replace handlebar audio switch Replace any fairing switch (except speaker) Replace switch knob Replace speaker switch (includes diagnostics) Replace passenger switch LIGHTS Replace headlight Replace headlight housing includes diagnosis includes adjustment 5185 5189 0.1 0.2 volume/PTT switch any handlebar switch includes diagnosis includes diagnosis includes bleeding brakes 5129 5141 5145 5147 5151 5157 5161 5168 5169 5171 5173 5176 5177 5178 5179 5180 5182 5183 5184 5186 5192 6953 6143 6627 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 0.7 0.7 0.2 0.2 0.2 0.7 1.2 1.5 1.2 1.4 0.4 0.4 0.6 0.7 DESCRIPTION LABOR CODE MAM
MAM
FLHTCUTG
Revised 10/13/08
Page 10-17

MODEL ITEM Replace indicator lamp assembly Replace instrument panel bulb Replace taillight bulb or single light bulb or lens Replace turn signal light assembly Replace taillight assembly or circuit board Replace fender tip light bulb or lens Replace fender tip lamp assembly/or rear facia fender lamp Replace auxiliary lamp bulb Replace auxiliary lamp assembly Replace front auxiliary/directional lamp bracket Replace king tour-pak light bulb or lens Replace king tour-pak lower light assembly Replace king tour-pak wrap-around light assembly Replace license plate light bulb Replace license plate light assembly BATTERY/HORN Replace battery Replace horn and/or bracket Replace battery tray Replace battery cable INSTRUMENTS - INCLUDES DIAGNOSIS Replace speedometer Replace tachometer Replace indicator panel lens Replace voltmeter or fuel gauge Replace oil pressure or air temperature gauge Replace ambient temperature sensor Replace speedo reset boot cosmetics only cosmetics only 6003 6009 6018 6021 6026 6028 6043 0.3 0.3 0.3 0.3 0.3 0.1 0.1 includes diagnosis 5705 5765 5767 5769 0.3 0.1 0.8 0.4 not used for LED equipped models includes aiming includes auxiliary lamp aiming where applicable includes diagnosis front front includes diagnosis includes diagnosis front DESCRIPTION LABOR CODE MAM 5191 5193 5197 5201 5215 5217 5225 5227 5230 5232 5233 5234 5235 5246 5247 0.2 0.2 0.1 0.4 0.2 0.1 0.2 0.1 0.5 0.8 0.2 0.5 0.8 0.2 0.2
MAM
FLHTCUTG
Revised 10/13/08
Page 10-18

MODEL ITEM SOUND SYSTEM - DIAGNOSIS, REPAIR Replace radio chassis - cosmetic Replace one speaker grill Replace rear speaker housing Replace front antenna lead Replace antenna mast mount Replace CB antenna mast Complete stereo antenna inspection Replace stereo antenna mast Replace front headset DIN cover Replace console housing Replace rear headset DIN cover Repair/replace audio harness B2006 Radio switch stuck B2007 Radio front hand controls shorted high B2007 Radio front hand controls shorted high B2007 Radio front hand controls shorted high B2008 Radio front hand controls shorted low B2008 Radio front hand controls shorted low B2008 Radio front hand controls shorted low B2009 Radio front hand controls stuck B2009 Radio front hand controls stuck B2009 Radio front hand controls stuck B2009 Radio front hand controls stuck B2009 Radio front hand controls stuck B2010 Radio passenger controls shorted high replace radio replace radio locate and repair short to voltage in handlebar harness locate and repair short to voltage in interconnect harness replace radio locate and repair short to ground in handlebar harness locate and repair short to ground in interconnect harness replace radio locate and repair open in interconnect harness replace mode switch or repair switch wiring replace audio switch or repair switch wiring replace PTT/squelch switch or repair switch wiring replace radio includes checking SWR front rear right side left side radio or CB, includes checking SWR 6101 6607 6612 6608 6610 6609 6611 6613 6615 6617 6619 6623 6628 6940 6101 6101 6551 6531 6101 6551 6531 6101 6532 5183 5186 5184 6101 0.6 0.2 0.1 0.3 0.3 0.9 0.2 0.4 0.2 0.1 0.3 0.3 0.1 1.0 0.6 0.6 0.8 0.8 0.6 0.8 0.8 0.6 0.6 1.5 1.4 1.2 0.6 DESCRIPTION LABOR CODE MAM
MAM
FLHTCUTG
Revised 10/13/08
Page 10-19

MODEL ITEM B2010 Radio passenger controls shorted high B2010 Radio passenger controls shorted high B2011 Radio passenger controls shorted low B2011 Radio passenger controls shorted low B2011 Radio passenger controls shorted low B2012 Radio passenger controls stuck B2012 Radio passenger controls stuck B2012 Radio passenger controls stuck B2016 Front speakers shorted B2016 Front speakers shorted B2016 Front speakers shorted B2017 Front speakers open B2017 Front speakers open B2017 Front speakers open B2018 Front speakers short to ground B2018 Front speakers short to ground B2019 Front speakers short to battery B2019 Front speakers short to battery B2020 Rear speakers shorted B2020 Rear speakers shorted B2020 Rear speakers shorted B2021 Rear speakers open DESCRIPTION locate and repair short to voltage in audio harness locate and repair short to voltage in passenger rear control switch harness replace radio locate and repair short to ground in audio harness locate and repair short to ground in passenger rear control switch harness replace radio locate and repair open in audio harness locate and repair open in passenger rear control switch harness or replace passenger rear control switch replace radio locate and repair short in interconnect harness between speaker wires from radio to speaker replace speaker replace radio locate and repair open in interconnect harness between speaker wires from radio to speaker replace speaker (w/o high output amplifier) replace radio locate and repair short to ground in interconnect harness between speaker wires from radio to speaker replace radio locate and repair short to voltage in interconnect harness between speaker wires from radio to speaker replace radio locate and repair short in audio harness between speaker wires from radio to speaker replace speaker replace radio LABOR CODE MAM 6560 6115 6101 6560 6115 6101 6561 6627 6101 6531 6605 6101 6532 6605 6101 6531 6101 6531 6101 6560 6606 6101 0.7 0.7 0.6 0.7 0.7 0.6 0.6 0.7 0.6 0.8 0.3 0.6 0.6 0.3 0.6 0.8 0.6 0.8 0.6 0.7 0.5 0.6
MAM
FLHTCUTG
Revised 10/13/08
Page 10-20

MODEL ITEM B2021 Rear speakers open B2021 Rear speakers open B2022 Rear speakers short to ground B2022 Rear speakers short to ground B2023 Rear speakers short to battery B2023 Rear speakers short to battery U1302 Infotainment bus off error U1302 Infotainment bus off error U1302 Infotainment bus off error U1302 Infotainment bus off error U1307 Infotainment bus lost communications with citizens band module U1307 Infotainment bus lost communications state of health with citizens band U1307 Infotainment bus lost communications state of health with citizens band U1307 Infotainment bus lost communications state of health with citizens band Symptom - Poor/no reception AM (HDI LW/MW), FM, WB Symptom - Poor/no reception AM (HDI LW/MW), FM, WB Symptom - Static present in audio Symptom - Static present in audio Symptom - Static present in audio Symptom - Static present in audio Symptom - Radio inoperative Symptom - Radio inoperative Symptom - Radio inoperative Symptom - Radio inoperative DESCRIPTION locate and repair open in audio harness between speaker wires from radio to speaker replace speaker replace radio locate and repair short to ground in audio harness between speaker wires from radio to speaker replace radio locate and repair short to voltage in audio harness between speaker wires from radio to speaker replace radio replace CB module includes SWR check replace high output amplifier locate and repair short to voltage or ground on Y/O or Y/V wires replace CB module includes SWR check locate and repair open/intermittent on Y/O or Y/V wire between [28] and [184B/D] locate and repair open on R/O or BK/GN wire replace radio replace antenna cable or mast connector replace radio replace spark plugs replace spark plug wires replace voltage regulator clean and tighten regulator connections replace fuse replace radio locate and repair open on O/BE wire replace starter relay LABOR CODE MAM 6561 6606 6101 6560 6101 6560 6102 6625 6108 6127 6625 6128 6129 6102 6609 6103 6132 6133 6134 6135 6136 6103 6137 6138 0.7 0.7 0.7 0.7 0.7 0.9 0.7 0.4 0.4 0.3 0.2 0.2 0.7 0.5 0.5 0.6 0.5 0.6 0.7 0.6 0.7 0.7 0.7
MAM
FLHTCUTG
Revised 10/13/08
Page 10-21

MODEL ITEM Symptom - Radio inoperative Symptom - Radio inoperative Symptom - Radio inoperative Symptom - Intercom inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB transmitter inoperative Symptom - CB Transmitter inoperative Symptom - CB Transmitter inoperative Handheld microphone PTT inoperative Handheld microphone PTT inoperative Handheld microphone PTT inoperative Symptom - Speaker switch malfunction Symptom - Speaker switch malfunction Symptom - Speaker switch malfunction Symptom - Speaker switch malfunction Symptom - CD wont eject on base radio Symptom - Aux input inoperative Symptom - Headset speakers inoperative DESCRIPTION locate and repair open on R/GY wire between connector [33B] and starter relay locate and repair open on R/O wire between fuseblock and connector [27B] or between fuseblock and battery locate and repair open on BK wire between [27B] and ground replace radio replace CB module includes SWR check replace loading coil replace CB antenna mast replace antenna cable between CB module and antenna replace radio locate and repair open on R or BK wires from connector [184B/ D] and connector [28B] locate and repair short voltage/ground/between R and BK wires from connector [184B/D] to connector [28B] replace CB module includes SWR check replace CB antenna mast replace antenna cable between CB module and antenna replace radio replace pod headset harness locate and repair open or short to ground on BE/Y or Y/BK wires in audio harness replace radio replace speaker switch locate and repair open between pin 10/11/12 on connector [105] locate and repair short between pin 13 on connector [27] and ground replace radio replace radio replace rider headset connector (pod harness) LABOR CODE MAM 6139 6159 6160 6103 6625 6618 6613 6609 6105 6140 6141 6625 6613 6609 6103 6616 6142 6103 6143 6144 6145 6103 6103 6616 0.6 0.5 0.5 0.7 0.7 0.4 0.4 0.9 1.0 0.6 0.7 0.7 0.4 0.9 0.7 0.7 0.7 0.7 0.6 0.5 0.5 0.7 0.7 0.7
MAM
FLHTCUTG
Revised 10/13/08
Page 10-22

MODEL ITEM Symptom - Headset speakers inoperative Symptom - Headset speakers inoperative Symptom - Headset speakers inoperative Symptom - Headset speakers inoperative Symptom - Headset speakers inoperative Symptom - No or low audio from microphones Symptom - No or low audio from microphones Symptom - No or low audio from microphones Symptom - No or low audio from microphones Symptom - No or low audio from microphones Symptom - No or low audio from microphones Symptom - CD skipping Symptom - CD skipping Symptom - CD skipping Symptom - CD skipping Symptom - Switches inoperative CRUISE CONTROL - DIANGNOSIS, REPAIR Main harness Replace any single wire Replace rear stoplight switch Replace fuse Replace rear stoplight relay Replace front brake light switch Replace handlebar (cruise set) switch Replace any fairing switch MAM FLHTCUTG locate and repair open/short ground wire 5028 5038 5141 5145 5169 5176 5182 5192 0.5 0.4 0.5 0.2 0.2 0.7 1.2 0.4 DESCRIPTION locate and repair short between Y/R, Y/W or Y/BK wires replace radio locate and repair open or short to voltage/ground/between Y/R, Y/W or Y/BK wires between connectors [53B] and [28B] locate and repair open on GY/Y, GY/O or Y/BK wires between connectors passenger DIN connector and [28B] locate and repair short to voltage/ground/between GY/Y, GY/O wires between connectors passenger DIN connector and [28B] locate and repair open on R and BK wires between [184B/D] (CB) or [187B] (hands free module) and connector [28B] replace radio replace CB module includes SWR check locate and repair short in harness between R & BK wires locate and repair short in harness on ++R wires locate and repair open in harness between DIN connector and [28B] loosen and align radio chassis locate and repair voltage drop align or replace front motor mount replace radio replace radio LABOR CODE MAM 6148 6103 6147 6149 6150 6153 6106 6625 6154 6155 6156 6171 6172 6173 6174 6101 0.6 0.7 0.6 0.5 0.6 0.7 1.0 0.7 0.9 0.9 0.8 0.4 0.7 0.9 0.9 0.6
Revised 10/13/08
Page 10-23

MODEL ITEM Replace tachometer Interconnect harness Interconnect harness Handlebar harness Replace speedometer repair short repair open repair open DESCRIPTION LABOR CODE MAM 6009 6531 6532 6552 6769 0.3 0.8 0.6 0.4 0.4
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manual, Part No. 9948309 and 2009 Tri Glide Service Manual Supplement, Part No. 99601-09 and Electrical Diagnostic Manual, Part No. 99497-09. TURN SIGNALS/SECURITY SYSTEM No security lamp during bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B Turn signal error 2B Turn signal error 2B replace speedometer replace FOB battery replace FOB replace TSSM\HFSM HFSM harness to security antenna is open/grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open diagnose and replace tail lamp and turn signal converter module replace bulb repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open 6738 6752 6755 6756 6757 6879 6773 6855 6856 6857 6790 6791 6792 6793 6809 6796 6797 6798 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.4 0.5 0.2 0.3 0.4 0.2 0.3 0.3
MAM
FLHTCUTG
Revised 10/13/08
Page 10-24

MODEL ITEM Turn signal error 2B Turn signal error 2B Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work B0563 Battery voltage high - TSSM B0563 Battery voltage high - TSSM B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault DESCRIPTION repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery fuse main fuse terminal A (R wire) and battery fuse is open repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuseblock repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B] TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch repair open between connector [22B] and fuseblock replace bulb remove corrosion remove corrosion/replace bulb replace lamp assembly replace TSM/TSSM/HFSM code not present repair charging system/accompanies other codes repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/grounded/open replace TSM/TSSM/HFSM replace bulb LABOR CODE MAM 6799 6800 6805 6806 6807 6808 6810 6811 6812 6813 6814 6815 6816 6820 6821 6822 6823 6824 7770 7771 6709 6790 6791 6796 0.3 0.3 0.3 0.3 0.2 0.3 0.4 0.8 0.5 0.4 0.5 0.8 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2
MAM
FLHTCUTG
Revised 10/13/08
Page 10-25

MODEL ITEM B1121 Left turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low replace bulb connection TSSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections repair TSM/TSSM/HFSM terminal/connections repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module repair alarm (terminal B) circuit (LGN/BN wire)-open repair alarm (terminal B) circuit (LGN/BN wire)-grounded replace siren DESCRIPTION LABOR CODE MAM 6823 6790 6791 6796 6823 6709 6709 6790 6791 6809 6709 6790 6791 6809 6709 6790 6791 6809 6709 6790 6791 6809 6830 6831 6832 0.4 0.4 0.5 0.2 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.4 0.5 0.4 0.4 0.4 0.5 0.4 0.4 0.4 0.5 0.4 0.3 0.3 0.5
MAM
FLHTCUTG
Revised 10/13/08
Page 10-26

MODEL ITEM B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high B1132 Alarm output high B1131 Alarm output open/low B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low B1154 Clutch input low B1154 Clutch input low DESCRIPTION replace TSM/TSSM/HFSM repair alarm (terminal C) circuit (BK wire)-open repair alarm (terminal A) circuit (BN/GY wire)-open repair alarm (terminal B) circuit (LGN/BN wire)-shorted to volts replace siren replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/GN wire)-short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM repair security antenna connections, or replace security antenna harness replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM LABOR CODE MAM 6833 6834 6835 6817 6832 6833 6840 6841 6842 6845 6709 6791 6793 6878 6879 6880 6878 6879 6880 6881 6878 6879 6880 5168 5861 5863 0.7 0.3 0.3 0.3 0.5 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 0.6 0.5
MAM
FLHTCUTG
Revised 10/13/08
Page 10-27

MODEL ITEM B1155 Neutral input low B1155 Neutral input low B1155 Neutral input low B 1151 Bank angle sensor low B 1151 Bank angle sensor low B 1151 Bank angle sensor low B 1152 Bank angle sensor short to battery B 1152 Bank angle sensor short to battery B 1152 Bank angle sensor short to battery B 1152 Bank angle sensor short to battery B 1152 Bank angle sensor short to battery B 1152 Bank angle sensor short to battery B 1152 Bank angle sensor short to battery B 1153 Bank angle sensor high B 1153 Bank angle sensor high B 1153 Bank angle sensor high B 1153 Bank angle sensor high B 1153 Bank angle sensor high B 1153 Bank angle sensor high B 1153 Bank angle sensor high INSTRUMENTS B1004 Fuel level sender low repair speedometer [39B] terminal 9/fuel sender [141]terminal 2/ fuel gauge [117] terminal 3 (Y/W wire)-short or open 6034 0.5 DESCRIPTION replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM replace bank angle sensor replace security siren bank angle sensor [134B] terminal A to TSSM [30B] terminal 11to siren [142B] (Lt. GN/BN wire) grounded repair bank angle sensor connections bank angle sensor [134B] terminal A to TSSM [30B] terminal 11open replace TSM/TSSM bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 grounded bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 open bank angle sensor [134B] terminal C to ignition fuse open replace bank angle sensor repair bank angle sensor connections bank angle sensor [134B] terminal A to TSSM [30B] terminal 11open replace TSM/TSSM bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 grounded bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 open bank angle sensor [134B] terminal C to ignition fuse open replace bank angle sensor LABOR CODE MAM 5157 5862 5863 6968 6969 6970 6961 6962 6963 6964 6965 6966 6967 6961 6962 6963 6964 6965 6966 6967 0.3 0.5 0.5 0.2 0.3 0.4 0.4 0.4 0.6 0.4 0.4 0.5 0.4 0.4 0.4 0.6 0.4 0.4 0.5 0.4
MAM
FLHTCUTG
Revised 10/13/08
Page 10-28

MODEL ITEM B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1005 Fuel level sender open/high B1005 Fuel level sender open/high B1005 Fuel level sender open/high B1005 Fuel level sender open/high B1005 Fuel level sender open/high B1006 Speedometer accessory line overvoltage B1006 Speedometer accessory line overvoltage B1006 Tachometer accessory line overvoltage B1006 Tachometer accessory line overvoltage B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage B1007 Tachometer ignition line voltage B1007 Tachometer ignition line voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed DESCRIPTION replace fuel gauge sender repair speedometer [39B] terminal 9/fuel sender [141] terminal 2 (Y/W wire)-short or open repair fuel gauge connector [117] repair fuel gauge connector [117] terminal 1 and fuse (O wire) replace fuel gauge sender fuel sender [141] terminal 3 to ground is open replace fuel gauge repair speedometer [39B] terminal 9/fuel sender [141] terminal 2/ fuel gauge [117] terminal 2 (Y/W wire)-short to volts repair speedometer [39B] terminal 9/fuel sender [141] terminal 2 (Y/W wire)-short or open code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer LABOR CODE MAM 6035 7182 7183 7184 6035 6045 6047 6069 7182 7770 7771 7770 7771 7770 7771 7770 7771 6001 6002 6003 0.9 0.6 0.5 0.6 0.9 0.4 0.4 0.4 0.6 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3
MAM
FLHTCUTG
Revised 10/13/08
Page 10-29

MODEL ITEM AUTOMATIC COMPRESSION RELEASE Automatic compression release diagnosis Automatic compression release diagnosis locate and repair open on Y/GN wire between terminal 1 on connector [203FB] (front) or [203RB] (rear) and system relay. locate and repair open on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19. replace grounded/defective ACR solenoid. locate and repair short to ground on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19 and replace both ACR solenoids. locate and repair short to voltage on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19. replace ECM replace TMAP sensor TMAP [80B] sensor terminal 3 to ECM [78B] terminal 68 (R/W wire) open/grounded replace ECM TMAP [80B] sensor terminal 4 to ECM [78B] terminal 24 (V/W wire) open repair TMAP sensor connections repair ECM connections replace TMAP sensor TMAP [80B] terminal 4 (V/W wire) shorted to ground TMAP [80B] sensor terminal 3 (R/W wire) short to battery volts TMAP [80B] terminal 3 (R/W wire) and terminal 4 (V/W wire) shorted MAP [80B] sensor terminal 4 (V/W wire) short to battery volts TMAP [80B] terminal 1 (BK/GY wire) ECM [78B] terminal 62 open 7075 0.4 DESCRIPTION LABOR CODE MAM
7076 7077 7078
0.5 2.3 2.5
7079 7080 7630 7640 7641 7645 7648 7649 7650 7655 7635 7643 7644 7646
0.6 0.9 0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8 0.7 0.7 0.7 0.7
Automatic compression release diagnosis ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high
MAM
FLHTCUTG
Revised 10/13/08
Page 10-30

MODEL ITEM P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open DESCRIPTION repair TMAP sensor connections repair ECM connections replace TMAP sensor replace TMAP sensor TMAP circuit 1 (LGN/Y wire) and 2 (BK/GY wire) shorted replace ECM TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 short to ground replace TMAP sensor replace TMAP sensor TMAP [80B] terminal 1 (BK/GY wire) ECM [78B] terminal 62 open replace ECM TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 short to voltage TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 open replace TMAP sensor replace engine temperature (ET) sensor ET sensor [90B] A and ECM [78B] terminal 51 (PK/Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted ET sensor [90B] terminal A and ECM [78B] terminal 51 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 51 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal68 (R/W wire) shorted replace engine temperature (ET) sensor LABOR CODE MAM 7648 7649 7650 7725 7730 7735 7750 7760 7725 7732 7740 7745 7750 7760 7710 7675 7680 7731 7686 7687 7690 7710 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 0.8 0.8 0.4 0.4 0.6 0.4 0.4 0.3 0.4 0.4
MAM
FLHTCUTG
Revised 10/13/08
Page 10-31

MODEL ITEM P0118 ET sensor open P0118 ET sensor open P0120 TP1 sensor range error P0120 TP1 sensor range error P0120 TP1 sensor range error P0120 TP1 sensor range error P0120 TP1 sensor range error P0220 TP2 sensor range error P0120 TP1 sensor range error P0120 TP1 sensor range error P0120 TP1 sensor range error P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high replace ECM ET sensor [90B] B and ECM [78B] terminal 61 (BK/W wire) open repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage TP sensor [211B] 4 (BN/R wire) and ECM [78B] terminal 36 open throttle position sensor failure - replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections repair throttle actuator control connections replace ECM throttle position sensor failure - replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections replace ECM repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open DESCRIPTION LABOR CODE MAM 7685 7695 7561 7565 7575 7580 7590 7605 7610 7615 7649 7561 7565 7590 7605 7615 7649 7555 7561 7580 0.6 0.5 0.6 1.1 0.7 0.8 1.6 0.8 0.8 0.8 0.8 0.6 1.1 1.6 0.8 0.8 0.8 1.1 0.6 0.8
MAM
FLHTCUTG
Revised 10/13/08
Page 10-32

MODEL ITEM P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low DESCRIPTION throttle position sensor failure - replace induction module or repair connections repair ECM connections TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage front O2 sensor [138B] terminal 1 to ECM [78B] terminal 66 (PK/O wire) grounded/shorted to O2 [138B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace O2 sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace O2 sensor replace ECM front O2 sensor [138B] terminal 1 to ECM [78B] terminal 66 (PK/O wire) open/shorted to voltage rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 61 (BK/ W wire) open or short to voltage replace O2 sensor replace ECM rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 46 (PK/ GN wire) grounded/shorted to O2[137B] terminal 2 replace fuel injector LABOR CODE MAM 7590 7649 7610 7615 7619 6868 7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6869 6870 7667 7815 6871 7144 1.6 0.8 0.8 0.8 0.6 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 0.5 0.5 0.8 0.4 0.9
MAM
FLHTCUTG
Revised 10/13/08
Page 10-33

MODEL ITEM P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace O2 sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace O2 sensor replace ECM rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 61 (BK/ W wire) open or short to voltage rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 46 (PK/ GN wire) open/shorted to voltage replace O2 sensor replace ECM repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure - replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage DESCRIPTION LABOR CODE MAM 7163 7164 7486 7667 7815 7144 7164 7667 7815 6870 6872 7667 7815 7561 7565 7575 7580 7590 7605 7610 7615 7619 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 0.5 0.5 0.8 0.6 1.1 0.7 0.8 1.6 0.8 0.8 0.8 0.6
MAM
FLHTCUTG
Revised 10/13/08
Page 10-34

MODEL ITEM P0220 TP2 sensor range error P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high MAM FLHTCUTG DESCRIPTION repair ECM connections repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure - replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections replace ECM repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage throttle position sensor failure - replace induction module repair ECM connections TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage replace injector injector circuit [84\85] B (W/Y or GN/GY wire)/ECM [78B] terminal 23/28 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector Injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage LABOR CODE MAM 7649 7561 7565 7580 7590 7605 7615 7649 7555 7561 7575 7590 7649 7610 7619 7795 7805 7808 7825 7850 7795 7809 0.8 0.6 1.1 0.8 1.6 0.8 0.8 0.8 1.1 0.6 0.7 1.6 0.8 0.8 0.6 0.7 0.6 0.6 0.7 0.7 0.7 0.6
Revised 10/13/08
Page 10-35

MODEL ITEM P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error replace ECM replace injector Injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] terminal 23/28 open Injector circuit [84\85] B (W/Y or GN/GY wire) short to ground Injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector Injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 43 open\grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 63 open\grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 43 open\ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 63 open\ground DESCRIPTION LABOR CODE MAM 7815 7795 7805 7808 7825 7850 7795 7809 7815 7030 7980 7981 7982 7983 7986 7987 7030 7031 7980 7981 7982 7983 7986 7987 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5 0.5 0.5 0.4 0.3 0.4 0.3 0.6 0.5 0.5
MAM
FLHTCUTG
Revised 10/13/08
Page 10-36

MODEL ITEM P0444 Purge control open/low P0444 Purge control open/low P0444 Purge control open/low P0444 Purge control open/low P0445 Purge control high P0445 Purge control high P0445 Purge control high P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high MAM FLHTCUTG DESCRIPTION repair purge solenoid connections replace purge solenoid purge solenoid [95B] terminal B (GY/Y) to ECM [78B] terminal 20 is open/grounded replace ECM replace purge solenoid replace ECM purge solenoid [95B] terminal B (GY/Y) to ECM [78B] terminal 20 is shorted to voltage clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections VSS [65B] terminal 2 (W/GN wire) shorted to terminal 3 (BK/Y wire) or grounded replace vehicle speed sensor (VSS) replace ECM VSS [65B] terminal A (BN/O wire) to ECM [78B] terminal 50 short to voltage VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 40 short to voltage VSS [65B] terminal A (BN/O wire) to ECM [78B] terminal 50 open VSS [65B] terminal C (BK/Y wire) to ECM [78B] terminal 64 open VSS [65B] terminal 2 (W/GN wire) shorted to terminal 1 (BN/O wire) VSS [65B] terminal 2 (W/GN wire) to ECM [78B] terminal 40 open clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections LABOR CODE MAM 6860 6861 6862 6863 6861 6863 6864 7939 7953 7956 7966 7967 7968 7917 7918 7919 7921 7922 7938 7939 7953 7956 0.3 0.5 0.4 0.7 0.5 0.7 0.4 0.9 0.8 0.4 0.9 1.2 1.2 0.8 1.0 0.9 0.9 1.0 1.0 0.9 0.8 0.4
Revised 10/13/08
Page 10-37

MODEL ITEM P0502 VSS sensor high P0502 VSS sensor high P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0577 Cruise control input circuit high P0577 Cruise control input circuit high P0577 Cruise control input circuit high P0577 Cruise control input circuit high DESCRIPTION replace vehicle speed sensor (VSS) replace ECM code not present repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace brake relay or repair connections repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch repair or replace front brake light switch or right handlebar connections in connector [22] repair front brake light switch connections in connector [22] circuit between right handlebar control switch connector [22B] terminal "1" and fuseblock terminal 1D (O/W) is open circuit between rear Brake light switch terminal "2" and fuseblock terminal 1D (O/W) is open accessory fuse terminal "1C" and ignition switch R/GY wire is open accessory fuse terminal "1D" (O/W wire) is shorted to ground replace accessory fuse replace ECM replace handlebar (cruise set) switch repair ECM connections repair cruise set/resume switch connections in connector [22] circuit between right handlebar control switch connector [22B] terminal "12" and [78B] ECM terminal "22" (BE/BK wire) is shorted to voltage LABOR CODE MAM 7967 7968 7770 7771 7775 7776 7770 7771 1407 1408 1409 1413 1415 1422 1424 1802 1803 1804 1805 5182 6854 1807 1808 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.4. 0.4 0.9 1.2 0.5 0.5 0.5 0.4 0.4 0.4 1.0 1.2 0.3 0.6 0.5
MAM
FLHTCUTG
Revised 10/13/08
Page 10-38

MODEL ITEM P0577 Cruise control input circuit high DESCRIPTION circuit between right handlebar control switch connector [22B] terminal "11" and [78B] ECM terminal "34" (W/BE wire) is shorted to voltage replace ECM code not present replace ECM system OK repair ECM connections replace induction module repair throttle actuator control connections repair twist grip sensor [204] connections replace twist grip sensor or repair connections [204] replace ECM TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to ground repair ECM connections repair twist grip sensor [204] connections replace twist grip sensor or repair connections [204] replace ECM TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to ground repair TMAP sensor connections replace TMAP sensor system relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) grounded LABOR CODE MAM 1809 7913 7931 7913 7931 6854 7085 7561 7562 7564 7568 7572 7574 6854 7562 7564 7568 7572 7574 7648 7650 7923 0.6 0.7 0.2 0.7 0.2 0.3 1.4 0.6 0.7 1.4 1.0 0.6 0.7 0.3 0.7 1.4 1.0 0.6 0.6 0.5 0.8 0.4
P0603 ECM EEPROM error P0603 ECM EEPROM error P0605 ECM flash error P0605 ECM flash error P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P1001 System relay coil open/low
MAM
FLHTCUTG
Revised 10/13/08
Page 10-39

MODEL ITEM P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed DESCRIPTION system relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) open system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 27 (GN/O wire) short to volts replace system relay fuel pump fuse to fuel pump [13A] (O/GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground system relay terminal 30 to ECM [78B] terminal 71 (BE/GY wire) open\grounded replace system relay replace fuel pump ECM [78B] terminal 54 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 53 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/replace ECM fuse ECM [78B] terminal 53 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 54 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage LABOR CODE MAM 7901 7903 7904 7906 7902 7908 7909 7852 7888 7889 7904 7924 7934 7936 7937 7865 7866 7911 7912 0.4 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6 0.6 0.4 1.3 0.8 0.8 0.7 0.4 0.4 0.2 0.5
MAM
FLHTCUTG
Revised 10/13/08
Page 10-40

MODEL ITEM P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password P1009 Incorrect password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1270 Twist Grip Sensor 2 A/D validation error P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted DESCRIPTION harness inspection/wiggle test/electrical panel removal/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] system relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) grounded perform ECM TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok replace ECM, remove TSM/TSSM/HFSM data link [91A] terminal 3 ECM [78B] terminal 69 TSM/TSSM/ HFSM 30] terminal 3 open data link [91A] terminal 3/ECM [78B] 69 speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, system now ok replace ECM repair TSM/TSSM/HFSM connections repair ECM connections replace ECM ECM [78B] terminal 53 & ignition coil [83B] terminal C (Y/BE wire) open/ground ECM [78B] terminal 54 & ignition coil [83B] terminal D (BE/O wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/replace ECM fuse replace ignition coil LABOR CODE MAM 7918 7926 7927 7929 6701 6702 6703 6704 6705 6707 6708 6726 7980 7913 7025 7026 7301 7856 7860 7870 7875 7937 7856 0.5 0.6 0.6 0.3 0.4 0.4 0.7 0.4 0.4 1.1 0.7 0.3 0.3 0.7 0.5 0.5 0.3 0.6 0.4 0.6 0.4 0.7 0.6
MAM
FLHTCUTG
Revised 10/13/08
Page 10-41

MODEL ITEM P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1356 Rear Cylinder - no combustion P1356 Rear Cylinder - no combustion DESCRIPTION ECM [78B] terminal 54 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire ECM [78B] terminal 53 & ignition coil [83B] terminal C (Y/BE wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/replace ECM fuse replace ignition coil ECM [78B] terminal 53 to ignition coil [83B] terminal C (Y/BE wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter LABOR CODE MAM 7865 7870 7013 7014 7015 7016 7537 7538 7544 7547 7548 7549 7025 7301 7856 7860 7870 7875 7937 7856 7867 7870 7013 7014 0.4 0.6 0.8 1.0 0.5 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 0.7 0.6 0.3 0.6 0.8 1.0
MAM
FLHTCUTG
Revised 10/13/08
Page 10-42

MODEL ITEM P1356 Rear Cylinder - no combustion P1356 Rear Cylinder - no combustion P1356 Rear Cylinder - no combustion P1356 Rear Cylinder - no combustion P1356 Rear Cylinder - no combustion P1356 Rear Cylinder - no combustion P1356 Rear Cylinder - no combustion P1356 Rear Cylinder - no combustion P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear DESCRIPTION ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections LABOR CODE MAM 7015 7016 7537 7538 7544 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 7549 7013 7014 7015 7016 7537 7538 0.5 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0 0.5 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0 0.5 0.4 0.2 0.2
MAM
FLHTCUTG
Revised 10/13/08
Page 10-43

MODEL ITEM P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1600 Throttle actuator control module processor fault P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2102 Throttle actuator control motor circuit low P2102 Throttle actuator control motor circuit low P2102 Throttle actuator control motor circuit low P2103 Throttle actuator control motor circuit high replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace ECM repair ECM connections repair throttle actuator control connections TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open replace ECM replace induction module repair ECM connections remove and clean or replace induction module TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage TCA [211B] terminal 2 (BK/PK wire) and ECM [78B] terminal 29 is shorted to TCA [211B] terminal 3 (BK/O wire) and ECM [78B] terminal 30 repair throttle actuator control connections replace induction module TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground repair throttle actuator control connections replace ECM DESCRIPTION LABOR CODE MAM 7544 7547 7548 7549 7913 7649 7561 7092 7093 7085 7649 7091 7092 7086 7087 0.6 0.6 0.2 0.2 0.7 0.8 0.6 0.8 1.4 1.4 0.8 1.6 0.8 0.7 0.8
7088
0.6
7561 7085 7086 7561 7093
0.6 1.4 0.7 0.6 1.4
MAM
FLHTCUTG
Revised 10/13/08
Page 10-44

MODEL ITEM P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2107 Throttle actuator control module processor fault DESCRIPTION TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage repair throttle actuator control connections repair ECM connections replace ECM LABOR CODE MAM 7087 7561 7649 7913 7649 7091 7092 7086 7087 0.8 0.6 0.8 0.7 0.8 1.6 0.8 0.7 0.8
P2119 Throttle actuator control motor circuit range / actuation return error repair ECM connections P2119 Throttle actuator control motor circuit range / actuation return error remove and clean or replace induction module P2119 Throttle actuator control motor circuit range / actuation return error TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open P2119 Throttle actuator control motor circuit range / actuation return error TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground P2119 Throttle actuator control motor circuit range / actuation return Error TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage P2119 Throttle actuator control motor circuit range / actuation return error TCA [211B] terminal 2 (BK/PK wire) and ECM [78B] terminal 29 is shorted to TCA [211B] terminal 3 (BK/O wire) and ECM [78B] terminal 30 P2119 Throttle actuator control motor circuit range / actuation return error repair throttle actuator control connections P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 open TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to ground replace ECM TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 open repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204]
7088 7561 7562 7563 7564 7566 7567 7568 7569 7562 7563 7564
0.6 0.6 0.7 0.7 1.4 0.7 0.7 1.0 0.7 0.7 0.7 1.4
MAM
FLHTCUTG
Revised 10/13/08
Page 10-45

MODEL ITEM P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high P2135 TP Sensor correlation error P2135 TP Sensor correlation error DESCRIPTION TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage replace ECM TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/GY wire) and ECM [78B] terminals 61 or 62 open repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 open TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to ground replace ECM TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 open repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage replace ECM TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/GY wire) and ECM [78B] terminals 61 or 62 open repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage LABOR CODE MAM 7572 7571 7568 7573 7562 7563 7564 7566 7567 7568 7569 7562 7563 7564 7572 7571 7568 7573 7561 7575 0.6 0.6 1.0 0.7 0.7 0.7 1.4 0.7 0.7 1.0 0.7 0.7 0.7 1.4 0.6 0.6 1.0 0.7 0.6 0.7
MAM
FLHTCUTG
Revised 10/13/08
Page 10-46

MODEL ITEM P2135 TP Sensor correlation error P2135 TP Sensor correlation error P2135 TP Sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error P2176 Throttle actuator control system - closed position not learned SERIAL DATA Serial data missing Serial data missing Serial data missing replace speedometer replace radio engine stop switch [22A] terminal 4/system relay terminal 86 (coil terminal B)/ECM [78B] terminal 72 (W/BK wire) shorted to ground replace voltage regulator inspect/access main wire harness/wiggle test/replace 15 AMP ignition fuse replace engine stop switch main fuse [5B] terminal B and battery positive terminal (R wire) is open 6072 6120 6723 6724 6729 6730 6731 0.5 1.0 0.5 0.4 0.3 0.8 0.5 DESCRIPTION TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure - replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground repair twist grip sensor [204] connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 open TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to ground TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 open TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/GY wire) and ECM [78B] terminals 61 or 62 open remove and clean or replace induction module LABOR CODE MAM 7580 7590 7605 7562 7564 7566 7567 7569 7571 7573 7091 0.8 1.6 0.8 0.7 1.4 0.7 0.7 0.7 0.6 0.7 1.6
MAM
FLHTCUTG
Revised 10/13/08
Page 10-47

MODEL ITEM Serial data missing Serial data missing Serial data missing Serial data missing DESCRIPTION inspect harness/wiggle test/replace 40 AMP main fuse replace tachometer data link [91A] terminal 4 and ignition fuse (GY wire) is open data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/ HFSM [30B]terminal 3/speedometer [39B] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78B] terminal 69 and data link [91A] terminal 3 (LGN/V wire) open/grounded engine stop switch connector [22] terminal 3, data link [91A] terminal 4 and TSM/TSSM/HFSM [30B] terminal 2 (GY wire) shorted to ground replace ignition switch repair ECM terminals ignition switch [33A] terminal A and main fuse terminal A (R wire) is open ignition switch terminal C and ignition fuse terminal (R/BK wire) is open/short to ground wire from fuseblock to main fuse [5B] terminal A (R wire) is grounded replace system relay replace ECM repair ECM terminals replace ECM & reprogram replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair ECM connections replace speedometer LABOR CODE MAM 6733 6772 6804 6818 6819 6838 0.3 0.5 0.3 0.4 0.3 0.4
6839 7287 7301 7312 7317 7318 7904 7913 7980 7993 7998 6709 6717 6718 6854 6072
0.5 0.8 0.3 0.4 0.4 0.4 0.4 0.7 0.3 1.1 1.0 0.4 0.8 0.5 0.3 0.5
Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at speedometer MAM FLHTCUTG
Revised 10/13/08
Page 10-48

MODEL ITEM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1016 Lost communications J1850 state of health with ECM / ignition module - radio U1016 Lost communications J1850 state of health with ECM / ignition module - radio U1016 Lost communications J1850 state of health with ECM - radio U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM DESCRIPTION repair speedometer connections/terminals ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair ECM connections repair TSM/TSSM/HFSM connections repair tachometer connections/terminals ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open replace tachometer repair ECM connections replace ECM locate and repair open/intermittent on LGN wire between [27] on radio and [78] on ECM replace ECM - intermittent problem repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace ECM ECM [78B] terminal 69 to TSSM [30B] terminal 3 (LGN/V wire) is open battery ground and ECM [78B] terminal 73 are open repair ECM connections TSM/TSSM/HFSM [30B] terminal 1 and speedometer [39B] terminal 5, (tach 5 [108B], security siren [142B], and battery fuse (BN/GY wire) is short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open ignition switch terminal B and battery fuse (R wire) is open repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open LABOR CODE MAM 6747 6748 6854 6709 6711 6720 6772 6854 6123 6121 6125 6709 6710 6716 6718 6746 6854 7082 0.4 0.5 0.3 0.4 0.5 0.8 0.5 0.3 0.8 0.7 1.2 0.4 0.7 0.7 0.5 0.5 0.3 0.4
U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer
7083 7084 6709 6710
0.4 0.4 0.4 0.7
MAM
FLHTCUTG
Revised 10/13/08
Page 10-49

MODEL ITEM U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM U1097 Loss of speedometer serial data at TSM/TSSM U1097 Loss of speedometer serial data at TSM/TSSM U1097 Loss of speedometer serial data at TSM/TSSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM DESCRIPTION TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open harness inspection/wiggle test/replace 15 AMP battery fuse replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminal harness inspection/wiggle test/replace 15 AMP battery fuse replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer replace volt meter replace air temp gauge replace oil pressure gauge replace cigar lighter repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open LABOR CODE MAM 6712 6713 6717 6747 6749 6709 6710 6711 6713 6717 6749 6866 6072 6074 6075 6076 6077 6078 6709 6747 6867 6753 6758 0.5 0.5 0.8 0.4 0.6 0.4 0.7 0.5 0.5 0.8 0.6 0.5 0.5 0.5 0.5 0.5 0.4 1.2 0.4 0.4 0.5 0.6 0.4
MAM
FLHTCUTG
Revised 10/13/08
Page 10-50

MODEL ITEM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at ECM MAM FLHTCUTG DESCRIPTION access instruments\wiggle test\replace instrument fuse speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace tachometer replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch rear lighting harness\taillamp assembly (O/W wire) is shorted to ground replace rear stop light switch right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp is shorted to ground keyswitch relay terminal 30 and ignition switch (R wire) is open keyswitch relay terminal 85 and chassis ground (B wire) is open keyswitch relay terminal 86 and ignition switch (R/B wire) is open keyswitch relay terminal 87 and instrument fuse (R/B wire) is open replace keyswitch relay repair keyswitch relay connections replace speedometer LABOR CODE MAM 6766 6770 6772 6775 6776 6781 6782 6783 6787 6789 6794 6795 6801 6802 6849 7094 7095 7096 7097 7098 7099 6072 0.4 0.5 0.5 0.5 0.5 0.4 0.9 1.1 0.9 1.1 1.1 0.6 0.5 0.5 0.6 0.6 0.6 0.6 0.6 0.5 0.4 0.5
Revised 10/13/08
Page 10-51

MODEL ITEM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM replace volt meter replace air temp gauge replace oil pressure gauge replace cigar lighter repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open access instruments/wiggle test/replace instrument fuse speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace tachometer replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch rear lighting harness\taillamp assembly (O/W wire) is shorted to ground replace rear stop light switch right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground DESCRIPTION LABOR CODE MAM 6074 6075 6076 6077 6078 6709 6747 6867 6753 6758 6766 6770 6772 6775 6776 6781 6782 6783 6787 6789 6794 6795 0.5 0.5 0.5 0.4 1.2 0.4 0.4 0.5 0.6 0.4 0.4 0.5 0.5 0.5 0.5 0.4 0.9 1.1 0.9 1.1 1.1 0.6
MAM
FLHTCUTG
Revised 10/13/08
Page 10-52

MODEL ITEM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at tachometer U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM DESCRIPTION speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp is shorted to ground ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open replace speedometer replace volt meter replace air temp gauge replace oil pressure gauge replace cigar lighter repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open access instruments\wiggle test\replace instrument fuse speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace tachometer replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch LABOR CODE MAM 6801 6802 6849 6720 6072 6074 6075 6076 6077 6078 6709 6747 6867 6753 6758 6766 6770 6772 6775 6776 6781 6782 0.5 0.5 0.6 0.8 0.5 0.5 0.5 0.5 0.4 1.2 0.4 0.4 0.5 0.6 0.4 0.4 0.5 0.5 0.5 0.5 0.4 0.9
MAM
FLHTCUTG
Revised 10/13/08
Page 10-53

MODEL ITEM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low MAM FLHTCUTG DESCRIPTION rear lighting harness\taillamp assembly (O/W wire) is shorted to ground replace rear stop light switch right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp is shorted to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [78B] terminal 2 (LGN/V wire) is open inspect/main wiring harness/replace 15 AMP battery fuse ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair AAS radio connections repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer LABOR CODE MAM 6783 6787 6789 6794 6795 6801 6802 6849 6709 6710 6717 6747 6749 6753 7159 6036 6666 6709 6711 6720 6747 6765 1.1 0.9 1.1 1.1 0.6 0.5 0.5 0.6 0.4 0.7 0.8 0.4 0.6 0.6 0.4 0.8 0.5 0.4 0.5 0.8 0.4 0.7
Revised 10/13/08
Page 10-54

MODEL ITEM U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM\TSSM serial data low U1300 TSM\TSSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM\TSSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low replace tachometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/HFSM [30] terminal 3/ speedometer [39B]terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open replace radio ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair AAS radio connections repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/HFSM [30] terminal 3/ speedometer [39B]terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair AAS radio connections repair TSM/TSSM/HFSM connections DESCRIPTION LABOR CODE MAM 6803 6854 7993 7994 7998 7999 6120 6036 6666 6709 6711 6720 6747 6765 6803 6854 7993 7994 7998 7999 6036 6666 6709 0.7 0.3 1.1 0.4 1.0 0.5 1.0 0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1 0.4 1.0 0.5 0.8 0.5 0.4
MAM
FLHTCUTG
Revised 10/13/08
Page 10-55

MODEL ITEM U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low DESCRIPTION repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM and reprogram ECM [78B] terminal 69 TSM/TSSM/HFSM [30] terminal 3/ speedometer [39B]terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair AAS radio connections repair TSM/TSSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ICM/ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/HFSM [30] terminal 3/ speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM LABOR CODE MAM 6711 6720 6746 6747 6765 6803 6854 7993 7994 7998 7999 6036 6666 6709 6711 6720 6747 6765 6803 6854 7993 7994 7998 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1 0.4 1.0 0.5 0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1 0.4 1.0
MAM
FLHTCUTG
Revised 10/13/08
Page 10-56

MODEL ITEM U1300 Tachometer serial data low U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high DESCRIPTION ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/ HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open replace radio ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer LABOR CODE MAM 7999 6036 6709 6711 6720 6746 6747 6765 6803 6854 6865 7993 7998 7999 6120 6036 6709 6711 6720 6746 6747 6765 0.5 0.8 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 0.8 1.1 1.0 0.5 1.0 0.8 0.4 0.5 0.8 0.5 0.4 0.7
U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM\TSSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high
MAM
FLHTCUTG
Revised 10/13/08
Page 10-57

MODEL ITEM U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/ HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/ HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections DESCRIPTION LABOR CODE MAM 6803 6854 6865 7993 7998 7999 6036 6709 6711 6720 6746 6747 6765 6803 6854 6865 7993 7998 7999 6036 6709 6711 0.7 0.3 0.8 1.1 1.0 0.5 0.8 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 0.8 1.1 1.0 0.5 0.8 0.4 0.5
U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high
U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high MAM FLHTCUTG
Revised 10/13/08
Page 10-58

MODEL ITEM U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high DESCRIPTION ECM [78B] terminal 69 to TSSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/ HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open replace fuel injector replace MAP sensor replace engine temperature sensor replace fuel pressure regulator replace ECM and reprogram replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) LABOR CODE MAM 6718 6720 6746 6747 6765 6803 6854 6865 7993 7998 7999 0.5 0.8 0.5 0.4 0.7 0.7 0.3 0.8 1.1 1.0 0.5
U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high DRIVEABILITY SYMPTOMS Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start
7596 7597 7598 7480 7601 7134 7136 7138 7163 7164 7166
2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2
MAM
FLHTCUTG
Revised 10/13/08
Page 10-59

MODEL ITEM Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts hard; starts and stalls Starts hard; starts and stalls Starts hard; starts and stalls Starts hard Starts hard Starts hard; starts and stalls Starts hard Starts hard Starts hard MAM FLHTCUTG DESCRIPTION repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/ GY) is open replace 15 AMP fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/ GY) is shorted to ground-replace 15 AMP pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/ GY) is open replace 15 AMP fuse LABOR CODE MAM 7171 7173 7181 7185 7210 7226 7340 7380 7415 7441 7450 7595 7992 7134 7136 7138 7163 7164 7166 7171 7173 7181 0.6 0.6 0.6 0.5 0.5 1.0 0.6 0.4 0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2 0.6 0.6 0.6
Revised 10/13/08
Page 10-60

MODEL ITEM Starts hard; starts and stalls Starts hard; starts and stalls Starts hard; starts and stalls Starts hard Starts hard Starts hard Starts hard Starts hard; starts and stalls Starts hard Starts hard Starts, then stalls Starts, then stalls Starts, then stalls No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/ GY) is shorted to ground-replace 15 AMP pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ECM replace speedometer main fuse terminal A to battery fuse terminal J (R wire) open replace tachometer replace ECM repair ECM connections speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is grounded inspect/main wiring harness/replace 15 AMP battery fuse replace security siren TSM/TSSM [30B] terminal 1/speedometer [39B] terminal 5/ siren [142B] terminal A (BN/GY), is shorted to ground DESCRIPTION LABOR CODE MAM 7185 7210 7226 7340 7380 7415 7441 7450 7595 7992 7013 7014 7450 6072 6745 6772 7130 7141 7154 7158 7159 7161 7162 0.5 0.5 1.0 0.6 0.4 0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4 0.3 0.4 0.3 0.4
MAM
FLHTCUTG
Revised 10/13/08
Page 10-61

MODEL ITEM No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle DESCRIPTION ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22B] terminal 3 and ignition fuse (GY wire) is open replace ECM replace TSM/TSSM/HFSM battery ground and ECM [78B] terminal 73 open replace speedometer ECM [78B] terminal 69 data link [91A] terminal 3/speedometer [39B] 2 (LGN/V wire) open repair ECM connections repair intake leak replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 73 and battery negative has high resistance to ground clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil LABOR CODE MAM 7290 7295 7303 7305 7306 7310 7311 7314 7980 7486 7134 7136 7138 7139 7144 7149 7152 7153 7163 7164 7134 7136 7138 7139 0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0 0.4 0.7 0.7 0.8
MAM
FLHTCUTG
Revised 10/13/08
Page 10-62

MODEL ITEM Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 73 and battery negative has high resistance to ground clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter DESCRIPTION LABOR CODE MAM 7144 7149 7152 7153 7163 7164 0.9 0.9 0.6 0.5 1.0 1.0
MAM
FLHTCUTG
Revised 10/13/08
Page 10-63
MAM
FLHTCUTG
Revised 10/13/08
Page 10-64
2009
Softail Models
Sportster Models
FLHT/FLTR Models
FLHR Models
Dyna Models
VRSC Models
PNA
Sidecar Models
CVO Models
FLHTCUTG Models
NOTE TO CMI
This is page 1 of 2. Repeat information on the backside of each tab.
NOTE TO CMI
This is page 2 of 2. Repeat information on the backside of each tab.

H-D Job Codes 2009

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

H-D Job Codes 2009

Uploaded by

Copyright:

Available Formats

All Harley-Davidson Models

JOB TIME/CODE MANUAL 2009

2008 H-D. ALL RIGHTS RESERVED

CMI - 1.5M - 07/08

2009 Softail Springer Models

2009 Sportster Models

2009 FLHT/FLTR Models

2009 FLHR Models

2009 Dyna Models

2009 VRSC Models

2009 TLE Sidecar Models

2009 Orig. 07/08

2009 CVO Models

2009 Tri-Glide Model

Model & Year

Job/Code Number (if any)

2009 Orig. 07/08

2009 SOFTAIL MODELS

2009 SPORTSTER MODELS

2009 SOFTAIL SPRINGER MODELS

3-69 3-70 3-76 3-93

2009 FLHR MODELS

2009 FLHT/FLTR MODELS

2009 DYNA MODELS

2009 VRSC MODELS

2009 TLE SIDECAR MODELS

2009 FLHTCUSE4 MODELS

2009 FXDFSE MODELS

2009 FLTRSE3 MODELS

2009 FLHTCUTG MODELS

2009 FXSTSSE3 MODELS

2009 SOFTAIL MODELS

0.1 0.8 0.4

0.1 0.8 0.4

0.1 0.8 0.4

0.1 0.8 0.4

0.1 0.8 0.4

0.1 0.8 0.4

BV5 BW5 JE5

FXSTB NIGHT TRAIN FLSTF FAT BOY

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

2009 SOFTAIL MODELS

Table 1-2. Chassis

BV5 BW5 JE5

FXSTB NIGHT TRAIN FLSTF FAT BOY

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

2009 SOFTAIL MODELS

Table 1-2. Chassis

BV5 BW5 JE5

FXSTB NIGHT TRAIN FLSTF FAT BOY

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

2009 SOFTAIL MODELS

Table 1-2. Chassis

BV5 BW5 JE5

FXSTB NIGHT TRAIN FLSTF FAT BOY

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE