bersetzung der Originalbetriebsanleitung Translation of the original Operating Instructions

Scale- Ice- Machine Funk EasyClean Model / Type F / FV / FRV 120 - 6000

Read prior to operation Adhere to safety instructions Keep for future use.

This device is not intended to be used by persons (including children) with limited physical, sensory or mental aptitude or lack of experience and/or knowledge unless they are supervised by a person responsible for their safety or have received instruction from this person as to how the device is used

FUNK GmbH Klte mit System, Zunftstrasse 8, D-77694 Kehl Fon: 07854 / 7077-78 Fax: 07854 / 7566 E-Mail: info@funk-gmbh.de

Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

Contents
1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2 2.1 2.2 2.3 2.4 3 3.1 3.2 4 4.1 4.2 4.3 4.3.1 4.3.2 5 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.2 5.3 6 7 8 9 10 11 12 Safety dangers/hazards symbols used correct use/operation sources of danger operator/ skilled person actions to be taken on job-site safety devices noise emission/hearing protection Transport/ Installation/ Storage transport/ storage set-up/ installation/ connection initial operation functional principle Operation/ Use construction/ controls operation/ use Troubleshooting general fault repair refrigerant injection valve automatic refrigerant injection valve thermostatic refrigerant injection valve Cleaning /Maintenance/ Taking out of operation cleaning and care cleaning of water basin cleaning of evaporator drum, ice scraper and ice chute cleaning of strainers cleaning of condenser cleaning schedule maintenance disposal Exploded drawing Type FV Type FRV Declaration of conformity Technical data Wiring diagram Parts list page 2 of 18 3 3 4 4 4 5 5 5 6 6 6 7 8 8 8 9 10 10 10 11 11 11 12 12 12 13 13 14 14 15 15 16 17 18

Ausgabe /Rev. 05/2011

Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

1 Safety
1.1 Dangers/Hazards
The scale-ice-machine type F/FV/FRV is constructed according to recognized safety regulations and is equipped with safety devices. All parts which may come in contact with ice/water are made of stainless steel or food compatible plastic. Moving parts (ventilator, motor and compressor) are covered for protection. Electrical equipment complies with DIN EN 60335-2-89. Prior to delivery function and safety are tested. However, in case of faulty operation, non-observance of operating instructions or improper use the following is endangered: health of operator scale-ice-machine and other material values of the user effective operation of the scale-ice-machine

All personnel engaged with set-up, operation and maintenance of the machine therefore have to: be accordingly qualified follow the specific directions of these instructions

Its about YOUR safety!!!

1.2 Symbols used

These operating instructions use the following symbols for special references (safety and operating instructions).

DANGER

imminent danger to life and limb, failure to comply with instructions could result in death or serious injury

ATTENTION

potentially dangerous situation for machine or environment, failure to comply with instructions could result in damage to property information and employment advice, e.g. for assistance

Advice functional advice= requested for correct use of scale-ice-machine (control, use, operation)

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Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

1.3 Correct Use/Operation

Scale-ice-machines FUNK are exclusively designed for production of scale-ice made from drinking water. Application: mainly in food production (sausage production, bakeries, meat and fish markets, hotels and restaurants) as well as in laboratories/hospitals or the chemical industry. The scale-ice-machines shall only be set-up and operated in a frost-free room at a temperature between +5 C and +32 C. Humidity shall not exceed a maximum of 95%. The water intake shall only be connected to the drinking water supply (cold water). The temperature of the water shall be of +7 C or higher. The machine shall only be connected to the ground three-pole-three-phase 230V and/or 400V (depending on machine type) network. Please pay attention to the correct rotation of the evaporator drum when taking into operation and after maintenance; it has to rotate forward towards the ice scraper/ejection opening. For safety and hygienic reasons reconstruction and/or alterations are only permitted after consulting the manufacturer. Defective parts shall only be replaced by original spare parts or standard parts. All other use is considered as improper use!!! The manufacturer is not liable for damage caused by improper use. E.g. improper use would be the installation/operation of the machine with ambient temperatures below +5 C as well as inappropriate cleaning with high-pressure cleaner/steam jet or cleaners which are not food compatible.

1.4 Sources of Danger

Break-down of isolating/separating safety devices (main and motor protective circuit breaker): damage to machine caused by overheating is generally possible. Do not touch hot compressor parts during operation and maintenance; allow time for cooling off. Danger of injuries when touching refrigeration aggregate, rotating fan blade or hot compressor parts during maintenance. Do not remove or avoid safety devices. Immediately remedy deficiencies.

DANGER

1.5 Operator/Skilled person

Only briefed personnel should work on a scale-ice-machine. The operator is responsible for all other persons within his work area. Therefore the management is obliged to: make these operating instructions accessible to everyone concerned make sure that they are read, understood and followed

Set-up and maintenance shall only be done by electrically skilled persons. Intervention on the refrigeration equipment is reserved to refrigeration technicians authorized by the manufacturer.

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Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

1.6 Actions to be taken on job-site

Ensure adequate ventilation for cooling of condenser. Minimum distance between back of machine and adjoining wall is 40 cm. Follow terms according to point 2.2. Air grid must always be kept free.

1.7 Safety Devices

Shut-down of machine: release green button ON (F/FV/FRV 120 160) push red button OFF (F/FV/FRV 300 6000) close down water intake push white button LEEREN disconnect power plug

On each short or long term shut-down the complete evaporating unit has to be: drained from water, disinfected and thoroughly cleaned (see point 5 et seqq.) DANGER

All moving parts (ventilator, motors and compressor) are covered against accidental contact.

The safety devices are to protect the operator and should therefore not be removed, altered or bridged: protective covers, motor protecting switch micro-fuse/fuse in switch case floater switch (water level) icing controller and pressure control device (thickness of ice/water shortage)

1.8 Noise-Emission/Hearing Protection

The constant sound pressure level (at 1m distance, height 1,6m) is between 70 and 75 dB(A).

When working close to the machine wear hearing protection. Advice

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Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

2 Transport/Installation/Storage
2.1 Transport/Storage
Scale-Ice-Machines type F and FV are delivered on pallet in cardboard, ready for installation, i.e. with power cable and plug. Scale-Ice-Machines type FRV are delivered on pallet in cardboard without refrigeration aggregate and have to be connected to an existing aggregate or one to be ordered. When transported/moved with pallet truck/ fork lift place forks between feet and machine frame. (Distance between floor and machine frame 100mm)

2.2 Set-Up/Installation/Connection
Place machine stable. Check for sufficient bearing capacity of floor or console respectively. Consider floor load (see technical data for weight of machine) Respect minimum distance of 40cm between back of machine and adjoining wall. ATTENTION Mains supply must be secured sufficiently and power socket is to be mounted close to the machine and easy accessible (length of power cable: 2m).

At the back of the machine the hoses drain and condensation water are attached for discharge or place suitable container below hose to collect water. fix drain hose to sewage

The drain of the machine must be higher than the entry of the sewage

Connect water intake hose to inlet water valve with an R threaded connection. Only connection to drinking water supply is allowed. Depending on the quality of the water it may be necessary to install a filter. Water and electrical installation shall be done by skilled persons.

ATTENTION

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Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

2.3 Initial operation

Let machine stand still at least one hour prior to first operation. ATTENTION Oil may have dispersed in tubes during transport and must flow back into its container first.

insert main plug open water tap turn main switch ON (only F 1200-6000, oil will be heated automatically) push button ON

Machine only starts after achievement of required water level in water basin (controlled by float switch). It then starts automatically. Check correct rotation of evaporator drum (see pointing arrow). Drum must always rotate towards the ice chute. ATTENTION

1 ice chute 4 floater

2 ice-scraper 5 icing controller

3 evaporator drum

Machine starts ice production after reaching the correct temperature (approx 5 minutes).

On each short or long term shut-down the complete evaporating unit has to be: drained from water, disinfected and thoroughly cleaned (see point 5 et seqq.) DANGER Ausgabe /Rev. 05/2011 page 7 of 18

Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

2.4 Functional principle

The evaporator drum is rotated by a worm geared engine which is directly connected to the evaporator shaft. Being cooled from the inside the drum creates a thin layer of ice on its surface by rotating in a level-controlled water basin. The drum then rotates towards an ice scraper which produces the scales of ice by touching the ice layer.

3 Operation/Use
3.1 Construction/Controls

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

ice ejection button drain (F/FV/FRV 120 6000) button ON/OFF (F/FV/FRV 120 160) or button ON (F/FV/FRV 300 6000) button OFF (F/FV/FRV 300 6000) geared engine (ice) distance controller switch box float switch tube leading to cooling unit ice scraper limit switch

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Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

3.2 Operation/Use

Turn on:
open water supply/tab push button ON place ice container beneath ice chute (respect approx. distance from ventilation grid of 5 cm)

Turn off:
open button ON ( F/FV/FRV 120 160) push button OFF (F/FV/FRV 300 6000) close water supply/tap push (white) button DRAIN water flows from water basin into drainage clean water basin (see point 5.1.1)

DANGER

On each short or long term shut-down the complete evaporating unit has to be: drained from water, disinfected and thoroughly cleaned (see point 5 et seqq.)

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Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

4 Troubleshooting
4.1 General
Prior to calling FUNK customer service in case of disturbance, please check the following table so you may perhaps solve the problem on your own. If the problem persists please feel free to contact us. Always consider the following: Prior to working at electrical or mechanical refrigeration appliances ALWAYS remove plug and secure against reconnection by accident.

DANGER

4.2 Fault repair

trouble machine does not start possible cause no electricity no ice production no water filter screens are blocked leak in refrigeration cycle procedure connect plug and check fuse open water supply/tap remove screens and clean them measure

call refrigeration technician: he has to search for leak and seal it, then fill up freezing mixture R404A; applicable environmental regulations are to be observed call refrigeration technician

ice production to low

leakage condenser dirty clean condenser (with brush not high pressure equipment)

insufficient condenser ventilation

check distance from wall 40 cm air room. i.e. open window, clean ventilation grid of the machine call refrigeration technician call electrician to replace float switch call electrician to replace the water solenoid valve call refrigeration technician to adjust injection valve

water overflow (next to chute at evaporator)

injection valve displaced floater switch defect water solenoid valve displace injection valve displaced

compressor covered with frost

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Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

4.3 Refrigeration injection valve

4.3.1 Automatic refrigeration injection valve F 120-800/ F5000/ F6000

Readjustment of injection valve The automatic injection valve is set at the works. After longer operation periods it may become necessary to readjust the valve. By turning the adjustment screw the injection of refrigerant increases or decreases. By pulling off the protective cap the adjustment screw becomes accessible (see drawing). Setting is correct when evaporator drum is evenly covered with ice. There should be no ice on the compressor.

4.3.2

Thermostatic refrigeration injection valve F 1200-3000

ATTENTION

Setting of valves must be done by refrigeration technicians. Incorrect setting may damage the compressor. In this case there is no warranty and no liability.

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Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

5 Cleaning/Maintenance/Taking out of operation

5.1 Cleaning and Care
5.1.1 Cleaning of water basin

Water basin has to be cleaned daily! On each short or long term shut-down the complete evaporating unit has to be: drained from water, disinfected and thoroughly cleaned (see point 5 et seqq.) Prior to emptying the water basin check whether hose drain is connected to sewage, otherwise place suitable container underneath.

DANGER

ATTENTION

gripping levers

open front flap

figure 1 Release green ON button on front ( F 120 160) push red OFF button on front ( F 300 6000) close water supply/tap push white EMPTY button on front remove plug remove top cover open the front flap (see figure 1) remove the ice chute

plastic lid

knurled head screw

figure 2 Ausgabe /Rev. 05/2011 page 12 of 18

Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

unscrew knurled head screws from plastic lid (see figure 2) remove the plastic lid open gripping levers To avoid dirt-collecting scratches in the surface do not use pointed and sharp-edged cleaning equipment. For disinfection use Doyen F 40 cleaner which may be obtained from company Funk.

ATTENTION

remove water basin and clean thoroughly remove float switch and clean thoroughly clean distance rod and disinfect ends of rod clean side plates clean water intake on side plate replace float switch replace water basin and close gripping levers replace ice chute replace the plastic lid and fix it with knurled head screws close the front flap If plastic lid is not replaced and fastened correctly, machine cannot be switched on. ADVICE

replace top cover open water supply/tap release white EMPTY button supply electric power push green ON button

5.1.2

Cleaning evaporator drum, ice scraper and ice chute

Evaporator drum, ice scraper and ice chute have to be cleaned daily.

Do not use pointed and sharp-edged cleaning equipment. ATTENTION

5.1.3

Cleaning of strainers (filter screens)

Strainers have to be cleaned weekly In each solenoid valve (water intake and drain) is a strainer which has to be cleaned thoroughly under running water once per week.

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Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

5.1.4

Cleaning of condenser

Condenser has to be cleaned weekly.

Danger of short circuit. ATTENTION Clean condenser only with dry brush; high pressure cleaners or steam jets may damage fan motor.

Clean condenser weekly with a brush to avoid loss of performance.

5.1.5

Cleaning Schedule

cleaning water basin evaporator drum ice scraper float switch (incl. fastener) distance rod side plates water intake on side plate ice chute strainers condenser

when daily daily daily daily daily daily daily daily weekly weekly

who operator operator operator operator operator operator operator operator operator operator

how see 5.1.1 see 5.1.2 see 5.1.2

see 5.1.2 see 5.1.3 see 5.1.4

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Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

5.2 Maintenance
For hygienic reasons the following parts have to be cleaned daily: water basin evaporator drum ice scraper ice chute float switch (incl. fastener) distance rods (+ disinfection of the ends) side plates water intake on side plate

ADVICE

For optimal function and conservation of value a yearly maintenance inspection through the manufacturer or an authorized refrigeration company should be carried out.

WHAT

WHEN

WHO

HOW

maintenance inspection injection valve

annual semi-annual

Funk- Service refrigeration technician see 4.3.1 see 4.3.2

5.3 Disposal

Drain oil from compressor and freezing mixture prior to disposal and dispose of both liquids separately in accordance to applicable official regulations. Metal parts may be given to scrap processing.

Advice

To avoid environmental pollution it may be advisable to charter an authorized contractor with the disposal of the entire machine.

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Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

6. Exploded drawing
Evaporator F

position 1

quantity 4

name scraper collar

position 11

quantity 1

position support bracket for gripping lever

2 3 4 5 6 7 8 9 10

1 1 1 3 1 2 2 1 1

ice scraper traverse holding rod front/back distance washer evaporator drum distance shaft axial bearing rotation insertion side plate arrive

12 13 14 15 16 17 18 19 20

1 1 1 1 1 1 2 1 1

tensioning lever water basin blocking flap side plate motorside coupling geared engine support bracket ice chute feed shaft

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Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

7. Scale Ice Machine Funk EasyClean type FV with storage container

By default types FV 120, 160, 300 and 400 are delivered with storage container.

figure 1

figure 2

type FV 120 (figure 1) FV 160 (figure 1) FV 160 (figure 2) FV 300 (figure 2) FV 400 (figure 2)

approx. capacity storage container 60-70 kg 60-70 kg 160 kg 250 kg 250 kg

Standard containers available with capacities of 600 kg, 975 kg and 1300 kg. Larger containers available on request. FUNK storage containers are made of stainless steel on the in- and outside. The containers come double-walled and have an insulation of approx. 30 mm. Ice can easily be taken out as theres only one flap to be opened. Please use a shovel or similar made out of plastic as other materials may damage the containers surface. All FV-type machines come with the mounted container and ready to use. For installation and set-up please refer to the instructions of the F-type machines. Ice-container should always be emptied completely and then cleaned thoroughly.

DANGER

On each short or long term shut-down the complete evaporating unit has to be: drained from water, disinfected and thoroughly cleaned (see point 5 et seqq.)

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Operating Instructions

Scale Ice Machine Funk EasyClean

type F/FV/FRV

8. Scale-Ice Machines Funk EasyClean - type FRV without cooling unit

FRV types are ice machines without refrigeration aggregate which may be connected to an existing aggregate or one to be ordered. FRV types can be set-up in different ways, either individually, on a pad or with an ice chute into another room. FRV machines are delivered including wired switch box for the ice machines which should be connected according to the enclosed wiring diagram. The pipe cross sections have to correspond with the diameter of the pressure and suction pipe - see Technical Data. Please Note! 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. The electrical, refrigeration technical and sanitary installation must be done by respective technicians. When using FRV types check the respective refrigeration load (see section technical data) The data on pipe cross-section and other recommended parts for FRV types may also be taken from the technical data sheet The liquid line generally has to be connected via a solenoid valve. The solenoid valve is to be connected to clamps 1, N and PE of the switch box. Please use shielding gas when soldering the copper pipes on site to avoid impurities inside copper tubing. Please observe electrical supply data for connection. Regulations issued by the local energy supply agencies are to be observed. Electrical connection of power supply has to permit an all-polar disconnection at any time. The external control of the refrigeration aggregate or the multicompressor refrigeration system has to comply to the protection category of IP 54. Filling quantity of cooling agent depends on compressor-type and distance between compressor and icemachine and should be taken from technical data sheet of the compressor. Heat exchanger (type Danfoss HE or similar) must be connected between suction and liquid line.

Attention!
The ice machine has a slowing-down-relay for the drum. After turning off the machine the system voltage still has to be connected with clamps L1-L2-L3. The drum must be free of ice when it stops! Shut-off valves have to be installed in the fluid and suction pipes to allow the cut-off of the scale ice machine for maintenance or reparation.

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