Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet 1 of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SLNO LIST OF CONTENTS 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 PLANT DETAILS OBJECTIVE PROPOSAL SERVICES REQUIRED SAFETY PERECAUTIONS E ER!ENCY PROCEDURE STATE OF T"E PLANT ET"OD CO PLETION CRITERIA

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet

+ of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO 1.0 1.1 PL,NT DET,"LS Four numbers of ESP for each 500MW is provided for precipitating of all dust emanating from the boiler flue gas. T o ESPs are located in the left and t o ESPs are located in the right of the boiler flue gas path before !" fans. Each ESP is further divided into eight fields per flue gas path. #ef $ % & M Manual for ESP schematic diagram. Part- of Pre.i/itator 0Ref. ' 1 # #,N(,L2 #e.hani.a& -3-tem: Pre.i/itator Ca-in4 made of pre'fabricated panels. The casing is provided ith inspection doors ith gas tight seal construction. The roof carries the precipitation internals( insulation housing transformer etc. The )asing support allo s for free thermal e*pansion of the casing during operation. 1.2.2 Ho//er-: The hoppers are ade+uatel, si-ed to hold the ash. .affles are provided in each hopper to avoid gas lea/age. Thermostaticall, controlled heating elements are arranged at the bottom of hopper portion to ensure free flo of ash. *a- di-tri56tion -3-tem: Even distribution of gas over the entire cross section of ESP is achieved b, guide vanes( splitters and screens provided in the inlet funnel of the ESP. Co&&e.tin4 e&e.trode -3-tem: The collecting plates are made of 1.5mm cold rolled mild steel plate and shaped in one piece b, roll forming. The collecting electrode has uni+ue profile designed to give rigidit, and to contain the dust in a +uiescent -one free from re'entrainment. The 000 mm collecting plates are provided ith hoo/s to their top edge for suspension. The hoo/s engage in the slots of the supporting angles. 1ll the collecting plates in a ro are held in position b, a shoc/ bar at the bottom. The shoc/ bars are spaced b, guides. ST,T(S

1.2 1.2.1

1.2.3

1.2.4

Si4nat6reNTPC BHEL

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet

! of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO 1.2.5 Emittin4 e&e.trode: The most essential port of precipitator is supported b, four insulators. The frames are elded to form a rigid bo* li/e structure for holding the emitting electrodes are located centrall, bet een collecting electrodes curtains. The emiting electrodes are hept taut bet een the frames. Ra//in4 -3-tem: #apping s,stems are provided for collecting and emitting electrodes. These rappers are driven b, geared motors. The rapping s,stem emplo,s tumbling hammers hich are mounted on a hori-ontal shaft. 1s the shaft rotates slo l, the hammers tumble on top the shoc/ bar2shoc/ beam hich tr5ansmits the blo to the electrodes. The rapping shaft of emitting electrode of electricall, isolated from the geared motor drive b, a shaft insulator. The space around the shaft insulator is continuousl, heated to avoid condensation. "n-6&ator ho6-in4 : The support insulators( supporting the emitting electrode s,stem are housed in insulator housings. The 34 dc connection is ta/en through a bushing insulator mounted on the insulator mounted on the insulator housing all. Each support insulator is provided ith one electrical heating element controlled b, thermostat. Figure 15. ELECTR"C,L S7STE# Hi4h 8o&ta4e tran-former re.tifier 0H9R2 :ith e&e.troni. .ontro&&er 0EC2 : The transformer rectifier supplies the po er for particulate charging and collection. The basic function of E) is to feed the precipitator ith ma*imum po er input under constant current regulation. Whenever there is a flash bet een emitting and collecting electrodes( the E) ill sense the flash over and +uic/l, react b, bringing the input voltage to -ero an bloc/ing it for a specific period. ST,T(S

1.2.6

1.2.7

1.3 1.3.1

Si4nat6reNTPC BHEL

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet

of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO 1fter the ioni-ed gases are cleared and the dielectric strength restored( the controller ill +uic/l, restore the po er to a preset value and raise it to the original non spar/ing level. The E) ensures ade+uate po er input to the precipitator hile rec/oning the electrical disturbances ithin the precipitator. #egulated ac po er from E) is fed to the primar, of the transformer precipitator( hich is stepped up and rectified to give a full ave po er output. The transformer'rectifier is mounted on roof of the precipitator hich the E) is located in an air conditioned control room. 1.3.2 ,6;i&iar3 .ontro& /ane&0,CP2 This is an 6TM)) of modular construction ith individual modules for suppl,ing po er to the follo ing e+uipment. '3opper heaters for each field 'Support insulator heaters 'Shaft insulator heaters ')ollecting electrode rapping for each field. 'emitting electrode rapping motor for each field. '%pa+ue monitor Safet3 inter&o.<: 1 interloc/ s,stem is incorporated to prevent accidental contact ith live parts of the precipitator and to enable energisation onl, hen the EP is bo*ed up. 1.3.3 Di-.onne.tin4 -:it.h: each field is provided ith one disconnecting s itch for isolation of emitting s,stem from the associated transformer. !n the %7 position the emitting s,stem is connected to transformer and in %FF position the emitting s,stem is grounded. Figure 18. The specifications of ESP$ #efer % & M 9 Format 7o. 11 Sheets 01 to 05. #efer to % & M Manual for schematic diagram of ESP. ST,T(S

1.4 1.5 Si4nat6re-

NTPC

BHEL

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet

5 of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO 2.0 'B=ECT"9E : To commission ESP and ma/e it available for :nit operation. 3.0 PR'P'S,L $ ESP ill be commissioned through the follo ing proposals 3.1 3.2 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 )ompletion of Mechanical & Electrical chec/s. )harging field and 1ir load test. SER9"CE RE>("RED$ 1de+uate lightening to be provided inside ESP for internal chec/s. 1vailabilit, of 6.T. Po er Suppl, 1vailabilit, of sealing arrangement at ESP 3opper bottom. 1vailabilit, of ade+uate communication facilit, at test area. 1vailabilit, of ; 7os of hand torch <.atter, operated= 1vailabilit, of manpo er to chec/ various parts of ESPs. <.oth Mechanical & Electrical= 1vailabilit, of oil filtering machine 1vailabilit, of >.525?4 motori-ed & 5004 hand megger 2 Multimetor 2 ; phase variac <151= ST,T(S

Si4nat6reNTPC BHEL

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet

6 of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO 5.0 5.1 5.2 5.3 5.4 5.5 5.6 5.7 6.0 6.1 6.2 6.3 S,)ET7 PREC,(T"'NS: Ensure the availabilit, of first aid /it in the ESP room Ensure the availabilit, of safet, helmets for concerned personnel 1l a,s ensure before entering an, field the connected 3426T suppl, is isolated proper earthing of emitting electrode is done. 7ever attempt to carr, out commissioning simultaneousl, Mechanical chec/ing2Electrical ST,T(S

Ensure line clearance from the concerned boiler staff before entering ESP. The agencies activit,. or/ing in ESP area are informed about ESP charging

ESP door interloc/ s,stem is full, available and the master /e, should be ith designated person in the test team. E#ER*ENC7 PR'CED(RE: ?eep a person al a,s outside the field to e*tend necessar, help in case of Emergenc, during internal chec/ing of ESP fields. The test should be a are of the procedure adopted in testing schedule of ESP. The test team should be a are of steps to be ta/en in case of damage to e+uipment 2 in@ur, to personnel.

Si4nat6reNTPC BHEL

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet

? of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO 7.0 7.1 ST,TE ') THE PL,NT: The mechanical erection of all s,stem have been completed "uring mechanical chec/ing of ESP internals( the connected ESP should have been isolated electricall, and proper earthing is done. Should get clearance from boiler operation people to go inside ESP and chec/. 1ll Electrical s,stem have been erected and electrical clearance available for testing and commissioning. 6.T s itch board( E)( 1)P and disconnecting s itches are off and fuses are removed 1ll electrical e+uipment are earthed Transformers negative bushings and emitting s,stem frame or/( inspection doors and covers of insulator housings are earthed through discharge rods. !nterloc/ se+uence strictl, adhered to 1ll safet, aspects as given in safet, instructions are ta/en care off. <#efer % & M= "ebris and foreign materials such as supports etc are removed. elding electrode bits( temporar, ST,T(S

7.2 7.3 7.4 7.5

7.6 7.7 7.8 7.9 7.10 7.11

7o hole in the all( roofs and hopper plates are left open. EP control room is air conditioned2ventilated. 1sh handling s,stem is read,.

Si4nat6reNTPC BHEL

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet

8 of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO 7.12 En-6re the fo&&o:in4 Critia& dimen-ion- $ .he.<-@ 0#a.hani.a&2 .om/&eted. 0To 5e 8erified thro64h Ere.tion &o4 -heet-2 ' ' ' ' ' ' ' ' ' ' ' ' ' Ensure the gap bet een Aas distribution screen and bottom of in let funnel of ESP is 100B10 mm Ensure Aas entr, front casing all and emitting electrode shoc/ bar is ;50B10 mm Ensure the distance bet een roof beam and emitting frame top is 1C5B5 mm minimum Ensure support insulator bottom tip to emitting electrode frame top is maintained as per dra ing Ensure the central line of collecting rapping drive shaft centre to shoc/ bar centre ;10B5mm. !f not available maintain it ith proper shims. Emitting electrode support screen tube edge to emitting frame top edge distance is maintained as per dra ing. "istance bet een centre of emitting s,stem suspension point to first hoo/ ith collecting electrode frames maintained as per dra ing. Emitting frames to collecting electrode distance maintained as per dra ing "eflection plate to Emitting electrode suspension screen tube dimension is maintained as per dra ing )onfirm the suspension rod is centrall, located ith respect to support insulator. )onfirm the shoc/ pad and tumbling hammer face are in the same vertical plane. !f necessar, confirm the same ith chal/ test b, running the collecting rapping of each field. Set rings are in position. )learance bet een shoc/ bar edge to shoc/ bar guide is <00mm= and shoc/ bars are moving freel,. ST,T(S

Si4nat6reNTPC BHEL

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet

% of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO ' ' ' ' ' ' ' ' ' 7.13 Ensure shoc/ bar guides and lin/ rods are aligned properl,. )learance bet een collecting electrode and hopper deflection plate in the vertical plane as per dra ing. Straightness of shoc/ bar and guide to be ensured. The distance bet een emitting electrode and collecting electrode is as per dra ing. The pitch distance of emitting electrode as per dra ing. #andoml, chec/ the spring bac/ of emitting electrode 4erticalit, of all collecting electrode at all level to be ensured( other ise to be corrected. Ensure deflection plates and throttling plates are arrested b, elding "istribution screen manhole doors are loc/ed in position. ST,T(S

R,PP"N* S7STE# ' ' ' )onfirm collecting rapping gearedmotor( clutch and coupling alignment 1 slight a*ial pla, of the rapper shaft is maintained. With rapping shaft. Mar/ the direction of rotation of the rapping shaft outside. Even a short running of shaft in reverse direction ill e*tensivel, damage the shoc/ bars. )hec/ the pin heel arrangement for proper erection and confirm proper transmission of tor+ue from rapping shaft. 1 minimum a*ial pla, of 5 mm on either side of shaft insulator is maintained. )orrectl, mar/ the direction of rotation over the geared motor. )onfirm correct st,le of scavenging scre s are installed concentricall, around the shaft insulators.

'

Si4nat6reNTPC BHEL

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet 10 of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO ' ' ' ' ' ' 7.14 )hec/ the collecting rapping shaft and emitting electrode rapping shaft'sealing arrangement as per dra ing. )onfirm proper alignment of plain bearing and set rings and proper seating of rapping shaft in the bearing. "rain the old oil from the gear bo* and fill ne oil into the gear bo* as per lubrication recommended upto the correct level mar/ed.. )onfirm all drive motors bearings are greased )hec/ all motor bolts are properl, tightened after alignment. 1ll the drive bolts and nuts are to be tac/ commissioning chec/ is completed. elded once ST,T(S

"NSPECT"'N D''R 'N C,S"N* ,ND H'PPERS ' ' ' Ensure that doors are s inging freel, and latches are engaging properl, ith doors( Aas/ets are air tight Earthing cable is connected properl,. !nterloc/s and /e,s are matching properl,

8.0 8.1

#ETH'D: ,6;i&iar3 Contro& Pane& 0E&e.tri.a&2 ' )onfirm the 1)P erected as per dra ing ' )onfirm the availabilit, input po er suppl, and rated voltage etc. ' )hec/ the input and output bus bars for proper tightening of all connected fasteners including earthing. ' )hec/ in each module the follo ings items herever supplied for ph,sical availabilit, and conditions. 1mmeter( 4oltmeter and their selector s itches( Fuse units ith correct rated fuses( !solating s itch( !ndicator lamps ith series resistor( )urrent trans former( hopper heater( Shaft and support insulator heaters availabilit, at their locations ith thermostats( contactors( control suppl, transformers( thermal overload correct setting as per the rating of the e+uipment( 1sh level indicator sensors availabilit, in their respective hoppers( Start 2stop 6ocal push button stations for proper iring < confirm ater proof arrangement=.

Si4nat6reNTPC BHEL

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet 11 of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO ' )onfirm the cable si-e( proper cable glanding( earthing of shielded input cables and output cables as per dra ing ' Megger !# value of the input cables to the panel from incomer'1 to panel bus section '1 and the input cables to the panel from incomer'. to panel bus section'. independentl, ith respect to earth b, /eeping open their respective 1).s open. ' Megger the panel po er suppl, control suppl, buses( heater control suppl, and >00 bus bar. ' )onfirm the availabilit, of ") >>04 and match both the sources for B and 9 . )lose one of the ")'!S s itches and establish control ") po er suppl, bus for energi-ing 1).s. Similarl, isolate the first ")' !S and energies the second source and establish >>0 4 ") control suppl, bus to 1).s. ' )onfirm the t o source of po er suppl, from 6TMS.( three phases are having the same voltage ith respect to earth. Measure phase to phase voltage also and confirm e+ual. )hec/ and correct phase se+uence of both source. ' )hec/ the rela, setting of 1).1( 1).> and 1).;as per recommendations. ' )harge the 1)P bus section'1 b, 1).1 closing. ' )onfirm the voltage reading in all the three phases are reading correctl,. )hec/ the >004 bus voltage ith respect to 7eutral bus bar( Similarl, chec/ 1104 bus voltage ith respect to 7eutral bus bar for both motor control suppl, and heater control suppl,. Similarl, )hange the TP"T SW of control transformer and repeat chec/ing all bus bar voltages as earlier ' #epeat the same for 1)P .:S SE)T!%7'. as 8.0C to 8.50 ' The interconnecting 1).; has to be /ept opened( match the phase se+uence of the both the panel buses. ' %pen 1).>( )lose1).; chec/ the output bus voltage of entire 1)P. ' %pen out 1).1( 1).; opens out. )lose 1).>( close 1).; reconfirm the output bus voltages. Si4nat6reNTPC BHEL ST,T(S

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet 1+ of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO 8.2 Co&&e.tin4 and emittin4 Ra//in4 S3-tem Commi--ionin4 : *eared motor- : ' ' ' ' ' ' ' ' ' ' !n case of emitting electrode rapping s,stem confirm that heating elements are properl, fi*ed. )onfirm glands are properl, placed !nsulators are health,( clean and rigid ithout crac/. )onfirm the mechanical clearance for each rapping s,stem and decouple the motor. )onfirm the tightness of motor terminated cables( proper earthing( proper dressing of cables. Megger the motor and record the !# value. Measure the coil resistance and record. )onfirm !# value is atleast 1Mohm. %ther ise heat the motor and till the !# value is satisfactor,. )onfirm the local push button station control suppl, terminal are properl, done. Energise the concerned module and locall, bump and confirm direction. !f the direction is reverse( correct the direction. )ouple and ta/e trial run as per dut, c,cle of the motor to stud, the proper hammering. !f the hammering is in the centre of shoc/ pad in case of collecting rapping s,stem for all the hammers and the hammer in the centr of shoc/ beam in case of emitting rapping( stop the rapping motors. )lear for tac/ elding of all bolt and nuts of hammers etc. )ommission all the rapping motors of all fields as above. ST,T(S

' ' 8.3

Heatin4 E&ement- $ ' ' ' Ensure the !# value is more than >M ohm )ontinuit, is ascertained )ables are terminated properl, ith crimped lugs and glands and terminal bo* cover is atertight.

Si4nat6reNTPC BHEL

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet 1! of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO ' ' )able 1rmour and earth points are terminated to earth. Set the thermostat for hopper heaters at 1>0 deg ) and 100 der ) for support insulators. 4erif, the proper cable termination and continuit, of thermostats. S ithch on the module and chec/ the performance. ST,T(S

8.4

Di-.onne.tin4 -:it.he' ' ' ' ' ' Ensure !nsulators are health,( clean and rigid 34 bus terminal and earthe connections inside are tight. %peration of moving blades ith 34 and 34 and earth contact is smooth and proper. )opper cable bet een moving arm and insulator head is properl, connected. Each disconnecting s itch is provided ith a danger plate and t o e*ternal earth connections to earth mat. "oors are closed tightl, !nterloc/s provided at doors handles are or/ing properl,.

8.5

"NS(L,T'R H'(S"N* ' ' ' ' ' ' ' ' !nsulators are clean( health, and rigid )opper tubes are straight and not loose 3eating elements are properl, fi*ed Earthing is proper Scre legs and nuts for placement of alignment @igs are elded "oors are closed tightl, !nterloc/s are or/ing properl, Each insulator housing is provided ith a danger plate and t o e*ternal earth connection to earth grid.

8.6

H"*H 9'LT,*E B(S D(CTS ' ' Ensure flange ioints are provided ith gas/et and earthing cables. )opper tubes are straight and tightl, connected

Si4nat6reNTPC BHEL

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet 1

of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO 8.7 ELECTR'N"C C'NTR'L0EC2 A"TH H9R S7STE# : 0Refer "NSTR(CT"'N #,N(,L )'R SCR C'NTR'LLED H9DC Po:er -6//&3 ?0B9 d. Pea<@ 1+00m,.DC ,84 $BHEL$=H,NS" and B,PC'N #,N(,L2 9i-6a& Che.< $ .efore energi-ing the control cubicle a visual chec/ is to be made. )hec/ all components are in proper position and all the connection as per iring dra ings. !f necessar, restore the connections E&e.tri.a& Che.<- : #efer po er and control schematic dra ing. "isconnect the connector of !ntegrated controller short ires $ Aroup 1$ Short primar, and secondar, of au*. transformer T1( T>( T;. Earthing of one end of inding of above transformer to be removed. Aroup $. 10;( 100 and 6ine contact of D5>E )%7T1)T%#. Measure the insulation resistance ith 500 4olt megger bet een group 1 and Earth E( . & E and bet een 1 & . !T S3%:6" .E 1S F%66%WS 1 to E F >Mohm 1 to . F ;0Mohm . to E F ;0Mohm a= 7ormalise the shorting after insulation chec/ and connect microprocessor controller . b= )onnect a load resistor of appro*imatel, 01mps( >000 atts( 500 4olt at ) & " of the panel. c= )onnect suppl, 015 4 1)( 503- across terminals 1 & . of the panel d= )lose the isolator < >C= and chec/ the indication for mains on ( displa, and flic/ering of processor health indicating 6E" of )ontroller. Si4nat6reNTPC BHEL ST,T(S

8.8

8.9

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet 15 of 1%

PR CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO e= )hec/ suppl, >04 1) at terminal 1 & 5 of T.> ith respect to ground. f= )hec/ 184 1) at across pin 1 & > of firing circuit. g= ?eep controller in local mode. h= Press 3T on2off of push button of controller 17" see that a voltage of the order of 000 volts appears in meter across load. Please note the output voltage cannot be controlled b, current limit potentiometer ith factor, set parameters. For details close loop test manual of microprocessor controller. ma, be referred. i= )hec/ the annunciation b, shorting terminal s >( ;( 0( 5 of T.1 ith respect to earth i.e 34# interconnection. %perate thermal overload rela, and chec/ the annunciation and tripping of contactor. :nder voltage alarm shall be annunciated of 00 sec time ma/ing 3T on provided fault e*ists. @= )ontactor can also be made %FF b, pressing 3T on2off push button on controller once more. With this controller is read, for commissioning H9R S7STE# $ G0 ?4 ") Pea/( 1>00 m1.") 1vg. ith Silicone oil filled.!nput 1) current to 34# >01 1mps. !nput primar, voltage is 015 volt DR7"N* '(T CHECBS: 'i& te-t $ %il samples from top2bottom of tan/ is ta/en ."4 value to chec/ed at lab. The ."4 should be atleast >5/v. !f the ."4 is less than >5 ."4( the oil is filterd through a filter machine till the ."4 is achieved. B6.hho&tC re&a3 $ )hec/ the the rela, for visual damage and correct acting of rela,s and their mercur, s itches. ST,T(S

Si4nat6reNTPC BHEL

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet 16 of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO 'i& tem/erat6re indi.ator: )hec/ the indicator for visual damage( for proper iring for alarm and trip. Com/&etion of Do5$ )hec/ the oil level and top it upto re+uirement ith dr, oil. )hec/ the complete iring for various alarm2trip contacts tan/ and 3!4 positive terminal is completed. "R 8a&6e of tran-former :indin4- : 8.C8 Measure the !# value hich should be t,pical to the one given 3'E H >00MohmI 6'E H >00Mohm$ 3'6 H >00Mohm. '/en .ir.6it Te-t : a=. #a4neti-in4 C6rent Te-t: Prepare a circuit diagram as sho n in the instruction manual of 34# in page )'1>. !n this test( the primar, of 34# is fed from a t o phase variac 50042101( and the magneti-ing current dra n b, 34# is measured. This ma, be compared ith the test result of 34#. b=.'6t/6t 8o&ta4e mea-6rement $ The measurement of 34 open circuit output voltage should be done in con@unction ith E) and this should be of the order of rated output ") ?4. < G0?4 Pea/=. )ie&d "R 9,L(E mea-6rement: ?eep the 34# F!E6" !S%61T%# SW!T)3 in middle position measure the !# of the field and confirm no shorting. Commi--ionin4 the fie&d. )onnect the transformer rectifier as per dra ing a= b= Si4nat6reNTPC BHEL )lose the field isolator on top of the EP. Ensure Microprocessor controller is in local mode. ST,T(S

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet 1? of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO c= ?eep current limiting potentiometer of controller in minimum position d= )lose the isolator<>C= e= )hec/ the indications and Microprocessor controller as given inn the .1P)%7 manual. )hec/ the various settings of Microprocessor )ontroller parameters b, pressing increment or decrement push'button. !t should be identical to factor, set value < refer Manual of Microprocessor )ontroller =. f= ?eep the current limit potentiometer to 50J position( this could be seen in microprocessor controller displa, parameter <1=. g= Press 3T on2off push'button of controller so as to close contactor <5>=. The output voltage and current shall start building up at time over ride initiall, then follo DT$ setting. !ncrease the current limit to 100J for rated current. )hec/ voltage across shunt( it should be appro*imatel, e+ual to !ratedK #shunt 4olts "c. The voltage at pin F of M)#P card should be appro*imatel, 1 volt ") at full load other ise ad@ust M)P> potentiometer. Follo the safet, rules and regulation hile charging E)'34# a. %n appearance of spar/ across electrode( the spar/ counter shall register one count and output shall be bloc/ed for a certain time. Then current ill reach value as per DSE control setting and again build up at DTE setting rate. The spar/ sensitivit, is factor, set. 3o ever if re+uired can be set ith DSSE potentiometer. ST,T(S

,"R L',D TEST : 1ir load test is an important commissioning activit,. This gives the diagnosis of the follo ing. Si4nat6reNTPC BHEL Proper erection and alignment of EP internals Presence of an, left out debris2hanging pieces hich ma, limit the voltage or short the electrodes. 3ealthiness of insulators 3ealthiness of transformers and electronic controllers.

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet 18 of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP

SL.NO PREP,R,T"'NS : This air load test has to be carried out at a time ith one ESP consisting of eight fields. #emove all temporar, earth connection made ith discharge rods )onfirm that rapping s,stem2E)'34# s,stem of all the fields hich are to be air load tested are commissioned and read, for operation. !f necessar, for reconfirming the !# value of the field( meggering ma, be carried out b, bet een earthing and emitting electrode at disconnecting s itch b, /eeping open the moving blade in bet een the t o fi*ed contacts. )lose the disconnecting s itch after !# value measurement. )lose all insulator housing( disconnecting s itch and inspection doors adopting interloc/ se+uence and return the /e, to the electronic controller. )onfirm from the concerned personnel that nobod, having an, inspection or/ in the concerned ESP ducts and get clearance for charging the ESP.

ST,T(S

P'CED(RE : Ma/e suppl, available to 1)Ps and Ecs. S itch on all rapping motors on continuous mode. S itch on E) and slo l, raise the current. 7ote the meter reading for each interval of 50 m1. #aise upto rated current. 6oo/ for flashover if an, and record. The rapping motors are to be changed to intermittent rapping mode after ta/ing voltage & current readings. ?eep all the fields energised for a period of 8 hours. 6og air load readings at ever, one hour interval. S itch off the E)s( 1)PS 17" 6.T. .oard.

Si4nat6reNTPC BHEL

Station: NTPC- Simhadri P&ant area: B'"LER

BHEL Ref No.PS-DC-186-500-00 ! NTPC Ref no S"#$1$TS$1$ !

Sheet 1% of 1%

PR'CED(RE )'R C'##"SS"'N"N* ') ESP SL.NO 9.0 C'#PLET"'N ') ESP C'##"SS"'N"N*: ESP )ommissioning completed b, completing the proposals given in Section ;.0. ST,T(S

Si4nat6reNTPC BHEL

PR'CED(RE )'R C'##"SS"'N"N* ') ESP