HG/T20582-1998JB/T4731-2005

Calculation pressure P= 0.5 Mpa

Design temperature 40
Hydrostatic test pressure Pt= 0.27 Mpa
Inside diameter of vessel Di= 8200 mm
Nominal wall thickness of shell n= 30 mm
Nominal wall thickness of head
H
= 30 mm
Effective thickness of shell
e
= 29 mm
Effective thickness of head
he
= 29 mm
Inside diameter of shell R
i
= 4100 mm
Mean diameter of shell R
m
=R
i
+0.5n= 4115 mm
L= 12200 mm
Depth of curved surface of head H= 1070 mm
A= 1750 mm
W= 1059355.8 N
Wt= 1059355.8 N
Ls= 1620 mm
= 150
'= 162

Pe
= 29 mm
Width of saddle pad Bp= 1000 mm
bo= 29 mm
Axial width of supports b= 800 mm

This calculation sheet is prepared in accordance with HG/T20582-1998 and

JB/T4731-2005.

Total weight of vessel at hydrostatic test condition
/Doc.
Calculation of a Vessel on Three Saddles
) Length of shell (T.L to T.L)
Diatance of side support's
center line to nearest head's tangent line
Total weight of vessel at operating condition

Distance from bottom of support pad to bottom of base plate
Effective thickness of web
Saddle included angle
Included angle of saddle pad
Effictive thickness of saddle pad
Effective width of shell b2=b+1.56Rmn
0.5
= 1348.11 mm
[]
t
= 181 Mpa
[]
ht
= 181 Mpa
[]
crt
= 141 Mpa
[]
cr
= 141 Mpa
ReL= 315 Mpa
Material of web Q235-B
[]sa= 108 Mpa
Joint efficiency of vessel = 1
Coefficient k= 0.1
: k=1k=0.1
Note: If the vessel isn't welded on the saddle support,then k=1;if not,k=0.1
NO
Material of stiffening ring
Allowable stress of stiffening ring material []
rt
= Mpa
Area of composite section A
o
=
mm
2
X-X Moment of inertia of composite section I
o
=
mm
4
d Dimension d (see sketch below) d= mm
e Dimension e (see sketch below) e= mm
JB/T4731C4 Coefficient C4 from JB/T4731 C4=
JB/T4731C5 Coefficient C5 from JB/T4731 C5=
JB/T4731K7 Coefficient K7 from JB/T4731 K7=
JB/T4731K8 Coefficient K8 from JB/T4731 K8=
1. calculation of shell longitudinal moment
(1) Operating condition
q=W/(L+4H/3) 77.74 N/mm

Allowable stress of shell material at design temperature
Allowable axial compressive stress
of vessel material at ambient temperature

Allowable stress of head material at design temperature
YESNO Are
stiffening rings used? Input "YES" or "NO".

Input the following data if the saddle has stiffening ring(s).
12
Location of stiffening ging(s): input "1" if the ring is in the plane of
saddle, and "2" if it is adjacent to the saddle.
Uniform load per unit length
due to the total weight of equipment
Allowable axial compressive
stress of vessel material at design temperature

Yield strength of shell material at ambient temperature.
Allowable stress of web material
90762896 N.mm
-229264101 N.mm
149442729 N.mm
(2) Hydrostatic test condition
q
T
=Wt/(L+4H/3) 77.74 N.mm
90762896 N.mm
-229264101 N.mm
149442729 N.mm
2. calculation of reactor force on the support
(1) Operating condition
344425.2 N
582376.61 N
(2) Hydrostatic test condition
344425.2 N
582376.61 N
3. calculation of longitudinal stress in the shell
(1) Operating condition
1 Cross-section in the middle of two supports
Moment at the
center support
Moment at the
center support

Reaction of center support

Moment at the side supports

Moment at Mid-span

Reaction of side supports

Reaction of center support

Reaction of side supports
Uniform load per unit length
due to the total weight of equipment

Moment at Mid-span

Moment at the side supports
2 8
)
2
(
2
A
B
M
A
L
q
M

=
q
A
L
M M
A
L
q M M
A B
A p
2 /
)
2
(
)
2
(
2
1
2
(
(
(

+ + =
2 . 1
)
2
(
)
2 4 3
2
(
(
(
(

+ + + = =
A
L
M M A L
H q F F
A B
C A
2 . 1
2
) ( 2
)
2
(
(
(
(
(

|
.
|

\
|

+ =
A
L
M M
A
L
q F
B A
B
2 8
)
2
(
2
A T
T
B T
M
A
L
q
M

=
T
A T B T
T A T p T
q
A
L
M M
A
L
q M M 2 /
)
2
(
)
2
(
2
1
2
(
(
(
(

+ + =
2 . 1
)
2
(
)
2 4 3
2
(
(
(
(
(

+ + + = =
A
L
M M A L
H q F F
A T B T
T C T A T
( )
2 . 1
2
2
2

(
(
(
(

|
.
|

\
|

+ |
.
|

\
|
=
A
L
M M
A
L
q F
TB TA
T TB
)
2 3
4
(
2
2 2
2
H R HA
A
q
M M
m T
TC TA

+ = =
)
2 3
4
(
2
2 2
2
H R HA
A
q
M M
m
C A

+ = =
The highest point 35.38 Mpa
the lowest point 35.57 Mpa
2 Cross-section at side supports
A/Rm= 0.425
JB/T4731K1= Refer to JB/T4731, coefficient K1= 1
35.42 Mpa
JB/T4731K
2
=

Refer to JB/T4731 , coefficient K2= 1
The lowest point 35.53 Mpa
3 Cross-section at center support
0.5L/Rm= 1.482
JB/T4731K1= Refer to JB/T4731, coefficient K1= 0.161
36.40 Mpa
JB/T4731K
2
=

Refer to JB/T4731 , coefficient K2= 0.279
The lowest point 34.94 Mpa
4 Ceck of shell longitudinal stress

mt
=max{
1
,
2
,
3A
,
3B
,
4A
,
4B
}= 36.40 Mpa
*[]t= 181.00 Mpa
mt<[]t , Acceptable.

mc
=|min{
1
,
2
,
3A
,
3B
,
4A
,
4B
}|= 0 Mpa
mc<[]crt , Acceptable.
(1) Hydrostatic test condition
Take out the maximum compressive stress (the
maximum negative) from the above calculated longitudinal stresses
Take out the maximum tensile stress (the
maximum positive) from the above calculated longitudinal stresses
The toppest point on the shell when
reinforced or the point close to the middle hotizontal plane when not reinforced
P=PtP=0123A3B4A4BM
TA
M
TB
M
TP

M
A
M
B
M
P
T1T2T3A
T3BT4AT4B
Let P=Pt and P=0 respectively in the calculation formulas for 1,2,3A,3B,4A, and 4B,
and use M
TA
, M
TB
, M
TP
instead of M
A
, M
B
and M
P
, the longitudinal stresses under hydrostatic
test condition T1,T2,T3A,T3B,T4A, and T4B can be obtained as follows.
the toppest point on the shell when
reinforced or the point close to the middle hotizontal plane when not reinforced
e m
P
e
m
R
M PR
o t o
o
2
1
2
=
e m
P
e
m
R
M PR
o t o
o
2
2
2
+ =
e m
A
e
m
C A
R K
M PR
o t o
o o
2
1
3 3
2
= =
e m
A
e
m
C A
R K
M PR
o t o
o o
2
2
4 4
2
+ = =
e m
B
e
m
B
R K
M PR
o t o
o
2
1
3
2
=
e m
B
e
m
B
R K
M PR
o t o
o
2
2
4
2
+ =
T1
T2
T3A
T4A
T3B
T4B

MT
=max(T1,T2,T3A,T3B,T4A,T4B)= 19.30 Mpa
0.9ReL= 283.5 Mpa
MT<0.9ReL, Acceptable.

MC
=|min(T1,T2,T3A,T3B,T4A,T4B)|= 0.15 Mpa
MC<[]cr, Acceptable.
4. calculation of tangential shearing stress
(1) Ccross-section at side supports
0.485
1.40 Mpa
0.295
0.85 Mpa
(2) Cross-section at center support
0.799
Q=F
B
/2= 291188.31 N
1.95 Mpa
(3) Check of tangential shearing stress
For ellipsoidal head
K= 1
70.69 Mpa
max{
A
,
B
}= 1.95 Mpa
0.8[]
t
= 144.8 Mpa
max{A,B}<0.8[]t , Acceptable.
1.25[]
ht
= 226.25 Mpa
19.25
19.01
Cross-section at
side supports
0.15
-0.06
-0.15

Hydrotest condition
Full of
water but no pressure
JB/T4731K3= Refer to JB/T4731, coefficient K3=
JB/T4731K3=
For shell, refer to JB/T4731, coefficient K3=
Shape factor of ellipsoidal head
0.10
Cross-
section in the middle of two
supports

Hydrotest condition
JB/T4731K4=
For head, refer to JB/T4731, coefficient K4=
0.06
Longitudinal stresses in shell, Mpa
Cross-section
at center support
19.21
19.30
Full of water
but no pressure
-0.10 19.06
19.10
= = =
e m
A
C A
R
F K
o
t t
3
= =
he m
A
H
R
F K
o
t
4
= =
e m
B
R
Q K
o
t
3
= =
he
i c
H
D Kp
o
o
2

H
+
H
= 71.54 Mpa
H+H<1.25[]t , Acceptable.
5. calculation of shell circumference stress
NO
1)
Circumference stress at the lowest point of the support's cross-section
0.673
5A=5C=-k*K5*FA/(e*b2) -0.59 Mpa
5A=5C<[]t , Acceptable.
5B=-k*K5*FB/(e*b2) -1.00 Mpa
5B<[]t , Acceptable.
JB/T4731K6= Refer to JB/T4731, coefficient K6= 0.008
(0.5L+A)/Rm= 1.91
(0.5L+A)/Rm8:
6A=6C=-FA/(4e*b2)-3*K6*FA/(2*e^2) Mpa
(0.5L+A)/Rm<8:
6A=6C=-FA/(4*e*b2)-12*K6*FA*Rm/((0.5L+A)*e^2) -22.81 Mpa

8A
=
8C
= -22.81 Mpa
6A=6C<1.25[]t, Acceptable.
JB/T4731K6b= Refer to JB/T4731, coefficient K6b= 0.032
(L-2A)/R
m
= 2.11
(L-2A)/Rm8:
6B=-FB/(4*e*b2)-3*K6b*FB/(2*e^2) Mpa
(L-2A)/Rm<8:
6B=-FB/(4*e*b2)-12*K6b*FB*Rm/((L-2A)*e^2) -129.50 Mpa
6
B
= -129.50 Mpa
6B<1.25[]t, Acceptable.
4) At horn of side support pad
K6'= 0.006
6A'=6C'=-FA/(4*e*b2)-12*K6'*FA*Rm/((0.5L+A)*e^2) Mpa
####
K6b'= 0.025
6B'=-FB/(4*e*b2)-12*K6b'*FB*Rm/((L-2A)*e^2) Mpa
####
3) At horn of central support
0.5L/Rm'=+12JB/T4731K6b' Based on
the values of 0.5L/Rm and '=+12, obtain K6b' from JB/T4731
A/Rm'=+12JB/T4731K6' Based on the
values of A/Rm and '=+12, obtain K6' from JB/T4731
2) At horn of side supports
(1)
For shells without stiffening rings or with stiffening rings adjacent to the saddles
5) At horn of central support pad
JB/T4731 K5= Refer to JB/T4731, coefficient K5=
? Does the pad play a part in stiffening?
(2) For shells with stiffening rings
Mpa
Mpa
Mpa
Mpa
6. calculation of tensile stress in web
F=max(F
A
,F
B
) 582376.61 N
K9= 0.259
Fs=F9*F 150835.54 N
Hs=min(Ls,Rm/3) 1371.6667 mm
9=Fs/(Hs*bo) 3.79 Mpa
9<[]sa, Acceptable.
4)
Circumferential stress in the stiffening ring at corner of central support
1) Circumferential
stress in the shell at corner of side support
2) Circumferential
stress in the shell at corner of central support
3)
Circumferential stress in the stiffening ring at corner of side support
o
m A
o
A
C A
I
R F K C
A
F K
7 4 8
7 7
+ = =o o
o
m B
o
B
B
I
R F K C
A
F K
7 4 8
7
+ = o
o
m A
o
A
C A
I
R F K C
A
F K
7 5 8
8 8
+ = = o o
o
m B
o
B
B
I
R F K C
A
F K
7 5 8
8
+ = o