Hazard Analysis (JHA) Worksheet (With Risk Assessment and Screening Checklist) Date: 13-01-2014 Job / Task

TO REPLACE BAD COMPRESSORS WITH A NEW ONES AND RE-CHARGED.

Observation Team

Organization F/SUPPORT / ABPL.

Work Location BLOCK 4 WALK-INFREEZERS.

For the job / Task provider description of work to be completed, including identification of equipment and any activity limitations, as applicable (ref:CNL JV Specific- SWP Standard 400 Hazard Analysis (JHA and JSA) Procedure).

Required Tools/Equipment: P ipe wrench, Spanners, Hacksaw, Pliers, Drilling machine, AVO Meter & Brazing set. PPE/Control Measures: Step No. 1. Major Steps of Job Potential Hazard or Risk Electrical shocks Actions to Eliminate Hazard or Reduce/Control Risk Eyes on task and ensure zero voltage is obtained before commencing job. Eyes on task and ensure zero voltage is obtained before commencing job. Eyes on task, use of hand gloves, Appropriate tools and right positioning. Use refrigerant re-covering machine Eyes on task, use of hand gloves, Appropriate tools, right positioning And proper lifting techniques. Eyes on task, use of hand gloves, Appropriate tools, right positioning And proper lifting techniques. Eyes on task, use of hand gloves, Appropriate tools, right positioning And proper lifting techniques. Eyes on task, use of hand gloves, Appropriate tools, right positioning And proper lifting techniques. Fire watch, Fire extinguisher and mind set on the job. Eyes on task, use of safety glasses, hand gloves and stay out of line of fire. Risk Ranking Code L

Isolate the source of power

2.

Test to ensure Zero Electrical state

Electrical shocks

3.

Remove Power supply cable

Pinch Point, slips trips and fall. Dazedness if inhale. Pinch Point slips trips and fall. Pinch Point slips trips and fall. Pinch Point slips trips and fall. Pinch Point slips trips and fall.

L L L

4. 5.

Recover the refrigerant Dismantling/Removal of the old compressor Mobilized and moved the new compressor to the work site Insulation of the new compressor and bolt down to base. Construction and modification of the refrigerant pipe to suit the new compressor. Hot work (brazing of refrigerant pipe and other accessories) Pressure testing and vacuuming.

6.

7.

8.

9.

Burnt on personnel and Fires out-break. Sudden release of pressure on personnel and cool burnt.

10.

11.

Connection of electrical cables and controls. Charging and balancing of refrigerant and test running of unit to meet standard requirement. Check for proper operation of all controls and the defrost timer.

Pinch Point, slip trips and fall. Sudden release of pressure on personnel, cool burnt, electric shocks and hand injury. Unusual noise and damage to equipment, injury to personnel and also malfunctioning of equipment. Slip trips and fall and lifting.

12.

13.

Eyes on task, use of hand gloves, appropriate tools and right positioning. Ensure all piping fittings and electrical connections are properly terminated and firm, also use safety glasses. Eyes on task and ensure all controls are properly set.

14.

House-keeping.

Use of safety glasses, hand gloves and proper lifting technique.

The potential risk associated with this job/task has been evaluated and reduced to a manageable level. Name/Signature (Job Supervisor) _______________________________________________________________ Continue on separate sheet if available space not sufficient Discuss each control measure in pre-job meeting and use for completion of JSA on job site. Deviations to control measures developed/listed above must be approved by appropriate authority.

Risk Ranking Code

Low (L)

As Applied to the Hazard Analysis

Control measures are acceptable. Additional control should be considered if cost-effective. Additional control measure are required. Medium (M) Should only proceed with appropriate authorization after additional Controls are implemented. Do not proceed. Remaining risk is imminent or potential severity is unacceptable with current control measures. High (H) Task shall be redefined or further control measures shall be put in Place to reduce risk. Control shall be reassessed prior to the task commencing In all cases, the hazard analysis team shall verify that identified control measures exit and are effective. Job cannot proceed without verification. The risk ranking code may be updated or defined to reflect the risk level after verifying that control measures are in place and are effective.

Hazard Analysis (JHA) Screening Checklist:

This checklist can be used at the start of the hazard analysis to identify items already known to exist, and then periodically as the hazard analysis is developed. Ensure that this information is incorporated into the hazard analysis and transfer to work permits, if the job (task) will be permitted.

Potential/Associated Hazards Hazardous Substances Hazardous Atmosphere Confined Space Working in Noisy Area Environmental Impact Loss of Containment (spill/release) Arc/Flash Radiation Work Ignition Source Pressure Lifting Plan Required Manual Handling Simultaneous Operations Additional Workers Lone Working Over-the-Side Work Hazard Control PPE Buddy System Physical Barriers Access Scaffolding Temporary Lighting Ignition Source Controls Continuous Gas Testing Hazardous Energy Isolation Manual Handling Assessment Spill Control Plan Fire Fighting/ERT Standby Emergency Evacuation Plan Eyewash/Safety Shower Location Material Safety Data Sheets Hot Bolting Procedure Rigging Assessment Temporary Lighting Others (specify) Overhead Hazards Working at Height Diving Operations Machinery/Moving Objects Heat Stress Adverse Weather Power/Hand Tools Fire/Explosion Slips/Trips/Falls Pinch Points Hot Surfaces Adequate Lighting Excavations Bees/Snake Attack Others (Specify)

Safety Equipment Required Face Shield/Goggles Hand Protection Chemical Gloves Chemical Apron Work Vest/Life Jacket Full Body Harness Life Line Safety Barricade Respirator Fire Resistant Clothing (FRC) Fire Retardant Tarps Hearing Protection Spill Control Fire Extinguishers Others (specify)