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Copyright 2004 ComAp s.r.o. Written by Ladislav Kadanik Prague, Czech Republic
ComAp, spol. s r.o. Svtova 7, 180 00 Praha 8, Czech Republic Tel: +420 2 66316661, Fax: +420 2 66316647 E-mail: info@comap.cz, www.comap.cz
Table of Contents
Table of Contents ...............................................................................................................................................2 General guidelines..............................................................................................................................................5 What describes this manual? .........................................................................................................................5 What is WinEdit? ............................................................................................................................................5 What is MultiEdit? ..........................................................................................................................................5 How to install WinEdit / MultiEdit ? ................................................................................................................5 PC Hardware requirements............................................................................................................................6 How to check WinEdit version?......................................................................................................................6 Open and close the communication ...................................................................................................................7 Different types of connection .....................................................................................................................7 Sites (Create, Delete, Edit, Copy) ................................................................................................................10 Genset (Create, Delete, Edit).......................................................................................................................10 Archives (Delete, Rename, Select) ..............................................................................................................10 Communication setup ..................................................................................................................................11 Enter or change the address of the gen-set (Controller) .............................................................................11 Directory structure of the sites and gen-set in your computer .....................................................................11 Open direct communication .........................................................................................................................12 Open the modem communication ................................................................................................................12 Open the Internet communication................................................................................................................12 Open the off-line connection ........................................................................................................................13 Open the active call communication ............................................................................................................13 Notification ...............................................................................................................................................13 Notifying email via Outlook ......................................................................................................................13 Modem callback ...........................................................................................................................................14 Connection...............................................................................................................................................14 Internet callback ...........................................................................................................................................14 Connection...............................................................................................................................................14 IG-MU...........................................................................................................................................................15 Close connection..........................................................................................................................................15 DDE Server ..................................................................................................................................................16 WinEdit status ..............................................................................................................................................16 Connection:..............................................................................................................................................16 Configuration file type: .............................................................................................................................16 DDE Server Status...................................................................................................................................16 DDE server messages .................................................................................................................................17 Window with a message: Error communication ....................................................................................17 Red bottom line with a message Error communication.........................................................................17 Timeout (continuous) ..............................................................................................................................17 Timeout (sometimes) ..............................................................................................................................17 TAPI: requested modem (#) not found ....................................................................................................17 TAPI: unavailable modem........................................................................................................................17 TAPI: Line unexpectedly closed ..............................................................................................................17 TAPI: Cant create connection .................................................................................................................17 Multiple IG controllers connection............................................................................................................17 NV RAM error ..........................................................................................................................................17 It is not possible to open Active call connection ......................................................................................17 Control window .................................................................................................................................................18 Control window.............................................................................................................................................18 Customized reading .................................................................................................................................19 Setpoints adjustments..................................................................................................................................19 Setpoints download from another archive ...............................................................................................19 Values window .............................................................................................................................................20 History window .............................................................................................................................................21 Number records settings..........................................................................................................................21 History window modification ....................................................................................................................22 Cylinders window .........................................................................................................................................22 WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 2
Password and access code..............................................................................................................................24 Password......................................................................................................................................................24 Enter the password ......................................................................................................................................24 Change the password ..................................................................................................................................24 Access code .................................................................................................................................................24 Enter the access code..................................................................................................................................24 Change the access code..............................................................................................................................24 InteliGen configuration......................................................................................................................................25 Change Controller configuration ..................................................................................................................25 Modify Controller configuration ....................................................................................................................25 Binary inputs configuration ......................................................................................................................25 Binary outputs configuration. ...................................................................................................................25 RA15 configuration ..................................................................................................................................25 Analog inputs configuration .....................................................................................................................26 Setpoints password protection.................................................................................................................26 Commands protection..............................................................................................................................27 Sensors....................................................................................................................................................27 Last modification ..........................................................................................................................................27 InteliSys configuration ......................................................................................................................................28 Controller configuration overview.................................................................................................................28 External modules address............................................................................................................................28 Cylinders ..................................................................................................................................................29 iGL-RA15 configuration for IS-CU ...........................................................................................................29 IGS-PTM configuration for IS-CU ............................................................................................................30 i-CB values configuration .............................................................................................................................30 Binary inputs configuration...........................................................................................................................30 Binary outputs configuration.........................................................................................................................32 Analog inputs configuration..........................................................................................................................33 Sensor characteristics modification .............................................................................................................35 Analog output configuration .........................................................................................................................37 Impulse inputs configuration ........................................................................................................................37 History file modificaton .................................................................................................................................38 Dimension list modification...........................................................................................................................38 Password, command protection...................................................................................................................39 Commands protection..............................................................................................................................39 Date / Time format modification...............................................................................................................39 Programmable functions ..............................................................................................................................39 Prg switch ................................................................................................................................................40 Regulator .................................................................................................................................................41 Programmable Binary Logic function.......................................................................................................42 Programmable timers ..............................................................................................................................43 Arithmetic functions..................................................................................................................................43 Protection .....................................................................................................................................................44 Programming example .................................................................................................................................45 Task .........................................................................................................................................................45 Solution ....................................................................................................................................................45 Logical inputs ...............................................................................................................................................46 Auxiliary functions.............................................................................................................................................48 Translator .....................................................................................................................................................48 1-st step ...................................................................................................................................................48 2-nd step ..................................................................................................................................................48 3-rd step...................................................................................................................................................49 Notes ............................................................................................................................................................50 Export data ...................................................................................................................................................50 Modbus communication object list ...............................................................................................................51 Set statistics .................................................................................................................................................51 Reset controller from Init state .....................................................................................................................52 Settings.............................................................................................................................................................53 Changing of sites directory...........................................................................................................................53 Dialog modification...................................................................................................................................53 Fonts setting ............................................................................................................................................54 Number of history records visible in WinEdit ...........................................................................................55 WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 3
Active Call ................................................................................................................................................55 Support ....................................................................................................................................................56 Formula....................................................................................................................................................56 RemCompSwitch .........................................................................................................................................57 Firmware upgrade ............................................................................................................................................58 Archives data structure ................................................................................................................................58 Firmware and archive files ...........................................................................................................................58 WinEdit files upgrade - iwe files...............................................................................................................58 IG firmware programming ........................................................................................................................59 Controller upgrade ...................................................................................................................................60 Upgrade procedures ................................................................................................................................61 Multiple application firmware upgrade .....................................................................................................62 IS firmware programming ipt files .............................................................................................................62 IS sw upgrading procedure......................................................................................................................62 Remote software upgrade............................................................................................................................63 Unsuccessful programming..........................................................................................................................63 InteliSys Boot load programming.............................................................................................................64 MultiEdit software .............................................................................................................................................65 MultiEdit settings ..........................................................................................................................................65 Open connection ..........................................................................................................................................66 Configuration window...................................................................................................................................67 COM port selection: COM1 to COM8 ......................................................................................................67 Controller address and directory selection ..............................................................................................67 MultiEdit synoptic diagram selection.........................................................................................................67 MultiEdit screen .......................................................................................................................................68 MultiEdit version info................................................................................................................................69 MultiEdit values modification........................................................................................................................70 Multi-write setpoints .............................................................................................................................71 Multi-Write setpoints setting.....................................................................................................................71 Alternative setpoints copy........................................................................................................................72
General guidelines
What describes this manual?
This manual describes PC software WinEdit. This manual describes PC software MultiEdit. This manual describes InteliGen and InteliSys controllers configuration.
What is WinEdit?
WinEdit is the Windows 95 / 98 / NT / ME / 2000 / XP based software. WinEdit provides following functions: Direct, off-line, modem or CAN communication Controller configuration Software download Read / write / adjust all setpoints Read all values Read the history file Export/Import data Hint: WinEdit supports InteliGen, InteliMains and InteliSys controllers.
What is MultiEdit?
MultiEdit is the Windows 95/98/NT/ME/2000/XP based software. MultiEdit software provides direct or modem connection to group of gensets. It is possible to start separate WinEdit and use all functions for each genset from MultiEdit.
Gm_setup.exe IBConfig.exe FIRMWARE *.bin iCBEdit.exe Ver. 1.0 WinScope.exe EXAMPLES- *.sdt WINSCOPE *.shn
Hint: Gm_setup from version 1.4 supports GSM modem TC35. (O) optional, not necessary to install
PC Hardware requirements
WinEdit is based on Windows 95/98/NT/ME/2000/XP or higher platform. Use PC suitable for this platform. No other special requirements are necessary. WinEdit requires 5 Mbyte of hard disc free space. Standard modem without special requirements can be used.
Direct connection
Modem connection
Internet connection
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Communication setup
Each site has a local communication setup, which can be modified for this site only. To modify local setup click on the Communication setup button in the Open connection dialog box
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. . . .
Hint: To change the location of this directory structure use Options | Settings.
IG-IB IP address
Gateway IP address
GATEWAY
IG-IB
Internet
PC WinEdit
COMPANY ETHERNET
Notification
It is possible to activate notification Window when Active call comes (Option-Settings-Active call). Example: When Active call window (connection) is opened and operator is just working on another job (e.g. writing Word document) Notification message appears on screen to notice Active call was received.
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Modem callback
Connection
It is necessary to use IG-MU for Modem callback function. IG-COM is not needed for InteliSys controller.
Callback number Telephone number
MODEM
Access code
PC
RS232
MODEM
RS232
IG-MU
CAN
IG-COM
IG-CU
1. Open Modem callback connection in WinEdit and set: Access code Telephone number Call back phone number 2. WinEdit sends message with Callback phone number to controller and stays in Waiting for callback mode.
3. Controller opens connection data connection and then operator sees standard WinEdit screens. This connection type transfers connection costs from operator to controller side.
Internet callback
Connection
Callback email Telephone number Access code
PC
RS232
MODEM
MODEM
RS232
IG-IB RS232
IG-CU IS-CU
1. Open Internet callback connection in WinEdit and set: Access code Telephone number Call back email 2. WinEdit (PC) sends message with Call back email address to IG-IB. Then IG-IB opens connection and via modem (Internet Service Provider) sends empty email containing actual IP address to PC. IG-IB stays in Waiting for callback mode for 300 sec. Note: IP address of the same genset site can be different from case to case.
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3. Operator copies IP address to Waiting screen and Opens connection on charge to local ISP (Internet Service Provider). Then operator sees standard WinEdit screens.
IG-MU
IG-MU (modem unit) is used for multi set applications. IG-MU is the bridge between several controllers and one modem. To open connection via IG-MU select Connection via IG-MU in Open connection Type connection box. SW version up to 1.6 supports GSM data communication, not SMS. SW Version up to 1.6 does not support Modbus protocol, ISDN data and RS485 communication. Number of rings is default fix configured to 3, not depends on Act.call/SMS: Num rings AA setpoint. Hint: IG-MU software version see in MultiEdit Help About window. For more details see Controller manuals SPM, SSB, SPTM, MEXT or MINT. Hint: Use IG-MU for two terminals connection to one controller. The first terminal = PC is connected directly via RS232 and the second terminal = modem is connected via CAN bus and IG-MU.
Close connection
Use Connection | Close to close the communication with the controller. When direct or modem connection is closed, you are prompted by a Save project Data? question. Answer yes, if you want to store all setpoints, history and configuration into an archive file. If no file had been opened before with SAVE or SAVE AS commands, a new file is created. Name of the file is DDMMYYVV.AIG for IntelliGen controller or DDMMYYVV.AIS for IntelliSys controller. DD...day MM...month YY...year VV...number in the day
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DDE Server
1. 2.
3.
4. DDE Server provides the communication interface between PC and Controller. When direct or modem or internet communication is opened, DDE server has to run. Use ALT-TAB (or click on the Communication status), select DDE Server and see message box. DDE Server can communicate with up to 32 Controllers at once and DDE Server message box displays communication statuses. 1. Click on Stop to stop communication. 2. Click on Last errors to get report of the last error message. 3. Real communication rate indication 4. Connection identification
WinEdit status
Bottom line shows the following communication status:
Connection:
Type of connection (Direct / Off line / Modem / Active call / Internet bridge)
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Timeout (continuous)
Connected IG controller does not answer to DDE server request. Probable reasons: IG controller is not connected Wrong communication cable IG controller failure Different controller address in IG and DDE server is adjusted. Wrong PC COM port adjusting Wrong setting of Basic settings: RS232 mode setpoint (Standard, Modbus) Damaged IG RS232 port check PCIG ground connection.
Timeout (sometimes)
Occasional timeouts can be caused by your operating system. It is recommended to use Windows NT instead of Windows 9x for industrial purposes.
NV RAM error
Checksum of statistic values is wrong. In version IG SW V4.0 and previous select WinEdit command Controller Clear statistic. From IG SW V4.2 is NV RAM checksum automatically repaired while updating of any statistic value (e.g.kWh ).
Control window
Control window Setpoints adjustments Values window History window RA15 window actual values Cylinders window actual values Password setting and indication which level is opened Open default archive Archive Configuration Translator
Control window
Use Controller | Control to control controller from your PC. At the Control window you can see the most important values and quantities. As well as it is possible to control the gen-set. Different applications have different WinEdit Control window following example is for IS-SSB and SPtM application.
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Customized reading
Click left mouse on + at the Binary inputs and outputs section to see inputs and outputs names. Click right mouse to selected line (Engine speed and below or RunHours and below field) and change value (Com Obj.). Com Obj 2 is for special cases e.g. when Com Obj = Pwr factor set Com Obj.2 to Load char (Capacitive or Inductive Load character).
Setpoints adjustments
Use Controller | Setpoints to see and adjust all setpoints. Double click at the selected setpoint to change. Changes are immediately updated in the Controller. If the communication is cut off, modified setpoints not written into Controller have the gray background. When the communication is restored, all modified setpoints are automatically written into the controller. Hint: If the setpoints has yellow background, the value is out of the allowed limits and must be adjusted.
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Alternative setpoints values include Alternative names are now visible in Setpoints window. Setpoints in bold are different from actual values. Setpoints on shadow background are not overwritten when Import alternative setpoint command is selected. Select Import alternative setpoints for import of all (white background) setpoints. Click on one setpoint value and select Import selected setpoints for import single setpoint import.
Values window
During direct (on-line) connection displays actual measured values from Controller. In Off-line connection displays values stored in selected archive.
button.
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History window
Number records settings
During direct (on-line) connection displays actual history from Controller. It is possible to set number of history records visible from in WinEdit history screen. Use commands Option Settings History.
Automatic means all history records from controller reading always after opening connection. WinEdit displays history records automatically stored by DDE server in PC when Explicit number of history records requires more records than is available in controller. Each controller has its separate directory for history records in WinEdit. Directory name is equal controller serial number. Settings Always read history after opening connection means unconditional reading of complete (Automatic) or Explicit number of records from controller during Connection open procedure. Differential history reading (new records compare to PC disk) is activated when Always read history after opening connection is not selected. In Off-line connection displays history file stored in selected archive. WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 21
Hint: Selecting of History Read history command forces immediate history download when history window is opened in on-line connection. During connection at the bottom in DDE Server screen appears message History reading in the case of History reading only.
Cylinders window
It is possible to measure and indicate up to 32 cylinders temperature. Cylinders are separated into two groups I. and II., sixteen cylinders each. Average temperature is calculated for each group I. and II. Cylinders temperature on IS average temperature screen are displayed in one column
in two columns Hint: For proper Cylinder bar graph range at first set Low and High value limit range on all corresponding Analog inputs.
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Setpoint Engine protect: Max T cyl stp (red) level. Setpoint Engine protect: Max T cyl wrn (yellow) level.
Engine cylinders average temperature. Cylinders temperature. Average temperature and cylinders temperature deviation bars.
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Access code
Access code disables any access to Controller via remote control. Without knowledge of the access code modem or SMS communication can not be opened. Hint: From sw version IG5.3 and IS2.2 can be set Access code up to 15 ASCII characters (Internet bridge support).
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InteliGen configuration
Password has to be entered before access to software configuration is enabled.
RA15 configuration
Is available when button is pressed in Binary output cfg screen. Before configuration tick then select outputs from the list.
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26
Hint: Password All items in the group: allows adjust the same level for selected group.
Commands protection
Commands password protection protects following commands from WinEdit / MultiEdit direct, modem or GSM modem connection: Start, Stop, Horn reset, Fault reset, GCB close/open, MCB close/open. Selected Command password level 0, 1, 2, 3 is valid for all commands. Selected level is in RED color. When the configuration is completed, click on Write to IG to write modified software configuration into the !!!!! VERY IMPORTANT !!!!!! Controller. While writing the new software configuration, Controller must be in OFF mode, (otherwise programming was not correct message is announced).
Sensors
Sensor characteristics: Curve A, Curve B, Curve C modification.
Last modification
When it is not possible (from any reason) to write configuration to controller select Controller | Software configuration | Last modify to restore the last modified configuration. Hint: Selected configuration can be changed in Off-line mode as well. In this case it is stored to PC.
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InteliSys configuration
Controller configuration overview
Config item
Selection Note External modules IS-BIN and IS- Bin inputs, Bin outputs, Analog AIN CAN addresses selection inputs Dimension selection History modification Sensor characteristics modification Configuration of programmable function Setpoints password protection Logical inputs list Configuration of IS-CU and IS-BIN16/8 Binary inputs Configuration of IS-CU and IS-BIN16/8 Binary outputs Configuration of IS-CU and ISAIN8 Analog inputs Configuration of IS-CU Analog inputs Configuration of IS-BIN16/8 Impulse inputs Bar, psi, C Which values are stored in history recors Transfer characteristics between Analog input voltage, current or resistance and output value. In PLUS applications only Three level password Enables Internal connections between logical (physical) I/O. Selection from input list and/or Alarm adjustment Selection from output list Selection from input list and/or Alarm adjustment Selection from values list Pulse counter or frequency meter configuration
External modules IS-BIN, IS-AIN, IGL-RA15, IGS-PTM, I-CB CAN bus addresses selection button
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All configured modules values are automatically added to history record when is ticked Auto insert to history selection. Hint: Remove not used default VDO sensor characteristics when there is not enough memory for all external modules configuration.
Cylinders
Tick when IS-AIN8 is used for Cylinder temperature measuring. In this case are not active and visible corresponding protection (e.g. Warning and Shut down) limits (memory save). Alarm type must be set to Cylinder in corresponding Analog inputs configuration window. Hint: CAN bus messages are organized in groups of eight inputs or outputs length. Because one IS-BIN16/8 unit has two times eight inputs two addresses 1. and 2. are selected. Binary outputs and analog inputs has one address only. Table of recommended CAN1 address setting 1. IS-AIN8 2. IS-AIN8 3. IS-AIN8 4. IS-AIN8 5. IS-AIN8 6. IS-AIN8 7. IS-AIN8 8. IS-AIN8 CAN 1 Adress 1 2 3 4 5 6 7 8 CAN1 Address Inputs Outputs 1,2 1 3,4 2 5,6 3 7,8 4 9,10 5 11,12 6 13,14 7
Setting of inputs / outputs CAN bus addresses increases list of inputs / outputs. IS controller displays only External modules inputs and outputs, which CAN bus address, is selected Inputs outputs names and functions are configured in following steps. .
Hint: In the case of InteliSys controller the unit has to be configured as two binary output modules. WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 29
Hint: IGL-RA15 version 1.0 and 1.1 works on addresses of BO modules 13 and 14, from version 1.2 it works on addresses 5 and 6. Only one IGL-RA15 can be configured to InteliSys controller.
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Hint: More functions can be configured at one binary input terminal. At each binary input can be configured following items: Config item Selection Module
Note CU1 to CU8: IS-CU BI1 to 8 CU9 to CU16: IS-CU BI9 to 16 Group1: 1.IS-BIN16/8 BI1 to 8 Group2: 1.IS-BIN16/8 BI9 to 16 Active when closed Active when opened No action Only indication Opens GCB, skip cooling Opens GCB, cools and stop Unloading, cooling and stop GCB trip only, GCB can be closed again without Fault reset. All the time active alarm Engine protection delay 1 Engine protection delay 2 Engine protection delay 3 See following note
Up to 14 ASCII characters Closed Opened No protection Warning Shutdown Slow Stop El protection Off load All the time ProtDel group 1 ProtDel group 2 ProtDel group 3 Click on
Block type
Function Click on
button opens list of all logic (internal) binary inputs include inputs of programmable functions.
on selected item. More functions can be assigned to one binary input. Tick Hint: One or more Logical binary inputs can be configured on one controller input terminal together with protection function. Inversion tick is active even if the logical input is not configured (connected) to input terminal !!! 31
button to open list of all binary values. There are three lists: Click on Logical (internal) binary outputs (include outputs of programmable functions) Binary inputs IS-CU Binary inputs of extension modules (e.g. IS-BIN16/8) Hint: In column Function is visible connected function or logic formula. See chapter Settings Formula.
Any logical or programmable function output (Log bin out) can be connected to binary output terminals.
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Any IS-CU physical input (Bin inputs CU) can be connected to binary output terminals.
Any external IS-BIN16/8 binary input terminal (Bin inputs) can be connected to binary output terminals.
Hint: Only one Binary value can be configured to one controller output terminal.
Selection list 1.CU to 4.CU 1.Group1 to 8.Group1 1.Group2 to 8.Group2 1.Group8 to 8.Group8 Up to14 ASCII characters Select from dimension list VDO Press IS-CU VDO Press psi VDO Temp IS-CU VDO Temp F None I-CB analogue Pt100/C Pt1000/C Ni100/C
Note Number of the analog input on IS-CU Number of analog input on 1.IS-AIN8 Number of analog input on 2.IS-AIN8 Number of analog input on 8.IS-AIN8
button to create new dimension. Use Default characteristic for measuring in bars Default characteristic for measuring in psi Default characteristic for measuring in C Default characteristic for measuring in F Value is received from I-CB Use button to create new sensor 33
Ni1000/C Thermocouple J/C Thermocouple K/C Thermocouple L/C 4 to 20 mA passive 4 to 20 mA active 0 to 20 mA passive 0 20 mA active 0-250 ohm 0-2400 ohm 0 2,4 V 1 V 0 - 10 V 0 - 100mV Pt100/F Pt1000/F Ni100/F Ni1000/F Thermocouple J/F Thermocouple K/F Thermocouple L/F Range Decimals Active Alarm type Over Under None Sensor fault Warning Wrn + sd Wrn + stp Wrn + ElProt Cylinder All the time RunOnly Group1 RunOnly Group2 RunOnly Group3 Select from Logical analog inputs list Adjusting of Analog input and corresponding setpoints names and limits.
characteristic. Adjust Range = maximal measured value Adjust Range Adjust Range Adjust Range Adjust Range Adjust Range Adjust Range
E.g. what value corresponds to 250 ohm. Number of decimal points Direction of Alarm detection No alarm indication Sensor fail warning Warning only for both levels Warning and shutdown Warning and slow stop Warning and Electric protection Cylinder temperature measuring Configuration of alarm activity. See Engine protect: ProtDel Group1, ..2, ..3 List of Logic analog inputs connected to IS-CU or IS-AIN analog input terminal. Value Low and High limit defines range of measure device. Setpoints Low and High limit defines range for setpoint adjusting.
Block type
Function Value
Hint: Any Alarm type listed above is recorded to Alarm list and History file. Click on button to open list of Logic analog inputs.
Tick
on selected item. 34
Hint: It is possible to use the same Analog input as protection and functional (e.g. Warming Temp) input. More functions can be assigned to one Analog input. defines Analog input name and limits, setpoints names and limits. Value setting window Value Low and High limit is range for IS screen bar graph. Setpoints Low and High limits are limits for setpoints adjusting.
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Selection IS-CU IS-CU CURR IS-CU VOLT 100mV 1V 0 to + 2.5V 0 to + 10V 0 to 2500 ohm 20 mA active 0 to 20 mA passive
Note Only resistive sensors Valid for IS firmware V 3.0 and above Corresponding jumper must be set on IS-CU. Selected item influences hardware connection of IS-AIN analog input connection. No jumper setting is needed.
Name Points
To add new sensor characteristic click To specify new sensor characteristic click on
Primary Converted
value means input voltage, resistance or current. means output value. buttons to add or remove number of points.
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Only one analog output 0 to 20 mA is available on IS-CU. Config item Value Low limit High limit Selection Select from list of analog values Value level for 0 mA Value level for 20 mA Note
IS-BIN16/8 impulse inputs can be configured as follows Config item Selection Function Integral (60 Hz max) Frequency (8kHz max) Name Up to14 ASCII characters Dimension Selection from the list Decimals Number of decimal points Conversion constant Value per pulse Value per Hertz
Hint: Only four Impulse inputs can be configured from the first two IS-BIN16/8 even if more IS-BIN16/8 units is configured. Configured Impulse inputs values are visible on controller screen.
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Use
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Hint: Password All items in the group: allows adjust the same level for selected group.
Commands protection
Commands password protection protects following commands from WinEdit / MultiEdit direct, modem or GSM modem connection: Start, Stop, Horn reset, Fault reset, GCB close/open, MCB close/open. Selected Command password level 0, 1, 2, 3 is valid for all commands. Selected level is in RED color. When the configuration is completed, click on Write to IG to write modified software configuration into the Controller.
Programmable functions
Hint: Programmable functions are available only in PLUS application archives. Click on button to open programmable function map. There are following programmable functions Prg switch 1 to Prg switch 16 16x Programmable switches Regulator 1 to Regulator 4 4x PID regulators Function 1 to Function 16 16x Binary Logic Functions WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 39
button.
Prg switch
Selection From Analog values list Up to14 ASCII characters Up to14 ASCII characters Up to14 ASCII characters
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Regulator
Config item Input Gain Int Der Period Actuator time Requested value Output 1 Name of output 1 Output 2 Name of output 2
Selection Note Controlled Analog value Select from the Analog value list Control loop gain Control loop integration factor Control loop derivation factor Output pulse period Time to move from close to open position Required value which has to be reached IS-CU or IS-BIN16/8 output terminal Up to14 ASCII characters IS-CU or IS-BIN16/8 output terminal Up to14 ASCII characters
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Config item Input 1 (SET) Input 2 (RESET) Function Output inverted Output Name of output
Selection Any binary value Any binary value Select from the list Output inversion Terminal of IS-CU or IS-BIN16/8 Up to14 ASCII characters
Note Select from the list Select from the list AND, OR, XOR, R-S Configure in Binary output window.
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Programmable timers
Config item Input Time A Time B Timer function Output Name of output
Selection Any binary value Up to14 ASCII characters Up to14 ASCII characters Select from the list Terminal of IS-CU or IS-BIN16/8 Up to14 ASCII characters
Note Select from the list Setpoint name Configure in Binary output window.
Arithmetic functions
Available from IS firmware version 2.4 Enables following Arithmetic relations between two analog inputs Function Output value Addition Sum of input values Input1 + Input2 Subtraction Subtraction of Input1 Input2 values Subtraction absolute Absolute value of subtraction of Input1 Input2 Average Arithmetic average (Input1+Input2) / 2 Maximum Maximum from Input1 and Input2 Minimum Minimum from Input1 and Input2 Hint: Decimal values are ignored. Example: When Input1 = 100 V and Input2 = 24,5 V then Input1 + Input2 = 124 V Input1 - Input2 = 76 V Average = 62 V, Maximum = 100 V, Minimum = 24
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Selection Any analog value Any analog value Addition, Subtraction, Sub abs, Average, Maximum, Minimum IS-CU analog output or other Programmable function Up to14 ASCII characters
Note Select from the list Select from the list Select from the list Configure in Analog output window or in Progr.function window.
Protection
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Alarm type
Block type
Name of output
Selection Any analog value Up to14 ASCII characters Over Over+Fls Under Under+Fls No protection Warning Shut down Slow stop El.protection Off load All the time RunOnly group 1 RunOnly group 2 RunOnly group 3 Up to14 ASCII characters
Programming example
Task
Close for three seconds Binary output BO16 when 3.1. Genset power is higher than 200 kW and 3.2. BI16 is closed
Solution
This task requires one logic function, one programmable switch and one timer. It is possible to configure Programmable functions in Direct connection as well as in Off line.
Timer 1
Pulse on edge Prg timer1 out
Prg. Switch 1 Prg switch1 in analogue Switch 1 ON Switch 1 OFF Prg switch1 out
Timer1 Ta Timer1 Tb
1) Open Controller Software configuration window. Hint: Use PLUS archive and set password of level three. 2) Click on Programmable function button to open Programmable functions window 3) Select Edit Function 1, set function AND. 4) Connect Function1 Input1 to IS-CU binary input 16: a) Click on Input1 button, b) Open list of Binary Inputs of IS-CU Bin inputs CU, c) Select BI16 and press OK button. Note: The BI16 name is changed in the following step 5) Connect Function1 Input2 to Prg.switch1 output: a) Click on Input2 button, b) Open list of all Logical binary outputs Log bin out, c) Select PrgSwitch1 and Press OK button.
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6) Press Function1 OK button to leave this window. Function1 Inputs names cant be changed but Output name can be changed in Function window. 7) Select Edit Prg.switch1, select from Inputs list Act.power. Note that there is visible Output connection to PrgFunc 1-B. Setpoints and output names can be changed in Prg.switch window. 8) Press Prg.switch OK button to leave this window. 9) Select Edit Timer1, select Timer function Pulse on the edge from the list. 10) Connect Timer1 Input to Function1 output: a) Click on Input button, b) Open list of all Logical binary outputs Log bin out, c) Select PrgFunc1 and Press OK button. 11) Connect Timer1 output to IS-CU binary output 16: a) Click Close button in Programmable function window. b) Select Binary outputs in configuration window, c) Click on IS-CU BO16 button d) Select Timer1 output PrgTimer1 from Log bin out list e) Output and setpoint names can be changed in Timer1 config window. 12) Press Write to controller or OK button to accept all changes. Save archive as before WinEdit connection is closed. 13) Adjust setpoints Timer1 Ta = 3 (s), Timer1 Tb = 0, Switch 1 ON = 200 (kW), Switch 1 OFF = e.g. 180 (kW) Final configuration is on following drawing.
Controller Binary inputs BI16
Timer
Pulse on edge
Prg. switch Act power Switch 1 ON Switch 1 OFF Prg switch1 out
Timer1 Ta Timer1 Tb
Logical inputs
Click on button to open Binary or Analog Logical inputs list. In this window it is possible to make internal (sw) connection between Logical input and selected source.
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In Example above the row 11. means that PrgTimer 4 output is connected to PrgFunc 1-A input, etc
PrgTimer 4 in PrgTimer 4 out
Timer 4
Prg func1
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Auxiliary functions
Translator
Following tools provides translations of all texts in controller (on line connection) or in archive (off line connection).
1-st step
Select: Controller | Software configuration | Translator
Texts are arranged in groups. Each group has separate text length limit. Untranslated Default texts are in Cyan background, translated texts changes to Gray background. Cyan Group of texts name background changes to Gray when all group items are translated Green background indicates that translated text is shortened e.g. to 14 characters.
2-nd step
Load and select the dictionary. Following picture is an example only. WinEdit installation contains no dictionary.
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Select dictionary buttons Delete dictionary. Rename dictionary. Join dictionary. Create one dictionary from two. Revert dictionary. E.g. from English-German create German-English dictionary. Create cross-languages dictionary (transitive) Import dictionary. Export dictionary. Show dictionary. Dictionary list.
3-rd step
Check translation. Translated items and groups are Gray back grounded.
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Names dictionary buttons New dictionary Open dictionary Close dictionary Edit item or double click on selected item. Set Item to be translated. Set Item to be untranslated. Set Group to be translated. Set Group to be untranslated. Find text. (Ctrl-F) Hint: Take care to respect the length of the names and check the result on controller screens.
Notes
Each connection has separate Controller Notes window for operator notes.
Export data
Use Controller | Software configuration | Export data. Dialog box Export data allow separately save to PC tables of Setpoints, Values, History or Software configuration in MS EXCEL or DOC format. WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 50
Set statistics
Use Controller | Set statistics to set or clear statistic values (values in the group Statistics ). Password has to be entered before access to this function is enabled.
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Settings
There are available following settings in WinEdit.
Dialog modification
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Fonts setting
Option window enables selection of Application and Controller fonts.
Application font defines font used in WinEdit itself (windows, functions, buttons, dialog etc. texts) e.g. Basic, Configuration, Fonts, History, see picture above. Defines font for all texts, which are downloaded from controller, e.g. Setpoint and Values names. This selection is active only when Auto-change charset is not ticked. Controller font is set according to controller setting (is the same as in controller)
West European fonts (characters) can be set only in InteliGen controllers of serial numbers xx2xxxxx (the third number from the left is 2). China fonts (characters) can be set only in InteliGen controllers of serial numbers xx3xxxxx (the third number from the left is 3).
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Automatic = all from on-line controller Explicit = from controller and the rest from PC. Always reads history after opening connection.
Active Call
Following message is sent to selected address when Test settings button is pressed: This is a test message from WinEdit. Success or Failure confirmation appears on PC WinEdit screen. Show notification It is possible to activate notification Window when Active call comes. Example: When Active call window (connection) is opened and operator is just working on another job (e.g. writing Word document) Notification message appears on screen to notice Active call was received. Send notifying email E-mail is sent to selected address when Active call is received. Archive can be attached to e-mail. WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 55
Important note: For information about your local SMTP server settings ask your IT manager.
Support
WinEdit saves archive and sends it to predefined address where technical support can be requested (for example email address of your distributor or direct ComAp technical support department email). Description of the problem should be added into the email. The functionality can be checked by pressing Test settings button. Important note: For information about your local SMTP server settings ask your IT manager. Note: The same setting is available in MultiEdit, where you can save and send all archives from a particular site.
Formula
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This setting defines equations of programmable logic, which are visible in Binary output configuration window. Suppose following example of programmable logic: Indication = Starter OR Fuel Prg func1
Starter Fuel Binary inputs
OR
Then depends on setting following equations are visible on IS-CU Binary output line 16: Operators in formula: Yes Starter OR Fuel Selection has no sense
RemCompSwitch
Four remote comparator-switches RCS are available on IG-IOM only up to IG firmware version 5.5. It is possible to Set/Reset Binary outputs RCS out remotely from WinEdit. To open Remote Comparator Switch (RCS) control an indication window select: Controller | Remote Comparator/Switch RCS control and indication panel in WinEdit
There are four RCS panels visible in WinEdit. Hint: RCS binary out is closed when Analog switch (comparator) is closed or RS is closed (OR function). RS can be Set/Reset from Binary input RSC toggle or remotely from WinEdit S / R button . When Analog switch is closed the RS state is not important (RCS out cant be opened by RS).
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Firmware upgrade
Hint: Password level 3 has to be entered before access to firmware upgrade is enabled.
FIRMWARE
FIRMWARE
FLASH
FLASH
ig_5_x.mhx
Archive file
Controller configuration
EEPROM RAM
NVRAM
EEPROM RAM
NVRAM
Controller memory
PC
InteliGen memory
Num starts = 37
Standard location of all mhx files is in directory C:\PROGRAM FILES\COMAP\WINEDIT\APP. Standard location of aig, ais files is in directory C:\PROGRAM FILES\COMAP\WINEDIT\APP\DEFAULT. Software files are stored in WinEdit directories during installation.
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Use button to select directory (or Floppy disk) where iwe file is. Click Import button to store files to WinEdit directories. In example above iwe pack contains IM41.mhx and two archives IM41.aig and IM41IO.aig
IG firmware programming
Use Controller | Programming.
Select firmware version to be programmed and then OK button. Click Open file button to select mhx file from other directory.
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Controller upgrade
Already RUNNING
APPLICATION ?
NEW
Controller - Save as
Controller Programming
APPLICATION AIG ?
YES
MODIFY CFG ?
5.step
new
SETPOINTS VALUES ?
Open Alt Setpoint Write Alt Setpoints Manual adjusting of the new setpoints
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Upgrade procedures
FIRMWARE
FLASH
ig_5_x.mhx
Firmware upgrade
Controller configuration is changed during firmware upgrading. Default configuration which contains mhx file is SSB.
Controller configuration
EEPROM RAM
NVRAM
WinEdit setting:
FIRMWARE
FLASH
ig_5_x.mhx
Do not overwrite setpoints values
Controller configuration
EEPROM RAM
NVRAM
WinEdit setting:
FIRMWARE
FLASH
ig_5_x.mhx
Overwrite setpoints values
Controller configuration
EEPROM RAM
NVRAM
WinEdit setting:
FIRMWARE
FLASH
ig_5_x.mhx
Write alt setpoints Overwrites setpoints values only (e.g. from other archive)
Controller configuration
EEPROM RAM
NVRAM
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Hint: It is not possible to select both IS and Terminal firmware for programming during Boot downloading.
IS sw upgrading procedure
Select (double click on the tick.) one or two mhx files, which have to be programmed. In example above are selected (green tick) two mhx files: IS-Std-2.0 and Terminal (Code page0). Both selected mhx files are programmed to IS controller in one step. It is possible to select only one file. Hint: There is automatic check of mhx file in controller. When in controller is the same version as selected mhx is not programmed. !!!!! VERY IMPORTANT !!!!!!
While programming, Controller must be in OFF mode! While programming, the communication must not be interrupted! Hint: It is strongly recommended to upgrade InteliSys application and terminal firmware indirect connection only, not via Modem or IG-MU.
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Modem
Modem
PC
pcANYWHERE
This way you can remote handle local PC and remotely start WinEdit/MultiEdit software on local computer and make local software upgrade or another procedures. See website Symantec Enterprise Solutions
Unsuccessful programming
If the programming is not successful and controller does not respond: 1. Close connection 2. Reopen direct connection (Warning DDE server message is displayed) Use Controller | Programming, Controller address should be set to 1 for Boot download. 3. Select firmware mhx file 4. Following message is displayed (because of not running DDE server):
Select controller type: InteliGen or InteliSys Switch off controller Remove rear cover of controller, close the jumper BOOT LOADER Check the connection PC- controller Switch on controller, and the new firmware is automatically programming into. When programming is finished, switch off Controller. Open the jumper BOOT LOADER Place back the rear cover.
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Ig
Vg
Vm
BI
IG-IOM
IG-PCM
BOOT JUMPER
uP
AI
RPM
BO
BO
+ -
RS232
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MultiEdit software
Hint: Different types of single or multiple controller connection see in Communication guide.
MultiEdit settings
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Visibility settings
Open connection
Following multiple gensets connections are available: Direct, Modem, Internet, Off line, Modem, callback, Internet callback. For more detail see chapter WinEdit Open connection.
button opens configuration window. Hint: Select Modem and set phone number before Modem connection. Set IP address before Internet connection.
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Configuration window
Types of connection: COM port selection: COM1 to COM8 Controller address and directory selection
There is 32 rows: (or to . Each row means one Controller controller address from 1 to 32. Set . Selected addresses have to be
adjusted in connected controllers Basic settings:Contr.address. In Example four controllers of Addresses 1, 2, 3 and 4 are selected. Archive files will be stored in selected directories - column selection can be changed when button column. . Directory
Import/Export measurement Show Total gens power Show actual reserve Show common grid
Import/Export measurement
Actual reserve
InteliMains used
Common grid
MultiEdit screen
MultiEdit screen contains separate gen-set panels containing basic informations. It is possible to change operational mode (OFF-MAN-AUT) and gen-set priority from each gen-set panel. When more detail information is needed it is possible to start WinEdit software by pressing button on the bottom of gen-set panel. Use horizontal scroll bar or MultiEdit status panel when more gen-sets has to be visible on the MultiEdit screen.
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Click on
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2. In Value configuration window change Name of value and select corresponding value from the list. Value dimension (e.g. V, A, is changed automatically)
Hint: In one row is possible to display up to six values. Take care about Apply to selection.
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Multi-write setpoints
button enables check and set selected setpoints to be the same in all controllers.
Setpoints are automatically changed in selected controllers when is changed setpoint value in Replication master controller. There is visible Hint on Mouse position (see CT ratio in drawing above) which contains all setpoint values.
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Double click on selected genset signs Replication master displayed in Bold source setpoint values. Tick select gensets which are taken in account for setpoint comparison and where are setpoints copied from Replication master. Actual setpoint value in Bold means there is a difference between selected gensets. Actual setpoint value in Normal font means selected gensets have the same setpoints.
Alternative values in gray background are equivalent. There is possible to Import all or selected setpoints only.
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