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PC software for InteliGen and InteliSys controllers

WinEdit 6.3 MultiEdit 6.3


Software version IG-6.1.2, IS-3.3.1 and lower, January 2005

User guide

Copyright 2004 ComAp s.r.o. Written by Ladislav Kadanik Prague, Czech Republic

ComAp, spol. s r.o. Svtova 7, 180 00 Praha 8, Czech Republic Tel: +420 2 66316661, Fax: +420 2 66316647 E-mail: info@comap.cz, www.comap.cz

Table of Contents
Table of Contents ...............................................................................................................................................2 General guidelines..............................................................................................................................................5 What describes this manual? .........................................................................................................................5 What is WinEdit? ............................................................................................................................................5 What is MultiEdit? ..........................................................................................................................................5 How to install WinEdit / MultiEdit ? ................................................................................................................5 PC Hardware requirements............................................................................................................................6 How to check WinEdit version?......................................................................................................................6 Open and close the communication ...................................................................................................................7 Different types of connection .....................................................................................................................7 Sites (Create, Delete, Edit, Copy) ................................................................................................................10 Genset (Create, Delete, Edit).......................................................................................................................10 Archives (Delete, Rename, Select) ..............................................................................................................10 Communication setup ..................................................................................................................................11 Enter or change the address of the gen-set (Controller) .............................................................................11 Directory structure of the sites and gen-set in your computer .....................................................................11 Open direct communication .........................................................................................................................12 Open the modem communication ................................................................................................................12 Open the Internet communication................................................................................................................12 Open the off-line connection ........................................................................................................................13 Open the active call communication ............................................................................................................13 Notification ...............................................................................................................................................13 Notifying email via Outlook ......................................................................................................................13 Modem callback ...........................................................................................................................................14 Connection...............................................................................................................................................14 Internet callback ...........................................................................................................................................14 Connection...............................................................................................................................................14 IG-MU...........................................................................................................................................................15 Close connection..........................................................................................................................................15 DDE Server ..................................................................................................................................................16 WinEdit status ..............................................................................................................................................16 Connection:..............................................................................................................................................16 Configuration file type: .............................................................................................................................16 DDE Server Status...................................................................................................................................16 DDE server messages .................................................................................................................................17 Window with a message: Error communication ....................................................................................17 Red bottom line with a message Error communication.........................................................................17 Timeout (continuous) ..............................................................................................................................17 Timeout (sometimes) ..............................................................................................................................17 TAPI: requested modem (#) not found ....................................................................................................17 TAPI: unavailable modem........................................................................................................................17 TAPI: Line unexpectedly closed ..............................................................................................................17 TAPI: Cant create connection .................................................................................................................17 Multiple IG controllers connection............................................................................................................17 NV RAM error ..........................................................................................................................................17 It is not possible to open Active call connection ......................................................................................17 Control window .................................................................................................................................................18 Control window.............................................................................................................................................18 Customized reading .................................................................................................................................19 Setpoints adjustments..................................................................................................................................19 Setpoints download from another archive ...............................................................................................19 Values window .............................................................................................................................................20 History window .............................................................................................................................................21 Number records settings..........................................................................................................................21 History window modification ....................................................................................................................22 Cylinders window .........................................................................................................................................22 WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 2

Password and access code..............................................................................................................................24 Password......................................................................................................................................................24 Enter the password ......................................................................................................................................24 Change the password ..................................................................................................................................24 Access code .................................................................................................................................................24 Enter the access code..................................................................................................................................24 Change the access code..............................................................................................................................24 InteliGen configuration......................................................................................................................................25 Change Controller configuration ..................................................................................................................25 Modify Controller configuration ....................................................................................................................25 Binary inputs configuration ......................................................................................................................25 Binary outputs configuration. ...................................................................................................................25 RA15 configuration ..................................................................................................................................25 Analog inputs configuration .....................................................................................................................26 Setpoints password protection.................................................................................................................26 Commands protection..............................................................................................................................27 Sensors....................................................................................................................................................27 Last modification ..........................................................................................................................................27 InteliSys configuration ......................................................................................................................................28 Controller configuration overview.................................................................................................................28 External modules address............................................................................................................................28 Cylinders ..................................................................................................................................................29 iGL-RA15 configuration for IS-CU ...........................................................................................................29 IGS-PTM configuration for IS-CU ............................................................................................................30 i-CB values configuration .............................................................................................................................30 Binary inputs configuration...........................................................................................................................30 Binary outputs configuration.........................................................................................................................32 Analog inputs configuration..........................................................................................................................33 Sensor characteristics modification .............................................................................................................35 Analog output configuration .........................................................................................................................37 Impulse inputs configuration ........................................................................................................................37 History file modificaton .................................................................................................................................38 Dimension list modification...........................................................................................................................38 Password, command protection...................................................................................................................39 Commands protection..............................................................................................................................39 Date / Time format modification...............................................................................................................39 Programmable functions ..............................................................................................................................39 Prg switch ................................................................................................................................................40 Regulator .................................................................................................................................................41 Programmable Binary Logic function.......................................................................................................42 Programmable timers ..............................................................................................................................43 Arithmetic functions..................................................................................................................................43 Protection .....................................................................................................................................................44 Programming example .................................................................................................................................45 Task .........................................................................................................................................................45 Solution ....................................................................................................................................................45 Logical inputs ...............................................................................................................................................46 Auxiliary functions.............................................................................................................................................48 Translator .....................................................................................................................................................48 1-st step ...................................................................................................................................................48 2-nd step ..................................................................................................................................................48 3-rd step...................................................................................................................................................49 Notes ............................................................................................................................................................50 Export data ...................................................................................................................................................50 Modbus communication object list ...............................................................................................................51 Set statistics .................................................................................................................................................51 Reset controller from Init state .....................................................................................................................52 Settings.............................................................................................................................................................53 Changing of sites directory...........................................................................................................................53 Dialog modification...................................................................................................................................53 Fonts setting ............................................................................................................................................54 Number of history records visible in WinEdit ...........................................................................................55 WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 3

Active Call ................................................................................................................................................55 Support ....................................................................................................................................................56 Formula....................................................................................................................................................56 RemCompSwitch .........................................................................................................................................57 Firmware upgrade ............................................................................................................................................58 Archives data structure ................................................................................................................................58 Firmware and archive files ...........................................................................................................................58 WinEdit files upgrade - iwe files...............................................................................................................58 IG firmware programming ........................................................................................................................59 Controller upgrade ...................................................................................................................................60 Upgrade procedures ................................................................................................................................61 Multiple application firmware upgrade .....................................................................................................62 IS firmware programming ipt files .............................................................................................................62 IS sw upgrading procedure......................................................................................................................62 Remote software upgrade............................................................................................................................63 Unsuccessful programming..........................................................................................................................63 InteliSys Boot load programming.............................................................................................................64 MultiEdit software .............................................................................................................................................65 MultiEdit settings ..........................................................................................................................................65 Open connection ..........................................................................................................................................66 Configuration window...................................................................................................................................67 COM port selection: COM1 to COM8 ......................................................................................................67 Controller address and directory selection ..............................................................................................67 MultiEdit synoptic diagram selection.........................................................................................................67 MultiEdit screen .......................................................................................................................................68 MultiEdit version info................................................................................................................................69 MultiEdit values modification........................................................................................................................70 Multi-write setpoints .............................................................................................................................71 Multi-Write setpoints setting.....................................................................................................................71 Alternative setpoints copy........................................................................................................................72

WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf

General guidelines
What describes this manual?
This manual describes PC software WinEdit. This manual describes PC software MultiEdit. This manual describes InteliGen and InteliSys controllers configuration.

What is WinEdit?
WinEdit is the Windows 95 / 98 / NT / ME / 2000 / XP based software. WinEdit provides following functions: Direct, off-line, modem or CAN communication Controller configuration Software download Read / write / adjust all setpoints Read all values Read the history file Export/Import data Hint: WinEdit supports InteliGen, InteliMains and InteliSys controllers.

What is MultiEdit?
MultiEdit is the Windows 95/98/NT/ME/2000/XP based software. MultiEdit software provides direct or modem connection to group of gensets. It is possible to start separate WinEdit and use all functions for each genset from MultiEdit.

How to install WinEdit / MultiEdit ?


Insert a CD. Select items, which are to be installed. When installation is completed, a new folder WinEdit is created. This folder has following structure: ..Program files\ComAp\WinEdit\ Directory File WinEdit WinEdit.exe MultiEdit.exe (O) InteliDDE.exe Igs_log.exe (O) Supervisor.exe (O) CfgImport.exe (O) App *.mhx *.ipt Default *.aig *.ais Dictionary *.trn Sites Examples SPM *.aig SSB *.aig Examples IS SPM *.ais SSB *.ais ...customer.. *.aig or *.ais TOOLS WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 5

GM_SETUP IBCONFIG ICBEDIT WINSCOPE (O)

Gm_setup.exe IBConfig.exe FIRMWARE *.bin iCBEdit.exe Ver. 1.0 WinScope.exe EXAMPLES- *.sdt WINSCOPE *.shn

Hint: Gm_setup from version 1.4 supports GSM modem TC35. (O) optional, not necessary to install

PC Hardware requirements
WinEdit is based on Windows 95/98/NT/ME/2000/XP or higher platform. Use PC suitable for this platform. No other special requirements are necessary. WinEdit requires 5 Mbyte of hard disc free space. Standard modem without special requirements can be used.

How to check WinEdit version?


Use Help About to display current WinEdit version window.

WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf

Open and close the communication

Open connection - window

Different types of connection

WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf

WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf

Direct connection

Modem connection

WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf

Internet connection

Sites (Create, Delete, Edit, Copy)


To add a new site click on the New site button in the Open connection dialog box. Enter the name of the site and the name of the first gen-set on site. To delete a site, select a site and click on the Delete site button. To edit a site, select a site and click on the Edit site button. Copy site. Communication setup. Hint: The IG or IS controller type must be specified when new site is created.

Genset (Create, Delete, Edit)


To add a new gen-set, click on the New genset button in the Open connection dialog box. Enter the name of the genset. To delete a genset, select one and click on the Delete genset button. To edit a site, select a site and click on the Edit genset button.

Archives (Delete, Rename, Select)


Delete selected archive. Rename selected archive. Open archive from different disc or directory.

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Open default archive

Communication setup
Each site has a local communication setup, which can be modified for this site only. To modify local setup click on the Communication setup button in the Open connection dialog box

Enter or change the address of the gen-set (Controller)


For multiset application each gen-set has to have its own unique address. Address in the WinEdit has to be equal with the address of the Controller (setpoint Contr.addr in the Basic settings group) To assign the address click on the Communication setup button in the Open connection dialog box. 1. Select Controller (IGS 1-IGS 32) 2. To enable the communication with this Controller double click in ENABLE column to change to . ENABLE from 3. To assign Controller with the gen-set directory double click in DIRECTORY column.

Directory structure of the sites and gen-set in your computer


WinEdit creates (or updates if previous version is found) following directory structure in your computer:
Sites--Site 1----Gen-set 1-----List of AIG or AIS files Gen-set 2 List of AIG or AIS files . . . Site 2----Gen-set 1-----List of AIG or AIS files Gen-set 2 List of AIG or AIS files Gen-set 3 List of AIG or AIS files . . . Site 3----Gen-set 1-----List of AIG or AIS files

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. . . .

Hint: To change the location of this directory structure use Options | Settings.

Open direct communication


Use Connection | Open to open the communication with the single controller. Dialog box Open Connection appears. 1) In Sites section select the directory (installation). Each site or installation contains one or more gensets. 2) In Genset section select the required gen-set. Each gen-set contains all .AIG files archives related to that engine. 3) Set Type connection to Direct. 4) Archives section shows all files in the selected gen-set directory. Files are created and stored for archive purposes. When opening a direct communication, always actual archive from Controller is loaded in WinEdit. Archive can be stored by WinEdit command Controller - Save or Save as or when closing connection. 5) Click on OK

Open the modem communication


Use Connection | Open to open the communication with the controller. Dialog box Open Connection appears. 1) In Sites section select the directory (installation). Each site or installation contains one or more gensets. 2) In Genset section select the required gen-set. Each gen-set contains all .AIG archive files related to that engine. 3) In Communication setup set Type connection to Modem and select type of Modem. 4) Archives section shows all files in the selected gen-set directory. Files are created and stored for archive purposes. When opening a modem communication, always a new file is created. 5) Type a Telephone number. 6) Type the Access code 7) Click on OK Hint: Controller address is important for multi set applications, if IG-MU is used. Access code is necessary for modem connection.

Open the Internet communication


Use Connection | Open to open the communication with the controller. Dialog box Open Connection appears. 1) In Sites section select the directory (installation). Each site or installation contains one or more gensets. 2) In Genset section select the required gen-set. Each gen-set contains all .AIG archive files related to that engine. 3) In Communication setup set Type connection to Internet. 4) Archives section shows all files in the selected gen-set directory. Files are created and stored for archive purposes. 5) Type a IG-IB IP address . 6) Type the Access code 7) Connection via CAN check if CAN connection to IG-IB is used 8) Click on OK Note that IP address you set in WinEdit can be different from the IP address of IG-IB (when the IG-IB IP address is not public). It depends on gateway setting. WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 12

IG-IB IP address

Gateway IP address
GATEWAY

IP address from WinEdit


GATEWAY

IG-IB

Internet

PC WinEdit

COMPANY ETHERNET

More detail see in Communication guide.

Open the off-line connection


To prepare or demonstrate data without Controller open the off-line connection. Use Connection | Open to open the communication with the controller. Dialog box Open Connection appears. 1) In Sites section select the directory selected site has blue background. Each site or installation contains one or more gen-sets. 2) In Genset section select the required gen-set - selected gen-set has blue background. Each gen-set contains all .AIG archives files related to that engine. 3) Set Type connection to Off-line. 4) Select Archives files you would like to work with - selected site has blue background. 5) Click on OK To select any archive from different disk or directory use Open archive button.

Open the active call communication


When selected and enabled alarms are activated on site (warning, shut-down) Controller calls to the preselected telephone number and sends the AIG or AIS archive file. To be able to accept these calls from Controller open the Active call communication. 1. In Sites section select the directory (installation), where incoming AIG or AIS files will be automatically stored. 2. In Genset section select the required gen-set, where incoming AIG or AIS files will be automatically stored. 3. Set Type connection to Active calls. 4. Archives section shows all files in the selected gen-set directory. Files are created and stored for archive purposes. When opening active call communication, all incoming files will be stored in this directory. 5. Click on OK Received file has the name of the sender (setpoint Gen-set name in the Basic settings group) Following by the suffix 0-999. That means max. 1000 files from one Controller can be received. Afterwards the oldest files will be replaced.

Notification
It is possible to activate notification Window when Active call comes (Option-Settings-Active call). Example: When Active call window (connection) is opened and operator is just working on another job (e.g. writing Word document) Notification message appears on screen to notice Active call was received.

Notifying email via Outlook


It is possible to send e-mail to selected e-mail address when Active call is received. There must be both Active call window (connection) opened and Outlook running. Function is activated in Option-Settings-Active call. Hint: When any modem is connected to single controller the Controller address has to be set to 1!!! When Controller address has different value than 1 Active call is not activated.

WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf

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Modem callback
Connection
It is necessary to use IG-MU for Modem callback function. IG-COM is not needed for InteliSys controller.
Callback number Telephone number
MODEM

Access code

PC

RS232

MODEM

RS232

IG-MU

CAN

IG-COM

IG-CU

1. Open Modem callback connection in WinEdit and set: Access code Telephone number Call back phone number 2. WinEdit sends message with Callback phone number to controller and stays in Waiting for callback mode.

3. Controller opens connection data connection and then operator sees standard WinEdit screens. This connection type transfers connection costs from operator to controller side.

Internet callback
Connection
Callback email Telephone number Access code

PC

RS232

MODEM

MODEM

RS232

IG-IB RS232

IG-CU IS-CU

1. Open Internet callback connection in WinEdit and set: Access code Telephone number Call back email 2. WinEdit (PC) sends message with Call back email address to IG-IB. Then IG-IB opens connection and via modem (Internet Service Provider) sends empty email containing actual IP address to PC. IG-IB stays in Waiting for callback mode for 300 sec. Note: IP address of the same genset site can be different from case to case.

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3. Operator copies IP address to Waiting screen and Opens connection on charge to local ISP (Internet Service Provider). Then operator sees standard WinEdit screens.

IG-MU
IG-MU (modem unit) is used for multi set applications. IG-MU is the bridge between several controllers and one modem. To open connection via IG-MU select Connection via IG-MU in Open connection Type connection box. SW version up to 1.6 supports GSM data communication, not SMS. SW Version up to 1.6 does not support Modbus protocol, ISDN data and RS485 communication. Number of rings is default fix configured to 3, not depends on Act.call/SMS: Num rings AA setpoint. Hint: IG-MU software version see in MultiEdit Help About window. For more details see Controller manuals SPM, SSB, SPTM, MEXT or MINT. Hint: Use IG-MU for two terminals connection to one controller. The first terminal = PC is connected directly via RS232 and the second terminal = modem is connected via CAN bus and IG-MU.

Close connection
Use Connection | Close to close the communication with the controller. When direct or modem connection is closed, you are prompted by a Save project Data? question. Answer yes, if you want to store all setpoints, history and configuration into an archive file. If no file had been opened before with SAVE or SAVE AS commands, a new file is created. Name of the file is DDMMYYVV.AIG for IntelliGen controller or DDMMYYVV.AIS for IntelliSys controller. DD...day MM...month YY...year VV...number in the day

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DDE Server

1. 2.

3.

4. DDE Server provides the communication interface between PC and Controller. When direct or modem or internet communication is opened, DDE server has to run. Use ALT-TAB (or click on the Communication status), select DDE Server and see message box. DDE Server can communicate with up to 32 Controllers at once and DDE Server message box displays communication statuses. 1. Click on Stop to stop communication. 2. Click on Last errors to get report of the last error message. 3. Real communication rate indication 4. Connection identification

WinEdit status
Bottom line shows the following communication status:

Connection:
Type of connection (Direct / Off line / Modem / Active call / Internet bridge)

Configuration file type:


Selected software configuration (SPM / SSB / MEXT / SPTM / MINT / ) .

DDE Server Status


Status of the DDE Server (Running / Preparing / Error / Stopped / Programming). Double click or use Connection | Information to get the detailed communication status. If there were no yellow setpoints field, change any Setpoint (e.g. change IG Mode to OFF) and use WinEdit command Controller- Reset IG or switch Controller power supply to OFF and back ON.

WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf

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DDE server messages


Window with a message: Error communication
Use ALT-TAB (or click on the Communication status), select DDE Server and have a look at the status. If DDE Server reports Cant open COM, select different COM port.

Red bottom line with a message Error communication


Use ALT-TAB (or click on the Communication status), select DDE Server and have a look at the status. If selected controller channel is red with message Error, check if the Controller is switched on, or cable properly connected between COM port and Controller.

Timeout (continuous)
Connected IG controller does not answer to DDE server request. Probable reasons: IG controller is not connected Wrong communication cable IG controller failure Different controller address in IG and DDE server is adjusted. Wrong PC COM port adjusting Wrong setting of Basic settings: RS232 mode setpoint (Standard, Modbus) Damaged IG RS232 port check PCIG ground connection.

Timeout (sometimes)
Occasional timeouts can be caused by your operating system. It is recommended to use Windows NT instead of Windows 9x for industrial purposes.

TAPI: requested modem (#) not found


Modem is not configured in Windows or it has not required parameters.

TAPI: unavailable modem


Communication port is engaged by other communication device.

TAPI: Line unexpectedly closed


Modem is configured in Windows, but it is not connected or it is failed.

TAPI: Cant create connection


It is not possible to open connection. Probable reasons: When ringing is audible during start of the connection o On the selected phone number is incompatible type of modem. When engaged tone is audible during start of connection o Selected phone number is engaged. o DDE server is connecting to itself (when call his own number) When no tone is audible o Phone line is not connected to the Modem

Multiple IG controllers connection


To accelerate software loading to selected controller, stop the communication to other controllers (if possible) in DDE server window.

NV RAM error
Checksum of statistic values is wrong. In version IG SW V4.0 and previous select WinEdit command Controller Clear statistic. From IG SW V4.2 is NV RAM checksum automatically repaired while updating of any statistic value (e.g.kWh ).

It is not possible to open Active call connection


When any modem is connected to single controller the Controller address has to be set to 1!!! When Controller address has different value than 1 Active call is not activated. WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 17

Control window
Control window Setpoints adjustments Values window History window RA15 window actual values Cylinders window actual values Password setting and indication which level is opened Open default archive Archive Configuration Translator

Control window
Use Controller | Control to control controller from your PC. At the Control window you can see the most important values and quantities. As well as it is possible to control the gen-set. Different applications have different WinEdit Control window following example is for IS-SSB and SPtM application.

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Customized reading
Click left mouse on + at the Binary inputs and outputs section to see inputs and outputs names. Click right mouse to selected line (Engine speed and below or RunHours and below field) and change value (Com Obj.). Com Obj 2 is for special cases e.g. when Com Obj = Pwr factor set Com Obj.2 to Load char (Capacitive or Inductive Load character).

Setpoints adjustments
Use Controller | Setpoints to see and adjust all setpoints. Double click at the selected setpoint to change. Changes are immediately updated in the Controller. If the communication is cut off, modified setpoints not written into Controller have the gray background. When the communication is restored, all modified setpoints are automatically written into the controller. Hint: If the setpoints has yellow background, the value is out of the allowed limits and must be adjusted.

Setpoints download from another archive


Select: Setpoints Open alternative setpoints. Then select required archive file.

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Alternative setpoints values include Alternative names are now visible in Setpoints window. Setpoints in bold are different from actual values. Setpoints on shadow background are not overwritten when Import alternative setpoint command is selected. Select Import alternative setpoints for import of all (white background) setpoints. Click on one setpoint value and select Import selected setpoints for import single setpoint import.

Values window
During direct (on-line) connection displays actual measured values from Controller. In Off-line connection displays values stored in selected archive.

Binary values can be displayed in table form after click on

button.

WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf

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History window
Number records settings
During direct (on-line) connection displays actual history from Controller. It is possible to set number of history records visible from in WinEdit history screen. Use commands Option Settings History.

Automatic means all history records from controller reading always after opening connection. WinEdit displays history records automatically stored by DDE server in PC when Explicit number of history records requires more records than is available in controller. Each controller has its separate directory for history records in WinEdit. Directory name is equal controller serial number. Settings Always read history after opening connection means unconditional reading of complete (Automatic) or Explicit number of records from controller during Connection open procedure. Differential history reading (new records compare to PC disk) is activated when Always read history after opening connection is not selected. In Off-line connection displays history file stored in selected archive. WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 21

Hint: Selecting of History Read history command forces immediate history download when history window is opened in on-line connection. During connection at the bottom in DDE Server screen appears message History reading in the case of History reading only.

History window modification


It is possible to Lock or Hide selected columns in History window. Click right mouse button on selected column and select command:

Or use Columns Ctrl-H command and tick or untick required items:

Cylinders window
It is possible to measure and indicate up to 32 cylinders temperature. Cylinders are separated into two groups I. and II., sixteen cylinders each. Average temperature is calculated for each group I. and II. Cylinders temperature on IS average temperature screen are displayed in one column

in two columns Hint: For proper Cylinder bar graph range at first set Low and High value limit range on all corresponding Analog inputs.

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Cylinder group I. Indication.

Setpoint Engine protect: Max T cyl stp (red) level. Setpoint Engine protect: Max T cyl wrn (yellow) level.

Engine cylinders average temperature. Cylinders temperature. Average temperature and cylinders temperature deviation bars.

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Password and access code


Password
Password disables unauthorized users to change any protected information in Controller or InteliSys. Password is number in the range 0 to 9999. Without password you cannot: Adjust password-protected setpoints Modify the configuration Write the configuration into Controller Clear statistic Reset Controller Change access code Controllers are delivered with default all levels password 0. There are three level password protections available.

Enter the password


To enter the password use Controller | Enter password or the password icon. Controller is locked. Password level 1 was accepted. Password level 2 was accepted. Password level 3 was accepted.

Change the password


Password has to be entered before the function is enabled. To change the password use Controller | Change password.

Access code
Access code disables any access to Controller via remote control. Without knowledge of the access code modem or SMS communication can not be opened. Hint: From sw version IG5.3 and IS2.2 can be set Access code up to 15 ASCII characters (Internet bridge support).

Enter the access code


Use Connection | Open to open the communication with the controller. Dialog box Open Connection appears. Type the Access code. (only when modem connection is opened)

Change the access code


Password has to be entered before change access code is enabled. To change the access code use Controller | Change access code.

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InteliGen configuration
Password has to be entered before access to software configuration is enabled.

Change Controller configuration


Use Controller | Software configuration | Select (or Modify) Dialog box Select software configuration shows the default configuration (archives SPM - SSB SPtM MINT -MEXT - ) stored in PC in ..\ DEFAULT \ APP \ directory. Dialog box Modify shows actual configuration from direct (on-line) connected Controller. Software configuration includes: Set of binary and analog inputs Set of binary outputs Set of setpoints and commands password protection Sensor characteristic If you would like to select a software configuration from user archive, click on Open archive.

Modify Controller configuration


After the software configuration (default or actual) is selected, you have the possibility to modify the software configuration. Use Controller | Software configuration | Modify. The dialog box includes four sheets Binary Inputs, Binary outputs, Analog inputs and Setpoints. Hint: When additional InteliGen modules (IG-PCM, IG-PCLSM or IG-IOM) are significant for selected application all inputs, outputs and setpoints of these modules are displayed and can be configured as well.

Binary inputs configuration


Editable columns are of a white background; fixed ones are of a gray background. Order Module Function Name Inverted Alarm type Alarm active : Number of the binary input. : Input module name (IG-CU, IG-PCM, IG-PCLSM, IG-IOM). : Click to select the function of the input from the list. : If the input function is Alarm, type the name. : Select input signal polarity (close or open to activate). : If the input function is Alarm, select alarm type (Warning, Slow stop, Unloading, Shut down, History record). : If the input function is Alarm , select alarm activity (All the time, Engine running only).

Binary outputs configuration.


Editable columns are of a white background, fixed ones are of a gray background. Order : Number of the binary ouput. Module : Output module name (IG-CU, IG-PCM, IG-PCLSM, IG-IOM). Function : Click to select the function of the output from the list.

RA15 configuration
Is available when button is pressed in Binary output cfg screen. Before configuration tick then select outputs from the list.

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Analog inputs configuration


Editable columns are of a white background, fixed ones are of a gray background. Order : Number of the analog input terminal Module : Input module name (IG-CU, IG-IOM). Name : Name of the input (max. 14 ASCII characters). Abbr : Abbreviation of the name used in history record. : Select the type of the input: (Analog, binary, tri-state). Sensor type Dim : Type the dimension of the quantity (bar, psi, C) : Alarm activity (over, under, over+Fls, under+Fls) Active : If input is binary or three-state, select the polarity (close or open to activate). Inverted Alarm type : Alarm type of the input (None, Sensor fail, Wrn+Slow stop, Wrn+Shut down,Wrn+Unload) : Alarm activity (All the time, Engine running only). Alarm active : Selection of sensor characteristic (curve) from the list. Sensor Decimals : Number of decimal points of displayed value (e.g. 70%; 3,6bar).

Setpoints password protection


In the list of all setpoints select which setpoints at which level are password protected. Selected level is in RED color.

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Hint: Password All items in the group: allows adjust the same level for selected group.

Commands protection
Commands password protection protects following commands from WinEdit / MultiEdit direct, modem or GSM modem connection: Start, Stop, Horn reset, Fault reset, GCB close/open, MCB close/open. Selected Command password level 0, 1, 2, 3 is valid for all commands. Selected level is in RED color. When the configuration is completed, click on Write to IG to write modified software configuration into the !!!!! VERY IMPORTANT !!!!!! Controller. While writing the new software configuration, Controller must be in OFF mode, (otherwise programming was not correct message is announced).

Sensors
Sensor characteristics: Curve A, Curve B, Curve C modification.

Last modification
When it is not possible (from any reason) to write configuration to controller select Controller | Software configuration | Last modify to restore the last modified configuration. Hint: Selected configuration can be changed in Off-line mode as well. In this case it is stored to PC.

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InteliSys configuration
Controller configuration overview

Config item

Selection Note External modules IS-BIN and IS- Bin inputs, Bin outputs, Analog AIN CAN addresses selection inputs Dimension selection History modification Sensor characteristics modification Configuration of programmable function Setpoints password protection Logical inputs list Configuration of IS-CU and IS-BIN16/8 Binary inputs Configuration of IS-CU and IS-BIN16/8 Binary outputs Configuration of IS-CU and ISAIN8 Analog inputs Configuration of IS-CU Analog inputs Configuration of IS-BIN16/8 Impulse inputs Bar, psi, C Which values are stored in history recors Transfer characteristics between Analog input voltage, current or resistance and output value. In PLUS applications only Three level password Enables Internal connections between logical (physical) I/O. Selection from input list and/or Alarm adjustment Selection from output list Selection from input list and/or Alarm adjustment Selection from values list Pulse counter or frequency meter configuration

External modules address


1) 2) 3) 4) Open WinEdit Direct connection to IS-CU or Off line connection to selected archive. Open configuration window: Select Controller Software configuration Modify Click on Address selection button and Click on address items according picture below. On line configuration is Password protected.

External modules IS-BIN, IS-AIN, IGL-RA15, IGS-PTM, I-CB CAN bus addresses selection button

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All configured modules values are automatically added to history record when is ticked Auto insert to history selection. Hint: Remove not used default VDO sensor characteristics when there is not enough memory for all external modules configuration.

Cylinders
Tick when IS-AIN8 is used for Cylinder temperature measuring. In this case are not active and visible corresponding protection (e.g. Warning and Shut down) limits (memory save). Alarm type must be set to Cylinder in corresponding Analog inputs configuration window. Hint: CAN bus messages are organized in groups of eight inputs or outputs length. Because one IS-BIN16/8 unit has two times eight inputs two addresses 1. and 2. are selected. Binary outputs and analog inputs has one address only. Table of recommended CAN1 address setting 1. IS-AIN8 2. IS-AIN8 3. IS-AIN8 4. IS-AIN8 5. IS-AIN8 6. IS-AIN8 7. IS-AIN8 8. IS-AIN8 CAN 1 Adress 1 2 3 4 5 6 7 8 CAN1 Address Inputs Outputs 1,2 1 3,4 2 5,6 3 7,8 4 9,10 5 11,12 6 13,14 7

1. IS-BIN16/8 2. IS-BIN16/8 3. IS-BIN16/8 4. IS-BIN16/8 5. IS-BIN16/8 6. IS-BIN16/8 7. IS-BIN16/8

Setting of inputs / outputs CAN bus addresses increases list of inputs / outputs. IS controller displays only External modules inputs and outputs, which CAN bus address, is selected Inputs outputs names and functions are configured in following steps. .

iGL-RA15 configuration for IS-CU


Put jumper in position A to iGL-RA15 unit. Configure CAN addresses of Binary outputs to 5 and 6 for IGL-RA15 hw version 1.2 or to addresses 13 and 14 for IGL-RA15 of hw version 1.1 and 1.0.

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IGS-PTM configuration for IS-CU


IGS-PTM behaves like independent modules IS-AIN8 and IS-BIN16 from the IS point of view. In that way you can configure IGS-PTM as one address of eight binary inputs, one CAN address of eight binary outputs and one address of four analog inputs. These modules have the same address offset configured by jumpers ADR1 and ADR2. You can connect up to four IGS-PTM modules on CAN bus thanks to four possible address offsets which are set by jumpers on IGS-PTM unit. Following see configuration example for IS-CU with two IGS-PTM, two IS-BIN16/8, one IS-AIN8 ans one IGL-RA15. CAN Bin. address inputs 1 2 3 4 5 6 7 8 9 10 11 12 13 14 or IGL-RA15 of HW version 1.1 ( 1.0 ) IGL-RA15 of HW version 1.2 Bin. Anl. outputs inputs 1-st IGS-PTM 2-nd IGS-PTM 1-st IS-BIN16/8 and 1-st IS-AIN8

Hint: IGL-RA15 version 1.0 and 1.1 works on addresses of BO modules 13 and 14, from version 1.2 it works on addresses 5 and 6. Only one IGL-RA15 can be configured to InteliSys controller.

i-CB values configuration


1. Configure I-CB using I-CBEdit software. Configured I-CB behaves like IS-AIN and IS-BIN unit. I-CB configuration associates selected values received from Engine Control Unit to selected IS-AIN, IS-BIN inputs and outputs. 2. Configure IS-CU CAN addresses: tick and set corresponding fictive IS-AIN and IS-BIN addresses associated with i-CB. 3. Configure separate inputs and outputs in corresponding Analog, Binary inputs, outputs window.

Binary inputs configuration


Configuration window contains windows for configuration of Binary inputs, Binary outputs, Analog inputs and Analog outputs. Binary inputs window contains list of all Binary inputs terminals of IS-CU and all IS-BIN16/8 extension units, which have assigned CAN bus addresses see drawing below.

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Hint: More functions can be configured at one binary input terminal. At each binary input can be configured following items: Config item Selection Module

Note CU1 to CU8: IS-CU BI1 to 8 CU9 to CU16: IS-CU BI9 to 16 Group1: 1.IS-BIN16/8 BI1 to 8 Group2: 1.IS-BIN16/8 BI9 to 16 Active when closed Active when opened No action Only indication Opens GCB, skip cooling Opens GCB, cools and stop Unloading, cooling and stop GCB trip only, GCB can be closed again without Fault reset. All the time active alarm Engine protection delay 1 Engine protection delay 2 Engine protection delay 3 See following note

Name Active Alarm type

Up to 14 ASCII characters Closed Opened No protection Warning Shutdown Slow Stop El protection Off load All the time ProtDel group 1 ProtDel group 2 ProtDel group 3 Click on

Block type

Function Click on

button opens list of all logic (internal) binary inputs include inputs of programmable functions.

on selected item. More functions can be assigned to one binary input. Tick Hint: One or more Logical binary inputs can be configured on one controller input terminal together with protection function. Inversion tick is active even if the logical input is not configured (connected) to input terminal !!! 31

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Binary outputs configuration


Assigns selected functions to output terminal of IS-CU and, IS-BIN16/8.

button to open list of all binary values. There are three lists: Click on Logical (internal) binary outputs (include outputs of programmable functions) Binary inputs IS-CU Binary inputs of extension modules (e.g. IS-BIN16/8) Hint: In column Function is visible connected function or logic formula. See chapter Settings Formula.

Any logical or programmable function output (Log bin out) can be connected to binary output terminals.

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Any IS-CU physical input (Bin inputs CU) can be connected to binary output terminals.

Any external IS-BIN16/8 binary input terminal (Bin inputs) can be connected to binary output terminals.

Hint: Only one Binary value can be configured to one controller output terminal.

Analog inputs configuration


Select Analog inputs window.

Config item Order Module

Name Dimension Sensor IS-CU Sensor IS-AIN8

Selection list 1.CU to 4.CU 1.Group1 to 8.Group1 1.Group2 to 8.Group2 1.Group8 to 8.Group8 Up to14 ASCII characters Select from dimension list VDO Press IS-CU VDO Press psi VDO Temp IS-CU VDO Temp F None I-CB analogue Pt100/C Pt1000/C Ni100/C

Note Number of the analog input on IS-CU Number of analog input on 1.IS-AIN8 Number of analog input on 2.IS-AIN8 Number of analog input on 8.IS-AIN8

button to create new dimension. Use Default characteristic for measuring in bars Default characteristic for measuring in psi Default characteristic for measuring in C Default characteristic for measuring in F Value is received from I-CB Use button to create new sensor 33

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Ni1000/C Thermocouple J/C Thermocouple K/C Thermocouple L/C 4 to 20 mA passive 4 to 20 mA active 0 to 20 mA passive 0 20 mA active 0-250 ohm 0-2400 ohm 0 2,4 V 1 V 0 - 10 V 0 - 100mV Pt100/F Pt1000/F Ni100/F Ni1000/F Thermocouple J/F Thermocouple K/F Thermocouple L/F Range Decimals Active Alarm type Over Under None Sensor fault Warning Wrn + sd Wrn + stp Wrn + ElProt Cylinder All the time RunOnly Group1 RunOnly Group2 RunOnly Group3 Select from Logical analog inputs list Adjusting of Analog input and corresponding setpoints names and limits.

characteristic. Adjust Range = maximal measured value Adjust Range Adjust Range Adjust Range Adjust Range Adjust Range Adjust Range

E.g. what value corresponds to 250 ohm. Number of decimal points Direction of Alarm detection No alarm indication Sensor fail warning Warning only for both levels Warning and shutdown Warning and slow stop Warning and Electric protection Cylinder temperature measuring Configuration of alarm activity. See Engine protect: ProtDel Group1, ..2, ..3 List of Logic analog inputs connected to IS-CU or IS-AIN analog input terminal. Value Low and High limit defines range of measure device. Setpoints Low and High limit defines range for setpoint adjusting.

Block type

Function Value

Hint: Any Alarm type listed above is recorded to Alarm list and History file. Click on button to open list of Logic analog inputs.

Tick

on selected item. 34

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Hint: It is possible to use the same Analog input as protection and functional (e.g. Warming Temp) input. More functions can be assigned to one Analog input. defines Analog input name and limits, setpoints names and limits. Value setting window Value Low and High limit is range for IS screen bar graph. Setpoints Low and High limits are limits for setpoints adjusting.

Sensor characteristics modification


Press button to open sensor configuration window.

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Config item HW configuration

Selection IS-CU IS-CU CURR IS-CU VOLT 100mV 1V 0 to + 2.5V 0 to + 10V 0 to 2500 ohm 20 mA active 0 to 20 mA passive

Note Only resistive sensors Valid for IS firmware V 3.0 and above Corresponding jumper must be set on IS-CU. Selected item influences hardware connection of IS-AIN analog input connection. No jumper setting is needed.

Name Points

Up to14 ASCII characters Sensor characteristics specification button. button.

To add new sensor characteristic click To specify new sensor characteristic click on

Primary Converted

value means input voltage, resistance or current. means output value. buttons to add or remove number of points.

Define of sensor characteristic. Use Use

buttons to import or export sensor characteristic.

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Analog output configuration

Only one analog output 0 to 20 mA is available on IS-CU. Config item Value Low limit High limit Selection Select from list of analog values Value level for 0 mA Value level for 20 mA Note

Impulse inputs configuration

IS-BIN16/8 impulse inputs can be configured as follows Config item Selection Function Integral (60 Hz max) Frequency (8kHz max) Name Up to14 ASCII characters Dimension Selection from the list Decimals Number of decimal points Conversion constant Value per pulse Value per Hertz

Note IS-BIN16/8 RPM1 input IS-BIN16/8 RPM2 input

Hint: Only four Impulse inputs can be configured from the first two IS-BIN16/8 even if more IS-BIN16/8 units is configured. Configured Impulse inputs values are visible on controller screen.

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History file modificaton


Click on button to modify history file. History configuration window contains list of all recorded values. Use buttons to add or remove selected history item. Bottom bar graph indicates history record capacity in %.

Dimension list modification


Click on for. button to open dimension window. Each dimension item contain overview where is used

Use

buttons to add or remove dimension item.

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Password, command protection


Click on protected. button to open password protection change window. Sign setpoints, which are to be

Hint: Password All items in the group: allows adjust the same level for selected group.

Commands protection
Commands password protection protects following commands from WinEdit / MultiEdit direct, modem or GSM modem connection: Start, Stop, Horn reset, Fault reset, GCB close/open, MCB close/open. Selected Command password level 0, 1, 2, 3 is valid for all commands. Selected level is in RED color. When the configuration is completed, click on Write to IG to write modified software configuration into the Controller.

Date / Time format modification


This selection modifies data format on controller screen.

Programmable functions
Hint: Programmable functions are available only in PLUS application archives. Click on button to open programmable function map. There are following programmable functions Prg switch 1 to Prg switch 16 16x Programmable switches Regulator 1 to Regulator 4 4x PID regulators Function 1 to Function 16 16x Binary Logic Functions WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 39

Timer 1 to Timer 8 Arithmetic 1 to Arithmetic 4

8x Timer functions 4x Analog inputs arithmetic functions

To configure any of them click on

button.

Prg switch

Config item Input Level on Level off Output Name of output

Selection From Analog values list Up to14 ASCII characters Up to14 ASCII characters Up to14 ASCII characters

Note Analog input Name of setpoint Name of setpoint Binary output

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Regulator

Config item Input Gain Int Der Period Actuator time Requested value Output 1 Name of output 1 Output 2 Name of output 2

Selection Note Controlled Analog value Select from the Analog value list Control loop gain Control loop integration factor Control loop derivation factor Output pulse period Time to move from close to open position Required value which has to be reached IS-CU or IS-BIN16/8 output terminal Up to14 ASCII characters IS-CU or IS-BIN16/8 output terminal Up to14 ASCII characters

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Programmable Binary Logic function

Config item Input 1 (SET) Input 2 (RESET) Function Output inverted Output Name of output

Selection Any binary value Any binary value Select from the list Output inversion Terminal of IS-CU or IS-BIN16/8 Up to14 ASCII characters

Note Select from the list Select from the list AND, OR, XOR, R-S Configure in Binary output window.

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Programmable timers

Config item Input Time A Time B Timer function Output Name of output

Selection Any binary value Up to14 ASCII characters Up to14 ASCII characters Select from the list Terminal of IS-CU or IS-BIN16/8 Up to14 ASCII characters

Note Select from the list Setpoint name Configure in Binary output window.

Arithmetic functions
Available from IS firmware version 2.4 Enables following Arithmetic relations between two analog inputs Function Output value Addition Sum of input values Input1 + Input2 Subtraction Subtraction of Input1 Input2 values Subtraction absolute Absolute value of subtraction of Input1 Input2 Average Arithmetic average (Input1+Input2) / 2 Maximum Maximum from Input1 and Input2 Minimum Minimum from Input1 and Input2 Hint: Decimal values are ignored. Example: When Input1 = 100 V and Input2 = 24,5 V then Input1 + Input2 = 124 V Input1 - Input2 = 76 V Average = 62 V, Maximum = 100 V, Minimum = 24

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Config item Input 1 Input 2 Functions Output Name of output

Selection Any analog value Any analog value Addition, Subtraction, Sub abs, Average, Maximum, Minimum IS-CU analog output or other Programmable function Up to14 ASCII characters

Note Select from the list Select from the list Select from the list Configure in Analog output window or in Progr.function window.

Protection

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Config item Input 1 Setpoint names Active

Alarm type

Block type

Name of output

Selection Any analog value Up to14 ASCII characters Over Over+Fls Under Under+Fls No protection Warning Shut down Slow stop El.protection Off load All the time RunOnly group 1 RunOnly group 2 RunOnly group 3 Up to14 ASCII characters

Note Select from the list Select from the list

Select from the list

Select from the list

Programming example
Task
Close for three seconds Binary output BO16 when 3.1. Genset power is higher than 200 kW and 3.2. BI16 is closed

Solution
This task requires one logic function, one programmable switch and one timer. It is possible to configure Programmable functions in Direct connection as well as in Off line.

Function 1 Prg func1 A Prg func1 B AND Prg func1


Prg timer1 in

Timer 1
Pulse on edge Prg timer1 out

Prg. Switch 1 Prg switch1 in analogue Switch 1 ON Switch 1 OFF Prg switch1 out

Timer1 Ta Timer1 Tb

1) Open Controller Software configuration window. Hint: Use PLUS archive and set password of level three. 2) Click on Programmable function button to open Programmable functions window 3) Select Edit Function 1, set function AND. 4) Connect Function1 Input1 to IS-CU binary input 16: a) Click on Input1 button, b) Open list of Binary Inputs of IS-CU Bin inputs CU, c) Select BI16 and press OK button. Note: The BI16 name is changed in the following step 5) Connect Function1 Input2 to Prg.switch1 output: a) Click on Input2 button, b) Open list of all Logical binary outputs Log bin out, c) Select PrgSwitch1 and Press OK button.

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6) Press Function1 OK button to leave this window. Function1 Inputs names cant be changed but Output name can be changed in Function window. 7) Select Edit Prg.switch1, select from Inputs list Act.power. Note that there is visible Output connection to PrgFunc 1-B. Setpoints and output names can be changed in Prg.switch window. 8) Press Prg.switch OK button to leave this window. 9) Select Edit Timer1, select Timer function Pulse on the edge from the list. 10) Connect Timer1 Input to Function1 output: a) Click on Input button, b) Open list of all Logical binary outputs Log bin out, c) Select PrgFunc1 and Press OK button. 11) Connect Timer1 output to IS-CU binary output 16: a) Click Close button in Programmable function window. b) Select Binary outputs in configuration window, c) Click on IS-CU BO16 button d) Select Timer1 output PrgTimer1 from Log bin out list e) Output and setpoint names can be changed in Timer1 config window. 12) Press Write to controller or OK button to accept all changes. Save archive as before WinEdit connection is closed. 13) Adjust setpoints Timer1 Ta = 3 (s), Timer1 Tb = 0, Switch 1 ON = 200 (kW), Switch 1 OFF = e.g. 180 (kW) Final configuration is on following drawing.
Controller Binary inputs BI16

Function Prg func1 A Prg func1 B AND Prg func1


Prg timer1 in

Timer
Pulse on edge

Prg timer1 out

Controller Binary output


BO16

Prg. switch Act power Switch 1 ON Switch 1 OFF Prg switch1 out

Timer1 Ta Timer1 Tb

Logical inputs
Click on button to open Binary or Analog Logical inputs list. In this window it is possible to make internal (sw) connection between Logical input and selected source.

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In Example above the row 11. means that PrgTimer 4 output is connected to PrgFunc 1-A input, etc
PrgTimer 4 in PrgTimer 4 out

Function 1 PrgFunc 1-A


PrgFunc 1-B

Timer 4

Prg func1

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Auxiliary functions
Translator
Following tools provides translations of all texts in controller (on line connection) or in archive (off line connection).

1-st step
Select: Controller | Software configuration | Translator

Texts are arranged in groups. Each group has separate text length limit. Untranslated Default texts are in Cyan background, translated texts changes to Gray background. Cyan Group of texts name background changes to Gray when all group items are translated Green background indicates that translated text is shortened e.g. to 14 characters.

2-nd step
Load and select the dictionary. Following picture is an example only. WinEdit installation contains no dictionary.

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Select dictionary buttons Delete dictionary. Rename dictionary. Join dictionary. Create one dictionary from two. Revert dictionary. E.g. from English-German create German-English dictionary. Create cross-languages dictionary (transitive) Import dictionary. Export dictionary. Show dictionary. Dictionary list.

3-rd step
Check translation. Translated items and groups are Gray back grounded.

Translate untranslated Items and Save the dictionary.

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Following selection enables translate all the same source words.

Names dictionary buttons New dictionary Open dictionary Close dictionary Edit item or double click on selected item. Set Item to be translated. Set Item to be untranslated. Set Group to be translated. Set Group to be untranslated. Find text. (Ctrl-F) Hint: Take care to respect the length of the names and check the result on controller screens.

Notes
Each connection has separate Controller Notes window for operator notes.

Export data
Use Controller | Software configuration | Export data. Dialog box Export data allow separately save to PC tables of Setpoints, Values, History or Software configuration in MS EXCEL or DOC format. WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 50

Hint: Programmable function list export is available in InteliSys controller.

Modbus communication object list


To generate communication object list select Controller Generate Cfg Image command.

Set statistics
Use Controller | Set statistics to set or clear statistic values (values in the group Statistics ). Password has to be entered before access to this function is enabled.

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Reset controller from Init state


Use Controller | Reset from Init state to reset controller. Change some setpoint e.g. Controller mode when Reset command is not accepted and Command error message appears. If communication is interrupted during the writing of configuration into Controller, then Controller has invalid configuration. It is necessary to reset the unit and write the configuration again. When EEPROM or NVRAM setpoints error occurs after new application downloading, Controller stays in Init state (visible on IG screen), use Reset command to start program. Password has to be entered before access to this function is enabled.

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Settings
There are available following settings in WinEdit.

Changing of sites directory


Select Options Settings to change default sites directory.

Dialog modification

Save archive dialog

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Configuration Overwrite dialog

Fonts setting
Option window enables selection of Application and Controller fonts.

Application font Controller font Auto-change charset

Application font defines font used in WinEdit itself (windows, functions, buttons, dialog etc. texts) e.g. Basic, Configuration, Fonts, History, see picture above. Defines font for all texts, which are downloaded from controller, e.g. Setpoint and Values names. This selection is active only when Auto-change charset is not ticked. Controller font is set according to controller setting (is the same as in controller)

West European fonts (characters) can be set only in InteliGen controllers of serial numbers xx2xxxxx (the third number from the left is 2). China fonts (characters) can be set only in InteliGen controllers of serial numbers xx3xxxxx (the third number from the left is 3).

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Number of history records visible in WinEdit

Automatic = all from on-line controller Explicit = from controller and the rest from PC. Always reads history after opening connection.

Active Call

Following message is sent to selected address when Test settings button is pressed: This is a test message from WinEdit. Success or Failure confirmation appears on PC WinEdit screen. Show notification It is possible to activate notification Window when Active call comes. Example: When Active call window (connection) is opened and operator is just working on another job (e.g. writing Word document) Notification message appears on screen to notice Active call was received. Send notifying email E-mail is sent to selected address when Active call is received. Archive can be attached to e-mail. WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf 55

Important note: For information about your local SMTP server settings ask your IT manager.

Support

WinEdit saves archive and sends it to predefined address where technical support can be requested (for example email address of your distributor or direct ComAp technical support department email). Description of the problem should be added into the email. The functionality can be checked by pressing Test settings button. Important note: For information about your local SMTP server settings ask your IT manager. Note: The same setting is available in MultiEdit, where you can save and send all archives from a particular site.

Formula

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This setting defines equations of programmable logic, which are visible in Binary output configuration window. Suppose following example of programmable logic: Indication = Starter OR Fuel Prg func1
Starter Fuel Binary inputs

OR

16.CU2 : Indication Binary output 16 IS-CU

Then depends on setting following equations are visible on IS-CU Binary output line 16: Operators in formula: Yes Starter OR Fuel Selection has no sense

Formula type: IS-system names User def.names

As function OR1 (Starter, Fuel) Indication (Starter, Fuel)

RemCompSwitch
Four remote comparator-switches RCS are available on IG-IOM only up to IG firmware version 5.5. It is possible to Set/Reset Binary outputs RCS out remotely from WinEdit. To open Remote Comparator Switch (RCS) control an indication window select: Controller | Remote Comparator/Switch RCS control and indication panel in WinEdit

There are four RCS panels visible in WinEdit. Hint: RCS binary out is closed when Analog switch (comparator) is closed or RS is closed (OR function). RS can be Set/Reset from Binary input RSC toggle or remotely from WinEdit S / R button . When Analog switch is closed the RS state is not important (RCS out cant be opened by RS).

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Firmware upgrade
Hint: Password level 3 has to be entered before access to firmware upgrade is enabled.

Archives data structure


Following drawing (left side) describes which parts of InteliGen, InteliSys controller memory are stored in aig or ais archive file. The next draving (right side) describes where are stored texts (setpoints, i/o, etc names) and where are stored measured, setpoints and statistic values.

FIRMWARE

FIRMWARE

FLASH

ig_5_x.mhx *.aig Controller configuration

FLASH

ig_5_x.mhx

Gear teeth = 120

Archive file
Controller configuration

I/O, Setpoints Names . HISTORY Records Values of . SETPOINTS


. .

EEPROM RAM
NVRAM

history setpoints values


statistic

EEPROM RAM
NVRAM

history setpoints values


statistic

Measured VALUES Statistic VALUES

Oil pressure = 5,3 bar

Controller memory

PC

InteliGen memory

Num starts = 37

Firmware and archive files


There are three types of software files. Inteligen Firmware mhx Archive aig InteliSys 1.mhx = application 2.mhx = terminal ais

Standard location of all mhx files is in directory C:\PROGRAM FILES\COMAP\WINEDIT\APP. Standard location of aig, ais files is in directory C:\PROGRAM FILES\COMAP\WINEDIT\APP\DEFAULT. Software files are stored in WinEdit directories during installation.

WinEdit files upgrade - iwe files


Iwe file is sw pack for simple import of new SW version to WinEdit directories. Iwe sw pack contains one or more mhx file(s) and one or more aig or ais archive(s). It is possible to import Dictionary file as well. Use Options | Import firmware command to open Import window.

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Use button to select directory (or Floppy disk) where iwe file is. Click Import button to store files to WinEdit directories. In example above iwe pack contains IM41.mhx and two archives IM41.aig and IM41IO.aig

IG firmware programming
Use Controller | Programming.

Select firmware version to be programmed and then OK button. Click Open file button to select mhx file from other directory.

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Controller upgrade

Already RUNNING

APPLICATION ?

NEW

Controller - Save as

1.step Store old aig


2.step Firmware, mhx upgrade
SSB

Controller Programming

MINT, SPtM, ...+IOM

APPLICATION AIG ?

Controller - Software configuration - Select

3.step V5.x aig selection


NO (=DEFAULT)

YES

MODIFY CFG ?

I/O configuration modification

4.step I/O, Alarms, Passwords, Sensor char. configuration


Write to IG

5.step
new

FROM OLD AIG see step 1.

SETPOINTS VALUES ?

Open Alt Setpoint Write Alt Setpoints Manual adjusting of the new setpoints

Manual setpoints adjusting

6.step Setpoints values adjusting

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Upgrade procedures
FIRMWARE

FLASH

ig_5_x.mhx

Firmware upgrade

Controller configuration is changed during firmware upgrading. Default configuration which contains mhx file is SSB.

Controller configuration

EEPROM RAM
NVRAM

history setpoints values


statistic

WinEdit setting:
FIRMWARE

FLASH

ig_5_x.mhx
Do not overwrite setpoints values

do not overwrite setpoints only archive is upgraded (no setpoint values)

Controller configuration

Archive aig upgrade

EEPROM RAM
NVRAM

history setpoints values


statistic

WinEdit setting:
FIRMWARE

FLASH

ig_5_x.mhx
Overwrite setpoints values

overwrite setpoints archive and setpoint values are upgraded

Controller configuration

EEPROM RAM
NVRAM

history setpoints values


statistic

Archive aig upgrade

WinEdit setting:
FIRMWARE

FLASH

ig_5_x.mhx

Write alt setpoints Overwrites setpoints values only (e.g. from other archive)

Controller configuration

EEPROM RAM
NVRAM

history setpoints values


statistic

Write alt setpoints

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Multiple application firmware upgrade


Before MINT or MEXT controller application upgrade (e.g. from SW V 4.x to 5.x) disconnect CAN bus communication between controllers and program each controller directly not via IG-MU. Direct firmware programming is recommended even if IG-MU is used in system.

IS firmware programming ipt files


InteliSys firmware contains two mhx files. One is application mhx the second is terminal mhx. Those two files compatibility is protected by *.ipt file. Ipt file is list of mhx files of the same version which can be programmed to IS controller. See following example for IS Std-2.0 sw version. Use Controller | Programming. List of compatible mhx files is in programming window. The first one is application mhx file The second and the third are two different terminal mhx files. This way are supported different Code pages (character sets) used on IS display.

Hint: It is not possible to select both IS and Terminal firmware for programming during Boot downloading.

IS sw upgrading procedure
Select (double click on the tick.) one or two mhx files, which have to be programmed. In example above are selected (green tick) two mhx files: IS-Std-2.0 and Terminal (Code page0). Both selected mhx files are programmed to IS controller in one step. It is possible to select only one file. Hint: There is automatic check of mhx file in controller. When in controller is the same version as selected mhx is not programmed. !!!!! VERY IMPORTANT !!!!!!

While programming, Controller must be in OFF mode! While programming, the communication must not be interrupted! Hint: It is strongly recommended to upgrade InteliSys application and terminal firmware indirect connection only, not via Modem or IG-MU.

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Remote software upgrade


Use software Symantec pcANYWHERE for remote modem connection from one PC to another PC.
IG-CU IS-CU PC
pcANYWHERE WinEdit/MultiEdit

Modem

Modem

PC
pcANYWHERE

This way you can remote handle local PC and remotely start WinEdit/MultiEdit software on local computer and make local software upgrade or another procedures. See website Symantec Enterprise Solutions

Unsuccessful programming
If the programming is not successful and controller does not respond: 1. Close connection 2. Reopen direct connection (Warning DDE server message is displayed) Use Controller | Programming, Controller address should be set to 1 for Boot download. 3. Select firmware mhx file 4. Following message is displayed (because of not running DDE server):

5. 6. 7. 8. 9. 10. 11. 12.

Select controller type: InteliGen or InteliSys Switch off controller Remove rear cover of controller, close the jumper BOOT LOADER Check the connection PC- controller Switch on controller, and the new firmware is automatically programming into. When programming is finished, switch off Controller. Open the jumper BOOT LOADER Place back the rear cover.

InteliGen boot jumper location

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Ig

Vg

Vm

BI

IG-IOM

IG-PCM

BOOT JUMPER

uP

AI

RPM

BO

BO

+ -

InteliSys Boot load programming


Boot load jumper is accessible via back panel opening. There are two firmware (mhx) files - application and display to download. Those two files must be compatible (from the same sw version) see corresponding ipt file. Application mhx is downloaded using Boot load procedure. Display mhx is downloaded using standard Programming procedure (close connection, remove Boot jumper, open connection).

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RS232

64

MultiEdit software
Hint: Different types of single or multiple controller connection see in Communication guide.

MultiEdit settings

Sites directory setting

Application and Controller fonts settings

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Visibility settings

Open connection

Following multiple gensets connections are available: Direct, Modem, Internet, Off line, Modem, callback, Internet callback. For more detail see chapter WinEdit Open connection.

button opens configuration window. Hint: Select Modem and set phone number before Modem connection. Set IP address before Internet connection.

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Configuration window

Types of connection: COM port selection: COM1 to COM8 Controller address and directory selection
There is 32 rows: (or to . Each row means one Controller controller address from 1 to 32. Set . Selected addresses have to be

) for selected controller addresses in column

adjusted in connected controllers Basic settings:Contr.address. In Example four controllers of Addresses 1, 2, 3 and 4 are selected. Archive files will be stored in selected directories - column selection can be changed when button column. . Directory

is pressed. Password can be set separately in

MultiEdit synoptic diagram selection


It is possible to modify MultiEdit synoptic diagram by following selection (devices visibility) MCB used InteliMains used + InteliMains Controller address 67

WinEdit-6.3-MultiEdit-6.3, ComAp January 2005 WinEdit-6.3-MultiEdit-6.3.pdf

Import/Export measurement Show Total gens power Show actual reserve Show common grid

Import/Export measurement

Total gens power

Actual reserve

InteliMains used

Common grid

MultiEdit screen
MultiEdit screen contains separate gen-set panels containing basic informations. It is possible to change operational mode (OFF-MAN-AUT) and gen-set priority from each gen-set panel. When more detail information is needed it is possible to start WinEdit software by pressing button on the bottom of gen-set panel. Use horizontal scroll bar or MultiEdit status panel when more gen-sets has to be visible on the MultiEdit screen.

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Click on

button to display MultiEdit status panel. Click on selected genset in MultiEdit

status panel and MultiEdit jump directly on selected gen-set panel.

MultiEdit version info


Click on Help About button to open About window.

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MultiEdit values modification


Each MultiEdit genset panel contains eight values which can be separately customized. It is possible to select any value from the list to be displayed. 1. To open Value configuration window click Left Mouse to value item which should be customized. Genset power from IG2 genset panel is selected in following example.

2. In Value configuration window change Name of value and select corresponding value from the list. Value dimension (e.g. V, A, is changed automatically)

Hint: In one row is possible to display up to six values. Take care about Apply to selection.

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Multi-write setpoints
button enables check and set selected setpoints to be the same in all controllers.

Multi-Write setpoints setting

Setpoints are automatically changed in selected controllers when is changed setpoint value in Replication master controller. There is visible Hint on Mouse position (see CT ratio in drawing above) which contains all setpoint values.

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Double click on selected genset signs Replication master displayed in Bold source setpoint values. Tick select gensets which are taken in account for setpoint comparison and where are setpoints copied from Replication master. Actual setpoint value in Bold means there is a difference between selected gensets. Actual setpoint value in Normal font means selected gensets have the same setpoints.

Alternative setpoints copy


Function enables to use off-line archive for selected setpoints import, similar to WinEdit function.

Alternative values in gray background are equivalent. There is possible to Import all or selected setpoints only.

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