CTHS430 02 IMA S223.856-01.en

IMA
Installation Manual Appendix Doc. No. S 223.856.en

SANDVIK CTHS430:02
Tank unit installation drawings

This document is valid for:
Serial No. / Machine No. Signature
SANDVIK CTHS430:02
Copyright 2012 Sandvik SRP AB.
All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.
Document number: S 223.856.en
Original instructions
Issue: 20120827
Version: 01
Document type: Installation Manual Appendix (IMA)
Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
A-3

IMA Sandvik CTHS430:02 Tank unit installation drawings
Appendix 1:
A-4
2012 Sandvik SRP AB

S 223.856.en-01
1.1 General
The following drawings show tank dimensions, connection positions and
dimensions, and access dimensions. All dimensions must be respected.
Dimensions are given in millimeters with inch dimension in brackets.
1.1.1 Mechanical drawings
1.1.2 Electrical and hydraulic drawings
1.1.3 Other documents
The tank can be installed on either side of the crusher.
Drawing name Drawing no. Note
Transportation drawing - Tank 452.5996
Installation outline - Tank 452.5995
Hose connection installation - with overview table 452.5584
Overpressure installation - with notes 452.6182
Element K7 Alt. 452.4911
Drawing name Drawing no. Note
Piping and Instrument diagram 452.6018
Connection diagram oil tank, standard 291.0053
Circuit diagram, standard 291.0052
Instrument list 195.0620
Sensor list 195.0621 Incl. ASRi
Document name
KPS 76-83 Danfoss Temperature setting on temperature switches TS1, TS2 and TS3
A-5

2012 Sandvik SRP AB S 223.856.en-01
1.1.4 Lifting the tank
Drawing 452.5996: Transport drawing - Tank
Valid only with Installation Manual
The drawing shows the outer measures of the tank and how to lift it as safely
as possible.
Drain the tank completely from oil before lifting.
The tank must be lifted with suitable lifting slings. Always use both lifting
eyes mounted on the top.
Total maximum weight for the pair of lifting eyes is 350 kg (775 lbs).
The maximum angle between the lifting slings is 90.
The center of mass is shown with a sign (1):
1
A-6
2012 Sandvik SRP AB

S 223.856.en-01
1.1.5 Mechanical connections
Drawing 452.5584: Hose connection installation with overview
table (standard and USA)
The drawing shows the points on the tank unit and the crusher where
connections are made. Each connection has a designation sign on or nearby
the connection point.
The table is an overview that shows general information about the
connections for the tank unit, the crusher and the accessories.
Abbreviations used in the table are:
STD for standard
Ext. for external threading
Int. for internal threading.
Hose connections CH/S430
Connection
line
Place Variant - seal
STD - 60 cone USA - 74 cone
N Crusher Ext. G 3/4"B Ext. JIC 1 1/16"-12
Tank Int. G 3/4" Ext. JIC 1 1/16"-12
M Crusher Ext. G 1 1/2"B Ext. JIC 1 7/8"-12
Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12
L Crusher Ext. R2" NPTF 2"-12
Tank Int. Rp 2" NPTF 2"-12
P Crusher Ext. G 3/4"B Ext. G 3/4"B
Tank Int. Rp 3/4" Int. Rp 3/4
Overpressure unit Int. Rp 3/4" Int. Rp 3/4
U Tank Int. Rp 1 1/4" Ext. JIC 1 7/8"-12
Air Cooler Int. Rp 1 1/4" Ext. JIC 1 7/8"-12
Water Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12
V Air Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"12
Water Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12
O Water Cooler Int. Rp 1 1/4" Ext. JIC 1 7/8"-12
J Water Cooler Int. Rp 1 1/4" Ext. JIC 1 7/8"-12
A-7

Drawing 452.6182: Overpressure installation with notes
Notes:
OA - The overpressure fan can be mounted either horizontal or vertical.
It is recommended to place it in a dust free area.
OB - Total hose length between the over-pressure unit and the crusher is
recommended to 2-15 m (6.6-40 ft).
OC - The regulator for compressed air should be adjusted at installation to be
between 600-1020 Pa (12.5-21.3 lb/ft
3
).
OD - It is important that the measure hose is mounted as the picture shows.
Otherwise there can be a vacuum in the measure hose, instead of over-
pressure and then the OPT1 transmitter will show zero value.
OE - Measuring hose for OPT1 in L11 (included in the delivery of L11).
Total hose lenght between the crusher and L11 is recommended to <25 m.
OF - Reference hose for OPT1 (mounted at the factory).
C - connection to crusher.
P - connection to tank.
VAR. 901 - Installation with fan without TIMS (Tank Instrumentation
Monitoring System).
VAR. 902 - Installation with fan with TIMS.
VAR. 903 - Installation with compressed air without TIMS.
A-8
2012 Sandvik SRP AB

S 223.856.en-01
1.1.6 Piping and Instrument diagram
Drawing 452.6018
Designations
Position Description Note
B2N Pressure transmitter 25 MPa M12A Hydroset
B3N Temperature sensor TE2-Pt100 M12 ASRi
CB-T Connection box CBT ASRi
CV1 Check valve RP10A-01-C-N15-4 Hydroset
CV3 Check valve RV12A-01-C-N-05 Hydroset 1A
CV3 Check valve RV12A-01-C-N-05 Hydroset 1B
CV4 Valve by-pass 8 bar Main lubrication
CV5 Check valve RV25-01.1/0-3 Main lubrication
E7.1 Element K7 380V-1500W Main lubrication option
E7.2 Element K7 380V-1500W Main lubrication
E7.3 Element K7 380V-1500W Main lubrication
E7.4 Element K7 380V-1500W Main lubrication option
FS1 Level monitor Helifloat Main lubrication
FU1 Filter head PI 2214-47 R1 1/4 Main lubrication
FU1:a Oil filter HC 36 Main lubrication
FU3 Filter head PI 2205-56 Hydroset
FU3:a Filter cartridge HC2 Hydroset
FU4 Dirt trap SW/O 1 1/4-0,6mm Main lubrication
FU7 Dirt trap SW/O 1 1/4-0,6mm Main lubrication
FV8 Needle valve Hydroset
H10 Light emitting diode red 110-255 VAC D22 Main lubrication
HA1 Hydroset Valve 4.5 MPa As. Hydroset
LI1 Level indicator L=254mm M 12 Main lubrication
LI2 Level indicator L=508mm Hydroset
LV1 Check valve 1" w. drain 1/2" Main lubrication
M2 Motor 100-6 3611 400VY50 1,5 Main lubrication
M3 Motor IEC112-4 3001 440V50 4,0 Main lubrication
M6 Motor IEC 90-6 3011 400VY50 1,1 Hydroset
MP1 Measuring nipple G 1/4" Hydroset MA
MP2 Measuring nipple G 1/4" Hydroset MB
MP3 Measuring nipple G 1/4" Hydroset MC
OC1 Air/oil heat exchanger 400V50 1,5 kW Main lubrication
OC2 Heat exchanger HEX S722-40 Main lubrication
OS1 Oil screen Main lubrication
A-9

P1 Lubrication pump TG L 047-02 V Main lubrication
P2 Pump HPI P3 BAN 2004 L Hydroset
PI1 Manometer 100M20-2 0-6 MPa/PSI Hydroset
PI2 Manometer Pinionshaft lubrication
PS2 Pressure drop indicator PIS 3097/2,2Bar Main lubrication
RV2 Pressure relief valve 4.5MPa Hydroset
TI1 Thermometer Main lubrication
TS1 Thermostat KPS79 50-100C Main lubrication
TS4 Thermostat valve AVTA 25 Main lubrication
V1 Ball valve 1 1/4" Main lubrication
V10 Valve Shut-Off MA1-A1.1-SO4 Hydroset
V4 Ball valve 1/4" Hydroset
V5 Ball valve 1/2" Hydroset
Position Description Note
A-10
2012 Sandvik SRP AB

S 223.856.en-01
This page is intentionally left blank
Valid only with installation Manual
01
1:10
1 1
2009-11-03
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Transport drawing - Tank
CTHS420/430
452.5996
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Tolerance class
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(c) Coarse (v) Very coarse
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SS-ISO 5817 (SA 1184,095)
Omej annat angivits gller / Unless otherwise specified
TOLERANSER/TOLERANCES
<4000mm
ISO 2768-1-m
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ISO 2768-1-v
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Generella toleranser fr linjra mtt och vinkelmtt/General tolerances for linear and angular dimensions
Bearb. med spnavskiljande verktyg (gller ej sgning)
Machined with cutting tools (does not include sawing)
Bearb. med icke spnavskiljande verktyg (inkluderar sgning)
Machined with non-cutting tools (includes sawing)
Fr brutna kanter och vinkelmtt
For broken edges and angular dimensions
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00

STD - 60cone USA - 74cone STD - 60cone USA - 74cone
Crusher Ext. G 3/4"B Ext. JIC 1 1/16"-12 Crusher Ext. G 3/4"B Ext. JIC 1 1/16"-12
Tank Int. G 3/4" Ext. JIC 1 1/16"-12 Tank Int. G 3/4" Ext. JIC 1 1/16"-12
Crusher Ext. G 1 1/2"B Ext. JIC 1 7/8"-12 Crusher Ext. G 1 1/2"B Ext. JIC 1 7/8"-12
Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12 Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12
Crusher Ext. R2" NPTF 2"-12 Crusher Ext. R3" NPTF 3"-12
Tank Int. Rp 2" NPTF 2"-12 Tank Int. Rp 3" NPTF 3"-12
Crusher Ext. G 3/4"B Ext. G 3/4"B Crusher Ext. G 3/4"B Ext. G 3/4"B
Tank Int. Rp 3/4" Int. Rp 3/4 Tank Int. Rp 3/4" Int. Rp 3/4
Overpressure unit Int. Rp 3/4" Int. Rp 3/4 Overpressure unit Int. Rp 3/4" Int. Rp 3/4
Tank Int. Rp 1 1/4" Ext. JIC 1 7/8"-12 Tank Int. Rp 1 1/4" Ext. JIC 1 7/8"-12
Air Cooler Int. Rp 1 1/4" Ext. JIC 1 7/8"-12 Air Cooler Int. Rp 1 1/4" Ext. JIC 1 7/8"-12
Water Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12 Water Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12
Air Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12 Air Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12
Water Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12 Water Cooler Ext. G 1 1/2"B Ext. JIC 1 7/8"-12
O
Water Cooler Int. Rp 1 1/4" Ext. JIC 1 7/8"-12
O
J
J
N
Variant - seal
M
Place
Connection
line
N
M
Place
Variant - seal
Connection
line
L
P
U
V V
U
L
P
00
1:10
2 1
2010-04-21
Xzn
Overpressure installation
CH/S420, CH/S430, CH/S440, CH/S660
452.6182
Rev
No.
Date
Datum
Ritn.nr/Drawing No.
of
av Blad
Sheet
Proj. method
Gjutgods/Castings
ISO 8062-CT12 (SA 1121,300)
Toleransklass
Tolerance class
>4000mm
SS-ISO 2768-1-c
(SA 1121,100)
(SA 1121,100)
SS-ISO 2768-1-v
SS-ISO 2768-1-c
(SA 1121,100)
U-gngor/U-threads
SMS 1718-2A/2B (SA 1161,150)
(m) Medium
(m) Medel
M-gngor/M-threads
ISO 965-6H/6g (SA 1161,130)
SS-EN ISO 13920-B (SA 1121,200)
SS-ISO 5817 (SA 1184,095)
<4000mm
ISO 2768-1-m
(SA 1121,100)
ISO 2768-1-v
(SA 1121,100)
E
Format
A3 s
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Nr.
Rev.
Ant.
No.
ndring
Modification
Datum
Date
Infrd
Changed
Godknd
Approved

00

2011-03-18

Xzn

Xzn

Weight (Kg)
Vikt (kg)
15
30 200
F-F
173
125 24
4x 9
6
0
1
0
9
0
B (1 : 5)
C
P
C
P
OF
C
P
Approx. 50
E (1 : 5)
OD
5
4
2
2
9
5
2
4
7
B
A
1
3
2
6
5
301
4
6
0
4
2
0
4
0
0
4
5
0
327
400
4x 8,5
473
A
F
F
VAR-902
VAR-901
VAR-903
OB
OA
OB
OA
OC
OB
OA
L11
OE
OPT1
NOTES:

OA - The over pressure blower can be mounted horisontal and vertical. Its recomended to place the it in a dust free area.

OB - Total hose lenght betwen overpressure unitand crusher are recomended to 2-15 meters

OC - The regulator for compressed air should be adjusted at instalation to be between 600-1020 Pa
OD - Its important that the measure hose is mounted as the picture shown. Otherwise there can be vacuum in the measure
hose instead of overpressure then the OPT1 transmitter shown zero value.
OE - Measuring hose for OPT1 in -L11 ( Included in the delivery of -L11 )Total hose lenght betwen crusher and -L11 are
recomended to < 25 meters
OF - Reference hose for OPT1 ( Mounted from factory )

C - connection to crusher. P - connection to tank

VAR. 901 - Installation with fan without TIMS
VAR. 902 - Installation with fan with TIMS
VAR. 903 - Installation with compressed air without TIMS
00
1:10
2 2
2010-04-21
Xzn
Overpressure installation
CH/S420, CH/S430, CH/S440, CH/S660
452.6182
Rev
No.
Date
Datum
Ritn.nr/Drawing No.
of
av Blad
Sheet
Proj. method
Gjutgods/Castings
ISO 8062-CT12 (SA 1121,300)
Toleransklass
Tolerance class
>4000mm
SS-ISO 2768-1-c
(SA 1121,100)
(SA 1121,100)
SS-ISO 2768-1-v
SS-ISO 2768-1-c
(SA 1121,100)
U-gngor/U-threads
SMS 1718-2A/2B (SA 1161,150)
(m) Medium
(m) Medel
M-gngor/M-threads
ISO 965-6H/6g (SA 1161,130)
SS-EN ISO 13920-B (SA 1121,200)
SS-ISO 5817 (SA 1184,095)
<4000mm
ISO 2768-1-m
(SA 1121,100)
ISO 2768-1-v
(SA 1121,100)
E
Format
A3 s
u
p
p
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x
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la
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mor Xzn
Nr.
Rev.
Ant.
No.
ndring
Modification
Datum
Date
Infrd
Changed
Godknd
Approved

00

2011-03-18

Xzn

Xzn

Weight (Kg)
Vikt (kg)
984.0671-00 575 50 or 60 332 50 or 60 1,64
984.0607-00 380 50 or 60 1,125
Part No.
Art. Nr.
Voltage Y (V)
Spnning Y (V)
Frequency Y
Voltage D (V)
Spnning D (V)
Frequency D
Effect (kW)
Effekt (kW)
Voltage Alt. List
2 1 984.0671-00 Element K7 575/332V-1640W 1.5
1 1 984.0607-00 Element K7 380V-1125W 1.5
Item No.
Pos. Nr.
452.4911-901
Part No.
Art. Nr.
Description
Benmning
Material
Material
Weight
Vikt
01
1:2
1 1
2008-05-07
hsv
Element Alt.
Element Alt.
452.4911
Rev
No.
Date
Datum
Ritn.nr/Drawing No.
of
av Blad
Sheet
Proj. method
Gjutgods/Castings
ISO 8062-CT12 (SA 1121,300)
Toleransklass
Tolerance class
>4000mm
SS-ISO 2768-1-c
(SA 1121,100)
(SA 1121,100)
SS-ISO 2768-1-v
SS-ISO 2768-1-c
(SA 1121,100)
U-gngor/U-threads
SMS 1718-2A/2B (SA 1161,150)
(m) Medium
(m) Medel
M-gngor/M-threads
ISO 965-6H/6g (SA 1161,130)
SS-EN ISO 13920-B (SA 1121,200)
SS-ISO 5817 (SA 1184,095)
<4000mm
ISO 2768-1-m
(SA 1121,100)
ISO 2768-1-v
(SA 1121,100)
E
Format
A3 s
u
p
p
o
r
t
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x
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mkn hsv
Nr.
Rev.
Ant.
No.
ndring
Modification
Datum
Date
Infrd
Changed
Godknd
Approved
00
01 Voltage 220-240 removed
See modification note
2010-02-17
2009-04-14
Xzn
Xzn
Xzn
Xzn

Weight (Kg)
Vikt (kg)
A-A
A
A
1 2
A-A
Voltage Y Voltage D
SANDVIK MINING AND CONSTRUCTION
Sandvik SRP AB SE-233 81 Svedala, Sweden
INSTRUMENT LIST
Plant:
Equipment Tag No:
Equipment Name: HYDROCONE CH/CS-420/430
Equipment Supplier:
INSTRUMENT TYPE APPLICATION REMARKS
Plant SRP Model Range Part No. Manufacturer
Tag No. Tag No.
-TI1 Thermometer Return oil temperature (main) ICF 60 0-120C 923.0192-00 LTR Lubr. system
-PI1 Pressure gauge Hydroset pressure 100M20-2 0-6 MPa 923.0379-00 Tempress Hydroset system
-PI2 Pressure gauge Oil pressure (main) 2748 D63 0-1.6 MPa 923.0193-00 Wika Lubr. system
-LI1 Oil level indicator Oil level in tank (main) H00361-007 High/Low 914.0170-00 Parker Hannifin Lubr. system
-LI2 Oil level indicator Oil level in tank (Hydroset) H00361-010 High/Low 914.0174-00 Parker Hannifin Hydroset system
IDENTIFICATION INSTRUMENT DETAILS
SANDVIK ROCK PROCESSING
Sandvik Rock Processing
Rev: 02
Date: 2012-04-05/ RRe
195.0620 instrument list ch_cs-420_430.xls
1 (1) .
0
6
0
R
9
3
0
1
0
6
0
R
9
3
0
1
IC.PI.P10.J1.00-520B2598
Thermostats
KPS 76 - 83
Instructions
T2 max.
(C)
T1 min.
(C)
T1 max.
(C)
KPS 76 80
40 70
KPS 77 130
KPS 79 200
KPS 80 220
KPS 81 250
KPS 83 300
L
(mm)
Ms St.18/8
75 060L326266 060L326766
110 060L327166 060L326866
160 060L326366 060L326966
10(6) A, 440 V a.c. L.R. 50A
220V, 12 W d.c. PILOT
2 IC.PI.P10.J1.00-520B2598
D
a
n
f
o
s
s

A
/
S
,

A
C
-
D
S
L
,

m
r
,

0
5
-
2
0
0
6
Type Code no. Dif. (C)
KPS 79 060L314166 9
KPS 83
060L313966
18
060L314066

CTHS430 02 IMA S223.856-01.en

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Installation Manual Appendix Doc. No. S 223.856.en

448 17 3/4 10 1/4

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