HydroCOM 4.

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Hydraulic Unit HU

July-06

Hydraulic Unit

Hydraulic System - Overview

diaphragm reservoirs

actuators

supply Hydraulic-Unit HU

return

July-06

Hydraulic Unit

Hydraulic Unit HU 2 different sizes

NG120 NG63

July-06

Hydraulic Unit

Hydraulic Unit HU - Key Data

Size Q [l/min] P [kW] p [bar] tank volume [l] dimension [mm] weight [kg] material tank material hoses material pipes material fittings noise Level NG63 7,2 or 9,4 3 or 4 max. 200 63 650x510x990 aluminium synthetic Rubber with steel wire layer steel zinc coated yellow chromized steel zinc coated yellow chromized Max. 70dB (A) NG120 7,2 to 23 3 to 7,5 max. 200 120 750x530x1250 stainless steel synthetic Rubber with steel wire layer stainless steel stainless steel Max. 70dB (A)

approx. 135 (without oil) approx. 220 (without oil)

July-06

Hydraulic Unit

Hydraulic Unit HU - Function and Principle

July-06

Hydraulic Unit

Hydraulic Unit HU
pressure transmitter oil/air cooler Ex proof motor temperature transmitter Level switch Oil vessel (fig: 120 litres) double filter

July-06

Hydraulic Unit

Hydraulic Fittings & Hydraulic Lines

diaphragm reservoirs hoses as short as possible: < 2m

1.1

1.2

1.3

Actuators The connections from distributor fittings to actuators are preferably made with flexible hoses.
distributor fitting

diaphragm reservoirs
HP1 HP... HP6 Hr1 Hr Hr6

supplied by customer

HU-connection block: 1 hydraulic circuit per stage or per cylinder.

delivery limit

Hydraulic Unit
close at the compressor.

HOERBIGER

July-06

Hydraulic Unit

Hydraulic Fittings & Hydraulic Lines

HU-Connection Block to the Actuators
bypass (lever) to depressurize the hydraulic unit (bypass open) connection to the actuators: number corresponding to the HydroCOM system oil return from the actuators: number of connections corresponding to the HydroCOM system bypass closed

July-06

Hydraulic Unit

Hydraulic Fittings & Hydraulic Lines

Lines - Connections - Oil Quality
Tubing Connections
seamless hydraulic pipes according to DIN2391 stainless steel pressure and return line: female G3/8

Hydraulic oil
type: viscosity: recommended: hydraulic oil on mineral basis, do not use synthetic oils! (they might damage sealing components) 10-15 cSt (mm/s) at 40 C with low viscosity index (low dependency on temperature) Castrol Hyspin AWS 10

July-06

Hydraulic Unit

M28 x 1,5 ca 23 103 74 DIA 21 14

Hydraulic Fittings & Hoses

Diaphragm Reservoir
Assembly
Volume, one half filled with nitrogen and the other half filled with oil, separated by a diaphragm.

Function
Uses the compressibility of gas to absorb pressure peaks of oil Provides steady flow of oil between hydraulic unit and actuators thus damping pressure pulsation.
key width 30 G 1/2 34 DIA

Technical data
Max. pressure Weight 210 bar 0,8 kg

Sealing surface

July-06

Hydraulic Unit

10