Transformer Metering Yard Erkdjhcbd& OH Lines Components

TPS: ELE-QA- 001 05 May 2010
Technical Purchase Specification

Transformer/Metering Yard & OH Lines Components
Gamesa Wind Turbines Pvt Ltd

No.489, GNT Road, Thandal kazhani, Vadagari Post, Chennai 600 052. INDIA
Document Type: TPS - Technical Purchase Specification Prepared By: Venkatesan Approved By: S.Subbian
Specification Number : ELE-QA-001
Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10
11/22/33 KV TRANSFORMER & METERING YARD Components Used:

1. Double pole steel Structure 2. Horn Gap Fuse 3. Lightning Arrestor 4. Air Break Isolator 5. Stay Wire 6. Fencing 7. Yard Light 8. Earthing Electrode 9. '0'-Gauge Copper/Transformer HT bushing termination 10. CT/PT Metering Unit
-2-
Specification of Components:
11 KV SYSTEMS
1. Double pole steel structure
Please refer the drawing:
2. Horn Gap Fuse Item No. Material

11 KV Horn Gap Fuse
Description
Reference Standard
IS 1818, IS 9385
Sr
1
Parameters
Nominal System Voltage
Values / Specification
11 KV
Highest System Voltage
12 KV
Frequency
50 Hz
No of Poles
3 ISMC 75X40 mm hotdip galvanized with two nos of 100x50x6 mm bridge channel of galvanized Tinned Two nos of 11 KV post insulator per phase (Total 6 nos 11 KV post insulator for 3-phase) with creepage distance of not less than 25mm/KV
Base Channel
Copper Parts
Insulator
-3-
Sr
8
Parameters
Terminal Connector
Suitable tinned copper pad for copper/ACSR Conductor
Arcing Horns
Copper clad (or) brass with the size of not less than that 2 SWG
10
Fuse Length
205 mm (8 inch)
11
Between post in each phase
610 mm
12
Between Phase to Phase Bolting of the post to the live terminal Live Terminal to the bottom of the horn Bottom of the horn to the top of the horn Angle of the horn rod on either side of the each phase Test to be Conducted
915 mm
13
305 mm
14
254 mm
15
457 mm
16
30 Degree
17
All routine & type test as per IS 1818
Reputed Make
1) 2) 3) 4) 5) 6)
ADCO, Kolkata LAMCO, Hyderabad ELPRO International OBLUM, Hyderabad DANKE, Ahmedabad IPL Products, Chennai
-4-
3. Lightning Arrestor Item No. Material

11 KV Lightning Arrestor Lighting arrestors shall be of structures mounted complete with all accessories such as terminal connectors, earthing bolts suitable for 50x6 mm GI flat etc. shall confirm to IEC-99-4 IS: 2165-1977, IEC-99-4
Description
Reference Standard
Sr
1
Parameters
11 KV
12 KV
Frequency
50 Hz
Arrestor Rating
9 KV (rms)
Class
Station
Type
Gapless type
System Discharge Voltage KV (Crest) [8 x 20 m seconds current wave] Maximum continuous operating Voltage (MCOB) Steep front discharge voltage
Solidly earthed
5 kA
7.2 kV (rms)
10
36 KV (Crest)
-5-
Sr
11
Parameters
Mounting bracket & earthing terminal Line Terminal Rated Lightning impulse withstand voltage (Peak) Rated Power frequency short duration withstand voltage Creepage Distance
Hot dip galvanized steel
12
AL Alloy
13
75 KV
14
28 KV (rms)
15
25 mm/KV Min
16
Test to be Conducted
All routine & type test as per IS:2165-1977, IEC-99-4 1) 2) 3) 4) LAMCO, Hyderabad ELPRO International OBLUM, Hyderabad Alstom
Reputed Make
-6-
4. Air Break Isolator/AB Switch Item No. Material

11 KV Air Break Isolator Air break isolator shall be Double break center rotating horizontal mounting, mechanically gang operated complete with all accessories such as operating pipes, guides, supporting insulators, link work, locking arrangement and bimetallic PG clamps etc shall confirm to IS 1818-1972 IS 1818-1972
Description
Reference Standard
Sr
1 2 3 4 5 6 7 8
Parameters
Nominal System Voltage Highest System Voltage Current Rating Frequency No of Poles Base Channel Copper parts Insulator
11 KV 12 KV 400 Amps without exceeding temperature limit 50 Hz 3 ISMC 75X40 mm Hot dip galvanized Tinned Three nos of 11 KV post Insulator per phase (Total 9 nos 11 KV post insulator for 3-phase) with creepage distance of not less than 25 mm/kV 25 mm dia, Class-B, GI pipe, 3 mm thick shall confirm to IS 1239 Part-I Bimetallic strip suitable for copper terminals 1/2 lb/Ampere Copper clad with the size of 2 SWG Rotating parts shall be fitted with suitable bearing Locking arrangement shall provided with duplicate keys
9 10 11 12 13 14
Operating Pipe PG clamp Contact pressure of switch Arcing Horn Bearing Locking Arrangement
-7-
Sr
15 16 17 18 19 20
Parameters
Indication Short circuit current Phase to phase clearance Distance between non rotating Insulator Male Contact Female Contact One-minute Power frequency withstand voltage to earth and between poles Test to be conducted
ON/OF indication at Operating Handle 16 KA for 3 Seconds 915 mm 762 mm Silver coated live contact on tubular arm of adequate strength Spring Loaded finger type silver coated contacts of copper material
21
35 KV (rms)
22
All routine & type test as per IS 1818-1972 1) 2) 3) 5) 6) 7) Sterling, Vadodara ELPRO International, Hyderabad ADCO, Kolkata PACTIL DANKE, Hyderabad IPL Products, Chennai
Reputed Make
-8-
5. Stay Wire
a) The stay wire shall be of 7/8 SWG stranded steel wire (7/4.1mm) and ultimate tensile strength of the guy wire is 6400 Kg for a safety factor of 2.5. The permissible tension in one guy is 2560 Kg. b) Two C type guy insulator to be used & minimum failing load of 88 KN and to be located 3 mtr away from ground level c) The diameter of anchor rod & turn Buckle rod is 20 mm. The anchor rod length is 1800 mm while that of turnbuckle rod is 450 mm d) GI thimble to be used with anchor rod e) Inclination angle of stay wire is 30-40 degrees
6. Fencing
The height of the fencing shall be of 1.8 mtr. The fencing mesh shall be mesh 10 SWG GI, 50 mm x 50 mm GI Chain Link, 50x6 mm MS Angle, 35 x 6 mm MS Angle and 25 x 3 mm MS flat for fencing fabrication.
7. Yard Lighting
a) The light fitting 40 watts, fluorescent light shall be provided of reputed make viz Philips/Bajaj/Crompton Greaves etc. b) 10 Amps Double pole Miniature Circuit Breaker of 9 KA Interruption Capacity and 4 way terminal block.
8. Earthing Electrodes
Ref Standard: IS 3043
The earth electrode shall be of 40 mm dia, 10 mtrs long MS rod (Or) galvanized iron pipe 50.8 mm diameter, 5.5 mm thickness, 10 mtrs long. 50x6 mm GI flat to be used for earth Connection and 2 Runs of 65x 8 mm GI flat to be used for Transformer neutral earth connection All earth pits are interconnected except LA earth Depth of Bore: 10 mtr Soil treatment: Bentonite Powder, Common salt, Charcoal etc mixed with clay or red soil tightly packed with throughout the 150 mm (6 inches) bore Individual Earth Resistance is less than 8 Ohms & combined earth resistance is less than 1Ohm.
-9-
9. '0' Gauge Copper/Transformer HT busing Termination Sr

1 2 3 4 5
Parameters
Gauge Nominal Diameter Area Weight Current Carrying Capacity
0 8.23 mm 52.19 Sqmm 472.90 Kg/Km 150 Amps @ 27 degree and 203 Amps & 55.5 degree celcius
One and Half inch Aluminum tubular bus shall be for bus bars at Breaker Yard and for 1650 KW m/c transformer bushing to Circuit Breaker termination. The aforesaid aluminum tubular bus shall meet the following requirements (Approved Makes INDAL/Hindalco/Balco/ALCAN)
Sr
1 2 3 4 5 6 7 8 9 10
Parameters
Outer Diameter Inner Diameter Thickness Area Weight Momemt of Inertia Section modulus Radius of gyration DC Resistance Current carrying capacity
47.50 mm 40.25 mm 3.625 mm 0.8 Sq.inches 0.939 lb/ft 0.3099 in4 0.3262 in3 0.6226 inches 16.97 Micro-ohms per ft @ 20 degree celcius 840 Amps
- 10 -
10. CT/PT Metering Unit: Item No. Material 11 KV CT/PT Combined Metering Unit/ Separate units (Depending on EB)
Outdoor Oil cooled Copper wound, Continuous duty, Combined current & potential transformer-50/5 A (Depending on no of machines connected), 15 VA, Acc Class: 0.5 and 11KV/110 V, 100 VA accuracy class: 0.5 (Accuracy class depending on EB requirements). If Separate VT ratio shall be (11/v3) kV/(110//v3) V. IS 2705/1992, IS 3156/1992
Description
Reference Standard
22 KV SYSTEMS
Reference Drawing: PRV/GAMESA/850KW/22KV/1002

22 KV Horn Gap Fuse
Description
Reference Standard
IS 1818, IS 9385
Sr
1
Parameters
22 KV
- 11 -
24 KV
Frequency
50 Hz
No of Poles
3 ISMC 75X40 mm hot dip galvanized with two no of 100x50x6 mm bridge channel of galvanized Tinned
Base Channel
Copper Parts
- 12 -
Sr
7
Parameters
Insulator
Two nos of 22 KV post insulator per phase (Total 6 nos 22 KV post insulator in 3-phase) with creepage distance of not less than 25mm/KV Suitable tinned copper pad for copper/ACSR Conductor Copper clad (or) brass with the size of not less than that 2 SWG 255 mm (10 inch)
Terminal Connector
Arcing Horns
10
Fuse Length
11
650 mm
12
Between Phase to Phase Bolting of the post to the live terminal Live Terminal to the bottom of the horn Botton of the horn to the top of the horn Angle of the horn rod on either side of the each phase Test to be Conducted
1070 mm
13
450 mm
14
254 mm
15
610 mm
16
30 Degree
17
All routine & type test as per IS 1818
Reputed Make
1) 2) 3) 4) 5) 6)
ADCO, Kolkata LAMCO, Hyderabad ELPRO International OBLUM, Hyderabad IPL Products, Chennai DANKE, Hyderabad
- 13 -

22 KV Lightning Arrestor Lighting arrestors shall be of structures mounted complete with all accessories such as terminal connectors, earthing bolts suitable for 50x6 mm GI flat etc. shall confirm to IEC-99-4 IS:2165-1977, IEC-99-4
Description
Reference Standard
Sr
1
Parameters
22 KV
24 KV
Frequency
50 Hz
Arrestor Rating
18 KV (rms)
Class
Station
Type
Gapless type
System Discharge Voltage KV (Crest) [8 x 20 m seconds current wave] Maximum continuous operating Voltage (MOCB) Steep front discharge voltage
Solidly earthed
89
10 kA 14.4 kV (rms)
10
72 KV (Crest)
- 14 -
Sr
11
Parameters
Mounting bracket & earthing terminal Line Terminal Rated Lightning impulse withstand voltage (Peak) Rated Power frequency short duration withstand voltage Creepage Distance
12
AL Alloy
13
125 KV
14
50 KV (rms)
15
25 mm/KV Min
16
Test to be Conducted
All routine & type test as per IS:2165-1977, IEC-99-4 1) 2) 3) 4) LAMCO, Hyderabad ELPRO International OBLUM, Hyderabad Alstom
Reputed Make
- 15 -

22 KV Air Break Isolator Air break isolator shall be Double break center rotating horizontal mounting, mechanically hand operated complete with all accessories such as operating pipes, guides, supporting insulators, link work, locking arrangement and bimetallic PG clamps etc shall confirm to IS 1818-1972 IS 1818-1972
Description
Reference Standard
Sr
1
Parameters
22 KV
24 KV
Current Rating
400 Amps without exceeding temperature limit
4 5 6
Frequency No of Poles Base Channel
50 Hz 3 ISMC 75X40 mm Hot dip galvanized
Copper parts
Tinned Three nos of 22 KV post Insulator per phase (Total 9 Nos of 22 KV post insulator for 3-phase) with creepage distance of not less than 25 mm/kV 25 mm dia, Class-B, GI pipe, 3 mm thick shall confirm to IS 1239 Part-I Bimetallic strip suitable copper terminals
Insulator
Operating Pipe
10
PG clamp
- 16 -
Sr
11
Parameters
Contact pressure of switch
1/2 lb/Ampere
12
Arcing Horn
Copper clad with the size of 2 SWG
13
Bearing
Rotating parts shall be fitted with suitable bearing
14
Locking Arrangement
Locking arrangement shall provided with duplicate keys
15
Indication
ON/OF indication at Operating Handle
16 17 18
Short circuit current Phase to phase clearance Distance between non rotating Insulator Male Contact
16 KA for 3 Seconds 1070 mm 800 mm Silver coated live contact on tubular arm of adequate strength Spring Loaded finger type silver coated contacts of copper material
19
20
Female Contact One-minute Power frequency withstand voltage to earth and between poles Test to be conducted
21
55 KV (rms)
22
All routine & type test as per IS 1818-1972 1) 2) 3) 4) 5) 6) Sterling, Varodara ELPRO International, Hyderabad ADCO, Kolkata PACTIL IPL Products, Chennai DANKE, Ahmedabad
Reputed Make
- 17 -
5. Stay Wire:
a) The stay wire shall be of 7/8 SWG stranded steel wire (7/4.1mm) and ultimate tensile strength of the guy wire is 6400 Kg for a safety factor of 2.5. The permissible tension in one guy is 2560 Kg b) Two C type guy insulator to be used & minimum failing load of 88 KN and to be located 3 mtr away from ground level c) The diameter of anchor rod & turn Buckle rod is 20 mm. The anchor rod length is 1800 mm while that of turnbuckle rod is 450 mm d) GI thimble to be used with anchor rod e) Inclination angle of stay wire is 30-40 degrees 6. Fencing The height of the fencing shall be of 1.8 mtr. The fencing mesh shall be mesh 10 SWG GI, 50 mm x 50 mm GI Chain Link, 50x6 mm MS Angle, 35 x 6 mm MS Angle and 25 x 3 mm MS flat for fencing fabrication. 7. Yard Lighting a) The light fitting 40 watts, fluorescent light shall be provided of reputed make viz Philips/Bajaj/Crompton Greaves etc. b) 10 Amps Double pole Miniature Circuit Breaker of 9 KA Interruption Capacity and 4 way terminal block. 8. Earthing Electrodes: Ref Standard: IS 3043 The earth electrode shall be of 40 mm dia, 10 mtrs long MS rod (Or) galvanized iron pipe 50.8 mm diameter, 5.5 mm thickness, 10 mtrs long. 50x6 mm GI flat to be used for earth Connection and 2 Runs of 65x 8 mm GI flat to be used for transformer neutral earth connection. All earth pits are interconnected except LA earth Depth of Bore: 10 mtr Soil treatment: Bentonite Powder, Common salt, Charcoal etc mixed with clay or red soil tightly Packed with throughout the 150 mm bore Individual Earth Resistance is less than 8 Ohms & combined earth resistance is less than 1Ohm.
- 18 -
9. '0' Gauge Copper/Transformer HT busing Termination Sr

1 2 3 4 5
Parameters
One and Half inch Aluminum tubular bus shall be for bus bars at Breaker Yard and for 1650 KW m/c transformer bushing to Circuit Breaker termination. The aforesaid aluminum tubular bus shall meet the following requirements (Approved Makes INDAL/Hindalco/Balco/ALCAN)
Sr
1 2 3 4 5 6 7 8 9 10
Parameters
Outer Diameter Inner Diameter Thickness Area Weight Moment of Inertia Section modulus Radius of gyration DC Resistance Current carrying capacity
- 19 -
10. CT/PT Metering Unit Item No. Material 22 KV CT/PT Combined Metering Unit/ Separate Units (Depending on EB)
Outdoor Oil cooled Copper wound, Continuous duty, Combined current & potential transformer-50/5 A (Depending on no of machines connected), 15 VA, Acc Class: 0.5 and 22KV/110 V, 100 VA accuracy class: 0.5 (Accuracy class depending on EB requirements) If Separate VT ratio shall be (11/v3) kV/ (110//v3)V IS 2705/1992, IS 3156/1992
Description
Reference Standard
33 KV SYSTEMS
Reference Drawing: PRV/GAMESA/850KW/33KV/1001

33 KV Horn Gap Fuse
Description
Reference Standard
IS 1818, IS 9385
- 20 -
Sr
1
Parameters
33 KV
36 KV
Frequency
50 Hz
No of Poles
3 ISMC 75X40 mm hot dip galvanized with two nos of 100x50x6 mm bridge channel of galvanized Tinned Two nos of 33 kV post insulator per phase with creepage distance of not less than 25mm/KV
Base Channel
Copper Parts
Insulator
- 21 -
Sr
8 9 10 11
Parameters
Terminal Connector
Suitable tinned copper pad for copper/ACSR Conductor Copper clad (or) brass with the size of not less than that 2 SWG 381 mm (15 inch) 790 mm
Arcing Horns Fuse Length
12
Between Phase to Phase Bolting of the post to the live terminal Live Terminal to the bottom of the horn Botton of the horn to the top of the horn Angle of the horn rod on either side of the each phase Test to be Conducted
1220 mm
13
610 mm
14
254 mm
15
765 mm
16
30 Degree
17
All routine & type test as per IS 1818 1) 2) 3) 4) 5) 6) ADCO, Kolkata LAMCO, Hyderabad ELPRO International OBLAM, Hyderabad IPL Products, Chennai DANKE, Hyderabad
Reputed Make
- 22 -

33 KV Lightning Arrestor Lighting arrestors shall be of structures mounted complete with all accessories such as terminal connectors, earthing bolts suitable for 50x6 mm GI flat etc. shall confirm to IEC-99-4 IS:2165-1977, IEC-99-4
Description
Reference Standard
Sr
1
Parameters
33 KV
36 KV
Frequency
50 Hz
Arrestor Rating
30 KV (rms)
Class
Station
Type
Gapless type
System
Solidly earthed
Discharge Voltage KV (Crest) [8 x 20 m seconds current wave]
10 kA
- 23 -
Sr
Parameters
Maximum continuous operating Voltage (MOCB) Steep front discharge voltage Mounting bracket & earthing terminal
24 kV (rms)
10
90 KV (Crest)
11
12
Line Terminal Rated Lightning impulse withstand voltage (Peak) Rated Power frequency short duration withstand voltage Creepage Distance
AL Alloy
13
170 KV
14
70 KV (rms)
15
25 mm/KV Min All routine & type test as per IS:2165-1977, IEC-99-4
16
Test to be Conducted Reputed Make
1) 2) 3) 4)
LAMCO, Hyderabad ELPRO International OBLAM, Hyderabad Alstom
- 24 -

33 KV Air Break Isolator Air break isolator shall be Double break center rotating horizontal mounting, mechanically hand operated complete with all accessories such as operating pipes, guides, supporting insulators, link work, locking arrangement and bimetallic PG clamps etc shall confirm to IS 1818-1972 IS 1818-1972
Description
Reference Standard
Sr
1 2 3 4 5
Parameters
Nominal System Voltage Highest System Voltage Current Rating Frequency No of Poles
33 KV 36 KV 400 Amps without exceeding temperature limit 50 Hz 3
Base Channel
ISMC 75X40 mm Hot dip galvanised
Copper parts
Tinned Six nos of 22 KV post Insulator per phase (Total 18 nos 22 KV post insulator for 3-phase) with creepage distance of not less than 25 mm/kV 25 mm dia, Class-B, GI pipe, 3 mm thick shall confirm to IS 1239 Part-I Bimetallic strips for copper terminals
Insulator
Operating Pipe
10
PG clamp
- 25 -
Sr
11
Parameters
Contact pressure of switch
1/2 lb/Ampere
12
Arcing Horn
Copper clad with the size of 2 SWG
13
Bearing
Rotating parts shall be fitted with suitable bearing
14
Locking Arrangement
Locking arrangement shall provided with duplicate keys
15
Indication
ON/OF indication at Operating Handle
16 17 18
Short circuit current Phase to phase clearance Distance between non rotating Insulator Male Contact
16 KA for 3 Seconds 1220 mm 800 mm Silver coated live contact on tubular arm of adequate strength Spring Loaded finger type silver coated contacts of copper material
19
20
Female Contact One-minute Power frequency withstand voltage to earth and between poles Test to be conducted
21
75 KV (rms)
22
All routine & type test as per IS 1818-1972 1) 2) 3) 4) 5) 6) Sterling, Varodara ELPRO International, Hyderabad ADCO, Kolkata PACTIL IPL Products, Chennai DANKE, Hyderabad
Reputed Make
- 26 -
5) Stay Wire:
a) The stay wire shall be of 7/8 SWG stranded steel wire (7/4.1mm) and ultimate tensile strength of the guy wire is 6400 Kg for a safety factor of 2.5. The permissible tension in one guy is 2560 Kg b) Two C type guy insulator to be used & minimum failing load of 88 KN and to be located 3 mtr away from ground level c) The diameter of anchor rod & turn Buckle rod is 20 mm. The anchor rod length is 1800 mm while that of turnbuckle rod is 450 mm d) GI thimble to be used with anchor rod e) Inclination angle of stay wire is 30-40 degrees
6) Fencing:
The height of the fencing shall be of 1.8 mtr. The fencing mesh shall be mesh 10 SWG GI, 50 mm x 50 mm GI Chain Link, 50x6 mm MS Angle, 35 x 6 mm MS Angle and 25 x 3 mm MS flat for fencing fabrication.
7) Yard Lighting:
a) b) The light fitting 40 watts, fluorescent light shall be provided of reputed make viz Philips/Bajaj/Crompton Greaves etc. 10 Amps Double pole Miniature Circuit Breaker of 9 KA Interruption Capacity and 4 way terminal block.
8) Earthing Electrodes:
Ref Standard: IS 3043 Reference Drawing: The earth electrode shall be of 40 mm dia, 10 mtrs long MS rod (Or) galvanized iron pipe 50.8 mm diameter, 5.5 mm thickness, 10 mtrs long. 50x6 mm GI flat to be used for earth Connection and 2 Runs of 65x 8 mm GI flat to be used for transformer neutral earth connection. All earthpits are interconnected except LA earth Depth of Bore: 10-12 m Soil treatment: Bentonite Powder, Common salt, Charcoal etc mixed with clay or red soil tightly packed with throughout the 150 mm bore Individual Earth Resistance is less than 8 Ohms & Combined earth resistance is less than 1Ohm
- 27 -
9. '0' Gauge Copper/Transformer HT Bushing Termination Sr

1 2 3 4 5
Parameters
One and Half inch Aluminium tubular bus shall be for b us bars at Breaker Yard and for 1650 KW m/c transformer bushing to Circuit Breaker termination. The aforesaid aluminum tubular bus shall meet the following requirements (Approved Makes INDAL/Hindalco/Balco/ALCAN).
Sr
1 2 3 4 5 7 8 9 10 11
Parameters
Outer Diameter Inner Diameter Thickness Area Weight Momemt of Inertia Section modulus Radius of gyration DC Resistance Current carrying capacity
- 28 -
10. CT/PT Metering Unit Item No. Material 33 KV CT/PT Combined Metering Unit/Separate Units (Depending on EB)
Out door Oil cooled Copper wound, Continuous duty, Combined current & potential transformer-50/5 A (Depending on no of machines connected) , 15 VA, Acc Class: 0.5 and 33KV/110 V, 100 VA accuracy class: 0.5 (Accuracy class depending on EB requirements) If Separate VT ratio shall be (11/v3) kV/ (110//v3)V IS 2705/1992, IS 3156/1992
Description
Reference Standard
- 29 -
11/22/33 KV OVERHEAD LINES (INTERNAL+EXTERNAL)

Components used at 11/22/33 kV Internal & External Lines: 1) RSJ Joist Poles 2) Reinforced Cement Concrete Poles 3) Stay with Guy Insulators 4) Pin Insulators 5) Disc Insulators 6) Cross Arms 7) ACSR conductor Standard Clearance : 11 kV Phase to Phase Phase to Earth Ground Clearance: Vertical Clearance to ground in Mtrs 11 kV In rural areas and places inaccessible to Vehicular traffic 4.572 22 kV 5.182 33 kV 5.182 460 mm 305 mm 22 kV 610 mm 460 mm 33 kV 915 mm 610 mm
In Village, towns and city areas along street
5.79
5.79
5.79
In Village, towns and city area across street
6.096
6.096
6.096
- 30 -
Specification of Components: 1) RSJ Joist Poles:

All poles must be painted with two coats of red oxide and one coat of aluminum paint before erection and final coating can be done after erection. Total DFT must be 80 microns minimum. Single Circuit Line: a) 9.50 Mtr long, 175x87x8 mm RSJ Joist pole shall be used for internal lines b) The base plate size 300x300x6 mm shall be welded to the bottom of the joist c) The factor of safety for RSJ Joist pole is 2 Double Circuit Line: a) 11 Mtr long, 200x100x8 mm RSJ Pole must be used b) The base plate size 300x300x6 mm shall be welded to the bottom of the joist c) The factor of safety for RSJ Joist pole is 2 The span length of line = 45 mtr (Max) Every fifth / seventh pole shall be cut point (provided with stay wires) In case of angle of deviation, Single pole with necessary stay arrangements, coil earthing, pole numbering, anti climbing devices (If required by EB), danger board in every cut-points to be provided Every fifth pole for RSJ pole shall be earthed as mentioned below Pole earthing shall be done with 8 SWG GI wires closely wound 115 turns of 50 mm dia. and burried in the earth nearby pole concrete at the depth of 1.5 mtr from ground level. The Earth resistance shall be of less than 10 Ohm. If achieving more than 10 ohms, multiple earthing arrangement shall be done till achieving of less than 10 Ohms.
2) Reinforced Cement Concrete Poles (RCC):

9.14 mtr, 256 Kg safe working load, concrete ratio shall be 1:1.5:3, factor of safety is 2.5 The metal cross arm and the insulator pins shall be bonded together and earthed at every pole. Pole earthing shall be done with 8 SWG GI wires closely wound 115 turns of 50 mm dia. and burried in the earth nearby pole concrete at the depth of 1.5 mtr from ground level in every pole. The Earth resistance shall be of less than 10 Ohm. If achieving more than 10 ohms, multiple earthing arrangement shall be done till achieving of less than 10 Ohms.
3) Stay with Guy Insulator:

a) The stay wire shall be of 7/8 SWG stranded steel wire (7/4.1mm) and ultimate tensile strength of the guy wire is 6400 Kg for a safety factor of 2.5. The permissible tension in one guy is 2560 Kg b) Two C type guy insulator to be used & minimum failing load of 88 KN and to be located 3 mtr away from ground level c) The diameter of anchor rod & turnbuckle rod is 20 mm. The anchor rod length is 1800 mm while that of turnbuckle rod is 450 mm d) GI thimble to be used with anchor rod Inclination angle of stay wire is 30-40 degrees
- 31 -
4) Pin Insulators Item No. Material Reference Standard

11/22/33 KV Pin Insulators IS: 731 RA 2001, BS: 137, IEC: 383
Sr
1
Standard Particulars
11kV
12 KV
22kV
24 KV 36 KV
33kV
Creepage Distance minimum
280 mm
565 mm
580 mm for low polluted area but 685 mm Creepage to be used for highly polluted site like Gujarat, Rameswaram 27 KV 10 KN 80 KV 95 KV 85 KV
3 4 5 6 7
Visible Discharge Voltage Mechanical failing load Power Frequency withstand voltage (Wet) Power Frequency withstand voltage (Dry) Power Frequency Flashover voltage (Wet) Power Frequency Flashover voltage (Dry) Lighting impulse withstand voltage Power frequency under oil Puncture voltage test Reputed Make
9 KV 10 KN 35 KV 60 KV 40 KV
18 KV 10 KN 70 KV 90 KV 75 KV
65 KV
95 KV 160 KV (Peak) 170 KV
100 KV
75 KV (Peak)
185 KV (Peak)
10
105 KV
190 KV
1) Birla Ngk (Jayashree) 2) WS 3) BHEL
- 32 -
5) Disc Insulators
a) B & S Type Disc Insulators:
Item No. Material Reference Standard

B & S Type Disc Insulators IS: 731 RA 2001, BS: 137, IEC: 383
Sr
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Visible Discharge Voltage Porcelain Diameter Spacing Creepage Distance Electromechanical Strength Power Frequency withstand voltage (Wet) Power Frequency withstand voltage (Dry) Power Frequency Flashover voltage (Wet) Power Frequency Flashover voltage (Dry) Impulse Flashover Voltage (Positive) Impulse Flashover Voltage (Negative) Impulse Withstand Voltage Power frequency puncture voltage Net Weight (Approx.) Ball Socket Size
B & S Type
9 KV 255 mm 145 mm 292 mm 70 KN 35 KV 50 KV 45 KV 65 KV 110 KV (peak) 120 KV (Peak) 105 KV (Peak) 105 KV 5.2 Kgs 16 MmB 1) Birla Ngk (Jayashree) 2) WS 3) BHEL
Reputed Make
- 33 -
Document Type: TPS - Technical Purchase Specification Prepared By: Venkatesan Approved By: S.Subbian b) T & C Type Disc Insulators
Item No. Material Reference Standard

T & C Type Disc Insulators IS: 731, BS: 137, IEC: 383
Sr
1 2 3 4 5 6 7 8 9 10 11 12 13
Porcelain Dia Spacing Total Creepage Distance Combined Electro Mechanical Strength Power Frequency withstand voltage (Wet) Power Frequency withstand voltage (Dry) Power Frequency Flashover voltage (Wet) Power Frequency Flashover voltage (Dry) Impulse Flashover Voltage (Positive) Impulse Flashover Voltage (Negative) Impulse Withstand Voltage Power frequency puncture voltage Net Weight (approx.)
T & C Type
255 mm 145 mm 292 mm 90 KN 35 KV 50 KV 45 KV 65 KV 110 KV (peak) 120 KV (Peak) 105 KV (Peak) 105 KV 5.5 Kgs 1) Birla Ngk (Jayashree) 2) WS 3) BHEL
Reputed Make
Note: Composite/Elastomeric type Disc insulator can be used (Depending on EB Acceptance)
- 34 -
6) Cross Arms:
Line Voltage (KV)
Vertical Clearance Bn. Top & Bottom Cond. (in cm)
Size of V Cross-arm
11
76.25
920 mm long 75 x 40 Channel 1070 mm long 75 x 40 Channel 1370 mm long 100x 50 mm Channel
22
91.4
33
121.9
All cross arms must be painted with two coat of red oxide and one coat of aluminum before fix into the pole and final coating will be given to achieve 80 microns.
- 35 -
7) ACSR Conductors:
Reference Standard: IS 398 (Part-2) : 1996 All ACSR Conductor to be manufactured as per the above mentioned IS Standard
SL No
SPECIFIC REQUIREMENTS
CODE NAME OF CONDUCTOR Rabbit Raccon 77.83 0.3656 Dog 103.6 0.2745
1 2
Calculated equivalent area of aluminum (Sq. mm) Calculated DC resistance @ 20 degree C (Ohm/Km) Approximate Current carrying capacity in Amps 40 degree C ambient
52.21 0.54490
a) 30 deg. C rise b) 50 deg. C rise Stranding wire diameter
148 183
197 245
254 311
a) Aluminum (No/dia. mm) b) Steel (No/dia. mm)
6/3.335 1/3.35 61.7
6/4.09 1/4.09 91.97
6/4.72 7/1.57 118.50
Conductor dia (mm) Approximate weight (Kg/Km)
b) Total a) Aluminum c) Steel
214 145 69 1860 18.99 0.809
318 215 103 2746 18.99 0.809
394 288 106 3299 19.53 0.735
7 8 9
Approximate ultimate strength (Kg) Calculated linear co-efficient per C x 106 Calculated final module of elasticity (Kg/cm6x106)
- 36 -
COYOTE CONDUCTOR SPECIFICATION

Reference Standard: IS 398 (Part-2) : 1996 SL. No 1 2 3 4 5 6 7 Technical Particular Nominal Aluminum Area (Sqmm) Stranding & wire diameter aluminum+steel (Nos/mm) Calculated DC resistance @ 20 degree C (Ohm/Km) Calculated AC resistance @ 65 degree C (Ohm/Km) Calculated AC resistance @ 75 degree C (O hm/Km) Current capacity @ 65 degree C (Amps) Current capacity @ 65 degree C (Amps) Value 130 26/2.54 + 7/1.191 0.2246 0.2663 0.2754 292 358
Important: 1. All component manufacturers' test certificate must be shown to Gamesa on request at site, failing which will be treated as rejection of the components. But, all certificate copy must be forwarded to Gamesa along with invoice. If sub contractor wish to use any other makes other than as specified above, details of make can be forwarded to Gamesa QA for approval. Only after written approval from QA, the specified make can be used. Identification of earth pits, measured earth resistance value and date of measurement must be displayed on earth pits before commissioning of WTG. All earth pit handle must be painted for corrosion protection with black paint. Anticorrosive black paint must be applied on RSJ joist pole in DP for the height of 300mm from coping. Petroleum jelly must be applied on AB switch contact points for smooth operation. ON / OFF indication must be marked on AB switch operating handle and lock arrangement must be provided. Earth pit connection diagram as constructed must be drawn on transformer plinth. Transformer and CT/PT metering unit HT bushing must be covered with empire tape. Terminal connector supplied with transformer to be used for transformer HT bushing to Zero copper termination.
2.
3.
4. 5.
6. 7.
8. 9.
- 37 -
10.
Fire buckets with canopy must be provided in the yard (Two numbers of fire buckets with dry river sand with canopy). Safety items like, first aid box (Redi medi make), fire extinguisher (CO2), rubber mat, earth discharge rod and first aid chart must be provided at tower. Precommissioning checks on transformer, power cables and earth resistance will be recorded in prescribed checklist given by Gamesa. Two nos yard light to be provided for G58 transformer Yard Yard drainage path to be provided by using PVC pipe during civil work of yard wall. 40 mm gravel to be filled around the transformer plinth and cable area to be covered by river sand by using bricks arrangement as specified in the drawing. DEHN GUARD Earthing should be connected with LA Earth. 6 mtr 1core x 10 Sq.mm supplied with capacitor panel for DEHN GUARD earth connection. Cable length from tower to transformer must be used as is (22 mtr for G58) and looping must be done outside and inside the transformer yard. 12 times x OD of the cable bending radius to be maintained for circle loop. 1 KV megger to be used for transformer LV-E insulation resistance testing and 2.5 KV megger to be used for HV-LV & HV- E insulation resistance measurements. 5/10 KV megger to be used for XLPE cable insulation resistance tests. For Earth resistance measurement, 0-20/200 Ohms, 160 rpm, 3-Pole with selector switch megger to be used. 'I' Clamp-50 x65x6 mm angle, 50x6 clamps and 5/8'' GI nut and bolts to be used for overhead lines.
11.
12.
13. 14. 15.
16.
17.
18.
19.
20.
The contractor should be well acquainted with IE Rules 1956, The Electricity Act 2003, Indian Telegraphic Act 1889, EB Rules, and CEIG rules and all the EB & CEIG requirements must be fulfilled for installations. Note: In case of doubt or clarification, contact pvenkatesan@gamesacorp.com or ssubbian@gamesacorp.com
- 38 -

Transformer Metering Yard Erkdjhcbd& OH Lines Components

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Transformer Metering Yard Erkdjhcbd& OH Lines Components

Uploaded by

Copyright:

Available Formats

TPS: ELE-QA- 001 05 May 2010

Technical Purchase Specification

Gamesa Wind Turbines Pvt Ltd

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

11/22/33 KV TRANSFORMER & METERING YARD Components Used:

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

2. Horn Gap Fuse Item No. Material

Highest System Voltage

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

Between post in each phase

All routine & type test as per IS 1818

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

3. Lightning Arrestor Item No. Material

Highest System Voltage

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

4. Air Break Isolator/AB Switch Item No. Material

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

9. '0' Gauge Copper/Transformer HT busing Termination Sr

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

2. Horn Gap Fuse Item No. Material

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

Highest System Voltage

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

Between post in each phase

All routine & type test as per IS 1818

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

3. Lightning Arrestor Item No. Material

Highest System Voltage

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

4. Air Break Isolator/AB Switch Item No. Material

Highest System Voltage

400 Amps without exceeding temperature limit

Frequency No of Poles Base Channel

50 Hz 3 ISMC 75X40 mm Hot dip galvanized

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

Copper clad with the size of 2 SWG

Rotating parts shall be fitted with suitable bearing

Locking arrangement shall provided with duplicate keys

ON/OF indication at Operating Handle

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10

Specification Number : ELE-QA-001

Approval Dt.: 05 May 10 Rev : 00 Rev Date : 05 May 10