START UP PROCEDURE

BOILER LIGHT OFF

1. BOILER DRAIN & VENT SYSTEM START - Steam Drum Vent Valve Open 100% (SD vent valve open when pressure SD< 1 barg, and close when pressure > 1 barg). - Steam Drum blowdown valve open 100 % ( SD BD vlv open 100 % if drum level > 120 mm, open 50 % if drum level 80 -90 mm and will close if drum level < 80 mm + Fuel oil in service. - SH Drain pipe open 100%. COLD Drain Valve Drum Press < 2barg > 2barg > 20barg > 25barg TBN Speed > 50rpm WARM Drain Valve Drum Press < 2barg > 2barg > 20barg > 25barg TBN Speed > 50rpm HOT Drain Valve Drum Press < 2barg > 2barg > 20barg > 25barg TBN Speed > 50rpm 2. BCP SYSTEM START 2ry Pass Wall SH Open 100% 1ry SH inlet Open 100% 3ry SH outlet Open 100% MS DV Open 100% MSV DV 2ry Pass Wall SH Open 100% 1ry SH inlet Open 100% 3ry SH outlet Open 100% MS DV Open 100% MSV DV 2ry Pass Wall SH Open 100% 1ry SH inlet Open 100% 3ry SH outlet Open 100% MS DV Open 100% MSV DV

Open Open Open Open Open

Open 30% Open 25% Open 50% Open 50% Open 15% Open 25% Open 50% Open 50% Open 15% Close Close Close Close Close Close Close

Open Open Open Open Open

Open 20% Open 20% Open 20% Open 50% Open 15% Open 20% Open 20% Open 50% Open 15% Close Close Close Close Close Open 50% Close

Open Open Open Open Open

Open 20% Open 20% Open 20% Open 50% Open 15% Open 20% Open 20% Open 50% Open 15% Close Close Close Close Close Open 50% Close

- Before Start BCP Level Drum : 200mm - BCP A Start - BCP B Start ( When Level Drum : 0 mm)

3.

AIR AND GAS SYS START

Start Up Air & Gas System with the sequence as follows; a. Start RAPH A & B b. Start IDF A c. Start FDF A d. Start IDF B e. Start FDF B f. Start TV Camera / Flame Detector Cooling fan g. Adjusting Total air flow > 30%

4. 5. 6. 7. 8. 9. 10.

FURNACE PURGING FUEL OIL LEAK TEST START PRIMARY AIR SYS START 1ST PAIR OIL BURNER LIGHT OFF 2ND PAIR OIL BURNER LIGHT OFF OIL BURNER LOAD PROGRAM AUTO AUX STEAM START

Time to Furnace Purging is 300 s Time to Furnace Purging is 150 s Confirm that PAF A & B Start Confirm that Oil Burner CD 1 & 3 Start Confirm that Oil Burner CD 2 & 4 Start

Wait Until Main Steam Pressure reach 20 barg after that aux. steam PCV and CV will open until header pressure aux steam reached 14 barg and temperature 270 C

TURBINE START PREPARATION

1. START COND VAC UP MA - Check Gland Steam Exhaust Fan A/B start - Confirm thats pressure at Gland Seal Steam Header 280 mbarg - Confirm thats condenser vacuum pump A/B start and Condenser vacuum brake close - Wait until vacuum condenser reachi 120 mbara then go to nextstep. 2. HPT WARMING START

- Check HPT Warming valve from auxiliary steam open

- After temperature 1st stage inner metal turbine reach 150C, holduntil 6 hours if temperature 1st stage inner metal reach to 220 C so can continue to next step. (for Warm, Hot, and Very Hot there is no HPT Warming)

3.

CV WARMING START

- CV Warming is complete until temperature CV Outlet Metal reach to 180 C or get warming for 1 hour so can continue to next step.

TURBINE START
1. TURBINE START - Confirm that turbine speed Increase to 400 RPMwith accelerating rate 100 rpm/min (for Warm : 150rpm/min, Hot and Very Hot : 200rpm/min ) and confirm that turning gear stop & engage when turbine speed increase 2 rpm. - Warming 1st Pulv. After Turbine speed >100 RPM -Check : a. Abs. Lmst Feed Sys start b. Lmst Feed Tank Start c. ME Wash Pump Start d.ME Wash Sys. Start e.Abs. Lvl Cntrl Start (SP : 6620mm) f.Oxi. Air Blower Start g. Abs. Recirc. Pump A/B/C Start 4. 5. FLY ASH SYS START RUB CHECK - Rub Check turbine from local by local operator turbine when speed turbine reach to 400 rpm - Check parameter turbine : vibration, temperature, eccentricity, expansion turbine - Make sure the state of oil sight of each bearing is normal condition - After get confirmation from local, that the condition turbine during rub check is safe, increase turbine speed to 700 rpm 6. 7. 8. TBN SPEED UP TO 700rpm START OIL BURNER AB 1-3 AND 2-4 LOW SPEED HEAT SOAK - Start Oil Burner when Turbine Speed 700 rpm - Time for low speed heat soak is 0 or 30 min after turbine speed reach 700 rpm (depend on miss match temperature) (for Warm, Hot, and Very Hot start up no Low Speed Heat Soak)

2. 3.

1ST PULV WARMING FGD SYS ABSORBER START

9. 10. 11.

TBN SPEED UP TO 3000rpm START OIL BURNER EF 1-3 HIGH SPEED HEAT SOAK

- Check parameter turbine : vibration, temperature, eccentricity, expansion turbine. - Start Oil Burner when Turbine Speed 3000 rpm - Time for high speed heat soak is 40 min after turbine speed reach to 3000 rpm (for Warm : 30min, Hot : 10 or 30 min, and Very Hot : 0min)

SYNCHRONE & UNIT LOAD UP 1

1. START SYNCHRONIZE - Load Up to Initial Load 23MW - Confirm that GMDS and GMCB already close - Confirm that Field Circuit Breaker is Close 2. 3. 4. 5. BFPT A and B RESET 2ND PULV. WARMING START OIL BURNER EF 2-4 INITIAL LOAD HEAT SOAK - Time for Initial Load heat soak is 90 min (for Warm : 30 or 60 min, Hot : 0 or 30 min, Very Hot : 0 min, depend on missmatch temp) 6. 7. 3RD PULV. WARMING UNIT LOAD UP TO 25% (187.5MW) - For Load Up to 25 %, confirm is Load rate 3.48 MW/min (for Warm : 3.48 MW/min, Hot : 6.96 MW/min, and Very Hot : 6.96 MW/min) 8. START LP AND HP EXTRACTION SYS - For Start LP + HP Extraction System when load reach 79 MW - Confirm that Exctraction valve at LPH, HPH and Dearator open 9. 10. 11. 12. START ESP SYS START 1ST COAL BURNER START 2ND COAL BURNER START FLUE GAS SYSTEM - For Start ESP System after load reach 107 MW and if 1st coal burner alreadystart - 1st Coal Burner Start when load >120 MW - 2nd Coal Burner Start when load >143 MW - Flue Gas System Start 5 min. after ESP Start - Chek Abs. Outlet Damper Open - Chek Booster Fan A+B already Start - Chek Bypass Damper already Close 13. 14. 15. 16. 17. 18. 19. 20. 21. STOP OIL BURNER AB 1-3 & 2-4 START 1ST TBFP STOP MBFP STOP OIL BURNER EF 1-3 & 2-4 TRANSFER MODE CV OPERATION from FA to PA START 3RD COAL BURNER STOP OIL BURNER CD 1-3 & 2-4 TRANSFER CONTROL MODE FROM BF TO CC LOAD REACH 25%MW (188MW) - After FA/PA Transfer Finish and HP&LP Extraction has been inservice - Transfer FA ke PA when Load reach146 MW - 3rd Coal Burner Start when load >180 MW - Start 1st TBFP if load reach 25 % - MBFP can stop if 1st TBFP already in sevice. - When BFPT Reset So BFPT MSV will Open then Close

UNIT LOAD UP 2
1. UNIT LOAD UP TO 50%LOAD - For Load up to 50 %, Load Rate is 3.48 MW/min (for Warm : 6.96 MW/min, Hot : 6.96 MW/min, Very Hot : 6.96 MW/min)

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4TH PULV. WARMING START 4TH COAL BURNER START 2ND TBFP UNIT LOAD UP TO 75% LOAD

At Load > 190MW - 4th Coal Burner Start when load > 300 MW - 2nd TBFP inservice when load reach 50 % - For Load up to 75%, Load Rate is 6.96 MW/min (for Warm : 10.44 MW/min, Hot : 13.92 MW/min, Very Hot : 13.92 MW/min)

6. 7. 8.

5TH PULV. WARMING START 5TH COAL BURNER UNIT LOAD UP TO 100% LOAD

At Load >350MW - 5th Coal Burner Start when load >450 MW - For Load up to 100%, Load Rate is 6.96 MW/min (for Warm : 10.44 MW/min, Hot : 13.92 MW/min, Very Hot : 13.92 MW/min)

9. 10.

LOAD REACH 100% (696MW) STOP FORWADING OIL PUMP