CALCULATION-REPORT

STRENGTH CHECK OF LIFTING PADEYE

( FOR PADEYE TYPE 55 ton )
1. ) CONDITIONS :

Specifications: AISC & API-RP2 1.2 In practice a horizontal force of 5% of the static sling load should be applied simultanrously with the sling load.
1.1 1.3 Try : main & cheek plate materials to Q345B Fy 1.4 = 295 N / mm
2

The lifting shackle pin diameter , ( 55 ton shackle , type BX class S( 6 ).)

B C

= 70.00 = 3.00 = B+C = 73.00 = D pin-hole / 2 = 36.50 300 170 40 120 = = = = = = = = = = =

mm mm

The pin hole diameter in the lifting padeye , D pin-hole Radius of pin hole , Width of main plate , Center of pin hole from base , Thickness of main plate , Radius of main plate , Radius of cheek plate , Thickness of cheek plate , Width of stiffener plate , Thickness of stiffener plate , Effective bearing angle , Resultant force angle , 1.5 Taking padeye extreme case : Max . Load
( Total Load Factor = R hole W H M THK RM R CH CH THK ST W ST THK

mm mm mm mm mm mm OK!

( > 1.25 * Dpin-hole ) 100.00 mm 20 250 20 120 67 825.00 mm mm mm DEGREES DEGREES KN

a q
F3

1.5 )
FSL B Tpl Fbr Abr fbr = = = = = = = < = 550.00 KN

Static Sling Load

2. ) CHECK FOR BEARING

Pin diameter , Total plate thk , Bearing force , Bearing area ,

70.00 mm M THK + 2 * CH THK 80 825000 5864.31 F br / A br 140.68 0.9 * F y 265.5 mm N mm 2 N / mm 2 N / mm 2 OK!

= T pl * ( B / 2 * a * p / 180 )

3. ) CHECK FOR PULL - OUT DOUBLE SHEAR

PAGE 1 / 6

CALCULATION-REPORT

Shear force Shear area ( effective ) ,

Ash =

Fsh

825000

N mm 2
2

4 * CH THK ( R CH - R hole ) + 2 * MTHK ( RM - Rhole = )11760.00

fv

= = < =

fsh / Ash 70.15 0.4 * F y 118.0 825000 N / mm N / mm N

OK!

4. ) CHECK FOR TENSION

Tensile force ,

FT

Consider section along lower semi-circumference of cheek plate A t e1 Effective net area , = ( p * R CH + 2 * ( R M -R CH ) ) * M THK
f
t1

= = = < =

14166.37 F T / A t e1 58.24 0.60 * F y 177.00

mm

N / mm

N / mm 2

OK!

Consider straight section through bore centreline. Effective net area ,

A t e2 =
4 * CH THK ( R CH - R hole ) + 2 * MTHK ( RM - Rhole = )11760.00

mm 2
2

t2

= = < =

F T / A t e2 70.15 0.45 * F y 132.75 0.4 * F y 118.0 N / mm

2

N / mm

N / mm 2

OK!

5. ) WELD CHECK BETWEEN MAIN + CHEEK PLATE 1. Max. allowable weld stress for weld with Q345B steel , 2.

Fss= =

Min. required weld area

AW = F 3 * CH THK / ( FW * (2 * CH THK +M THK )) = S 1747.88 mm
2

Fillet weld size ( equal legs ) , Therefore, use 15 mm

= A W / (0.707 * p * 2 * R CH ) = 3.93 mm

equal legs, for cheek plateson padeye.

= = 322353 759417 N N mm 2 mm mm
2

6. ) BENDING STRESS CHECK H F3 = F 3 * COS ( q ) V F3 A BASE = = F 3 * SIN ( q ) M THK * W + 2 * ST W * ST THK E

Effective area at base of padeye main plate and stiffener plates,

= 22000

Neutral axis location , Eccentric distance , Moment of inertia & section modulus @ N.A. ,
I xx =

X= 150.00
= 30.00

(W/2)

M THK * W 3 / 12 + 2 * (ST W * ST THK 3 / 12 + S TW * ST THK * ((W / 2)+ST THK / 2) S xx = 346333333.3 = I xx / (X +ST THK) = 2037254.902 mm
4

mm 3 mm 4

Moment of inertia & section modulus @ Y-Y ,

I yy = M THK 3 * W / 12 + 2 * ST THK * ST W 3 / 12 S yy = 53683333.33 = I yy / ( ST W / 2)

PAGE 2 / 6

CALCULATION-REPORT

= 429466.6667 6.1 ) IN - PLANE BENDING CHECK

mm 3

Moment force , Tensile stress ,

M f
ti

= ABS ( H F3 * H - V F3 * E ) = 32017545.65 = V F3 / A BASE = 34.52 < 0.60 * F y N - mm N / mm 2

2

Bending stress ,

ba

= = = < =

N / mm 177.00 M * (W - X + ST THK ) / I xx 15.72 0.66* F y 194.70 N / mm N / mm

OK!

OK!

6.2 ) SHEAR CHECK ON CONNECTIONS

Along main plate & T.O.S. (Effective area no-including stiffener plates)

= = < =

H F3 / ( M THK * W ) 26.86 0.40 * F y 118.00 N / mm N / mm

2

OK!

6.3 ) OUT - OF - PLANE BENDING

* * Consider 5 % contingency for side load caused by out of plane pull due to error between actual and theoretical C.G., wind load & load swing.
FL = 0.05 * F SL = = =
+ [ 2 * R1 * CHTHK * (

27500 64 84

N mm mm
)2 ] * 2 + 2 *
3 R2 * MTHK 12

I @ Bore centre ( Y-Y) R1 = R CH - R hole R2 = R M - R hole

IC yy = = = = =
2*
3 R1 * CHTHK 12

CHTHK + MTHK 2

5547333

SC yy M CL fb

IC yy

mm 4 / ( CH THK + M THK / 2 )

= = = < =

138683.33 1003750 7.24 0.66 * F y 194.7 53683333.33 429466.6667 5678750 13.22 0.66 * F y 194.70

mm

Moment @ Bore centreline

F L * R hole M CL / SC yy N - mm N / mm 2 N / mm 2 mm 4 mm 4

OK!

I at the base of the padeye ( Y - Y)

I yyb S yyb MB f bb = = = = I yy S yy F L * ( H + R hole ) M B / S yyb = = = = < =

Moment @ Bore T.O.S. ( Base )

N - mm 2 N / mm N / mm 2

OK!

AISC unity check at padeye base UC = ( f ti / 0.6F y ) + ( f ba / 0.66F y ) + ( f bb / 0.66F y=) 0.34
< 1.0 OK!

PAGE 3 / 6

CALCULATION-REPORT

STRENGTH CHECK OF LIFTING PADEYE

( FOR PADEYE TYPE 35 ton )
1. ) CONDITIONS :

Specifications: AISC & API-RP2 1.2 In practice a horizontal force of 5% of the static sling load should be applied simultanrously with the sling load.
1.1 1.3 Try : main & cheek plate materials to Q345B Fy 1.4 = 325 = 60.00 = 3.00 = B+C = 63.00 = D pin-hole / 2 = 31.50 = 300 = 170 = 30 = 120 N / mm 2

The lifting shackle pin diameter , ( 35 ton shackle , type BX class S( 6 ).) Pin hole clearance , The pin hole diameter in the lifting padeye , Radius of pin hole , Width of main plate , Center of pin hole from base , Thickness of main plate , Radius of main plate , Radius of cheek plate , Thickness of cheek plate , Width of stiffener plate , Thickness of stiffener plate ,

B C

mm mm mm mm mm mm mm mm OK!

D pin-hole
R hole W H M THK RM R CH CH THK ST W ST THK

( > 1.25 * Dpin-hole ) = 100.00 mm = 20 = 160 = 20 = 120 = 67 = 525.00 350.00 mm mm mm DEGREES DEGREES KN KN

Effective bearing angle , Resultant force angle , 1.5 Taking padeye extreme case : Max . Load
( Total Load Factor =

a q
F3 FSL B Tpl Fbr Abr fbr

1.5 )

Static Sling Load

2. ) CHECK FOR BEARING

Pin diameter , Total plate thk , Bearing force , Bearing area ,

= 60.00 mm = M THK + 2 * CH THK = 70 = 525000 = 4398.23 = F br / A br = 119.37 < 0.9 * F y = 292.5 mm N mm 2 N / mm 2 N / mm 2 N mm 2 N / mm 2 N / mm 2 OK! OK!

= T pl * ( B / 2 * a * p / 180 )

3. ) CHECK FOR PULL - OUT DOUBLE SHEAR

Shear force Shear area ( effective ) ,

Ash =

Fsh
4 * CH THK ( R CH - R hole ) + 2 * MTHK ( RM - Rhole )

= 525000 = 10790.00 = fsh / Ash = 48.66 < 0.4 * F y = 130.0

fv

4. ) CHECK FOR TENSION

PAGE 4 / 6

CALCULATION-REPORT Tensile force ,

FT = 525000 N

Consider section along lower semi-circumference of cheek plate A t e1 Effective net area , =
f
t1

( p * R CH + 2 * ( R M -R CH ) ) * M THK

= 10624.78 = F T / A t e1 = 49.41 < 0.60 * F y = 195.00

mm 2 N / mm 2 N / mm 2 OK!

Consider straight section through bore centreline. Effective net area ,

A t e2 =
4 * CH THK ( R CH - R hole ) + 2 * MTHK ( RM - Rhole )

= 10790.00 = F T / A t e2 = 48.66 < 0.45 * F y = 146.25

mm 2 N / mm 2 N / mm 2 OK!

t2

5. ) WELD CHECK BETWEEN MAIN + CHEEK PLATE 1. Max. allowable weld stress for weld with Q345B steel , 2.

Fss

= 0.4 * F y = 130.0 N / mm 2 mm 2

Min. required weld area

AW = F 3 * CH THK / ( FW * (2 * CH THK +M THK )) S = 1153.85

Fillet weld size ( equal legs ) , Therefore, use 12 mm

= A W / (0.707 * p * 2 * R CH ) = 2.60 mm

equal legs, for cheek plateson padeye.

= 205134 = 483265 = 15400 N N mm 2 mm mm (W/2)

6. ) BENDING STRESS CHECK H F3 = F 3 * COS ( q ) V F3 A BASE = = F 3 * SIN ( q ) M THK * W + 2 * ST W * ST THK

Effective area at base of padeye main plate and stiffener plates, Neutral axis location , Eccentric distance , Moment of inertia & section modulus @ N.A. ,
I xx

X
E

= 150.00 = 0.00

3 3 2 = M THK * W / 12 + 2 * (ST W * ST THK / 12 + S TW * ST THK * ((W / 2)+ST THK / 2) ) 4 = 231553333.3 mm = I xx / (X +ST THK) 3 = 1362078.431 mm

S xx

Moment of inertia & section modulus @ Y-Y ,

I yy
3 3 = M THK * W / 12 + 2 * ST THK * ST W / 12 4 = 14328333.33 mm

S yy 6.1 ) IN - PLANE BENDING CHECK

= I yy / ( ST W / 2)
3 = 179104.1667 mm

Moment force , Tensile stress ,

M f
ti

= ABS ( H F3 * H - V F3 * E ) = 34872753.22 N - mm = V F3 / A BASE = 31.38 < 0.60 * F y N / mm 2 OK!

Bending stress ,

ba

N / mm 2 = 195.00 = M * (W - X + ST THK ) / I xx = 25.60 < 0.66* F y = 214.50 N / mm 2 N / mm 2

OK!

6.2 ) SHEAR CHECK ON CONNECTIONS

Along main plate & T.O.S. PAGE 5 / 6

= H F3 / ( M THK * W )

CALCULATION-REPORT (Effective area no-including stiffener plates)

= 22.79 < 0.40 * F y = 130.00 6.3 ) OUT - OF - PLANE BENDING N / mm 2 N / mm 2 OK!

* * Consider 5 % contingency for side load caused by out of plane pull due to error between actual and theoretical C.G., wind load & load swing.
FL = 0.05 * F SL = 17500 = 69 = 89 N mm mm

I @ Bore centre ( Y-Y) R1 = R CH - R hole

R2 IC yy SC yy = = = =

R M - R hole
2*

3 3 R1 * CHTHK CHTHK + MTHK R2 * MTHK + [ 2 * R1 * CHTHK * ( )2 ] * 2 + 2 * 12 2 12 mm 4 3914583 mm 3 IC yy / ( CH THK + M THK / 2 ) = 111845.24

Moment @ Bore centreline

M CL fb = = F L * R hole M CL / SC yy = 551250 = 4.93 < 0.66 * F y = 214.5 N / mm 2 OK! N - mm N / mm 2

I at the base of the padeye ( Y - Y)

I yyb S yyb = = I yy S yy
4 = 14328333.33 mm

4 = 179104.1667 mm

Moment @ Bore T.O.S. ( Base )

MB f bb = = F L * ( H + R hole ) M B / S yyb = 3526250 = 19.69 < 0.66 * F y = 214.50 N / mm 2 OK! N - mm N / mm 2

AISC unity check at padeye base UC = ( f

ti

/ 0.6F y )

(f

ba

/ 0.66F y ) + ( f

bb

/ 0.66F y )

0.37 OK!

< 1.0

PAGE 6 / 6