Professional Documents
Culture Documents
SDM143
Features
Simple, compact and heavy duty designed 2 sections monoblock valve are used in Front Loader application with open centre and closed centre hydraulic systems. H Parallel circuit. H Fitted with a main pressure relief valve and a load check valve on every working section. H Available with manual and remote with flexible cables spool control kits. H Diameter 18 mm -- 0.71 in interchangeable spools. H A wide variety of service port valves. H Optional carry--over port.
Additional information This catalogue shows the product in the most usual configurations. Please contact Customer Service Dpt. for more detailled information or special request. WARNING! All specifications of this catalogue refers to the standard product at this date. Walvoil, oriented to a continuous improvement, reserves the right to discontinue, modify or revise the specifications, without notice.
WALVOIL IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY AN INCORRECT USE OF THE PRODUCT.
5th edition January 2000: This edition supercedes all prior documents.
DAT009E
SDM143
Contents
Contents
Working conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Dimensional data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Ordering codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Inlet relief options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 A side spool positioners . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 B side options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Port relief options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Installation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . 17
DAT009E
SDM143
Working conditions
This catalogue shows technical specifications and diagrams measured with mineral oil of 46 mm2/s -- 46 cSt viscosity at 40C temperature.
Nominal flow rating Operating pressure (maximum) Max. back pressure Internal leakage A(B)T Fluid Fluid temperature Viscosity with NBR (BUNA-N) seals with FPM (VITON) seals operating range min. max. Max level of contamination Ambient temperature NOTE - For different conditions please contact Customer Service. on outlet port T Dp=100 bar - 1450 psi fluid and valve at 40C
80 l/min 250 bar 10 bar 3 cm3/min Mineral oil from --20 to 80C from --20 to 100C from 15 to 75 mm2/s 12 mm2/s 400 mm2/s 19/16 -- ISO 4406 from --40 to 60C from 15 to 75 cSt 12 cSt 400 cSt 3600 psi 145 psi 0.18in 3/min
DAT009E
SDM143
Dimensional data
35 1.38
Carry-over
Valve type Production batch : P99 = production year (1999) 00001 = progressive number Valve code
P9900001
15 0.59
27 1.06
3 0.12
53.5 2.11
39 1.54
44.5 1.75
WALVOIL
106.5 4.19
16 0.63 13 0.51
41 1.61
28.5 1.12
Standard threads
PORTS Inlet P and carry--over C A and B ports Outlet T BSP
(ISO228/1)
SAE UN-UNF SAE 12 (1 1/16--12 UN) SAE 10 (7/8--14 UNF) SAE 12 (1 1/16--12 UN)
67 2.64 85 3.35
69.5 2.74
DAT009E
75.5 2.97
METRIC
(ISO 262)
M22x1,5 M27x2
50 1.97
M27x2
SDM143
Hydraulic circuit
Standard execution is with open centre circuit (AET configuration)
Allen wrench 8 24 Nm / 17.7 lbft
A1
B1
A2
B2
P P
Pressure line Flow through (LC)
T
Tankt lines
G3/4
G1/2 G3/4
C
27 1.06
21 0.83
23 0.91
Ex.:
DAT009E
SDM143
Performance data (pressure drop vs. flow) Open centre
From inlet to outlet
40 (bar) 30 Pressure drop
540 (psi)
B1 A1 A2 B2 P T
360 20 180
10
B1 A1 A2 B2 P T
20
PA1(B1)
360
10
180
B1 A1 A2 B2 P T
360
20
A2(B2)T 180
10
DAT009E
SDM143
Ordering codes Example:
1st section 2nd section
7.
1.
TYPE 2-P
Body kit *
CODE 5KC1873000 DESCRIPTION 2 sections
4.
8MA
2.
page 10
TYPE CODE DESCRIPTION VMP140 pilot operated pressure relief valvetype X (standard) (XG- 175) X134211175 Range 25 to 250 bar / 360 to 3600 psi standard setting 175 bar / 2500 psi VMD140 direct pressure relief valve type Y (YG3- 175) X134121175 Range 125 to 250 bar / 1800 to 3600 psi standard setting 175 bar / 2500 psi Standard setting is referred to 10 l/min flow. SV XTAP530590 Relief valve blanking plug
1.
13
3.
TYPE 1
Spool
CODE 3CU1310120
page 11
CIRCUIT DESCRIPTION Double acting, 3 postions, A and B closed in neutral position with positioner kit 8MA 4 positions, A and B to tank in 4th positions (float) with positioner kit 13
SV
4.
TYPE 8MA 13
page 12
2.
DESCRIPTION With spring return in neutral position With detent in position 3 and spring return in neutral position
DAT009E
SDM143
Ordering codes
7.
AET
AE
MAE12
MAE34
5. 6.
P
TYPE SL TQ
B side options
CODE 5TEL108210 DESCRIPTION Without control Cable control
page 13
6.
page 14
P3T
TYPE CODE DESCRIPTION Anti-shock valve P(G3- 100) 3XCAR208113 Range 100 to 250 bar / from 1450 to 3600 psi standard setting 100 bar / 1450 psi P(G4- 200) 3XCAR208114 Range 200 to 315 bar / from 2900 to 4600 psi standard setting 200 bar / 2900 psi Anti-shock and anti-cavitation valve U(G2- 63) XCAR308112 Range63 to 125 bar / from 900 to 1800 psi standard setting 63 bar / 900 psi U(G3- 100) XCAR308115 Range 100 to 250 bar / from 1450 to 3600 psi standard setting 100 bar / 1450 psi U(G4- 200) XCAR308114 Range 200 to 315 bar / from 2900 to 4600 psi standard setting 200 bar / 2900 psi Standard setting is referred to 10 l/min flow. C P3T XCAR408110 Anti-cavitation 3XTAP524290 A and B ports valve blanking plugs
3.
5.
SL
7.
TYPE AET AE
Hydraulic circuit
CODE 3XTAP732201 XGIU536692 DESCRIPTION Open centre
page 6
G 3/4 female carry-over sleeve* G 1/2 male carry-over sleeve* G 3/4 male carry-over sleeve*
TQ
SDM143
Inlet relief options Pilot operated pressure relief valve VMP140 ( X G - 175 )
Pressure setting in bar (standard 175 - 2500 psi) Adjustment type (G,
Z)
Adjustment type
G: with screw
max 39 1.54
Performance data
Range setting
300 (bar) Pressure 200 4000 (psi) 3000 2000 100 1000 (% DP) 105% Pressure 95% 90%
Response time
Time
10
DAT009E
SDM143
Spool Type 1
A B " stroke = T P PA A LC P T
+ 7 mm + 0.28 in P T
1
A B
BT B
1
A
0
B
LC
1
- 7mm - 0.28 in - 6.7 mm - 0.26 in
0
A
2
B
P P B A
A stroke =
2
A
3
B
Performance data
Spool metering PA(B)
0.1 90 (l/min ) 60 Flow Flow Y J 0.2 (in) 90 (l/min ) 60 J Y 30 F
30
Qin = 80 l/min F P(on ports) = 63bar/900psi Y P(on ports) = 100bar/1450psi J P(on ports) = 250bar/3600psi
0 0 1 2 3 4 Stroke 5 6 7 (mm)
0 0 1 2 3 4 Stroke 5 6 7 (mm)
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11
SDM143
A side spool positioner With spring return
8MA kit
Supplied with standard spring type A (see force--stroke diagram). Available with heavier spring type B (8 code: 5V08108010) or type C (8MC code: 5V08208000).
Force-stroke diagram
Allen wrench 4 6.6 Nm / 4.9 lbft Allen wrench 6 24 Nm / 17.7 lbft (N)150 75 Force 0 -75 -150 50 1.97 -7 -6 -5 -4 -3 -2 -1 - 0.2 - 0.1 0 0.1 0.2
C A
(in) (lbf) 30 20 10 0 - 10
A C B
2 3 4 5 6
- 20 - 30 7 (mm)
0 1 Stroke
Force-stroke diagram
Allen wrench 4 6.6 Nm / 4.9 lbft Wrench 6 24 Nm / 17.7 lbft 400 (N) 200 Force 0 - 0.4 - 0.3 - 0.2 - 0.1 0 - 0.1 - 0.2 (in) 80 (lbf) 40 0 - 40 From position 2 to 3 -10 -8 -6 -4 -2 Stroke 0 2 4 6 - 80 7 (mm)
82.5 3.25
Locking-unlocking area Locking force:300 N / 67.4 lbf 10% Unlocking force:270 N / 60.7 lbf 10%
12
DAT009E
SDM143
B side options SL: without control
1
Spool dimension
16 0.63
3CU1310120
28 1.10
9 0.35
5 0.20
18 0.71
80.5 3.17
NOTE - For more information concerning remote cable control require appropriate documentation.
DAT009E
13
SDM143
Port relief options Anti-shock valve P 1 (G 3 - 100 )
Pressure setting in bar. Spring type (3, 4). Adjustment type (G, H).
P1
A B A
P2
B A
P3
B
1 2 3
Adjustment type
G: with screw
max 21 0.83 Notch 1.5 mm / 0.06 in Wrench 22 42 Nm / 31 lbft Wrench 24 42 Nm / 31 lbft
Performance data
Spring nr. 3 (blue band)
400 (bar) 300 Pressure 200 100 0 0 30 Flow 60 90 (l/min) 400 (bar) 300 Pressure 200 100 0 0 30 Flow 60 90 (l/min) 0.18
RESPONSE TIME
10% Time ()
14
SDM143
Port relief options Anti-shock and anti- cavitation valve U 1 ( G 3 - 100 )
Pressure setting in bar. Spring type (2, 3, 4). Adjustment type (G, H).
U1
A B A
U2
B A
U3
B
1 2 3
Adjustment type
G: with screw
max 21 0.83 Notch 1.5 mm / 0.06 in Wrench 22 42 Nm / 31 lbft Wrench 24 42 Nm / 31 lbft
Performance data
Spring nr. 2 (green band)
400 (bar) 300 Pressure 200 100 0 0 30 Flow 60 90 (l/min) 400 (bar) 300 Pressure 200 100 0 0 30 Flow 60 90 (l/min)
30 Flow
60
90 (l/min)
Response time
(% DP) 105% Pressure 95% 90%
OVERSHOOT
Pressure drop
60 (bar) Pressure 40
20
10% 0.45
RESPONSE TIME
0.6
TRANSIENT RECOVERY TIME
Time
()
0 0 10 20 Flow 30 40 (l/min)
DAT009E
15
SDM143
Port relief options Anti-cavitation valve C 1
1 2 3
mounted on A port. mounted on B port. mounted on A and B ports.
C1
A B A
C2
B A
C3
B
Performance data
Pressure drop
12 0.47 24 (bar) 18 Pressure 12 6 0 0 30 Flow 60 90 (l/min)
Wrench 24 42 Nm / 31 lbft
16
DAT009E
SDM143
Installation and maintenance
The SDM143 valve is assembled and tested as per the technical specification of this catalogue. Before the final installation on your equipment, follow the below recommendations: ---the valve can be assembled in any position, in order to prevent body deformation and spool sticking mount the product on a flat surface; in order to prevent the possibility of water entering the spool control kit, do not use high pressure wash down directly on the valve; prior to painting, ensure plastic port plugs are tightly in place.
B2 A2 A1 B1 C
P
Carry-over configuration
NOTE -- These torque are recommended. Assembly tightening torque depends on many factors, including lubrication, coating and surface finish. The manufacturer shall be consulted.
DAT009E
17
SDM143
Installation and maintenance
O-Ring seals 18x2,5 code: 4GUA118025 Ring chamfer Load check valve Sealing edge Holding O-Ring bushing
Pressure relief valve Check the filter (highlight part) after the first 500 hours, successively every 1000 hours.
Body
Spool Normally the spools are interchangeable. Verify the smoothness during the assembly Sintered steel core filter 20m
NOTE -- All articulated parts inside cap are lubricated with synthetic base grease grade NLGI2.
MALFUNCTION External leakage control kit or opposite side. Excessive internal leakage on A and B ports. Dropping load during transition while raising
CAUSE Worn spool seal due to mechanical actuation or high back pressure. Increase clearance between spools and body due to high wear High leakage on the load check valve. Main pressure relief valve blocked open.
REMEDY Locate the leakage and replace the seal. Check back pressure level. Replace the directional control valve and check the oil contamination level. Remove the load check valve and clean the seat. Remove and clean or replace the main relief valve. Remove and clean or replace the port relief valve. Check the pump and circuit.
18
DAT009E
AUSTRIA
IRELAND
PORTUGAL
BELGIUM
ISRAEL
CANADA
ITALY
CHINA
DENMARK
SOUTH AFRICA HYFLO Southern Africa ltd P.O. box 240 Paarden eiland 7420 tel. 0027 21 511 7021 fax. 0027 21 5114456 LOWE ERNEST 6 Skew road 1460 Boksburg North tel. 0027 11 8944281 fax. 0027 11 8946108 SPAIN INTERSEAL S.A. Autovia de Castelldefels Km 5 08820 El prat de Llobregat Barcelona tel. 0034 93 3706711 fax. 0034 93 3701807 HYDRAC AB Getaengsvaegen 22 50263 Boras tel. 0046 33 127470 fax. 0046 33 125879
FINLAND
FRANCE
SWEDEN
GERMANY
SWITZERLAND BT HYDRAULIK AG Fischermattelistrasse 6 3000 Berna 5 tel. 0041 31 3798141 fax. 0041 31 3823980 TAIWAN LIMIT TEIN INDUSTRIAL CO. LTD 2F. NO. 8-1 lane 42 sec.3 TZU Ching rd. Sanchung city Taipei Hsien tel. 00886 2 9995022 fax. 00886 2 9995055 SRITONG ENGINEERING CO. LTD 8/233-236 Moo 4 Rama 2 10150 Bangmod chomthong, Bangkok tel. 00662 428 4171 fax. 00662 428 4180 AFRICA INDUSTRIE N.Z.I Ben Arous Tunis tel. 0021 61 1 384510 fax. 0021 61 1 384476 HIDRO KONTROL MAK. SANAYI VE TI Buyuk Sanayi 1 Cadde Arpacio 2 Ishani n. 95/11 Iskitler 6060 Ankara tel. 0090 312 3842895 fax. 0090 312 3414476 HIDROTAS DIS TICARET A.S. Halit Ziya bulv n.33 Zuhal is han-Izmir tel. 0090 232 4842253 fax. 0090 232 4837463 UNITED KINGDOM BYPY HYDRAULICS & TRANSMISSIONS LTD NO. 8 Lingen road sheet R.I.E. Ludlow salop sy8 1xd tel. 0044 1 584 873012/3/4 fax. 0044 1 584 876647 USA MC ELROY FLUID POWER 826 North Fulton 74158 Tulsa Oklahoma tel. 001 918 8369055 fax. 001 918 8319300
THAILAND
TUNISIA
HOLLAND
MALAYSIA
TURKEY
MOROCCO
NORWAY
NEW ZELAND VICKERS SYSTEMS LTD 77-79 Ben Lomond Crescent P.O.Box 51 076 Pakuranga Aoukland tel. 0064 9 576 9089 fax. 0064 9 576 5865
WALVOIL S.P.A. 42100 REGGIO EMILIA ITALY VIA ADIGE, 13/D TEL. +39.0522.932411 FAX +39.0522.300984 E-MAIL: INFO@WALVOIL.COM HTTP: //WWW.WALVOIL.COM CUSTOMER SERVICE TEL. +39.0522.932555 FAX +39.0522.932455
D1409808I DAT009E