Professional Documents
Culture Documents
G 3/8 to G 2
901
Type
Series
Delta
The Delta Series Filters ensure high quality air preparation for high flow rates of up to 2,000 m3/h and more. Used for air preparation on air compressors, supply lines and in front of critical applications. Wide range of sizes: from 1/4 to 3 ports. Different absorbing grades for different applications.
Filter Filtration Threads (G) illustration series page
Water Separator
1/4 to 1
F901X
P740-04
00620GB-2011/R01 Availability, design and specications are subject to change without notice. All rights reserved.
Particulate Filter
40 / 25 / 3 m
1/4 to 3
F901A/I/G
P740-05
Coalescing Filter
1 / 0,3 / 0,01 m
1/4 to 3
F901H/D/E
P740-06
1/4 to 3
F901F
P740-07
Accessories
P740-09
Compressed air tanks may be installed in front and/ or behind the dryer.
Aftercooler
Delta Series:
Filter Type G
possibly Fine CoalesParticulate cing Filter Filter Type H Type G or Finest Coalescing Filter Type D
A Water Separator (type F901X) should be installed directly behind the compressor. Upstream the dryer at least a 3 m Particulate Filter (type F901G) should be installed. Depending on the dryer principle a Fine Coalescing Filter (1 m type F901H) should be used for refrigerated air dryers and a Finest Coalescing Filter (0.3 m type F901D) for adsorption dryers. Please refer to the operating instructions of the dryer manufacturer. Downstream the dryer and compressed air tank a Fine Coalescing Filter (1 m type F901H) should be installed in the main supply line. It might be necessary to install a 3 m Particulate Filter (type F901G) before that.
00620GB-2011/R01 Availability, design and specications are subject to change without notice. All rights reserved.
Class
1. Solid Impurities max. Part Size [m] max. Particle Density [mg/m3]
0.1 1 5 8 10
1 2 3 4 5
0.1 1 5 15 40
Compressed air quality class 3 to ISO 8573-1 or Compressed air quality class 2.3.2. to ISO 8573-1
Industrial pneumatics Precision pneumatics / Miniature pneumatics Test equipment (instrument air), upstream adsorption dryers Pure room air applications, food industry, drug industry, cosmetic industry
Filter Type
F901A F901I F901G F901H
00620GB-2011/R01 Availability, design and specications are subject to change without notice. All rights reserved.
Filter Recommendation
F901G + F901H + F901E resp. F901H* + F901E or better F901G + F901E + F901F resp. F901E* + F901F F901G + F901D resp. F901D* or better F901G + F901H + F901E resp. F901H* + F901E F901G + F901H resp. F901H* or better F901G + F901D resp. F901D* F901G + F901H resp. F901H* F901A / I / G
3 4 5
* Should be used with integrated pre-lter (option D)
F901
Series
F901 = Delta
G
Threads
G= = G Threads NPTF Threads 02 = 04 = 06 =
12
Port Size
1/4 1/2 3/4 1 12 = 16 = 24 =
B
Port Size
1 1/2 2 3 B= A=
Options
Automatic Drain (AKF61, 1/4 - 3) Mounting Bracket (to port size 1 1/2)
Type
X= Water Separator
08 =
Order Example: F901XG12B This is a Delta Series Water Separator. Port size is G 1 1/2. It is delivered with a mounted mounting bracket.
Technical Data
Delta Filter Series Water Separator Technical Data
Maximum Temperature: Maximum Pressure: 80 C 15 bar (Port size 3: 10 bar) Body: Seals: Drain: Bafe:
Materials of Construction
Aluminium Viton* (FPM) Brass Polyamid, Aluminium
Flow Rates
Series
F901XG02 F901XG04
Port Size
1/4 1/2 3/4 1 1 1/2 2 3
F901XG06 F901XG08
1
0.38
3
0.65
5
0.84
7
1
9
1.15
11
1.25
13
1.36
15
1.46
00620GB-2011/R01 Availability, design and specications are subject to change without notice. All rights reserved.
REcommENdEd UsEs Bulk liquid and solid contamination removal Downstream from compressor/aftercoolers Protection for coalescing elements from large liquid loading Refrigerated compressed air dryers
F901 G
Series
F901 = Delta G= =
G
Threads
G Threads NPTF Threads 02 = 03 = 04 =
04 A
Port Size
1/4 3/8 1/2 3/4 1 10 = 12 = 16 = 20 = 24 =
Port Size
1 1/4 1 1/2 2 2 1/2 3 F= B= G= A=
Options
Automatic Drain (AKF61, 1/4 - 3) Mounting Bracket (to port size 1 1/2) Diffential Pressure Gauge Electronic Delta Filter Control DFC91A
Typ
A= I= G= 40 m Filter Element 25 m Filter Element 3 m Filter Element
06 = 08 =
Order Example: F901GG04 This is a Delta Series 3 m Particulate Filter. Port size is G 1/2. It is equipped with a manual drain (standard).
Technical Data
Delta Filter Series 40 / 25 / 3 m Particulate Filter Option Port Size
Maximum Temperature: * Maximum Pressure:
1
No Option 1/4 - 3
135 C *15 bar
Option A 1/4 - 1
65 C 10 bar
Option A 1 1/4 - 3
120 C 10 bar
Option G 1/4 - 3
80 C *15 bar
Option AG 1/4 - 1
65 C 10 bar
Option AG 1 1/4 - 3
80 C 10 bar
Option F 1/4 - 3
50 C 10 bar
Materials of Construction
00620GB-2011/R01 Availability, design and specications are subject to change without notice. All rights reserved.
H
Option G Option F
Brass
Flow Rates
Series
F901GG02 F901GG03 F901GG04 F901GG06 F901GG08 F901GG10 F901GG12 F901GG16 F901GG20 F901GG24
Port Size
1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3
REcommENdEd UsEs Solid bulk contamination removal Afterfilter to a desiccant dryer Protection for coalescing in heavy aerosol applications 40 resp. 25 or 3 m particle removal in Dry systems
1
0.38
3
0.65
5
0.84
7
1
9
1.15
11
1.25
13
1.36
15
1.46
Applications
The 1 m Coalescing Filter is utilized when low pressure drop or crude separation is required. The filter element is preferred in low pressure and vacuum application so that the efficiency of the compressor or pump is not sacrificed. Also, the coalescing element will take out crude amounts of large liquid oil and water particles, specially downstream of a compressor to protect a dryer. This filter removes over 99,9% of particles. The 0,3 m Coalescing Filter is utilized when clean air is required and longer component life is desired. It is recommended in most point-of-use applications for industrial use. Also, the Finest Coalescing Filter removes small particles of oil, water, and rust that can create problems in painting and coating processes. The 0,01 m Coalescing Filter is ideal where critically clean air is needed and pressure drop is not a concern. It is a polisher filter to clean up any remains of particles or oil that are left over from the compressor room filtration. It is mainly a point-of-use filter that is targeted specifically for critical processes. It is also used to protect and extend the life of membrane filters. The F901H/D/E features a unique vacuum-formed process. It utilizes micro-glass fibers in raw form to create a seamless, depth-loading media. Combined with a rigid fiber-coating epoxy, the filter element has great strength, high efficiency, and superior life. The standard execution has got a manual drain. Oil contents remaining after the Fine Coalescing Filter: up to approx. 0,5 mg/m3.
F901 H
Series
F901 = Delta G=
G
Threads
G Threads 02 = 03 =
04 AG
Port Size
1/4 3/8 1/2 3/4 1 10 = 12 = 16 = 20 = 24 =
Port Size
1 1/4 1 1/2 2 2 1/2 3 G= F= B= D= A=
Options
Automatic Drain (AKF61, 1/4 - 3) Mounting Bracket (to port size 1 1/2) Internal Pleated 3 m Prelter Differential Pressure Gauge Electronic Delta Filter Control DFC91A
Type
H= D= E= 1 m Filter Element 0,3 m Filter Element 0,01 m Filter Element
04 = 06 = 08 =
Order Example:
F901HG04AG
This is a Delta Series 1 m Fine Coalescing Filter. Port size is G 1/2. It is equipped with an automatic drain and a mounted diffential pressure gauge.
Technical Data
Delta Filter Series Coalescing Filter Option Port Size
Maximum Temperature: * Maximum Pressure:
No Option 1/4 - 3
135 C *15 bar
Option A 1/4 - 1
65 C 10 bar
Option A 1 1/4 - 3
120 C 10 bar
Option G 1/4 - 3
80 C *15 bar
Option AG 1/4 - 1
65 C 10 bar
Option AG 1 1/4 - 3
80 C 10 bar
Option F 1/4 - 3
50 C 10 bar
Materials of Construction
00620GB-2011/R01 Availability, design and specications are subject to change without notice. All rights reserved.
Body: Seals:
Option G
Option F
Drain:
Brass
REcommENdEd UsEs Mainline plant filtration Prefilter to refrigerated air dryer Heavy oil concentration removal 1 m particle removal in Dry systems
Series
H (1 m)
D (0.3 m)
E (0.01 m)
F901.G10 F901.G12
1
0,38
3
0,65
5
0,84
7
1
9
1,15
11
1,25
13
1,36
15
1,46
Applications
The Adsorbing Grade Filter removes oil and larger hydrocarbon vapor from the compressed air stream. Since it only removes vapor, a coalescing filter - specifically the F901D - should be used immediately upstream of the adsorbing filter. Since optimum adsorption occurs at lower temperatures, it is recommended to apply the filter als close to the point-of-use as possible. The F901F features fine activated charcoal impregnated on polyester. The activated carbon particles have a high affinity to vapor and are extremely efficient due to the tremendous amount of surface area present. The adsorbing element and the coalescing element should be changed every 3 to 6 months depending on the application. The standard execution has got a manual drain. Oil contents remaining after the Adsorbing Grade Filter: up to approx. 0,003 mg/m3.
Order code:
F901
Series
F901 = Delta
G
Threads
G= = G Threads NPTF Threads 02 = 03 = 04 =
06
Port Size
1/4 3/8 1/2 3/4 1 10 = 12 = 16 = 20 = 24 =
B
Port Size
1 1/4 1 1/2 2 2 1/2 3 B=
Options
Mounting Bracket (to port size 1 1/2)
Type
F= Adsorbing Grade Filter
06 = 08 =
Order Example:
F901FG06B
This is a Delta Series Adsorbing Grade Filter. Port size is G 3/4. It is equipped with a manual drain (standard) and is delivered with a mounted mounting bracket.
Technical Data
Delta Filter Series Adsorbing Grade Filter Technical Data
Maximum Temperature: Maximum Pressure: 65 C 15 bar (Port sizes 2 1/2 and 3: 10 bar) Body: Seals: Drain: Tie Rod: End Caps:
00620GB-2011/R01 Availability, design and specications are subject to change without notice. All rights reserved.
Materials of Construction
Aluminium Viton** (FPM) Brass Brass Anodized Aluminium
** Viton is a registered trademark of Dupont Performance Elastomers
Flow Rates
Series
F901FG02 F901FG03 F901FG04 F901FG06 F901FG08 F901FG10 F901FG12 F901FG16 F901FG20 F901FG24
Port Size
1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3
REcommENdEd UsEs Breathing air applications Food and drug industries having direct product contact with exhaust air Odor-free air applications Heavier hydrocarbon vapor removal
1
0.38
3
0.65
5
0.84
7
1
9
1.15
11
1.25
13
1.36
15
1.46
Filter Element
XH GDF GDF GD GD GHE GDF GDF GDF GD GDF GDF GD GD GD GHF HDF
3/8
31.0 31.0 31.0 31.0 18.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0 18.0 31.0
1/2
27.0 31.0 31.0 31.0 31.0 18.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0 31.0 18.0 31.0
3/4
55.0 47.0 47.0 47.0 47.0 28.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 47.0 28.0 47.0
1
83.0 57.0 57.0 57.0 57.0 34.0 57.0 57.0 57.0 57.0 57.0 57.0 57.0 57.0 57.0 34.0 57.0
1X
76.0 76.0 76.0 76.0 45.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 76.0 45.0 76.0
1 1/4
142.0 142.0 142.0 142.0 85.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 142.0 85.0 142.0
1 1/2
167.0 170.0 170.0 170.0 170.0 102.0 170.0 170.0 170.0 170.0 170.0 170.0 170.0 170.0 170.0 102.0 170.0
2
333.0 330.0 330.0 330.0 330.0 198.0 330.0 330.0 330.0 330.0 330.0 330.0 330.0 330.0 330.0 198.0 330.0
2 1/2
451.0 451.0 451.0 451.0 225.0 451.0 451.0 451.0 451.0 451.0 451.0 451.0 451.0 451.0 255.0 451.0
3
611.0 531.0 531.0
00620GB-2011/R01 Availability, design and specications are subject to change without notice. All rights reserved.
531.0 531.0 319.0 531.0 531.0 531.0 531.0 531.0 531.0 531.0 531.0 531.0 319.0 531.0
X = G = H = P740-8
D = 0.3 m Finest Coalescing Filter (see page 6) E = 0.01 m Ultra Fine Coalescing Filter (see page 6) F = Adsorbing Grade Filter (see page 7)
A
95.0 95.0 95.0 116.0 116.0 116.0 116.0 160.0 280.0 280.0
B
46.0 46.0 46.0 46.0 46.0 46.0 46.0 46.0 46.0 46.0
C
20.0 20.0 20.0 34.0 34.0 34.0 34.0 43.0 73.0 73.0
D
238.0 238.0 238.0 373.0 373.0 535.0 535.0 681.0 766.0 766.0
E**
115.0 115.0 115.0 215.0 215.0 375.0 375.0 500.0 500.0 500.0
A
95.0 95.0 116.0 116.0 116.0 160.0 280.0
C
20.0 20.0 34.0 34.0 34.0 43.0 73.0
D
238.0 238.0 273.0 273.0 273.0 332.0 439.0
E*
75.0 75.0 100.0 100.0 100.0 100.0 115.0
* The E dimension refers to the amount of space needed below the bottom of the bowl in order to remove the bowl
Dimensions [mm]
Order Code (1 pair)
BRK9001 BRK9002
Port Size
1/4 - 1/2 3/4 - 1 1/2
A
29.0 38.0
B
8.0 7.0
C
22.0 42.0
D
35.0 64.0
E
21.0 31.0
F
41.0 63.0
G
102.0 127.0
H
25.0 25.0
J
13.0 10.0
K
16.0 38.0
L
10.0 13.0
Port Size
1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3
Application
for Filter mounting 40 / 25 / 3 m Particulate Filter; 1 m Fine Coalescing Filter; 0.3 m Finest Coalescing Filter; 0.01 m Ultra Fine Coalescing Filter and Adsorbing Grade Filter
AKF61
Description
for lters with port size 1/4 to 3
Option
A
Size
3/8
10 bar
Order Code
Size
Application
for Water Separator; 40 / 25 / 3 m Particulate Filter; 1 m Coarse Coalescing Filter; 0.3 m Fine Coalescing Filter; 0.01 m Ultra Fine Coalescing Filter and Adsorbing Grade Filter, for all size
MD90
3/8
00620GB-2011/R01 Availability, design and specications are subject to change without notice. All rights reserved.
Max. Temperature
Max. Pressure
Port Size
1/4, 3/8 and 1/2 3/4 and 1 1 1/4 and 1 1/2 2 2 1/2 and 3
Application
for 40 / 25 / 3 m Particulate Filter; 1 m Fine Coalescing Filter; 0.3 m Finest Coalescing Filter; 0.01 m Ultra Fine Coalescing Filter and Adsorbing Grade Filter
Port Size
1/4 and 1/2 3/4; 1; 1 1/2 and 2 2 3
Filter Element
Element
EKF9012A-B
Port Size
1 1/4 and 1 1/2 1 1/4 and 1 1/2 1 1/4 and 1 1/2 1 1/4 and 1 1/2
Porosity
40 m 25 m 3 m 1 m 1 m 0.3 m 0.3 m 0.01 m 0.01 m Adsorber 40 m 25 m 3 m 1 m 1 m 0.3 m 0.3 m 0.01 m 0.01 m Adsorber 40 m 25 m 3 m 1 m 1 m 0.3 m 0.3 m 0.01 m 0.01 m Adsorber
1/4, 3/8 and 1/2 1/4, 3/8 and 1/2 1/4, 3/8 and 1/2 1/4, 3/8 and 1/2 with 3 m Prelter 1/4, 3/8 and 1/2 1/4, 3/8 and 1/2 with 3 m Prelter 1/4, 3/8 and 1/2 1/4, 3/8 and 1/2 with 3 m Prelter 1/4, 3/8 and 1/2 1/4, 3/8 and 1/2 3/4 and 1 3/4 and 1 3/4 and 1 3/4 and 1 with 3 m Prelter 3/4 and 1 3/4 and 1 with 3 m Prelter 3/4 and 1 3/4 and 1 with 3 m Prelter 3/4 and 1 3/4 and 1
EKF9012I-B EKF9012G-B EKF9012H-B EKF9012HD-B EKF9012D-B EKF9012DD-B EKF9012E-B EKF9012ED-B EKF9012F-B EKF9016A-B EKF9016I-B EKF9016G-B EKF9016H-B EKF9016HD-B EKF9016D-B EKF9016DD-B EKF9016E-B EKF9016ED-B EKF9016F-B EKF9024A EKF9024I EKF9024G EKF9024H EKF9024HD EKF9024D EKF9024DD EKF9024E EKF9024ED EKF9024F with 3 m Prelter with 3 m Prelter with 3 m Prelter with 3 m Prelter with 3 m Prelter with 3 m Prelter with 3 m Prelter with 3 m Prelter with 3 m Prelter
1 1/4 and 1 1/2 1 1/4 and 1 1/2 1 1/4 and 1 1/2 1 1/4 and 1 1/2 1 1/4 and 1 1/2 1 1/4 and 1 1/2 2 2 2 2 2 2 2 2 2 2 2 1/2 and 3 2 1/2 and 3 2 1/2 and 3 2 1/2 and 3 2 1/2 and 3 2 1/2 and 3 2 1/2 and 3 2 1/2 and 3 2 1/2 and 3 2 1/2 and 3
Housing Seal
Order Code
FPHS9001-04 FPHS9001-12 FPHS9001-16 FPHS9001-24
Port Size
1/4; 3/8 and 1/2 3/4; 1; 1 high ow; 1 1/4; and 2 2 2 1/2 and 3
Application
for Water Separator; 40 / 25 / 3 m Particulate Filter; 1 m Coarse Coalescing Filter; 0.3 m Fine Coalescing Filter; 0.01 m Ultra Fine Coalescing Filter and Adsorbing Grade Filter
allow the exact determination of pressure drop between supply and output pressure, caused by the filter element. The air resistance within the filter rises proportionaly with the pollution of the filter element and that causes the pressure drop. Attention: Different to the electronical filter guard DFC91A (see following page), the mechanical instrument PDI92 only react to a specific value of pressure drop. That can cause unnecessary short intervals of exchanging at a high supply pressure or dangerously long intervals at a low supply pressure. Additionally, the mechanical instruments are only useful if compressed air is in use, because just then a pressure drop is measured. Excesses of the limit value are not permanently shown and not processed to a place further away, an instrument panel for example. Therefore we advise the use of the electronical filter guard DFC91A (see following page) The dial indicator PDI92 with its metall housing has a pointer and a scale. If the pointer indicates into the red section of the scale starting at 0.35 bar, the filter has to be interchanged.
C
Diffential Pressure Gauge PDI91 for Filter with Port Size 1/4 - 3
PDI92
Dimensions [mm]
Order Code
PDI92
Port Size
1/4 - 3
A
46,0
B
62,0
C
37,0
00620GB-2011/R01 Availability, design and specications are subject to change without notice. All rights reserved.
measures electronically the pressure drop p between the air inlet and the output pressures via 2 ceramic sensors. When p exceeds 96 % (pre-change signal) resp. 94 % (change signal) of the input pressure for longer than 30 seconds, LEDs are light up. Also a switch is activated and forwards these signals to easily accessible connector pins for external use. Once activated, the LEDs and signals stay switched on, also after p might decreases due to low flow. The signals can only be deleted by an external reset.
Applications
Wherever high and constant quality air is required, filters have to be changed regularly. When the filter element is changed too early, money is being wasted. When changing is done too late, the air quality may drop as well as the flow through the filter element gets restricted too much and the result is a high pressure drop. This than may cause quality problems, productivity loss or down times. The Delta Series Electronic Filter Control DFC gives exact and reliable information when to change the filter element at the optimum time. The lifetime of the filter elements is optimized.
Advantages
- Survey of the pressure drop p is dependent on the supply pressure. The pressure drop between input and output pressure is measured relatively. At 10 bar, a drop to 94 % is 0.6 bar while at an input pressure of 2 bars it is only 0.12 bar. - Signal is kept even when p drops because of lower flow. Mechanical differential pressure gauges only work while flow through the filter occurs. - The external signal supplies high safety. A warning sign at the device can only be recognized while service personnel is near the gauge. Now the external warning signal can be given to control units far away. - Heavy duty Ceramic Sensor resists compressor oil and most aggressive chemicals. - Viton* (FPM) O-rings and stainless steel hollow bolts resist aggressive fluids and environments.
* Viton is a registered trademark of Dupont Performance Elastomers
00620GB-2011/R01 Availability, design and specications are subject to change without notice. All rights reserved.
Technical Data
Power supply (VCC) Max. output current Connector Protection Temperature range Power supply Filter pre-change signal Filter change signal Pin-Out 15 - 30 VDC 300 mA per channel / overload protected M12, 4 pin, single keyway IP 65 0 - 50 C LED green LED yellow LED red Pin 1: VCC Pin 2: Filter change signal (94 %) Pin 3: GND Pin 4: Pre-change signal (96 %) Reset of signals VCC = 0 V for 500 ms Body: Seals: Sensors: Female Connector with M12:
Materials of Construction
Aluminium + PA Viton* (FPM) Fully Ceramic
88100256
Description Delta Series Electronic Filter Control for Delta Filter Series
P740-14
00620GB-2011/R01 Availability, design and specications are subject to change without notice. All rights reserved.