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Engineering For
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Reverse Engineering for Better Quality
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Even miniscule differences between the physical part and the CAD data
can result in performance flaws and inaccurate engineering analysis, so
the auto maker imposes a tolerance level of 0.02 to 0.03 millimeters–less
than the width of a human hair. If parts differ from the original design by
more than that, they are sent back to be reworked. Part discrepancies are
communicated through reports with visual images and numerical results
that are generated automatically by the CAI software. Reports can be
output in many standard formats, including HTML, PDF, Microsoft Word,
and Excel, or as customizable graphics. The reports are also leveraged by
suppliers, quality engineers, and others in the company’s supply chain.
The European automaker is joining its Japanese counterparts in finding
that the CAI process based on reverse engineering saves time and
increases quality by ensuring dimensional accuracy and engineering
performance. According to the manufacturer, design engineers have better
information about the quality of parts early in the product life cycle, which
saves the company money and produces a better end product for
consumers.