Building Automation

Industrial Automation

Systems

Product Information PCC4000 Low Voltage Power Distribution Switchboard

Modular, economical power distribution board for 800A4000A

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Moeller Electric Limited

Moeller Electric is a world renowned innovator and supplier of systems and components for industrial automation, building automation and power distribution applications. A global player with a turnover in excess of 700 million, Moeller employs over 11,000 people in more than 80 countries worldwide. With extensive experience, a customer focused approach and continued investment in developing both its products and employees, Moeller continues to set new standards in the industry. The UK headquarters, in Aylesbury, encompasses: G manufacture and testing of busbars, switchgear and motor control systems G project engineering G product engineering G KeyBuild facility, assembling Moeller components to meet your specific requirements G sales, contract management and aftersales support G technical support G accounting and credit control G marketing G Moellers UK distribution centre, where over 7,000 line items are held in stock

Power distribution and circuit protection from Moeller ensure safety and reliability at the Marks and Spencer store in Fenchurch Street, London.
(Photograph courtesy of Avolites)

Moeller in the UK known for quality and value

Moeller opened its first office in the UK in 1957. Now employing over 400 people, with an annual turnover of 50 million, the UK operation is the largest contributor to Moellers global sales outside of the German home market.

Moeller switchboards and busbar ensure optimum availability of power at Abbey Nationals offices in London.

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Switchgear and busbar trunking for safe and reliable power distribution
Long regarded as a leading supplier of components for low voltage switchgear, automation and power distribution, Moeller Electric Ltd is rapidly developing a reputation for its intelligent motor control and switchgear systems capability. By bringing the Barduct brand busbar products into the organisation, Moeller are increasingly able to offer single sourced automation and power distribution solutions from MV (11kV) to final distribution and control. Moellers dedicated systems sales team specialising in busbar and switchgear work in partnership with clients to ensure that our services and equipment meet their needs right from design, through manufacture in our two ISO accredited manufacturing facilities in Aylesbury, to delivery and final commissioning. Moeller switchgear provides safety and reliability in electrical switching systems from the small building distribution board to the modular power distribution and motor control system up to 6300 amps. The integration of intelligence and communication capability into the devices enables them to be directly connected to Profibus. The combination of our highly flexible power distribution switchboards, motor control centres and unique KeyBuild facility enables us to satisfy a wide spectrum of applications, from building services to process control to highly specified petro-chemical installations. Moellers market leading range of busbar trunking systems extends from 25 to 6000 amps, covering applications from lighting trunking through to heavy current engineered systems, developed to provide specifiers with a wide choice of technical characteristics, at a competitive price. Moellers flexible approach to contract management ensures that client needs are met with the highest levels of service and consistency, assured by ISO 9001 accreditation. Lead times, drawing approval procedures, and customer witness programmes can all be integrated into our contract schedules. Backed up with thorough project management, onsite installation, commissioning and training, Moeller offers a complete package from inception to completion. As a responsible designer, manufacturer and supplier of low-voltage systems, Moeller continues to influence the formation of both national, European and international standards for the industry, through active membership and participation within EIEMA (Electrical Installation Equipment Manufacturers Association).

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PCC4000 LV switchboard economical power distribution

PCC4000 is a modular power distribution board for ratings between 800A and 4000A.

Versatile configurations
PCC4000s flexibility is achieved through the wide range of busbar ratings available and the variety of component arrangements that can be accommodated within its standard range of cubicles. Incomers and outgoers G Air circuit breakers G Moulded case circuit breakers G Fuse switches Stacking Density (600mm column) G 16 x 160A G 16 x 63A G 24 x 40A

Cost effective and space efficient

Designed, engineered and manufactured in Britain to meet the needs of UK specifiers and contractors, the systems modular design, enables easy configuration and short delivery times. The combination of high stacking density and option of rear cable access ensure that PCC4000 is a really cost effective and space efficient solution.

Safety assured
As a fully Type Tested Assembly (TTA) to IEC/EN 60439 BS EN 60439-1 IEC 439-1, PCC4000 provides flexible power distribution solutions. Not only do the busbar trunking entries make installation easier, but they are also part of the Type Tested Assembly. The system offers separation up to Form 4, Type 2, 5, and 6. The main busbars within the switchboard are made from hard drawn copper and offer safe operation under fault conditions up to 80kA for 1 second. They come with a fully rated neutral (with the option of a double neutral for 3200A), making them suitable for IT installations and locations with high harmonic system levels.

Easy to maintain and extend

The PCC4000 system can be easily extended at either end at a later date. The withdrawable ACB (up to 4000A 4 pole) gives easy access for general maintenance. Safety is assured during maintenance as all devices are padlockable.

The main busbars made from hard drawn copper offer safe operation under fault conditions up to 80kA for 1 second. 4

Busbar trunking entries make installation easier.

Both front and rear cable access is offered.

A wide variety of incoming and outgoing options can be accommodated within the standard range of cubicles:

ACBs fixed or withdrawable up to 4000A.

MCCBs fixed or pluggable up to 1600A.

BS88 or DIN fuse switches up to 800A.

Control and intelligence can be added with Moellers standard components:

A wide range of instrumentation and monitoring options. intelligent relays.

DIL contactors.

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Specifications PCC4000
General Standards
Type Tested Assembly IEC/EN 60439 BS EN 60439-1 IEC 439-1 Forms of segregation Form 4 types 2, 5 & 6

Electrical Characteristics
Rated insulation voltage Ui 1000V AC/DC to BS EN 60439-1 Rated operational voltage Ue 690V AC Rated frequency Rated fault current 5060 Hz 50 | 65 | 65 | 65 | 65 | 80kA Main busbars -5C +40C peak to BS EN 60439-1 50% at 40C Maximum Indoors to BS EN 60439-1 2000m above sea level IP31 to BS EN 60529 IP 2X / IPXXB to BS EN 60529 Dropper busbars 800 | 1600 | 2000 | 2500 | 3200 | 4000A 800 | 1600 | 2000A

Operating Environment
Ambient temperature Humidity Installation conditions Maximum altitude Degree of protection External Internal

Rated short time withstand current Icw Main busbars Up to 80kA 1s (50kA 3s) Dropper busbars Up to 65kA 1s Rated peak withstand current Ipk Main busbars Up to Ipk 176kA Dropper busbars Up to Ipk 143kA Busbar material HDC Copper

Dimensions
Height Reduced height (optional) Depth Cable entry/exit Cable access 2320mm (2380mm with lifting eye) 1945mm 680mm up to 3200A 1360mm up to 4000A Top and bottom Front and rear

Mechanical Specification
Construction Material thickness Reinforced steel structure 2mm

Enclosure treatment
Internal Partitions External Cladding Standard finish Galvanised Powder spray coated RAL 7032 Light Grey (other colours on request)

Options
Incomers and Outgoers G G G Power Factor Correction Instruments Additional Protection ACB Fixed or withdrawable up to 4000A 4 Pole MCCB fixed or pluggable up to 1600A Fuse switch fixed up to 800A Up to 300kVAR in 600mm wide enclosure On request Restricted earth fault, earth fault and surge protection available on request

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Complete solutions from Moeller Electric

Moellers comprehensive range of low voltage systems offer integrated power distribution and motor control solutions to customers in all market sectors. Fully engineered packaged solutions from MV (11kV) to final distribution and control can be offered, including: G MV/LV transformers G MV switchgear and ring mains units G Fully equipped weatherproof housings G Power factor correction systems and battery UPS units G Intelligent motor control and switchgear systems G Main, riser and low power busbar systems G MCCB panel boards, MCB mini panel boards and distribution boards, and consumer units All of the systems offered by Moeller are designed, constructed and tested in accordance with the latest National and International standards for switchgear assemblies at our ISO 9001 accredited facilities in Aylesbury, Buckinghamshire. Moellers team of competent, qualified project engineers ensure all packaged solutions meet the customers technical requirements to agreed schedules, using their contract management skills and engineering experience. We aim to establish lasting partnerships with customers through the provision of both on and off site customer services. Comprehensive training programmes covering all aspects of Moeller systems are also available and can be individually tailored to suit particular customer requirements.

Moeller Electric Limited

Moeller Electric Limited PO Box 35 Gatehouse Close Aylesbury Buckinghamshire HP19 8DH Tel: 01296 393322 Fax: 01296 421854 Email: marketing@moeller.co.uk Internet: www.moeller.co.uk
2002 by Moeller Electric Ltd Subject to alteration W-4600-255GB 09/02 Article No.: 637948

XtraCombinations indicates that all your automation requirements can now be met by one company Moeller. We have the experience and technological expertise to satisfy all your industrial automation, building automation and power distribution requirements. From the component level up, Moeller uses open communications standards, offers accessibility via the Internet, and can bring everything together into a complete solution tailored to your requirements. Utilise our services in any one of these specialist areas, or in any combination, according to your needs Moellers products and services fit together perfectly. All backed up by Moellers experience and expertise over more than 100 years, in switchgear, control gear, and PLC technology, in automation and power distribution applications. What other company offers so much from a single source? Contact us wed like to talk to you.