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NEWBUILDINGS
SPECIAL EQUIPMENT AND SYSTEMS ADDITIONAL CLASS
6+,36
PART 6 CHAPTER 10
CONTENTS
Sec. 1 Sec. 2 Sec. 3 Sec. 4 Sec. 5 App. A App. B
PAGE
General Requirements ................................................................................................................ 5 Vapour Piping Systems .............................................................................................................. 6 Instrumentation .......................................................................................................................... 7 Vapour Balancing ...................................................................................................................... 8 Operational Instructions ............................................................................................................ 9 Operational Limitations and Conditions to be Reflected in the Instruction Manual................ 10 List of Cargoes Vapour Control .......................................................................................... 11
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Comments to the rules may be sent by e-mail to UXOHV#GQYFRP For subscription orders or information about subscription terms, please use GLVWULEXWLRQ#GQYFRP Comprehensive information about DNV and the Societys services is found at the Web site http://www.dnv.com Det Norske Veritas Computer Typesetting (FM+SGML) by Det Norske Veritas Printed in Norway by GCS AS.
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SEC. 1 GENERAL REQUIREMENTS .......................... 5
A. Classification..........................................................................5
A 100 A 200 A 300 B 100 C 100 Application........................................................................5 Class Notations ................................................................5 Scope.................................................................................5 Terms ................................................................................5 Plans and Particulars .........................................................5 B 200 C 100 Overfill Alarm...................................................................7 General..............................................................................7
APP. A OPERATIONAL LIMITATIONS AND CONDITIONS TO BE REFLECTED IN THE INSTRUCTION MANUAL .............................. 10
A. General ................................................................................ 10
A 100 Procedures.......................................................................10
C. Capacity .................................................................................6
11
A. General ................................................................................ 11
List of Cargoes................................................................11
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& 3ODQV DQG 3DUWLFXODUV The following plans and particulars are to be submitted: 1) A diagrammatic drawing of the vapour piping systems giving information about material, dimensions, pressure rating etc. Information about penetrations, joining etc. to be submitted as well. 2) A diagrammatic drawing of the gauging and overfill protection equipment showing: working principle location of electrical equipment in gas dangerous area single line diagram of intrinsically safe equipment use of explosion protected equipment with reference to drawing together with certificates.
Ships meeting requirements for vapour balancing according to Section 4 will have the letter % added to the above class notations. $ 6FRSH Ships assigned the notation 9&6 are considered meeting the requirements of IMO MSC/CIRC. 585. Ships assigned the notation 9&6 are considered meeting 301 and in addition USCG's regulations for vapour control systems CFR 46 Part 39. Installations for onboard vapour processing with a minimum recovery rate of 65 percent will be assigned the notation 9&6.
3) A diagrammatic drawing of the venting system (I.G.S. system as well if relevant) including necessary data for verifying venting capacities of the P/V valves. 4) Pressure drop calculations comparing cargo transfer rate to pressure drop from the farthest tank to the vapour connection, including any hoses used. Calculation to be made for each cargo handled at the maximum transfer rate and lower. See also Sec. 2 C. 5) Overfill alarm calculations showing time available between alarm setting and overfill at max. loading rate for each tank. 6) Conclusions on max. load rate(s) determined. 7) Fitting and test certificate for detonation flame arrester, if relevant. 8) Specification of typical cable penetrations. 9) Details of insulating flange, if relevant. 10) Instruction Manual. For general requirements for documentation of instrumentation and automation, including computer based control and monitoring, see Pt.4 Ch.9 Sec.1.
% 'HILQLWLRQV
% 7HUPV 'LOXWHG: The condition in which the concentration of a flammable gas in a flammable gas/air mixture is less than 50% of the lower explosive limit of the gas. )ODPPDEOH FDUJRHV: Cargoes of crude oils, petroleum products, and chemicals having a flashpoint not exceeding 60C (closed cup test), as determined by an approved flashpoint apparatus, and a Reid vapour pressure which is below atmospheric pressure and other liquid products having a similar fire hazard. ,QHUWHG: The condition in which the oxygen content in a flammable gas/air mixture is 8% or less by volume. ,QGHSHQGHQW: As applied to two systems means that one system will operate with a failure of any part of the other system except power sources and electrical feeder panels. 0D[LPXP DOORZDEOH WUDQVIHU UDWH: The maximum volumetric rate at which a tanker may receive cargo or ballast.
& &DSDFLW\
& 3UHVVXUH 'URS &DOFXODWLRQV The capacity of the vapour collection system is to be documented through pressure drop/flowrate curves. When calculating pressure drop the following is to be used: Vapour growth rate, (VGR) i.e. increase of flowrate due to vapourization of the cargo: P V, 45 VGR = 1 + 0, 25 ------------86, 2 Pv,45 =saturated vapour pressure at 45C in kPa abs. Density of the cargo vapour and air/inert gas mixture (va,45): va,45 = [ SGv Vv,45 + Va,45 ] 0,0324 P p/v P v, 45 o Vv,45 = partial volume of vapour at 45 C = -----------P t, 45 Pt,45 =total vapour air pressure at 45C in kPa abs. Va,45 =partial volume of air at 45C = 1 - Vv,45 Pp/v =cargo tank P/V valve pressure setting in kPa abs. Maximum cargo tank pressure of 80% of opening pressure of the P/V valves.
*XLGDQFH QRWH For oil carriers calculations using mixture density of 3,0 kg/ m3 and vapour growth rate of 1,25 will cover all cargoes the ship may carry. For chemical carriers mixture density of 3,6 kg/m3 and vapour growth rate of 1,2 will cover all chemicals except those with a Reid's vapour pressure above atmospheric (IBC Code 15.14). For these cargoes additional calculations are needed using values applicable for the actual cargoes. See Appendix B.
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*XLGDQFH QRWH Appendix B lists density and vapour growth values for a range of actual cargoes.
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6(&7,21 ,167580(17$7,21
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$ &DUJR 7DQN *DXJLQJ (TXLSPHQW Each cargo tank of a tanker that is connected to a vapour collection system is to be equipped with a cargo gauging device which: provides a closed gauging arrangement that does not require opening the tank to the atmosphere during cargo transfer; allows the operator to determine the liquid level in the tank for the full range of liquid levels in the tank; indicates the liquid level in the tank, at the location where cargo transfer is controlled. (This requirement will be complied with if a corresponding requirement elsewhere in the Rules is satisfied). % 2YHUILOO $ODUP Each cargo tank of a tanker is to be equipped with an overfill alarm system (High-high level). The overflow control system required by 201 is to: be independent of the cargo gauging system and the high level alarm system. come into operation after the high level alarm, but early enough to allow for action to prevent tank overflow. give a visual and audible tank overfill alarm to the ship's operator. have alarms fitted in the cargo control room, where provided, and in the cargo deck area. alarm in the event of loss of power to the alarm system or failure of the electrical circuitry to the tank level sensor; be able to be checked at the tank for proper operation prior to each transfer or contain and electronic self-testing feature which monitors the condition of the alarm circuitry and sensor.
A cargo tank is not to be filled higher than the level at which the overfill alarm is set. A cargo tank is not to be opened to the atmosphere for gauging or sampling while the tanker is connected to a vapour emission control system unless loading to the tank is stopped, the tank is isolated from any other tank which is in the process of being loaded, and precautions are taken to reduce any pressure in the cargo tank vapour space and prevent an electrostatic spark from occurring. If the tanker is equipped with an inert gas system the isolation valve required in Pt.5 Ch.3 Sec.11 C603 is to remain closed during vapour transfer. Unless equipped with an automatic self-test and circuit monitoring feature, each tank level alarm system required by Section 3B on a cargo tank being loaded, is to be tested at the tank for proper operation prior to the start of cargo transfer.
Acetic acid Acetic anhydride Acetone Acetone cyanohydrin Acetonitrile Acrylic acid Acrylonitrile Adiponitrile Allyl alcohol Allyl chloride Aminoethylethanolamine Amyl acetate (commercial, iso-, n-, sec-) Amyl acetate (iso-) Amyl acetate (n-) Aniline Benzene (50/50 mix air) Benzene, Toluene, Xylene mixture (10% Benzene or more) Benzyl chloride Butyl acetate (n-) Butyl acetate (iso-, n-) Butyl acetate (sec-) Butyl acrylate (iso-, n-) Butyl alcohol (iso-) Butyl alcohol (n-) Butyl alcohol (sec-) Butyl alcohol (tert-) Butyl benzyl phtalate Butyl ether (n-) Butyl methacrylate
50,33 0,62 5,52 4,14 10,34 4,14 6,21 3,45 8,96 19,31 0,07 2,76 2,00
2,80 4,36 4,00 4,00 4,00 4,42 2,60 2,60 2,60 2,60 10,80 4,50 4,90
2,337 1,361 1,521 1,475 1,680 1,494 1,448 1,399 1,496 1,679 1,346 1,445 1,424
1,15 1,00 1,02 1,01 1,03 1,01 1,02 1,01 1,03 1,06 1,00 1,01 1,01
Butylamine (all isomers) (vap. press. varies betw. 3.2 - 15) Butylene glycol Butylene oxide (1,2-) Butyraldehyde (iso-, n-) Butyraldehyde (n-, crude) Butyraldehydes (crude) Butyric acid Caprolactam solutions Carbon disulfide Carbon tetrachloride Chlorobenzene Chloroform Chlorosulfonic acid Creosote (all isomers) Creosote (cole tar) Creosote (wood) Cresols Crotonaldehyde Cumene Cyclohexane Cyclohexanol Cyclohexanone Cyclohexylamine Cymene (para) Decaldehyde (iso-) Decyclo-pentadiene Decyl alcohol (all isomers) Decyl alcohol (iso-) Decyl alcohol (n-) Decyl acrylate (iso-, n-) Diacetone alcohol Dibutylamine Dichlorobenzene (all isomers) Dichloroethane (1,1-)
2,50 3,10 2,49 2,48 2,48 2,48 3,04 3,90 2,67 5,49 3,88 4,25 4,00 3,72 3,72 3,72 3,72 2,41 4,20 2,90 3,50 3,40 3,42 4,62 5,38 4,55 5,30 5,30 5,30 7,30 4,00 4,46 5,07 3,41
1,20 1,00 1,14 1,16 1,16 1,16 1,00 1,01 1,01 1,11 1,02 1,18 1,00 1,00 1,00 1,00 1,00 1,04 1,01 1,09 1,00 1,00 1,01 1,01 1,00 1,01 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,20
&KHPLFDO QDPH
9DSRXU SUHVVXUH & N3D DEV 0,28 131,00 0,07 17,24 37,92 0,07 6,89 0,55 0,07 0,07 0,07 0,14 0,28 1,03 3,31 3,17 0,69 15,17 0,07 25,51 70,33 2,07 0,07 12,41 0,07 0,07 0,48 0,07 0,14 32,41 6,89 0,21 0,07 31,03 13,79
9DSRXU VSHFLILF JUDYLW\ 4,90 3,00 5,60 3,89 3,84 3,65 2,50 4,62 3,66 5,50 4,62 4,14 3,48 4,03 4,90 4,46 4,98 3,97 4,59 3,50 1,55 2,51 13,45 3,00 5,87 8,50 4,63 8,50 5,81 8,40 3,19 2,10 6,14 3,04 3,50
9DSDLU GHQVLW\ & NJP3) 1,350 4,227 1,342 1,887 2,526 1,340 1,452 1,360 1,340 1,342 1,341 1,343 1,346 1,373 1,480 1,459 1,368 1,835 1,341 2,041 1,765 1,373 1,348 1,612 1,342 1,344 1,357 1,344 1,345 3,982 1,505 1,341 1,342 2,036 1,718
9DSRXU JURZWK UDWH 1,00 1,38 1,00 1,05 1,11 1,00 1,02 1,00 1,00 1,00 1,00 1,00 1,00 1,00 1,01 1,01 1,00 1,04 1,00 1,07 1,20 1,01 1,00 1,04 1,00 1,00 1,00 1,00 1,00 1,09 1,02 1,00 1,00 1,09 1,04
&KHPLFDO QDPH
Dichloroethyl ether (2,2-) Dichloro-methane Dichlorophenol (2,4-) Dichloropropane (1,2-) Dichloro-propene (1,3-) Diethanolamine Diethylamine Diethylbenzene Diethylene glycol Diethylene glycol butyl ether Diethylene glycol ethyl ether Diethylene glycol methyl ether Diethylenetriamine Diethylethanolamine Diisobutyl ketone Diisobutylamine Diisobutyl-carbinol Diisobutylene Diisopropanolamine Diisopropylamine Diethylamine solution (45% or less) Dimethylformamide Dioctyl phtalate Dioxane (1,4-) Diphenyl, Diphenyl ether mixture Diphenylmethane diisocyanate Dipropyl-ene glycol Dipropyl-ene glycol dibenzoate Dodecene Dodecyl-benzene Epichloro-hydrin Ethanol-amine Ethoxy triglycol (crude) Ethyl acetate Ethyl acrylate
Ethyl alcohol Ethyl butanol Ethyl ether Ethyl hexanol (2-) Ethyl methacrylate Ethyl-3-propylacro-lein (2-) Ethylamine Ethylamine solution (72% or less) Ethylben-zene Ethylbuty-lamine (n-) Ethylene chlorohyd-rine Ethylene cyanohyd-rin Ethylene dibromide Ethylene dichloride Ethylene glycol Ethylene glycol butyl ether Ethylene glycol ethyl ether Ethylene glycol methyl ether Ethylenediamine Ethylhexyl acrylate (2-) Ethylidene norbornene Formalde-hyde solution (37% to 50%) Formic acid Furfural Furfuryl alcohol Gasoline blending stocks: Alkylates (50/ 50 mix air) Gasoline blending stocks: Reformates (50/50 mix air) Gasolines: Automotive (< 4,23 grams lead/gallon) (50/50 mix air) Gasolines: Aviation (< 4,86 grams lead/gallon) (50/50 mix air) Gasolines: Casinghead (natural) (50/50 mix air)
9DSRXU SUHVVXUH & N3D DEV 24,13 0,97 158,58 0,14 6,89 0,83 281,31 106,87 4,14 8,27 3,03 0,07 0,48 27,58 0,07 22,08 1,17 4,14 6,21 0,14 2,28 1,03 14,48 1,03 0,69 86,18
9DSRXU VSHFLILF JUDYLW\ 1,60 3,40 2,55 4,50 3,94 4,35 1,55 1,56 3,56 3,50 2,78 2,45 6,50 3,42 2,21 4,07 3,10 2,62 2,10 6,35 4,10 1,03 1,60 3,31 3,37 3,40
9DSDLU GHQVLW\ & NJP3) 1,498 1,364 4,049 1,343 1,562 1,369 3,044 1,998 1,455 1,566 1,398 1,339 1,367 2,074 1,339 2,085 1,365 1,412 1,413 1,346 1,416 1,338 1,434 1,364 1,356 2,944
9DSRXU JURZWK UDWH 1,07 1,00 1,46 1,00 1,02 1,00 1,82 1,31 1,01 1,02 1,01 1,00 1,00 1,08 1,00 1,06 1,00 1,01 1,02 1,00 1,01 1,00 1,04 1,00 1,00 1,25
86,18
3,40
2,944
1,25
86,18
3,40
2,944
1,25
86,18
3,40
2,944
1,25
86,18
3,40
2,944
1,25
&KHPLFDO QDPH
9DSRXU SUHVVXUH & N3D DEV 86,18 86,18 0,07 17,24 17,24 0,07
9DSDLU GHQVLW\ & NJP3) 2,944 2,944 1,340 1,804 1,804 1,338
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9DSRXU SUHVVXUH & N3D DEV 1,38 5,52 0,07 24,82 0,14 7,24 0,14 2,76 2,41 0,07 0,21 2,14 1,03 1,03 0,07 57,23 117,62 144,79 186,16 8,48 4,14 0,07 0,07 0,55 96,53 2,07 0,07 16,55 21,37 13,10 20,68 8,27 92,39 151,68 8,96 10,41
9DSRXU VSHFLILF JUDYLW\ 4,15 3,00 4,42 2,17 4,24 3,06 4,72 4,41 4,30 7,59 4,50 6,00 10,00 1,00 2,76 4,55 2,36 2,48 2,48 5,83 3,24 3,38 5,10 2,59 2,00 2,56 4,49 1,40 3,52 3,52 2,07 2,07 2,04 2,00 2,72 1,17
9DSDLU GHQVLW\ & NJP3) 1,386 1,460 1,341 1,658 1,343 1,503 1,344 1,442 1,426 1,343 1,346 1,456 1,441 1,338 1,339 3,578 3,102 3,701 4,376 1,790 1,440 1,340 1,341 1,348 2,402 1,374 1,341 1,411 1,932 1,702 1,582 1,436 2,398 3,011 1,508 1,358
9DSRXU JURZWK UDWH 1,00 1,02 1,00 1,07 1,00 1,02 1,00 1,01 1,01 1,00 1,00 1,01 1,00 1,00 1,00 1,17 1,34 1,42 1,54 1,02 1,01 1,00 1,00 1,00 1,28 1,01 1,00 1,05 1,06 1,04 1,06 1,02 1,27 1,44 1,03 1,03
Gasolines: Polymer (50/50 mix air) Gasolines: Straight run (50/50 mix air) Glycerine Heptane (all isomers) Heptane (n-) Hexamethylenediami-ne solution Hexane (all isomers) (average vap. press., real: 7 - 9) Hexane (average vap. press., real: 7 - 9) Hexanol (1-) Hydrochloric acid iso-Butyraldehyde iso-Propylamine Isophorone Isoprene Kerosene Light virgin Naphta Mesityl oxide Methacrylic acid Methacrylo-nitrile Methyl acetate Methyl acrylate Methyl alcohol Methyl ethyl ketone Methyl isobutyl ketone Methyl methacrylate Methyl-5 -ethylpyridine (2-) Methyl-6 -ethylaniline (2-) Methylamine solution, 40% Methylamyl acetate Methylamyl alcohol Methylpyridine (2-) Methylstyrene (alpha-)
55,16
3,00
2,555
1,16
55,16 6,89 72,39 55,16 159,27 0,07 158,58 1,03 96,53 4,62 0,69 74,46 42,06 28,27 48,26 31,03 8,27 13,93 1,10
3,00 3,52 1,26 2,48 2,04 4,75 2,35 4,50 0,66 3,50 2,50 1,17 2,60 3,00 1,11 2,50 3,45 3,45 4,18
2,555 1,530 1,546 2,238 3,165 1,341 3,699 1,378 0,976 1,465 1,350 1,478 2,080 1,962 1,397 1,851 1,562 1,714 1,377
1,16 1,02 1,21 1,16 1,46 1,00 1,46 1,00 1,28 1,01 1,00 1,22 1,12 1,08 1,14 1,09 1,02 1,04 1,00
Mineral spirits (average vapour s.g.) Morpholine Naphthalene (molten) Nitric acid (70% or less) Nitrobenzene Nitropropane (1- or 2-) Nitrotoluene (o, p-) Nonane Nonene Nonyl phenol Octyl alcohol (iso-) Octyl nitrates (all isomers) Oil, edible: Castor Oil, misc.: Crude Oleum Paraldehyde Pentadiene (1,3-) Pentane (all isomers) Pentane (iso-) Perchloroethylene Phenol, or solutions with 5% or more Phenol Phosphoric acid Phthalic anhydride (molten) Propanolamine (iso-, n-) Propionaldehyde Propionic acid Propionic anhydride Propionitrile Propyl acetate (iso-) Propyl acetate (n-) Propyl alcohol (iso-) Propyl alcohol (n-) Propylamine (n-) Propylene oxide Pyridine Sodium hydrosulfide solution (45% or less)
&KHPLFDO QDPH
9DSRXU SUHVVXUH & N3D DEV 0,07 2,76 2,76 0,07 6,89 0,07 0,07 58,61 0,28 10,34 0,07 0,07 33,78 24,13 1,03 0,07
9DSRXU VSHFLILF JUDYLW\ 3,20 3,60 3,60 3,40 5,80 6,70 6,80 1,35 4,55 3,14 6,00 6,26 4,60 4,54 5,60 12,70
9DSDLU GHQVLW\ & NJP3) 1,340 1,417 1,417 1,340 1,703 1,342 1,343 1,564 1,349 1,582 1,342 1,342 2,679 2,280 1,391 1,347
9DSRXU JURZWK UDWH 1,00 1,01 1,01 1,00 1,02 1,00 1,00 1,17 1,00 1,03 1,00 1,00 1,10 1,07 1,00 1,00
Sorbitol solution Styrene Styrene (crude) Sulfuric acid Tetrachloroethane (1,1,2,2-) Tetraethylene glycol Tetraethylenepentamine Tetrahydrofuran Tetrahydronaphtalene Toluene Toluene diisocyanate Trichlorobenzene (1,2,4-) Trichloroethane (1,1,1) Trichloro-ethylene Trichloropropane (1,2,3-) Tricresyl phosphate (1% or more of ortho isomer) Tricresyl phosphate (less than 1% of ortho isomer) Tridecanol Triethanolamine Triethylamine Triethylbenzene Triethylene glycol Triethylene glycol methyl ether Triethylenetetramine Tripropylene glycol Turpentine Valeraldehyde (iso-, n-) Valeraldehyde (n-) Vinyl acetate Vinyl ethyl ether Vinylidene chloride Vinyltoluene Xylene (m-) Xylene (p-) Xylene (o-)
0,07 0,07 0,07 17,24 0,34 0,07 0,07 0,07 0,07 0,28 12,41 12,41 39,99 143,41 165,47 0,83 3,52 3,52 2,76
12,70 6,70 5,14 3,49 5,60 5,17 5,66 5,04 6,63 4,84 2,96 2,96 2,97 2,49 3,34 4,08 3,66 3,66 3,66
1,347 1,343 1,341 1,811 1,356 1,341 1,342 1,341 1,342 1,350 1,606 1,606 2,207 3,694 5,608 1,366 1,441 1,441 1,419
1,00 1,00 1,00 1,05 1,00 1,00 1,00 1,00 1,00 1,00 1,04 1,04 1,12 1,42 1,48 1,00 1,01 1,01 1,01