Technical Data Sheet

MASTER BOND MASTERSIL 800

One Component, Room Temperature Curing, Silicone Elastomer System for
High Performance Bonding and Sealing; Featuring Flowable, Non-Corrosive Cure
and Serviceability Up to 300C; Unsurpassed Stabili ty at Elevated Temperatures.
MasterSil 800 is an easy to use, one component, high performance silicone elastomer compound for
bonding, sealing, coating and formed-in-place gaskets. This specialty system features ultra high
temperature resistance and non-corrosive cure, making it highly desirable for many applications,
especially those pertaining to electronics and aerospace. MasterSil 800 is self leveling and bonds well to a
wide variety of substrates, including glass, metals and many plastics. The rapidity of the cure depends on
the thickness of the layer and the humidity; the thicker the layer the slower the cure. It is extremely soft
with superb flexibility and elasticity and outstanding electrical insulation properties. MasterSil 800 is
serviceable over the exceptionally broad temperature range of -75F to +572F (300C). What is truly
remarkable about the higher temperature range is that unlike other temperature resistant silicones (e.g.
red silicones), MasterSil 800 will not depolymerize when exposed to 300C and high pressure. In a sens e,
it can be considered a second generation high temperature resistant RTV. MasterSil 800 has a moderate
viscosity, but is still flowable and is black in color.
Typical Product Properties
Specific gravity, 75F ............................ ............................................................................ 1.05
Viscosity, 75F, cps.............................. ............................................................. 40,000-60,000
Color ................................................................................................................................black
Tack-free time, 75F, minutes ..................... ....................................................................... 4-8
Tensile strength, 75F, psi ...................... ................................................................... 200-300
Tensile shear strength, aluminum to aluminum, 75F , psi.............................................. 40-80
Elongation, 75F, % ............................... ..................................................................... 200-300
Hardness, Shore A, 75F ........................... ..................................................................... 25-35
Dielectric strength, 75F, volts/mil (1/8 test sp ecimen) .................................................... 500
Dielectric constant, 75F, 60 Hz.................. ........................................................................ 3.2
Dissipation factor, 75F, 60 Hz ................... .................................................................... 0.001
14
Volume resistivity, 75F, ohm-cm .................. ................................................................. >10
Service temperature range ............................................................... -75F to +572 F (300C)
Shelf life at 75F, in original unopened container s.................................................... 6 months
Available in tube, jar and cartridge containers.
Typical Heat Resistance Properties

Days
4
7
14
30

Aluminum to Aluminum at 250C

Shear Strength (psi)
Tensile Strength (psi)
26
250
26
185
28
170
30
213

Elongation (%)
260
290
260
250

Days
4
7
14
30

Aluminum to Aluminum at 300C

Shear Strength (psi)
Tensile Strength (psi)
26
250
25
170
40
156
52
128

Elongation (%)
260
240
150
100

Handling and Storage

All silicones should be used with good ventilation and skin contact should be avoided. For safe
handling details, please consult the product MSDS. Optimum storage is at or below 75F in closed
containers. No special storage conditions are necessary. Containers should, however, be kept closed
when not in use to avoid contamination. Cleanup of spills and equipment is readily achieved with aromatic
or ketone solvents employing proper precautions of ventilation and flammability.

Not to be used for specification purposes.

Master Bond Inc.

Adhesives, Sealants & Coatings
www.MasterBond.com 154 Hobart Street Hackensack, N.J. 07601-3922 Tel: 201-343-8983 Fax: 201-343-2132
Notice: Master Bond believes the information on the data sheets is reliable and accurate as is technical advice provided by the
company. Master Bond makes no warranties, expressed or implied, regarding the accuracy of the information, and assumes no
liability regarding the handling and use of this product.
K23C11