ICS 92 52 Manual

ICS-92/52 INTERCOM STATIONS
INSTRUCTION MANUAL
ICS-92/52 Intercom Station Instruction Manual 1997, 2000, 2004, 2005 Vitec Group Communications, Inc. All Rights Reserved Part Number 810301 Rev. A Vitec Group Communications, Inc. 4065 Hollis Street Emeryville, CA 94608-3505 U.S.A Clear-Com is a registered trademark of Vitec Group Communications, Inc. The Clear-Com Logo is a registered trademark of Vitec Group Communications, Inc. Eclipse is a registered trademark of Vitec Group Communications, Inc. Windows is a registered trademark of Microsoft Corp.
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS OPERATION III 1-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Expansion Panel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
INSTALLATION
2-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
MAINTENANCE
3-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Station Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
SPECIFICATIONS
4-1
ICS-92/52 Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 OPT-100 Auxiliary Audio I/O Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Accessory Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
VITEC GROUP COMMUNICATIONS WARRANTY
5-1
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Warranty Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Non-Warranty Repairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
ICS-92/52 INTERCOM STATION
ii
IMPORTANT SAFETY INSTRUCTIONS

For your safety, it is important to read and follow these instructions before operating an ICS-92/52 intercom station: (1) WARNING: To reduce the risk of fire or electric shock, do not expose an ICS-92/52 intercom station to rain or moisture. Do not operate an ICS-92/52 intercom station near water, or place objects containing liquid on it. Do not expose an ICS-92/52 intercom station to splashing or dripping water. (2) For proper ventilation, make sure ventilation openings are not blocked. Install the ICS-92/52 according to the directions in the Installation Chapter of this manual. (3) Do not install an ICS-92/52 intercom station near a heat source such as a radiator, heat register, stove, or other apparatus (including amplifiers) that produces heat. Do not place naked flame sources such as candles on or near an i-station. (4) Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades, with one blade wider than the other. A grounding-type plug has two blades and a third grounding prong. The wide blade or the third prong is provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for replacement of the obsolete outlet. (5) Protect the power plug from being walked on or pinched particularly at plugs, convenience receptacles, and the point where they exit from the i-stations chassis. (6) Only use attachments/accessories specified by Clear-Com Communication Systems. (7) Unplug the ICS-92/52 station during lightning storms or when unused for long periods of time. (8) Refer all servicing to qualified service personnel. Servicing is required when: The ICS-92/52 station has been damaged in any way, such as when a power-supply cord or plug is damaged. Liquid has been spilled or objects have fallen into the ICS-92/52 stations chassis. The ICS-92/52 station has been exposed to rain or moisture. The ICS-92/52 station does not operate normally. The ICS-92/52 station has been dropped. Please familiarize yourself with the safety symbols in Figure 1. When you see these symbols on an ICS-92/52 intercom station, they warn you of the potential danger of electric shock if the station is used improperly. They also refer you to important operating and maintenance instructions in the manual.
Please read and follow these instructions before operating an ICS-92/52 intercom station.
ICS-2003 INTERCOM STATION
iii
CAUTION
RISK OF ELECTRIC SHOCK DO NOT OPEN
This symbol alerts you to the presence of uninsulated dangerous voltage within the product's enclosure that might be of sufficient magnitude to constitute a risk of electric shock. Do not open the product's case.
This symbol informs you that important operating and maintenance instructions are included in the literature accompanying this product.
Figure 1: Safety Symbols
iv
ICS-2003 INTERCOM STATION
OPERATION
INTRODUCTION
This chapter describes how to operate the ICS-92 and ICS-52 intercom stations and their digital equivalents, the ICS-92T and ICS-52T intercom stations. Station operators can use this manual after the Eclipse System has been correctly installed and configured.
DESCRIPTION
The ICS-92/92T and ICS-52/52T intercom stations are each assembled in a small 1-RU high (1.75 in. or 44.45 mm) chassis. The ICS-92/92T has nine selector keys; the ICS-52/52T has five. The ICS-92/92T and ICS-52/52T have the following features: Individually adjustable listen levels Station fits in one vertical rack unit (1.75 in. or 44.45 mm) A five character LED display above each selector key Built-in speaker and optional plug-in panel microphone Front-panel headset connector Call signaling capability Answer Back facility Local program input Programmable relay Mute relay Two logic inputs for external control of selected station functions. The ICS-92/92T and ICS-52/52T can be equipped with the following options: XPL-12/22 expansion key panels OPT-100 auxiliary audio output
1-1
FRONT-PANEL CONTROLS AND INDICATORS

The front-panel controls and indicators include: Communication-error indicator Talk/listen selectors and indicators Answer Back facility Function buttons
Communication-Error Indicator
If the station should lose data communication with the matrix frame, all of the red LEDs will flash slowly. When data communication is restored, the station will automatically return to normal operation.
Speaker/Headset Level Controls

To adjust the speaker or headset volume, use the intercom volume controls. The speaker volume can also be affected by three software-controlled functions: Page Override, Mute Level, and Listen Level Adjustment.
Intercom Volume
The Intercom volume control sets the overall level of all signals coming from the matrix frame, except for the page mode, which is controlled by an internal software function (see the next section, Page Override).
Page Override
Page override is a special function in the station in which the intercom volume defaults to a preset to a value when commanded to by the central matrix. Any fixed group can be assigned the page-override function through the configuration program. The configuration program determines preset value for each station. If the preset value is lower than the setting of the front-panel volume control, the volume will be controlled by the front-panel control.
Mute Level
This turns down the speaker level when any talk is active at the station. The amount of muting (measured in dB) is set by the configuration program for each station. This function helps prevent possible feedback. The maximum amount of muting is 15 dB below full volume. If the front panel control is set below that level, then muting will have no effect.
Listen Level Adjustment

The level of any active listen path can be adjusted individually. Refer to Listen Level Mode on page 1-6.
1-2
Talk/Listen Selectors and Indicators

The following section describes the operation of the talk/listen selectors and their associated indicators.
Selector Operation
The selectors operate as both talk and listen selectors; they also work as volume controls when the station is in listen-level mode (seeListen Level Button on page 1-6). Pressing a selector down accesses a talk label; pushing it up accesses a listen label. Pushing the talk selector down and quickly releasing it will latch the selector and the talk path will stay active until it is pressed again. Pressing and holding a talk selector causes the talk path to stay active only for as long as it is held down. Listen selectors operate in the same manner. To prevent the selector on the station from latching in the talk position (local latch disable), or to prevent any station from latching a talk to the station (global latch disable) use the configuration program.
Display Screen
The Answer Back selector and each talk/listen selector has a five-character LED display above it to indicate its assigned label. If more than one talk label is assigned to a talk selector, only the first one will be displayed. Pushing the Listen Labels button will toggle the talk/listen selector display between the talk and listen labels. The green LED next to the Listen Labels button will light when the listen labels are displayed.
Talk and Listen Indicators

When a talk path is active, the red LED above the selector lights continuously. When a listen path is active, the green LED above the selector lights continuously.
Monitoring/Eavesdropping Indicators
If any other station begins monitoring a station a beep (the monitoring-alert tone) will sound at the station. To inhibit the monitoring-alert tone, use the configuration program.
Call-Waiting Indicator
If a station calls another station with a selector programmed for that label, the LED will rapidly flash red. This flashing is a call-waiting tally. To answer the incoming call, push the indicated talk selector. The call-waiting tally will be cleared when the call is answered or after the call is terminated and the answer-back, auto-clear time out lapses. Regardless of whether a selection is programmed with a callers label, the label will be placed in the answer-back stack (see Removing Labels from the Answer-Back Stack on page 1-5).
1-3
In-Use Tally Indicator

If a selector is assigned to a label and another station is currently using that label, the LED will double-flash once per second to indicate the label is in use. This tally must be enabled from the configuration software.
Telephone Off-Hook Tally Indicator

When a telephone interface is assigned to a talk selector, the talk LED will flash once per second if that telephone is off the hook. This tally must be enabled from the configuration program.
Radio Receiver Active Tally Indicator

When a two-way radio interface port is assigned to a talk selector, the LED will flash once per second when that radios receiver is active. This tally must be enabled from the configuration program.
Station Connected Tally Indicator

This tally is used when a station is connected to the frame by a high-speed data line (such as an ISDN or T1 line) that might be inactive periodically. The red LED of any talk selector associated with that station will flash once per second when the station is on-line. This tally must be enabled from the configuration program.
Audio Presence Tally Indicator

When a label is assigned to a listen selector, the LED will flash once per second to indicate someone is talking on that channel. This tally must be enabled from the configuration program.
Answer-Back Facility
The primary function of the answer-back facility is to answer calls from other stations or interfaces not assigned to a stations selectors. Stations and interfaces that are assigned to a stations selectors also can be answered with the answer-back facility. The following sections describe the use of the answer-back facility.
Answer Back Display

The answer-back display is located above the Answer Back key. It displays the call that is next in line from a list of as many as eight incoming calls. This list is referred to as the answer-back stack.
Answer Back Selector

The Answer Back selector answers calls from stations and interfaces that are both assigned and unassigned to the station. When a call arrives from a station or interface: The calling stations label will be placed in the answer-back stack and be shown in the answer-back display. The red LED will flash.
1-4
These two conditions will continue until the call is answered, or until the answer-back time-out period lapses and the callers label is automatically removed. To answer the call, push the Answer Back selector. The red LED will turn off and the green LED will turn on, indicating an active talk path to the caller. The talk path is active for as long as the selector is held. Note: The Answer Back selector cannot be latched; it is a momentary-only function. Calls from stations or interfaces assigned to station selectors will also be indicated by their associated LEDs.
Answer-Back Label Selection

If another call or calls comes in while using the answer-back selector: The user will hear the callers voice The label will be placed in the answer-back stack. To answer the next caller: 1. Push up on the Answer Back selector to remove the current caller and to display the next label in the answer-back stack. 2. Once the desired label is displayed, press the selector down to talk.
Removing Labels from the Answer-Back Stack

Any label will be automatically removed from the stack if it is not answered within a certain time interval, which is set by the answer-back auto-clear time in the configuration program. To manually remove the current callers label from the answer-back stack, push up on the Answer Back selector.
Function Buttons
The following are the stations function selectors: Panel Mic Speaker On Mic On Listen Level.
Panel Mic Button

This button selects the panel or headset microphone. If a headset is plugged in, the station will automatically switch to headset microphone operation. If the headset is unplugged, the station will automatically switch back to panel microphone operation. The LED will be on when the panel microphone is active.
1-5
Mic On Button
This button activates the panel or headset microphone, whichever has been selected. The green LED indicates when the microphone is on. If a talk is activated while the microphone is off, it will turn on.
Speaker On Button
This button functions only when a headset is plugged into the station. To toggle the speaker on and off, push the Speaker On button. The LED indicates when the speaker is on.
Listen Level Button

The Listen Level button has four functions: Activating the listen-level mode Resetting the listen-level settings Sending call signals Releasing auto-answered telephone lines. Listen Level Mode To use the listen-level adjust mode: 1. Push (for less than 1 seconds) and quickly release the Listen Level button. 2. The LEDs of all active listen selectors will begin to flash to indicate the function is on. Note: Only active selectors can be adjusted in listen-level mode. 3. Use the selector associated with the intended label to increase (up) or decrease (down) the volume. 4. To exit, push the Listen Level button or wait for the 3 seconds time-out. Note:If the active listen path is pushed higher than the maximum value, the other paths will be driven down so that the desired path has more emphasis. Listen Level Reset To reset the Listen Level to default settings: 1. Press (for less than 1 second) and quickly release the Listen Level button. 2. Press and hold the Listen Level button for 3 seconds 3. Release the Listen Level button. Call Signals To activate a call signal: 1. Push and hold (for at least 1 second) the Listen Level button until the station indicates it is in Call Signal mode. The call signal will be sent each time the selector with that label assignment is pushed down and will remain so until the call-signal mode times out (about 5 seconds).
1-6
Call signals can be issued to any talk label assigned to a stations talk/listen selectors. If more than one label is assigned to a selector, all labels will receive the signal. If a label is a fixed group, the entire group will receive the call signal. If the label is a party line, then every station listening on the party line will receive the call signal. Remote Telephone Line Release This function is available only if specifically enabled in the configuration program. To hang up a telephone interface left off the hook: 1. Push and hold the Listen Level button for at least 1 second to activate the call-signal mode. 2. While holding the Listen Level button, press the talk selector of the desired telephones label. 3. Release the Listen Level button. Note: In addition to hanging up the telephone interface, this will deactivate any talk/listen selector set to the interface from anywhere in the system.
Listen Labels Button

The Listen Labels button displays listen labels on the front panel and any display expansion panel (XPL-12 or XPL-22) connected to the station. Momentarily pressing and quickly releasing the button will cause all panels to display the listen labels assigned to the selectors. If the listen and talk labels are the same, then there will be no change. The function will time-out after 10 seconds.
EXPANSION PANEL OPERATION

Optional expansion panels provide additional selectors that operate the same way as a stations selectors, including talk, listen, tally, and error indication. The XPL-12 expansion panel provides 12 additional selectors. The XPL-22 expansion panel provides 22 additional selectors. Each expansion panel offers illuminated 5-character labels for every key. Only one rack unit (1RU) of a standard Electronics Industry Association equipment rack is required for each expansion panel. The panels compact size makes them ideal for use in TV control rooms, edit suites, mobile OB vans, and any other location where many talk/listen keys are necessary but space it at a premium.
1-7
1-8
INSTALLATION
INTRODUCTION
This chapter covers the installation of the ICS-92/92T and ICS-52/52T intercom stations. It also describes station adjustments available for: Headset sidetone Panel microphone gain Speaker mute Page volume level Station-to-matrix card baud rate
DESCRIPTION
Installation of the ICS-92/92T and ICS-52/52T, including options such as expansion key panels, are identical to the ICS-2003 except for the following: Digital wiring for the ICS-92T and ICS-52T Mains AC power No front-panel adjustment of local program input Physical size No Second Ear output
WIRING
DIGITAL MATRIX FRAME TO STATION WIRING
The ICS-92T and ICS-52T differ from the ICS-92 and ICS-52 because they include a digital audio/data communications module (COM-20) that works in conjunction with the DIG-2 digital interface module to connect the digital station to the matrix frame. The DIG-2 digital interface module offers two options for wiring the frame to intercom stations. One option is a single pair of double-shielded (braid and foil) 24 AWG conductor CAT-6 Enhanced STP cable with RJ-45 connectors. The second option, available because only one pair is required, is 75-ohm (RG59) braid-shielded coax cable. For this option, a BNC-16 adaptor is required. In addition, each station may require other connector wiring, depending on the options and accessories that are installed.
2-1
For more information on the DIG-2 digital interface and the DIF-102 frame which houses it, refer to the DIG-2/DIF-102 Digital Interface and Frame Instruction Manual in the Eclipse set of manuals.
Single-Pair Digital
Single-pair digital wiring requires double-shielded 24 AWG conductor CAT-6E enhanced STP cable. Pair 1 transmits and receives multiplexed digital and analog between the matrix port and the station. Note: Ensure that the Select switch on the stations rear panel is in the correct position for the intended use.
ATT-T568B (Modular Jumpers Wired One to One) Matrix Frame End Station End
No Connection (NC) No Connection (NC) No Connection (NC) Multiplexed Data/Audio Multiplexed Data/Audio No Connection (NC) No Connection (NC) No Connection (NC)
1 2 3 4 5 6 7 8
Pair 1
1 2 3 4 5 6 7 8
Figure 2: Matrix Frame to Digital Station Wiring Using RJ-45
Coax Digital
Coax digital wiring requires double-shielded 24 AWG conductor CAT-6 Enhanced STP cable connected to a 75-Ohm (RG59) braid-shielded coax cable with a BNC-16 adaptor. Pair 1 transmits and receives multiplexed digital and analog between the matrix port and the station. Note: Ensure that the Select switch on the stations rear panel is in the correct position for the intended use.
Matrix Frame End BNC-16
No Connection (NC) No Connection (NC) No Connection (NC) Multiplexed Data/Audio Multiplexed Data/Audio No Connection (NC) No Connection (NC) No Connection (NC)
1 2 3
Pair 1
1 2 Station End 3 4 5 6 7 8
4 5 6 7 8
Figure 3: Matrix Frame to Digital Station Wiring Using BNC-16 and Coax
2-2
MAIN AC POWER
The ICS-52/52T and ICS-92/92T stations can be powered by any source that can supply between 12 and 16 V RMS AC at 750 mA. The stations are shipped with a wall-mounted transformer that provides 14 V RMS AC to the station. Two types of transformer are available: one operates on a mains AC input power of 117 V (part number 730166) and the other operates on a mains AC input power of 220 V (part number 820049). Make sure to specify the proper transformer when ordering the station. To connect the transformer, route the cord from the transformers secondary to the stations AC Power Input connector on the rear panel. This is a 2.1 mm coax connector. When routing the cord make sure to use the stress relief on the rear panel. The power input to the station is internally protected with a 0.9 ampere poly fuse, a self-healing fuse that will recover when the fault is removed.
ADJUSTMENTS
The following station parameters are adjustable either internally on the stations main PCB, or externally by selecting options in the configuration program: Headset sidetone (main PCB) Panel microphone gain (main PCB) Speaker mute (configuration program) Page volume level (configuration program) Station-to-matrix card baud rate (configuration program) All these parameters are set to factory defaults. Most stations should operate at these default settings; however, some applications may require readjustment.
HEADSET SIDETONE
Sidetone is the sound of the users voice in his headset. To adjust sidetone: 1. Remove the station cover. 2. Find the sidetone control (marked P2 Sidetone) on the main PCB. See Figure 3. 3. Connect a headset to the station. 4. While speaking into the headset microphone, use a small screwdriver to turn the sidetone control until the sidetone is at the desired level. 5. Re-install the station cover.
2-3
Figure 4: Sidetone and Panel Microphone Gain Adjustment Controls
PANEL MICROPHONE GAIN

You can adjust the preamplifier gain of the panel microphone over a range of 0 to 10 dB; the maximum is the panel microphone gains default setting. However, if two stations are talking to each other at the same time with the panel microphone gain set to maximum, feedback may occur even if the speaker mute (see the Speaker Mute section, next) is set to maximum. In this case, it will be necessary to turn the panel microphone gain down. Similarly, in some noisy environments it may be necessary to turn the panel microphone gain down and have the operator talk more closely into the microphone. To adjust the panel microphone gain: 1. Remove the station cover. 2. Use a small screwdriver to adjust the control marked P1 on the Main PCB. See Figure 3. 3. Reinstall the stations cover.
SPEAKER MUTE
When a panel microphone and a speaker are used together, feedback is possible. To reduce this possibility, the station software will mute (turn down) the speaker level by some predetermined amount when both the microphone and speaker are enabled. The speaker mute can be adjusted from 0 to 15 dB; its default setting is 6 dB. Refer to the Eclipse Configuration System Instruction Manual for instructions on muting the speaker.
PAGE VOLUME LEVEL

When Page Override is assigned to a label, the audio level at the destination station(s) is predetermined. This function allows talking to someone even if his stations volume control is off. Two things will happen when a station activates such a label: If the destination speaker was off, it will turn on. The station(s)s speaker output will be at the predetermined level regardless of the Intercom volume control setting, unless this control is set higher than the predetermined level.
2-4
The page volume level can be adjusted within a range of 0 to 10, equivalent to the front-panel control settings of 0 equals off and 10 equals full pot. The page volume levels default setting is 5. Refer to the Eclipse Configuration System Instruction Manual for instructions on using Page Override.
STATION-TO-MATRIX CARD BAUD RATE

The RS-422 serial data communication between a station and other devices can operate at standard (19.2 k baud, the default) and long-line (9600 baud) baud rates. Use long-line only if encountering problems with the standard baud rate. The baud rate is set from the configuration program and the station automatically adapts.
2-5
2-6
MAINTENANCE
INTRODUCTION
This section provides station microprocessor resetting instructions, troubleshooting guidelines, schematics, assembly drawings, and component lists for the ISC-92 and ICS-52 intercom stations and the ICS-92T and ICS-52T digital intercom stations. For information on XPL Accessory Panels, the OPT-100, and the COM-1 communications module, see the ICS-2003 Intercom Station Instruction Manual. These stations operate at 14 VAC, supplied from an external transformer. Transformers can be ordered for either 117 VAC or 220 VAC.
STATION RESET
The stations microprocessor has a reset button located in an unmarked hole just below the Listen Labels button on the right side of the units front panel. If the station is acting erratically, try resetting it by doing one of the following: Inserting a small screwdriver or a stiff piece of wire (such as a bent paper clip) into the hole and pushing the reset button. Unplugging the station from AC power and reconnecting.
TROUBLESHOOTING
When experiencing the symptoms listed below, attempt the following solutions in the order outlined. The solutions are listed in order of difficulty with the first being the most simple and easy. For troubleshooting guidelines for the entire system, see the Overview chapter of this manual. The stations LEDs and push-button lights fail to light. 1. Check mains AC power into the station. 2. Ensure the external power supply is properly connected to the station. 3. Replace the station. The LED indicator above a selector key does not light when the key is pressed. 1. Ensure the selector key has a label assigned to it (the LED indicator will not light without an assigned label). 2. Reset the station. 3. Replace the station.
3-1
The station appears to activate talk paths, but other stations cant hear the station operator. 1. Check Mic On/Off and Panel Mic buttons to ensure the intended microphone is selected and on. 2. If the correct microphone is turned on, ensure the station audio has not been muted externally through the logic inputs. 3. Make sure the station has not been defined as a nearby station. 4. Enable Eavesdropping on the station. 5. Test the integrity of the stations audio path by temporarily setting a forced listen to it. 6. Reset the station. 7. Replace the station. The station is inoperative and all red LEDs flash slowly. 1. Wait 60 seconds If the matrix frame has just been powered up, it is possible it is still downloading the configuration to the Matrix cards. 2. Ensure the cable connecting the station to the matrix is plugged in at both ends. 3. Check the integrity of the data paths, especially the polarity for stations using a COM-10 communication module. 4. Check the configuration program to ensure the station has been assigned the correct port type. 5. Confirm the matrix card type matches the station. Stations with COM-10 communication modules should have an MTX-A8 or MVX-A8. Stations with COM-20 communication modules should have an MTX-D8 or MVX-D8. 6. Reset the stations matrix card in the Matrix frame. 7. Replace the stations matrix card in the Matrix frame. 8. Reset the station. 9. Replace the station. No audio from the stations speaker. 1. Ensure the Intercom knob on the stations front panel is turned up. 2. Ensure the Speaker On/Off button is on. 3. Check whether audio can be heard in a headphone. 4. Check the configuration program and the stations logic inputs to ensure the speaker has not been software disabled. 5. Test the integrity of the stations audio path by temporarily setting a forced listen to it. 6. Reset the stations Matrix card in the Matrix frame. 7. Replace the stations Matrix card in the Matrix frame. 8. Reset the station. 9. Replace the station.
3-2
The operator cannot hear another stations page or call signal tones. 1. Adjust the Page Volume control of the station using the configuration program (refer to the PGM-WIN System Configuration Manual). 2. Check the stations configuration to see if page override is enabled. Announce tones (eavesdropping indication, change tones, etc.) arent heard at the station. 1. Check the stations Configuration menu to see if the monitoring tones and change tones are enabled. Accessory panel keys do not function. 1. Check the accessory panels connection on the stations rear panel. 2. Ensure the external AC power transformers are correctly connected to the accessory panels. 3. Check the configuration program to ensure the correct number of keys are configured.
BILL OF MATERIALS
MISCELLANEOUS Device Description Part #
CABLE 10-PIN FLAT CABLE 770011 CABLE 16-PIN FLAT CABLE (SPLIT 770010 CABLE 34-PIN FLAT CABLE 730181 CLAMP CABLE CLAMP, 3/16IN PLASTIC 640054 FLASH ROM ICS-92 PROGRAM 710414 SPEAKER 41 X 71MM, SMALL MAGNET 500138 TRANSFORMERPOWER PLUG-IN 117/14VAC 400008 TRANSFORMERPOWER PLUG-IN 220/14VAC 400011
3-3
3-4
LO PASS FILTER ANNOUNCE TONES OUTPUT TO AUDIO DUAL DIGITAL POTS RESET A/D BUS CLOCK OSC ADDRESS LATCH A0-A7 A8-A15 ADDRESS BUS A0-A15 A/D BUS A/D BUS COM MODULE MICROPROCESSOR PROGRAM MEMORY 32K BYTES RAM MEMORY 16K BYTES A/D BUS LATCH CONTROL BUS A8-A15 STROBE CLOCK PORT 'E' INPUTS INTERCOM VOLUME ADDRESS DECODER PROGRAM VOLUME DATA 8-BIT SHIFT REGISTER FRONT PANEL FRONT PANEL TALK/LISTEN KEYS & LEDS
ICS-92/52 DIGITAL BLOCK DIAGRAM
DUAL DIGITAL POTS
MUTE RELAY
AUX RELAY
FOOT SWITCH INPUT EXTRA LOGIC INPUT HEADPHONE SENSE INPUT
RESET
CLOCK
SERIAL BUS TO XP PANELS
DATA OUT
Figure 5: Digital Block DiagramICS-92/92T/ICS-52/52T Main PCB
DATA IN
8 D
(AD0-AD7) +5D (A8-A15) +5D SEN 7 VCC 8 R5 10K R23 4.7K +PRG-IN -PRG-IN D R22 220K J1 + PROGRAM INPUT-- PROGRAM INPUT-AUDIO GND.------LOGIC GND.------LOGIC GND.------EXTRA LOGIC IN--FOOT SWITCH IN--MUTE RELAY N.C.-AUX. RELAY N.C.-MUTE RELAY WIPE-AUX. RELAY WIPE-MUTE RELAY N.O.-AUX. RELAY N.O.-MISC. CONNECTOR DB-15F 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 C13 .022uF R21 470K R14 10K R8 3.3K R13 100K C11 .01uF +15A D2 1N4003 K2 (MUTE RELAY) R18 47 MPSA13 Q1 R9 100K R10 10K EXTRA LOGIC INPUT FOOT SW INPUT HEAD SENSE INPUT MUTE RELAY OUTPUT ANNOUNCE TONE OUT POT SERIAL DATA OUT POT SERIAL CLOCK POT SERIAL RESET XP/AUDIO DATA OUT XP/AUDIO CLOCK XP RESET AUDIO RESET AUX. RELAY OUTPUT XP PANEL DATA RETURN R17 +5D 1K C12 1uF MONO +15A D1 1N4003 C +5D R15 2.2K R16 10K +5D A13 A14 A15 1 14 3 6 4 5 K1 (AUX. RELAY) +5D R12 10K R11 100K C26 .1uF +5D A11 A12 1 2 3 16 A B C G1 G2A G2B 8 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 15 14 13 12 11 10 9 7 (H2000-H27FF) (/H3000-H37FF) (/H3800-H3FFF) /TALK EN /LIST EN 34 33 32 31 30 29 28 27 20 21 22 23 24 25 PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7 PD0 PD1 PD2 PD3 PD4 PD5 IC1 68HC11 27pF TP1 +5D 27pF C2 Y1 8.000MHz 18 /NMI 19 /IRQ Q3 MPSA13 +5D JP2 R20 10K +5D 2 3 + C10 47uF 16V C8 .1uF R6 3.3K /RST IRQ +5D R7 3.3K TP3 C9 .1uF C1 R1 10M 08 TAL 07 XTAL /RST +5D TP2 R3 3.3K R2 C14 .1uF /RES 17 VDD 26 03 MODA 02 MODB 3.3K A6 A4 A2 A0 A1 A3 A5 A7 09 10 11 12 13 14 15 16 42 41 40 39 38 37 36 35 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 A8 A9 A10 A11 A12 A13 A14 A15 AS 12 A15 IC2 74HC373 20 2 Q0 D0 3 5 D1 4 6 Q1 D2 7 9 Q2 D3 8 12 Q3 Q4 D4 13 15 14 D5 17 16 Q5 Q6 D6 19 Q7 D7 18 1 OC 11 G 10 VCC GND +5D C4 .1uF 28 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 O0 O1 O2 O3 O4 O5 O6 O7 VCC C5 .1uF 28 D0 D1 D2 D3 D4 D5 D6 D7 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 VCC C6 .1uF (CONTROL BUS) +5D (A0-A7) +5D +5D
CT
GND
RIN
RO 6 /RO 5 REF 1 IC6 TL7705AP
AD6 AD4 AD2 AD0 AD1 AD3 AD5 AD7 A8 A9 A10 A11 A12 A13 A14
A0 A1 A2 A3 A4 A5 A6 A7
A/D0 A/D1 A/D2 A/D3 A/D4 A/D5 A/D6 A/D7 A8 A9 A10 A11 A12 A13 A14 A15
10 9 8 7 6 5 4 3 25 24 21 23 2 26 27
11 12 13 15 16 17 18 19
AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7
AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7
11 12 13 15 16 17 18 19
IC8 29C256 GND GND
10 9 8 7 6 5 4 3 25 24 21 23 2 26 1
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
D +5D J5 1 +5D 2 +5D 3 +5D IRQ AD0 AD1 AD2 AD3 AD4 AD5 4 IRQ 5 AD0 6 AD1 7 AD2 8 AD3 9 AD4 10 AD5 11 AD6 12 AD7 13 /CE0 COMMUNICATIONS MODULE
20 22 %%oCE%%o 1 %%oOE%%o VPP 14 11
20 %%oCS%%o 22 %%oOE%%o 27 %%oWE%%o
IC3D 13 74HC00
IC5 62C256L
14
4 AS E R/W PE0 PE2 PE3 PE4 PE5 PE6 PE7 E R/W 9 IC3C 10 74HC00 8 (/RD) 9 12 IC24D 13 74HC00 11 14 8 (/WR) A14 (E) +5D R/W /RST E AS A0 A1 A2 A3 IC3B 5 74HC00 6 (H4000-H7FFF RAM SPACE)
AD6 AD7
52 VRH 51 VRL 01 VSS
AS 04 E 05 R/W 06 PE0 43 PE1 45 PE2 47 PE3 49 PE4 44 PE5 46 PE6 48 PE7 50
14 /CE1 15 R/W 16 /RST 17 E
IC24C 10 74HC00 7
18 AS 19 A0 20 A1 21 A2 22 A3 23 /TALK EN 24 /LIST. EN 25 D GND. 26 D GND. C
(CONTROL BUS)
R19 47 MPSA13 Q2
C25 .1uF IC3A 2 74HC00 7 C3 .1uF
IC4 74HC138
TO SHEET 2 ANALOG CIRCUITS
-15A
+15A
27 A GND. 28 A GND. 29 +15V ANALOG SUPPLY 30 -15V ANALOG SUPPLY
TO EXTRA KEY PANELS DB-9 J2 DATA OUT-----UNREG + -----CLOCK OUT----UNREG + -----RESET OUT----GND----------KEY DATA-----GND----------NO CONNECT---1 6 2 7 3 8 4 9 5 R38 22 1W R39 220
IC7D 10
1 4050 9 XP/AUDIO DATA OUT
TALK AUDIO
31 TALK AUDIO 32 A GND.
LISTEN AUDIO 7
33 LISTEN AUDIO 34 A GND.
IC7C 6
4050
R40 220
IC7E 12
TO SHEET 2 4050 11 XP/AUDIO CLOCK ANNOUNCE TONE OUTPUT ANALOG CIRCUITS BEEP
IC7B 4 SER DATA + SUPPLY SER CLOCK FRONT PANEL SELECT KEYS B + SUPPLY RESET GND. KEY DATA GND. UNUSED UNUSED J3 1 2 3 4 5 6 7 8 9 10 R110 2 1/2W R41 220 IC7A 2 IC7F 15
4050
5 HEAD SENSE INPUT HEAD SENSE
4050
14
XP RESET POT SERIAL DATA OUT POT SERIAL CLOCK POT SERIAL RESET POT DATA POT CLK. POT RESET LIST. LABEL ENABLE XP/AUDIO DATA OUT XP/AUDIO CLOCK AUDIO RESET SER DATA SER CLK SER RESET +5D C81 .1uF R106 22K 20 D0 D1 D2 D3 D4 D5 D6 D7 OC CLK 10 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q12 2N 2222 R107 22K Q11 2N 2222 R108 22K Q10 2N 2222 R109 22K PANEL MIC 3 4 7 8 13 14 17 18 1 11 2 5 6 9 12 15 16 19 + SPEAKER ON J1 PE3 PE2 PE0 R4 10K J6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 RIBBON CABLE -15V SOURCE -15V MAIN PCB ASSY. #710342 (170202) J2 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 + Q9 2N 2222 D1 R2 1K MIC ON + LISTEN LEVEL + L3 L4 L5 L6 LISTEN LEVEL CW R1 RESET NO LISTEN LABEL EN. NO MIC ON 1 LISTEN LEVEL 1 PANEL MIC 1 SPEAKER ON 1 C S2 C S3 2 S4 2 S5 2 S6 2 5K S1 ICS-52/92 B
4050 8
R34 0 OHM J4 1 .90A POLY F1 D17 1N5401 R36 0 ohm D3 6.8V ZD 14 VAC R24 C24 2 C86 .001uF C87 .001uF D16 D14 1N5401 R35 0 ohm A D10 1N4003 6.8V ZD 4700uF C23 + 4700uF + C21 4700uF C22 + 4700uF + 2.2K R25 10K R33 10K R32 2.2K D4 Q4 MPSA55 D5 D6 R26 100 + C20 220uF 25V R28 2.4K + C16 100uF 25V 2 D7 3 IN IC9 D15 1N4003 +15V SOURCE R27 240 C83 10uF + D20 5.6VZD 5W DGND AGND Q5 MPSA05 D13 + C19 220uF 25V D12 D11 R31 100 GND 1N4003 D9 R30 240 R29 2.4K + C17 100uF 25V ANALOG GROUND SOURCE DIGITAL GROUND SOURCE
1N4003 LM317T OUT 1 GND D8 1N4003
+15V
DIGITAL SOURCE +5V
EXTERNAL POWER TRANSFORMER
IC12 74HC374 AD0 AD1 AD2 AD3 AD4 AD5 AD6 (E) 5 1 IC24A 2 74HC00 3 IC24B 4 74HC00 6
IC25 78SR105HC GND VI VO
+5D
PE4 PE7 PE5 PE6
C7 .01uF
537642 RP-1 10K 1
+5VD
IC10 VI VO LM337T
FUNCTION SWITCH ASSY. #710345
G F E D C B A REV
2613 2578 2527 2361 2277 2176 2132 ECO#
REMOVE L1, ADD R34 ADD C86, C87 SUB FOR 62/102 IMPLEMENTED FLASH ROM REMOVED C18 REVISED RELEASE DESCRIPTION 8
9/7/99 4/15/99 2/9/99 04/28/97 5/1/96 12/20/95 11/1/94 DATE
SDO SDO SDO CM HCP BH HCP SHEET 1 BY CHK 7 6 5 4 3 2 DWN Clark McCoy CHK APP ORCAD P/N PLOT SIZE SCALE -------DATE DATE DATE TITLE: 710342SG.DSN D SIZE D 1 DWG NO. 10/14/94 CLEAR-COM INTERCOM SYSTEMS SCHEMATIC ICS-92/52 MAIN BOARD SHEET #1 710342-SCH-DREV G R
Figure 6: SchematicICS-92/92T/ICS-52/52T Main PCB Sheet 1 Rev. G
-5
ICS-92/52 AUDIO BLOCK DIAGRAM
ANNOUNCE TONE FROM MICROPROCESSOR EQ

+ PANEL MICROPHONE EQ LIMITER HEADSET MICROPHONE Local Sidetone Adjust HEADPHONE AUX. AUDIO OPTION HOT MIC OUTPUT BALLANCED SA OUTPUT PROGRAM INPUT SPEAKER SPEAKER FEED OUT RS-422 COM MODULE 4-WIRE TALK MICROPROCESSOR CONTROLLED GAIN BLOCK 4-WIRE LISTEN MICROPROCESSOR CONTROLLED AUDIO SWITCH
Figure 5: Audio Block DiagramICS-92/ICS-52 Main PCB
3-6
8 G
R90 10K +15A +15A R57 47 D +15A C37 TO PANEL MICROPHONE R T S + J7 1 3 2 R61 4.7K R50 22K + C43 22uF C42 R55 10K 22uF TANT P1 500 CW .1uF R56 100 2 R44 220 R53 4.02K* 1 3 4 C40 .002uF IC20A LM833 C39 -15A D R93 10K S 6 8 DG211 C62 C31 C29 22uF + C34 R49 47K Y C 1uF NP R46 82 R59 4.02K* C41 6 HEADSET MIC. FROM HEADSET CONNECTOR x R45 100 R60 1K 7 5 C27 .01uF IC20B LM833 .002uF R54 4.02K* .0068uF (SIDETONE SW) IC13A 3 2 13 1 4 DG211 12 5 C47 -15A .1uF +5D D19 5.1V ZD +5D -15A -15A FROM SHEET 1 16 STR D CLK OE IC14 4094 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 C69 .1uF (TALK BUS) SER DATA SER CLK. SER RESET 1 2 3 15 4 5 6 7 14 13 12 11 (PANEL SEL) (HEADSET SEL) (HEAD SIDETONE SEL) (PRG ENABLE) (/LIST. EN) (/TALK EN) (SA ENABLE) TALK AUDIO TO SHEET 1 -15A C63 .1uF + C51 22uF +15A (SIDETONE) (ADJUST) 1uF NP 2N2222 Q8 R96 1M 2N2222 Q7 R85 3.3K R86 3.3K R95 10K R73 3K 8 2 3 4 IC13B 7 Q6 J174 R92 56K R89 +15V 2.2M C61 R84 470K .1uF R94 10K R83 10K 6 7 5 IC15B NE5532 R82 10K +15A R63 2.7K C74 .1uF R105 10K C72 100pF 1 IC16A NE5532 IC19A DS1267-10 10K POT R68 10K 11 W H 12 10 +15A C75 .1uF C35 .1uF C53 100pF 1 3 R64 2.7K 4 IC23A NE5532 8 R75 33K 2 3 IC17A NE5532 C36 .1uF C73 .1uF -15V 4 R74 150K 1 8 C55 47pF 6 7 5 R47 22 R48 22 C28 22uF R42 22K + R43 15K +15V X J10 D18 5.1V ZD + C50 22uF C49 .1uF TO MIC PREAMP +5VD Y J9 1 2 3 1 2 3 C -15V 220uF + +15A 22uF TANT R58 47 -15A + 11 9 DG211 8 C38 22uF TANT + C30 R52 .002uF R51 R88 1.2K 8 C79 .1uF FROM SHEET 1 BEEP C60 200pF 5% R91 24K (BEEP FILTER) R76 4.7K R77 22K C56 .047uF C58 .1uF C57 .0047uF R104 1 3 4 IC15A NE5532 C80 .1uF C82 200pF 10K LISTEN AUDIO R72 150K R71 10K C54 100pF 6 7 5 IC16B NE5532 R65 10K 2 W H L C52 100pF R81 10K 6 7 5 IC23B NE5532 .0039uF R103 0 C67 .22uF R97 5.1K C65 R100 8.2K 2 IC19B DS1267-10 10K POT 4 3 +15V R99 C77 14 1uF NP 6 1 C68 1000uF 8 3 ,4,5,10, 11,12,13 J8 1 2 3 FRONT PANEL SPEAKER + 5.1 D
4.02K* 4.02K* C32 .0047uF IC13C 10 R87 10K
IC21 LM384 + 7
R101 2.2 C64 .1uF C85
14
+15V IC17B NE5532
L 6 CLK 8 13 DIN 5 9 DOUT /R 7 1
HEADPHONE CONNECTOR 1 4 2 3
C48 .1uF
P2 5K POT
C76 .1uF -15A 2
/TALK EN /LIST EN
TO SHEET 1 HEAD SENSE
+ C33 4.7uF
J11 1 ANALOG GND. 2 ANALOG GND. 3 TALK BUS 4 5 -15 SUPPLY 6 -15 SUPPLY +15A 7 +15 SUPPLY 8 +15 SUPPLY 9 ANALOG GND.
9 QS 10 %%oQS%%o 8 +15A 6 C71 .1uF R78 39.2K* C59 C45 +PRG-IN FROM SHEET 1 -PRG-IN .22uF C46 .22uF R80 39.2K* 2 R79 39.2K* R62 39.2K* B -15A C44 100pF C70 .1uF 1 3 4 IC18A NE5532 14 16 DG211 100pF 8 IC13D 15 7 5 IC18B NE5532 FROM SHEET 1 POT DATA POT CLK. POT RESET
10 ANALOG GND. 11 12 13 SA CONTROL 14 15 16 OPT-2 AUXILLIARY INTERFACE MODULE
17 DIGITAL GND. 18 DIGITAL GND. 19 DIGITAL GND. 20 DIGITAL GND. 21 DIGITAL GND. 22 DIGITAL GND. 23 DIGITAL GND. 24 DIGITAL GND. 25 26 LINE OUTPUT B
DWN Clark McCoy CHK APP ORCAD P/N PLOT SIZE SHEET 2 8 7 6 5 4 3 2 SCALE --------
DATE DATE DATE
10/14/94 CLEAR-COM INTERCOM SYSTEMS TITLE: SCHEMATIC ICS-92/52 MAIN BOARD SHEET #2 SIZE D 1 DWG NO. 710342-SCH-DREV R
710342SG.DSN D
Figure 6: SchematicICS-92/92T/ICS-52/52T Main PCB Sheet 2 Rev. G
Figure 7: Assembly DrawingICS-92/92T/ICS-52/52T Main PCB Rev. E
3-8
BILL OF MATERIALS FOR ICS-92/92T MAIN PCB

CAPACITORS Value Type Volts Tol. Part # Designator
27 PF 47 PF 100 PF
CERAMIC CERAMIC CERAMIC
50 50 50
5% 10% 10%
150071 150041 150006
200 6800 001 0022 0047 0047 01 022 047 1
PF PF UF UF UF UF UF UF UF UF
CERAMIC CERAMIC CERAMIC MYLAR MYLAR CERAMIC CERAMIC MYLAR MONO MONO
100 50 30 100 50 50 30 100 50 50
5% 5% 20% 5% 5% 10% 20% 10% 10% 10%
150063 150057 150052 150045 150114 150016 150012 150008 150111 150035
1 22 1 1 2.2 22 22
UF UF UF UF UF UF UF
MONO 100 MYLAR 100 CERAMIC 50 ALUMINUM NP50 ALUMINUM NP50 TANT. 16 ALUMINUM 16
10% 20% 10% 10%
150085 150003 150073 150002 150065 150032 150142
20%
33 47 100 220 1000 4700
UF UF UF UF UF UF
ALU LOW ESR 35 ALUMINUM 16 ALUMINUM 25 ALUMINUM 25 ALUMINUM 35 ALUMINUM 25
20% 20% 20%
150130 150143 150099 150137 150092 150139
C1 C2 C55 C44 C52 C53 C54 C59 C72 C60 C82 C41 C65 C66 C30 C31 C40 C32 C57 C7 C11 C27 C13 C56 C9 C14 C25 C26 C35 C36 C47 C48 C49 C58 C61 C63 C3 C4 C5 C6 C8 C76 C79 C80 C81 C64 C67 C69 C70 C71 C73 C74 C75 C42 C45 C46 C12 C18 C3 C62 C77 C78 C33 C38 C39 C28 C29 C37 C43 C50 C51 C84 C83 C10 C16 C17 C19 C20 C68 C21 C22 C23 C24
3-9
RESISTORS & RESISTOR PACKS Value Power Type
Tol.
Part #
Designator
1 2.2 22 22 47 82 100 220 240 5 1K 1.2 2.2K 2.4K 2.7K 3.0K 3.3K
OHM 1/4W OHMS 1/4W OHMS 1/4W OHMS 1W OHMS 1/4W
CARBON FILM CARBON FILM CARBON FILM CARBON FILM CARBON FILM
5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5%
410139 410113 410004 410174 410039 410038 410071 410007 410060 470060 410010 410041 410011 410103 410040 410104 410015
OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM OHMS 1/4W OHMS OHMS 1/4W OHMS 1/4W OHMS 1/4W OHMS 1/4W OHMS 1/4W OHMS 1/4W OHMS 1/4W CARBON FILM TRIM POT CARBON FILM CARBON FILM CARBON FILM CARBON FILM CARBON FILM CARBON FILM CARBON FILM
4.02K OHMS 1/8W METAL FILM
1%
410155
4.7K 5K 8.2K 10K
OHMS 1/4W OHMS OHMS 1/4W OHMS 1/4W
CARBON FILM TRIM POT CARBON FILM CARBON FILM
5% 5% 5%
410013 470022 410037 410016
1 15K 22K
OHM X 9 R-PACK OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM
5% 5%
415001 410017 410018
24K 33K
OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM
5% 5%
410083 410020
R99 R103 R101 R47 R48 R38 R18 R19 R57 R58 R46 R26 R31 R45 R56 R39 R40 R41 R44 R27 R30 P1 R17 R60 R88 R15 R24 R32 R28 R29 R63 R64 R73 R2 R3 R6 R7 R8 R85 R86 R51 R52 R53 R54 R59 R23 R61 R76 P2 R100 R102 R4 R5 R10 R12 R14 R16 R20 R25 R33 R55 R65 R68 R71 R81 R82 R83 R87 R90 R93 R94 R95 R104 R105 RP1 R43 R42 R50 R77 R97 R98 R106 R107 R108 R109 R91 R75
3-10
39.2K OHMS 1/8W METAL FILM 47K 56K 100K 150K 220K 470K 1M 2.2M 10M OHMS 1/4W OHMS 1/4W OHMS 1/4W OHMS 1/4W OHMS 1/4W OHMS 1/4W OHM 1/4W OHMS 1/4W OHMS 1/4W CARBON FILM CARBON FILM CARBON FILM CARBON FILM CARBON FILM CARBON FILM CARBON FILM CARBON FILM CARBON FILM
1% 5% 5% 5% 5% 5% 5% 5% 5% 5%
410111 410021 410023 410024 410026 410028 410030 410058 410153 410059
Part #
R62 R78 R79 R80 R49 R92 R9 R11 R13 R72 R74 R22 R21 R84 R96 R89 R1
Designator
DIODES AND TRANSISTORS Device Description
DIODE DIODE
1N957B ZENER 6.8V .4W 5% 1N4003 RECT 1A 200PIV
480026 480058
DIODE
1N4148 SIGNAL 10MA 75PIV
480000
DIODE 1N5231B ZENER 5.1V .5W 5% DIODE 1N5339 ZENER 5.6V 5W DIODE 1N5401 RECT 3A 100PIV TRANSISTOR2N2222 NPN 30V
480038 480182 480005 480006
TRANSISTORJ174 JFET PCHAN 8V VGS TRANSISTORMPS-A05 NPN 60V TRANSISTORMPS-A13 NPN 30V DARL TRANSISTORMPS-A55 PNP 60V
INTEGRATED CIRCUITS Device Description
480079 480052 480004 480050

Part #
D3 D14 D1 D2 D7 D8 D9 D10 D15 D4 D5 D6 D11 D12 D13 D18 D19 D20 D16 D17 Q7 Q8 Q9 Q10 Q11 Q12 Q6 Q5 Q1 Q2 Q3 Q4
Designator
4050B CMOS HEX BUFFER 4094B CMOS 8 BIT SHIFT REGISTER 68HC11A CMOS MCU 52 PIN PLCC FP 4HC00 CMOS QUAD NAND 74HC138 CMOS 3 TO 8 LINE DECODER 74HC373 CMOS OCTAL D LATCH 74HC374 CMOS OCTAL D FL/FLOP DG211CJ CMOS QUAD ANALOG SWITCH GM76C256L CMOS SRAM 32K X 8 100NS DS1267-10 DIGITAL POT, DUAL 10K LM384 OPAMP, POWER 4W LM833N OPAMP, DUAL LO NOISE NE5532 OPAMP, DUAL LO NOISE
480077 480107 480132 480157 480120 480142 480143 480092 480183 480195 480012 480175 480070
78SR105HC REGULATOR, 5V SWITCHER 1A LM317T REGULATOR, POS ADJ 1.5A
480206 480167
IC7 IC14 IC1 IC3 IC24 IC4 IC2 IC12 IC13 IC5 IC19 IC21 IC22 IC20 IC15 IC16 IC17 IC18 IC23 IC25 IC9
3-11
LM337T REGULATOR, NEG ADJ 1.5A TL7705AP RESET SUPERVISOR IC

MISCELLANEOUS Device Description CONNECTOR 2.1MM CO-AX PC MTG POWER CONNECTOR DB-9F RT ANG PC MTG CONNECTOR DB-15F RT ANG PC MTG
480177 480134
Part #
IC10 IC6
Designator
CRYSTAL FUSE JUMP JACK RELAY
8.000MHZ PARALLEL CRYSTAL 0.90A POLY SWITCH JUMP JAX SPDT 12V PC RELAY ITT#SZ12
210213 210186 210187 230003 520036 210103 450006
J4 J2 J1 Y1 F1 JP2 K1 K2
3-12
Figure 8: SchematicICS-92/92T Selector Switch Assembly Rev. D
+5V R1 100K C1 .1uF +5V +5V 13 /R VCC VCC VCC VCC VCC 14 GND 28 GND CL CL CL D L D L D L IC2 SCD55104 27 2 27 2 1 1 IC3 SCD55104 IC4 SCD55104 27 2 1 14 GND 28 GND 14 GND 28 GND 6 9 19 20 23 C2 22uF + VCC VCC VCC VCC VCC VCC VCC VCC VCC VCC VCC VCC VCC VCC VCC C3 22uF + 6 9 19 20 23 6 9 19 20 23 6 9 19 20 23 CL D L 15 CLI/O 16 /CLSEL 13 /R 15 CLI/O 16 /CLSEL 13 /R 15 CLI/O 16 /CLSEL 13 /R 15 CLI/O 16 /CLSEL +5V +5V +5V 50 CHARACTER DISPLAY ABOVE THE SELECTOR KEYS
+5V 13 /R 15 CLI/O 16 /CLSEL VCC VCC VCC VCC VCC 14 GND 28 GND CL D L IC5 SCD55104 27 2 1 6 9 19 20 23 C4 22uF + D
14 GND 28 GND D IC1 SCD55104 27 J2 +5V 10 9 8 7 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 J4 +5V C3 .1uF 1 GND 13 VBB 3 15 DIN VDD IC3 UCN5895A 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 2 1
ICS-92 DISPLAY PCB ASSY. #710344
C 14 OE 4 ST CLK R10 R11 R12 R13 +5V 200 200 200 200 DO 2
C J3 1 2 3 4 5 6 7 8 9 10 J1 1 2 3 4 5 6 7 8 9 10 D1 G D2 R D3 G D4 R D5 G D6 R D7 G D8 R D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 G R G R G R G R G R G R
LEDS ABOVE THE SELECTOR SWITCHES
J1 1 2 3 4 5 6 7 8 9 10 8 3 2 4 GND VSS DIN VDD C4 .1uF
+5V 9 10 11 12 13 14 15 16
IC2 UCN5821A
DO 5 OE ST CL
ICS-92 SELECTOR SW. PCB ASSY. #710343 7 6 1
UP B J2 1 2 3 4 5 6 7 8 9 10 R1 100 R2 100 R3 100 +5V C5 22pF +5V C1 10uF R9 8.2K 13 14 15 16 17 18 19 20 R4 100K R7 100 R8 100 R5 100K R6 100K +5V 11 Y1 8.000MHz + C6 22pF X1 10 X2 9 RST
S1-S10
DOWN B
C2 .1uF IC1 87C751 P0.0 8 P0.1 7 P0.2 6 5 4 3 2 1 23 22 21 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 P3.0 P3.1 P3.2 P3.3 P3.4 P3.5 P3.6 P3.7 VSS 12 R14 2.2K R15 2.2K R16 2.2K R17 2.2K JP1 1 2 3 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
STANDARD KEYPANEL SOFTWARE OPTION JUMPER A A
S1 = ANSWERBACK KEY DWN CLARK MCCOY D C B A REV ECO# 2132 2157 ADD JP-1 RELEASE DESCRIPTION 8 2303 2579 ADD CHASSIS GND CHANGE R14-R17 4/12/99 06/10/96 03/23/95 11/1/94 DATE SDO CM CM HCP BY CHK 7 6 5 4 3 S2 - S10 = TALK/LISTEN 1-9 CHK APP ORCAD P/N PLOT SIZE SCALE ----2 DATE DATE DATE TITLE: 720185SD.ORC C Size Document Number C SIZE DWG NO. C Date: Friday, April 16, 1999 09/14/94 CLEAR-COM INTERCOM SYSTEMS SCHEMATIC ICS-92 FRONT PANEL SWITCH ASSEMBLY 720185-SCH-CSheet 0 1 of Rev REV D 0 R
3-13

SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 SW10
16 8 7 6 5 4 3 2 1
24 VCC
Figure 9: Assembly DrawingICS-92/92T Selector Switch PCB Rev. D
3-14
BILL OF MATERIALS FOR ICS-92/92T SELECTOR SWITCH PCB

22 1 10
PF UF UF
CERAMIC 50 MONO 50 ALUMINUM 50
10% 10%
150098 150035 150064

Tol. Part #
C5 C6 C2 C3 C4 C1
Designator
0 1 R8 200 R13 4.7K R17 8.2K 100K
OHM JUMPER OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM
5% 5% 5% 5% 5%
600000 410071 410072 410013 410037 410024

Part #
R18 R1 R2 R3 R7 R10 R11 R12 R14 R15 R16 R9 R4 R5 R6

Designator
DIODE
480000
D1 D2 D3 D4 D5 D6 D7 D8 D9 D10
Designator
Part #
710353 PROGRAMED MICRO P,87C751 UCN5821ACMOS 8 BIT SHFT REG I SINK UCN5895 CMOS 8 BIT SHFT REG I SOURCE
MISCELLANEOUS Device Description
710353 480164 480210

Part #
IC1 IC2 IC3

Designator
CRYSTAL 8.000MHZ PARALLEL HC-49U SWITCH SP3T MOM-OFF-MOM PC MTG
230003 510080
Y1 S1-S10
3-15
R1
C2
C3
IC1
P < < < < < < < 2 2 < < < < < < < < < < < < 2 2 < < <
IC2
< < <
IC3
< < < < < < 2 2 < < < < < <
IC4
< < < < < < 2 2 < < < < < <
IC5
< < < < < < < 2 2 < < < < < < <
P <
P <
P <
P <
P <
P <
P <
P <
P <
P <
P <
P <
P <
P <
P <
J1
J2
Figure 10: Assembly DrawingICS-92/92T Display PCB Rev. A
C1
P < P < P < P < P <
C4

170204 PC FAB.
x 2 x 2 < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < < x 2 < < < < < < < < ^D ^C ^D ^C P 2 ^D ^C P 2 ^D ^C ^D ^C P 2 P <
D2
< < < < < < 2 2 < < < < < < < < < < < < 2 2 < < < < <
D1
D4
D3
D6
D5
D8
D7
< <
D10
< < <
D9
< < 2 2 <
D12
< < <
D11
< < <
D14
< < <
D13
< < 2 2 <
D16
< <
D15
< < < <
D18
< < <
D17
< < 2 2 <
D20
< <
D19
< < <
3-16
BILL OF MATERIALS FOR ICS-92/92T DISPLAY PCB

.1 22
UF UF
MON TAN
50 16
10%
150035 150032
Tol. Part #
C1 C2 C3 C4
Designator
100K OHMS
1/4W CARBON FILM
5%
410024
Part #
R1
Designator
LED
GREEN, ROUND, FLAT TOP LED
390045
LED
RED, ROUND, FLAT TOP LED
390044
D1 D3 D5 D7 D9 D11 D13 D15 D17 D19 D2 D4 D6 D8 D10 D12 D14 D16 D18 D20
Designator
Part #
DISPLAY
10 CHARACTER LED DISPLAY
390050
IC1 IC2 IC3 IC4 IC5

Designator
Part #
LENS
TWO COLOR DISPLAY LENS
250694
3-17
+5V R1 100K C1 .1uF C2 22uF + +5V 13 /R VCC VCC VCC VCC VCC 14 GND 28 GND L L D D CL CL 2 2 1 1 27 27 IC3 SCD55104 IC4 SCD55104 14 GND 28 GND 6 9 19 20 23 C3 22uF + VCC VCC VCC VCC VCC C4 22uF + VCC VCC VCC VCC VCC 6 9 19 20 23 6 9 19 20 23 L D CL 13 /R 13 /R 15 CLI/O 15 CLI/O 15 CLI/O +5V +5V 16 /CLSEL 16 /CLSEL 16 /CLSEL 14 GND 28 GND D 2 27 1 IC2 SCD55104 +5V 30 CHARACTER DISPLAY ABOVE THE SELECTOR KEYS

J2 +5V 10 9 8 7 6 5 4 3 2 1 ICS-52 DISPLAY PCB 10 9 8 7 6 5 4 3 2 1 ASSY. #710347 +5V C3 .1uF 1 GND 13 VBB 3 15 DIN VDD IC3 UCN5895A J4 C J1 14 OE 4 ST 2 CLK R10 R11 R12 R13 +5V 200 LEDS ABOVE THE SELECTOR SWITCHES 200 200 200 DO 16 C D5 D6 G R D7 G D8 R D9 D10 D11 D12 D13 D14 D15 D16 G R G R G R G R 1 2 3 4 5 6 7 8 SW3 J3 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 5 6 7 8 9 10 11 12 SW4 SW5 SW6 SW7 SW8 J1 9 10 11 12 13 14 15 16 +5V 8 7 6 5 4 3 2 1 DO 5 ST CL 8 3 2 4 GND VSS DIN VDD IC2 UCN5821A OE 7 6 1 ICS-52 SELECTOR SW. PCB ASSY. #710346 1 2 3 4 5 6 7 8 9 10 C4 .1uF UP B J2 C5 22pF 11 Y1 8.000MHz + C6 22pF 9 RST 10 X2 X1 24 VCC +5V S3-S8 DOWN B +5V C2 .1uF IC1 87C751 D3 D4 D5 D6 D7 D8 1 2 3 4 5 6 7 8 9 10 C1 10uF R1 100 R9 8.2K R2 100 R3 100 P0.0 8 P0.1 7 P0.2 6 JP1 1 2 3 S3 S4 S5 S6 S7 S8 13 14 15 16 17 18 19 20 R4 100K R7 100 R8 100 R5 100K R6 100K +5V P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 P3.0 P3.1 P3.2 P3.3 P3.4 P3.5 P3.6 P3.7 VSS 12 5 4 3 2 1 23 22 21 R14 2.2K D11 D12 R15 2.2K R16 2.2K R17 2.2K STANDARD KEYPANEL SOFTWARE OPTION JUMPER A A S3 = ANSWERBACK KEY S4 - S8 = TALK/LISTEN 1 - 5 C B A REV 8 7 ECO# DESCRIPTION DATE BY CHK 6 5 4 3 2132 RELEASE 11/1/94 HCP 2157 ADD JP-1 03/23/95 CM 2303 CHANGE R14-R17 06/10/96 CM DWN CLARK MCCOY CHK APP ORCAD P/N PLOT SIZE SCALE ----2 DATE DATE DATE TITLE: 720187SC.ORC C Size C 09/14/94 CLEAR-COM INTERCOM SYSTEMS SCHEMATIC ICS-52 FRONT Document Number PANEL DISPLAY ASSEMBLY SIZE DWG NO. 720187-SCH-CCOctober 01, 1999 Date: Friday, Sheet 0 1 of Rev REV C 0 R
Figure 11: SchematicICS-52/52T Selector Switch Assembly Rev. C
3-18
Figure 12: Assembly drawingICS-52/52T Selector Switch PCB Rev. C
Clear-Com C4 C2 R1 R10 ASSY 710343/710346/710367 C3
Copyright 1994
R6 R4 R5 C1
Y1 R9 D10 D9
R13 R12 IC2 JP1 C NO D5 D6 NC S5 C NO NC S6 D11 D12 R16 IC AP R11 C C NO D3 D4 NC S3 S4 NC NO NO D1 D2 NC S1 S2 NC NO C C R17 IC3 R14 R15 IC1
C NO NC J3
C NO D7 NC S7 D8
C NO NC S8 S9
C NO NC S10 J4
R8 R7 R3 R2
C6
C5
R18
3-19
BILL OF MATERIALS FOR ICS-52/52T SELECTOR SWITCH PCB

22PF 1UF 10UF
CERAMIC 50 MONO 50 ALUMINUM 50
10% 10%
150098 150035 150064

Tol. Part #
C5 C6 C2 C3 C4 C1
Designator
0 00 200 4.7 8.2K 100K
OHM JUMPER OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM OHMS 1/4W CARBON FILM
5% 5% 5% 5% 5%
600000 410071 410072 410013 410037 410024

Part #
R18 R1 R2 R3 R7 R8 R10 R11 R12 R13 R14 R15 R16 R17 R9 R4 R5 R6

Designator
DIODE
480000
D3 D4 D5 D6 D7 D8
Designator
Part #
710353 PROGRAMED MICRO P,87C751 UCN5821ACMOS 8 BIT SHFT REG I SINK UCN5895 CMOS 8 BIT SHFT REG I SOURCE
710353 480164 480210

Part #
IC1 IC2 IC3

Designator
CRYSTAL 8.000MHZ PARALLEL HC-49U SWITCH SP3T MOM-OFF-MOM PC MTG
230003 510080
Y1 S3-S8
3-20
Figure 13: Assembly DrawingICS-52/52T Selector Switch LED PCB Rev. A
3-21
BILL OF MATERIALS FOR ICS-52/52T DISPLAY PCB

.1UF 22UF
MON TAN
50 16
10%
150035 150032
Tol. Part #
C1 C2 C3 C4
Designator
100K
OHMS 1/4W CARBON FILM
5%
410024
Part #
R1
Designator
LED
GREEN, ROUND, FLAT TOP LED
390045
LED
RED, ROUND, FLAT TOP LED
390044
D5 D7 D9 D11 D13 D15 D6 D8 D10 D12 D14 D16

Designator
Part #
DISPLAY
10 CHARACTER LED DISPLAY
390050
Part #
IC2 IC3 IC4

Designator
LENS
TWO COLOR DISPLAY LENS
250694
<
R2 D1
P <
P <
S5 S6
^D ^C P < < P < P < P
<
S2 NO C NC
< P
R1
P Z < P
< P
PANEL
Z P Z P
SPKR ON
< x < P < P < P < P Z P Z P
< P
< P
< P
< P
MIC
< P < P < P < x
S1
P P < P < P < P < P < < < < P < < P
^D ^C
P <
< P
P Z < P
Z P
Z P
MIC
Z P Z P
LISTEN
Z P Z P
< P
< P
< P
< P
< P
< P
< P
<
< P
< P
<
< ^D ^C
S3
S4
Figure 14: Assembly DrawingICS-92/92T Function Switch PCB Rev. C
< P
< x
< x
< <
ON
LEVEL
< P
< P
< P
< P
< P
< <
3-22
BILL OF MATERIALS FOR ICS-92/ICS-92T FUNCTION SWITCH PCB

RESISTORS & RESISTOR PACKS Value Power Type Tol. Part # Designator
1K 5K
OHMS 1/4W CARBON FILM OHMS POT PC MOUNT
5%
410010 470072
Part #
R2 R1
Designator
LED
GREEN, ROUND, FLAT TOP
390045
Part #
D1
Designator
SWITCH PUSHBUTTON SWITCH SWITCH PUSHBUTTON, DPDT SWITCH PUSHBUTTON SWITCH W LAMP
510089 510107 510108
S1 S2 S3 S4 S5 S6
3-23
D (RAM)
VCC VCC 7 VCC 19 VCC 22 VCC 42 58 VCCIO79 VCC 91 VCC 94 VCC 114 VCC VCCIO130 IC1 710451
109 110 RAMA14 111 RAMA12 112 /RAMWE 113 114 RAMA7 115 RAMA13 116 RAMA6 117 RAMA8 118 RAMA5 119 RAMA9 120 RAMA4 121 122 RAMA11 123 RAMA3 124 /RAMOE 125 126 Test6 127 RAMA10 128 Test7 129 130 /RAMCS 131 RAMA2 132 RAMD7 133 RAMA1 134 RAMD6 135 RAMA0 136 RAMD5 137 138 RAMD0 139 RAMD4 140 RAMD1 141 RAMD3 142 143 RAMD2 144
RAM FR0A0 FR0A1 FR0A2 FR0A3 FR0A4 FR0A5 FR0A6 FR0A7 FR0A8 FR0A9 FR0A10 FR0A11 FR0A12 FR0A13 FR0A14 4 /FR0CS /FR0OE /FR0WE 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
13 CDSTO CDSTI 12
TEST 26
IC2 D0 D1 D2 D3 D4 D5 D6 D7
VDD 28
11 12 13 15 16 17 18 19
FR0D0 FR0D1 FR0D2 FR0D3 FR0D4 FR0D5 FR0D6 FR0D7 FR0A0 FR0A1 FR0A2 FR0A3 FR0A4 FR0A5 FR0A6 FR0A7 FR0A8 FR0A9 FR0A10 FR0A11 FR0A12 FR0A13 FR0A14
139 141 144 142 140 137 135 133 136 134 132 124 121 119 117 115 118 120 128 123 112 116 111
RAMD0 RAMD1 RAMD2 RAMD3 RAMD4 RAMD5 RAMD6 RAMD7 RAMA0 RAMA1 RAMA2 RAMA3 RAMA4 RAMA5 RAMA6 RAMA7 RAMA8 RAMA9 RAMA10 RAMA11 RAMA12 RAMA13 RAMA14
CDSTi 5 CDSTo4 12 n/c 13 n/c n/c 14 n/c 16 n/c 1
CDSTi CDSTo
VCC
(DNIC) 1 2 3 4 5 6 7 DSI/OSO 8 DSCK/OS1 9 DSO 10 DR 11 n/c 12 n/c 13 n/c 14 15 n/c 16 gnd 17 gnd 18 19 C16In 20 n/c 21 22 SPCLK 23 SPMISO 24 SPMOSI 25 HA2 26 HREQ 27 GPIO0 28 GPIO1 29 30 GPIO2 31 GPIO3 32 DSPRES 33 MODA/IRQA 34 MODB/IRQB 35 MODC/IRQC 36 n/c DSTo DSTi CDSTo CDSTi F0
GND
GND
GND
TDO
VCCIO
VCC
TCK STM
C1 .0015uF R3 392* R4 47.5* VCC + C4 .47uF 2 C2 .022uF 4 T1 5 6 + C6 .47uF 3 TW 2 1 /TW 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 J1
TP12 /F0 DSTi 3 DSTi 2 DSTo DSTo 6 /F0 F0 /C4 56 /C4Out 20 C16 C16In C8 C8Out 73 SCLK 74 CODECSClk SSYNC 75 CODECFSync /CODECRES 76 %%oCODECReset%%o 16 15 10 19 17 9 23 21
R6 Phase Locked Loop IC9 PP 1 P1 2 P2 13 6 CX VCOIN9 10 DEMO ZEN 15 R38 301* C52 .1uF R37 2.74K* 4.75K* 1 2 OE GND VCC IC4 VCC 4 OUT 3 C10
20 %%oCS%%o 22 %%oOE%%o 27 %%oWE%%o 62256
LOUT 2 DSTI DSTO F0/CLD LIN 27 C4/TCK F0O/RCK 24 REGC LOUT DIS PRECAN OSC2 VREF 4 VBIAS 3 NC 25 NC 20 NC 18 MS2 14 VSS
VCC
710451 FPGA Pinout for 144-Pin TQFP Package Shown 4-times life size
GND
+ 2-Wire Data - 2-Wire Data
GND I ACLK/I VCC I GCLK/1 VCC
C4_DNIC
/FR0CS /FR0OE /FR0WE L2 L3 J4 VCC VCC VCC /IRQ /AD0 /AD1 /AD2 /AD3 /AD4 /AD5 /AD6 /AD7 /CE0 /AS--/CE1 /OE--R/W /WEL--/RST COM-20 /RES--E OPTIONAL PIN A1--AS A2--A0 ASSIGNEMNTS A3--A1 A4--A2 A5--A3 XMIT REC DGND DGND AGND AGND +12A -12A TALK_AUDIO AGND LISTEN_AUDIO AGND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 TP29 C8 .1uF VCC + C7 100uF
131 125 113
71 72 38 143 109 110 107 106 105 104 103 101 100 99 98 97 96 95 93 92 89 86 85 84 83
33 /DSPRES %%oDSPRES%%o MODA/IRQA 34 MODA/IRQA MODB/IRQB 35 MODB/IRQB MODC/NMI 36 MODC/NMI %%oRAMCS%%o %%oRAMOE%%o SPCLK %%oRAMWE%%o SPCLK23 24 SPMISO SPMISO 25 SPMOSI SPMOSI 26 /HA2 JTAG Port %%oHA2%%o HREQ TRSTB HREQ27 TMS 28 GPIO0 TDI GPIO0 29 GPIO1 TDO GPIO1 FRM8KHz TCK GPIO2 31 GPIO3 STM GPIO3 32
14 SIN 3 CIN 4 VCOUT
+ C5 .47uF
D1 3 BAV99 1
OSC 10.24MHz
C51 47pF
22 OSC1 1 NC 6 NC 11 NC MSO MS1
VCC GCLK/1 I VCC ACLK/I I GND
DB-15M J2 1 2 3 4 + 2-Wire Data 5 - 2-Wire Data 6 7 8 RJ-45 J5
7 CX 5 INH 11 R1 12 R2 R39 3.24K*
IC3 MT9171BP FOR RJ-45 S1 3 2 1
74HCT4046
GND
VCC
VCC 6 5
108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73
MODE /CPUIRQ CPUD0 CPUD1 CPUD2 CPUD3 CPUD4 CPUD5 CPUD6 (J4) CPUD7 CPUCE0 CPUCE1 CPUR/W /CPURES CPUEClk (gnd) CPUA4 Test5 CPUA0 CPUA1 CPUA2 CPUA3 Test4 Test3 Test2 Test1 Test0 /CODECRES FSYNC SCLK C8
VCCIO
TMS TRSTB
TDI
GND
GND
GND
VCC
/IRQ AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 /CE0 /CE1 R/W /RST E AS A0 A1 A2 A3
R46 R47 R48 R49 R50 R51 R52 R53 R54
220* 220* 220* 220* 220* 220* 220* 220* 220*
R1 VCC TP30
4.75K* TP45
VD 42
VA 18
TP30 and TP45 are installed as a two pin jumper jack to select processor type. In for: ISC2003 ICS2110 Out for: ICS52 ICS62 ICS92 ICS102 ICS1502
15 GND 30 GND 50 GND 54 GND 66 GND 87 GND 102 GND 122 126 GND 138 GND GND
TP24 TP25
MA0 CPU Interface MA0 37 MA1 %%oCPUIRQ%%o MA1 39 40 MA2 CPUD0 MA2 41 MA3 CPUD1 MA3 43 MA4 CPUD2 MA4 MA5 CPUD3 MA5 44 45 MA6 CPUD4 MA6 46 MA7 CPUD5 MA7 47 MA8 CPUD6 MA8 MA9 CPUD7 MA9 48 MA10 49 /CE0 MA10 51 MA11 /AS--/CE1 MA11 52 MA12 /OE--R/W MA12 MA13 /WEL--/RST MA13 53 MA14 /RES--E MA14 55 A1--AS 57 /BOOTRAMCE A2--A0 %%oBootRamCE%%o 59 /MCS A3--A1 %%oMCS%%o 60 /MWR A4--A2 %%oMWR%%o 61 /MRD A5--A3 %%oMRD%%o 62 MD0 MD0 (CPU Sel) 108 MODE 63 MD1 MD1 64 MD2 MD2 MD3 MD3 65 MD4 MD4 67 68 MD5 MD5 69 MD6 MD6 MD7 MD7 70 129 Test7 127 Test6 8 DSI/OSO DSI/OSO 88 Test5 9 DSCK/OS1 DSCK/OS1 82 Test4 DSO DSO 10 81 Test3 /DR DR 11 80 78 Test2 R40 0 Test1 GCLK/I 21 77 Test0 R35 0 ACLK/I 18 90 R36 0 ACLK/I 17 R34 0 I
VCC .0033uF C9 IC6 PCAP 32 PGND31 PINIT 30 AVCC 6 9 QVCC17 AVCC 28 QVCC SVCC40 SVCC48 QVCC53 DVCC70 PVCC33 C43
VCC R41 4.75K* MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 /BOOTRAMCE /MRD /MWR 10 9 8 7 6 5 4 3 25 24 21 23 2 26 1
Boot RAM A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14
MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 /MWR /MRD MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 R55 R56 R58 R59 R60 R62 R63 R64 R65 R67 R68 R69 R70 R71 R72 R73 R74 604* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K* 1.0K*
/MCS Boot CE Sync TP46 TP27 GPIO3 FRM8KHz GPIO1 GPIO0 S/W TP1
.1uF (IC6) MD0 MD1 MD2 MD3 C10 MD4 EXTAL 27 EXTAL=10.24 MHz MD5 PLL MF=5 MD6 DSP Clock=51.2 MHz MD7 Ext Memory 78 77 %%oMWR%%o TP14 DSP Reset %%oMRD%%o 25 MA0 24 36 /DSPRES %%oRESET%%o 23 MA1 22 MA2 MA3 20 MA4 37 MODA/IRQA MODA/IRQA 19 38 MODB/IRQB MODB/IRQB 18 MA5 39 MODC/NMI MODC/NMI 16 MA6 14 MA7 13 MA8 12 MA9 R33 4.75K* 11 MA10 MA11 VCC 7 MA12 5 Serial Host Interface 4 MA13 26 SPCLK MA14 SCK/SCL 3 MA15/MCS3 35 SPMISO MISO/SDA 80 MA16/MCS2 41 SPMOSI MOSI/HA0 79 MA17/MCS1 /HA2 SS/HA242 2 %%oMCS0%%o 43 HREQ %%oHREQ%%o 71 69 68 67 65 64 63 62
IC5 D0 D1 D2 D3 D4 D5 D6 D7
4 11 12 13 15 16 17 18 19 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7
72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37
FOR COAX
n/c /C4Out MA14
MA0
MA3 MA2 MA1
MA10 MA9 MA8 MA7 MA6 MA5 MA4
MA13 MA12 MA11
MD3 MD2 MD1 MD0 /MRD /MWR /MCS0
MD7 MD6 MD5 MD4
(CODEC)
BNC (DSP/EPROM) CGND
DR MD7 MD6 MD5 MD4 DGND MD3 MD2 MD1 DVCC MD0 DGND GPIO3 GPIO2 GPIO1 GPIO0 /MRD /MWR MA17/MRAS MA16/MCAS 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
20 %%oCS%%o 22 %%oOE%%o 27 %%oWE%%o 62256
Gen Purpose I/O 73 GPIO3 74 GPIO2 75 GPIO1 76 GPIO0 OnCE Serial 59 60 DSI/OS0 58 DSCK/OS1 61 DSO %%oDR%%o
R11 Serial Audio SCKR51 SDI0 57 56 SDI1 50 WST SCKT 49 SDO0 47 SDO1 46 45 SDO2 55 WSR
4.75K* VCC CSDO SSYNC SCLK CSDI
TP20 SCLK TP21 SSYNC +5D0 TP22 CSDI TP23 CSDO Short TP23 to TP22 for CODEC audio loop-back 41 CLKIN C8 38 SCLK SCLK 39 SSYNC SSYNC 36 SDIN CSDI R43 1.0K 37 SDOUT CSDO 7 /PDN R12 4.75K* +5D0 +5D0 R19 604* C13 .0047uF +5D0 R24 4.75K* R13 4.75K* 27 DI1 21 LIN1 19 RIN1 22 20 LIN2 RIN2 32 /INT
+5A0
IC7 R9 R10 32 BPF TS 1 Listen Amplifier R18,C14=75uS Deemphasis C11 47pF Gain Adjust, R17 +600 Ohms R18 R16 R17 0 75.0K* 7.50K* TP5 LOUT C12 .0047uF R22 0 6 R25 4.75K* C20 .1uF + C17 + C19 .47uF 10uF .47uF .33uF + C18 7 VREF 5 IC8B LMC6482 C21 C14 4.75K* 4.75K* +5D0 SM4 Mode +5D0 Slave 32 BPF
35 SMODE3 26 SMODE2 23 SMODE1 MF6 28 MF7 25 MF8 24 DO1 31 LOUT 10 ROUT9 44 NC 1 NC 2 NC NC 3 NC 4 NC 5 NC 6 14 REFBUF 15 REFBYP 8 NC 11 NC 12 NC 16 REFGND 43 DGND NC 13
AGND /MSC0 MA15/MCS3 MA14 MA13 AVCC MA12 AGND QVCC QGND MA11 MA10 MA9 MA8 AGND MA7 AVCC MA6 MA5 MA4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
DSP560004 Pinout for 80-Pin QFP Package Shown 4-times life size
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41
DSCK/OS1 DSI/OS0 DSO SDI0 SDI1 WSR SGND QVCC QGND SCKR WST SCKT SVCC SDO0 SDO1 SDO2 SGND /HREQ /SS/HA2 MOSI/HA0
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 SVCC MODC/NMI MODB/IRQB MODA/IRQA /RESET MISO/SDA SGND PVCC PCAP PGND PINIT QGND QVCC EXTAL SCK/SCL MA0 MA1 MA2 MA3 AGND
R75 0
Talk Amplifier Gain Adjust, R27 R26,C22=75uS Preemphasis C15 C16 .33uF R26 75.0K* 47pF R27 4.75K* +5A0 C22 .001uF* TP18 4 2 VREF R28 4.99K* 8 2 1 3 IC8A LMC6482 R42 R44 R45 4.75K* 4.75K* 4.75K* VCC
AGND AGND QGND AGND AGND QGND SGND SGND QGND SGND DGND DGND
DSI/OSO DSCK/OS1 DSO /DR
TP4 ROUT
TP3 LISTEN
SMODE1 MF8 MF7 SMODE2 DI1 MF6 CCLK /CCS DO1 /INT CDIN
.001uF* Digital Ground Plane Region CDOUT SMODE3 SDIN SDOUT SCLK SSYNC /RESET CLKIN VD DGND n/c 34 35 36 37 38 39 40 41 42 43 44
1 8 10 15 21 29 34 44 52 54 66 72
DSP56004 /CODECRES SPMISO SPMOSI SPCLK GPIO0 40 /RESET 34 33 CDOUT 29 CDIN CCLK 30 /CCS 17 AGND
Analog Ground Plane Region 22 21 20 19 18 17 16 15 14 13 12 LIN2 LIN1 RIN2 RIN1 VA AGND REFGND REFBYP REFBUF n/c n/c
23 24 25 26 27 28 29 30 31 32 33 CS4218 Pinout for 44-Pin TQFP Package Shown 3-times life size
R29 604* C23 .0047uF
+5D0
R32
4.75K*
CS4218 11 10 9 8 7 6 5 4 3 2 1 n/c LOUT ROUT n/c /PDN n/c n/c n/c n/c n/c n/c /C4/TCK n/c OSC2 OSC1 Precan LOUT DIS n/c 2
DNIC/FPGA/PLL clock timing Sync on /F0 or rising edge of FRM8KHz. VCC COM3A FRAMER C28 .1uF (IC1) C29 .1uF (IC1) C31 .1uF (IC1) C32 .1uF (IC1) C33 .1uF (IC1) C34 .1uF (IC1) C35 .1uF (IC1) C36 .1uF (IC1) C37 .1uF (IC1) C38 .1uF (IC2) C26 .1uF (IC3) C27 .1uF (IC4) C47 .1uF (IC5) C3 .1uF (IC9) DNIC /F0 (8KHz) - TP12 BAV99 FRM8KHz/Sync - TP27 FPGA/DSP/CODEC VCC DSP56004 C39 .1uF (IC6) C40 .1uF (IC6) C41 .1uF (IC6) C42 .1uF (IC6) C10 .1uF (IC6) C44 .1uF (IC6) C45 .1uF (IC6) C46 .1uF (IC6) VCC L1 Filtered CODEC Power +5D0 + C24 10uF (IC7) R30 2.2 C48 .1uF (IC7) +5A0 + C25 10uF (IC7) C49 .1uF (IC7) OP Amp C50 .1uF (IC8) DNIC /F0 (8KHz) - TP12 FRM8KHz/Sync - TP27 SSYNC (32KHz) - TP21 FPGA/DSP/CODEC SCLK (1MHz) - TP20 CSDI - TP22 CSDO - TP23 Interrupt ISRs 1 DSP program - TP1 DSP Program Update ISR buffers Write and Read FRAMER data. Audio Conversion \\\ Wait for next FRM8KHz/Right Xmit ISR sync CODEC output Listen amplifier gain is set to +9dB. Note: TP1 indicates the DSP internal program activity (including interrupt ISRs). Sync on either TP12 or rising edge of TP27. LSBMSB LSBMSB Right Rcv ISR Right Xmit ISR (Sync and restart ISR states) LSBMSB LSBMSB Left Rcv ISR Left Xmit ISR Right Rcv ISR Right Xmit ISR (next ISR state) LSBMSB (Second of four SSYNC pulses) Ref, SSYNC SCLK Period = 977 nS SSYNC (32KHz) - TP21 SCLK (1MHz) - TP20 DSP Serial Audio Interface to CODEC timing Left Word Bits Right Word Bits Next Frame Note: Talk and Listen amplifier gain issues. VCC VCC VCC VCC VCC PLL/FPGA C16 - IC9,Pin4 C8/CLKIN - IC7,Pin41 /C4 - IC9,Pin3 C4_DNIC - IC9,Pin14 \\\ \\\ \\\ \\\ \\\ (Jitter) 1 3 2 C16 Period = 61 nS Top View SOT-23 TEST LIN VDD n/c LOUT VBias VRef 26 27 28 1 2 3 4
The COM20 input and output gains are set to match those of a COM10 4-wire interface in a typical station. "TALK_AUDIO" input level is limited in the station to +6dBu. CODEC input clipping level is +2dBu (REFBUF voltage + 1.0Vrms). The MATRIX+III sets a +10dBu headroom above maximum audio level. CODEC nominal input gain is set to +12dB and can be adjusted between 0dB and +22.5dB. Input Talk amplifier gain is set to -36dB. "LISTEN_AUDIO" level should be the same as "TALK_AUDIO". CODEC output attenuation is set to -13.5dB. 1
"0 dBu" reference level is 0.775 Vrms (impedence not specified). DSP Serial Command Interface to CODEC timing (Typical Transaction) Sync on falling edge of GPIO0. (Interrupt Mask=1, Mute is off, Gain (G(3..0)) is 8 (+12dB), Attenuation (A(4..0)) is 9 (-13.5dB), Mute=0, DO1=0, ADV=1, DI1=1.) GPIO0 SPCLK DSP/CODEC SPMOSI C B REV 2581 2573 ECO# ADJUST TALK GAIN; R27 Release to production DESCRIPTION 4/22/99 04-07-99 DATE A MAS JEG BY CHK B C D SPMISO ADV DO1 A4 A3 A2 A1 A0 MSK Mute DI1 G3 G2 G1 G0 Ver 1 ADV DI1 --PC Board #170264 DWN J.E.Galbraith CHK APP ORCAD P/N 710435SC.DSN SHEET: 1 OF: 1 SIZE D E DATE 04-07-99 DATE DATE TITLE: CLEAR-COM INTERCOM SYSTEMS Schematic
COM-20 Digital Subscriber Station DWG No. 710435 - SCH - D REV C
19 20 21 22 23 24 25 MT8971BP Pinout for 28-Pin PLCC Package Shown 2-times life size 11 10 9 8 7 6 5 n/c /F0/CLD RegC MS0 MS1 n/c MS2 18 17 16 15 14 13 12 n/c /F0o DSTi/Di DSTo/Do VSS CDSTo/CDo CDSTi/CDi
SCALE -----------------------
Figure 8: SchematicCOM-20 Communications PCB Rev. C
24
M1 S1
OUT 52/92
IN 2003
J1 J5 D1 C47 FCL1 IC5 R6 C26 C27 C1 R3 C2 R4 26 IC3 25 TP1 T1 J2 JP1 IC2 C7
C8 L2
L3 J4 R46
GND
19 18 R2 R47 C38 R1 R48 R49 C37 C36 R50 109 108 C28 R52 R53 C33 C29 C3 R51
+
M4 C6 C41 IC4 TP27 R55 80 IC6 R56 C40 R73 C42 R71 R72 C46 R70 R67 R65 R64 R63 R62 X4 R60 TP21 R59 R58 TP25 GND TP24 TP23 TP22 FCL2 TP20 R41 R9 R69 R68 C45 61 60
+
C5 TP46 C4 144 TP12 IC1
+
R42
4 5 R44 R45 IC9 R11
12 11
C39
R40
R74
C51
C34 R36 C35
20 21 C10 C9 C43 40
41 C44
R33 R38 R37 C52 36 37 TP14 C31 C32 C14 C23 R29 R19 C13 C25 C11 R18 R22 R17 R35 R16 C12 73 R54 72 R34
R24
R32 R13
R10
R43
33 34 23 22
R39
+
C21 C49 C16 R75 IC8
L4 TP29
+
C18
C50
AGND
CLEAR-COM
+ C24
L1 R12 C48
FCL3
COPYRIGHT (C) 1999

M2
R25 R26 C15 R27 R28

44 12
TP18 C22 TP5 TP4 M3 TP3
COM-20
IC7
C20
11
ASSY# 710435
R30
C19
+ C17
Figure 9: Assembly DrawingCOM-20 Communication PCB Rev. A
BILL OF MATERIALS FOR COM-20 COMMUNICATION PCB

.001 uF .00 33 47 pF .0015 uF .0047 uF .022 uF .1 uF C26 C31 C32
Ceramic Disc SMD50V Ceramic Disc SMD50V Ceramic Disc SMD50V Ceramic Disc SMD50V Ceramic Disc SMD50V Ceramic Disc SMD50V Ceramic Disc SMD50V
1% 5% 5% 5% 10% 10% 10%
151001 151002 151120 151138 151156 151164 151172
C14 C22 C9 C11 C15 C51 C1 C12 C13 C23 C2 C3 C8 C10 C20 C27 C28 C29 C33 C34 C35
C36 C37 C38 C39 C40 C41 C42 C43 C44 C45 C46 C47 C48 C49 C50 C52 .33 uF .47 uF C18 10 uF Ceramic Disc SMD25V Tantalum SMD 35V Tantalum SMD 25V 10% 10% 10% 151178 151184 151192 C16 C21 C4 C5 C6 C17 C19 C24 C25
3-25
100 uF
RESISTORS Value
Aluminum
Power
16V
Type
20%
Tol.
150155
Part #
C7
Designator
0 OHM 1/10 R35 R36 2.2 OHM 1/10 47.5 OHM 1/10 221 OHM 1/10 R49 R50 R54 301 OHM 392 OHM 604 OHM 1.00K OHM R59 R60 R65 R67
SMD
411100
R16 R22 R34 R40 R75 R30 R4 R46 R47 R48 R51 R52 R53
SMD SMD SMD
5% 1% 1%
411181 411262 411326
1/10 1/10 1/10 1/10
SMD SMD SMD SMD
1% 1% 1% 1%
411339 411350 411368 411389
R38 R3 R29 R19 R55 R43 56 R58 R62 R63R64 R68 R70 R71
R72R73 2.74K OHM 1/10 3.24K OHM 1/10 4.75K OHM 1/10 R11 R25 R32 4.75K OHM 1/10 R44 R45 4.99K OHM 1/10 7.50K OHM 1/IO 75.0K OHM 1/10 SMD SMD SMD 1% 1% 1% 411431 411438 411454 R74 R69 R37 R39 R1 R6 R9 R10 R12 R13 R24 SMD 1% 411454 R33 R41 R42 R27 R28 R17 R26 R18
Designator
SMD SMD SMD
1% 1% 1%
411456 411473 411569

Part #
Diode
BAV99 DUAL DIODE... SMD
481033
Part #
D1
Designator
62256 CMOS SRAM 32K X 8 481047 6482 DUAL CMOS OPAMP RAIL/RAIL 481022 0.24MHZ CRYSTAL CLOCK OSCILLATOR 231004 4218 16-BIT 2 CHANNEL CODEC 481041 74HCT4046ACMOS PHASE LOCK LOOP...SOIC16481045 MT9171AP DIGITAL NETWORK INT. 481046 56004 24-BIT DSP 40MHZ 481071 IFPGA DNIC FRAMER, COM 20 710451
IC2 IC5 IC8 IC4 IC7 IC9 IC3 IC6 IC1
3-26
Part #
Designator
Connector JUMP JAX 210103 JP1 Connector HEADER MULTI PIN HEADER((PER)PIN)210112JP1(2) Connector 15 PIN (M) RT ANG PC MTG D TYPE CON210188J1 Connector DUAL ROW HEADER 17 POS. .230IN 210279 J4 Connector RJ-45 RT ANG MOD CON 1-PORT SHIELDED210335J2 Connector BNC RT ANGLE PC MNT W/THREAD BUSH210354J5 Inductor FERRITE EMI SUPPRESSOR 400MA 181001 L1 L2 L3 Switch DPDT MICRO-SUBMINIATURE SWITCH510124S1 Transformer 2745B 2:1 PULSE TRANSFORMER 560023 T1
3-27
3-28
SPECIFICATIONS
0 dBv is referenced to 0.775 V RMS
ICS-92/52 STATION
FRONT-PANEL CONTROLS AND CONNECTORS
Talk/Listen Switches: Function Keys Answer Back Switch Volume Controls Headset Connector Panel Mic Connector 9 (ICS-92, ICS-92T) 5 (ICS-52, ICS-52T) 4 1 1 1 D4M XLR 1-1/4 inch Phone Jack
REAR-PANEL CONNECTORS
Miscellaneous To Matrix Audio IO (OPT-100) Accessory AC Power
DB-15F DB-15M DB-15F DB-9F IEC-320
PANEL MICROPHONE INPUT

Type: Input Level Impedance
Electret 40 dBv 200 Ohms
HEADSET MICROPHONE INPUT

Type Input Level Gain Adjustment Range Impedance
Dynamic -55dBv +/- 5dB 200 Ohms
LOCAL PROGRAM INPUT

Type Impedance Level
Electronically Balanced 8k Ohms Bridging 0 dBv will produce full output of speaker when volume control is fully clockwise
4-1
HEADPHONE OUTPUTS
Impedance Power
50 to 600 Ohms 1/2 W into 50 Ohms
SPEAKER AMPLIFIER OUTPUT

Impedance Power
8 Ohms 4W
LINE INPUT (2 -PAIR LISTEN FROM MATRIX)

Type Impedance Level Freq. Resp.
Transformer Balanced 8k Ohms Bridging 0 dBv nominal 100 Hz to 15 kHz +/- 2 dB
LINE OUTPUT (2-PAIR TALK TO MATRIX)

Type Impedance Level Freq. Resp.
Transformer Balanced 150 Ohms (when talk active) 0 dBv nominal 100 Hz to 15 kHz, +/- 2 dB
LOGIC INPUT #1
Type Logic
5 V logic with pull-up resistor True = Short to Ground
LOGIC INPUT #2
Type (Option 1) Logic (Option 1) Type (Option 2) Logic (Option 2)
5 V logic with pull-up resistor True = Short to Ground External Voltage Sense Lo = 0 - +2 VDC, Hi = +4 - +30 VDC
MUTE RELAY
Contact Type Contact Voltage Rating Contact Current Rating
1 pair SPDT (single form C) 24 VDC 1 Amp continuous, 2 Amps peak at 24 VDC
STATION RELAY
4-2
POWER
AC Input to Station
Between 12 and 16 VAC at 750 mA Mains AC Power Input to Wall-Mount Transformer 16 W (150 mA at 115 VAC)
TEMPERATURE
Operating Storage
Between 0 and 50 C (32 to 125 F) Between 0 and 70 C (32 to 150 F)
HUMIDITY
Operation and Storage
Between 20% and 90%, Non-Condensing
PACKAGE DIMENSIONS
Height Width Depth Weight
1.75 in. (44mm), 1 RU 19.0 in. (483mm) 6.75 in. (171mm) 4.27 lbs. (2.0kg)
OPT-100 AUXILIARY AUDIO I/O OPTION

AUDIO
Output Signal Levels Impedance Frequency Response 0.0 dBv nominal 600 Ohms, transformer balanced 100 Hz to 10 kHz, +/- 2 dB of mic preamp or external program input Less than 0.5% THD
Distortion
SA RELAY
ACCESSORY PANELS
XPL-12
Height Width Depth Weight 1.75 in. (44 mm), (1 RU) 19.0 in. (483 mm) 2.50 in. (64 mm) 1.5 lbs. (0.7 kg)
4-3
Power
14 VAC, 0.5 Amps (120 VAC 770 mA wall-mount transformer supplied with unit. 220 VAC version available on special order)
XPL-22
Height Width Depth Weight Power
1.75 in. (44 mm), (1 RU) 19.0 in. (483 mm) 2.50 in. (64 mm) 1.8 lbs. (0.8 kg) 14 V AC, 0.5 Amps (120 V AC 770 mA wall-mount transformer supplied with unit. 220 V AC version available on special order).
Notice About Specifications

While Vitec Group Communications makes every attempt to maintain the accuracy of the information contained in its product manuals, that information is subject to change without notice. Performance specifications included in this manual are design-center specifications and are included for customer guidance and to facilitate system installation. Actual operating performance may vary.
4-4
5
Clear-Com offers 24/7 customer support. Return authorization numbers are required for all returns. Both warranty and non-warranty repairs are available.

Vitec Group Communications (VGC) guarantees this product to be free of manufacturing defects in material and workmanship under normal use for a period of two years from the date of purchase.
TECHNICAL SUPPORT
To ensure complete and timely support to its customers, VGC maintains Technical Service Centers (TSC) staffed by qualified technical personnel. A Technical Service Center is staffed to respond to all technical inquiries and to troubleshoot technical problems regarding all products supplied by VGC. A TSC is fully available to VGCs customers during the full course of their warranty period. Instructions for reaching our Technical Service Centers are given below. For technical support from Europe, the Middle East, and Africa Call: +49 40 66 88 40 40 Monday through Friday 09:00 17:00 (GMT) +49 40 66 88 40 41 24hrs, any day (But you must have your PIN number ready.) Web site: www.clearcom.com (Click the 24 X 7 User Support symbol on the Web site.) For technical support from the Americas and Asia Call: +1 510 496 6666 Web site: www.clearcom.com (Click the 24 X 7 User Support symbol on the Web site.) Email: support@clearcom.com FAX: +1 510 496 6610
EXCEPTIONS
This warranty does not include damage to a product resulting from cause other than part defect and malfunction. The VGC warranty does not cover any defect, malfunction, or failure caused beyond the control of VGC, including unreasonable or negligent operation, abuse, accident, failure to follow instructions in the manual, defective or improperly associated equipment, attempts at modification and repair not approved by VGC, and shipping damage. Products with their serial numbers removed or defaced are not covered by this warranty.
5-1
WARRANTY REPAIRS
While VGC will ensure complete system integrity by providing whatever support is necessary to resolve any failure covered under the terms of the warranty, the normal procedure will be to repair or replace any defective Line Replaceable Unit (LRU) that is returned to VGC during the warranty period. A Line Replaceable Unit (LRU) is defined as: an assembly that can be safely removed from the system and readily replaced by plugging in a new unit. In the case of ancillary items such as power supplies, the entire power supply would be returned. Whereas, in the case of circuit cards, control panels, etc., only these assemblies would be returned for repair. All equipment provided by VGC is covered under the warranty. This warranty does not include defects arising from installation (when not performed by VGC), lightning, power outages and fluctuations, air conditioning failure, improper integration with non-approved components, defects or failures of customer furnished components resulting in damage to VGC provided product.
NON-WARRANTY REPAIRS
Equipment that is not under warranty must be sent prepaid to VGC. If requested, an estimate of repair costs will be issued prior to service. Once repair is approved and completed, the equipment will be shipped freight collect from the TSC.
REPLACEMENT UNITS
Should VGC determine, in its reasonable discretion, that any part of a product is defective due to faulty materials or workmanship, VGC shall at its expense, repair or replace such part and return the repaired/replacement part to the customer. The provisions of this warranty shall apply to the repaired/replacement part for the unexpired portion, if any, of the warranty period.
EMERGENCY ON-SITE ASSISTANCE

VGC can provide emergency on-site technical assistance in support of warranty activities. The level of support effort required will be decided on a case-by-case basis. VGC has the qualified technical staff to support any and all emergency site activities should they occur.
LIABILITY
The foregoing warranty is VGCs sole and exclusive warranty. There are no other warranties (including without limitation warranties for consumables and other supplies), or guarantees, expressed or implied (including, without limitation, any warranties of merchantability or fitness for a particular purpose), of any nature whatsoever, whether arising in contract, tort, negligence of any degree, strict liability or otherwise, with respect to the products or any part thereof delivered
5-2
hereunder and/or with respect to any non-conformance or defect in any such product and/or part thereof delivered hereunder and/or with respect to any non-conformance or defect in any such product and/or part thereof delivered hereunder, or any other warranties or guarantees, including but not limited to any liability of VGC for any consequential and/or incidental damages and/or losses (including loss of use, revenue, and/or profits). In any event, the maximum extent of VGCs liability to customer hereunder shall not under any circumstances exceed the cost of repairing or replacing any part(s) fount to be defective within the warranty period as aforesaid.
RETURNING EQUIPMENT FOR REPAIR

All equipment returned for repair must be accompanied by: Documentation stating the return address, telephone number, date of purchase, and a description of the problem. A repair reference number. To obtain a repair reference number, contact the appropriate Technical Service Center at the phone numbers or Web sites listed below. Our representatives will give you instructions and addresses for returning your equipment. By talking with our representatives, many problems can be resolved on the phone. For returns from Europe, the Middle East, and Africa Call: +49 40 66 88 40 40 Monday through Friday 09:00 17:00 (GMT) +49 40 66 88 40 41 anytime, any day (But you must have your PIN number ready) Web site: www.clearcom.com (Click the 24 X 7 User Support symbol on the Web site.) For returns from the Americas and Asia Call: +1 510 496 6666 Web site: www.clearcom.com (Click the 24 X 7 User Support symbol on the Web site.) Email: support@clearcom.com FAX: +1 510 496 6610
5-3
WARRANTY VALIDATION
To validate your warranty, fill in the information below, and mail it to your local Technical Service Center.
5-4

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ICS-92/52 INTERCOM STATIONS

VITEC GROUP COMMUNICATIONS WARRANTY

ICS-92/52 INTERCOM STATION

ICS-92/52 INTERCOM STATION

IMPORTANT SAFETY INSTRUCTIONS

ICS-2003 INTERCOM STATION

Figure 1: Safety Symbols

ICS-2003 INTERCOM STATION

ICS-92/52 INTERCOM STATION

FRONT-PANEL CONTROLS AND INDICATORS

Speaker/Headset Level Controls

Listen Level Adjustment

ICS-92/52 INTERCOM STATION

Talk/Listen Selectors and Indicators

Talk and Listen Indicators

ICS-92/52 INTERCOM STATION

In-Use Tally Indicator

Telephone Off-Hook Tally Indicator

Radio Receiver Active Tally Indicator

Station Connected Tally Indicator

Audio Presence Tally Indicator

Answer Back Display

Answer Back Selector

ICS-92/52 INTERCOM STATION

Answer-Back Label Selection

Removing Labels from the Answer-Back Stack

Panel Mic Button

ICS-92/52 INTERCOM STATION

Listen Level Button

ICS-92/52 INTERCOM STATION

Listen Labels Button

EXPANSION PANEL OPERATION

ICS-92/52 INTERCOM STATION

ICS-92/52 INTERCOM STATION

ICS-92/52 INTERCOM STATION

Figure 2: Matrix Frame to Digital Station Wiring Using RJ-45

ICS-92/52 INTERCOM STATION

ICS-92/52 INTERCOM STATION

Figure 4: Sidetone and Panel Microphone Gain Adjustment Controls

PANEL MICROPHONE GAIN

PAGE VOLUME LEVEL

ICS-92/52 INTERCOM STATION

STATION-TO-MATRIX CARD BAUD RATE

ICS-92/52 INTERCOM STATION

ICS-92/52 INTERCOM STATION

ICS-92/52 INTERCOM STATION

ICS-92/52 INTERCOM STATION

ICS-92/52 INTERCOM STATION

ICS-92/52 DIGITAL BLOCK DIAGRAM

DUAL DIGITAL POTS

FOOT SWITCH INPUT EXTRA LOGIC INPUT HEADPHONE SENSE INPUT

SERIAL BUS TO XP PANELS

Figure 5: Digital Block DiagramICS-92/92T/ICS-52/52T Main PCB

ICS-92/52 INTERCOM STATION

RO 6 /RO 5 REF 1 IC6 TL7705AP

AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7

AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7

IC8 29C256 GND GND

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14

20 22 %%oCE%%o 1 %%oOE%%o VPP 14 11

20 %%oCS%%o 22 %%oOE%%o 27 %%oWE%%o

52 VRH 51 VRL 01 VSS

AS 04 E 05 R/W 06 PE0 43 PE1 45 PE2 47 PE3 49 PE4 44 PE5 46 PE6 48 PE7 50

14 /CE1 15 R/W 16 /RST 17 E