Method Statement of GRP

YANBU II POWER & WATER PROJECT
METHOD STATEMENT FOR U/G PIPING INSTALLATION & LAMINATION OF GRP
Document No. Re"#$#on D%te o& I$$ue
: YT-PF-Z-16- ! ! :B : 6 '%( ! 1!

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e ! o& 5)
RE6I.ION INDE7
Rev B A Date 06 Mar 2012 10 Feb 2012 For Review For Review Description
B A Rev"
For Review For Review Description
06 Mar 2012 10 Feb 2012 Date
Danish khan Danish khan #repare$ B%
I G Yeo I G Yeo &hecke$ B%
S K on! S K on! Approve$ B%

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e 8 o& 5)
CONTENT.
.ECTION DE.CRIPTION PA0E NO
1. OBJECTI6E........................................................................................................... 6 !. REFERENCE DOCU'ENT..................................................................................6 8. DEFINITION. AND ABBRE6IATION...................................................................) 5. RE.PON.IBI4ITIE...............................................................................................) '"1" Site Mana!er""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""( '"2" Discip)ine Mana!er"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""( '"*" Site +& Mana!er"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""", '"'" GR# #ipe -rection Mana!er"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""", '"." Site S- Mana!er """""""""""""""""""""""""/ +. PROCEDURE.....................................................................................................1 ."1" D-0I1-RY2 A3D0I3G A3D S45RAG-""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""10 6"2 I3S4A00A4I53""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""16 6. 'ATERIA4.......................................................................................................... !6 Site Materia) Stora!e""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""26 ). E9UIP'ENT....................................................................................................... !) *. IN.PECTION AND TE.T..................................................................................... !) S6pp)ier sha)) s6b7it the +6a)it% Ass6rance #)an 8or #6rchaser 9 5wners approva)" 2( #6rchaser 9 5wner retains the ri!ht to appoint inspectors who have the a6thorit% to 8o))ow the pro!ress o8 the work an$ the 7anner in which it is bein! $one2 to inspect 7ateria)s in 7an68act6re or at the point o8 $e)iver%2 to re:ect $e8ective 7ateria)s either at the so6rce o8 s6pp)% or point o8 $e)iver% at an% ti7e2 or to s6spen$ work which is not bein! $one proper)% or is not in accor$ance with the p)ans an$ speci8ications" """"""""""2( 5wners 9 #6rchasers inspector sha)) have 8ree access to the work an$ to a)) parts o8 the 1en$or;s p)ant en!a!e$ in work on e<6ip7ent an$ 7ateria)s to be s6pp)ie$2 at a)) ti7es whi)e work is bein! per8or7e$ on this contract" """""""""""""""""""""""""""""""""""""""""""""""""2, Fai)6re o8 the #6rchaser 95wner to witness an% test sha)) not $e)a% either s6ch test or the proper 86)8i))7ent o8 the speci8ications an$ !6arantees" 4he 1en$or sha)) not be re)ieve$ 8ro7 an% ob)i!ation 6n$er the Speci8ications b% virt6e o8 the #6rchaser

95wner;s atten$ance at2 or 8ai)6re to atten$ an% s6ch tests2 or b% virt6e o8 )ack o8 noti8ication o8 re:ection o8 the res6)ts o8 s6ch tests" """""""""""""""""""""""""""""""""""""""""""""""""""""2, Markin! 2, +6a)it% ass6rance 9 $oc67entation """""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""2, &erti8ication """"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""2, #ersona) #rotective -<6ip7ent =##->"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""2/ a?ar$ I$enti8ication an$ Risk Assess7ent @orksheet"""""""""""""""""""""""""""""""""""""""""""""""2/ @orkin! in a con8ine$ space =8or eAcavation 1"2 7 an$ $eeper>"""""""""""""""""""""""""""""""""*0 Sca88o)$in! -rection over the GR# 8ie)$ :oints"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""*0 #ipe Insta))ation""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""*1 FitB6p an$ 0a7ination o8 :oints """"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""*1 12 )a%ers sho6)$ be app)ie$ at this sta!e as Cinitia) win$in!D"""""""""""""""""""""""""""""""""""""""*' 354 B- 0-SS 4 A3 *0""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""*/ 7ove7ent whi)e the :ointin! is 6n$er pro!ress""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""*/ 11. RI.: A..E..'ENT. ;;;;;;;;;;;;;;;;;;;;;..5
ATTAC<ED DOCU'ENT
1. 2"
RI.: A..E..'ENT TAB4E REFERENCE DRAWIN0 B #054 #0A3 B E3D-RGR5E3D #I#I3G ARRA3G-M-34 DRA@I3G
*" '" ."
TYPICA4 E7CA6ATION P4AN RI00IN0 P4AN TYPICA4 .CAFFO4DIN0 P4AN

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 6. 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e + o& 5)
.E9UENCE OF ACTI6ITY AT .ITE ). TE'PORARY DEWATERIN0 P4AN *. IN.PECTION TE.T P4AN

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B
I34R5DE&4I53
1* )!+ ! !
'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP
D%te o& I$$ue: 6 '%( ! 1! P%2e 6 o& 5)
4his #roce$6re $e8ines the work 7etho$ 8or Insta))ation o8 GR# #ipin! 8or YANBU II POWER & WATER PROJECT at Yanb6 in the Kin!$o7 o8 Sa6$i Arabia"
1.
OBJECTI6E
4he p6rpose o8 this proce$6re is to set o6t the re<6ire7ents an$ 7etho$s 8or Insta))ation o8 GR# #ipin!" 4his proce$6re sha)) be in co7p)iance with the contract an$ technica) speci8ication i7p)e7ente$ on the YANBU II POWER & WATER PROJECT at Yanb6 in the Kin!$o7 o8 Sa6$i Arabia"
!.
REFERENCE DOCU'ENT.
4his $oc67ent is base$ on the #ro:ect Speci8ication2 Stan$ar$ an$ &ontractorFs corporate an$ #ro:ect proce$6res an$ 86n$a7enta))% incorporates the re<6ire7ents as note$ in the 8o))owin! #ro:ect Doc67ents" Speci8ication G Stan$ar$ Section 0262. B G)ass Fiber Rein8orce$ #)astic #ipe =GR#> =For Seawater #ipe> Section 0262* For Service other than Sea @ater s%ste7
I4# 8or #ipin! @ork Section 02200 H -arthwork Section 02610 H #ipe G #ipe Fittin!s Section 02(1* H @ater Distrib6tion S%ste7s Section 1.10* H 1a)ves G -Apansion :oints 8or sea water service Section 1.6'* H &on$enser G Accessories Section 1./1* H F)ow 7eters =Seawater s%ste7>
&ontractorFs #ro:ect $oc67ents Y4B#FBIB16B00026 Y4B#FBIB16B0000. Y4B#FBIB16B00020 Y4B#FBIB16B000*6 Y4B#FBIB16B0020, Metho$ state7ent 8or -arth work Site S- #)an #er7it to @ork #roce$6re
Metho$ state7ent 8or eAcavation o8 6n$er!ro6n$ str6ct6re
Metho$ state7ent 8or #ress6re test o8 #ipin!

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e ) o& 5)
8.
DEFINITION. AND ABBRE6IATION.

B B B B &)ientH #ower an$ @ater Eti)it% &o7pan% 8or J6bai) an$ Yanb6 =MARAFI+> #M&H Jacobs &ontractorH anwha -n!ineerin! an$ &onstr6ction = -3&> an$ &ontractin! = S&> anwha Sa6$i
S6bB&ontractorH &ontractorFs Desi!n G -n!ineerin!2 Fabrication an$ -rection contractor
5. 5.1.
RE.PON.IBI4ITIE. .#te '%n%2e(

e sha)) be responsib)e 8or i7p)e7ent the co7pan% sa8et% p)an overa))2 an$ 8o))owsK B B B B B B 4o ens6re e88icient eAec6tion o8 works in accor$ance with pro:ect speci8ications" 4o arran!e necessar% e<6ip7ents 8ro7 other sites thro6!h top 7ana!e7ent" 4o arran!e necessar% 7anpower re<6ire$ 8or p)anne$ work with a)on! ter7 view" 4o 7ana!e week)% interna) coor$ination 7eetin! 8or e88ective 7onitorin!" 4o enco6ra!e the work 8orce 8or !oo$ site keepin!" 4o trace the tro6b)es which h6r$)e the pro!ress o8 the pro:ect an$ shootin! the sa7e with necessar% coor$ination as 8ast as possib)e to avoi$ ti7e )oss"
5.!.
D#$c#13#ne '%n%2e(
e sha)) be responsib)eK B B B B B 4o or!ani?e the avai)ab)e reso6rces in the site e88ective)% 4o report to the Site 7ana!er or hi!her 7ana!e7ent abo6t the reso6rces re<6ire7ent 4o enco6ra!e the work 8orce 8or the sa8e an$ pro$6ctive workin! c6)t6re 4o $ea) with the site s6pervisor 8or eAec6tin! earth work in correct proce$6re at site" 4o coor$inate with e<6ip7ent contro))er 8or ro6tine 7aintenance as we)) in case o8 break$own iss6es in or$er to avoi$ the ti7e $e)a% in the pro!ress o8 the pro:ect"

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e * o& 5)
5.8.
.#te 9C '%n%2e(
e sha)) be responsib)e 8or the overa)) +6a)it% contro) o8 a)) the constr6ction activities at site2 an$ 8o))owsK B B B B B B B B 8or 7ana!in! a)) the necessar% inspections2 inc)6sive o8 witnessin!2 recor$in! an$ reportin! the res6)ts" 4o ens6re that a)) inspections are eAec6te$ e88icient)% an$ eApe$itio6s)% in or$er to co7p)% with the 7aster constr6ction sche$6)e" 4o ens6re the preparation o8 Inspection G 4est #)an as per #ro:ect speci8ication re<6ire7ent 4o obtain the approva) 8or the sa7e 4o 8o))ow 6p with #)annin! section9 constr6ction section 8or 7etho$ state7ent 8or critica) activit% 4o eAec6te an$ 7onitor the approve$ Inspection an$ 4est #)an G #roce$6res 8or e88ective res6)ts o8 the pro$6ct 4o initiate the i$enti8ication o8 trainin! G reco77en$in! the sa7e to the hi!her 7ana!e7ent 8or the tea7" 4o initiate the approva) o8 *r$ part% 0ab approva) an$ coor$ination 8or the sa7e as an$ when re<6ire$
5.5.
0RP P#1e E(ect#on '%n%2e(

e sha)) be responsib)e 8or the GR# pipin! 8ro7 7ateria) han$)in!2 En)oa$in! G 7ateria) stora!e e sha)) prepare work eAec6tion p)an 8or erection2 h%$ro test G back8i))in! #reparation o8 a)) $oc67ents re)ate$ to GR# pipin! work" #reparation o8 4est packa!es accor$in! to # G ID2 #ipin! Instr67ent Dia!ra72 pipin! IS5 $rawin!s an$ Sketches @orkin! with pro:ect personne)2 reso)ve technica) prob)e7s which re<6ire en!ineerin! eApertise 4o ens6re that a)) 7ateria)s an$ e<6ip7ents are within the correct speci8ication prior to insta))ation" Review an$ correction o8 h%$ro test packa!es 8or correct s%ste7 na7es t%pe o8 test an$ other re)evant $ata" Responsibi)it% to 7onitor the $ai)% activities on site an$ eva)6ate workers" #er8or7ance to ins6re that the pro!ress o8 works is in )ine with the sche$6)e""

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e = o& 5)
5.+.
.#te <.E '%n%2e(

e sha)) be responsib)e 8or the overa)) sa8et% o8 personne) 7ateria)s an$ $6rin! the constr6ction an$ preBco77issionin! o8 a #ro:ect2 an$ 8o))owsK B B e<6ip7ent
4o ens6re a)) the operations at the site are con$6cte$ to the 7ini767 sa8et% stan$ar$s2 an$ that the% are 7aintaine$ thro6!ho6t constr6ction" 4o coor$inate an$ presi$e over re!6)ar site sa8et% 7eetin!s2 to attain an$ 7aintain e88ective co776nications2 between S6b &ontractor2 &ontractor an$ &o7pan%Fs personne)" 4o estab)ish po)icies an$ proce$6res 8or the S6bBcontractor Site personne) Monitors the re7ova) o8 ph%sica)2 bio)o!ica) an$ che7ica) ha?ar$s2 an$ trainin! o8 e7p)o%ees on sa8et% po)icies2 proce$6res2 an$ re!6)ations" 1eri8ies co7p)iance with hea)th an$ sa8et% re!6)ations an$ ens6res a)) necessar% recor$s are 7aintaine$ an$ prepare$ accor$in! to estab)ishe$ !6i$e)ines" Mana!es the participation in 5cc6pationa) Sa8et% an$ ea)th A$7inistration =5S A> inspections2 provi$in! inspectors with appropriate $oc67ents an$ i$enti8%in! sa8et% 7eas6res" -ns6res pro:ects are co7p)ete$ on ti7e an$ within b6$!et" Acts as a$visor to hea)th an$ sa8et% a$7inistration tea7 re!ar$in! pro:ects2 tasks2 an$ operations" Re<6ires a bache)or;s $e!ree an$ at )east 10 %ears o8 eAperience in the 8ie)$ or in a re)ate$ area" Fa7i)iar with stan$ar$ concepts2 practices2 an$ proce$6res within a partic6)ar 8ie)$" Re)ies on eAtensive eAperience an$ :6$!7ent to p)an an$ acco7p)ish !oa)s" #er8or7s a variet% o8 co7p)eA tasks" A certain $e!ree o8 creativit% an$ )atit6$e is re<6ire$" Site S- Mana!er wi)) be 8)6ent conversant in the re)ative sa8et% re!6)ations o8 the &o7pan% an$ the stat6tor% re<6ire7ents o8 the Kin!$o7 o8 Sa6$i Arabia"
B B
+.6
.ite Supervisor:
Periodic visits to the job site throughout the duration of pipe installation to advise the contractor on the proper and applicable handling, storage, laying, jointing and site testing procedures necessary to achieve a satisfactory pipe installation..
It is the responsibility of the Contractor to make available the pipe installation manual to his installation crew, and to ensure that they are familiar with, and understand the procedures described therein

1* )!+ ! !
D%te o& I$$ue: 6 '%( ! 1! P%2e 1 o& 5)
It is the responsibility of the Contractor to strictly follow and implement the installation procedures published in this installation manual, as well as any additional advise given by our field representative. The manufacturer shall not be liable for any failures related to installation arising from failure of the Contractor to follow and implement our written installation instructions and any additional advise or recommendation made by our field representative
+.
PROCEDURE.
+.1.
DE4I6ERY> <AND4IN0 AND .TORA0E

L #rior to 6n)oa$in! o8 pipes 8ro7 trai)ers2 a)) ite7s sha)) be inspecte$ 8or an% vis6a)9transportation $a7a!es" L Sin!)e pipes 76st be 6n)oa$e$ an$ han$)e$ separate)% =one at a ti7e>" Ese p)iab)e straps2 s)in!s or ropes to )i8t sin!)e pipes" L Do not 6se stee) cab)es or chains to )i8t or transport the pipe" L &are sha)) be taken to prevent pipes 8ro7 ro))in! or 8a))in! 8ro7 8)at be$ trai)er an$ this sha)) be attaine$ b% 6sin! proper s6pports" L I8 at an% ti7e $6rin! han$)in! or insta))ation o8 the pipe2 an% $a7a!e s6ch as cracks2 $eB)a7ination or 8ract6re occ6rs2 the pipe sho6)$ be repaire$ be8ore the section is insta))e$" &ontact BFR#0 8or inspection o8 $a7a!e an$ 8or reco77en$ation 8or repair 7etho$ or the rep)ace7ent" L 4he r6bber !askets receive$ a)on! with the pipes an$ 8ittin!s sha)) be store$ in she)ter with ori!ina) packin! 6nti) it is 6se$ at site" L 4he !askets 76st be protecte$ 8ro7 eApos6res to !rease or oi)s2 which are petro)e67 $erivatives2 an$ 8ro7 so)vents an$ other $e)eterio6s s6bstances"

<%n-3#n2 o& ne$te- 1#1e$:

<%n-3#n2 4o%-#n2 & Un-3o%-#n2 o& 0RP '%te(#%3$: T(%n$1o(t %n- $to(%2e 1" 0oa$in! #ipes2 8ittin!s an$ pre8abricate$ parts =spoo)s> have to be transporte$ b% s6itab)e tr6cks" 4hese tr6cks 76st have 8)at 8)oors" &heck 8or an$ re7ove an% pro:ections or nai)s etc" be8ore each )oa$"Materia)s 76st be sec6re$ 8or eAa7p)e b% 6sin! we$!es an$ woo$en s6pports"4hese s6pports 76st have a 7ini767 wi$th o8 10 c72 avoi$in! sharp e$!es"Es6a))% the 7ateria)s are tie$ in p)ace2 6sin! p)iab)e n%)on or canvas s)in!s" &hains or stee) cab)es 7a% not be 6se$ 6n$er an% circ67stances"
4he s6pport $istances 76st not eAcee$ 2". 7" 4he wi$th o8 the s6pports 76st be a 7ini767 o8 10c7" @hen pipes are inserte$ =one insi$e the other>2 the s6pport $istance sha)) not eAcee$ 2 7"F)an!es 76st be sec6re$ a!ainst s)i$in!" F)an!es 7a% on)% be )oa$e$ on their sea)in! 8ace i8 the% are s688icient)% protecte$ a!ainst $a7a!e" 4he best wa% 8or 8ittin!s to be transporte$ is in crates or onto pa))ets" Direct contact between pro$6cts $6rin! transport 76st be avoi$e$" #ipe en$s an$ 7achine$ parts 76st be protecte$2 8or eAa7p)e2 b% 7eans o8 straw 7ats covere$ b% po)%eth%)ene sheet or po)%eth%)ene nettin!" #ipes an$ spoo)s sho6)$ be )i8te$ b% 6sin! n%)on or canvas hoistin! be)ts with a 7ini767 wi$th o8 10 c7 an$ 76st be )i8te$ at two points2 6sin! the )ar!est $ia7eter o8 the pre8abricate$ part =spoo)>2 in s6ch a wa% that the wei!ht is we))Bba)ance$"An% part o8 the tr6ck has to be protecte$ b%

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e 1! o& 5)
woo$ or r6bber wherever in contact with the pro$6cts"@e reco77en$ the 6se o8 tr6cks which can be )oa$e$ 8ro7 the si$es" I8 pipes are han$)e$ b% a 8ork)i8t tr6ck2 the 8orks 76st be covere$ with r6bber or p)astic
DO NOT 4IFT T<E PIPE BY PA..IN0 A ROPE T<ROU0< T<E .ECTION END TO END.
!- T(%n$1o(t#n2 P#1e I8 it is necessar% to transport pipes at the :ob site2 it is best to 6se the ori!ina) shippin! $6nnin! when )oa$in! the tr6ck" I8 this 7ateria) is no )on!er avai)ab)e2 s6pport a)) pipe sections on 8)at ti7bers space$ on a 7aAi767 o8 10 8eet centers with a 7aAi767 overhan! o8 . 8eet" &hock the pipes to 7aintain stabi)it% an$ separation" Ins6re no pipes contact other pipes2 so vibrations $6rin! transport wi)) not ca6se abrasion =Fi!6re 2"1"a>"

Strap pipe to the vehic)e over the s6pport points 6sin! p)iab)e straps or rope M never 6se stee) cab)es or chains witho6t a$e<6ate pa$$in! to protect the pipe 8ro7 abrasion" B6)!es2 8)at areas or other abr6pt chan!es o8 c6rvat6re are not per7itte$" 4ransport o8 pipes o6tsi$e o8 these )i7itations 7a% res6)t in $a7a!e to the pipes"

*" P#1e Un3o%-#n2 4he 6n)oa$in! o8 7ateria) is the responsibi)it% o8 the c)ient2 6n)ess a!ree$ otherwise" Beca6se o8 the re)ative )i!htness o8 !)ass 8iber rein8orce$ p)astics =approAi7ate)% a <6arter co7pare$ to stee)> han$)ers 7a% be te7pte$ to han$)e it ro6!h)%2 or 6n)oa$ it b% )ettin! it $rop o8 its own accor$" 4his 7a% ca6se serio6s $a7a!e to the 7ateria) an$ there8ore F#I 7ateria) sho6)$ be han$)e$ with care"
Do not 6se chains2 stee) cab)es or c)a7ps $6rin! )i8tin!" 3%)on or canvas hoistin! be)ts with a 7ini767 wi$th o8 10 c7 76st be 6se$" Stan$ar$ pipe )en!ths 76st be picke$ 6p at two s6pportin! points" -ns6re that hoistin! be)ts are a)wa%s p6t ro6n$ the wi$est part" @e stron!)% reco77en$ that the pipes are 6n)oa$e$ one at a ti7e when hoist be)t 6se$" -ach consi!n7ent is care86))% )oa$e$ an$ 76st be inspecte$ on site in or$er to ens6re that no $a7a!e has occ6rre$ $6rin! transportation" 4his wi)) avoi$ $isp6tes with re!ar$s to responsibi)ities"

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e 1+ o& 5)
'" .to(%2e o& m%te(#%3 In or$er to avoi$ $a7a!e to the stacke$ pipes2 the 8o))owin! r6)es are i7portantH a> Do not )a% the pipes $irect)% on the !ro6n$2 onto rai)s or concrete 8)oors" #rovi$e a 8)at s6r8ace" b> -ns6re s6itab)e s6pports are 6se$ 8or eAa7p)e woo$en bea7s2 7eas6rin! 10 A . c7 to avoi$ $a7a!e to 7achine$ pipe en$s2 stackin! sho6)$ be 6n$ertaken with care" c> 4he 7achine$ en$s 76st be protecte$ 8or eAa7p)e b% po)%eth%)ene covere$ straw 7ats or po)%eth%)ene nettin!" $> 4he socket an$ spi!ot en$s 76st not to6ch each other" e> 4he pipes can be stacke$ econo7ica))% b% a)ternatin! the spi!ot an$ the socket2 as i))6strate$ be)ow" In or$er to avoi$ ben$in! o8 the pipes2 the bea7s sho6)$ be )ai$ $irect)% above each other in a vertica) )ine" S6pports sho6)$ be space$ at a 7aA" o8 * 7eter interva)s an$ abo6t 1 7etre 8ro7 each en$" 4he wi$th o8 the s6pports sho6)$ be at )east 10 c7" 4he 7aAi767 a))owab)e stack hei!ht is 1". 7eters" owever2 8or $ia7eters o8 ,00 77 an$ above2 a 7aAi767 o8 2 pipes 7a% be stacke$ one on top o8 the other" I8 the pro$6ct is stacke$ too hi!h 8or )on! stora!e perio$s =6B12 7onths> an$ s6b:ecte$ to hi!h te7perat6res2 the s6pports 7a% ca6se 8)attenin!" It is reco77en$e$ that the pro$6ct =in partic6)ar 7achine$ parts> is store$ 6n$er tarpa6)ins or =white> po)%eth%)ene sheetin!" #ipe stacks sho6)$ have si$e s6pports or b)ocks to prevent ro))in! or s)ippin! o8 the stack $6rin! stor7% weather" 8> I8 an% $a7a!e $6rin! transportation or insta))ation is notice$ s6ch as scratches2 cracks or pits2 F6t6re #ipe In$6stries sho6)$ be contacte$ 8or an% repair or rep)ace7ent" 3ever 6se an% $a7a!e$ 7ateria)"

6.!
IN.TA44ATION
E7CA6ATION
A" -Acavate
a)) 7ateria) o8 whatever nat6re enco6ntere$ to the )ines an$ !ra$es as shown"
1>" -Acavation inc)6$es re7ova) an$ $isposa) o8 pave7ents an$ other obstr6ctions on !ro6n$ s6r8ace2 6n$er!ro6n$ str6ct6res an$ 6ti)ities in$icate$ to be $e7o)ishe$ an$ re7ove$2 an$ a)) other 7ateria)s enco6ntere$" #)ease !o thro6!h the 7etho$ o8 state7ent o8 eAcavation o8 earth work #FBIB16B00026 8or 7ore technica) $etai)s" Y4B
B" Dewaterin! H Re8er Metho$ o8 State7ent 8or Dewaterin! Y4B#FBIB16B00011

<OT WEAT<ER WOR: 4he !e) ti7e $ecreases as the air te7perat6re increases" In certain sit6ation2 this propert% is bene8icia) in partic6)ar in hot c)i7ates" @hen workin! in $irect s6n)i!ht above '0N&2 the work area sho6)$ be sha$e$ with a s6n screen to a))ow 6ni8or7 workin! ti7e an$ c6rin! o8 the )a%B6p aro6n$ the pipe E7TERIOR 4AY-UP 0RP 1en$orFs =FPI> A6thori?e$ person wi)) be witnessin! the 8irst 2 :oints to ens6re the work in accor$ance with stan$ar$" A" Grin$ the o6ter s6r8ace o8 the pipe
B" as per the re<6ire$ 7ini767 bon$ )en!th 7entione$ in the provi$e$ 8ie)$ recipe"
-Aten$ the san$in! o8 the bon$ )en!th 20 77 7ore than the re<6ire$ )en!th to ens6re co7p)ete bon$in! o8 the )a7ination 7ateria) is achieve$ over the 7ini767 speci8ie$ bon$ area" B" 4he 7aAi767 ti7e between the !rin$in! operation G )a7ination process is two ho6rs" In case o8 $e)a% in startin! the )a7ination operation2 the entire san$in! operation has to be re$one" &" A8ter the co7ponent resin9har$ener is thoro6!h)% 7iAe$ one can start the 8it proce$6re"

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e 1) o& 5)
D" 4he cross section o8 the pipe has to be protecte$ a!ainst penetratin! )i<6i$ 6sin! a resin or a$hesive )a%er" -" A8ter the pipe sections are positione$ the% sho6)$ be wette$ over a )en!th o8 approA" . c7 on both si$es o8 the Cwe)$D 6sin! resin9har$ener2 7iAt6res2 a8ter which the 8it )a%er can be 7a$e" F" @rap . )a%ers o8 2(0 !r97O . c7 wi$th 8or $ia 2. thro6!h *.0 77 an$ 8or $ia '00 thro6!h 200077 . )a%ers 2(0 !r97O 10 c7 wi$th have woven rovin! aro6n$ the Cwe)$D takin! care that ever% 8o))owin! )a%er app)ie$ over a tota))% i7pre!nate$ previo6s one" For this i7pre!nation 6se a br6sh or ro))er" 4he woven rovin!s are wrappe$ aro6n$ 6n$er tension" 4he resin9har$ener MiAt6re wi)) be presse$ thro6!h the
woven rovin!"
G" Be s6re to c6re the 8it )a%er over the entire circ678erence" A8ter c6rin! the 8itte$ part can be 7ove$" In )ar!e $ia7eter the 8it )a%er thickness sho6)$ be increase$ i8 the part has to be 7ove$" " Be8ore contin6in!2 !rin$ a!ain to !6arantee a !oo$ a$hesion between 8it )a%er an$ )a7inate" I" A8ter the 8it )a%er has har$ene$ re !rin$ the entire tapere$ section o8 the pipe G 8i)) it with pieces o8 *60 !7 woven rovin! G resin 7iA 6nti) the entire tapere$ portion is 8i))e$ in )eve) with the o6tsi$e $ia7eter o8 the pipe" A))ow the )a7inate to c6re at a7bient te7perat6re" 4his is $one to avoi$ eAcessive eAother7a) heat that 7a% inter8ere $6rin! the 8ina) we)$in! operation" J" @hen the above )a7inate has har$ene$ s688icient)% the eAterior part o8 the )a7inate$ area as we)) as the tota) re<6ire$ bon$ area sho6)$ be san$e$ we)) 8or the 8ina) we)$in! process" K" 0a7inate resin an$ har$ener sho6)$ be 7iAe$ in a b6cket in s6itab)e <6antities b% pre8erence 7echanica))% e"!" 6sin! a prope))er 7o6nte$ on a $ri))in! 7achine or 7an6a))% 6sin! a spat6)a 8or approA 1 7in" 4he woven rovin! 76st be wrappe$ with an over)ap o8 .0PK this 7eans that 2 )a%ers per win$in! are !enerate$" 4he abra$e$ an$ c)eane$ s6r8ace sho6)$ be wette$ with resin 7iA2 6sin! a br6sh or )a7bFs woo) ro))er" 0" 4hen )a%ers o8 woven rovin! sho6)$ be wrappe$ aro6n$ wette$ s6r8ace" -ach app)ie$ )a%er 76st be thoro6!h)% i7pre!nate$" 4he woven rovin! re<6ires to be tensione$2 so the resin presses o6t o8 the 6n$er)%in! )a%ers" For the i7pre!nation o8 the app)ie$ woven rovin! 6se a ro))er or br6sh"

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e 1* o& 5)
M" For $ia7eters 6p to 1.0 77 the b6tt an$ wrap :oint is tota))% b6i)t 6p 8ro7 woven rovin!Fs 2(0 !r97OK 8or $ia 7 2. thro6!h .0 77 the wi$th wi)) be . c72 8or $ia 7 ,0 thro6!h 1.0 77 the wi$th wi)) be 10 c7" 3" For $ia7eter ran!e 200 77 thro6!h *.0 77 the b6tt an$ wrap :oint is tota))% b6i)t 6p 8ro7 woven rovin! *60 !r97O 10 c7 wi$th" 4he thickness o8 the )a7ination 76st be 7aintaine$ at 0"(. A the bon$ area at either en$ o8 the :oint" For $etai) o8 bon$ area G thickness2 p)ease see the re<6ire$ )a7ination recipe" 5" For $ia7eters '00 77 an$ above the woven rovin! sha)) be chan!e$ a8ter 12 )a%ers o8 *60 !r97O 10916 c7 wi$th into .,0 !r97O 10916 c7 wi$th2 which wi)) be app)ie$ in ' )a%ers a)ternate$ with 2 )a%ers o8 *60 !7 )a%ers" 4he 8irst 12 )a%ers =6 $o6b)e> sho6)$ a)wa%s be woven )a%ers o8 *60 !7" #" For $ia7eter ran!e (00 77 thro6!h 2000 77 )a7ination has to be starte$ 6sin! woven rovin! o8 *60 !r97O 16 c7 wi$ths" +" @hen the re<6ire$ wa)) thickness is obtaine$ a 8ina) )a%er o8 2 )a%ers o8 woven rovin! 8or $ia7 Q *.0 77 *60 !r97O 16 c7 wi$th sho6)$ be app)ie$" R" A8ter the 2 8ina) )a%ers o8 *60 !r97O 16 c7 wi$th woven rovin! have been app)ie$2 the )a7inate sho6)$ be 8inishe$ with 2 )a%ers o8 rein8orce$ nonBwoven wrappe$ over the )a7inate" S" 4he s6per8)6o6s resin sho6)$ be re7ove$ 6sin! a r6bber scraper p)ate a8ter which the )a7inate sho6)$ be c6re$ at roo7 te7perat6re" NoteH For )ar!er $ia7eters it 7a% not be possib)e to co7p)ete the entire )a7ination process in one !o" 4here8ore the )a7ination process has to be interr6pte$ in case !e)ation occ6rs" 4he )a7inate sho6)$ be a))owe$ to c6re at roo7 te7perat6re G )ater re !rin$e$ to contin6e the rest o8 the we)$in! process 6nti) the re<6ire$ thickness has been achieve$" 4he eAact <6antit% o8 the 7ateria) o8 the b6tt strap :oint sha)) be iss6e$ b% F#I -n!ineerin! $epart7ent 8or each $ia7eter an$ press6re"
FURT<ER RECO''ENDATION. where a pipe b6tts 6p a!ainst a 8ittin! o8 $i88erent thickness2 a s)i!ht $i88erence in ro6n$ness 7a% occ6r with the pipe bein! $e8)ecte$ 7ore than the 8ittin!" It is possib)e to correct this s)i!ht o6tBo8 ro6n$ness on the pipe b% 6sin! a :ackin! prop with woo$en )oa$ sprea$ers at each en$"
A" A$:acent pipes sho6)$ not have $i88erent se)8 $e8)ections ca6sin! :oint steps2 b6t

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e 1= o& 5)
B" @here $i88erent thicknesses o8 a$:acent parts are enco6ntere$ =e"!" pipe to re$6cer2 pipe to e)bow2 or pipe to tee>2 the parts sho6)$ be a)i!ne$ concentricit% an$ an% step !reater than 6 77 re7ove$ b% app)%in! a 1. $e!" tapere$ b6i)$ 6p to the pipe s6r8ace with !)ass 7at an$ resin" 4his sho6)$ be app)ie$ a)) ro6n$ the pipe an$ ro))e$ o6t as nor7a)" Steps )ess than 6 77 can be tapere$ o88 with resin9cabosi) p6tt% or 8i))e$ with woven rovin!" 4he )a% 6p :oint can then be app)ie$ in the nor7a) 7anner" &" It is i7portant that when pipe s6r8aces to be )ai$ 6p are c)eane$ with so)vent2 the so)vent 76st be 8resh)% $rawn an$ c)ean" 4he c)oths sho6)$ a)so be c)ean2 7a$e o6t o8 white cotton" 4he so)vent 6se$ 8or this c)eanin! operatin! can s6bse<6ent)% be 6se$ 8or c)eanin! ro))ers2 too)s2 !)oves2 etc" Note$ o& C%ut#on 1>" Do not 6se resin that is !e))in! =be!innin! to thicken>" 4he )a%B6p cannot obtain 86)) bon$ stren!th with !e))in! resin" 2>" Ins6re a)) so)vent 6se$ to c)ean the pipe has com13ete3? evaporate$ be8ore app)%in! the )a%6p" 4he )a%B6p )oses its bon$ i8 it is app)ie$ on a s6r8ace with so)vent on it" *>" 3ever a))ow so)vent to r6n on 6nc6re$ resin" '>" I8 the )a%B6p is not proper)% bon$e$ to the pipe2 re7ove the )a%B6p an$ wash the area with so)vent2 bein! care86) not to r6n so)vent into 6nc6re$ )a%B6p areas" .>" D6rin! a perio$ o8 rapi$)% chan!in! te7perat6re2 pipes 7a% 7ove $6e to eApansion or contraction" 4his 7ove7ent co6)$ re$6ce the bon$ stren!th o8 the initia) )a%B6p p)ies2 i8 the p)ies have not c6re$ prior to the 7ove7ent" I8 this pheno7enon is eAperience$2 the pipes 76st be restraine$ a!ainst 7ove7ent whi)e the )a%B6p :oint is bein! 8abricate$" 6>" @hen workin! on the botto7 si$e o8 the :oint2 a 8aster !e) ti7e is $esire$" 4his can be acco7p)ishe$ b% =1> increasin! the a7o6nt o8 cata)%st =2RP 7aAi767> an$ 9 or =2> 6sin! the heat o8 a previo6s )a%B6p" Re7e7ber never p)ace a )a%B6p over another )a%B6p2 i8 the 8irst one is not co78ortab)e to to6ch with the bare han$" (>" In the event that a )a%B6p :oint is not co7p)ete$ on the $a% it is starte$ or i8 a )a%er o8 the )a% 6p is a))owe$ to coo) 8or severa) ho6rs2 the 8o))owin! proce$6re sho6)$ be 8o))owe$" H a" Re7ove the !)oss% s6r8ace o8 the )a%B6p b% !rin$in! the )a%B6p area covere$ b% resin"

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e ! o& 5)
b" @ipe the !ro6n$ area with c)ean so)vent to re7ove co))ecte$ $6st an$ a))ow the so)vent evaporate co7p)ete)%" c" &ontin6e to app)% the re7ainin! )a%ers o8 the )a%B6p as previo6s)% $escribe$" Note: I8 the top )a%er o8 7at is re7ove$ when !rin$in!2 it wi)) be necessar% to app)% an a$$itiona) piece o8 7at when the 8ina) )a%er o8 the )a%B6p is app)ie$" INTERNA4 .EA4IN0 JOINT 0RP 1en$orFs =FPI> A6thori?e$ person wi)) be witnessin! the 8irst 2 :oints to ens6re the work in accor$ance with stan$ar$" Grin$ the area to be bon$e$ pre8erab)% :6st prior to the we)$in! process" A" -ns6re that an% !aps between the pipes are 8i))e$ we)) with &abosi)9resin 7iAt6re or !)ass rovin!Fs" B" App)% the !iven nos" o8 2(0 !7 woven rovin! with the resin 7iAt6re 6nti) the re<6ire$ thickness has been achieve$" In cases where !e))in! occ6rs $iscontin6e the )a7ination process G a))ow to c6re at roo7 te7perat6re" Re !rin$ the areas a8ter the c6rin! process is co7p)ete$ G contin6e the )a7ination process 6nti) re<6ire$ thickness has been achieve$" &" Finish the interior )a%er with one )a%ers o8 & !)ass G resin 7iAt6re" D" See )a7ination recipe 8or $etai)e$ bon$ area G )a%ers" S)i!ht)% $i88erent proce$6res an$ sa8et% 7eas6res 76st be observe$ when 7akin! interna) )a%B6p :oints" Make s6re proper venti)ation is avai)ab)e when workin! in c)ose environ7ents" @ear sa8et% 7asks G !o!!)es a)wa%s when in contact with che7ica)s" CURIN0 & FINI.<IN0: 4he resin9cata)%st s%ste7 is as i))6strate$ in 4ab)e 1K the c6rin! c6rve shown in Fi!6re 1 was obtaine$ in a7bient te7perat6re o8 20o& an$ re)ative h67i$it% o8 (.P" A$:6st7ents are re<6ire$ to s6it )oca) te7perat6re an$ h67i$it%K !oo$ :6$!7ent sho6)$ be eAercise$"

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e !1 o& 5)
4ab)e 1 A8ter we)) 7iAin! the above an$ be8ore start the )a7ination process a$$ 1.0 ! cata)%st to each 1 K! o8 the above 7iAt6re" PRECAUTION. %n- E9UIP'ENT
4he resin2 cata)%st2 booster an$ acce)erator 6se$ in per8or7in! the )a7ination are 8)a77ab)e an$ can ca6se har7 i8 not 6se$ proper)%" Data sheets o8 each 7ateria) sho6)$ be obtaine$ 8ro7 s6pp)ier an$ rea$ care86))% prior to co77encin! work" 4he 8o))owin! )ist shows e<6ip7ent that 76st be s6pp)ie$ b% the insta))ation or )a7ination contractorH B B B B B B B Rotar% $isc san$er" &arbor6n$67 san$in! $isc 16 !rit" #o)%eth%)ene pots 8or 7iAin! resin with 1 !a))on capacit%" 1 #int !ra$6ate$ c%)in$er 8or 7eas6rin! cata)%st" #aint ro))ers . c7 $ia7eter an$ 1. to 20 c7 )on!" @oo$en spat6)as 8or 7iAin! resin G cata)%st" Maskin! tape"

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B B B B B Go!!)es" R6bber !)oves" Groove$ ro))ers (". c7 )on!" D6st Masks 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e !! o& 5)
9UA4ITY A..URANCE A" So6rce +6a)it% &ontro)H 4he 8o))owin! tests sha)) be carrie$ o6t $6rin! the 7an68act6rin! perio$H 1>" Deter7ination o8 !)ass9resin co7position as per AS4M D2.,'" 2>" Deter7ination o8 the Barco) har$ness o8 the )a7inate as per AS4M D2.,*" *>" Deter7ination o8 the )a7inate stren!th o8 tensi)e bars eAten$e$ in the )on!it6$ina) $irection o8 the pipe as per AS4M D6*," '>" Deter7ination o8 pipe sti88ness 6sin! a *00 77 )on! pipe sa7p)e2 carrie$ o6t in accor$ance with AS4M D2'12" B" &o$es an$ Stan$ar$sH 4he $esi!n2 7ateria)2 8abrication2 inspection2 an$ testin! o8 a)) 7ateria)s 86rnishe$ sha)) be2 6n)ess otherwise speci8ie$2 in accor$ance with the )atest revisions o8 the app)icab)e co$es an$ stan$ar$s o8 the 8o))owin! Enite$ States re!6)ator% a!encies an$ stan$ar$s or!ani?ations in 8orce on $ate o8 Awar$ o8 &ontract" In the event o8 con8)ict between this Doc67ent an$ an% co$es or stan$ar$s2 the &ontractor sha)) re8er this 7atter to the MARAFI+ 8or reso)6tion" A7erican Societ% 8or 4estin! an$ Materia)s =AS4M> A7erican Societ% o8 Mechanica) -n!ineers =ASM-> A7erican @e)$in! Societ% =A@S> A7erican @ater @orks Association =A@@A> Internationa) Stan$ar$ 5r!ani?ation =IS5> 3ationa) Fire #rotection Association =3F#A> Stee) Str6ct6res #aintin! &o6nci) =SS#&> A7erican Iron an$ Stee) Instit6te =AISI> %$ronics Instit6te = I> En$erwriters; 0aboratories2 Inc" =E0> #ipe Fabricators Instit6te =##I> A7erican 3ationa) Stan$ar$s Instit6te =A3SI> &" Materia) 7eetin! other stan$ar$s2 which ens6re <6a)it% an$ sa8et% e<6a) to or

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e !8 o& 5)
hi!her than Enite$ States stan$ar$s2 re!6)ations2 an$ co$es2 wi)) a)so be acceptab)e2 s6b:ect to the approva) o8 MARAFI+" In these instances2 the &ontractor sha)) be re<6ire$ to $e7onstrate the e<6iva)enc% o8 the stan$ar$=s>2 an$ sha)) 86rnish the MARAFI+ with one cop% o8 the stan$ar$=s>2 6se$ 8or the $esi!n an$ 8abrication o8 the e<6ip7ent" D" 4he &ontractor sha)) be responsib)e 8or the <6a)it% o8 pipe in accor$ance with the 7ateria)2 8abrication2 <6a)i8ication testin!2 an$ acceptance re<6ire7ents o8 the AS4M Stan$ar$s an$2 speci8ica))%2 the ASM- Boi)er an$ #ress6re 1esse) &o$e2 Section III2 Division I2 &o$e &ase 3B1..B2 =1(/2B2> eAcept as a7en$e$ herein" #ipin! s6pp)ie$ sha)) on)% be 8ro7 7ateria) 7an68act6rers an$ 7ateria) s6pp)iers as $e8ine$ b% the co$e case" -" GR# #ipe App)icab)e Doc67entsH In a$$ition to $oc67ents )iste$ in 1". B2 the 8o))owin! $oc67ents an$ re8erences sha)) be 6se$ when app)icab)e as a so6rce 8or GR# pipe $ata to 86)8i)) the re<6ire7ents o8 this $oc67ent" 1"> Raw Materia)sH AS4M D 2*/* an$ D ''. 1iscosit% o8 Resin AS4M D 2*'* 4ensi)e #roperties o8 G)ass Fibers 2"> Genera) GR# #ipe Speci8icationsH ASM- B*1"1 power pipin! AS4M D 2//6 R4R Fi)a7ent @o6n$ #ipe ASM- &o$e &ase 1(/2B2 =3B1..B2> 36c)ear R4R# Stan$ar$s #S 1.B6/ GR# #ro$6cts AS4M D *1*/ -)asto7eric Joints *"> #ipe Desi!n Stan$ar$sH ASM- &o$e &ase 1(/2B2 =3B1..B2> 36c)ear #ipe Stan$ar$s

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B AS4M D 2*.* Metho$ 8or &a)c6)atin! Interna) #ress6re Stress AS&- #rocee$in! *( M G R 3o" *( &hapter / A3SI B16"1 an$ B16". Stan$ar$ Di7ensions 8or &ast Iron an$ Stee) F)an!es AS4M D 2//2 %$rostatic Desi!n Basis AS4M D *.6( Di7ensionin! o8 R4R #ipe an$ Fittin!s '"> 4ests 8or Materia) #roperties o8 Finishe$ #ro$6ctH AS4M D 2.,* Barco) ar$ness o8 #ro$6ct AS4M D 6*, 4ensi)e #roperties AS4M D (/0 F)eA6ra) #roperties AS4M D 6/. &o7pressive #roperties o8 Ri!i$ #)astic AS4M D 1.// ShortB4i7e R6pt6re Stren!th o8 #ipe AS4M D 210. 0on!it6$ina) 4ensi)e #roperties o8 R4R# AS4M D 2'12 -Aterna) 0oa$in! #roperties b% #ara))e)B#)ate 0oa$in! AS4M D 2.6* 0eve) III &)assi8%in! 1is6a) De8ects in GR# 0a7inate #arts A@@A & 20( Stee) #ipe F)an!es 8or @aterworks Service =' in" to 1'' in"> F" Factor% 4ests =GR# #ipe>H 1"> Genera)H 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e !5 o& 5)

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e !+ o& 5)
=a> 4he 7an68act6rer sha)) test the 7ateria) 8or ran$o7 sections o8 pipe or 8ittin!s at a rate that ens6res at )east one test )ot 8or ever% 2.0 7eters o8 pipe which is pro$6ce$" 4he 7an68act6rer sha)) obtain co6pon test sa7p)es 8ro7 no??)e c6tB o6ts2 7iter c6ts or 8ro7 a section o8 pipe which has not ha$ its thickness increase b% the $we)) t6rn at the en$s o8 the pipe section" =b> Factor% tests 8or GR# pipe sha)) inc)6$e b6t not be )i7ite$ to tests $esi!nate$ in this section" 2"> Destr6ctive 4estsH 4he 8o))owin! ran$o7 $estr6ctive tests sha)) be per8or7e$H =a> 4ensi)e Stren!th an$ 4ensi)e Mo$6)6sH 4hese properties 7a% be veri8ie$ b% 8o))owin! test 7etho$s 6ti)i?in! strain !a!es as speci8ie$ b% AS4M D 6*," 4he shape o8 the sa7p)e co6pon 76st be a$:6ste$ to acco77o$ate the orientation o8 the contin6o6s !)ass 8i)a7ents" =b> F)eA6ra) Mo$6)6sH 4he 8)eA6ra) 7o$6)6s o8 the !)ass8iber co7ponent 7a% be $eter7ine$ b% 7eas6rin! a sa7p)e co6pon with strain !a!es in accor$ance with AS4M D (/0" 4he shape o8 the co6pon 76st be a$:6ste$ to acco77o$ate the orientation o8 the contin6o6s !)ass 8i)a7ents" For co7ponents o8 a $ia7eter o8 )ess than 2 7eters2 para))e) p)ate )oa$in! tests sha)) be per8or7e$ in accor$ance with AS4M D 2'12" =c> -)asto7eric Joint 4estin!H 4he &ontractor sha)) $oc67ent :oint inte!rit% 8ro7 tests o8 previo6s)% insta))e$ an$ operatin! 8iber!)ass pipin! s%ste7s or b% 7eans o8 other testin! that the propose$ :oint is o8 s688icient stren!th to s6rvive the anticipate$ service con$itions witho6t )eaka!e or 8ract6re" =$> 4estin! Resin9G)ass8iber 5ver)a% JointsH 4he inte!rit% an$ stren!th o8 a resin9!)ass8iber over)a% :oint sha)) be ana)%tica))% eva)6ate$ to ascertain that the stren!th o8 the over)a% :oint is at )east e<6a) to or !reater than the aAia) stren!th o8 the GR# pipe" 1is6a) inspection o8 the over)a% :oint wi)) be per8or7e$ to ascertain its re)iabi)it%"

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 9UA4ITY CONTRO4 4he 8o))owin! <6a)it% contro) checks can be $one on the co7p)ete$ )a7ination" - 1is6a)H 4here is no speci8ic stan$ar$ 8or con$6ctin! vis6a) testin!" Basica))% the )a7ination sho6)$ not have irre!6)arities in shape an$ appearance" - Di7ensiona)H 4he thickness an$ wi$th o8 each :oint is !iven in the process sheets" 4hose are the 7ini767 va)6es" PER.ONNE4 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e !6 o& 5)
0a7ination works to be $one b% ski))e$ operators2 traine$ an$ <6a)i8ie$ b% F6t6re #ipe" +6a)i8ication certi8icates 8or )a7inate app)ication"
6.
'ATERIA4.
4he 8o))owin! 7ateria) sha)) be prepare$K B B B B B B B B Fiber!)ass :oint kit which inc)6$esH Fiber!)ass @oven Rovin! with speci8ic $i7ensions as per $ia7eter" 1in%) -ster Resin =pro7ote$2 not cata)%?e$> 4op tape 8or the top coat o8 the :oint &ata)%st 9 ar$ener &abosi) pow$er St%rene Inhibitors
.#te '%te(#%3 .to(%2e

B B B Resin M Sha)) be store$ in she)ter" &ata)%stB sha)) be store$ in a proper)% re!6)ate$ store te7perat6re o8 20N& to2.N&" Fiber!)ass kits woven rovin! M sha)) be store$ in a c)ose roo7 to avoi$ $6st2 $67p an$ $irect s6n)i!ht" B St%rene M sha)) be store$ in she)ter"

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e !) o& 5)
).
E9UIP'ENT.
4he 8o))owin! e<6ip7ent sha)) be prepare$K B B B B B B B B B B B
B
Rotar% $isc san$er &arbor6n$67 san$in! $isc260 !rit 4ab)e H 1 per work crew2 bi! eno6!h to acco77o$ate )ar!est strip o8 7at or woven rovin!" 10 0iters po)%eth%)ene pots 8or 7iAin! resin" #aint ro))ers2 . &7 $ia7eter an$ 1. &7" 4o 20 &7" 0on! So)vent e"!" 7eth%)ene &h)ori$e" Maskin! tape Sa8et% Go!!)es R6bber G)oves eav%2 Kra8t paper2 )ar!e eno6!h to cover work tab)e Groove$ ro))ers (". c7 )on! 8or conso)i$ation"
#ortab)e She$
B B B B B B B B
&raw)er &rane H 1 set %$ro &rane H 1 set 4rai)er H 1 set Generator H * sets &o7pressor H 1 set -n!ine we)$in! 7achine H 2 sets Fans H 2 sets #67ps
*.
IN.PECTION AND TE.T

B
Materia)s an$ 8inishe$ co7ponents sha)) be s6b:ecte$ to inspections an$ tests accor$in! to app)icab)e &o$es an$ Stan$ar$s an$ stip6)ations o8 5wners speci8ication"
B B
S6pp)ier sha)) s6b7it the +6a)it% Ass6rance #)an 8or #6rchaser 9 5wners approva)" #6rchaser 9 5wner retains the ri!ht to appoint inspectors who have the a6thorit% to

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e !* o& 5)
8o))ow the pro!ress o8 the work an$ the 7anner in which it is bein! $one2 to inspect 7ateria)s in 7an68act6re or at the point o8 $e)iver%2 to re:ect $e8ective 7ateria)s either at the so6rce o8 s6pp)% or point o8 $e)iver% at an% ti7e2 or to s6spen$ work which is not bein! $one proper)% or is not in accor$ance with the p)ans an$ speci8ications"
5wners 9 #6rchasers inspector sha)) have 8ree access to the work an$ to a)) parts o8 the 1en$or;s p)ant en!a!e$ in work on e<6ip7ent an$ 7ateria)s to be s6pp)ie$2 at a)) ti7es whi)e work is bein! per8or7e$ on this contract" Fai)6re o8 the #6rchaser 95wner to witness an% test sha)) not $e)a% either s6ch test or the proper 86)8i))7ent o8 the speci8ications an$ !6arantees" 4he 1en$or sha)) not be re)ieve$ 8ro7 an% ob)i!ation 6n$er the Speci8ications b% virt6e o8 the #6rchaser 95wner;s atten$ance at2 or 8ai)6re to atten$ an% s6ch tests2 or b% virt6e o8 )ack o8 noti8ication o8 re:ection o8 the res6)ts o8 s6ch tests"
Markin!
-ach pipe98ittin! an$ spoo) sha)) be per7anent)% 7arke$ with 8o))owin! in8or7ationH a> Man68act6rers na7e or initia)s an$ i$enti8ication co$e b> 3or7a) si?e c> #ress6re ratin! an$ te7perat6re ratin! $> 367ber an$ $ate o8 se)ecte$ co$e e> Resin an$ rein8orce7ent t%pe Epon satis8actor% co7p)etion o8 inspection an$ testin! on pipes2 8ittin!s an$ spoo)s2 the or!ani?ations responsib)e 8or $esi!n2 constr6ction an$ inspection sha)) 86rnish copies o8 the certi8icate to the #6rchaser2 statin! the $esi!n2 constr6ction an$ testin! co7p)ies with this speci8ication an$ se)ecte$ co$e"
+6a)it% ass6rance 9 $oc67entation

+A sha)) be accor$in! to re<6ire7ents in se)ecte$ co$es an$ 7an68act6rers +AB 7an6a) approve$ b% #6rchaser 9 5wner" Detai)e$ $esi!n $rawin!s sha)) be prepare$ b% the 1en$or an$ s6b7itte$ 8or #6rchaser approva) prior to start o8 7an68act6rin!" A)) i7portant constr6ction $etai)s 76st be shown in $etai)sB$rawin!s"
&erti8ication
4he Man68act6rer sha)) provi$e <6a)it% contro) test reports" Man68act6re sha)) s6b7it a certi8ie$ recor$ o8 inspection an$ testin! to!ether with a state7ent o8

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e != o& 5)
co7p)iance with the re<6ire7ents" 4hese sha)) a)so inc)6$e the re)evant certi8icates 8or 7eta))ic parts2 i8 an%" A$$itiona))%2 re<6ire7ents o8 5wner in re!ar$s certi8ication stip6)ate$ in his speci8ication sha)) be 7et" B B 4he insta))e$ pipe )ines sha)) be h%$roBteste$
Pe($on%3 P(otect#"e E@u#1ment APPEB

B B B B B B B B B B B &overa))s ar$ hat Sa8et% boots G)oves=r6bber an$ cotton> Sa8et% !)ass #aper 7ask Respirator with cartri$!e =R&202> 8i)ters =8or interna) )a7ination works> F6)) bo$% harness=workin! at hei!ht> Face shie)$ to 6se $6rin! the !rin$in! works" Access to s6itab)e 8ire eAtin!6ishers tor interna) an$ eAterna) work 8aces" -%e wash too)s on vicinit% o8 the workin! area =$6rin! the )a7ination work>
<%C%(- I-ent#&#c%t#on %n- R#$D A$$e$$ment Wo(D$,eet

-<6ip7ent 7obi)i?ation &rane2 Boo7 tr6ck2 S%ste7 inc)6$in! p67p2 4rai)er 4r6ck2 an$ too)s2 0a7ination Kits an$ Accessories B B B B &ontro) Meas6res &rane 76st have c6rrent *r$ part% inspection" &rane operators an$ $rivers 76st have c6rrent SAG )icense an$ 4E1 certi8icate" Appropriate $oc67ents to be sent a)on! with the e<6ip7ent" Doc67ente$ preB$ep)o%7ent 7aintenance check o8 the e<6ip7ent b% 7echanic"

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B B B B B B B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e 8 o& 5)
&rane )oa$ chart an$ operatin! 7an6a) avai)ab)e" an$ si!na)s poste$ on the crane" M6st pass M-4B Inspection" Month)% e<6ip7ent inspection G co)or co$in!" &on$6ct $ai)% inspection 6sin! e<6ip7ent $ai)% inspection check)ist" 4hro6!h inspection o8 a)) e<6ip7ent sha)) be carrie$ o6t b% a co7petent person $esi!nate$ b% -SDB-<6ip7ent Service Depart7ent prior to $e)iver% o8 the e<6ip7ent to the pro:ect"
Fire eAtin!6isher sha)) be provi$e$ on ever% e<6ip7ent with interna) co7b6stion en!ine2 20)bs"
B B
5btain necessar% work per7it 8ro7 M-4 As b6i)t 6n$er!ro6n$ $rawin! an$ p)ot p)an 8ro7 M-4 showin! b6rie$ 8aci)ities an$ )i7itation sha)) be provi$e$"
Wo(D#n2 #n % con&#ne- $1%ce A&o( eEc%"%t#on 1.! m %n- -ee1e(B

B 5btain necessar% work per7it 8ro7 M-4 3o con8ine$ space entr% starts witho6t a $e$icate$ traine$ entr% atten$ant ph%sica))% avai)ab)e at the entr% point" 4he entr% atten$ant re7ains o6tsi$e the space to constant)% 7onitor =b% vis6a) or a6$itor% co776nication> a6thori?e$ entrants workin! insi$e the space" B B B B -ns6re !as testin! is per8or7e$ in ever% )eve) prior to entr%" -ns6re resc6e e<6ip7ents are avai)ab)e" -ntr% atten$ant sha)) 7aintain a) )o! to 86))% acco6nt personne) insi$e the space" 4he space 76st be evac6ate$ in e7er!enc% insi$e9o6tsi$e space or ha?ar$o6s at7osphere is $etecte$"
.c%&&o3-#n2 E(ect#on o"e( t,e 0RP &#e3- Fo#nt$.

B B B B Se)ectin! ri!ht sca88o)$ 8or :ob" Assi!nin! persona) an$ trainin!" Sca88o)$ inspection an$ ta!!in! Sca88o)$in! 7ateria)s proper 7aintenance an$ stora!e"

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e 81 o& 5)
&o7p)iance with ##- re<6ire7ents 6se e%e98ace protection2 han$ !)oves2 har$ hats an$ sa8et% shoes"
A)) too)s9ri!!in! $evices to be 6se$ wi)) be checke$9inspecte$ an$ co)orBco$e$ b% co7petent inspectors"
P#1e In$t%33%t#on.
5btain necessar% work per7it 8ro7 M-4" B Se<6ence o8 work sha)) be $isc6sse$ $6rin! $ai)% too)boA 7eetin! be8ore work co77ence" B 0i8tin! p)an to be $isc6sse$ b% ri!!in! s6pervisor a)on! si$e with crane operator2 ri!!ers2 assist crew2 etc" B B B B B B B B B 5n)% co7petent person sha)) per8or7 a)) ri!!in! works" 0i8tin! !ears9tack)es sha)) be inspecte$ prior to 6se" Ese proper )en!th an$ si?e o8 s)in!s an$ ens6re )i8tin! tack)es in !oo$ con$ition" So8teners to be 6se$ to protect s)in! 8ro7 sharp e$!es" 4wo ta! )ines sha)) be 6se$ to contro) the )oa$" &rane sha)) be proper)% setB6p an$ appropriate ti7ber pa$s to be 6se$" #h%sica) barrica$e to insta)) an$ 7aintain with entr% an$ eAit points" CDan!er )i8tin! on pro!ress2 keep o6tD si!nboar$s to be poste$" 3o erection a))owe$ $6rin! harsh weather e"!" wi! eAcee$in! 207ph2 thick 8o!2 heav% san$stor72 rain"etc"
!.
F#t-u1 %n- 4%m#n%t#on o& Fo#nt$

0a7ination :oint on GR# pipin! has two sta!esH a> Grin$in! the pipe s6r8aces =interna)2 eAterna)>" b> App)ication o8 the )a%ers" c> @itness an$ approva) o8 FitB6p sho6)$ be $one b% the +& Inspector prior to )a7ination"

A. External Lamination 1. it !ayer a. "easure the fit layer bond length from the end of each pipe. b. #rind the above area to remove the topcoat and surface layer of the pipes until the pipes glass fiber are e$posed. c. Clean this area by dry clean cloth or paintbrush and ensure that it is fully dry. d. ill the gap if any between the two pipes with cab%o%seal putty. e. "i$ the resin and hardener as per the &uantities specified in the recipe to maintain the right ration. f. Impregnate the roughened area with above mi$ture. g. 'pply woven roving glass ()* using a +*, overlap between each two consecutive windings so that wrapping the full surface will end up with two layers of glass. h. Impregnate the above layers with the resin-hardener mi$ture. i. .epeat the above two steps till the re&uired number of layers is applied. j. /ait till the lamination is cured under ambient temperature. The curing time of the fit layer ranges between 1 to ( hours depending on the sunlight.

2. Main Laminate a. "easure the bond length on each pipe from the middle of the fit layer. b. #rind the above area to remove the topcoat and surface of the pipe until the pipe glass fiber are e$posed. c. Clean this area by dry clean cloth or paintbrush and ensure that it is fully dry. d. "i$ the resin and hardener as per the &uantities specified in the recipe to maintain the right ration. e. Impregnate the above layer with the resin-hardener mi$ture. f. 'pply woven roving glass ()* using +*, overlap between each two consecutive windings so that wrapping the full surface will end up with two layers of glass. g. Impregnate the above layer with the resin-hardener mi$ture. h. .epeat the above two steps till the re&uired number of layers is applied. i. 0epending on the pipe diameter and pressure class, the type of glass and the number of layers are specified in the lamination recipe. If only glass ()* should be used, skip all the below steps e$cept the last one to end up the lamination with two layers of top tape

otherwise move the ne$t step. j. 'pply woven roving glass 12* using +*, overlap between each two consecutive windings so that wrapping the full surface will end up with two layers of glass. k. Impregnate the above layer with the resin-hardener mi$ture. l. .epeat the above two steps till the re&uired number of layers is applied. ' ma$imum of 12 layers should be applied at this stage as initial winding . m. If more should be applied, move to the following steps. 3therwise skip all the below steps e$cept the last one to end up the lamination with two layers of Top Tape. n. 'pply the specified number of layers of woven roving +4* and 12* alternatively. 5ach type of glass should be applied in four consecutive layers before changing to the other type. 5very two layers should be impregnated before applying the second two layers of the same type. o. 'pply two 6sealing layers7 of woven roving glass 12*. p. Impregnate the above layers with the resin-hardener mi$ture. &. /ind two layers of top tape glass around the laminate to e$tract the e$cess &uantity of resin and to provide smooth surface. r. The lamination is cured under ambient temperature. "ake sure that the joint is undistributed until it cures. The curing time varies between 8 to 4 hours depending on the sunlight e$posure and temperature. 9. !nternal Lamination :'pplicable only for ;**mm < above in condition that the access to the joint internal area is safe and possible=. The following steps are to be done inside the pipes> 1. "easure a length of +* mm from the end of each pipe. (. #rind the above area to remove the internal liner of the pipe. 1. Cut several pieces of woven roving glass ()*-1** with e&ual length. 8. "i$ the right &uantity of resin and hardener. +. /et the surface area of internal layer with mi$ture. 2. ?tack several pieces of woven roving on a flat surface and impregnate with the resin mi$ture. ). Place the above impregnate woven roving on the joint. 4. 5venly press the surface to flush air traps and blisters using steel roller. ;. .epeat the above three steps until the re&uired thickness is reached. 1*. Cover the above laminate with two layers of C glass surface veil material :surface

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e 8+ o& 5)
mat= to provide a smooth resin%rich laminate surface. 11. The lamination is cured under ambient temperature.
Fo( #nte(n%3 3%m#n%t#on> t,e 13#e$ e-2e$ $,%33 Ge 1enet(%te- #nto t,e 1(e"#ou$3? m%-e 2(oo"e$ %t Got, $#-e o& t,e 3%m#n%t#on H#-t, to m%#nt%#n $moot, &3oH o& t,e 1(o-uct -u(#n2 o1e(%t#on
"#E$A%&!'(S
a" 4he prepare$ bon$ s6r8ace area sho6)$ be 8ree 8ro7 !rease2 oi)2 $6st2 7oist6re2 water2 etc" &)ean the s6r8ace 6sin! a c)ean an$ $r% c)oth or a $6st br6sh"
b" Do not 7ove the :oint be8ore the )a7inate is c6re$" c" 0a7ination sho6)$ be stoppe$ in case resin starts !e))in!" 4o contin6e the )a7inate2 s6r8ace sho6)$ be abra$e$" $" Sa8et% preca6tion 8or interna) )a7ination as 8o))owsH Interna) )a7ination sha)) be $one i77e$iate)% a8ter co7p)etin! the eAterna) )a7ination to

)i7it the entr% $istance to a stan$ar$ pipe )en!th" @hen this is not possib)e2 i"e"2 where the entr% $istance is )on!er than 20 7eters the 8o))owin! sa8et% 7eas6res sha)) app)%H 1" I8 re<6ire$2 the c)ient sa8et% personne) to 7eas6re concentration o8 an% toAic !as an$ oA%!en insi$e the pipe be8ore !ivin! c)earance to enter the )ine" 2" Ese persona) protective e<6ip7ent be8ore enterin! the pipe" *" I8 re<6ire$2 6se a rechar!eab)e )a7p or han$ torch 8or eno6!h )i!ht insi$e the pipe)ine" Es6a))%2 the $a%)i!ht is s688icient at the 1st :oint near the open en$" '" -ns6re that no b)ocka!e at the access o8 the open pipe en$" ." Ese eAha6st 8an or b)ower to ens6re 867e 8ree an$ to avoi$ acc676)ate$ 867es" 6" -ns6re that there is no water present in the )ine9sections2 other wise 6se $ewaterin! p67p an$ san$ ba!s to prevent 8)ow o8 water to the :oint to be )a7inate$" (" I8 re<6ire$2 a watch7an sho6)$ be stan$in! o6tsi$e the pipe an$ in 8re<6ent verba) contact with the technician workin! insi$e the pipe)ine" ," I8 the interna) :oint to be carrie$ o6t is 7ore than 8ive stan$ar$ pipe awa%2 a rope wi)) be ti!htene$ 8ro7 the waist o8 the technician 8or eas% p6)) o6t insi$e the pipe an$ to ens6re his sa8et% in case so7ethin! !ets wron! insi$e the pipe" /" 4he che7ica)s are potentia))% 8)a77ab)e2 35 SM5KI3G insi$e the pipe is a))owe$ an$ in a)) areas where )a% 6ps are bein! 7a$e" 10" I8 re<6ire$2 technicians wi)) wear 867e 7ask to protect 8ro7 867es an$ che7ica) s7e))" 11" A sa8et% !6ar$s sha)) be 7o6nte$ on the !rin$ers" 12" Fo))ow an% sa8et% r6)es as strict)% en8orce$ o8 the en$ 6sers an$ the c)ient"
REPAIR PROCEDURE a" I8 an% )a7ination :oint is 8o6n$ to be )eakin! c6t the :oint o6t an$ rep)ace it with a pipe piece" &onnect this piece b% two )a7inations 8o))owin! the sa7e proce$6re $escribe$ above"4he sa7e sha)) be $one i8 the )eak occ6rs on the pipe wa)) $6e to i7pact $a7a!e" I8 possib)e2 the )eakin! )a7ination can be re7ove$ b% !rin$in! it o88 the pipe co7p)ete)% an$ reB)a7inate b% a new one 8o))owin! the sa7e proce$6re $escribe$ above"

b" In case o8 a s6per8icia) $a7a!e on the pipe2 the 8o))owin! steps to be 8o))owe$" A s6per8icia) $a7a!e is a scratch within the resin rich o6ter )a%er o8 the pipe" 1" Abra$e the $a7a!e$ area b% 6sin! e7er% paper" 2" Ese a br6sh to c)ean the area 8ro7 $6st" *" MiA the resin accor$in! to the recipe" '" I8 it is necessar% app)% 1 or 2 )a%ers o8 &B!)ass" ." App)% the 7iAe$ resin on the $a7a!e$ s6r8ace.
+EA0I4Y &534R50 F5R 4 - GR# 0AMI3A4I53 J5I34S"

1" #4S @I00 #R51ID- +EA0IFI-D +A9+& I3S#-&45RS 45 1-RIFY 4 - J5I34 S#-&IFI&A4I53 AS #-R 4 - AMIA34I4 #R5&-SS" 2" 1ISEA0 I3S#-&4I53 F5R 4 - 0AMI3A4-D J5I34S F5R -S4-R3A0 A3D I34-R3A0 @5RKS *" & -&KI3G 4 - 0AMI3A4I53 4 I&K3-SS ESI3G 4 - #I 4A#- A0S5 4 0AMI3A4I53 @ID4

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e 8* o& 5)

Cont(%ct PO No.: )! Doc No. : YT-PF-Z-16Re" No. : B 1* )!+ ! ! 'et,o- .t%tement &o( U/0 P#1#n2 In$t%33%t#on & 4%m#n%t#on o& 0RP D%te o& I$$ue: 6 '%( ! 1! P%2e 8= o& 5)
8. 9'.C3! @'.0A5?? T3 C@5CB T@5 !'"IA'TI3A @'.0A5?? ?@3C!0 A3T 95 !5?? T@'A 1*.
.......CAUTION............
1BDo not 6se resin i8 it is near to !e)" 2B3ever a))ow so)vent to r6n on 6nBc6re$ resin =the )a%ers )ooses bon$in! stren!th i8 so)vent !ot 7iAe$ with it"> *B D6rin! rapi$)% chan!in! in te7perat6re perio$s2 pipes 7a% 7ove $6e to eApansion 9 contraction2 4his co6)$ e88ect the bon$in! stren!th o8 the initia) )a7ination p)ies2 i8 the sa7e are not c6re$ prior to the 7ove7ent" In s6ch cases2 the pipe sha)) be restraine$ a!ainst 7ove7ent whi)e the :ointin! is 6n$er pro!ress

10"0 SAF-4Y #R-&AE4I53S

4he che7ica) co7ponents re<6ire$ 8or the b6ttBstrap :oints present certain sa8et% an$ hea)th ha?ar$s i8 not han$)e$ we))" Fo))owin! are the reco77en$ationH AIARDSKB ResinHB 0i<6i$ resin contains st%rene which is 8)a77ab)e" Its vapors 7a% ca6se irritation o8 e%es2 nose an$ throat" -Acessive inha)ation 7a% ca6se $i??iness2 $rowsiness or )oss o8 conscio6sness" &ata)%stHB Meth%) eth%) ketone per oAi$e is a stron! oAi$i?in! a!ent an$ is a 8ire an$ eAp)osion ha?ar$" It is irritant to e%es2 skin an$ 76co6s 7e7branes2 an$ is known as sensiti?er" It sha)) a)wa%s be store$ in ori!ina) containers G on)% s7a)) <6antit% sha)) be taken to the work p)ace as per site activities9 re<6ire7ent" St%reneHB = For too)s c)eanin!> 4he principa) ha?ar$ is )oss o8 conscio6sness in case o8 eAcessive in ha)ation o8 vapors "-Apos6re to hi!h vapor concentration 7a% ca6se car$iac irre!6)arities" #R-&AE4I53ARY M-ASER-SHB @ork in a$e<6ate venti)ation" @ear $6st 9 vapor 7ask whi)e 7ain)% workin! insi$e the pipes" A)) crew 7e7bers sha)) 6se protective 9 sa8et% !)asses an$ r6bber !)oves" 0on! s)eeve$ shirts2 )on! pants an$ hats o8 so7e kin$s =$epen$ on c)ient sa8et% re<6ire7ent> are reco77en$e$" C35 SM5KI3G Csi!n in a)) )a7ination 7ateria) stora!e an$ workin! area sha)) be $isp)a%e$" A)) 7ateria)s an$ che7ica)s sha)) be awa% 8ro7 heat so6rce2 sparks an$ open 8)a7es"
FIRS4B AID #R5&-DER-HB

I3 &AS- 5FHB Inha)ationH Re7ove the victi7 to 8resh air" -%esH B F)6sh eApose$ e%e )ar!e a7o6nt o8 8)owin! water" In case o8 severit%2 i77e$iate)% obtain 7e$ica) ai$ 8ro7 nearest hospita)"

SkinH B @ash skin with soap 6sin! eno6!h vo)67e o8 water"
11. R#$D A$$e$$ment$

4he S6bBcontractor sa8et% o88icer an$ site 7ana!e7ent wi)) 7eet the ter7s o8 ea)th an$ Sa8et% re!6)ations e<6a))% across a)) FR# insta))ation work activities" A)) s6bB contractors e7p)o%ees to carr% o6t a s6itab)e an$ s688icient assess7ent o8 a)) risks to workers an$ an% others who 7i!ht be a88ecte$ b% their work activities" 4his is 8or the p6rpose o8 i$enti8%in! the 7eas6res he nee$s to take to co7p)% with the re<6ire7ents an$ prohibitions i7pose$ 6pon hi7 b% or 6n$er re)evant stat6tor% provisions" In essence this is a re<6ire7ent to wherever possib)e re7ove the risk entire)%2 or where this is not practicab)e re$6ce an$ contro) the risk to the )owest )eve) that is reasonab)% practicab)e" 0iste$ be)ow the FR# 7ateria)s 6se$ 8or :ointin! works noti8%in! that the MSDS wi)) be s6b7itte$ to A3@ A S- Mana!ers HB 1> Fiber!)ass woven rovin! in strips o8 the wi$th re<6ire$" 2> Resin =pro7ote$ b6t not cata)%?e$> o8 the sa7e t%pe as the tank wa)) 7ateria)s" *> St%rene" '> &ata)%st" 4he Resin2 St%rene an$ &ata)%st 6se$ in 7akin! the )a7ination :oints are 8)a77ab)e an$ 7a% be har786)" Materia)sH &o77on 3a7e H Re$#n <%C%(-: St%rene 7ono7er vapor 7a% ca6se irritation o8 the e%es2 skin an$ 76co6s 7e7branes o8 the 6pper respirator% tract" -Acessive inha)ation 7a% ca6se )oss o8 conscio6sness" Repeate$ skin contact with po)%ester resin 7a% ca6se $er7atitis" P(ec%ut#on%(? 'e%$u(e$: Ese with a$e<6ate venti)ation" Avoi$ inha)ation o8 vapors an$ pre8erab)% 6se respirators with 8i)ters =che7ica) 6sa!e>"

Spi))e$ resin sho6)$ be absorbe$ with inert 7ateria)s s6ch as san$K Resin that 7a% have been 7iAe$ with peroAi$e initiators prior to spi))a!e sho6)$ be 7iAe$ with inert 8i))er an$ re7ove$ to an open area" An$ a))ow ti7e to !e) an$ c6re" F#(e <%C%(-$: 0i<6i$ po)%ester resin s%ste7s contain st%rene which is 8)a77ab)e" C35 SM5KI3GD in stora!e or work areas2 store in coo) p)ace awa% 8ro7 8)a7es2 sparks 2 $irect s6n )i!ht stea7 pipes or other so6rces o8 heat" Fi!ht 8ire with 8oa72 carbon $ioAi$e2 or $r% che7ica) t%pe eAtin!6ishers" &o77on 3a7eH .t?(ene <%C%(-: -Apos6re to eAcessive st%rene vapor concentrations 7a% ca6se irritation o8 the e%es2 skin an$ 76co6s 7e7branes" Direct contact with the )i<6i$ 7a% ca6se b)isterin! o8 the skin" P(ec%ut#on%(? 'e%$u(e$: Ese with a$e<6ate venti)ation" 35 SM5KI3G in area where 7ateria)s is store$ or 6se$" Avoi$ contact with skin an$ eAcessive inha)ation o8 vapors" 4o prevent e%e an$ skin contact 6se R6bber !)oves an$ sa8et% !)ass 8or the technicians at work" F#(e <%C%(-$: St%rene is a 8)a77ab)e )i<6i$" C35 SM5KI3GD in stora!e or work areas2 store in coo) p)ace awa% 8ro7 8)a7es2 sparks 2 $irect s6n )i!ht stea7 pipes or other so6rces o8 heat" Fi!ht 8ire with 8oa72 carbon $ioAi$e2 or $r% che7ica) t%pe eAtin!6ishers" Materia)sH &o77on 3a7eH C%t%3?$t 4he cata)%st is an oAi$i?in! a!ent an$ is a 8ire ha?ar$" It is an irritant to e%es2 skin an$ 76co6s 7e7branes an$ is known sensiti?er" P(ec%ut#on%(? 'e%$u(e$:

@ear protective c)othin!2 r6bber !)oves an$ sa8et% !)ass to prevent e%e an$ skin contact" Ese with a$e<6ate venti)ation" Avoi$ breathin! vapor" Store in the ori!ina) containers2 in the s7a))est <6antit%2 iso)ate$ 8ro7 other che7ica)s an$ awa% 8ro7 heat an$ open 8)a7es " 35 SM5KI3GD in stora!e or work areas" 0ene(%3 .%&et? Ru3e$ to &o33oH$ -u(#n2 $#te 3%m#n%t#on & m%te(#%3$ ,%n-3#n2:
S6bB &ontractor Sa8et% 588icer wi)) 7ake s6re 8or a)) 4echnicians to 86)8i)) the 8o))owin! sa8et% r6)es as $etai)e$HB Sa8et% !)asses sho6)$ be worn at a)) ti7e an$ b% a)) persona) in the vicinit% o8 the )a7ination operation" 4he skin o8 a)) technicians han$)in! the 7ateria)s sho6)$ be protecte$ with r6bber !)oves2 )on! s)eeve shirts2 )on! pants2 paper 7ask an$ respirator with cartri$!e =R&202> 8i)ter 8or the interna) )a7ination works" 4he che7ica)s are 8)a77ab)e an$ shock sensitive" &are sho6)$ be taken that the% are kept awa% 8ro7 open 8)a7es or sparks an$ that are store$ separate)% awa% 8ro7 work areas an$ other 8)a77ab)e 7ateria)s" 4he% sho6)$ a)so protect 8ro7 heat an$ $irect s6n )i!ht" A C35 SM5KI3G RE0-D sho6)$ vi!oro6s)% be en8orce$ in a)) areas where )a7ination is bein! 7a$e" A)) s6bBcontractor technicians wi)) wear a respirator with 8i)ter $6rin! the )a7ination works"
WOR: IN CONFINED .PACE.

5n)% a6thori?e$ to s6itab)e traine$ personne) sha)) be a))owe$ to enter into con8ine$ spaces =s6ch as FR# pipe )ine>" 3o work whatsoever sha)) be 6n$ertaken witho6t 8irst re8errin! to the c6rrent Risk Assess7ent 8or the work to be 6n$ertaken" A ;#er7it to -nter a &on8ine$ Space; is to be iss6e$ b% the re)evant traine$ persona) or S6pervisor or his a6thori?e$ assistant prior to each an$ ever% entr%" #ersona) #rotective -<6ip7ent B G)oves2 overa))s2 sa8et% boots2 sa8et% he)7ets2 e%e protection etc2 an$ is to be worn as appropriate to the task"


1* )!+ ! !
D%te o& I$$ue: 6 '%( ! 1! P%2e 55 o& 5)
S6bBcontractor wi)) provi$e eAha6st 8an with a si?e eno6!h to have !oo$ air circ6)ar venti)ation insi$e the FR# pipe )ine" A3@ A wi)) provi$e the !as tester e<6ip7ent an$ traine$ persona) to 6se an$ 7onitor the oA%!en percenta!e in the at7osphere" Recor$s an$ s6ch trainin! sha)) be 7aintaine$ b% s6bBcontractor sa8et% o88icer in cooperation with A3@ A S- Mana!ers an$ wi)) be entere$ to the per7it to work" S6bBcontractor wi)) i$enti8% <6a)i8ie$ persona) 8or con8ine$ space stan$ b% 7en an$ to be traine$ 8ro7 A3@ A S- Mana!ers" is responsibi)ities to 7onitor a6thori?e$ entr% to con8ine$ space in accor$ance with the per7it to work con$itions2 to 7aintain contact with those insi$e the con8ine$ space ant raise the a)ar7 an$ provi$e initia) contro))in! the event o8 an% e7er!enc%" Recor$s o8 an% s6ch trainin! sha)) be 7entione$ b% s6bBcontractor S- o88ice" -ach 0a7ination !ro6p o8 technicians =' 4echs"> sho6)$ have separate s6itab)e 8ire eAtin!6isher to 6se at the ti7e re<6ire$ an$ be traine$ to 6se the7" First ai$er an$ para7e$icFs response" A7b6)ance response an$ treat7ent b% -3& $octor an$ or hospita) #roper co776nication e<6ip7ents an$ contact n67bers =-7er!enc% contact n67bers attache$>
ns6re #4@ is processe$ b% a6thori?e$ an$ &o7petent persons"2"1"2 -ns6re e88ective s6pervision an$ con$6ct inspection" &on$6ct too) boA ta)k prior to startin! work to the 8orce b% 6sin! the 4B4 =4oo) BoA 4a)ks> pro7pt car$" &on8ir7 the% a)) 6n$erstoo$ the task2 ha?ar$s an$ sa8et% preca6tions an$ actions to be taken in case o8 e7er!enc%"
WOR: AT NI0<T
A)) activities sha)) be 8o))owe$ as be))owH -<6ip7ent sha)) be checke$ in !oo$ workin! con$ition be8ore 6sin!" 4raine$ workers on)% sha)) be a))owe$ to per8or7 each task" A$e<6ate s6pervision sha)) be provi$e$ o en8orce proce$6re an$ to !6ar$ a!ainst 6ntraine$ a6thori?e$ worker" 1isib)e access 8or personne) sha)) be prepare$ on the s)ope s6r8ace" A)) e<6ip7ent an$ 7ateria) sha)) be )ocate$ at )east 2 7eter awa% 8ro7 the eAcavation"

1* )!+ ! !
D%te o& I$$ue: 6 '%( ! 1! P%2e 5+ o& 5)
@atch7an sha)) be 6se$ an$ contro) a)) e<6ip7ent to warn personne) or other e<6ip7ents2 7otor vehic)es to keep sa8e $istance 8ro7 workin! e<6ip7ents" A)) vehic)es sha)) have sa8e $istance $6rin! eAcavation works to avoi$ acci$ent" @atch7an sha)) a)so 6se$ to warn an$ prevent co))i$in! with each other" Back a)ar7 is insta))e$ on a)) e<6ip7ents to serve as warnin! si!na) prior to backin! o6t the e<6ip7ents" A)) personne) workin! in ni!ht 76st wear re8)ective vests" F)ash )i!ht sha)) be provi$e$ to the 8ore7an an$ s6pervisor9 watch7an"
4OADIN0 / UN4OADIN0
#rovi$e warnin! tape or woo$ cap in a)) eAtr6$in! sharp e$!es" Enwante$ 7ateria)s sho6)$ not be pi)e at the work area" 4he workers who per8or7 the :ob 76st be traine$" Barrica$e an$ si!na!e sho6)$ be provi$e$ in workin! area" A)wa%s avoi$ b)ockin! the access with 7ateria)s" #er8or7 !oo$ ho6seBkeepin! in the work area DonFt )i8t the )oa$ be%on$ the capacit% o8 the e<6ip7ent" A)) 7ateria) 76st be arran!e$ in proper p)ace a8ter 8inishin! %o6r :ob" Access 76st be c)ear" 4ransport 7ateria)s 9 )oa$in! 9 6n)oa$in! 7ove7ents o8 vehic)e 4he vehic)e sho6)$ be inspecte$ b% -3& prior to 6sin!" -ns6re perio$ic 7aintenance o8 vehic)e" Do not over spee$ an$ avoi$ s6$$en breakin!" -ns6re proper p)an to transport an$ )oa$e$ 7ateria)" #)ant an$ vehic)e to be operate$ b% eAperience$ an$ )icense$ operators 9 $rivers" 4ransport to a!ree$ )ocation" A)) workers wi)) be ens6re$ to 6se ##-" #roper assistance !iven b% the s6pervisor" A$herence to )i8tin! an$ ri!!in! p)an" 0icense$ $river wi)) be ens6re$ to $rive" #assa!e o8 7ove7ent wi)) be con8ir7e$ to $river" &rane operator to inspect the area 8or s6itabi)it% 8or sta!in! the crane an$ space 8or eAten$in! o6t ri!!er"

1* )!+ ! !
D%te o& I$$ue: 6 '%( ! 1! P%2e 56 o& 5)
A)) the )i8tin! e<6ip7ent an$ tack)es sha)) be inspecte$ prior to 6se" A)) )i8ts to be carrie$ o6t b% co7petent ri!!in! crew approve$ b% 4E1 an$ crane operator2 6sin! proper )i8tin! tack)es" En)oa$in! o8 the 7ateria)s sho6)$ be con$6cte$ witho6t stan$in! on the 7ateria)" 4he entire :ob sho6)$ be proper)% p)anne$ an$ sche$6)e$ in a$vance to ini7i?e con86sion an$ shortc6ts" -<6ip7ent to be in !oo$ or$er an$ inspecte$ be8ore 6se b% contractor" -ns6re eAperience$ an$ )icense$ operators b% contractor" -ns6re eAperience$2 co7petent ri!!er to contro) the )i8tin! e<6ip7ent" &o7petent ri!!er 9 banks 7an to attach )i8tin! e<6ip7ent" -stab)ish eAc)6sive ?one an$ ens6re 6se o8 ##-" 0ocatin! o8 )i8tin! points wi)) be ens6re$ to operator" #assa!e o8 trave) wi)) be ens6re$ to operator" 4he area 6n$er shi8tin! wi)) be c)eare$ witho6t workers an$ crane to be re)ocate$ at a sa8e area" &o7petent ri!!er wi)) inspect )i8tin! e<6ip7ents" 4i7ber2 so8t or s6itab)e 7ateria) sha)) be 6se$ between s)in! be)t an$ stee) 7e7bers"
.CAFFO4DIN0
-n!a!e ski))e$ workers 8or the work" Inspect a)) the too)s an$ $iscar$ the $a7a!e$ ones" -ns6re that a)) workers know 6se o8 too)" -ns6re e88ective s6pervision an$ con$6ct inspection" &on$6ct too) boA ta)k prior to startin! work to the 8orce b% 6sin! the 4B4 =4oo) BoA 4a)ks> pro7pt car$" &on8ir7 the% a)) 6n$erstoo$ the task2 ha?ar$s an$ sa8et% preca6tions an$ actions to be taken in case o8 e7er!enc%" -ns6re #4@ is processe$ b% a6thori?e$ an$ co7petent persons" Anchor a)wa%s to a )an%ar$" #rovi$e$ proper !6ar$ rai)s" 3ever ri$e o8 sca88o)$ bein! re7ove$" Make s6re that toe boar$s an$ han$rai)s are sec6re" Barrica$e the areas to which ob:ects can 8a))"

DonFt per7it the workers to enter the barrica$e area" A)) #ersons sho6)$ wear the har$ hat an$ a$e<6ate ###rovi$e )a$$er eAtension o8 one 7eter above )an$in! p)at8or7" Ese another person to ho)$ the )a$$er" Do not 6se )ast 2 top r6n!s" Materia)s sho6)$ not be pi)e stocke$ over the p)at8or7" Goo$ ho6sekeepin! sho6)$ be 7aintaine$" Keep -)ectrica) &or$ @ire o6t o8 the wa)k awa%" @orkin! p)at8or7 sha)) be 86))% p)anke$ an$ tie$ proper)% with to boar$ an$ !6ar$ rai)s" #rovi$e proper si?e o8 p)at8or7 to s6it the workin! area" 5n)% traine$ an$ a6thori?e$ persons sha)) work at hei!ht" Fo))ow sca88Bta! s%ste7 to i$enti8% the stat6s o8 sca88o)$in! b% the traine$ an$ co7petent person Sa8e @ork #er7its an$ other pertinent $oc67ents sha)) be sec6re$ be8ore an% works co77ence" Se<6ence o8 work sha)) be $isc6sse$ $6rin! $ai)% too)boA 7eetin! be8ore work co77ence" -<6ip7ent an$ too) inspection 76st be carrie$ o6t" Sa8et% 588icer assi!ne$ in the area to check sa8e work p)an9eAcavation per7it prior to act6a) eAcavation" #er7it sho6)$ be p)ace$ at the work site" -Acavate in accor$ance with the approve$ @ork proce$6re" 5bserve proper s)opin!9benchin! &o7petent S6pervisor to oversee act6a) eAcavation" BackB6p9reversin! a)ar7 o8 )oa$er2 tr6ck2 crane2 eAcavation etc" 76st a)wa%s in !oo$ con$ition9operationa)" So8t !ro6n$ 9 new)% back8i))e$ areas 76st be 7arke$ 9 i$enti8ie$" #rovi$e a$e<6ate an$ appropriate access 8or personne)" Ese o8 86)) bo$% harness an$ )i8e )ine 9 anchora!e point" #rovi$in! ph%sica) barrica$e =sca88o)$ t6bes or e<6iva)ent>" Insta)) sa8et% warnin! si!ns M CDan!er Deep -AcavationD"
E7CA6ATION

Method Statement of GRP

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Method Statement of GRP

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YANBU II POWER & WATER PROJECT

METHOD STATEMENT FOR U/G PIPING INSTALLATION & LAMINATION OF GRP

Document No. Re"#$#on D%te o& I$$ue

YANBU II POWER & WATER PROJECT

For Review For Review Description

06 Mar 2012 10 Feb 2012 Date

Danish khan Danish khan #repare$ B%

I G Yeo I G Yeo &hecke$ B%

S K on! S K on! Approve$ B%

YANBU II POWER & WATER PROJECT

YANBU II POWER & WATER PROJECT

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YANBU II POWER & WATER PROJECT

YANBU II POWER & WATER PROJECT

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YANBU II POWER & WATER PROJECT

YANBU II POWER & WATER PROJECT

YANBU II POWER & WATER PROJECT

YANBU II POWER & WATER PROJECT

YANBU II POWER & WATER PROJECT

YANBU II POWER & WATER PROJECT

YANBU II POWER & WATER PROJECT

YANBU II POWER & WATER PROJECT

YANBU II POWER & WATER PROJECT

YANBU II POWER & WATER PROJECT

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YANBU II POWER & WATER PROJECT

YANBU II POWER & WATER PROJECT