Synchronous Generator AMG

End Shield Bearing Construction

1 AMG 0710, 0900, 1120

2.11.1998 ABB Industry Oy

Type Designation Code

AMG 0710MM06 ABB Industry Synchronous Machine
G = generator Z = motor

Standard shaft height in millimeters Designation letter for frame length Designation letter for core length Number of poles

2 AMG 0710, 0900, 1120

2.11.1998 ABB Industry Oy

Main Components
Transformers Air Filters Stator Windings Shaft End Shield D-end Bearing Exciter Neutral Point Line Terminals Stator Core

Fan Rotor Poles Diode Bridge

3 AMG 0710, 0900, 1120
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Detachable Feet

Rotor Windings

Stator Core and Frame

Stator core is made of punched, stacked, high-grade, low-loss silicon steel sheets Sheet thickness is 0.5 mm (insulated on both sides)

Frame and end shields are made of fabricated steel Stator frame end parts and the middle part with the core are welded together Bearing housings are bolted to the end shields

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2.11.1998 ABB Industry Oy

Rotor
Rotor is designed to withstand the vibration caused by the prime mover and stresses appearing up to 120 % of rated speed Critical rotational speed is at least 1.5 times the nominal speed Shaft is made of forged steel Poles are constructed of punched and stacked steel plates Salient poles are bolted to the rotor Poles are provided with damper winding Cooling and supporting of windings by aluminum profiles Diode bridge is mounted on the exciter rotor hub that is shrink fitted on to the shaft

5 AMG 0710, 0900, 1120

2.11.1998 ABB Industry Oy

Windings and Insulation

MICADUR -Compact Industry (MCI) Insulation System based on VacuumPressure Impregnation (VPI) VPI-method has been used 20 years and it is well known for its high reliability - no primary insulation failures on almost 15 000 machines delivered Winding insulation exceeds Class F requirements (temperature limit 155C) Both stator and rotor windings withstand the influence of humidity, moisture and chemically aggressive substances. Windings are made of form wound copper coils The complete winding and its supporting structures are vacuum pressure impregnated with epoxy resin which ensures a very robust, solid and moisture resistant insulation. Support rings on the winding ends are impregnated together with the winding Excellent mechanical strength of the winding Rotor winding are made of insulated enameled rectangular copper as a multi-layer winding

6 AMG 0710, 0900, 1120

2.11.1998 ABB Industry Oy

Terminals
The stator line terminals and neutral terminals are situated in the top box on the top of the generator Excitation transformers are installed in the terminal box The terminals for excitation and control equipment are in auxiliary terminal box
Main Terminals Voltage Transformer Neutral Point

Differential Protection Transformers Current Transformer for Parallel Operation

7 AMG 0710, 0900, 1120
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Short Circuit Current Transformers

Direction of Rotation
The generator ends are designed D (drive-end) and N (non- drive-end) in accordance with IEC 34-7 The generator rotates counter-clockwise, when viewed from the D-end to N-end, the generator terminals U, V and W being connected to the network phases L3, L2 and L1 respectively The direction of rotation is indicated on the generator rating plate.

CW

CCW

L1 L2 L3

L1 L2 L3

8 AMG 0710, 0900, 1120

2.11.1998 ABB Industry Oy

Cooling
The generator is cooled with a shaft mounted fan On standard arrangement the cooling air is drawn in through air filters, and blown out to the environment

9 AMG 0710, 0900, 1120

2.11.1998 ABB Industry Oy

Mounting
Frame number 0710 in the machine type designation indicates the shaft height on IM 1001 mounting IEC-Code II / I IM 1001 IM B3 IM 1101 IM B20 IM 1305 Figure Explanation Bearings Frame Shaft extension 1 cylindrical shaft extension

2 end shields with feet

2 end shields with feet appr. 1 cylindrical level with shaft shaft extension 1 end shields with feet appr. flanged level with shaft

10 AMG 0710, 0900, 1120

2.11.1998 ABB Industry Oy

Protection by Enclosure
The standard degree of protection is IP 23 or IP 20
(protection against ingress of foreign bodies with diameter of 12 mm and above and harmful effects of spraying water)

In cases where a higher degree of protection is needed, the generator can be provided with an air-to-water heat exchanger which is mounted on the top of the generator (the degree of protection is IP 44, protection against ingress of foreign bodies with diameter of 1 mm and above and harmful effects of splashing water)

11 AMG 0710, 0900, 1120

2.11.1998 ABB Industry Oy

Balancing and Vibration

Dynamic balancing on two planes Balancing is carried out with a half key Balancing grade G6.3 Vibration level of a fully assembled generator mounted on rigid foundation is below 2.8 mm/s (RMS) with nominal speed and excitation Max.allowed vibration level is 20 mm/s (RMS) according to ISO 8528-9 (DIN 6280 Teil 11) Reference measurement is always taken in three directions on the bearings (vertical, transversal and longitudinal)

12 AMG 0710, 0900, 1120

2.11.1998 ABB Industry Oy

Bearings and Lubrication

The generator is provided with split-type sleeve bearings as standard Non-drive end bearing is insulated Bearings are spherically seated to facilitate assembling and maintenance The D-end bearing is designed to carry the loads produced by a coupling misalignment and the rotor weight

13 AMG 0710, 0900, 1120

2.11.1998 ABB Industry Oy

Protection Against Corrosion

Screws washers and all surfaces made of steel sheet, aluminum alloy or cast iron are treated with a method appropriate to each material Reliable anti-corrosion protection under the most severe environmental conditions The standard painting is a two-pack epoxy paint which is moisture and tropic-proof in accordance with DIN 50016 Suitable for outdoor installations, including chemical plants Bearings are treated with an anti corrosion oil film Shaft extension is protected with anti corrosion material that must be taken away before mounting the coupling

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2.11.1998 ABB Industry Oy

Standards
Rating and performance Determination of efficiency IP enclosures IC methods of cooling IM mounting arrangements Terminal marks and direction of rotation Noise limits Vibration severity Classification of insulating materials Quality Environment IEC 34-1 IEC 34-2 IEC 34-5 IEC 34-6 IEC 34-7 IEC 34-8 IEC 34-9 IEC 34-1 IEC 85 ISO 9001 ISO 14001

On request

2.11.1998 ABB Industry Oy

Lloyd's Register of Shipping (LRS) Det Norske Veritas (DVN) Bureau Veritas (BV) Germanischer Lloyd (GL) American Bureau of Shipping (ABS)

15 AMG 0710, 0900, 1120