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Table of Contents
Page 1
May 2006
Table of Contents
1 1.1 1.2 1.3 1.4 1.5 1.6 2 2.1 2.2 2.3 2.4 2.5 3 3.1 3.2 3.3 4 4.1 4.2 4.3 4.4 Preliminary remarks Purpose of the manual Layout and function Correct use of the turbocharger Essential information Abbreviations and symbols Turbocharger rating plate Safety Basic safety instructions General safety instructions Special safety instructions Safety instructions and hazard protection Warnings on the turbocharger Commissioning Oil supply Inspection work Putting into operation after laying up Operation Servicing work Monitoring Surging of turbocharger Contact with rotating parts Shutting the engine down Maintenance Foreword to Maintenance Cleaning the filter silencer Cleaning the compressor during operation Cleaning turbine blades and nozzle ring in operation
Version 2.0
ABB
Operation Manual
Table of Contents
Page 2
6 6.1 7 7.1 7.2 7.3 8 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 9 9.1 9.2 9.3 9.4 9.5 10 10.1 10.2 11 11.1 11.2 11.3 11.4
Troubleshooting Possible remedies for failures Removal and installation Turbocharger weights Remove the turbocharger Installing the turbocharger Disassembly and assembly Module weights Removing and fitting the filter silencer or air suction branch Removing cartridge group Axial clearance Installing the cartridge group Turbine-end removal / fitting of the nozzle ring Table of tightening torques Taking out of operation temporarily Possibilities for emergency repair Locking the rotor Fitting the cover plate Blocking the inlets and outlets Bypass the turbocharger Mothballing the turbocharger Taking out of operation for up to 12 months Taking out of operation for more than 12 months Reserve and spare parts Directory of part numbers General view of turbocharger General view of cartridge group
Version 2.0 HZTL2481_EN (TPL73-A.. - 80-A..) May 2006
ABB
1 Preliminary remarks
May 2006
This operation manual will help you to become familiar with your ABB Turbo Systems Ltd turbocharger and to use it to full effect in its intended application. You will find important instructions as to the safe, correct, and economical operation of the turbocharger. The content of this operation manual is intended for persons such as engineers, marine mechanics and service technicians who are responsible for the running of the engine and the turbocharger installed thereon. This operation manual includes helpful information on the following topics: