DNVPS LINE SAMPLER

(MARPOL ANNEX VI-COMPLIANT)

Improved Version with Distillate Model

DNV Petroleum Services

Revision 1 : July 13

MANAGING RISK

DNVPS LINE SAMPLER

1. Introduction
Obtaining a representative sample from each bunkering is an essential part of the fuel management procedure onboard your vessel(s). Taking a continuous drip sample that is representative of the complete bunkering and acceptable to all parties involved requires the use of appropriate equipment. The reliability of the fuel quality test results in subsequent analysis is dependent upon the drawing of good representative samples and following the correct sampling procedures. MARPOL 73/78 Annex VI Regulations for the Prevention of Air Pollution requires bunker fuel samples to be drawn continuously throughout the bunker delivery period at the receiving ships bunker manifold inlet. Our line sampler is fully compliant with MARPOL 73/78 Annex VI. The DNV Petroleum Services Line Sampler has proven itself over many years as a tamper-evident, reliable and cost effective sampling device for obtaining representative fuel samples. Our valued customers appreciate its robust design and reliability.

2. DNV Petroleum Services Line Samplers

DNV Petroleum Services has been actively engaged in the continuous quality improvement of its sampling equipment, drawing on years of experience in the fuel management business. Various types of samplers and accessories have been developed to meet the specific needs of vessels.

Standard Model DLS 003

The most commonly used Line Sampler, this is supplied with a complete range of accessories. o Sampling flange o Sampling probe assembly complete with needle valve, security cap, teflon cap and a movable stainless steel cap which spins freely, thereby making it easier to attach and detach cubitainers from the line sampler. o Non-asbestos gaskets o Cubitainers o Bolts and nuts according to the size of the sampler

Enhanced Model DLS 004

The Enhanced Model Line Sampler provides more flexibility. It is supplied with the following accessories in addition to those listed under the Standard Model DLS003. o Pressure gauge. This is to indicate the pressure in the bunker manifold to avoid oil spills. Fluctuation of the pressure gauge readings can be an indication of any cappuccino bunkering activities. o Flexible hose with drain valve. This can also be used for the collection of spot sample if required. o Ball valve. This shut off valve is to isolate the pressure gauge for maintenance purposes. These additional accessories can be fitted on our standard model DLS003 and distillate model DLS005 without any modification and they can be ordered separately. 1

DNVPS LINE SAMPLER Distillate Model DLS 005

Adjusting the flow rate of a distillate fuel using the needle valve of a normal line sampler can be a very difficult task. To solve this problem, DNV Petroleum Services has developed an improved design distillate sampler which incorporates a needle valve with a relatively smaller outlet and finer threaded stem. This permits precise adjustment and control of flow passing through the valve. This design is a better choice for sampling distillate fuel. It can be supplied with either the standard or Enhanced model features. Quick Coupler

For vessels that are already using the DNV Petroleum Services Line Sampler with the fixed cap design, we would like to introduce our Quick Coupler, which reduces the risk of losing or contaminating valuable sample material. A cleaner bunkering station can also be achieved. Designed exclusively for DNV Petroleum Services line samplers, the quick coupler enables the cubitainer to be easily attached to any DNV Petroleum Services line sampler, with virtually no need for any moving parts or rotation. Attaching and detaching is as easy as click-engage-secure, much in the same manner as a high pressure air hose. Angular Line Sampler

To meet the different bunker line requirements of various vessels, a customized angular sampler with 90 degree and 45 degree elbow probes can be fabricated to fit the required angle on the vertical pipeline.

3. Technical Description
The DNV Petroleum Services Line Sampler is a continuous drip sampling device, for taking a representative sample throughout the bunker delivery period. The sampler is manufactured from stainless steel 304 and is in compliance with MARPOL Annex VI. The DNV Petroleum Services Line Sampler is a uni-directional sampler i.e. a representative sample can be collected when it is installed with the perforated probe facing the direction of bunker flow. All samplers have an ARROW mark engraved on the sampler flange circumference. It is recommended to match the bunker flow direction with this ARROW while connecting the sampler and bunker hoses. Both tamper-proof and weather-proof, it is specially custom made to fit within the PCD of flanges to ANSI, DIN, and JIS international pipe standards. Custom-made samplers can be ordered if the vessel's bunker manifold flange sizes are different from the standard sizes. The DNV Petroleum Services Line Sampler is lightweight and very easy to install. Gaskets are included and made of non-asbestos material and are suitable for high temperature and high pressure. There may be occasions when drawing samples using the Line Sampler which may be affected by vacuum. Usually this occurs where the larger size of the ship manifold with high free board is connected to a smaller barge supply line. This vacuum problem can be dealt with by fitting a 'reducer pipe' at the ship manifold or by carefully throttling the ship manifold bunker valve. 2

DNVPS LINE SAMPLER

4. How the DNV Petroleum Services Line Sampler works

Sampling is carried out by the continuous drip method throughout the duration of the bunkering. Installation is extremely simple using the two fully threaded long bolts provided to secure the sampler to the bunker manifold. The diameter of these two fully threaded long bolts is slightly smaller such that the sampler can be permanently fitted to the outer flange of the bunkering manifold. The remainder of the provided bolts are half threaded and are long enough to penetrate the bunkering manifold, the sampler as well as the bunker hose flange; hence there is no need to remove or install the sampler at each bunkering.

The DNV Petroleum Services Line Sampler consists of a sampling probe assembly complete with needle valve, security cap, Teflon cap and metal cap. The needle valve is used to control the rate at which a continuous drip sample can be drawn. This also serves as a stop valve for the sampling. The anti-tamper security cap prevents unauthorized changes in the adjustment of the drip rate during sampling. The sample is collected in a disposable 10-litre or 5-litre cubitainer, which is screwed onto the sampler and threaded with the seal. This prevents wilful contamination of the sample. The watertight system of the cubitainer prevents sample contamination from rainwater, dust and cargo such as bauxite, grain etc. The DNVPS cubitainers are in compliance with MARPOL Annex VI and they can be ordered separately via http://www.dnvps.com/services/kts/ On completion of sampling, the seal is broken in the presence of all the parties involved. The cubitainer is capped and thoroughly shaken to ensure homogeneity of the sample. Typically, the content of the cubitainer is sub-divided into three sample bottles 1/3 at a time. Each sample bottle should be individually labeled and sealed with tamper-evident seals with a unique seal number on it. The seal numbers of these seals should be recorded on the label as well as on the Sample Detail Form for future reference in case of any dispute. One bottle of sample is to be sent to one of the DNV Petroleum Services laboratories for testing and one is handed over to the supplier's representative. The remaining sample should be safely stored onboard the vessel in case any further testing is required.

DNVPS LINE SAMPLER

5. Storage
Shut the main bunker manifold valve and carefully remove the Line Sampler from the manifold, taking all the precautions to prevent spillage of any oil remaining in the pipes. Lift the Line Sampler and place it by the sides on a wooden plank or hang it in the store with secure lashing. Take utmost care of the probe and cubitainer connector during the fitting and removal of the Line Sampler.

6. Maintenance
It is necessary to keep the sampling probe in clean condition to avoid sticking of the needle valve and contamination of the sample taken. Most ships have two samplers for sampling distillates [MGO/ MDO] and residues [HFO] separately. If Line Sampler is used for sampling distillates only, the sampler requires minimal maintenance. Use clean, dry working air of 7 to 8 bars to clean and blow the probe before and after every sampling. However, for sampling HFO, the sampler should be removed from the manifold and washed in a distillate bath. Use clean, dry working air of 7 to 8 bars to clean the sampler probe. In cold weather, low pressure steam may be required to clean the probe. Remember to remove the protective Teflon thread cap, before using pressurized steam or air. If the sampling probe is choked and cannot be cleaned in situ, dismantling the probe from the sampler flange may be required. After cleaning, use Teflon threading tape and carefully refit the probe, taking care of the fine fitting threads. If the sampler is kept fitted on the bunker manifold, it is advisable to protect it from the weather using a blind flange. Always use new gaskets for installing the Line Sampler on the bunker manifold and keep a proper record of the maintenance. Remove, clean and safely store the liquid-filled Pressure Gauge when not in use to avoid any damage or malfunction.

DNVPS HQ / DNVPS Singapore

27 Changi South Street 1 Singapore 486071 Tel: + 65 6779 2475 Fax: + 65 6779 5636 Email: singapore@dnvps.com

DNVPS Rotterdam

Zwolseweg 1 2994 LB Barendrecht The Netherlands Tel: + 31 10 292 2600 Email: rotterdam@dnvps.com

318 North 16th Street La Porte, Texas 77571, USA Tel: + 1 281 470 1030 Fax: + 1 281 470 1035 Email: houston@dnvps.com

DNVPS Houston

DNVPS Fujairah

Port of Fujairah P.O. Box 1227 United Arab Emirates Tel: + 971 9 2228152 Fax: + 971 9 2228153 Email: fujairah@dnvps.com

DNVPS Oslo

Veritasveien 1 N-1363 Hovik, Norway Tel: + 47 67 57 9900 Email: dnvps.oslo@dnv.com

URL: www.dnvps.com

DNV Petroleum Services (DNVPS) introduced the first commercial bunker fuel testing programme for ships in 1981. Today, it is a global provider of fuel quality testing and bunker quantity services with a network of customer service offices across the world. With four ISO 17025 accredited fuel laboratories strategically located in Fujairah, Houston, Rotterdam and Singapore, and an R&D laboratory dedicated to research and specialized fuel tests, access to 150 key bunkering ports worldwide for bunker quantity surveys and round-the-clock technical assistance, DNVPS has the expertise and infrastructure to provide ship owners with innovative solutions.
All rights reserved; no part of this publication may be reproduced without the written permission of DNV Petroleum Services.

DNVPS/SamplerB/V2R1/0713