2012 | Commercial in Confidence | Proprietary to Ventyx, an ABB company

Asset Management in the Smart Grid Era

Asset Health Center
Confidential | 2012 Ventyx, An ABB Company | 1
Confidential | 2012 Ventyx, an ABB company | 2
Electric Utilities Industry
Aging Infrastructure
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Why Asset Health Center?
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Aging Infrastructure
Why Asset Health Center?
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Top 10 Industry Issues
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Aging Infrastructure
Pressure for Higher Reliability
Why Asset Health Center?
Confidential | 2012 Ventyx, an ABB company | 6
Aging Infrastructure
Pressure for Higher Reliability
Aging Workforce
Why Asset Health Center?
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Aging Infrastructure
Pressure for Higher Reliability
Aging Workforce
Flat O&M Budgets
Maintain reliability while under increasing
pressure to hold or reduce O&Mspend on
ever-aging assets.
Why Asset Health Center?
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Individuals hold the key to the knowledge economy, and most
of it is lost when they leave the enterprise.
Todays Information Challenge
Source: Gartner Group/CIBC World Markets
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Asset Management Maturity Model
Financially Optimized
Asset Lifecycle Enterprise Asset
Management
Business Analytics
Inventory
Optimization
Mobile
Workforce
SCADA and
Sensors
Equipment
Reliability
Asset Financials
Reliability Centered
Predictive Forecasting
Enterprise Asset
Management
Business Analytics
Inventory
Optimization
Mobile
Workforce
SCADA and
Sensors
Equipment
Reliability
Enterprise Asset
Management
Business Analytics
Inventory
Optimization
Mobile
Workforce
SCADA and
Sensors
Condition Based
Enterprise Asset
Management
Reports
Inventory
Optimization
Mobile
Workforce
Preventive Usage
Based
Preventive Time
Based
Enterprise Asset
Management
After the Fact Reporting
Inventory
Optimization
Run to Failure
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Asset Health Center
Description
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Asset Health Center: A Holistic View
ACTIONS ANALYSIS INPUT
1 2 3
EAM Mobile ERP
Sensors SCADA Standards
Industry expertise
packaged in algorithms
provide additional
insights
Dashboards highlight
opportunities for
improvement across
asset lifecycle
Real time and historical
data from variety of
sources is aggregated
ALGORITHMS
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3D Acoustic Emission
defect location
LTC Gas-in-oil and
contact wear
InfraRed scans or
monitoring
Partial Discharge
detection
Frequency Response
Analysis
UHF Partial Discharge
(Future Research)
Wireless Mesh
sensors
Solid-state
Gas-in-oil sensors
Transformers

Circuit Breakers

Batteries

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Asset Health Center: Data Collection
Centralized
Complete
Visible
Actionable
Asset Health Center: Knowledge Center
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Executive Team
Reliability Engineers
Field Technicians
Asset Managers
Asset Health Center: Information Flow & Analysis
Data Sources
Databases,
Historians, SCADA
Offline Data; Excel,
CSV, Paper. etc
Transformers
Circuit Breakers
Batteries
Actionable
Intelligence
Advanced
BI Solution
BIM
ETL and
Performance
Models
Asset and Work
Management
Continuous
Feedback
SME Support
Thermal Winding Risk; Short Circuit
Risk; Dielectric failure Risk. etc.
Packaged SME
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Load
Events, alarms
XFMR 1
XFMR 2
XFMR 3

XFMR n
Top Oil
T. amb
Tap pos.
XFMR fingerprint
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Static data or information
Dynamic data/information
On going development
Offline Databases
Online Sensors
Kelman Minitrans HydranM2
Kelman Transfix
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Asset Health Center: Information Flow & Analysis
Enterprise
Report
Recommend Actions
Update Risk of Failure
Statistics
Equations
Expertise
Computation
Performance
Models
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American Electric Power | AEP
Business Case
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About AEP
Headquartered in Columbus, Ohio
5 million customers in 11 states
38,000 megawatts of generating capacity
39,000-mile electricity transmission network the largest in
the nation
3 RTOs
3500 substations
5500 transformers
Over 10,000 breakers
More 765 kilovolt extra-high voltage transmission lines than all
other U.S. transmission systems combined
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Purpose of the Asset Health Center (AHC)
Prevent failures
Optimize maintenance
Support asset renewal prioritization
AEP Assets are aging, e.g.
33% of AEP transformers >50yrs; 18% >60yrs old
Transformational technology
Convergence of operational & information technology
Automates condition analysis, recommends actions
Determines health index and remaining life
Maintain on condition rather than time interval
Leverages existing infrastructure & data
Implementation
Development of platform under way
Monitoring included on new equipment
Retrofit monitoring in stages to existing equipment
AEP Asset Health Center Overview
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Near term benefits
Organized, filtered and automated analysis with ISIS and SCADA
Highlights red-yellow-green, outliers and trends of interest
Avoided capital due to unexpected failures good B/C multiple in 10yrs
Avoided O&M due to condition awareness order of magnitude B/C
Medium & Long Term
As technology matures sensing & decision tools benefits expand
No incremental platform costs, only cost of additional monitoring
Resources directed to equipment which needs it
Improves reliability
Rationalizes cost
AEP Asset Health Center Business Case
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Avoid unexpected failures and their consequences
System reliability impact
Environmental clean-up
Replacement equipment cost and installation
Safety
Prioritize maintenance
Time-based maintenance cost reduced
Focus spending on PM only when conditions warrant
Free up time to reduce CM backlog
Asset replacement prioritized according to
Risk and impact of failure
Maintenance expense
Obsolescence
Expected Benefits of an End to End Process
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Asset Health Center Roadmap Sample
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P1 P2 P3 P4
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Data Collection
Model Development & Benchmark Model Development & Benchmark
Field Assessment
Data Collection
Model Development & Benchmark Model Development & Benchmark
Field Assessment
Data Collection
Model Development & Benchmark Model Development & Benchmark
Field Assessment
Pilot
: Asset Health Center Strategy & Action Plan TTA: Asset Health Center Strategy & Action Plan
Thank you!
Carlos A. Romero
Carlos.Romero@ventyx.abb.com