Professional Documents
Culture Documents
GSM-205-023
GSM-205-023
16th May 00
GSM-205-023
Restrictions
The software described in this document is the property of Motorola. It is furnished under a license agreement and may be used and/or disclosed only in accordance with the terms of the agreement. Software and documentation are copyright materials. Making unauthorized copies is prohibited by law. No part of the software or documentation may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without prior written permission of Motorola.
Accuracy
While reasonable efforts have been made to assure the accuracy of this document, Motorola assumes no liability resulting from any inaccuracies or omissions in this document, or from the use of the information obtained herein. Motorola reserves the right to make changes to any products described herein to improve reliability, function, or design, and reserves the right to revise this document and to make changes from time to time in content hereof with no obligation to notify any person of revisions or changes. Motorola does not assume any liability arising out of the application or use of any product or circuit described herein; neither does it convey license under its patent rights of others.
Trademarks
MOTOROLA and M-Cell are trademarks of Motorola Inc. OSF/1, Motif, UNIX and the X device are registered trademarks in the United States and other countries, IT DialTone and the Open Group are trademarks of The Open Group. X Window System, X and X11 are trademarks of the Massachusetts Institute of Technology. Looking Glass is a registered trademark of Visix Software Ltd. Ethernet is a trademark of the Xerox Corporation. Wingz is a trademark and INFORMIX is a registered trademark of Informix Software Ltd. SUN, SPARC, and SPARCStation are trademarks of Sun Microsystems Computer Corporation. IBM is a registered trademark of International Business Machines Corporation. HP is a registered trademark of Hewlett Packard Inc. Netscape and Netscape Navigator are registered trademarks of Netscape Communications Corporation in the United States and other countries. Netscapes logo and product and service names are also trademarks of Netscape Communications Corporation, which may be registered in other countries. Windows NT is a registered trademark of Microsoft Corporation.
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Issue status of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . First aid in case of electric shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reporting safety issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warnings and cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Human exposure to radio frequency energy (PCS1900 only) . . . . . . . . . . . . . . . . . . . . . . Beryllium health and safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Devices sensitive to static . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motorola GSM manual set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GMR amendment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GMR amendment record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 2 4 5 6 7 9 12 14 15 16 18 19
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Preparing the site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of site preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BBS specifications and site requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment delivery and unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Delivery and unpacking overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unpacking the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the BBS cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of BBS installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preparing the BBS cabinet for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BBS cabinet installation options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable connections to the BBS cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview of cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting dc output power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Comms power output cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm and signal cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the emergency stop cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earthing the BBS cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting single phase ac input cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting three phase ac input cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the internal batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to internal battery installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting the battery string dipswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery installation safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure for installing the internal batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting external battery strings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to external battery strings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety precautions for connecting external batteries . . . . . . . . . . . . . . . . . . . . . . . Connecting an external battery string . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the rectifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to rectifier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rectifier installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stacking an Horizonmacro indoor cabinet on the BBS cabinet . . . . . . . . . . . . . . . . . . . . Fitting the stacking bracket onto the BBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting an Horizonmacro indoor cabinet onto the stacking bracket . . . . . . . . . . . . Commissioning the BBS cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-power up checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powering up the BBS cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powering down the BBS cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Decommissioning the BBS cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before starting to decommission the BBS cabinet . . . . . . . . . . . . . . . . . . . . . . . . . Procedure to remove a stacked Horizonmacro indoor cabinet . . . . . . . . . . . . . . . Procedure to decommission the BBS cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22 22 22 24 24 25 26 26 27 28 210 210 211 211 212 213 213 214 215 216 216 217 218 219 222 222 222 222 223 223 224 226 226 227 228 228 228 229 230 230 230 231
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Routine maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Routine maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assumptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Opening the BBS cabinet door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-monthly maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type of procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning air inlets and outlet grilles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-monthly maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Summary of 12-monthly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking and cleaning fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checking normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-monthly maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Summary of 24-monthly procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical inspection of the cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRU replacement procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to FRU replacement procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolating the BBS cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRU list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRU view of the BBS cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the control and alarm board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to control and alarm board replacement . . . . . . . . . . . . . . . . . . . . . . . Replacement procedure for the control and alarm board . . . . . . . . . . . . . . . . . . . . Replacing a rectifier module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to rectifier replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement procedure for a rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the fan tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to fan tray replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement procedure for the fan tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the internal batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to internal battery replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Internal battery replacement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the BBS cabinet door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to door replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Views of the cabinet door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door replacement procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32 32 32 32 33 33 33 34 34 34 35 36 36 36 37 37 37 37 37 38 39 39 39 310 310 311 312 312 312 313 313 314 318 318 318 319
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Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Version information
The following lists the versions of this manual in order of manual issue: Manual issue O Date of issue 16th May 00 Original issue Remarks
16th May 00
General information
GSM-205-023
General information
Important notice
If this manual was obtained when you attended a Motorola training course, it will not be updated or amended by Motorola. It is intended for TRAINING PURPOSES ONLY. If it was supplied under normal operational circumstances, to support a major software release, then corrections will be supplied automatically by Motorola in the form of General Manual Revisions (GMRs).
Purpose
Motorola Global System for Mobile Communications (GSM) manuals are intended to instruct and assist personnel in the operation, installation and maintenance of the Motorola GSM equipment and ancillary devices. It is recommended that all personnel engaged in such activities be properly trained by Motorola. WARNING Failure to comply with Motorolas operation, installation and maintenance instructions may, in exceptional circumstances, lead to serious injury or death. These manuals are not intended to replace the system and equipment training offered by Motorola, although they can be used to supplement and enhance the knowledge gained through such training.
The objectives of this manual are to help the reader: Gain an overview of the equipment and interconnection of components. Understand the function and operation of all components. Be aware of the warnings (potential for harm to people) and cautions (potential for harm to equipment) to be observed when working on the equipment. Understand how to install and commission the equipment. Understand how to inspect, maintain, and repair the equipment. Have a clear ready reference for all dedicated information in one manual.
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General information
Cross references
Throughout this manual, cross references are made to the chapter numbers and section names. The section name cross references are printed bold in text. This manual is divided into uniquely identified and numbered chapters that, in turn, are divided into sections. Sections are not numbered, but are individually named at the top of each page, and are listed in the table of contents.
Text conventions
The following conventions are used in the Motorola GSM manuals to represent keyboard input text, screen output text and special key sequences.
Input
Characters typed in at the keyboard are shown like this.
Output
Messages, prompts, file listings, directories, utilities, and environmental variables that appear on the screen are shown like this.
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Artificial respiration
In the event of an electric shock it may be necessary to carry out artificial respiration. Send for medical assistance immediately.
Burns treatment
If the patient is also suffering from burns, then, without hindrance to artificial respiration, carry out the following: 1. 2. 3. Do not attempt to remove clothing adhering to the burn. If help is available, or as soon as artificial respiration is no longer required, cover the wound with a dry dressing. Do not apply oil or grease in any form.
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Procedure
Whenever a safety issue arises: 1. 2. 3. Make the equipment concerned safe, for example, by removing power. Make no further attempt to tamper with the equipment. Report the problem directly to GSM Customer Network Resolution Centre +44 (0)1793 430040 (telephone) and follow up with a written report by fax +44 (0)1793 430987 (fax). Collect evidence from the equipment under the guidance of the Customer Network Resolution Centre.
4.
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Warnings
Definition
A warning is used to alert the reader to possible hazards that could cause loss of life, physical injury, or ill health. This includes hazards introduced during maintenance, for example, the use of adhesives and solvents, as well as those inherent in the equipment.
Cautions
Definition
A caution means that there is a possibility of damage to systems, or individual items of equipment within a system. However, this presents no danger to personnel.
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General warnings
General warnings
Introduction
Observe the following warnings during all phases of operation, installation and maintenance of the equipment described in the Motorola GSM manuals. Failure to comply with these warnings, or with specific warnings elsewhere in the Motorola GSM manuals, violates safety standards of design, manufacture and intended use of the equipment. Motorola assumes no liability for the customers failure to comply with these requirements.
Warning labels
Personnel working with or operating Motorola equipment must comply with any warning labels fitted to the equipment. Warning labels must not be removed, painted over or obscured in any way.
Specific warnings
Warnings particularly applicable to the equipment are positioned on the equipment and within the text of this manual. These must be observed by all personnel at all times when working with the equipment, as must any other warnings given in text, on the illustrations and on the equipment.
High voltage
Certain Motorola equipment operates from a dangerous high voltage of 230 V ac single phase or 415 V ac three phase mains which is potentially lethal. Therefore, the areas where the ac mains power is present must not be approached until the warnings and cautions in the text and on the equipment have been complied with. To achieve isolation of the equipment from the ac supply, the mains input isolator must be set to off and locked. Within the United Kingdom (UK) regard must be paid to the requirements of the Electricity at Work Regulations 1989. There may also be specific country legislation which need to be complied with, depending on where the equipment is used.
RF radiation
High RF potentials and electromagnetic fields are present in the base station equipment when in operation. Ensure that all transmitters are switched off when any antenna connections have to be changed. Do not key transmitters connected to unterminated cavities or feeders. Refer to the following standards: S S ANSI IEEE C95.1-1991, IEEE Standard for Safety Levels with Respect to Human Exposure to Radio Frequency Electromagnetic Fields, 3kHz to 300GHz. CENELEC 95 ENV 50166-2, Human Exposure to Electromagnetic Fields High Frequency (10kHz to 300GHz).
Laser radiation
Do not look directly into fibre optic cables or optical data in/out connectors. Laser radiation can come from either the data in/out connectors or unterminated fibre optic cables connected to data in/out connectors.
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General warnings
GSM-205-023
Lifting equipment
When dismantling heavy assemblies, or removing or replacing equipment, the competent responsible person must ensure that adequate lifting facilities are available. Where provided, lifting frames must be used for these operations. When equipments have to be manhandled, reference must be made to the Manual Handling of Loads Regulations 1992 (UK) or to the relevant manual handling of loads legislation for the country in which the equipment is used.
Do not ...
... substitute parts or modify equipment. Because of the danger of introducing additional hazards, do not install substitute parts or perform any unauthorized modification of equipment. Contact Motorola if in doubt to ensure that safety features are maintained.
Battery supplies
Do not wear earth straps when working with standby battery supplies.
Toxic material
Certain Motorola equipment incorporates components containing the highly toxic material Beryllium or its oxide Beryllia or both. These materials are especially hazardous if: S S S Beryllium materials are absorbed into the body tissues through the skin, mouth, or a wound. The dust created by breakage of Beryllia is inhaled. Toxic fumes are inhaled from Beryllium or Beryllia involved in a fire.
See the Beryllium health and safety precautions section for further information.
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Definitions
This standard establishes two sets of maximum permitted exposure limits, one for controlled environments and another, that allows less exposure, for uncontrolled environments. These terms are defined by the standard, as follows:
Uncontrolled environment
Uncontrolled environments are locations where there is the exposure of individuals who have no knowledge or control of their exposure. The exposures may occur in living quarters or workplaces where there are no expectations that the exposure levels may exceed those shown for uncontrolled environments in the table of maximum permitted exposure ceilings.
Controlled environment
Controlled environments are locations where there is exposure that may be incurred by persons who are aware of the potential for exposure as a concomitant of employment, by other cognizant persons, or as the incidental result of transient passage through areas where analysis shows the exposure levels may be above those shown for uncontrolled environments but do not exceed the values shown for controlled environments in the table of maximum permitted exposure ceilings.
H2
where E and H are expressed in units of V/m and A/m, respectively, and S in units of W/m 2. Although many survey instruments indicate power density units, the actual quantities measured are E or E2 or H or H2.
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If you plan to operate the equipment at more than one frequency, compliance should be assured at the frequency which produces the lowest exposure ceiling (among the frequencies at which operation will occur). Licensees must be able to certify to the FCC that their facilities meet the above ceilings. Some lower power PCS devices, 100 milliwatts or less, are excluded from demonstrating compliance, but this equipment operates at power levels orders of magnitude higher, and the exclusion is not applicable. Whether a given installation meets the maximum permitted exposure ceilings depends, in part, upon antenna type, antenna placement and the output power to which this equipment is adjusted. The following example sets forth the distances from the antenna to which access should be prevented in order to comply with the uncontrolled and controlled environment exposure limits as set forth in the ANSI IEEE standards and computed above.
10
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Example calculation
For a base station with the following characteristics, what is the minimum distance from the antenna necessary to meet the requirements of an uncontrolled environment? Transmit frequency Base station cabinet output power, P Antenna feeder cable loss, CL Antenna input power Pin Antenna gain, G Using the following relationship: G + 4p r W Pin
2
1930MHz +39.0 dBm (8 watts) 2.0dB PCL = +39.02.0 = +37.0dB (5watts) 16.4dBi (43.65)
Where W is the maximum permissible power density in W/m2 and r is the safe distance from the antenna in metres, the desired distance can be calculated as follows: r+
where W = 12.87 W/m2 was obtained from table listed above and converting from mW/cm 2 to W/m2. NOTE The above result applies only in the direction of maximum radiation of the antenna. Actual installations may employ antennas that have defined radiation patterns and gains that differ from the example set forth above. The distances calculated can vary depending on the actual antenna pattern and gain.
Other equipment
Whether a given installation meets ANSI standards for human exposure to radio frequency radiation may depend not only on this equipment but also on whether the environments being assessed are being affected by radio frequency fields from other equipment, the effects of which may add to the level of exposure. Accordingly, the overall exposure may be affected by radio frequency generating facilities that exist at the time the licensees equipment is being installed or even by equipment installed later. Therefore, the effects of any such facilities must be considered in site selection and in determining whether a particular installation meets the FCC requirements.
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Health issues
Beryllium Oxide is used within some components as an electrical insulator. Captive within the component it presents no health risk whatsoever. However, if the component should be broken open and the Beryllium Oxide, which is in the form of dust, released, there exists the potential for harm.
Inhalation
Inhalation of Beryllium Oxide can lead to a condition known as Berylliosis, the symptoms of Berylliosis are similar to Pneumonia and may be identified by all or any of the following: Mild poisoning causes fever, shortness of breath, and a cough that produces yellow/green sputum, or occasionally bloodstained sputum. Inflammation of the mucous membranes of the nose, throat, and chest with discomfort, possibly pain, and difficulty with swallowing and breathing. Severe poisoning causes chest pain and wheezing which may progress to severe shortness of breath due to congestion of the lungs. Incubation period for lung symptoms is 2-20 days. Exposure to moderately high concentrations of Beryllium in air may produce a very serious condition of the lungs. The injured person may become blue, feverish with rapid breathing and raised pulse rate. Recovery is usual but may take several months. There have been deaths in the acute stage. Chronic response. This condition is more truly a general one although the lungs are mainly affected. There may be lesions in the kidneys and the skin. Certain features support the view that the condition is allergic. There is no relationship between the degree of exposure and the severity of response and there is usually a time lag of up to 10 years between exposure and the onset of the illness. Both sexes are equally susceptible. The onset of the illness is insidious but only a small number of exposed persons develop this reaction.
First aid
Seek immediate medical assistance. The casualty should be removed immediately from the exposure area and placed in a fresh air environment with breathing supported with Oxygen where required. Any contaminated clothing should be removed. The casualty should be kept warm and at rest until medical aid arrives.
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Skin contact
Possible irritation and redness at the contact area. Persistent itching and blister formations can occur which usually resolve on removal from exposure.
First aid
Wash area thoroughly with soap and water. If skin is broken seek immediate medical assistance.
Eye contact
May cause severe irritation, redness and swelling of eyelid(s) and inflammation of the mucous membranes of the eyes.
First aid
Flush eyes with running water for at least 15 minutes. Seek medical assistance as soon as possible.
Handling procedures
Removal of components from printed circuit boards (PCBs) is to take place only at Motorola approved repair centres. The removal station will be equipped with extraction equipment and all other protective equipment necessary for the safe removal of components containing Beryllium Oxide. If during removal a component is accidently opened, the Beryllium Oxide dust is to be wetted into a paste and put into a container with a spatula or similar tool. The spatula/tool used to collect the paste is also to be placed in the container. The container is then to be sealed and labelled. A suitable respirator is to be worn at all times during this operation. Components which are successfully removed are to be placed in a separate bag, sealed and labelled.
Disposal methods
Beryllium Oxide or components containing Beryllium Oxide are to be treated as hazardous waste. All components must be removed where possible from boards and put into sealed bags labelled Beryllium Oxide components. These bags must be given to the safety and environmental adviser for disposal. Under no circumstances are boards or components containing Beryllium Oxide to be put into the general waste skips or incinerated.
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General cautions
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General cautions
Introduction
Observe the following cautions during operation, installation and maintenance of the equipment described in the Motorola GSM manuals. Failure to comply with these cautions or with specific cautions elsewhere in the Motorola GSM manuals may result in damage to the equipment. Motorola assumes no liability for the customers failure to comply with these requirements.
Caution labels
Personnel working with or operating Motorola equipment must comply with any caution labels fitted to the equipment. Caution labels must not be removed, painted over or obscured in any way.
Specific cautions
Cautions particularly applicable to the equipment are positioned within the text of this manual. These must be observed by all personnel at all times when working with the equipment, as must any other cautions given in text, on the illustrations and on the equipment.
Fibre optics
The bending radius of all fibre optic cables must not be less than 30 mm.
Static discharge
Motorola equipment contains CMOS devices that are vulnerable to static discharge. Although the damage caused by static discharge may not be immediately apparent, CMOS devices may be damaged in the long term due to static discharge caused by mishandling. Wear an approved earth strap when adjusting or handling digital boards. See Devices sensitive to static for further information.
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When mounted onto printed circuit boards (PCBs), MOS devices are normally less susceptible to electrostatic damage. However PCBs should be handled with care, preferably by their edges and not by their tracks and pins, they should be transferred directly from their packing to the equipment (or the other way around) and never left exposed on the workbench.
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Generic manuals
The following are the generic manuals in the GSM manual set, these manuals are release dependent: Classification number GSM-100-101 GSM-100-201 GSM-100-202 GSM-100-311 GSM-100-313 GSM-100-320 GSM-100-321 GSM-100-403 GSM-100-423 GSM-100-413 GSM-100-501 GSM-100-520 GSM-100-521 GSM-100-523 GSM-100-503 GSM-100-721 GSM-100-712 Name System Information: General . . . . . . . . . . . . . . . . . . . Operating Information: GSM System Operation . . . Operating Information: Scaleable OMC System Administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Description: OMC in a GSM System . . . . Technical Description: OMC Database Schema . . . Technical Description: BSS Implementation . . . . . . . Technical Description: BSS Command Reference . Installation & Configuration: GSM System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation & Configuration: BSS Optimization . . . . Installation & Configuration: Scaleable OMC Clean Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Information: Alarm Handling at the OMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Information: BSS Timers . . . . . . . . . . . Maintenance Information: Device State Transitions Maintenance Information: BSS Field Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance Information: GSM Statistics Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Software Release Notes: BSS/RXCDR . . . . . . . . . . Software Release Notes: Scaleable OMC System . Index of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . Order number 68P02901W01 68P02901W14 68P02901W19 68P02901W31 68P02901W34 68P02901W36 68P02901W23 68P02901W17 68P02901W43 68P02901W47 68P02901W26 68P02901W58 68P02901W57 68P02901W51 68P02901W56 68P02901W72 68P02901W74 68P02900W81
Related manuals
The following are related Motorola GSM manuals: Classification number GSM-001-103 GSM-002-103 GSM-002-703 GSM-005-103 GSM-008-403 GSM-008-703 GSM-006-202 GSM-006-413 GSM-006-712 Name System Information: BSS Equipment Planning . . . . System Information: DataGen . . . . . . . . . . . . . . . . . . Software Release Notes: DataGen . . . . . . . . . . . . . . System Information: Advance Operational Impact . Installation & Configuration: Network Health Analyst Software Release Notes: Network Health Analyst . Operating Information: OMC System Administration (OSI) . . . . . . . . . . . . . . . . . . . . . . . . . . Installation & Configuration: OSI Clean Install . . . . . Software Release Notes: OMC OSI System . . . . . . Order number 68P02900W21 68P02900W22 68P02900W76 68P02900W25 68P02900W36 68P02900W77 68P02901W10 68P02901W39 68P02901W70
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Service manuals
The following are the service manuals in the GSM manual set, these manuals are not release dependent. The internal organization and makeup of service manual sets may vary, they may consist of from one to four separate manuals, but they can all be ordered using the overall catalogue number shown below: Classification number GSM-100-020 GSM-100-030 GSM-105-020 GSM-106-020 GSM-201-020 GSM-202-020 GSM-203-020 GSM-206-020 GSM-205-020 GSM-204-020 GSM-207-020 GSM-101-SERIES GSM-103-SERIES GSM-102-SERIES GSM-104-SERIES GSM-200-SERIES Name Service Manual: BTS . . . . . . . . . . . . . . . . . . . . . . . . . . Service Manual: BSC/RXCDR . . . . . . . . . . . . . . . . . . Service Manual: M-Cell2 . . . . . . . . . . . . . . . . . . . . . . . Service Manual: M-Cell6 . . . . . . . . . . . . . . . . . . . . . . . Service Manual: M-Cellcity and M-Cellcity+ . . . . . . . Service Manual: M-Cellaccess . . . . . . . . . . . . . . . . . . Service Manual: M-Cellarena . . . . . . . . . . . . . . . . . . . Service Manual: M-Cellarena macro . . . . . . . . . . . . . . . Service Manual: Horizonmacro Indoor . . . . . . . . . . . Service Manual: Horizonmacro Outdoor . . . . . . . . . . Service Manual: Horizonoffice . . . . . . . . . . . . . . . . . . ExCell4 Documentation Set . . . . . . . . . . . . . . . . . . . . ExCell6 Documentation Set . . . . . . . . . . . . . . . . . . . . TopCell Documentation Set (GSM900) . . . . . . . . . . . TopCell Documentation Set (DCS1800) . . . . . . . . . . M-Cellmicro Documentation Set . . . . . . . . . . . . . . . . . Order number 68P02901W37 68P02901W38 68P02901W75 68P02901W85 68P02901W95 68P02901W65 68P02902W36 68P02902W15 68P02902W06 68P02902W12 68P02902W46 68P02900W50 68P02900W70 68P02901W80 68P02902W80 68P02901W90
Classification number
The classification number is used to identify the type and level of a manual. For example, manuals with the classification number GSM-100-2xx contain operating information.
Order number
The Motorola 68P order (catalogue) number is used to order manuals.
Ordering manuals
All orders for Motorola manuals must be placed with your Motorola Local Office or Representative. Manuals are ordered using the order (catalogue) number. Remember, specify the manual issue required by quoting the correct suffix letter.
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GMR amendment
GSM-205-023
GMR amendment
Introduction to GMRs
Changes to a manual that occur after the printing date are incorporated into the manual using General Manual Revisions (GMRs). GMRs are issued to correct Motorola manuals as and when required. A GMR has the same identity as the target manual. Each GMR is identified by a number in a sequence that starts at 01 for each manual at each issue. GMRs are issued in the form of loose leaf pages, with a pink instruction sheet on the front.
GMR procedure
When a GMR is received, check on the GMR amendment record page of this manual that previous GMRs, if any, have been incorporated. If not, contact your administrator or Motorola Local Office to obtain the missing GMRs. Remove and replace pages in this manual, as detailed on the GMR pink instruction sheet.
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Amendment record
Record the insertion of GMRs in this manual in the following table:
GMR number 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Incorporated by (signature)
Date
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The amount of backup time available depends on the number of BTS cabinets connected, whether additional comms equipment is connected, and the number of battery strings installed in the BBS cabinet. For example: S S Worst case scenario: 4 BTS cabinets + 4 comms equipment + 1 battery string = 12 minutes. Best case scenario: 1 BTS cabinet + 0 comms equipment + 2 battery strings = 180 minutes. Anderson connectors are provided on the BBS interface panel to connect additional batteries if the battery backup time needs to be extended further.
Mechanical design
The BBS cabinet matches the appearance of the Horizonmacro indoor cabinet, and can be mounted either beneath or by the side of the indoor cabinet. It can also be mounted on top of a single M-Cell6 indoor battery box. The BBS cabinet can be split into four functional areas (starting at the bottom): S S S Battery compartment: Accommodates up to eight 12 V monoblocs, split into two battery strings of four monoblocs per string, to provide 2 x 48 V dc output. For minimum backup only one battery string may be fitted. Rectifier rack: Accommodates up to seven rectifiers, a control and alarm board, and a fan tray. Circuit breaker panel: This provides individual circuit breakers for the two battery strings, four BTSs and four comms units. Fuses are mounted in this panel for two Low Voltage Disconnect (LVD) contactors and the fan tray. Interface panel (mounted on top of the cabinet): This provides connectors for the following: Single or three phase ac supply to the BBS. 48 V dc supply to BTS (x 4). 48 V dc supply to comms equipment (x 4). External battery connections (single pair of Anderson connectors). BTS alarm connector (25-way D-type). Aux alarm connector (15-way D-type). Emergency stop connector. Earth stud.
All active modules within the BBS cabinet are hot swappable. This means that the monoblocs, rectifier modules, control and alarm board and fan tray can all be exchanged without interrupting BTS operation.
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GSM-205-023
INTERFACE PANEL
FAN TRAY
MONOBLOCS
Figure 1-1 Fully equipped BBS cabinet layout (air inlet and battery cover removed)
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EXTERNAL BATTERY
BTS POWER
COMMS POWER
EMERG. STOP
AC INPUT POWER
VENTILATED AREA
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Technical description
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Technical description
Circuit description
AC input power, provided by a single phase or three phase supply, is fed to a bank of up to seven rectifiers. When a single phase ac input is used, all rectifiers are supplied from a common supply rail. When a three phase input is used the rectifiers are divided into three groups and each group supplied by a different supply phase. The rectifiers convert the ac input to a regulated dc output, which is fed to the BTS and Comms connectors on the interface panel via the BTS and COMMS LVD contactors. Circuit breakers are fitted between the LVDs and the dc output connectors to provide individual isolation facilities for each BTS and comms equipment dc supply. Backup batteries are connected to the dc supply circuit through two circuit breakers, which individually isolate the two battery strings. Under normal operating conditions, the batteries are float charged from the dc supply. If there is an interruption to the ac supply, power for the BTSs and comms equipment is automatically supplied directly from the batteries with no interruption. Once the ac supply is restored, dc power from the rectifiers is again fed to the BTSs and comms equipment. The control and alarm board regulates the charge rate of the batteries by controlling the output of the rectifiers. When operating on battery backup power, the control and alarm board monitors the dc output voltage level. An LVD Imminent alarm is issued when the battery voltage falls to 42.5 V (+/0.5 V) to warn of an impending LVD disconnect. If the output voltage drops below 41 V (+/0.5 V), the BTS LVD contactor opens to disconnect the dc supply to the BTSs to prevent deep discharge of the batteries. If the output voltage drops further to 39.5 V (+/0.5 V), the COMMS LVD contactor opens to disconnect the dc supply to the system. Both LVD contactors close automatically once ac power to the BBS cabinet is restored. Remote alarm and signal connections are available from the BBS interface panel to the designated master Horizonmacro indoor BTS.
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Technical description
Circuit diagram
Figure 1-3 shows a simplified circuit diagram for the BBS.
ALARMS
RECTIFIERS
48 V DC BTS OUTPUTS 1
1AH
3 AC INPUT L3 C4 1n L2 C3 1n L1 N E C1 1n EXTERNAL BATTERY BATT ISOLATOR 1 BATT ISOLATOR 2 0V 1AH CONTROL & ALARM BOARD 4 BTS ISOLATORS
48 V 5AH
COMMS LVD
48 V DC COMMS OUTPUTS 1
C2 1n
FAN TRAY
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Technical description
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STRING 1 BLUE () STRING 1 BLACK (+) STRING 2 BLACK (+) STRING 2 BLUE ()
BLACK
BLACK
WARNING There is a danger of explosion if the monoblocs are incorrectly fitted. Replace only with the same, or equivalent type (as recommended by the manufacturer). Dispose of used monoblocs in accordance with manufacturers instructions. Remove all monoblocs prior to transportation.
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Technical description
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Technical description
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Figure 1-5 The rectifier module Table 1-1 shows the number of rectifiers that must be fitted to support different operational requirements. Table 1-1 Number of rectifiers required Number of BTSs connected 1 2 3 4 3 4 5 6 Number of rectifiers No redundancy required Redundancy required 4 5 6 7
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Technical description
The ac supply is fed to the rectifiers via the interface panel on the top of the BBS cabinet. When the BBS is supplied from a single phase ac input, the rectifiers are all supplied from a single source. When the BBS is supplied from a three phase ac input, the rectifiers are divided into three groups and each group supplied by a different phase of the ac input. For example, with all seven rectifiers fitted, the ac input is connected as follows: Phase 1 (L1) supplies rectifiers 0, 3 and 6 Phase 2 (L2) supplies rectifiers 1, and 4 Phase 3 (L3) supplies rectifiers 2 and 5 The regulated dc output is fed through circuit breakers on the circuit breaker panel to the Horizonmacro indoor BTS cabinets and also to the comms power connectors, via the COMMS LVD contactor. The outputs of each rectifier are connected in parallel and all rectifiers in the cabinet actively share the load.
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Technical description
GSM-205-023
I/P HEALTHY
INPUT FAIL POWER CONVERTER AND SYSTEM MONITOR CONTROL AND ALARM BOARD
OUTPUT FAIL
CURRENT SHARE
OTHER RECTIFIERS
Internal monitoring
Internal circuits monitor for the following: S S 54 V output voltage regulation. The 54 V output is also regulated to provide temperature compensation for the float charging of the BBS batteries in the range 52.88 V at 40 _C to 56.72 V at 0 _C. Overvoltage protection. This provides shutdown if the output voltage exceeds 59.9 V. Overcurrent protection. This provides constant current limiting at 22 to 23 A, unless the output voltage drops below 39.6 V, when the output current will fold back to between 3 and 8 A. Enable control of the rectifier module from the control and alarm board.
S S
Thermal protection
The rectifier module is provided with additional internal thermal protection. It shuts down if its ambient temperature exceeds a safe level, causing an alarm message to be sent to the control and alarm board. Normal operation of the rectifier module resumes after the temperature returns to a safe level.
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Technical description
BTS LVD Closed Comms LVD Closed Battery Charged Battery Fail Single Rect Fail > 1 Rect Fail System Over Temp Contactor Open LVD Imminent Single Fan Fail > 1 Fan Fail Door Open Mains Fail
Status OK
Card Power 1A H
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In addition, the front panel houses a 1 A fuse, providing protection for the control and alarm board.
Status LEDs
Table 1-2 identifies the four green status LEDs. These are normally illuminated.
Table 1-2 Status LEDs Status LED BTS LVD Closed Comms LVD Closed Battery Charged Description BTS LVD contactor closed. Comms LVD contactor closed. Battery strings in fully charged condition. The LED is unlit while current is flowing into the batteries. A flashing LED indicates that a battery test is in progress. No alarms (excluding Door Open alarm) are present. (Does not include battery charge status.)
Status OK
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Technical description
Alarm LEDs
Table 1-3 identifies the ten red alarm LEDs. These are normally unlit (closed contact), and are illuminated only when an alarm condition occurs.
Table 1-3 Alarm LEDs Alarm LED Battery Fail Single Rect Fail >1 Rect Fail System Over Temp Major/minor minor minor major minor Description Battery capacity fallen by 50%. Failure of a single rectifier. Failure of two or more rectifiers. Cabinet temperature has exceeded 70 _C. The LED is extinguished when the temperature reduces to 55 _C. One, or both, of the LVD contactors is in the open state. Bus voltage has dropped to 42.5 V dc due to battery discharge. (The BTS LVD contactor opens at 41 V dc.) Failure of a single fan unit. The remaining fans will speed up to compensate. Failure of multiple fan units. The remaining fans will speed up to compensate. Door status contacts open. This alarm does not affect the Status OK LED (see Table 1-2). The supply voltage has dropped below 88 V ac. (When the Mains Fail alarm is active, Fan Fail alarms from the fan tray are ignored. The control and alarm board continues to program the rectifier program port to match the battery string voltage. This ensures that there is no large current spike from the rectifiers when power is restored).
major minor
Single Fan Fail > 1 Fan Fail Door Open Mains Fail
Reset button
Pressing the Reset button on the control and alarm board front panel resets the board and clears any alarms, provided the alarm conditions are no longer present.
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Battery test
The control and alarm board can perform a battery test which, when initiated, reduces the output from the rectifiers to 43 V dc (5 V below the battery voltage). This results in any load connected to the system to be fed directly from the batteries. Hence, battery capacity can be calculated by continuously monitoring battery current, voltage and time. Battery capacity is dependent on the number of battery strings connected. A four-position dipswitch (SW3) mounted internally on the control and alarm board allows selection of 1, 2, 3 or 4 battery strings of 65 amp-hours each. The switch default setting is 2, referring to the two 48 V dc internal battery strings. Positions 3 or 4 may be selected if additional external battery strings are connected. The battery test may be initiated by one of the following methods: S S S Automatically carried out by the control and alarm board on a monthly basis. Locally, by operation of the front panel Battery Test switch. Remotely, via the Battery Test Initiate connection (see Table 1-5).
The green Battery Charged LED on the control and alarm board front panel flashes when the unit is undergoing a battery test. If the battery voltage remains above 44 V for the duration of the test, the batteries are considered good, the test is terminated and the system returns to normal operation. If the battery voltage falls to 44 V, then the test is terminated prematurely, a FAIL signal is indicated on the AUX ALARMS connector and the Battery Fail LED is illuminated. If neither a PASS or FAIL signal is produced after testing, then the control and alarm board automatically initiates another test, every five hours, until a PASS or FAIL result is achieved. The battery test facility is not available if the batteries are not charged, or if any alarm condition is present other than the Door Open or Battery Fail alarms. The same alarms occurring at any time during a test cause the test to be terminated immediately and the system returns to normal operation with no battery test result. If the battery test is not valid when an automatic monthly test is attempted, the alarms module will retry to initiate the test every five hours until it can proceed.
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Technical description
43 V BATTERY DEEPLY DISCHARGED BATTERY CHARGING AT MAXIMUM RATE NOMINAL BATTERY FLOAT VOLTAGE REACHED BATTERY NEARLY CHARGED 20 A +/5 A BATTERY RECHARGE CURRENT 0A 2s
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STRING 2
STRING 1
FUSE 5A H
FUSE 1A H
FUSE 1A H
BATTERY BREAKERS FANS ALARMS BTS LVD COMMS LVD RECTIFIER 5 RECTIFIER 4
BTS BREAKERS
COMMS BREAKERS
RECTIFIER 6
RECTIFIER 3
RECTIFIER 2
RECTIFIER 1
RECTIFIER 0
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BBS specifications
BBS specifications
Overview of specifications
This section contains the specifications for the BBS equipment.
Power specifications
Input specifications
The Horizonmacro indoor battery backup system operates from either a single phase or a three phase ac supply. Table 1-6 shows the power requirements. Table 1-6 Input power requirements Supply voltage range (nominal) Single phase 120 / 230 V ac (45-66 Hz) Three phase and neutral (star configuration) 208 / 400 V ac (45-66 Hz) Maximum supply current 120 A @ 115 V, 50 A @ 230 V 50 A max per phase @ 208 V 22 A max per phase @ 400 V
Output specifications
Maximum output power: Output voltage (temperature compensated): 7300 W (1700 W per BTS x 4 + 125 W per comms unit x 4). Nominal: 54 V dc +/ 3%. Maximum: 59 V dc. Minimum: 39.5 V dc. Output current: 135 A at 54 V dc. 185 A at 39.5 V dc.
Rectifier efficiency
>= 82 % at nominal input voltage 110 V ac +/ 10 % and full output load.
Electromagnetic compatibility
EN50081-1 EN50082-2 Light industrial emissions. Heavy industrial immunity.
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Batteries
Battery specifications
The specifications for the batteries used in the BBS are given in Table 1-7. Table 1-7 Battery specifications Internal External Type: Capacity: Description: Hawker SBS B14 lead-acid (x 8). 65 Ah each. 48 V string (2.27 V / cell @ 20 C charging). Thermal compensation of 3.98 mV / cell per C. Hawker SBS B14. 48 V. 180 A @ 41 V. 200 A, 10 000 A breaking capacity. 35 sq. mm minimum.
Recommended type: Nominal voltage: Maximum current: Circuit breaker rating: Cable cross-sectional area:
Table 1-8 BBS backup times for possible BTS configurations No. of BTS Cabinets Comms? Y/N Total Load (W) Standby Time (minutes) String 1 1 1 2 2 3 3 4 4 N Y N Y N Y N Y 1700 2200 3400 3900 5100 5600 6800 7300 85 57 36 30 22 21 13 12 String 1 + 2 170 115 72 60 45 42 27 24
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BBS specifications
Equipment protection
Protection for equipment contained in the BBS cabinet is described in Table 1-9. Table 1-9 BBS equipment protection Equipment Rectifiers Batteries (internal) Protection Overvoltage protection. Thermal protection. Two stage low voltage disconnect: BTS LVD level: 41.0 V (+/0.5 V) COMMS LVD level: 39.5 V (+/0.5 V) 200 A circuit breaker. 4 x 63 A circuit breakers. 4 x 4 A circuit breakers. Thermal (self-resetting)
Fuses
Fuses are fitted in the BBS cabinet to protect the equipment listed in Table 1-10. Table 1-10 Fuses Equipment Control and alarm board BTS LVD contactor coil COMMS LVD contactor coil Fan tray Fuse type 1 A HRC 1 A HRC 1 A HRC 5 A HRC
Dimensions
The dimensions are shown in Table 1-11. Table 1-11 Dimensions Height BBS cabinet Stacking bracket 841 mm (excluding bracket) 184 mm Width 700 mm 700 mm Depth 500 mm (door closed) 449 mm (excluding door) 449 mm
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Weights
The weights are shown in Table 1-12. Table 1-12 Weight of cabinet with full complement of modules fitted Weight of cabinet (without batteries) 120 kg NOTE The BBS cabinet requires a minimum of two and a maximum of seven rectifiers, depending on customer requirements. Weights given above are for a full cabinet containing seven rectifiers. Each rectifier weighs 4.6 kg. Weight of cabinet (with batteries) 270 kg
Environment
The environmental limits for the BBS cabinet are shown in Table 1-13. Table 1-13 Environmental limits Environment Operating Temperature 5 _C to + 45 _C Relative Humidity 5% to 100% relative humidity, not to exceed 0.029 g/m3 water/g dry air. 8% to 100% relative humidity, not to exceed 0.029 g/m3 water/g dry air.
Storage (packaged)
45 _C to + 70 _C
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Installation overview
Installation overview
Safety precautions
Observe all relevant safety precautions. In particular, the following safety precautions must be observed when installing the equipment described in this supplement: WARNING This equipment must only be installed by trained personnel. S S S S Installation and commissioning must comply with all relevant national and regional regulations. The equipment must only be installed in a location which has controlled access. The BBS cabinet must be bolted to the floor (unless it is to be mounted on top of an M-Cell6 battery box). Insulated tools must be used to connect battery terminals.
Installation options
The following installation options are available for the BBS: S S S Stand-alone, next to an Horizonmacro indoor cabinet. Beneath an Horizonmacro indoor cabinet. On top of a single M-Cell6 battery box.
Once installed, the BBS provides primary dc power (48 V) for up to four Horizonmacro indoor cabinets, and also provides battery backup to maintain power to the four cabinets for more than 20 minutes in the event of loss of primary ac power. If the battery backup system is to be installed as an addition to an in-service 48 V Horizonmacro indoor installation, then it will be necessary to power down the in-service equipment prior to connecting the BBS. Also, if the BBS is to be fitted beneath an in-service Horizonmacro indoor cabinet then a special BBS stacking bracket must be fitted on top of the BBS cabinet. For details of Horizonmacro indoor cabinet power down and removal procedures refer to Installation and Configuration: Horizonmacro Indoor (GSM-205-423). This chapter describes the procedures required to install a BBS in a stackable configuration beneath an Horizonmacro indoor cabinet. Installation of a BBS next to an Horizonmacro indoor cabinet is essentially the same, but without the need for the additional stacking bracket. The procedure for installing the BBS on top of an M-Cell6 battery box is also described separately in this chapter.
Tools required
The recommended tools required to install a BBS are listed in Installation and Configuration: Horizonmacro Indoor (GSM-205-423).
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Figure 2-1 shows the BBS site layout plan with dimensions and required clearances.
700 mm
BBS CABINET
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Package contents
Most equipment modules are supplied already fitted in the cabinet. The exceptions to this are: S The rectifiers. The number of rectifiers supplied depends on customer requirements, and determines how many blanking panels are fitted in the rectifier rack. For example, if three rectifiers are ordered, four blanking panels will already be fitted in slots 3 to 6. S The 12 V monoblocs. The 12 V monoblocs are packaged and delivered separately for safety reasons. The number of monoblocs supplied (0, 4 or 8) depends on customer requirements. S Power cables. DC power cables for the BTS and comms power cables are ordered and packaged separately. S Sundry items. These include battery cables, link bars, alarm cable, mounting washers, etc. These are packed loose in the BBS battery compartment. S Stacking bracket. If a stacking bracket is required, this is packed separately, together with its front panel and fixing screws. The cabinet is packed in a cardboard container, secured to a wooden delivery base.
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The cabinet unpacking procedure is now complete. NOTE The packing material used by Motorola is non-returnable and should be disposed of safely.
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Connecting cables to the Horizonmacro indoor cabinet(s). Installing the internal batteries. Installing the rectifiers. Connecting input power.
26
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Remove the plastic bags containing the cables, screws, washers, etc. from the battery compartment.
(D)
(D)
(D)
(D)
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6.
28
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3. 4.
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AUX ALARMS CONNECTOR BTS DC SUPPLY CONNECTORS EXTERNAL BATTERY CONNECTORS BTS ALARMS CONNECTOR COMMS POWER CONNECTORS
EXTERNAL BATTERY
BTS POWER
COMMS POWER
EMERG. STOP
AC INPUT POWER
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The procedure for connecting each dc output power cable is as follows: 1. Route and secure a blue/black power cable pair from the BBS to the Horizonmacro indoor cabinet, ensuring adequate allowance is made to connect each end without causing undue strain on the cable. At the BBS, identify the BTS POWER connector pair to be used (1, 2, 3 or 4), then: Connect the black cable to the black Anderson connector. Connect the blue cable to the blue Anderson connector. 3. Refer to Installation and Configuration: Horizonmacro Indoor (GSM-205-423) Installing and connecting power and earth cabling for details of connecting dc power (positive earth) to the Horizonmacro indoor cabinet.
2.
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Low voltage disconnect imminent 15 Rectifier fail single unit Rectifier fail > 1 unit BBS overtemperature Single fan fail > 1 fan fail Door open Not connected Mains ac fail return 2 19 21 29 5 7 25
Mains ac 1 fail return Low voltage disconnect return Rectifier 1 return Rectifier 2 return ANC CAB Overtemp return HMS 1 return HMS 2 return Door 2 return
Low voltage disconnect imminent 16 return Rectifier fail single unit return Rectifier fail > 1 unit return BBS overtemperature return Single fan fail return > 1 fan fail return Door open return 20 22 30 6 8 26
22-25 Not connected Additional alarm and signal connectivity is provided by the 15-way AUX ALARMS socket which may be connected by customers to the PIX alarms connector on the indoor cabinet. See The interface panel in Chapter 1 for alarm and signal details.
212
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NOTE If the emergency stop facility is not used, then the jumper plug (a two-way mate-n-lock plug with pins linked together) must be fitted to the EMERG. STOP socket. The BBS will power up, but the batteries will be disconnected from the system if the jumper plug is not fitted.
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2. 3.
4. 5.
6.
on the
Figure 2-4 Single phase ac input connections to the BBS WARNING Do not connect the cable to the ac supply yet. Leave the plug disconnected or the isolator in the OFF position, with a suitable warning label attached.
214
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2. 3. 4.
5.
L1 L2 L3
TERMINAL BLOCK
Figure 2-5 Three phase ac input connections to the BBS WARNING Do not connect the cable to the ac supply yet. Leave the plug disconnected or the isolator in the OFF position, with a suitable warning label attached.
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216
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FRONT PANEL
SW3
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Slide the control and alarm board back into the rack and secure in place with the retaining screws.
S S S S
218
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3. 4.
5.
3. 4.
5. 6.
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STRING 1 BLUE () STRING 1 BLACK (+) STRING 2 BLACK (+) STRING 2 BLUE ()
BLACK
BLACK
21
11
22
23
24
14
13
12
220
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Refitting the bracket, covers and fan tray Proceed as follows to complete the installation of the internal batteries (letters in parentheses refer to Figure 2-9):
1. 2. 3. 4. Fit the battery retaining bracket and secure in position with the four M6 retaining screws (A). Refit the air inlet cover and secure in position using the two M6 retaining screws (B). Refit the battery cover and secure in position using the two M6 retaining screws (C). Slide the fan tray into position beneath the rectifier rack. Secure in position using the two M6 retaining screws (D).
(D)
(D)
(C)
(C)
(B)
(B)
(A)
(A)
(A)
(A)
Figure 2-9 Refitting the battery retaining bracket, covers and fan tray
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224
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Figure 2-12 BBS stacking bracket The procedure for fitting the stacking bracket onto the top of the BBS is as follows: 1. 2. Remove the eight hex head bolts from the mounting holes in the top of the BBS (see Figure 2-13) and store for future use. Place the stacking bracket on the top of the BBS so that the holes in the stacking bracket feet line up with the mounting holes in the top of the interface panel. Ensure the bracket is the correct way around (see Figure 2-12). Secure the mounting bracket to the BBS by fitting the eight M8 x 16 Torx screws (supplied), and tightening to a torque of 5.4 Nm.
MOUNTING HOLES MOUNTING HOLES
3.
VENTILATED AREA
MOUNTING HOLES
MOUNTING HOLES
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5. 6.
STACKING BRACKET
BBS CABINET
Figure 2-14 Fully equipped BBS with stacked Horizonmacro indoor cabinet
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4. 5. 6.
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2.
3. 4. 5. 6. 7. 8.
230
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3. 4. 5. 6. 7. 8.
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2. 3.
4. 5. 6.
Undo and remove the four M12 mounting bolts and washers that secure the base of the BBS cabinet to the top of the M-Cell6 battery box. Lift the BBS cabinet off the M-Cell6 battery box and move it to a location where it can be packed ready for transportation. Place the packed sundry items (cables, washers, link bars, etc.) in the battery compartment. Refit the fan tray, air inlet cover and battery cover. Refit the rectifiers, if the cabinet is to be transported with the rectifiers installed. Tape the keys to the cabinet on the inside of the door and then close the door. Refit the previously saved plugs into the threaded holes on the top of the M-Cell6 battery box. Pack the BBS cabinet ready for transportation.
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Chapter 3
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ii
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i
31 31 31 31 32 32 32 32 33 33 33 34 34 34 35 36 36 36 37 37 37 37 37 38 39 39 39 310 310 311 312 312 312 313 313 314 318 318 318 319
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iv
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Tools
The tools required are those listed in Installation and Configuration: Horizonmacro Indoor, GSM-205-423 Chapter 1, Horizon macro indoor tool kit.
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Routine maintenance
GSM-205-023
Routine maintenance
Routine maintenance intervals
Routine maintenance for the battery backup system is recommended at the intervals shown in Table 3-1: Table 3-1 Routine maintenance schedule 6 months Ensure that cabinet air inlets and outlet grilles are not blocked. 12 months Check normal operation, including fans. Also cable integrity and state of all connections. 24 months Inspect general mechanical condition of the cabinet.
These procedures are described in subsequent sections of this chapter, one to cover 6-monthly, one for 12-monthly, and one for 24-monthly. NOTE The control and alarm board performs an automatic battery test on a monthly cycle. However, a manual battery test can be performed at any time (refer to Control and alarm board front panel controls and indicators, Battery test, in Chapter 1 for further information).
Assumptions
Any requirement to open the BBS cabinet door is assumed to be done in procedures. Closing the door is assumed to be done at the end of any procedure.
To open the door to 130_, lift up the middle of the slide arm. To close the door, lift up the middle of the slide arm, close the door firmly and lock.
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The air inlet and outlet grilles are cleaned by using a vacuum cleaner or brush to ensure they are clear of debris. NOTE If a stacking bracket is fitted on top of the BBS cabinet, remove the front panel to access the air outlet grille on the BBS.
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33
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34
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2.
Table 3-2 Normal LED indication of cabinet modules Equipment with LEDs Colour of LEDs lit GREEN (O/P healthy) YELLOW (I/P healthy) Notes
GREEN (BTS LVD closed) GREEN (Comms LVD closed) GREEN (Battery Charged) If this LED is flashing, it indicates that a battery test is in progress. RED (Door Open) GREEN (Status OK) The Status OK LED is not affected by the Door Open alarm.
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36
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FRU list
The following is a list of FRUs used in this equipment: S S S S S Control and alarm board. Rectifier modules. Fan tray. Battery strings. Cabinet door
Torque values
For torque values used during repair procedures, refer to Installation and Configuration: Horizonmacro Indoor (GSM-205-423) Site requirements and considerations.
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GSM-205-023
RECTIFIER MODULES
FAN TRAY
MONOBLOCS
38
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WARNING
Potentially lethal ac voltages and other high energy sources are present when the BBS cabinet is connected to an ac power source. In addition, 48 V dc is present when internal or external batteries are fitted. Replacing the control and alarm board does not require the removal of power. Notify the OMC of imminent repair activity.
CAUTION
Handle the control and alarm board with care. 2. Withdraw the control and alarm board from its slot, supporting it from beneath with one hand as it emerges. Place it safely to one side.
The procedure for removing the control and alarm board is now complete.
The procedure for installing a replacement control and alarm board is now complete. Inform the OMC that the replacement control and alarm board has been installed and log the maintenance activity.
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39
GSM-205-023
WARNING
Potentially lethal ac voltages and other high energy sources are present when the BBS cabinet is connected to an ac power source. In addition, 48 V dc is present when internal or external batteries are fitted. Replacing a rectifier does not require the removal of power. However, it is advisable to perform this procedure during periods of low traffic, as available power is reduced. Notify the OMC of imminent repair activity.
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CAUTION
The rectifier module weighs 4.6 kg. Handle with care. 2. Using the handle, withdraw the rectifier from its slot, supporting it from beneath with one hand as it emerges. Place it safely to one side.
The procedure for installing a replacement rectifier is now complete. Inform the OMC that the replacement rectifier has been installed and log the maintenance activity.
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WARNING
Potentially lethal ac voltages and other high energy sources are present when the BBS cabinet is connected to an ac power source. In addition, 48 V dc will be present when internal or external batteries are fitted. Replacing the fan tray does not require the removal of power. Notify the OMC of imminent repair activity.
The procedure for installing a replacement fan tray is now complete. Inform the OMC that the replacement fan tray has been installed and log the maintenance activity.
312
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MONOBLOCS
Figure 3-3 BBS cabinet showing location of monoblocs (door and covers removed)
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(C)
(C)
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STRING 1 BLUE () STRING 1 BLACK (+) STRING 2 BLACK (+) STRING 2 BLUE ()
BLACK
BLACK
Figure 3-5 Terminal connections for monoblocs making up two battery strings
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3. 4.
5.
3. 4.
5.
6.
316
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21
11
22
23
24
14
13
12
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VENTILATION GRILLE
TRIGGER LATCH
INTERNAL VIEW
DOOR ALARM BRACKET DOOR STOP BRACKET
HONEYCOMB VENTILATION
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320
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Chapter 4
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i
41 41 41 41
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iv
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Ordering method
Contact the local Motorola office for ordering information, including cost and delivery. NOTE Motorola reserves the right to change the design of the product without notice. The information provided in this chapter is intended only as a guide. Consult the local Motorola office for the latest available information.
Table 4-1 List of spares for the BBS Description DC power cable (BBS to Horizonmacro indoor), 2.7 m DC power cable (BBS to Horizonmacro indoor), 4.2 m Comms power cable BBS to Horizonmacro indoor stacking bracket BBS fan tray Control and alarm board Rectifier blanking panels (x 4) BBS battery string Door Rectifier Order Number SVKN1306 SVKN1307 SVKN1326 SVLN1212 SVLN1327 SVLN1328 SVLN1439 SVPN1211 SWHN5556 SWPN5996
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42
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Index
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A
AC supply connections single phase, 214 three phase, 215 Alarm cable connections, 212
B
Batteries backup time, 11, 120 charge current limiting, 115 connecting external, 222 installation, 219 internal arrangement, 16 replacement procedure, 314 specifications, 120 temperature compensation, 116 voltage and current measurement, 115 Battery string dipswitch, 217 Battery test, 114 BBS cabinet decommissioning, 230 dimensions, 121 door replacement procedure, 319 earthing, 213 FRUs, 38 installation procedures, 28 internal layout, 12 powering down, 229 powering up, 228 site plan, 23 unpacking, 25 weight, 122
C
Circuit breaker panel, 116 Circuit diagram, BBS, 15 Comms power connections, 211 Control and alarm board alarm LEDs, 113 float voltage adjustment, 114 front panel diagram, 111 replacement procedure, 39 status LEDs, 112
D
DC cable connections, 211
E
Electromagnetic compatibility, 119
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F
Fan tray alarms, 17 cleaning, 34 replacement procedure, 312 Fuses, 121
H
Horizonmacro indoor cabinet mounting on stacking bracket, 227 removal, 230
I
Interface panel alarm and signal connections, 117, 118 diagram, 13, 210 disconnecting cables, 231
L
LVD contactors, 14, 116
M
MCell6 indoor battery box, 26, 29, 232
P
Packaging, 24
R
Rectifier front panel LEDs, 19 functional description, 19 functional diagram, 110 installation, 223 replacement procedure, 311 requirements, 18 Reset button, control and alarm board, 113 Routine maintenance schedule, 32
S
Spares list, 41
iv
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Stacking bracket dimensions, 121 installation, 226 removal, 230 Supply voltage, 119
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