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CIM Technology 1
OpenCIM
CIM Technology 1 OpenCIM Student Activities Book Every effort has been made to make this book as complete and accurate as possible. However, no warranty of suitability, purpose, or fitness is made or implied. Intelitek is not liable or responsible to any person or entity for loss or damage in connection with or stemming from the use of the software, equipment and/or the information contained in this publication. Intelitek bears no responsibility for errors which may appear in this publication and retains the right to change specifications without prior notice.
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Table of Contents
Table of Contents......................................................................................................................... i Introduction About This Activities Book................................................................................. v SAFETY ............................................................................................................................VI Activity 1 Getting Started .................................................................................................1-1 Objectives ...................................................................................................................1-1 Skills ...........................................................................................................................1-1 Materials .....................................................................................................................1-1 Overview ....................................................................................................................1-2 Procedures ................................................................................................................1-10 Task 1-1: Determining the Advantages of CIM ..................................................1-10 Task 1-2: Review Main Components of CIM .....................................................1-10 Task 1-3: Review of Basic CIM System Components ........................................1-11 Task 1-4: Team Discussion and Review .............................................................1-11 Introducing OpenCIM Software.......................................................................2-1 Objectives ...................................................................................................................2-1 Skills ...........................................................................................................................2-1 Materials .....................................................................................................................2-1 Overview ....................................................................................................................2-2 Procedures ..................................................................................................................2-7 Task 2-1: Accessing Working Cells from the Project Manager ............................2-7 Task 2-2: Identifying Components of OpenCIM Software. ..................................2-9 Task 2-3: Rotating and Zooming in the Graphic Display Window.....................2-10 Task 2-4: Redirecting the Camera .......................................................................2-11 Task 2-5: Observing a CIM Production Cycle ....................................................2-13 Task 2-6: Team Discussion and Review .............................................................2-16 Parts and Production Flow ..............................................................................3-1 Objectives ...................................................................................................................3-1 Skills ...........................................................................................................................3-1 Materials .....................................................................................................................3-1 Overview ....................................................................................................................3-2 Procedures ..................................................................................................................3-7 Task 3-1: Identifying Parts of a Template .............................................................3-7 Task 3-2: Review of Production Components.......................................................3-8 Task 3-3: Running a Basic CIM Production .........................................................3-9 Task 3-4: Team Discussion and Review .............................................................3-10
Activity 2
Activity 3
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Activity 4
Storage Setup ...................................................................................................4-1 Objectives ...................................................................................................................4-1 Skills ...........................................................................................................................4-1 Materials .....................................................................................................................4-1 Overview ....................................................................................................................4-2 Procedures ..................................................................................................................4-6 Task 4-1: Identifying the Location of a Part in Storage ........................................4-6 Task 4-2: Setting the Storage Stock ......................................................................4-8 Task 4-3: Setting the Storage Stock and Part Location .......................................4-10 Task 4-4: Observing the ASRS Contents after Production .................................4-13 Task 4-5: Setting Default Storage .......................................................................4-15 Task 4-6: Team Discussion and Review .............................................................4-16 Production Planning ........................................................................................5-1 Objectives ...................................................................................................................5-1 Skills ...........................................................................................................................5-1 Materials .....................................................................................................................5-1 Overview ....................................................................................................................5-2 Procedures ..................................................................................................................5-7 Task 5-1: Editing a Customer Order .....................................................................5-7 Task 5-2: Updating a Manufacturing Order ........................................................5-11 Task 5-3: Tracking Production Following MRP Modification ...........................5-13 Task 5-4: Editing the Customers List ..................................................................5-14 Task 5-5: Ordering Parts for the New Customer.................................................5-15 Task 5-6: Team Discussion and Review .............................................................5-17 Processes and Machine Definition .................................................................6-1 Objectives ...................................................................................................................6-1 Skills ...........................................................................................................................6-1 Materials .....................................................................................................................6-1 Overview ....................................................................................................................6-2 Procedures ..................................................................................................................6-8 Task 6-1: Process Types in OpenCIM...................................................................6-8 Task 6-2: Adding a New Process to an Existing Machine ....................................6-8 Task 6-3: Team Discussion and Review .............................................................6-11 Part Definition ...................................................................................................7-1 Objectives ...................................................................................................................7-1 Skills ...........................................................................................................................7-1 Materials .....................................................................................................................7-1 Overview ....................................................................................................................7-2 Procedures ..................................................................................................................7-7 Task 7-1: Viewing Supplied Part Information ......................................................7-7 Task 7-2: Viewing Product Part Information ........................................................7-8 Task 7-3: Team Discussion and Review ...............................................................7-9
Activity 5
Activity 6
Activity 7
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Activity 8
Defining a Product Part....................................................................................8-1 Objectives ...................................................................................................................8-1 Skills ...........................................................................................................................8-1 Materials .....................................................................................................................8-1 Overview ....................................................................................................................8-2 Procedures ..................................................................................................................8-5 Task 8-1: Adding a New Supplied Part to the Basic CIM Cell .............................8-5 Task 8-2: Adding and Defining a Product Part .....................................................8-9 Task 8-3: Team Discussion and Review .............................................................8-17 Producing a New Part ......................................................................................9-1 Objectives ...................................................................................................................9-1 Skills ...........................................................................................................................9-1 Materials .....................................................................................................................9-1 Overview ....................................................................................................................9-2 Procedures ..................................................................................................................9-3 Task 9-1: Updating Storage...................................................................................9-3 Task 9-2: Placing an Order for the New Product Part...........................................9-6 Task 9-3: Tracking Production of WOOD PROD in the CIM cell .....................9-10 Task 9-4: Team Discussion and Review .............................................................9-11 Timing and Optimization................................................................................10-1 Objectives .................................................................................................................10-1 Skills .........................................................................................................................10-1 Materials ...................................................................................................................10-1 Overview ..................................................................................................................10-2 Procedures ................................................................................................................10-7 Task 10-1: Preparing to Observe Production Timing..........................................10-7 Task 10-2: Observing Production Timing with the Scheduler Gantt ................10-11 Task 10-3: Team Discussion and Review .........................................................10-15 Viewing Production Details in the Device View...........................................11-1 Objectives .................................................................................................................11-1 Skills .........................................................................................................................11-1 Materials ...................................................................................................................11-1 Overview ..................................................................................................................11-2 Procedures ................................................................................................................11-4 Task 11-1: Viewing Device Activity at Station 1................................................11-4 Task 11-2: Viewing Device Activity at the CNC Station .................................11-10 Task 11-3: Team Discussion and Review .........................................................11-15 Viewing Production Details in the Storage View ........................................12-1 Objectives .................................................................................................................12-1 Skills .........................................................................................................................12-1 Materials ...................................................................................................................12-1 Overview ..................................................................................................................12-2 Procedures ................................................................................................................12-3 Task 12-1: Viewing Production Details in the Storage View..............................12-3 Task 12-2: Team Discussion and Review .........................................................12-13
Activity 9
Activity 10
Activity 11
Activity 12
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Activity 13
Adding a CNC Machine ..................................................................................13-1 Objectives .................................................................................................................13-1 Skills .........................................................................................................................13-1 Materials ...................................................................................................................13-1 Overview ..................................................................................................................13-2 Procedures ................................................................................................................13-4 Task 13-1: Inserting a New Object into the Basic CIM Cell...............................13-4 Task 13-2: Configuring the Connectivity Settings ............................................13-15 Task 13-3: Team Discussion and Review .........................................................13-17 Defining Part Production in the Lathe ..........................................................14-1 Objectives .................................................................................................................14-1 Skills .........................................................................................................................14-1 Materials ...................................................................................................................14-1 Overview ..................................................................................................................14-2 Procedures ................................................................................................................14-2 Task 14-1: Defining a New Process for the Lathe...............................................14-2 Task 14-2: Adding a New Part ............................................................................14-7 Task 14-3: Team Discussion and Review .........................................................14-17 Integrated Production ....................................................................................15-1 Objectives .................................................................................................................15-1 Skills .........................................................................................................................15-1 Materials ...................................................................................................................15-1 Overview ..................................................................................................................15-2 Procedures ................................................................................................................15-2 Task 15-1: Setting the MRP Manufacturing Order .............................................15-2 Task 15-2: Updating Storage...............................................................................15-8 Task 15-3: Team Discussion and Review .........................................................15-10 Tracking Integrated Production ....................................................................16-1 Objectives .................................................................................................................16-1 Skills .........................................................................................................................16-1 Materials ...................................................................................................................16-1 Overview ..................................................................................................................16-2 Procedures ................................................................................................................16-3 Task 16-1: Tracking the Sequence of Production ...............................................16-3 Task 16-2: Tracking the Sequence of Production with Updated Process Durations..................................................................................16-8 Task16-3: Team Discussion and Review ..........................................................16-11 Improving System Performance ...................................................................17-1 Objectives .................................................................................................................17-1 Skills .........................................................................................................................17-1 Materials ...................................................................................................................17-1 Overview ..................................................................................................................17-2 Procedures ................................................................................................................17-3 Task 17-1: Enlarging the Buffer Capacity...........................................................17-3 Task 17-2: Observing System Performance with the Additional Buffer...........17-10 Task 17-3: Team Discussion and Review .........................................................17-14
Activity 14
Activity 15
Activity 16
Activity 17
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Introduction
The Overview introduces you to the subjects you will explore in each activity. The Procedures contain a series of Tasks, or operations. The first time an operation is to be performed, instructions are given in a tutorial manner. In subsequent tasks you should be able to perform these operations without guidance. Many tasks are best performed when each team member takes on a different role. One student may, for example, handle the hardware while another student manages the software. The activities are designed so that team members can switch roles and repeat tasks, thereby allowing everyone more hands-on time. Questions and tables for entering results and observations appear throughout the tasks. Questions for discussion and review conclude each activity. All questions and tables are printed on a set of Worksheets supplied with this book. Record your answers in the worksheets, or as directed by your instructor. Do not write in this book. You will be directed to perform inventory and safety checks at the beginning of every working session, and to shut down the system properly at the end of each activity. It is assumed you are familiar with the PC and are comfortable working in the Windows/DOS operating environment. However, instructions are explicit enough to allow novices to use the tekLINK's specific software.
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Safety
Safety precautions in the workplace serve to protect both the human operators and the equipment. You will be working offline in the CIM Technology 1 tekLINK so safety should not be an issue. However, it is important to remember these safety issues.
Make sure that the CIM system is offline before beginning the tekLINK. Previous users may
have left the system online which could cause a potentially dangerous environment for both the human operators and CIM equipment.
Read the instructions and ensure you understand them clearly. Ensure that the computer is turned on and shut down properly when working on the
activities.
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Activity 1
Getting Started
Before you begin this activity, take the pre-test according to your teachers instructions. The purpose of the pretest is to measure your knowledge and skills in the field of Computer Integrated Manufacturing (CIM). This test will not affect your tekLINK grade. When you finish the pre-test, please hand it in to your teacher. OBJECTIVES In this activity you will accomplish the following:
Understand the concept of Computer Integrated Manufacturing (CIM) Identify the main components and devices in a basic CIM cell Identify the various phases of CIM production