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B O N D E KI I

DESIGN FLEXIBILITY

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DURABILITY/ SECURITY

HI-TECH PRODUCTION

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BlueScopeLysaghtis one of the world's largest roll former of processedsteel building products. We are well known for respected brands such as LYSAGHT@, PANEL, KLIP-LOK@, PRESTIGE@ T R I M D E K @B , O N D E K @I I , P O W E R D E K @ and others. B l u e S c o p e L y s a g h tc o m e s u n d e r t h e u m b r e l l a o f B l u e S c o p e S t e e l , o n e o f t h e l e a d i n g s t e e l c o m p a n i e s i n t h e A s i a P a c i f i c r e g i o n s p e c i a l i s i n gi n t h e p r o d u c t i o n o f f l a t s t e e l p r o d u c t s , including slab, hot rolled coil, cold rolled coil, plate, tin plate and value-added coated and painted steel products. D r a w i n g f r o m o u r w o r l d w i d e r o l l f o r m i n g e x p e r t i s e a n d m o r e t h a n 1 4 0 y e a r s o f e x p e r i e n c ei n the construction industry, we bring to you solutions inspired by innovative technology, ready a c c e s st o r a w m a t e r i a l s , a l e a d i n g d o m e s t i c m a r k e t p o s i t i o n a n d a s t r o n g p r e s e n c e i n t h e growing markets of Asia. The LYSAGHT@ brand name is synonymouswith quality and pertormance.Since 1979, BlueScope Lysaghtstructuralsteel decking products have been tried and tested, and successfully utilised i n c o u n t l e s sp r o j e c t s a r o u n d t h e w o r l d , i n c l u d i n g l a n d m a r k b u i l d i n g s i n A u s t r a l i a ,S i n g a p o r e , M a l a y s i a ,l n d o n e s i a ,H o n g K o n g , C h i n a , D u b a i a n d T a i w a n . An entire suite of LYSAGHT@ s t r u c t u r a l s t e e l d e c k i n g p r o d u c t s ( i n c l u d i n g B O N D E K @l l , W - D E C K @a n d P O W E R D E K @i)s a v a i l a b l et o m e e t y o u r d i v e r s e b u i l d i n g n e e d s . T h e s e s t e e l sheeting profiles offer differing spanning and loading capacitiesto suit different design needs.

gOruOfK@ industry to be ll profileis widelyacceptedby the buildingconstruction LYSAGHT@ h i ghlyef f ic ient v a n d ro b u s t.l t h a s a l s o been usedto great effect on many maj or , e rs a ti l e , s w e l l a s c o u n tl e ss ma l lo n e s . b uildingpr ojec t sa profi l edsteel BO NDE K @ ll s t ee l p ro fi l e h a s b e e n d e v e l o p e dfr om the ori gi nalB ON D E K @ p ro fi l es h a p eb u t a s i g n i fi cantlmore l ongi tudi nal tensi l e lt hasa si m i l a r y effecti ve sh eet ing. reinforcement. The top of the ribs hasbeen embossed to bring about greatertensilestrength. than the samearea depth makesit more effective Its higheryieldstrengthand largereffective of deformedbarsor welded wire fabric. formworkfor a suspended compositeconcreteslab. BONDEK@ ll steelsheetsare permanent In i t s as s em bled sta te ,i t c a n b e u s e d a s a w o rk i ngpl atformand formw orkto supportw et ll actsas BONDEK@ materials and trades.When the concretehardens, concrete, construction of the concrete slab. the bottom reinforcement masonry or steelframe steeldeckingsystem for concrete, BONDEK@ ll is a completestructural construction.

ll Profileand Dimensions BONDEK@


l l p ro fi l e d are show ni n the fi gurebel ow . The nom inal steelsheeti ng dim en s i o no s f BON D E K@ tw o state, the profi l e compri ses The ef f ec t iv ec ov e r w i d th i s 6 0 0 m m . In th e a s s embl ed joint.The assembled ribsare all boldly ribsfor everyinterlocking side-lap intermediate dovetail alongtheir exposedtop faces. embossed

Female Lap Rib

Male Lap Rib

Embossment

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CoverWidth : 600

0 . 7 5o r 1 . 0 0B M T

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Table ll SectionProperties BONDEK@

mm

mm-2 ' t .
,

' : lqg/sf' ' Zx 1O9mm3/m 10.30 13.60 1 6 .0 2

leffestive l* lOa.mrnalm 12.50 16.69 20.03

effa*,i've .:... 47.98 64.08 76.90

0.75 1.00 1.20

1259 1678 2014

Material Specification
BO NDE K @ ll pr of i l e ds te e ls h e e ti n gi s ro l l -fo rm e d from hot di pped,z i n c - c o a t e d ,c h r o m a t e passivated, high strengthgrade steelstrip in bare metalthickness of e i t h e r 0 . 7 5 m m , 1 . 0 0 m m or 1.20mm.Coatingclass of 2275,2350or 2450 are being supplied.

Thickness Coating Mass Yield Strength Meets Australian Standard

0 . 7 5m m , 1 . 0 0m m , 1 . 2 0m m 2759/m2 or 350 g/m2or450 g/m2 5 5 0MP a AS 1397- G550-2275

Features of BONDEK@ ll Profile


r r r r r r I Permanent formwork Hight ens ile steel Positive interlocking section galv an i s e c do s ti n g Dur able Fullrangeof accessories Corrosionprotected fire performance BS Composite slab's is in accordance to requirements of British Standard 5950: Part 8. Fire performancehas been further improved (referto tests conductedat VictoriaUniversity).

Benefitsof BONDEK@ ll Profile


r r r r I r r Can be usedin concrete-frame construction formworkdeflection Shapeof profileminimises Safeworkingplatform,furtherenhanced by the bold embossments on the ribs Fastinstallation of decksdelivered cut-to-length (withoutthe need to drill into concrete Eas! installation of services and ceilings slab) Bold embossment resistance on ribs providemechanical betweenconcreteand the deck pr opp i n g M inim al

NO PROPSare needed for the following formwork spans:

(mm) SlabThickness SingleSpan(mm)

1 10

12O

2730 2670

Continuous Span(mm) 3240 3170

1 3 0 1 4 0 1 5 0 175 204 225 250 2610 25s0 2s00 2390 2290 2210 2140 3100 3030 2960 2810 2670 2560 2460 130 ' t40 150 175 200 225 250 2180 2130 2080 1 9 8 0 1 8 9 0 1 8 1 0 1 7 4 0 24oO 2340 2290 2170 2070 1980 1910

(mm) SlabThickness SingleSpan(mm)

1 10 2300

12O 2240 2460

Continuous Span(mm) 2530

Recommended Usageof BONDEK@ ll Profile

Thickness 1 8 0m m 1 7 0m m 1 6 0m m 1 5 0m m 1 4 5m m 1 4 0m m 1 3 0m m 1 2 5m m 1 2 0m m 1 1 5m m 110mm 1 0 5m m

2 0 0 0 l 2 s 0 0 l 2 6 0 0 l z e o o l g o o o l 3 2 0 0

1.OO BMT

1 . Research & DevelopmentSupport p l a c e sg re a t e m p h a s i s B lueS c ope Ly s a g h t o n product research and testi ng.A l l of our LYSAGHT@ structuralproducts are subjectedto rigoroustests such as slip block test, formworktestsincluding shearand bearing, full scaleslabtest, composite slabcyclictest, fire ratingtest,formwork- air pressure test,formwork- four point loadtest and concentrated load t es t . T he s ete s ts a re c a rri e do u t i n th e l abs of the Lysaght Technol ogy C entre i n Chester Hill,Sydney, Australia, performance to ensure maximum and qualityof our decking profiles.

2 . lmproved Fire Performance


BONDEK@ ll profiledsteelsheetinghasbeen put throughfurtherfire testsconductedat the VictoriaUniversity of Technology to ascertain the contributionof BONDEK@ ll decks momentcapacity to the positive of a composite slabin fire.The structural adequacy of the c om pos it e s la b sa n d i ts re s i s ta n co ef s i g n i fi c ant tensi l e forcesi n bendi ng,i n addi ti onto the conventional reinforcement, havebeen established. 3. Accreditation by NATA Laboratories Our test results are accredited by NATALaboratories productlistingschemes to facilitate of localauthorities. 4. Product Recommendation & Designto Suit your Specifications Working from your projectspecifications, our engineers willfollow-up on your requirements and wor k out a s e t o f c a l c u l a ti o na . user-fri endlE s n d a p ro j ectproposal A y xcel -based software for the designof composite slabswith LYSAGHT@ ll profileis available BONDEK@ t o as s is a t c om p e te n te n g i n e e r i n d e ri v i n ga n opti malsol uti on. Thi ssoftw are shoul dbe us edin c onjun c ti o w n i th th e BON D E K@ l l D e si gn and C onstructi on Gui de. - Material/ ManufacturingProcess 5 . Quality Assurance The LYSAGHT@ brandnameis synonymous with qualityand performance. As with all other products,BONDEK@ LYSAGHT@ ll profiledsteelsheetscomplywith buildingregulations and des ignc od e si n c o u n tri e s u c ha s U K ,A u stral i a, H ong K ong,S i ngapore and Mal aysi a.

stored No part of this brochuremay be reproduced, 2003 by BlueScope SteelLimited.All rightsreserved. Copyright@ recordingor otherwise,without in a retrievalsystem,or transmittedin any form or by any means,electronic,mechanical, from BlueScope SteelLimited. written permission is a are registered trademarks of BlueScope SteelLimited,ABN 16 000 011 058. BlueScope LYSAGHT@ and BONDEK@ trademark of BlueScooe SteelLimited. Lysaght. made by BlueScope SteelLimitedtrading as BlueScope The LSYAGHT@ rangeof productsis exclusively

pleasecontact For furtherinformation, DeckingAsia BlueScope SteelAsia Pte Ltd Boulevard 9 Temasek #06-03SuntecTower2 038989 Singapore Tel:(65)6333 3378 Fax:(65)6333 3347 www. bl uescopesteeIasia.com

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