Innovation in Screening

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TS Seres
Two Bearng Trpe Sope
ncned Screens
Innovation in Screening
Innovation in Screening
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T8 Presentation Topics:
T8 Features and Benefits
Application
Vibrating Mechanism
Frame
Options
Innovation in Screening
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The Metso Triple Slope range of screens feature a unique
combination of characteristics that when put together
result in an easy to maintain, durable and reliable screen
with higher capacity and better efficiency than
conventional horizontal, inclined,or banana screens. The
Triple slope Screens are the product of decades of
research, testing and manufacturing experience.
Multi-slope concept
Adjustable elliptical stroke
rugged, durable construction
modular components design for ease of
maintenance and parts inter-changeability
T8 8eries 8creens
Features and Benefits
Innovation in Screening
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Designed to be simple and tough with
exceptional performance in a very wide range of
screening conditions, for tertiary applications
MV modular exciter vibrating mechanism
Elliptical motion with and counter flow
Decks have three different slopes, with the angle
of declination reducing towards the discharge
end
Designed to operate at higher capacity than
conventional units of the same size
T8 8eries 8creens
Features and Benefits
Innovation in Screening
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T8 8eries 8creens
Features and Benefits
Simple, easy maintenance
Metso Product Support
Multi-slope
benefits
Adjustable variable
elliptical stroke
Innovation in Screening
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T8 8eries 8creens
Features and Benefits: Available Models
Single & Double decks
TS202 & TS203 (1.53m x 4.9m)
TS302 & TS303 (1.84m x 6.1m)
TS402 & TS403 (2.44m x 6.1m)
TS502 & TS503 (2.44m x 8.3m)
TS602 & TS603 (3.01m x 8.3m)
Innovation in Screening
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The mechanism is strategically located on the
screen to provide an elliptical motion which
shifts along the length of the screen. The shift in
vibration pattern compliments the changing
slopes, and results in increased capacity and
efficiency.
T8 8eries 8creens
Features and Benefits
Innovation in Screening
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T8 8eries 8creens
Features and Benefits
Elliptical Motion
Innovation in Screening
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Why are three slopes better than one ?
The first section of the screen is the steepest. Here the
material travels very quickly, resulting in a low bed depth
and rapid removal of undersize particles
The less steep mid-section is similar to a convential
inclined screen. Velocity of particles reduces and bed depth
remains low due to the removal of fines in the upper section.
The last section of the triple deck is a low angle section.
The low angle and change in elliptical throw cause material
to be retained longer in this section. This increases
efficiency by removing any remaining undersizes.
T8 8eries 8creens
Features and Benefits
Innovation in Screening
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Flat deck screen Triple slope screen
This sketch illustrates the bed depth and through-put
benefits of triple slope screens
T8 8eries 8creens
Features and Benefits: Low Bed Depth
Innovation in Screening
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T8 8eries 8creens
Features and Benefits
Cascade between slopes
Increased stratification and delamination
Increased opportunity for particles to pass
through
Innovation in Screening
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T8 8eries 8creens
Features and Benefits: Mobile Installations
Innovation in Screening
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T8 8eries 8creens
Features and Benefits: Stationary Installations
Innovation in Screening
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T8 8eries 8creens
Application
130mm to 2mm separations
230mm top size feed to deck
Max. 115mtph feed per 0.3m of screen width
750 to 1100 rpm
6mm to 10mm nominal stroke
Innovation in Screening
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T8 8eries 8creens
Vibrating Mechanism - Modular MV System
Simple, counterweighted modular unit used to
create the motion of vibrating screens
Bolted into sideplates and connected by a simple
driveshaft
Adjustable throw
Same MV can be used in multiple models of
vibrating equipment
Two bearings per MV = 4 bearings per shaft line
Innovation in Screening
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T8 8eries 8creens
Vibrating Mechanism - Modular MV System
Connected by simple driveshaft
Innovation in Screening
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T8 8eries 8creens
Vibrating Mechanism - Modular MV System
MV Throw adjustment
Remove inner and outer aluminum covers
Unbolt existing counterweight segments
Add, remove, or relocate counterweight segments
equally at each location
Throw must correspond
to the proper speed and
application, and the max.
G-force is not exceeded.
Refer to instruction
manual for detailed
instructions on modifying
throw
Innovation in Screening
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T8 8eries 8creens
Vibrating Mechanism - Modular MV System
MV Bearing Lubrication
Grease lubricated
Two grease fittings on the outside of each MV
Innovation in Screening
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T8 8eries 8creens
Vibrating Mechanism - Modular MV System
MV Rebuild and Exchange Program
Remove old MV and install new/rebuilt
No on site bearing replacement
Old MV can be rebuilt
Less down time
Reduce contamination
Innovation in Screening
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T8 8eries 8creens
Frame
Huck-bolted construction
Modular for simple parts replacement
No welding on the side-plates
Innovation in Screening
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T8 8eries 8creens
Frame
T8 8eries 8creens
Frame
No sideplate welding: less stress, increased
reliability and longevity
Independent rectangular cross beams
Modern construction for maximum availability and
simple maintenance
Innovation in Screening
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T8 8eries 8creens
Frame
T8 8eries 8creens
Frame: Suspension
Rubber marshmellow type springs
Quiet operation
Smooth start-up and shut-down
Safer: no steel coils
No corrosion
Innovation in Screening
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T8 8eries 8creens
Options: Beam protection
Simple, quick replacement
Innovation in Screening
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Wire mesh, non blinding , polyurethanes,
side tensioning, modular, rubber...
T8 8eries 8creens
Options: Screening Media
Innovation in Screening
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Dust Covers
T8 8eries 8creens
Options
Innovation in Screening
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Wet Screening Automatic Grease Lubrication
T8 8eries 8creens
Options