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TECHNICAL SPECIFICATIONS

Vhradn zstupce firmy TOTALGAZ pro eskou a Slovenskou republiku


T E P G A S a.s.,
Za Vlcovnou 465/49, 403 40 st nad Labem
tel.: +420 475 351 480, fax: +420 475 351 481, IO: 287210147

RTG 320
e-mail: obchod@tepgas.cz

Introduction
The pressure regulators included in the RTG 320 range are direct acting regulators with
balanced valve. Their operation is based on the balance between the force exerted by the
regulated pressure and the force of the adjustment spring. They are used for reducing and
regulating the pressure of LPG and natural gas, ensuring a constant value of the outlet
pressure, within the limits of the regulation class.

Figure 1 RTG 320 DN 25 40 with


internal impulse

Figure 2 RTG 320 DN 50 400 with external


impulse

The description of RTG 320 regulators operation references Figures 1, 2 and 3 which present
their main components, as well:
1.
2.
3.
4.

body
seat
valve plate
separating disk

5.
6.
7.
8.

rod
separation diaphragm
control diaphragm
adjustment spring

9. adjustment nut
10. adjustment screw
11. shut-off valve

RTG 320

Figure 3 RTG 320 with SB 750 incorporated shut-off valve

Advantages of RTG 320 direct acting pressure regulators

precise and constant operation even if the inlet pressure fluctuates significantly, external
sensing line and silencer valve provided;

easy regulation of outlet pressure value;

easy change of the setting range, if desired;

high flow rate due to the body special design;

excellent reliability due to high quality materials, precise machining and rigorous
control;

the materials used, depending on the type of components, include stainless steel, brass,
extruded aluminum, elastomer, etc.;

multiple applications: blast burners, thermal stations, industrial installations etc.;

reduced overall dimensions compared to similar products;

range of dimensions intended to provide optimal solution to any problem mentioned;

RTG 320

easy maintenance, without dismantling the regulator from the installation;

low noise level during operation even at high flow rates;

design based on international standards governing this type of products, ISO 9001
certified production system.

RTG 320 regulator operation


RTG 320 regulators are normally open regulators (fail-open), so that they are open when:
-

the inlet pressure is lower than the set pressure;

failure occurs (breakage of control diaphragm).

The upstream (inlet) pressure enters the regulator body (1) through the inlet connection.
Variations in inlet pressure do not create additional forces in the system, as the regulator is
provided with a separation diaphragm (6) - (meaning it is balanced).
The pressure is regulated by modifying the distance between the seat (2) and the valve plate
(3), which results in different passage sections.
The downstream (regulated) pressure is applied by means of the impulse connection under the
control diaphragm (7) generating a force that opposes the force produced by the spring (8).
A change in the downstream pressure creates an imbalance in the system, determining the
valve plate (3) to open proportionally with the flow required by the user.
In the rated operation conditions (constant inlet pressure, constant flow rate), the assembly
composed of spring, diaphragm, rod, valve plate is in balance.
Modifications in one or more parameters produce an imbalance in the system, which moves
until reaching another point of balance.
The set value of the inlet pressure can be changed by means of the adjustment screw (10). The
screw acts on the spring (8) modifying the pretensioning force.

RTG 320

Technical characteristics
Design features

Fail open type

Balanced plug

Cast steel body

Equal flanges

Table 1 - Technical characteristics


Regulator type
Inlet / outlet connection diameter
Inlet pressure [bar]
Outlet pressure [bar]
Working medium
Ambient temperature [oC]
Working medium temperature [oC]
Regulation class (AG)
Closing pressure class (SG)
Safety devices

RTG 320
(Pn 16; Pn 25)
Flange
Dn 25 Dn 400
0.02 20
0.015 2 (3)
Natural gas (SR 33172003) or other noncorrosive gases
-30 80
-20 60
2.5 5%
+ 5 20%
Optionally, incorporated shut-off valve,
intervention accuracy AC: 1 / 5%

Materials
Part

Material

Body

Cast carbon steel, Alloy steel

Seat

Stainless steel

Rod

Stainless steel

Covers

Carbon steel

Internal parts

Brass, Aluminium alloys

Valve plate

Rubber (NBR) or polyurethane

Diaphragm

Rubber (NBR) with textile insert

O-rings

Rubber (NBR), Viton

Valve plate holder

Stainless steel

RTG 320

Selection of pressure regulator


According to SR EN 334+A1:2008, the flow coefficient Kg is taken into consideration when
selecting the regulator size.
The maximum flow rate is established assuming that the regulator is totally open.
The following formulas are used to determine the maximum flow rate:
Pa
0.5
Pe

a) in subcritical conditions, when

( Pe Pa ) Pa

Q = Kg

b) in critical conditions, when

Pa
< 0.5
Pe
Q=

Kg
2

Pe

The symbols used and their meaning are listed below:


Q flow rate [Stm3/h]
Pe absolute inlet pressure [bar]
Pa absolute outlet pressure [bar]
Kg natural gas flow coefficient [Stm3/h].
DN
Kg

25
331

32
574

40
847

50
1502

80
3392

100
5633

150
10593

200
18336

250
23655

300
400
43260 69370

For regulators, the recommended gas velocity in the outlet flange is less than 150 m/s.
The erosion phenomenon accelerates and the noise level increases significantly at greater
velocity.
The pipes are sized for gas velocities lower than 20 m/s.
Gas velocity in the outlet flange or in pipes is calculated using the formula:

V = 345.92

Q (1 0.002 pa )
2
Di (1 + pa )

where:
V gas velocity [m/s]
Q flow rate [Stm3/h]
Di inner diameter [mm] for pressure regulators Di = DN

RTG 320
pa outlet pressure [barg]

Safety devices and optional accessories

internal sensing line (DN 25 DN 50)

external sensing line (DN 50 DN 400)

SB 750 valve operation

Figure 4 SB 75 control mechanism

RTG 320

Figure 5 SB 750 incorporated shut-off valve

The description of the SB 750 valve operation references Figures 4 and 5. When the regulated
pressure is within the working range, the shut-off valve is open.
The main components of the SB 750 valve:
1. diaphragm

5. fork

8. spring

2. rod

6. spring

9. valve plate holder

3. minimum spring

7. cam

10. reset button

4. maximum spring
The regulated pressure acts on the diaphragm (1) of the servomotor, maintaining the rod (2) in
balance position. Thus, the movement of the cam (7) under the action of the spring is
prevented by the fork (5) whose radial movement is determined by the rod (2).
If the pressure increases over the maximum allowable value, the force of the spring (4) is
overcome, which determines the rod (2) to move. The fork (5) releases the cam (7), which,
under the action of the spring (6) moves, releasing the valve plate holder (9).
If the pressure decreases under the minimum allowable value, the force of the spring (3)
moves the rod (2), which rotates the fork (5), releasing the cam (7). The cam moves and
releases the blocking mechanism, under the action of the spring (6).
The movement of the valve plate (9) under the action of the spring (8) closes the valve. Sealing
is ensured by O-rings.

RTG 320

Table 2 Adjustment springs for SB 75 control mechanism

Servomotor
type

SM 15

SM 20

SM 25

SM 37

SM 50

Minimum spring
Setting range
Code
[bar]
1450353
1450354
1450355
1450358
1450359
1450360
1450353
1450354
1450355
1450358
1450359
1450360
1450354
1450355
1450359
1450360
1450352
1450353
1450354
1450355
1450358
1450359
1450360
1450351
1450352
1450353
1450354
1450355
1450356
1450357

2.4 4.8
4.1 8.3
8.0 15.6
9.0 18.2
17.8 35.7
34.9 62.1
1.3 2.7
2.3 4.6
4.5 8.7
5.1 10.2
10.0 20.1
19.6 34.9
1.4 3.0
2.9 5.6
6.4 12.8
12.5 22.4
0.2 0.5
0.4 0.9
0.7 1.5
1.4 2.9
1.6 3.3
3.2 6.5
6.4 12.4
0.06 0.14
0.12 0.25
0.21 0.44
0.37 0.75
0.72 1.40
0.21 0.43
0.42 0.85

Maximum spring
Setting range
Code
[bar]
1450367
1450368

21.3 42.7
41.9 83.8

1450367
1450368

12.0 24.0
23.5 47.2

1450368

15.1 30.2

1450366
1450367
1450368

2.04 4.1
3.9 7.8
7.6 15.4

1450364
1450365
1450366
1450367
1450368

0.27 0.55
0.53 1.07
1.0 2.0
1.9 3.8
3.7 7.6

RTG 320

SM 70

1450358
1450359
1450360
1450351
1450352
1450353
1450354
1450355
1450356
1450357
1450358
1450359
1450360

0.81 1.63
1.60 3.20
3.13 5.60
0.03 0.08
0.06 0.1
0.1 0.2
0.1 0.4
0.3 0.7
0.1 0.2
0.2 0.5
0.4 0.8
0.8 1.7
1.6 2.9

1450361
1450362
1450363
1450364
1450365
1450366
1450367
1450368

0.02 0.04
0.03 0.08
0.06 0.14
0.13 0.28
0.27 0.55
0.51 1.02
0.98 1.95
1.92 3.85

Flow rate values for RTG 320 regulators

RTG 320
Dn 25

RTG 320
Dn 32

10

P1/P2
[bar]
0.1
0.2
0.3
0.5
0.75
1
1.5
2
2.5
3
3.5
4
4.5
5
6
1020
P1/P2
[bar]
0.1
0.2
0.3
0.5
0.75
1
1.5

0.03

0.05

0.08

63

73

56

90

89

70

65

110

118

106

96

147

161

159

131

114

170

188

198

196

187

181

189

224

230

235

248

253

249

192

238

246

257

263

274

284

292

192

238

246

257

283

286

290

300

319

192

238

246

257

283

296

304

313

346

434

192

238

246

257

283

305

322

360

412

500

192

242

275

306

320

335

379

393

458

544

192

242

275

306

344

379

456

500

544

609

192

242

275

306

353

400

501

553

595

635

192

242

275

306

353

426

524

574

631

710

192

244

275

306

353

484

546

625

701

740

192

244

275

306

353

484

546

625

701

740

0.1

Q [Nm3/h]
0.3
0.5

0.75

1.5

0.08

0.1

Q [Nm3/h]
0.3
0.5

0.75

0.03

0.05

101

107

96

140

139

109

102

172

184

165

150

229

252

248

204

177

266

294

309

306

292

283

288

350

360

367

388

396

390

300

372

384

401

411

428

443

456

1.5

RTG 320
2
2.5
3
3.5
4
4.5
5
6
1020

RTG 320
Dn 40

RTG 320
Dn 50

P1/P2
[bar]
0.1
0.2
0.3
0.5
0.75
1
1.5
2
2.5
3
3.5
4
4.5
5
6
1020

P1/P2
[bar]
0.1
0.2
0.3
0.5
0.75
1

300

372

384

401

442

447

453

469

498

300

372

384

401

442

463

475

490

541

679

300

372

384

401

442

477

503

562

643

782

300

378

429

479

500

524

593

614

716

850

300

378

429

479

537

592

713

782

850

952

300

378

429

479

552

626

783

864

930

993

300

378

429

479

552

666

819

898

986

1110

300

381

429

479

552

757

853

976

1095

1156

300

381

429

479

552

757

853

976

1095

1156

0.1

Q [Nm3/h]
0.3
0.5

0.03

0.05

0.08

132

148

112

206

205

160

150

253

270

243

220

337

370

365

300

261

391

432

455

450

430

416

435

514

529

540

571

582

573

441

547

565

590

604

630

652

670

441

547

565

590

650

658

666

689

732

441

547

565

590

650

681

698

720

796

998

441

547

565

590

650

701

739

827

946

1150

441

556

631

704

735

770

872

903

1053

1250

441

556

631

704

790

870

1048

1150

1250

1400

441

556

631

704

812

920

1152

1270

1368

1460

441

556

631

704

812

980

1205

1320

1450

1632

441

560

631

704

812

1113

1255

1435

1610

1700

441

560

631

740

812

1113

1255

1435

1610

1700

0.75

1.5

0.1

Q [Nm3/h]
0.3
0.5

0.03

0.05

0.08

223

209

184

352

349

266

242

437

450

365

352

575

591

484

483

447

642

750

681

667

631

527

657

769

783

807

810

750

0.75

1.5

576

11

RTG 320
1.5
2
2.5
3
3.5
4
4.5
5
6
1020

RTG 320
Dn 80

RTG 320
Dn 100

12

P1/P2
[bar]
0.1
0.2
0.3
0.5
0.75
1
1.5
2
2.5
3
3.5
4
4.5
5
6
1020
P1/P2
[bar]
0.1
0.2
0.3
0.5
0.75
1
1.5
2
2.5
3

670

794

882

910

1057

1060

993

862

670

794

882

910

1057

1410

1225

1200

945

670

794

882

910

1057

1900

1715

1641

1243

927

670

794

882

910

1057

1900

2018

1943

1689

1133

670

794

882

910

1057

1900

2250

2013

2000

1338

670

794

882

910

1057

1900

2250

2278

2303

1686

670

794

882

910

1057

1900

2250

2278

3159

2005

670

794

882

910

1057

1900

2250

2278

3159

2676

670

794

882

910

1057

1900

2250

2278

3159

3314

670

794

882

910

1057

1900

2250

2278

3159

3314

0.75

1.5

0.1

Q [Nm3/h]
0.3
0.5

0.03

0.05

0.08

527

504

398

843

779

686

541

1049

1003

927

761

1380

1349

1286

1077

906

1724

1703

1645

1420

1258

953

1791

2015

1960

1737

1492

1345

1057

1814

2322

2571

2314

2147

1945

1836

1590

1814

2322

2813

2845

2665

2537

2405

2263

2122

1814

2322

2813

2845

2931

3030

3800

4274

4646

2540

1814

2322

2813

2845

2931

3192

3800

4320

5529

3418

1814

2322

2813

2845

2931

3192

3800

4320

6464

4067

1814

2322

2813

2845

2931

3192

3800

4320

6464

4678

1814

2322

2813

2845

2931

3192

3800

4320

6464

5415

1814

2322

2813

2845

2931

3192

3800

4320

6464

6195

1814

2322

2813

2845

2931

3192

3800

4320

6464

7031

1814

2322

2813

2845

2931

3192

3800

4320

6464

7031

0.75

1.5

0.1

Q [Nm3/h]
0.3
0.5

0.03

0.05

0.08

710

676

594

1138

1054

980

807

1425

1354

1180

1105

1815

1724

1590

1568

1206

2295

2248

2030

2018

1793

1398

2635

2661

2406

2377

2254

1968

1620

2680

2795

2900

3004

3062

2945

2439

2283

2680

2795

2900

3004

3915

3991

3578

3406

2777

2680

2795

2900

3004

3915

4320

4112

3829

3234

2802

2680

2795

2900

3004

3915

4878

5264

4945

4532

3341

RTG 320
3.5
4
4.5
5
6
1020

RTG 320
Dn 150

RTG 320
Dn 200

RTG 320

P1/P2
[bar]
0.1
0.2
0.3
0.5
0.75
1
1.5
2
4
6
1020
P1/P2
[bar]
0.1
0.2
0.3
0.5
0.75
1
1.5

2680

2795

2900

3004

3915

4878

6108

5932

5842

4305

2680

2795

2900

3004

3915

4878

6108

7519

7618

6210

2680

2795

2900

3004

3915

4878

6108

7519

8366

7221

2680

2795

2900

3004

3915

4878

6108

7519

8366

9604

2680

2795

2900

3004

3915

4878

6108

7519

8366

9604

2680

2795

2900

3004

3915

4878

6108

7519

8366

9604

0.75

1.5

0.03

0.05

0.075

1486

1410

1341

2348

2184

1996

1649

2973

2817

2679

2327

3918

3802

3695

3298

2504

4910

4808

4716

4257

3764

2985

5804

5706

5620

5090

4736

4161

3208

6357

6480

6586

6757

6375

5473

5108

6361

6483

6586

6732

7639

7739

6987

6014

4932

6361

6483

6586

6741

7657

9825

10969

10872

10809

9585

6361

6483

6586

6741

7657

9825

10969

11832

12617

14031

6361

6483

6586

6741

7657

9825

10969

11832

12617

14031

0.1

Q [Nm3/h]
0.3
0.5

0.75

1.5

3856

0.03

0.05

0.075

2301

2150

1847

3718

3350

2815

2550

4601

4302

3693

3638

5950

5711

5268

5082

3893

7690

7579

6864

6350

5945

4720

8802

11340

7983

7664

7261

6756

5627

9582

8904

7839

6827

11728

11807

10845

9418

7411

13637

18169

18677

18840

17579

13081

13637

18169

20145

22763

22556

25014

13637

18169

20145

22763

22556

25014

11190

11340

10981

11190

11340

11380

11190

11340

11380

11190

11340

11380

1020

11190

11340

11380

P1/P2

0.1

Q [Nm3/h]
0.3
0.5

1036
9
1169
5
1169
5
1169
5
1169
5

Q [Nm3/h]

13

RTG 320

Dn 250

RTG 320
Dn 300

RTG 320
Dn 400

[bar]
0.2
0.3
0.5
0.75
1
1.5
2
4
6
1020

P1/P2
[bar]
0.2
0.3
0.5
0.75
1
1.5
2
4
6
1020
P1/P2
[bar]
0.2
0.3
0.5
0.75
1
1.5
2
4
6
1020

0.03

0.05

0.075

0.1

0.3

0.5

0.75

1.5

10156

9405

8686

7858

12667

12142

11653

11112

16585

16290

16016

15715

12070

20453

20317

20184

20033

18104

14485

23698

23669

23628

23573

22580

20486

15636

27210

28152

29326

29594

29564

28971

27083

23629

27210

28152

29326

29710

35482

35482

34964

33417

26401

27210

28152

29326

29710

59035

37586

45687

53210

59035

27210

28152

29326

29710

59035

37586

45687

53210

65246

27210

28152

29326

29710

59035

37586

45687

53210

65246

Q [Nm3/h]
0.1
0.3

0.03

0.05

0.075

14311

13253

12239

11072

17849

17109

16421

15659

23370

22954

22568

22145

17007

28821

28629

28442

28229

25511

20412

33393

33352

33295

33217

31818

28867

22034

38564

39587

41702

41702

41660

40824

38164

33296

38564

39587

41702

42153

49999

49998

49269

47088

37203

38564

39587

41702

42153

50523

57632

65249

61235

83187

38564

39587

41702

42153

50523

57632

65249

61235

83187

38564

39587

41702

42153

50523

57632

65249

61235

83187

0.5

0.75

1.5

Q [Nm3/h]
0.1
0.3

0.5

0.75

1.5

0.03

0.05

0.075

31581

29948

27162

25021

39800

38663

36778

35385

52511

51872

50815

50042

38433

64993

64696

64181

63792

57650

46127

70523

69863

68025

67841

66253

65233

49792

71253

72426

74253

76013

77456

77142

76553

75243

71253

72426

74253

76013

89265

95762

93024

87368

84070

71253

72426

74253

76013

89265

103753

121125

137021

172563

71253

72426

74253

76013

89265

103753

121125

137021

172989

71253

72426

74253

76013

89265

103753

121125

137021

172989

Note:
For regulators, the recommended gas velocity in the outlet flange is less than 150 m/s.

14

RTG 320

Dimensional characteristics

Figure 6 RTG 320 DN 25 50

Figure 7 RTG 320 DN 80 400

15

RTG 320

Table 3 - Overall dimensions of RTG 320 (Figure 6 and Figure7)


Regulator
type

RTG 320

Variant 1 (PS)
Hs
D
[mm]
[mm]

DN

L
[mm]

Ls
[mm]

Hr
[mm]

25
32
40
50
80
100

184
200
222
254
298
352

140
155
170
195
251
271

600
605
615
640
800
835

410
430
440
465
656
679

150

451

315

1125

200

543

355

1200

250

673

400

300

737

400

1016

Variant 2 (PR)
Hs
D
[mm] [mm]

Hd
[mm]

Hr
[mm]

370
370
370
370
500
500

560
565
572
577
986
1010

555
560
570
595
741
777

400
410
431
448
598
621

270
270
270
270
370
370

530
550
562
571
927
950

910

650

1340

1095

880

500

1285

947

650

1382

1170

917

500

1352

1570

1267

850

1750

1540

1234

650

1705

430

1680

1325

850

1800

1645

1292

650

1765

520

2028

1533

850

1608

Notation
The pressure regulator are identified by specifying the constructive variant, the nominal
dimension of inlet-outlet connections and the maximum working pressure.
Example:

For example, the notation RTG 320-25-16-SB 750 designates a 320 pressure regulator, with
DN 25 flanged connections, maximum working pressure of 16 bar, equipped with SB 750
incorporated shut-off valve.
Additional requirements, if any, must be specified when placing the order.

16

Hd
[mm]

The manufacturer reserves the right to make modifications without any prior notification.

S.C.

TOTALGAZ INDUSTRIE

S.R.L.

Manufacturer of equipment for regulation, distribution and transportation of


natural gas

oseaua Pcurari nr. 128, Iai, cod 700545, Romnia


Nr. R.C. J-22-3277/1994
CUI:
RO6658553
IBAN: RO28BRDE240SV13842272400 B.R.D. G.S.G. Iai

Tel.:

CT No. 186 / 2009 / 01

0040-232-216.391(2)
0040-332-407.842(3)
Fax:
0040-232-215.983
E-mail: office@totalgaz.ro
Web: www.totalgaz.ro

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