Professional Documents
Culture Documents
ITEM
1 2 3 4 5 6
NAME
PUMP GP - PISTON TANK GP - MTG COOLER FILTER PUMP GP - METERING FRONT STEER CYL.
416E
422E
247-7867 245-8777 214-2202 210-6243 247-7868 214-5097
PUMP or MOTOR
FLUID CONDITIONER
SPRING
CONTROL VALVES
RESTRICTION
2-SECTION PUMP
VARIABILITY
LIFT CYL
SPRING (ADJUSTABLE)
PRESSURE COMPENSATION
LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED
ATTACHMENT
7 8
7A 7B 8A 8B 9
228-3508 N/A
TILT CYL
215-7298
VALVE ENVELOPES
VALVES
VALVE PORTS
ONE POSITION
TWO POSITION
THREE POSITION
TWO-WAY
THREE-WAY
FOUR-WAY
CONTROL VALVES
AB AB
CHECK VALVES
10
10A 10B 11 12
P T NORMAL POSITION
P T SHIFTED POSITION
INFINITE POSITION
BASIC SYMBOL
SPRING LOADED
SHUTTLE
PILOT CONTROLLED
VENTED
PRESSURIZED
13
13A 13B 14 15 16 17 18
SWING CYL. RH SWING CYL. LH BUCKET CYL. E-STICK CYL. RIDE CONTROL VALVE RIDE CONTROL ACCMLTR PRESSURE SWITCH
MEASUREMENT
ROTATING SHAFTS
PRESSURE
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
COMBINATION CONTROLS
19
19
LOADER VALVE (ST) 2-BANK LOADER VALVE (ST) 3-BANK LOADER INLET LIFT VALVE TILT VALVE AUX. VALVE LOADER VALVE (PL/IT) 2-BANK LOADER VALVE (PL/IT) 3-BANK LOADER INLET TILT VALVE
20
20
20A 20C
248-0481 248-0482 259-6745 259-6732 259-6731 (2-BANK) 259-6730 (3-BANK) 259-6729 LOADER VALVE N/A N/A N/A N/A
BACKHOE VALVE
422E: HBE1-UP
428E: SNL1-UP
SOLENOID
SOLENOID or MANUAL
SERVO
THERMAL
DETENT
PUSH-PULL LEVER
MANUAL SHUTOFF
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
N/A
RELEASED PRESSURE
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
COMPLETE
ACCUMULATORS
21
21
BACKHOE VALVE (CP) 6-BANK BACKHOE VALVE (CP) 7-BANK BACKHOE VALVE (CP) 8-BANK STABILIZER VALVE INLET MANIFOLD AUX. VALVE BOOM VALVE SWING VALVE
SPRING LOADED
GAS CHARGED
LINES CROSSING
LINES JOINING
SINGLE ACTING
DOUBLE ACTING
HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION
BUCKET VALVE STICK VALVE E-STICK VALVE BACKHOE VALVE (SS) 6-BANK BACKHOE VALVE (SS) 7-BANK BACKHOE VALVE (SS) 8-BANK INLET MANIFOLD VALVE AS - SHUTTLE
259-6733 259-6739 259-6738 259-6737 259-6736 (6-BANK) / 259-6735 (7 & 8-BANK) 259-6734
BACKHOE VALVE N/A
416E (Single Tilt Center Pivot) 422E (Single Tilt Sideshift) 428E (Parallel Lift Sideshift)
UNIDIRECTIONAL
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
PARALLEL FLOW
CROSS FLOW
22
22 22B 23
Printed in U.S.A.
Description
Pump Discharge Load Sense Oil Sampling
The 416E, 422E and 428E machines are equipped with a mechanically controlled backhoe valve that is visible with the floor plate at the rear of the cab removed.
13
10
20 19 4
18 17 16
G
Generator
M
Electric Motor
G H J
Pressure Switch
SOS Pressure Switch
Temperature Switch
Electrical Wire
15 14 15 14
12
11
13
10
12
22 21 1
23
7 2
8 8
9 3
Pressure Symbol
Temperature Symbol
Level Symbol
Flow Symbol
Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire Circuit Number Identification
K
Hydraulic Oil Filter
RENR6482-02
Wire Color
11
13
10
21 22
23
20 19 4
18 17 16
NOTE: Alpha numeric numbers are represented by the number only on the machine views.
(A) Extendable Stick Control Valve (B) Stick Control Valve (C) Bucket Control Valve (D) Swing Control Valve (E) Boom Control Valve (F) Auxiliary Control Valve (G) Middle Inlet Manifold (H) Left Stabilizer Control Valve (J) Right Stabilizer Control Valve (K) Solenoid for the Sideshift Lock
Previous Standard
Wire Wire Color
325-PK-14
E D
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)
COMPONENT LOCATIONS
The implement and steering pump on the 416E/422E/428E machines is a similar design and operates the same as the pump on the "A" Series machines.
SOS
BACKHOE VALVE
T2
Hydraulic Oil Filter
21 22
C B
T2
B A
Travel at high speeds over rough terrain causes bucket movement. The optional Ride Control System acts as a shock absorber by absorbing bucket forces, which stabilize the machine. The Ride Control System components include; ride control relay (A), ride control solenoids (B), ride control accumulator (C), and ride control pressure switch (D). Two solenoids are now used on the "E" Series machines Ride Control System.
The pump is located below the cab floor plate. The pump control valve is mounted on top of the pump and contains a flow compensator spool and pressure cutoff spool. The implement and steering pump supplies oil flow to the loader valve group, backhoe valve group, and steering system.
B A F E B A
T1
The 416E/422E and 428E machines are equipped with a mechanically controlled loader valve (A). The loader valve is accessed from below the floor plate. The loader control valve group contains an inlet manifold (B), lift control valve (C), tilt control valve (D), and auxiliary control valve (E, if equipped).
D
T2
F
These illustrations show the implement and steering pump out of the machine. The following components are visible:
T1
Pressure Cutoff (A), Flow compensator (B), Load sensing pressure tap (T2), Discharge pressure tap (T1), Inlet port (C), Case drain port (D), Hydraulic Oil Tank (E), Outlet port (F)
LOADER VALVE
19 20
RIDE CONTROL
16
24 Page,
422E,428E SIDESHIFT
13A
13B
14
12
15
10A
F
A B
10B 11
F
C D
A B
416E
21
C
STAB-RH
STAB-LH
D
22
E
R P N M L E F
G R P N
22B
M L E
AUX.
BOOM
SWING
BUCKET
STICK
E-STICK
21A
D
21B
K J H
F G
23
21C
21D
21E
21F
21G
21H
20
20A 19A
RENR6482-02
T1
16
T2
4 7B or 7A
LIFT
8A 19B
SOS
24 Page, Color 2,
3 1 8B
TILT
428E PL/IT
20C 19C
LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line
9
A
CALLOUTS
YY
AUX.
2 19D
THIS 416E 422E 428E PART
52
SCHEMATIC IS FOR THE 416E, 422E AND 428E SERIES BACKHOE LOADERS (SINGLE TILT CENTER PIVOT) (SINGLE TITLE SIDESHIFT) (PARALLEL LIFT SIDESHIFT) #: 225-6836 CHG 01
6
8 7 6 5 4 3
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.