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KWU GOVERNING SYSTEM

BASICS OF GOVERNING SYSTEM DRAWINGS ARE NOT AS PER ACTUAL THIS PRESENTATION HAS BEEN PREPARED JUST FOR UNDERSTANDING THE SYSTEM

HP TURBINE MS

IP TURBINE

LP TURBINE

TG SET

CRH NRV

HPSV HPCV

IPSV IPCV

GENERATOR

HPCV CRH NRV HPSV MS

IPCV IPSV

HRH

Condenser

BOILER

GE.E(-L SC/EME
Steam %rom boi&er

$pening S' $pening C' Turbine (o&&ing S)n!*roni+ation ,e#a!!e&eration -!!e&eration Tripping

Turbine/ nit Lo!"# $ut Tripping

Steam to turbine

100MW 80MW 120MW 12 $ MW 3000rpm 3000RPM 2900 rpm !!1 r"# r"#

80MW 100MW 120MW

Turbine

Generating Station
Generator Speed

Load Consumer

3150

3100

3000

2900

2850

1500

180

Different oils, their colour codes, sources and in KWU Governing System
S.No 1. Name of Oil Source & pressure MOP/ AOP ( !".# $%/ cm&'

purpose
Purpose

LEGENDS
Colour Code

Cont rol Oil

(o est a)lis* (rip Oil+ Au, (rip Oil+ (rip Oil+ St art !up Oil+ Au, St art !up Oil+ Au, Secondar- Oil+ Secondar- Oil+ Primar- Oil+ .t c (o reset + Open & (rip st op 0al0e (o t rip 3-draulic (rip 4e0ice (o assist 5eset t in% & Openin% St op /al0es (o 5eset Main (rip /al0e & 3-draulic (rip 4e0ice 7nput Si%nal t o 3-draulic Con0ert er (o %o0ern 3P/ 7P Cont rol /al0e openin% 8eed)ac9 speed si%nal f or 36 (o t est O0er Speed (est 4e0ice

&. 3. 1. #. 2. . ". :. 10.

(rip Oil Au, (rip Oil St art !up Oil Au, Start !up Oil Au, Secondar- Oil Secondar- Oil (3P/ 7P' Primar- Oil (est Oil 4rains

Main (rip /al0e (1."!2 $%/ cm&' Main (rip /al0e (1."!2 $%/ cm&' St art in% 4e0ice ( #.# $%/ cm&' St art in% 4e0ice ( #.# $%/ cm&' Speeder 6ear ( &.3!1." $%/ cm&' 3-d/ .lect ro!3-d Con0ert er ( 0!2 $%/ cm&' Primar- Oil Pump ( 0!&.3 $%/ cm&' O0er Speed (est 4e0ice ( &.0 $%/ cm&'

 CONTROL OIL OIL TA%EN FROM AOP&MOP DISCHARGE HEADER FOR THE GOVERNING SYSTEM TRIP&AU' TRIP OIL THESE TWO OIL CIRCUITS ARE ESTABLISHED THROUGH MAIN TRIP VALVES UNDER RESET CONDITION( START)UP&AU' START)UP OIL THESE TWO OIL CIRCUITS ARE ESTABLISHED TO ITS PEA% PRESSURE THROUGH STARTING DEVICE AT * POSITION AND PRESSURE STARTS REDUCING WHEN POSITION OF THE STARTING DEVICE IS RAISED( AU' SECONDARY OIL THIS OIL CIRCUIT IS NOTHING BUT OUTPUT OF HYDRAULIC GOVERNOR AND INPUT TO HYDRAULIC CONVERTER( SECONDARY OIL CONVERTER( OUTPUT OF HYDRAULIC&ELECTRO)HYDRAULIC

TEST OIL THIS OIL CIRCUIT IS ESTABLISHED TO TEST OVER SPEED TRIP DEVICE WHEN TURBINE IS RUNNING AT RATED SPEED(

 REMOTE TRIP SOLENOID VALVES THESE ARE TWO IN Nos( AND WHEN ANY TURBINE TRIP GETS INITIATED+ THE SOLENOIDS GETS ENERGISED AND CONTROL OIL GETS DRAINED THROUGH THE VALVES AND TRIPS THE MTV( MAIN TRIP VALVES THESE ARE TWO IN Nos( AND CALLED THE MAIN TRIP GEAR( ALL THE TURBINE TRIPPINGS TA%E PLACE THROUGH THIS DEVICE( UNDER NON)TRIP CONDITION ESTABLISHES TRIP , AU' TRIP OIL AND USED FOR RESETTING&OPENING THE STOP VALVES AND PRODUCING HP&IP SECONDARY OIL(

STARTING DEVICE AS THE NAME OF THIS DEVICE SUGGESTS+ THIS DEVICE IS USED FOR RESETTING AND OPENING THE STOP VALVES AND + MAIN TRIP VALVES , HYDRAULIC TRIP DEVICES( THIS DEVICE EITHER BE OPERATED MANUALLY BY HAND WHEEL OR FROM REMOTE -MCR. THROUGH MOTORISED ACTUATOR( SPEEDER GEAR THIS DEVICE IN COMBINATION WITH STARTING DEVICE FORMS HYDRAULIC GOVERNOR AND PROVIDES INPUT HYDRALIC SIGNAL TO HYDRAULIC CONVERTER( THIS DEVICE EITHER BE OPERATED MANUALLY BY HAND WHEEL OR FROM REMOTE -MCR. THROUGH MOTORISED ACTUATOR( HYDRAULIC&ELECTRO)HYDRAULIC CONVERTER AMPLIFIES,CONVERTS HYDRAULIC &ELECTRICAL SIGNALS TO HYDRAULIC SIGNALS - HP&IP SECONDARY OIL. FOR THE OPERATION OF HP&IP CONTROL VALVE( HYDRAULIC TRIP DEVICES THESE DEVICES PROVIDE MANDATORY PROTECTIONS OF THE TURBINE BY DRAINING AU' TRIP OIL( THESE DEVICES ARE RESET BY AU' START) UP OIL(

0L$C1 ,2-G(-M $3 G$'E(.2.G S4STEM

Re#o5e Tr/" So4eno/d F/45ered V246es Con5ro4 O/4
AOP F/45er Tr/" O/4

TEST V&V

STOP V&V SERVO MOTOR

M2/n Tr/" V246es

STOP , CONTROL VALVE CONTROL VALVE SERVO MOTOR Se0ond2r7 O/4 A89 Tr/" O/4

MOP AOP D/s012r3e 1e2der

A89 S52r5)8" O/4

E4e05ro)H7d Con6er5er

H7d Con6er5er

S52r5)8" O/4

S52r5/n3 De6/0e

F/45ered Con5ro44ed O/4

H7d( Tr/" De6/0e

RAISING STARTING DEVICE POSITION TO DE)PRESSURISE BRINGING THE STARTING : ;STOP POSITION TO AND BUILD START)UP , AU' STATR)UPDEVICE OIL TO TO OPEN VALVES START)UP ,PRODUCING AU' STATR)UP OIL TO RESET STOP, MAIN TRIP AU' SECONDARY OIL VALVES AND HYD( TRIP DEVICE
Hand Wheel Motor

STARTING DEVICE
TO MTV , HTD V&V
CONTROL OIL FROM AOP&MOP

Dr2/n

-<(< A89 S52r5)8" O/4 %3&0#2. %3&0#2.

TO TEST V&V OF STOP V&V

Dr2/n

S52r5)8" O/4 -<(< %3&0#2. %3&0#2.

=< < 2<

S52r5/n3 De6/0e In *

STARTING STARTING DEVICE DEVICE

Pos/5/on 25 MCR

RESETTING OF MTV FOR TRIPPING OF MTV FOR ESTABLISHING TRIP&AU' %ILLING TRIPTRIP OIL OIL

MAIN TRIP VALVE

,(-2.

(57P O7; (O 5.S.(/ OP.N S(OP /A;/. & 8O;;OW!<P /A;/.S .(C (O P5O4<C. S.CON4A5> S.CON4A5> O7; O7; (1."!2.0 (0 $%/ $%/ cm&' cm&'

CON(5O; O7; 85OM AOP/ MOP(2!".# $%/ cm&'

A<= (57P O7; (O 3>45A<;7C (57P (57P 4./7C.S 4./7C.S (1."!2.0 (0 $%/ $%/ cm&' cm&'

- 5 ST-(T# 6 $2L 3($M ST-(T2.G ,E'2CE 7809 6$S2T2$.:

RESETTING OF MTV
REMOTE TRIP SOLENOID OPERATED VALVES
TRIP OIL TO HOLD STOP V/VS & AND TO PRODUCE SECONDARY OIL $ 6 , i s * a r g e * e a d e r AUX TRIP OIL TO HYDRAULIC TRIPING DEVICES -$6/ M$6

CONTROL OIL FROM AOP&MOP

,(-2. Filter

AUX START-UP OIL TO RESET MTV & HTD

T(2662.G $3 MT' T/($ G/ (TS' 7ELECT(2C-L:

TRIPPING THROUGH RTSV

REMOTE TRIP SOLENOID OPERATED VALVES

TRIP OIL TO HOLD STOP V/VS & AND TO PRODUCE SECONDARY OIL

CONTROL OIL FROM AOP&MOP

,(-2. Filter

AUX START-UP OIL TO RESET MTV

AUX TRIP OIL TO HYDRAULIC TRIPING DEVICES

T(2662.G $3 MT' T/($ G/ /4,(- L2C T(26 ,E'2CE 7MEC/-.2C-L:

TRIPPING THROUGH HYD TRIPDEVICE

REMOTE TRIP SOLENOID OPERATED VALVES

TRIP OIL TO HOLD STOP V/VS & AND TO PRODUCE SECONDARY OIL

CONTROL OIL FROM AOP&MOP

Filter

,(-2.

AUX START-UP OIL TO RESET HYD TRIP DEVICES AUX TRIP OIL TO HYDRAULIC TRIPING DEVICES

AUX START-UP OIL TO RESET MTV

/4,(- L2C T(26 ,E'2CE

AUX TRIP OIL TO THE HYDRAULIC TRIPING DEVICES

(ESETT2.G $3 (TS'; /4,< T(26 ,E'2CES = MT' T/($ G/

(ESETT2.G $3 (TS'; /4,< T(26 ,E'2CES = MT' T/($ G/ REMOTE TRIP SOLENOID OPERATED VALVES

TRIP OIL TO HOLD STOP V/VS & AND TO PRODUCE SECONDARY OIL

CONTROL OIL FROM AOP&MOP

,(-2. Filter

AUX START-UP OIL TO RESET MTV

AUX START-UP OIL TO RESET HYDRAULIC TRIP DEVICES

/4,(- L2C T(26 ,E'2CE

AUX TRIP OIL TO THE HYDRAULIC TRIPING DEVICES

STOP V/V OPERATION

START)UP OIL TO TEST V&V TRIP OIL TO STOP V&V RTSV?S
TEST VALVE

MTV

DRAIN

F/45er

AU' START)UP OIL TO MTV

S&D

AU' START)UP OIL TO HYD TRIP DEVICE HYD TRIP DEVICE AU' TRIP OIL TO HYD TRIP DEVICE

STOP VALVE SERVO) MOTOR

OPENING OF STOP VALVES BY RAISING RESETTING OF RTSV-DE)ENERGI>ING. , STARTING DEVICE HYD( TRIP DEVICES , MTV THROUGH DRAIN STARTING DEVICE AT : ; POSITION

STOP VALVE

STOP VALVE SERVO)MOTOR

RESETTING/OPENING/TRIPPING OF STOP VALVE

TRIP OIL ABOVE PISTON CYLINDER SPRING

Dr2/n

PISTON SPRING DISC PISTON DISC

TRIP OIL BELOW PISTON DISC

T(2662.G (ESETT2.G $6E.2.G

TURBINE OVERSPEED TRIP DEVICE

AU' START)UP OIL TO RESET AU' TRIP OIL

FLY BOTL Dr2/n

-u> Trip $i&

T (02.E $'E(S6EE, T(26 ,E'2CE

THRUST BEARING TRIP DEVICE

AU' START)UP OIL TO RESET TURBINE SHAFT AU' TRIP OIL

(.S( O7;

RESETTING OF T1r8s5 Be2r/n3 TRIPPING OF T1r8s5 Be2r/n3 TRIP DEVICE

Dr2/n

Rese55/n3 O@ LoA V2088# Tr/" De6/0e Tr/""/n3 O@ LoA V2088# Tr/" De6/0e
V2088# A5#os"1ere

LoA V2088# Tr/" De6/0e

Dr2/n Con5ro4 O/4 A89 Tr/" O/4 Dr2/n

L$W '-C

M T(26 ,E'2CE

-u> 3o&&oB#up 6iston

HYDRAULIC GOVERNOR
-u> Se!ondar) $i& To /)d< GoAernor

Starting ,eAi!e

Speeder Gear

?5 50
Tr/" O/4 Fro# MTV

100

25 0

S"eeder Ge2r 2n @

A89 Fo44oA)8" V246e Con5ro4 O/4 Pr/#2r7 O/4 - )2(!%3&0#2. S"eeder Ge2r Pr/#2r7 O/4 P8#"

?5 50 25 0

100

S52r5/n3 De6/0e 2n @

S52r5/n3 De6/0e

L/nB

Starting ,eAi!e Speeder Gear

-u> 3o&&oB#up 6iston -u> Se!ondar) $i& To /)d< GoAernor

S52r5)8" o/4

?5 50
Con5ro4 o/4

100

25 0

Starting ,eAi!e 2n @

A89 S52r5)8" o/4

?5 50
Pr/#2r7 O/4 L2.1 6rimar) $i& 6ump

100

25 0

Starting ,eAi!e 2n @

Trip oi& 3rom MT'

HP Se0( O/4

HG , EHG
A89 Se0 O/4 @ro# S&G H7dr284/0 Con6er5er A#"4/@/er P/s5on
Con5ro4 O/4

Fo44oA ) 8" 6246es IP Se0( O/4

Tr/# De6/0e

HP Se0( O/4 E4e05ro)H7dr284/0 Con6er5er

)1 V S8""47 @ro# ATRS Con5ro4 O/4

Trip $i& 3rom MT'

Fo44oA ) 8" 6246es IP Se0( O/4

A#"4/@/er P/s5on
Tr/# De6/0e

Trip $i& 3rom MT'

HG&EHG

2.6 T

HYD MINM SELECTION

GOVERNER OUTPUT : *; DRAIN 1 * OPEN OR * CLOSE

GOVERNER OUTPUT :1 *; DRAIN * OPEN OR 1 * CLOSE

ORIFICE

HYDRAULIC MINIMUM SELECTION

ELECTRO)HYD GOVERNOR

HYDRAULIC GOVERNOR

,(-2.#1

$ T6 T

,(-2.#2

CONTROL V&V SERVO)MOTOR W*at *appens ?*en W*at *appens ?*en secondaroil pressure secondaroil pressure decreases 0erfast decreases slo?l@@ rises @
P/4o5 V246e o@ HPCV

Dr2/n

Cd? S"r/n3 s/de

Ce? V246e s/de

Con5ro4 O/4

Dr2/n

Ce? V246e s/de

Dr2/n

Se0ond2r7 O/4

Tes5 V246e

S5o" V246e Ser6o)Mo5or

Tr/" O/4

So4eno/ds -SV'.

A85o#25/0 T8rD/ne Tes5

S800ess@84
Tes5 So4eno/ds

Tes5 So4eno/d S52r5)8" O/4

M2/n Tr/" V246e

C12n3e)O6er V246e

A89)S52r5 U" Con5ro4 O/4 S52r5/n3 De6/0e A89 Fo44oA)8" V246e S"eeder Ge2r

A89 Se0ond O/4

HTD Rese5 So4eno/ds M2/n Tr/" V246e

Re#o5e Tr/" So4eno/d V246e

Pr/#2r7 O/4

A89 Tr/" O/4

THAN%S GIVING

THANKS FOR LI STENI NG TO AND SPARI NG YOUR VALUABLE TI ME FOR THI S PRESENTATI ON

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