Heat Exchanger Design

File: Untitled.edr
Description Heading Company: Location: Service of Unit: Item No.: Date: Remarks

Plate V7.3.1 CP1

Date: 10.4.2014.

Page 1

Time: 8:38:30

Rev No.:

Our Reference: Your Reference: Job No.:

Application Options Calculation mode Design Hot Side Program Cold Side Program

Application

Process Data Fluid name Hot Side Cold Side ulaz u rekuperator->Plinovi izgaranja Zrak iz ohladjeni okoline->Zagrijani zrak u lakirnicu In Mass flow rate (total) Temperature Vapor mass fraction Operating pressure (absolute) Heat exchanged Revise heat balance Estimated pressure drop Allowable pressure drop Fouling resistance bar bar m K/W bar kW Heat load 0,3 0,3 0 Heat load 0,2 0,2 0 kg/s C 745,94 1 1,02611 0,1701 30 1 2,5 1 1 Out In 0,6916 200 1 Out

Heat Exchanger Design

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Hot Side Databank Physical property package User specified properties Weight flowrate or % Ideal

Plate V7.3.1 CP1

Date: 10.4.2014.

Page 2

Time: 8:38:30

Pressures bar 1,02611 0,72611

B-JAC calculation method

Aspen property method Aspen free-water method Aspen water solubility Aspen flash option Aspen Plus or Aspen Properties run file

BL1(313) BL1(314) Vapor-Liquid-Liquid

Hot Side - Component

Components Composition Component type

Hot Side - Stream Properties

Temperature C 30 37,63 113,41 188 261,41 333,66 404,81 474,91 544,02 612,18 679,47 745,94 Specific enthalpy kJ/kg 0 43,7 123 202,2 281,5 360,7 439,9 519,2 598,4 677,7 756,9 836,2 0,99 1 1 1 1 1 1 1 1 1 1 1 Vapor mass fraction

Hot Side - Stream Properties

Temperature C 30 31,4 107,92 183,22 257,3 330,2 401,98 472,68 542,36 611,1 678,94 745,94 Specific enthalpy kJ/kg 27,8 37,4 117,3 197,1 277 356,9 436,8 516,7 596,5 676,4 756,3 836,2 Vapor mass fraction

1 1 1 1 1 1 1 1 1 1 1 1

Heat Exchanger Design

File: Untitled.edr Hot Side - Liquid Properties
TemperatureLiquid specific Liquid thermal Liquid heat cond. viscosity C 30 37,63 113,41 188 261,41 333,66 404,81 474,91 544,02 612,18 679,47 745,94 kJ/(kg K) 4,041 4,039 W/(m K) 0,6182 0,6285 mPa s 0,7972 0,682 Liquid density kg/m 1003,58 997,78 Liquid surface tension N/m 0,0712 0,0699 18,02 18,02 Liquid weight

Plate V7.3.1 CP1

Date: 10.4.2014.

Page 3

Time: 8:38:31

Hot Side - Liquid Properties

TemperatureLiquid specific Liquid thermal Liquid heat cond. viscosity C 30 31,4 107,92 183,22 257,3 330,2 401,98 472,68 542,36 611,1 678,94 745,94 kJ/(kg K) 4,041 4,041 W/(m K) 0,6182 0,6202 mPa s 0,7972 0,7738 Liquid density kg/m 1003,56 1002,5 Liquid surface tension N/m 0,0712 0,071 Liquid weight

18,02 18,02

Hot Side - Vapor Properties

TemperatureVapor specific Vapor thermal Vapor heat cond. viscosity C 30 37,63 113,41 188 261,41 333,66 404,81 474,91 544,02 612,18 679,47 745,94 kJ/(kg K) 1,023 1,038 1,054 1,071 1,088 1,105 1,122 1,139 1,155 1,17 1,185 1,199 W/(m K) 0,0248 0,0252 0,0302 0,035 0,0395 0,0439 0,0481 0,0521 0,056 0,0598 0,0634 0,067 mPa s 0,0183 0,0183 0,0217 0,0246 0,0273 0,0299 0,0325 0,0351 0,0377 0,0403 0,043 0,0456 Vapor density kg/m 1,17 1,13 0,91 0,76 0,66 0,58 0,52 0,47 0,43 0,4 0,37 0,35 Vapor weight

28,77 28,52 28,52 28,52 28,52 28,52 28,52 28,52 28,52 28,52 28,52 28,52

Heat Exchanger Design

File: Untitled.edr Hot Side - Vapor Properties
TemperatureVapor specific Vapor thermal Vapor heat cond. viscosity C 30 31,4 107,92 183,22 257,3 330,2 401,98 472,68 542,36 611,1 678,94 745,94 kJ/(kg K) 1,032 1,036 1,052 1,07 1,087 1,104 1,121 1,138 1,154 1,17 1,185 1,199 W/(m K) 0,0247 0,0247 0,0299 0,0347 0,0393 0,0437 0,0479 0,052 0,0559 0,0597 0,0634 0,067 mPa s 0,018 0,018 0,0214 0,0244 0,0272 0,0298 0,0324 0,035 0,0376 0,0403 0,0429 0,0456 Vapor density kg/m 0,82 0,82 0,65 0,55 0,47 0,41 0,37 0,33 0,31 0,28 0,26 0,24 28,58 28,52 28,52 28,52 28,52 28,52 28,52 28,52 28,52 28,52 28,52 28,52 Vapor weight

Plate V7.3.1 CP1

Date: 10.4.2014.

Page 4

Time: 8:38:32

Hot Side - 2-Phase liquid

Temperature C 30 37,63 113,41 188 261,41 333,66 404,81 474,91 544,02 612,18 679,47 745,94 Liquid 2 heat kJ/(kg K) Liquid 2 cond. W/(m K) Liquid 2 viscosity mPa s Liquid density kg/m Liquid 2 tension N/m Liquid 2 weight

Hot Side - 2-Phase liquid

Temperature C 30 31,4 107,92 183,22 257,3 330,2 401,98 472,68 542,36 611,1 678,94 745,94 Liquid 2 heat kJ/(kg K) Liquid 2 cond. W/(m K) Liquid 2 viscosity mPa s Liquid density kg/m Liquid 2 tension N/m Liquid 2 weight

Heat Exchanger Design

File: Untitled.edr
Cold Side Databank Physical property package Composition specification B-JAC calculation methods User specified properties Weight flowrate or % Ideal

Plate V7.3.1 CP1

Date: 10.4.2014.

Page 5

Time: 8:38:32

Pressures bar 1,02611 0,72611

Aspen property method Aspen free-water method Aspen water solubility Aspen flash option Aspen Plus or Aspen Properties run file

BL1(317) BL1(318) Vapor-Liquid-Liquid

Cold Side - Component

Components Composition Component type

Cold Side - Stream Properties

Temperature C 2,5 20,75 38,95 57,09 75,17 93,18 111,14 129,03 146,87 164,64 182,35 200 Specific enthalpy kJ/kg 0 18,1 36,1 54,2 72,3 90,4 108,4 126,5 144,6 162,7 180,7 198,8 1 1 1 1 1 1 1 1 1 1 1 1 Vapor mass fraction

Cold Side - Stream Properties

Temperature C 2,5 20,76 38,96 57,1 75,17 93,19 111,15 129,04 146,87 164,64 182,35 200 Specific enthalpy kJ/kg 0,1 18,1 36,2 54,3 72,3 90,4 108,5 126,6 144,6 162,7 180,8 198,8 Vapor mass fraction

1 1 1 1 1 1 1 1 1 1 1 1

Heat Exchanger Design

File: Untitled.edr Cold Side - Liquid Properties
TemperatureLiquid specific Liquid thermal Liquid heat cond. viscosity C 2,5 20,75 38,95 57,09 75,17 93,18 111,14 129,03 146,87 164,64 182,35 200 kJ/(kg K) W/(m K) mPa s Liquid density kg/m Liquid surface tension N/m Liquid weight

Plate V7.3.1 CP1

Date: 10.4.2014.

Page 6

Time: 8:38:33

Cold Side - Liquid Properties

TemperatureLiquid specific Liquid thermal Liquid heat cond. viscosity C 2,5 20,76 38,96 57,1 75,17 93,19 111,15 129,04 146,87 164,64 182,35 200 kJ/(kg K) W/(m K) mPa s Liquid density kg/m Liquid surface tension N/m Liquid weight

Cold Side - Vapor Properties

TemperatureVapor specific Vapor thermal Vapor heat cond. viscosity C 2,5 20,75 38,95 57,09 75,17 93,18 111,14 129,03 146,87 164,64 182,35 200 kJ/(kg K) 0,989 0,992 0,995 0,998 1,001 1,005 1,008 1,012 1,015 1,019 1,022 1,026 W/(m K) 0,0232 0,0244 0,0257 0,0269 0,028 0,0292 0,0303 0,0314 0,0325 0,0336 0,0347 0,0357 mPa s 0,0177 0,0186 0,0195 0,0203 0,0211 0,0219 0,0227 0,0234 0,0242 0,0249 0,0256 0,0263 Vapor density kg/m 1,26 1,19 1,12 1,05 1 0,95 0,91 0,87 0,83 0,8 0,76 0,74 Vapor weight

28,95 28,95 28,95 28,95 28,95 28,95 28,95 28,95 28,95 28,95 28,95 28,95

Heat Exchanger Design

File: Untitled.edr Cold Side - Vapor Properties
TemperatureVapor specific Vapor thermal Vapor heat cond. viscosity C 2,5 20,76 38,96 57,1 75,17 93,19 111,15 129,04 146,87 164,64 182,35 200 kJ/(kg K) 0,988 0,991 0,995 0,998 1,001 1,005 1,008 1,012 1,015 1,019 1,022 1,026 W/(m K) 0,0232 0,0244 0,0256 0,0268 0,028 0,0292 0,0303 0,0314 0,0325 0,0336 0,0347 0,0357 mPa s 0,0177 0,0186 0,0195 0,0203 0,0211 0,0219 0,0227 0,0234 0,0242 0,0249 0,0256 0,0263 Vapor density kg/m 1,01 0,95 0,89 0,84 0,8 0,76 0,72 0,69 0,66 0,64 0,61 0,59 28,95 28,95 28,95 28,95 28,95 28,95 28,95 28,95 28,95 28,95 28,95 28,95 Vapor weight

Plate V7.3.1 CP1

Date: 10.4.2014.

Page 7

Time: 8:38:33

Cold Side - 2-Phase liquid

Temperature C 2,5 20,75 38,95 57,09 75,17 93,18 111,14 129,03 146,87 164,64 182,35 200 Liquid 2 heat kJ/(kg K) Liquid 2 cond. W/(m K) Liquid 2 viscosity mPa s Liquid density kg/m Liquid 2 tension N/m Liquid 2 weight

Cold Side - 2-Phase liquid

Temperature C 2,5 20,76 38,96 57,1 75,17 93,19 111,15 129,04 146,87 164,64 182,35 200 Liquid 2 heat kJ/(kg K) Liquid 2 cond. W/(m K) Liquid 2 viscosity mPa s Liquid density kg/m Liquid 2 tension N/m Liquid 2 weight

Heat Exchanger Design

File: Untitled.edr
Exchanger Configuration Number of exchangers Double banking option Hot Side Number of passes Inlet port point Outlet port point

Plate V7.3.1 CP1

Date: 10.4.2014.

Page 8

Time: 8:38:34

Cold Side

Number of channels in pass 1 Number of channels in pass 2 Number of channels in pass 3 Number of channels in pass 4 Number of channels in pass 5

Plate Details Plate data / manufacturer Plate name Chevron angle (to horizontal) Other chevron angle (mixed Plates) Horizontal port centers distance Vertical port centers distance Plate thickness Compressed plate pitch Port diameter Plate width Area of plate(s) Number of plates for area Plate pitch option Hot stream is on side one Compressed plate pitch on side one Compressed plate pitch on side two Degrees Degrees mm mm mm mm mm mm m

Symmetric Yes mm mm

Heat Exchanger Design

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Materials

Plate V7.3.1 CP1

Date: 10.4.2014.

Page 9

Time: 8:38:34

Plate material User input thermal conductivity W/(m K)

SS-304

Heat Exchanger Design

File: Untitled.edr
Design Options Percent fouling margin 0

Plate V7.3.1 CP1

Date: 10.4.2014.

Page 10

Time: 8:38:34

Thermal Analysis Options Hot Side Liquid heat transfer coefficient Two phase heat transfer coefficient Vapor heat transfer coefficient Liquid heat transfer coefficient multiplier Two phase heat transfer coefficient multiplier Vapor heat transfer coefficient multiplier Pressure drop multiplier W/(m K) W/(m K) W/(m K) 1 1 1 1 1 1 1 1 Cold Side

General Correlations to be used Flow maldistribution calculation Plate performance analysis method Latest HTFS methods Yes if needed

Reynolds number Colburn j factor Friction factor

Reynolds number Colburn j factor Friction factor

Heat Exchanger Design

File: Untitled.edr Warnings and Messages
Description 1121 1121 1121 1121 1121 1864

Plate V7.3.1 CP1

Date: 10.4.2014.

Page 11

Time: 8:38:34

Input for Inlet Temperature, 745,94 C is beyond the expected range, from -23,15 C to 246,85 C Input for Str.1 Temperature Point, 745,94 C is beyond the expected range, from -253,15 C to 726,85 C Input for Str.1 Temp.for Vap.Props, 745,94 C is beyond the expected range, from -253,15 C to 726,85 C Input for Str.1 Temperature Point, 745,94 C is beyond the expected range, from -253,15 C to 726,85 C Input for Str.1 Temp.for Vap.Props, 745,94 C is beyond the expected range, from -253,15 C to 726,85 C The specified hot stream heat load 142,2 kW and the cold stream heat load 137,5 kW each differ from the balanced mean load 139,9 kW by 1,696408 percent The program uses the mean heat load, and adjusts individual stream enthalpies to give the specified inlet and outlet conditions. For stream 1 at pressure 0 bar, the specified temperature 30 C and quality 0,9966471 are inconsistent. The quality has been reset to 0,9851804. The consolidated process conditions for Stream 1, prior to the main calculations, give a heat load of -142,2 kW, for a flow of 0,1701 kg/s, with outlet temperature 30 C and quality (vapor mass fraction) 0,9851804. The consolidated process conditions for Stream 2, prior to the main calculations, give a heat load of 137,5 kW, for a flow of 0,6916 kg/s, with outlet temperature 200 C and quality (vapor mass fraction) 1. Stream temperature above 185 c (365 f) which is beyond upper limit for most gasket materials.

1855 1860

1860

1028

Heat Exchanger Design

File: Untitled.edr Optimization Path
Passes Item Hot side Channels Cold side 83 37 16 16 Area ratio Plate Details

Plate V7.3.1 CP1

Date: 10.4.2014.

Page 12

Time: 8:38:34
Hot Side DP Plate bar 0,02682 0,02898 0,02746 0,02746 Port bar 0,00126 0,00095 0,0008 0,0008 Cold Side DP Plate bar 0,18604 0,18978 0,17943 0,17943 Port bar 0,01271 0,00952 0,00806 0,00806

Cold Hot side side 1 1 1 1 83 37 16 16

Risk of Total area Chevron Plate area Port Horz. port Vert. port maldistribution angle diameter distance distance m Degrees m mm mm mm 116,4 51,5 21,9 21,9 30 45 60 60 0,706 0,706 0,706 0,706 150 150 150 150 325 325 325 325 1425,55 1425,55 1425,55 1425,55

1 2 3 3

1 1 1 1

7,78 3,78 1,57 1,57

No No No No

Heat Exchanger Design

File: Untitled.edr Recap of Designs
A Passes, HS Passes, CS Total channels, HS Total channels, CS Chevron angle Plate area Port diameter Horizontal port C-C space Vertical port C-C space Dp for plates, HS Dp for ports, HS Dp for plates, CS Dp for ports, CS Area ratio - actual/reqd Maldistribution indication Program Mode Degrees m mm mm 1 1 16 16 60 0,706 150 325

Plate V7.3.1 CP1

Date: 10.4.2014.

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Time: 8:38:34

mm 1425,55 bar 0,02746 bar 0,0008 bar 0,17943 bar 0,00806 1,57 No Design

Heat Exchanger Design

File: Untitled.edr Thermal Details - General
Design Total mass flow rate Vapor mass flow rate (In/Out) Liquid mass flow rate Vapor mass quality Temperatures Pressure (abs) Heat transfer coeff. (mean) Fouling resistance Velocity (Port/Plate) Wall shear stress (mean) Pressure drop (allow./calc.) Residence volume Residence time Total heat exchanged Overall coef. (dirty/clean) Effective surface area Effective MTD Actual/Reqd. area (dirty/clean) Risk of maldistribution C bar W/(m K) m K/W m/s N/m bar m Seconds kW W/(m K) m C 1,57 58 0,3 0,02826 0,0573 0,18 139,9 58 21,9 173,49 1,57 No 27,87 kg/s kg/s kg/s 0,1701 0 1 745,94 1,02611 84,6 0 13,29 Hot Side 0,1701

Plate V7.3.1 CP1

Date: 10.4.2014.

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Time: 8:38:34

Cold Side 0,6916

0,1676 0,0025 0,99 30 0,99785

0,6916 0 1 2,5 1 185,4 0 65,44 29,45 0,2

0,6916 0 1 200 0,81251

31,7 0,18749

0,0573 0,07 1 1 16 1595,55 5,28 150 60 Plates 1 16 495 0,6 mm mm mm Degrees 33

Exchangers Passes - hot / cold

Channels - hot / cold Plate - length / width Plate - pitch / thk Port diameter Chevron angle

Hot side / Fouling / Wall / Fouling / Cold side

Heat Exchanger Design

File: Untitled.edr
Overall Coefficient/Resistance Summary Required area Area ratio: actual/required Overall coefficent Overall heat transfer resistance Hot side fouling Cold side fouling Resistance Distribution Hot side coefficent Hot side fouling Wall Cold side fouling Cold side coefficent 185,4 29280,8 W/(m K) 84,6 m K/W 0,01182 0 0,00003 0 0,00539 W/(m K) m K/W m K/W m

Plate V7.3.1 CP1

Date: 10.4.2014.
Clean 13,9 1,57 58 0,01725 0.0 0.0 % 68,52 0,2 31,28

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Dirty 13,9 1,57 58 0,01725 0 0 % 68,52 0 0,2 0 31,28

Thermal Details - Coefficients

Film Coefficients Overall film coefficients Heat Transfer Parameters Prandtl numbers Vapor Liquid Reynolds numbers Vapor Nominal Liquid Nominal 805,55 In 0,82 W/(m K) Hot Side 84,6 Out 0,75 5,21 1983,49 0,68 8422,68 5679,5 In 0,76 Cold Side 185,4 Out 0,75

Heat Load Summary kW Liquid only 2-Phase liquid Latent heat 2-Phase vapor Vapor only Total 0 0 6 1,2 132,6 139,9

Hot Side % total 0 0,02 4,26 0,89 94,83 100 kW 0 0 0 0 139,9 139,9

Cold Side % total 0 0 0 0 100 100

Heat Exchanger Design

File: Untitled.edr Thermal Details - Pressure Drop
Pressure Drop bar Hot Side 0,3 0,02826 0,0008 0,02746 m/s bar 0,0008 0,02746 %dp

Plate V7.3.1 CP1

Date: 10.4.2014.

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Time: 8:38:34

Cold Side 0,2 0,18749 0,00806 0,17943 m/s bar 0,0008 0,02746 %dp

Maximum allowable pressure drop Total pressure drop Total port pressure drop Total plate pressure drop Pressure drop distribution Port for pass Plates for pass Port for pass Plates for pass Port for pass Plates for pass Port for pass Plates for pass Port for pass Plates for pass 1 1 2 2 3 3 4 4 5 5

Heat Exchanger Design

File: Untitled.edr Mechanical Details
Exchanger Details Number of exchangers Total number of plates Plate pack weight - empty (1 PHE) Exchanger Configuration Number of passes Number of channels Inlet port point Outlet port point Total flow area Channels In Each Pass Number channels for pass 1 Number channels for pass 2 Number channels for pass 3 Number channels for pass 4 Number channels for pass 5 16 m kg 1 33 120,1

Plate V7.3.1 CP1

Date: 10.4.2014.

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Double banking stream Plate material Effective surface area Cold Side 1 16 Fixed end: bottom Fixed end: top 0,037 m

No SS-304 21,9

Hot Side 1 16 Fixed end: top Fixed end: bottom 0,037

16

Plate Details Effective chevron angle Chevron angle to horizontal Chevron angle mixed Plate length Plate width Plate thickness Degrees Degrees Degrees mm mm mm 1595,55 495 0,6 60 Horizontal port centers distance Vertical port centers distance Port diameter Plate width Plate pitch Plate Area mm mm mm mm mm m 325 1425,55 150 495 5,28 0,706

Heat Exchanger Design

File: Untitled.edr Mechanical Details - Setting Plan

Plate V7.3.1 CP1

Date: 10.4.2014.

Page 18

Time: 8:38:34

10 warnings

33 Plates 168,96 mm Stream 1 745,94 C

Horizontal Port Centres 325 mm

200 C Stream 2 Vertical Port Centres 1425,55 mm

Stream 1 30 C

2,5 C Stream 2

495 mm Plate Flow Width

Actual surface area Number of passes Stream 1 / 2 Effective channels Stream 1 / 2 Number of exchangers

23,286 m2 1/1 16 / 16 1

Plate thickness Compressed plate pitch Area of each plate Chevron angle (to horizontal) Material type Port diameter

0,6 mm 5,28 mm ,706 m2 60 SS-304 150 mm

Heat Exchanger Design

File: Untitled.edr Mechanical Details Weights Plate pack weight - empty (1 PHE) Plate pack weight - with water (1 PHE) kg 120,1 234,7 Cost

Plate V7.3.1 CP1

Date: 10.4.2014.

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Time: 8:38:35

Dollar(US) 2932 2932

Total cost (1 PHE) Total cost (all PHEs)