The desalination plant will not be operated on a continuous basis because of its prohibitive operational cost. In the Reverse Osmosis process, water is made to pass from the more concentrated solution to a less concentrated one. The main attraction of the selected technology for this process is its low energy consumption.
The desalination plant will not be operated on a continuous basis because of its prohibitive operational cost. In the Reverse Osmosis process, water is made to pass from the more concentrated solution to a less concentrated one. The main attraction of the selected technology for this process is its low energy consumption.
The desalination plant will not be operated on a continuous basis because of its prohibitive operational cost. In the Reverse Osmosis process, water is made to pass from the more concentrated solution to a less concentrated one. The main attraction of the selected technology for this process is its low energy consumption.
8.1 DESALINATION PLANT Considering the probable small water availability from the public utilities network, it is proposed to supply and install a desalination plant of 4.15m 3 /hr, hence 100m 3 /day nominal capacity, to supply water to the resort. The desalination plant will not be operated on a continuous basis because of its prohibitive operational cost but rather on an as-required basis, to supplement the normal mains supply, and therefore to make-up for any water needs in excess of public utility water availability. 8.2 REVERSE OSMOSIS PROCESS Within the scope of the project, the promoter intends to install a Reverse Osmosis process desalinator. In the reverse osmosis process, water is made to pass from the more concentrated solution to a less concentrated one, which is the reverse of the principle of osmosis. The force necessary to accomplish this is the application of pressure greater than the osmotic pressure of the saline solution. If a saline solution is in contact with a semi-permeable membrane which is placed under pressure being in excess of its osmotic pressure, water from the solution will flow through the membrane. Water flow will continue till the pressure created by the osmotic head equals the osmotic pressure of the salt solution. Polyamide membranes have proved most successful to be used for this purpose. Membranes are not perfectly semi-permeable as they allow certain quantities of ions to cross through the membranes. The salt content in the water produced is dependent upon the feed-water temperature, salinity, membrane porosity and system pressure. This plan has been designed with each of these factors in mind, to assure the best possible quality permeate while keeping consumption of power and chemicals to a minimum. 8.2.1 Advantages of Reverse Osmosis Process The main attraction of the selected technology for this process is its low energy consumption. The energy required for operating the process is dependent on several factors as described above, as well as appropriate selection of pumps, motors, piping etc. The technical difficulties include fabrication, degree of semi-permeability, fouling, membrane supports and the recovery of energy. 8.3 COMPONENTS OF DESALINATION PLANT The proposed desalination plant will have a nominal capacity of 100m 3 /day to cater for the resorts daily domestic requirements and will include: 1 set of fine filters to remove fine solid particles which would otherwise damage the membranes. 1 No reverse osmosis desalination plant model PVSECO100 1No high pressure pump 1 No energy recovery unit with associated booster pump and accessories 1 No desalinated water neutralisation filter (outside of RO container) 2No pressure vessels 1 set of chemical dosing units 1 CIP system 1No beach intake well 1No dilution well 1 No seawater buffer tank 1 No dilution tank The plant room will be located within the desalination plant room area as shown on the Massing Plan enclosed at Annex 4B at the end of Section 4. The basic simplified flowchart of the desalination plant is shown below in Figure 8-1. Figure 8-1: Basic Process Flow Diagram 8.3.1 Production Capacity of Desalination Plant The plant will be rated to produce a treated water volume of the order of 100m 3 /day. This production is roughly equivalent to 1day demand of the hotel. The water produced will feed the 250m 3 underground service reservoir which will be located towards the south western tip, underneath the roundabout feature. Disinfection of the stored water will be given consideration as part of the pipework exiting the tank. UV disinfection is a clean and safe alternative to chlorine, and is being explored. The RO plant will be demand-based. The service reservoir will be fitted with float switches. When the level in the service reservoir drops to a pre-determined level, the RO unit will start automatically and begin producing potable water. It will keep running until the reservoir upper level switch is reached, when it will automatically switch off again. The tank will be equipped with an outlet valve and associated piping for draining and cleaning the reservoir, as required. 8.4 SEAWATER QUALITY 2No seawater samples have been taken to investigate the physico-chemical qualities of the water and at the same time serve at baseline data. The location at which samples have been taken is shown on the Massing Plan enclosed at Annex 8A at the end of Section 8. Pre-Treatment Post-Treatment Stabilized Water By-product Brine Saline Feed Water High Pressure Pump Membrane Assembly The laboratory results are enclosed at Annex 8B at the end of this section. However for ease of reference, the results have been reproduced at Table 8-1 below. Table 8-1: Physic-Chemical Quality Testing Results Parameters Sample No 1 Sample No 2 pH 8.2 8.2 Salinity 34.5ppt 34.1ppt Total Suspended Solids <2.0mg/L <2.0mg/L Total Dissolved Solids 26, 300mg/L 26, 000mg/L Biochemical Oxygen Demand <0.5mg/L <0.5mg/L Chemical Oxygen Demand <5mg/L <5mg/L 8.5 FEATURES OF DESALINATION PLANT As already mentioned, the desalination plant will be of the reverse osmosis type and will make use of latest technology. The desalination plant will be made-up of high quality materials (such as high quality stainless steel and glass reinforced plastics (GRP) impervious to corrosion). The model to be installed at Saint Francois will be PVSECO100 manufactured by Mllsystem PVS of Vienna, Austria. At this point in the projects procurement cycle, it is envisaged that the supplier will be PVS of Austria, an Austrian-based company with over 35 years experience in the design, manufacture, production, installation and commissioning in water management in numerous countries including Maldives, Oman, Qatar, New Caledonia, Romania, Crotia etc. The firm specializes in high-tech solutions for tourist industry applications, and produces ready-to-use Reverse Osmosis desalination plants. Note: This proposal is only a tentative one at this early stage of the project procurement cycle. A typical desalination kit is shown in the photographs below.
Photograph 8-1: Ready-To-Use R.O Plant
Photograph 8-2: Typical Indoor RO Plant The desalination plant system will be equipped with all the appropriate sensors and security devices to stop the production of desalinated water in case of any failure; hence, discharge to the tank will automatically stop if salinity level of the outgoing water was sensed to be above maximum acceptable level. To ensure removal of brine solution from membranes and also avoid any standstill corrosion of piping material, high pressure pump and other components, a cleaning-in- place system is integrated in RO-container and it will permit flushing with fresh water at any plant stop. In case of necessity of cleaning the membranes with chemicals, the respective solution is prepared in the tank and re-circulated through the membranes to restore their desalination capacity. 8.6 DESCRIPTION OF PREFILTRATION FILTER UNITS The proposed prefiltration units will consist of two components: (i) Fine filters, followed by (ii) Absolute Filters 8.7 HIGH PRESSURE PUMP UNIT The plant will be fitted with a highest-efficiency high-pressure pump unit operating in parallel with a small booster pump. The high-pressure pump will be a piston-type positive displacement unit to increase the pressure from approx. 3 to approx. 60 bars. The pump will be made of homogenous materials to avoid galvanic corrosion, which would have otherwise rendered it unsuitable for working with seawater. The head, the internal parts, the valve sealing rings, plugs etc. of the pump being in contact with seawater will be made of stainless steel. All wear surfaces are lubricated/cooled by the pump medium (water) thus oil and grease are not required. All the materials will be fully compatible to avoid any possibility of electrolysis effect between the different components. The high-pressure pump unit will have a working capacity of: High pressure pumping rate.... 84.15m 3 /hour Motor power duty point power consumption . 13.7 kW Pump efficiency ............. 90% 8.8 REVERSE OSMOSIS MEMBRANE ASSEMBLY The membrane assembly will be composed of a range of 12 spiral wound polyamide elements contained inside of 2 pressure vessels rated to operate at a pressure of approx 69 bars, depending on the feed water analysis results (assuming 27 0 C and 34, 000 TDS). The membrane assembly will be efficiently designed to provide the required flow rate at optimal flow velocity through the membrane units for long lasting life expectancy. At such an operating pressure and flow conditions, the yield will be almost immediate and pure drinking water will be available after a few seconds only. During normal operation, the membrane units will be working simultaneously but in case of damage or failure of one unit, this broken membrane unit will be by-passed with the plant continuing to operate safely with the remaining ones. 8.9 HIGH PRESSURE INSTRUMENTS The following minimum control and safety instruments will be provided in association with the high pressure aspect of the plant: 1No electrical contact pressure gauge to monitor membrane inlet pressure 1No pressure gauge to monitor membrane discharge pressure Emergency pressure switch for membrane inlet pressure Flow meter for control of pressure exchanger flow 1 No Air relief valve 1 No security valve for excess pressure
8.10 LOW PRESSURE INSTRUMENTS The following minimum instruments and control components will be provided for monitoring and controlling the lower pressure sections of the plant: 1 No pressure control and gauge (manometer) to monitor inlet pressure 1 No pH indicator prior to feed filters 1 Redox prior to fine filters 1 No pressure control to monitor high-pressure pump inlet Pressure gauges on all fine filter housing Pressure gauges to monitor brine outlet pressure Conductivity meter of permeate 1 No level control in CIP tank 3 No dry-run protection for CIP tank and dosing tanks Re-hardening station including media Flow meter for monitoring outgoing permeate pH meter for drinking water, following the neutralisation media Conductivity meter for drinking water, following the neutralisation media 2 No pressure gauge to monitor feed into and out of neutralisation filter SDI meter on inlet piping 8.11 ELECTRICAL PANEL A control panel will be delivered with the plant so as to control and monitor all the operating and security functions of the plant. The central switchboard is designed according to IEC/VDE/OVE-standards and it includes: PLC-system (programmable logic controller) for data processing Process control system Main interruptor Central visual alarm All necessary contactors, fuses, status lights/displays A busbar for power cable connection The alarm panel will be designed to indicate the following important parameters: (i) Overload relay of pump motors (ii) Mini/maxi abnormal pressure conditions (iii) High salinity pre-alarm/pH/Redox (iv) Operating hour recording
8.12 CLEANING IN PLACE UNIT The CIP-system (cleaning-in-place) is integrated in the RO-container and permits flushing with fresh water at any plant stop. This ensures removal of brine solution from the membranes and also avoids any standstill corrosion of piping material, high pressure pump and other components. In case of necessity of cleaning the membranes with chemicals, the respective solution is prepared in this tank and re-circulated through the membranes to restore their desalination capacity. The cleaning in place unit will comprise of: 1No pump with 14m 3 /hr capacity, working at 5 bar pressure 1No 2,000 Litre plastic holding tank to contain water and chemical products for membrane cleaning. A mixer is installed in the tank to optimally dilute and prepare the solution prior to beginning the cleaning process. 8.13 SKID FRAME AND ASSEMBLY MATERIALS The skid frame will be entirely made-up in high quality ST37 alloy, sand-blasted and coated, suitable for working in saline environment. Manifolds and clamps will all be in ST37 sand-blasted and coated for extended life span. Screws, nuts, bolts and high pressure piping will be 1.4571 staninless steel. Connections between stainless steel pipes and ST37 steel will feature galvanic insulated separators. 8.14 BEACH INTAKE BOREHOLE The feeding seawater will be pumped from a beach intake borehole situated within the hotel premises, at 36metres from the High Water Mark as shown on the Massing Plan enclosed at Annex 8A at the end of Section 8. It should be highlighted that this is tentative positioning of the desalination components which will have to be validated by the M&E Engineer at design stage. The borehole will be drilled to a depth of 20 metres and in 250 mm diameter. The borehole will be lined with a PVC lining of diameter 200mm, which is wrapped with geotextile membrane with an end cap at the bottom. The PVC lining will be plain from ground level i.e. 0.0 8.0 metres and slotted from 8.0 20.0 metres. After drilling, an air lift will be carried out during 1 hour in order to clean and develop the borehole, following which a pumping test will be carried out for 6-8 hours, to determine the maximum aquifer recharge rate and associated draw down. Finally, a physical and chemical test of the seawater will be undertaken to determine the water quality during pumping rate. The borehole will be equipped with a submersible pump placed at a depth of approximately 19.2 metres within the 20m deep borehole. The submersible pump will feed the seawater storage tank via a 150mm HDPE pipeline connected to it. Seawater will be pumped directly from the beach intake borehole at a rate of 10.4m 3 /hour (i.e. 250m 3 /day) at 3 bar for the desalination process. A storage tank is not recommended, in order to inhibit possible biological activity and water contamination. The plan view and section of the proposed beach intake borehole is enclosed at Annex 8C at the end of Section 8. 8.15 BRINE PRODUCTION The output of the desalinator which can also referred to as the by-product or permeate of the desalination plant process will be a concentrated salt solution having a salinity level of 67,000ppm. This concentrated brine solution which will be discharged from the desalination plant at a rate of 4.15m 3 /hour (1.15litres/second) during the operation of the plant will be pumped at the required pressure and flow rate to the dilution tank prior to discharge back to the sea. 8.15.1 Brine Dilution Tank Dilution and disposal through percolation occur in the dilution tank. Prior to disposal of brine into the dilution tank, the brine of salinity level 67000ppm coming from the desalination plant at a rate of 6.25m 3 /hour will be diluted in the same dilution tank with seawater of nominal salinity level 34,000ppm being pumped from dilution well at a rate of 33m 3 /hour. Within the dilution tank, receiving 33m 3 /hour of seawater 34,000ppm from dilution tank, the brine will be pre-diluted with the seawater to reach a plus 10% salinity level of 37,400ppm before percolating the sand matrix. The brine returning to a final salinity of about 10% higher to the ambient salinity will no longer be a threat to flora, fauna and human beings. The typical features of the dilution tank are enclosed at Annex 8D at the end of this section. 8.15.2 Brine Dilution Calculation Prior to percolation of diluted brine into the dilution tank, the brine of salinity of level 67000ppm coming as effluent from the desalination plant at a rate of 4.15m 3 /hour will be diluted in the dilution tank with seawater of salinity level 34,000ppm being pumped from the dilution well or borehole at a rate of 33m 3 /hour. The dilution tank has 2 entry points: (i) Seawater at a flow rate of 33m 3 /hr, concentration 34,000ppm from dilution well (ii) Brine at flow rate of 4.15m 3 /hr, concentration 67,000ppm from desalination plant If the brine at a concentration of 67000ppm is discharged into the lagoon without any induced dilution treatment, it will adversely affect the marine ecosystem i.e. the marine flora and fauna. It is therefore imperative that the salinity of the brine should be reduced to an acceptable level (not exceeding 37, 400ppm) i.e. 10% higher than ambient salinity prior to discharge into the lagoon. This will be carried out by incorporating a dilution tank into the design of the desalination plant system. To ensure a half hour retention time, the dilution tank will have a volume of 20m 3 with the following dimensions: Length = 4 metres Width = 3 metres Depth = 2 metres
8.15.2.1 Computation of Required Flow Rate from Existing Dilution Well for Brine Dilution Pumping rate of seawater for desalination 10.4m 3 /hr Rate of production of desalinated water 4.15m 3 /hr Hence rate of production of brine 6.25m 3 /hr Salinity of feed seawater 34,000ppm Salinity of outflow from dilution tank 37, 400 Salinity of brine from desalinator 67,000 Assume pumping rate from Dilution Well (DW) for dilution to be Vm 3 /hr
Salinity Mass Balance (Vm 3 /hr x 34ppt) + (6.25m 3 /hr x 67ppt) = (V + 6.25)m 3 /hr x 37.4ppt 34V + 418.75 = 37.4V + 233.75 185 = 3.4V 54.4m 3 /hr = V Inflow Rate of Seawater from Dilution well = 54.4m 3 /hr SAY 54m 3 /hr 8.15.3 Brine Disposal Site After dilution and return of salinity to a 10% higher salinity level of 37, 400ppm, the brine will be discharged/injected into the dilution well situated tentatively at 32metres from the High Water Mark as shown on the Massing Plan enclosed at Annex 8A at the end of Section 8. The diluted brine will percolate the sandy matrix within the dilution tank. The proposed method of disposal of the brine by-product of the desalination plant process will ensure a controlled and/or constant release of the brine effluent to the sandy soil through which it will percolate before reaching the lagoon. The depth of the well will be fixed at about 2.0 metres below the existing ground level. 8.16 SUMMARY OF TECHNICAL FEATURES The technical features of the desalination plant are summarized as below: Feeding seawater temperature.............. 27 0 C Feeding silt density index. Max. 3 Feeding seawater pH Approx.8.3 (V + 6.25) m 3 /hr Diluted Brine Required Salinity: 37.4ppt = 37400ppm Brine 6.25m 3 /hr at 67ppt Dilution Tank 34ppt Seawater Dilution Well = Vm 3 /hr Feeding seawater Total Dissolved Solids (TDS) 26,000 TDS Percentage of permeate recovery 40% Pumping rate seawater from beach intake borehole 1.04m 3 /hr, 2.5 5 bar Hourly production of desalinated water.. 4.15m 3 /hr Daily production of desalinated water. 100m 3 /hr Expected salinity of desalinated water.. <500ppm (150-250ppm) Rate of brine effluent discharge........ 6.25m 3 /hr Expected brine salinity. 67,000ppm Expected brine temperature.. Slightly higher than inlet Expected brine pH 7 Power required 2.0-2.4kWh/m 3
Supply voltage. 400V/ 50Hz
Overall dimensions (metres) 9.0 x 1.2 x 2.2 Total Weight. 3,000kg Expected salinity of final effluent < 500ppm after post treatment 8.17 DESALINATION PLANTROOM The plant room will house the desalination plant components and the inter-connecting pipeworks. It will be provided with a sump from which any collected water on the floor will be pumped out. The various piping arrangements for the connection of the beach borehole to the desalination unit will be designed by the project M&E Engineer during the Detailed Design Stage, namely: the seawater supply pipelines from the beach borehole the pure water pipeline from the desalinator to the existing potable water tank the CIP system pipework support plinths (concrete) for RO container. The plant room will house and enclose the desalination equipment, the sand filters and the chlorine tank and dosing pump. It will be 18 metres long and 5 metres wide (area 90m 2 ), and will be constructed out of block work and concrete roof slab. The neutralisation filter will be outside of the main RO skid. 8.18 CLEANING PROCESSES Flushing will take place using clean water at each stop of the RO, using the permeate collected in the CIP tank. The RO membranes will periodically be cleaned with an acidic and an alkaline cleaning solution to prevent salt accumulation and fouling. The duration and frequency of such process will be determined through the monitoring of the pressure drop above the membrane. Furthermore, in order to prevent bacterial growth on the membrane surface, the membranes will periodically be regenerated via a diluted acid solution, as described above, using the CIP system. Organic acids have proven to be attacked by microbes and can contribute to degradation of the membranes; for that reason this process has been selected. Manual cleaning of some tanks are required in order to mix the required chemical solution the CIP. From the tank, the solution will be pumped through the entire membrane system. Circulation takes place for a few minutes, then the CIP tank and RO system will be flushed and the water drained out of the system (not into the drinking water reservoir). If the plant has to stop for a prolonged period of more that 1 month, prior to stoppage of operation, a regeneration process will be carried out after which the membranes will be soaked and preserved in a more concentrated solution of acid in a proportion of 1.5kg in 50 litres of water which will be drained in the same way as described above when the plant will be put back in operation. 8.19 LIFESPAN AND COMPONENTS OF DESALINATION PLANT The desalination plant will consist of components which will be made-up of non-corrosive materials having a minimum estimated life span of 10 years. The different components comprising the desalination network system are as follows: 1No. intake borehole equipped with an adequate pump of 10.4m 3 /hour, i.e. 250m 3 /day 1No. set of fine cartridge filters immediately upstream of the R.O apparatus 1No desalinator model PVSECO100 1No desalinated water filter 8.20 SOLID WASTES Seawater pumped from the beach intake borehole will be pre-filtered through the geo- textile cloth provided around the 200mm PVC lining in the intake borehole. Consequently the majority of solid particles will be stopped at the well level while only fine silt or sludge particles are expected to reach the RO. Backwashing to clean the sand filters will then be done for not more that 5 to 10 minutes. The backwash water will afterwards be discharged into sewage treatment plant. 8.21 DOCUMENTATION, TESTING AND COMMISSIONING All the technical documentation including erection drawings and wiring diagrams will be provided by the plant supplier. The desalination equipment basement will be delivered entirely assembled, ready to operate. The supplier will be responsible for the final testing and commissioning of the entire desalination plant, under the supervision of the Projects M&E Engineer. 8.22 ENERGY CONSERVATION 8.22.1 The Philosophy Due to the recent dramatic increase in energy prices, commercial aspects for technical equipment have become more and more important than ever before. From the environmental point of view, energy conservation is more and more becoming the leitmotiv of all development projects. Combining these two critical criteria therefore, energy consumption and efficiency (including energy conservation measures) have become the more important factors when making a decision concerning the investment in a desalination plant as a long-term investment. In this respect a high-tech desalination equipment is proposed to be installed at Anse Femie. 8.22.2 The RO Plant The PVS-ECO system is a high-tech product with high efficiency and low specific power consumption for each litre of drinking water produced. As an example, a PVS-ECO RO plant produces drinking water from seawater at an electricity consumption rate of 2.0 to 2.4kWh/m 3 compared to 6.5kWh/m 3 for a low-tech conventional plant. The low energy consumption and the resulting low-operating costs guarantee the shortest possible amortization for the return on investment and achieve energy-savings which is conducive to the protection of the environment.