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piezoresistive
The fractional change of gage resistance per unit strain
Strain gage Sensitivity :
R
R
1
axial
Gage Factor S
gage
= (1 + 2) +
axial
When 0.3 : the Gage Factor is given by
S
gage
1 + 0.6 + (0.4 to 2.0) Metallic conductors
S
gage
1 + 0.6 + (125 to 175) Semiconductors
P type (e. g. Boron) S
gage
> 0
N type (e. g. Arsenic) S
gage
< 0
S
gage
> 0 R
g
+ > 0 [T] S
gage
< 0 R
g
< 0 [C]
Numerical Example : Metal foil gage, 120 ; S
gage
2.0 ,
then for
axial
= 1 (i. e. 1 10
6
in/in) :
R
g
= S
g
R
g
axial
212010
6
2.410
4
[] = 240 []
WSachse; 2/2012;
Strain Gage: Performance Factors - 1
M&AE 3272 - Supplementary Lecture Materials: Strain Gages 12
Installation - It is assumed that a properly selected gage has
been correctly bonded to the material under test.
Transverse Sensitivity - Sensitivity of a gage to transverse
strains (non uniaxial)
R
R
= S
gage
(
axial
+ K
t
trans
) where: K
t
S
trans
S
axial
S
gage
= S
axial
(1 K
t
)
True :
axial
=
R/R
S
gage
1 K
t
1 + K
t
(
axial
/
axial
)
App :
axial
=
R/R
S
gage
Error in neglecting
trans
: Error =
axial
axial
axial
100 %
Percent error of actual axial strain as a function of
trans
/
axial
WSachse; 2/2012;
Strain Gage: Performance Factors - 2
M&AE 3272 - Supplementary Lecture Materials: Strain Gages 13
Cyclic Straining -
May result in
nonlinearity, hysteresis
and zero-shift.
Possible results
of strain cycling
Temperature Sensitivity - Important if measurements are
made over a large T . Possible eects:
1. Gage Factor S
axial
changes
2. Gage dimensions change: L/L = T
3. Specimen dimensions change: L/L = T
4. Gage resistance changes: R/R = T
#1 is relatively small; Mismatch between #2 and #3 leads to
thermal straining of gage (unable to separate from specimen).
Apparent
strain for
two gage
alloys
Corrections - For measurements over a broad range of
temperature measured strains must be corrected.
WSachse; 2/2012;
Strain Gage: Performance Factors - 3
M&AE 3272 - Supplementary Lecture Materials: Strain Gages 14
Power Dissipation - Depends on gage size; design; material properties;
adhesive/thickness; specimen material/thermal properties; coating; cooling.
WSachse; 2/2012;
Strain Gage: Performance Factors - 4
M&AE 3272 - Supplementary Lecture Materials: Strain Gages 15
Loading Eects - The gage/backing has an eective modulus,
E
gage
= 7 20 GPa (1 to 3 10
6
psi).
Eect of mechanical behavior of specimen under test is
aected locally and globally .
Example of local eect:
Eective gage modulus: 1.1510
6
psi (8.0 GPa);
Thickness of gage installation: 0.0023 in (0.06 mm)
Global eects of the gage also arise aecting the entire
cross-section of the specimen.
Solution - Use the lowest modulus gage; smallest in size
or use optical, capacitive techniques.
WSachse; 2/2012;
Wheatstone Bridge Circuit Static Measurements:
M&AE 3272 - Supplementary Lecture Materials: Strain Gages 16
Constant voltage (or current) excitation; Resistors R
1
, R
2
, R
3
and
R
4
and load resistance R
M
.
Constant voltage circuit
Output Voltage:
E
0
=
R
1
R
3
R
2
R
4
(R
1
+ R
2
))R
3
+ R
4
)
E
i
At balance :
E
0
= 0 when R
1
R
3
= R
2
R
4
Static Measurements
WSachse; 2/2012;
Wheatstone Bridge Circuit Dynamic Measurements:
M&AE 3272 - Supplementary Lecture Materials: Strain Gages 17
Dynamic Measurements: R
1
R
1
+ R
1
;
R
2
R
2
+ R
2
; R
3
R
3
+ R
3
and R
4
R
4
+ R
4
then . . .
E
0
=
R
1
R
2
(R
1
+ R
2
)
2
_
R
1
R
1
R
2
R
2
+
R
3
R
3
R
4
R
4
_
E
i
+ h. o. t.
The omitted higher-order-terms lead to an error given by
Error : =
4
i=1
R
i
/Ri
4
i=1
R
i
/Ri + 2
When R
1
= R
4
and R
2
= R
3
= 0
or : R
2
= R
3
and R
1
= R
4
= 0 Error equals zero.
WSachse; 2/2012;
Common Strain Gage Wheatstone Bridge Circuits:
M&AE 3272 - Supplementary Lecture Materials: Strain Gages 18
4-Arm Active
(4X Output)
1-Arm Active
(Quarter Bridge)
2-Arm Active
(Temp Comp)
2-Arm Active
(Temp Comp)
WSachse; 2/2012;
Common Strain Gage Wheatstone Bridge Circuits:
M&AE 3272 - Supplementary Lecture Materials: Strain Gages 19
Dummy Gage:
Temperature
Compensation
WSachse; 2/2012;
Amplification of Bridge Signals:
M&AE 3272 - Supplementary Lecture Materials: Strain Gages 20
Pressure Sensor Application:
Circuit compensates for sensor-to-
sensor offset and gain variations
Functional Block Diagram:
WSachse; 2/2012;
Measurement/Analysis of Dynamic Effects with Strain Gages:
M&AE 3272 - Supplementary Lecture Materials: Strain Gages 21
Strain gage
detecting a
stress pulse :
Transmission of
dynamic strains
from specimen
into gage
Dynamic response
of the strain gage
Time-spatial signal
convolution:
R(t) = S
gage
(
0
/C) (t) R
0
Examples - Dynamic, Axial Impact Loadings
Shock tube generated stress waves in rods; (a) Measurement
system; (b) Longitudinal strain record at 1.51 m from impact
(Fox and Curtis, 1958)
Pneumatic rie pellet excitation of stress wave in a rod; (a)
Measurement system; (b) Longitudinal strain record showing
compressive and tensile pulses (Pao and Kowal, 1965)
WSachse; 2/2012;
Strain Gage as a Dynamic Pressure Sensor:
M&AE 3272 - Supplementary Lecture Materials: Strain Gages 22
Experiment : Two strain gages were bonded to the sides of a full can (Aluminum) of
soda. The can was opened and the voltage signals from each gage were recorded using a
digital waveform recorder.
Recorded unloading strains when opening a can of soda.
We only used one gage measuring the hoop strain,
hoop
, of the can during unloading
to evaluate the internal pressure p prior to opening. The relationship is
Released Pressure, p =
E t
r (1 /2)
hoop
where
hoop
Measured hoop strain dierence 800
E Materials Youngs modulus 10.5 10
6
[psi]
Materials Poissons ratio 0.33
t Can wall thickness = 0.0040 [in]
r Can inside radius = 1.3125 [in]
_
_
= 28.8 [psi]
Principle : A uid (gas or liquid) under pressure inside of a can results
in stresses and strains (deformations) in the material making up the can.
Stresses in a cylindrical pressure vessel. (from Gere, Mechanics of Materials (2004))
hoop
axial
Biaxial State of Stress:
Hoop stresses :
hoop
2
hoop
(t x) p (2r x)
hoop
=
p r
t
Axial stresses :
axial
axial
(2r t) p (r
2
)
axial
=
p r
2 t
Procedure : A strain gage is used to measure the hoop strain,
hoop
, of the can.
hoop
=
hoop
E
axial
E
For an aluminum can :
0.33
E 10.5 10
6
[psi]
Gives . . .
Pressure, p =
E t
r (1 /2)
hoop
WSachse; 2/2012;
Measuring Large (Plastic) Strains with Elastic Strain Gages:
M&AE 3272 - Supplementary Lecture Materials: Strain Gages 23
Permits measurement of large, inelastic
deformations.
Useful for measurements in hostile environments.
Re-useable gage.
Semi-circular,
thin beam
extensometer
Applied Load, P , deection :
Bending Stress:
b
=
6 P R
b h
2
Bending Strains:
b
=
6 P R
b h
2
E
Castiglianos 2nd Theorem to nd
bending strain energy:
U =
_
0
(P R sin )
2
2 E I
Rd =
3 P
2
R
3
b h
3
E
Axial deection: =
U
P
=
6 P R
3
b h
3
E
Deection Sensitivity:
b
=
R
2
2 h
When connected to a
quarter-bridge Wheatstone
bridge for which the excitation
is E
i
gives the Output Signal :
E
0
E
i
=
_
_
_
S
g
h
2 R
2
_
_
_
Extensometer Sensitivity:
S
=
E
0
=
S
g
h
2 R
2
WSachse; 2/2012;
Hot, New Ideas with Strain Gages:
M&AE 3272 - Supplementary Lecture Materials: Strain Gages 24
Silver Ink: Before/After Sintering 350^C, 60-min
A Digital MEMS-Based Strain Gage for
Structural Health Monitoring
B. J. MacLean, M. G. Mladejovsky, M. R. Whitaker, M. Oliver, S. C. Jacobsen
Mat Res Soc Symposium Procedings, 503, 309-320 (1998)
Arthroscopically
Implantable
Force Probe: -
Forces
Fiber-Optic Strain Gage
WSachse; 2/2012;
Back to us and M&AE 3272:
M&AE 3272 - Supplementary Lecture Materials: Strain Gages 25
Were going to learn how to
mount strain gages onto an
elastic member in order to
fabricate a Load cell, or
Force transducer.