Professional Documents
Culture Documents
Third EditionVolume II
Publication No. FHWA-HRT-06-139 October 2006
Research, Development, and Technology Turner-Fairbank Highway Research Center 6300 Georgetown Pike McLean, VA 22101-2296
FOREWORD
The objective of the third edition of the Traffic Detector Handbook is to provide a comprehensive reference document to aid the practicing traffic engineer, planner, or technician in selecting, designing, installing, and maintaining traffic sensors for signalized intersections and freeways. Judicious application of the concepts and procedures set forth in the Handbook should result in improved installations and operations of traffic sensors and a long-term savings of public funds. Sensor types include both in-roadway and over-roadway sensors. Topics covered include sensor technology, sensor applications, in-roadway sensor design, sensor installation techniques and sensor maintenance. The sensor technology chapter discusses the operation and uses of inductive loop detectors, magnetic sensors and detectors, video image processors, microwave radar sensors, laser radars, passive infrared and passive acoustic array sensors, and ultrasonic sensors, plus combinations of sensor technologies. Sensor application topics include safety, operation, multimodal issues, and physical and economic factors that affect installation and performance. The appendixes include a variety of research, background papers, and implementation guidance. The information contained in this Handbook is based on the latest research on available treatments and best practices in use by jurisdictions across the United States and elsewhere. References are provided for the student, practitioner, researcher, or decisionmaker who wishes to learn more about a particular subject. The third edition is published in two volumes, of which this is the second, Volume II (FHWA-HRT06-139), containing Chapters 5 and 6 and all Appendixes. Volume I (FHWA-HRT-06-108) contains Chapters 1 through 4.
NOTICE
This document is disseminated under the sponsorship of the U.S. Department of Transportation in the interest of information exchange. The U.S. Government assumes no liability for the use of the information contained in this document. This report does not constitute a standard, specification, or regulation. The U.S. Government does not endorse products or manufacturers. Trademarks or manufacturers' names appear in this report only because they are considered essential to the objective of the document.
3. Recipient's Catalog No. 5. Report Date October 2006 6. Performing Organization Code 8. Performing Organization Report No.
7. Author(s) Principal Author: Lawrence A. Klein Coauthors: Milton K. Mills, David R.P. Gibson 9. Performing Organization Name and Address Lawrence A. Klein 3 Via San Remo Rancho Palos Verdes, CA 90275 12. Sponsoring Agency Name and Address Federal Highway Administration Turner-Fairbank Highway Research Center 6300 Georgetown Pike, HRDO-04, Room No. T204 McLean, VA 22101-2296
10. Work Unit No. (TRAIS) 11. Contract or Grant No. Contract No. DTFH61-03-P00317 13. Type of Report and Period Covered Implementation Package
15. Supplementary Notes David R.P. Gibson (David.Gibson@fhwa.dot.gov) at the Turner-Fairbank Highway Research Center (http://www.tfhrc.gov) was the Technical Representative for the Federal Highway Administration (FHWA). Milton K. Mills, Advanced Research Team FHWA, contributed many technical papers. Traffic sensor researchers and practitioners contributed significantly to document organization, content, and exhibits. The peer review panel, consisting of Darcy Bullock of Purdue University, Dan Middleton of Texas Transportation Institute, and Tom Urbanik of the University of Tennessee, provided peer review and advice based on their use and testing of sensors. Tom Potter of Reno A&E gave technical advice on the electrical functioning of loop detectors. Sensor vendors provided technical information and exhibits on their technologies. In addition, many FHWA staff members participated as sensor group members and/or provided comments throughout the project, including Pamela Crenshaw, Ralph Gillman, Peter Huang, David Jones, and Raj Ghaman. 16. Abstract The objective of this Handbook is to provide a comprehensive resource for selecting, designing, installing, and maintaining traffic sensors for signalized intersections and freeways. It is intended for use by traffic engineers and technicians having responsibility for traffic sensors, whether in-roadway or over-roadway sensors. These two families of sensors have different characteristics and thus corresponding advantages and disadvantages that are discussed throughout the Handbook. Topics covered include sensor technology, applications, in-roadway sensor design, installation techniques, and maintenance. The sensor technology chapter discusses the operation and uses of inductive loop detectors, magnetic sensors and detectors, video image processors, microwave radar sensors, laser radars, passive infrared and passive acoustic array sensors, and ultrasonic sensors, plus combinations of sensor technologies. The sensor application topics addresses safety, operational performance, multimodal issues, and physical and economic factors that the practitioner should consider. Appendixes include research, background papers, and implementation guidance. The information contained in this Handbook is based on the latest research available on treatments and best practices in use by the surveyed jurisdictions. References are provided for the student, practitioner, researcher, or decisionmaker who wishes to learn more about a particular subject. The third edition is published in two volumes, of which this is the second, Volume II (FHWA-HRT-06-139), containing Chapters 5 and 6 and all Appendixes. Volume I (FHWA-HRT-06-108) contains Chapters 1 through 4. 17. Key Words 18. Distribution Statement Traffic detectors, sensors, detector installation, detector maintenance, No restrictions. This document is available signalized intersections, intersection safety, intersection treatments, to the public through the National infrared sensor, inductive loop, magnetometer, video image processor, Information Technical Service, Springfield, microwave radar sensor, laser radar sensor, acoustic sensor, ultrasonic VA, 22161 and Research and Technology sensor, magnetic sensor. Product Distribution Center, 9701 Philadelphia Court, Unit Q, Lanham, MD 20706; telephone: 3015770818; fax: 301 5771421. 21. No. of Pages 394 22. Price
Multiply By LENGTH
25.4 0.305 0.914 1.61
To Find
millimeters meters meters kilometers square millimeters square meters square meters hectares square kilometers
Symbol
mm m m km mm m2 m2 ha km2 mL L 3 m 3 m
2
AREA
645.2 0.093 0.836 0.405 2.59
VOLUME
29.57 milliliters 3.785 liters 0.028 cubic meters 0.765 cubic meters NOTE: volumes greater than 1000 L shall be shown in m3
MASS
oz lb T
o
g kg Mg (or "t")
o
ILLUMINATION
fc fl lbf 2 lbf/in foot-candles foot-Lamberts poundforce poundforce per square inch 10.76 3.426 4.45 6.89 lux 2 candela/m newtons kilopascals lx 2 cd/m N kPa
Multiply By LENGTH
0.039 3.28 1.09 0.621
To Find
inches feet yards miles square inches square feet square yards acres square miles fluid ounces gallons cubic feet cubic yards ounces pounds short tons (2000 lb) Fahrenheit foot-candles foot-Lamberts poundforce poundforce per square inch
Symbol
in ft yd mi in2 ft2 2 yd ac 2 mi fl oz gal ft3 3 yd oz lb T
o
AREA
0.0016 10.764 1.195 2.47 0.386
VOLUME
0.034 0.264 35.314 1.307
MASS
0.035 2.202 1.103 1.8C+32
ILLUMINATION
lx 2 cd/m N kPa 0.0929 0.2919 0.225 0.145 fc fl lbf 2 lbf/in
*SI is the symbol for the International System of Units. Appropriate rounding should be made to comply with Section 4 of ASTM E380. (Revised March 2003)
ii
CONTENTS OF VOLUME I
CHAPTER 1. INTRODUCTION ..........................................................................................................1-1 SCOPE AND OBJECTIVES OF THE HANDBOOK ..................................................................1-1 THE NEED FOR SENSORS IN MODERN TRAFFIC MANAGEMENT SYSTEMS...............1-2 EVOLUTION OF TRAFFIC FLOW SENSOR TECHNOLOGY ................................................1-4 NEED FOR SENSOR ALTERNATIVES .....................................................................................1-5 SENSOR TECHNOLOGY CHARACTERISTICS .......................................................................1-7 MODERN VEHICLE SENSORS ................................................................................................1-11 INDUCTIVE LOOP DETECTORS .............................................................................................1-11 MAGNETIC SENSORS.................................................................................................................1-13 VIDEO IMAGE PROCESSORS ..................................................................................................1-14 MICROWAVE RADAR SENSORS..............................................................................................1-15 INFRARED SENSORS .................................................................................................................1-17 LASER RADAR SENSORS..........................................................................................................1-18 OTHER SENSOR TECHNOLOGIES.........................................................................................1-19 DEFINITION OF TERMS ..........................................................................................................1-19 ORGANIZATION OF HANDBOOK...........................................................................................1-21 REFERENCES .............................................................................................................................1-21 CHAPTER 2. SENSOR TECHNOLOGY ............................................................................................2-1 INDUCTIVE LOOP DETECTORS...............................................................................................2-1 THEORY OF OPERATION ..........................................................................................................2-2 LOOP WIRE AND CABLE RESISTANCE..................................................................................2-2 LOOP INDUCTANCE .....................................................................................................................2-2 FERROMAGNETIC EFFECT AND VEHICLE DETECTION ................................................2-4 LOOP CHARACTERISTICS ........................................................................................................2-5 LOOP CAPACITANCE ...................................................................................................................2-5 LOOP QUALITY FACTOR Q ........................................................................................................2-7 LOOP LEAD-IN WIRE .................................................................................................................2-10 LEAD-IN CABLE ...........................................................................................................................2-11 CALCULATING INDUCTANCE ................................................................................................2-11 LOOP SYSTEM INDUCTANCE CALCULATIONS ................................................................2-12 NUMBER OF TURNS REQUIRED............................................................................................2-13 LOOP SENSITIVITY TO AN ELECTRICALLY CONDUCTIVE OBJECT ........................2-13 BICYCLE AND MOTORIZED VEHICLE DETECTION MODELS......................................2-14 MUTUAL INDUCTANCE.............................................................................................................2-15 LOOP SENSITIVITY ....................................................................................................................2-15 EFFECT OF REINFORCING STEEL .......................................................................................2-17 LOOP SYSTEM SENSITIVITY ...................................................................................................2-19 SENSITIVITY OF TWO SERIES INDUCTORS ......................................................................2-20 SENSITIVITY OF TWO PARALLEL INDUCTORS ...............................................................2-21 SINGLE LOOP EXAMPLE ..........................................................................................................2-21 TWO LOOPS IN SERIES EXAMPLE ........................................................................................2-23 TWO LOOPS IN PARALLEL EXAMPLE .................................................................................2-24 RESONANT CIRCUIT..................................................................................................................2-26 TEMPORARY LOOPS.................................................................................................................2-27 MAT-TYPE LOOPS .......................................................................................................................2-27 OPEN LOOP CONFIGURATION...............................................................................................2-27 ELECTRONICS UNITS .............................................................................................................. 2-30 ANALOG PHASE-SHIFT ELECTRONICS UNIT ...................................................................2-30 OVERVIEW OF DIGITAL ELECTRONICS UNITS ...............................................................2-31
iii
DIGITAL FREQUENCY SHIFT ELECTRONICS UNIT........................................................2-32 DIGITAL RATIOED FREQUENCY SHIFT ELECTRONICS UNIT....................................2-33 DIGITAL PERIOD SHIFT ELECTRONICS UNIT .................................................................2-35 DIGITAL RATIOED PERIOD SHIFT ELECTRONICS UNIT .............................................2-38 COMPARISON OF DIGITAL ELECTRONICS UNITS..........................................................2-38 MULTICHANNEL DIGITAL MODELS ....................................................................................2-39 ADDED FEATURES FOR DIGITAL ELECTRONICS UNITS .............................................2-40 Open Loop Test ..........................................................................................................................2-40 Automatic Reset ........................................................................................................................2-40 Remote Reset..............................................................................................................................2-40 INDEPENDENT LOOP FAIL OUTPUT ...................................................................................2-41 VEHICLE CLASSIFICATION.....................................................................................................2-41 NEMA STANDARDS.....................................................................................................................2-43 NEMA ELECTRONICS UNIT CONFIGURATIONS ..............................................................2-43 OUTPUT TYPES............................................................................................................................2-44 PRESENCE AND PULSE MODES OF OPERATION ............................................................2-46 CROSSTALK ..................................................................................................................................2-46 TIMING FEATURES ....................................................................................................................2-46 TYPE 170 CONTROLLER SPECIFICATION..........................................................................2-48 2070 ADVANCED TRANSPORTATION CONTROLLER SPECIFICATION ....................2-48 MODEL 222/224 INDUCTIVE-LOOP DETECTOR ELECTRONICS UNITS ....................2-53 SELECTION FACTORS ...............................................................................................................2-53 Tuning Range .............................................................................................................................2-53 Response Time ...........................................................................................................................2-54 Recovery from Sustained Occupancy ..................................................................................2-54 Loss of Detection During Saturated Flow ..........................................................................2-54 Sensitivity with Pavement Overlay......................................................................................2-54 Pulse-Mode Reset ......................................................................................................................2-55 OPERATION WITH GROUNDED OR OPEN LOOPS ...........................................................2-55 Lightning Damage and Electrical Interference ................................................................2-55 MAGNETIC SENSORS ............................................................................................................... 2-56 THEORY OF OPERATION ........................................................................................................2-57 TWO-AXIS FLUXGATE MAGNETOMETERS..........................................................................2-59 MAGNETOMETER SENSOR AND COMPANION ELECTRONICS UNIT DESIGN.......2-60 MAGNETOMETER DETECTION SENSITIVITY ...................................................................2-61 ELECTRONICS UNIT ..................................................................................................................2-62 MODEL 227/228 MAGNETOMETER SYSTEM .......................................................................2-62 SPVD TWO-AXIS FLUXGATE MAGNETOMETER ...............................................................2-63 GROUNDHOG MAGNETOMETER ...........................................................................................2-64 MAGNETIC DETECTORS..........................................................................................................2-65 THEORY OF OPERATION ........................................................................................................2-65 MODEL 231/232 MAGNETIC DETECTOR SYSTEM .............................................................2-66 FLUSH-MOUNTED MAGNETIC DETECTOR ........................................................................2-67 MICROLOOP PROBES................................................................................................................2-67 VIDEO IMAGE PROCESSORS..................................................................................................2-68 VIDEO IMAGE PROCESSING VEHICLE DETECTION CONCEPTS ...............................2-68 SIGNAL PROCESSING................................................................................................................2-70 PERFORMANCE ...........................................................................................................................2-72 MOUNTING AND TRAFFIC VIEWING CONSIDERATIONS..............................................2-75 VIDEO SURVEILLANCE ON FREEWAYS AND ARTERIALS............................................2-79 MICROWAVE RADAR SENSORS .............................................................................................2-79 CW DOPPLER RADAR ................................................................................................................2-79 FMCW RADAR...............................................................................................................................2-80
iv
LASER RADARS..........................................................................................................................2-83 PASSIVE INFRARED SENSORS..............................................................................................2-85 THEORY OF OPERATION .........................................................................................................2-87 ULTRASONIC SENSORS ..........................................................................................................2-89 PASSIVE ACOUSTIC ARRAY SENSORS ................................................................................2-92 SINGLE LANE MODEL OPERATION......................................................................................2-92 MULTIPLE LANE MODEL OPERATION ...............................................................................2-94 SENSOR COMBINATIONS .......................................................................................................2-94 REFERENCES .............................................................................................................................2-95 CHAPTER 3. SENSOR APPLICATIONS ..........................................................................................3-1 PRESENCE AND PASSAGE SENSORS.....................................................................................3-1 SPEED MONITORING WITH INDUCTIVE LOOP AND OTHER POINT SENSORS .........3-2 TRAFFIC MANAGEMENT CONCEPTS FOR FREEWAYS......................................................3-3 SIGNAL CONTROL CONCEPTS FOR CITY STREETS ..........................................................3-4 STRATEGIES FOR LOCAL INTERSECTION SIGNAL CONTROL ....................................3-6 Pretimed Control.........................................................................................................................3-6 Actuated Control .........................................................................................................................3-6 STRATEGIES FOR CONTROL OF GROUPS OF INTERCONNECTED INTERSECTIONS ........................................................................................................................3-8 Sensor Data...................................................................................................................................3-9 Arterial Systems ..........................................................................................................................3-9 Interconnected Control and Classic Pretimed Network Systems ................................3-10 Control of Groups of Intersections Using On-Line Generated Timing Plans............3-10 Review of Strategies for Control of Groups of Intersections.........................................3-13 SYSTEMS ENGINEERING PROCESS IN DESIGN OF TRAFFIC SIGNAL SYSTEMS ....3-15 FREEWAY SURVEILLANCE AND CONTROL........................................................................3-16 FREEWAY INCIDENT DETECTION ........................................................................................3-16 Traffic Flow Characteristics During an Incident .............................................................3-17 FREEWAY METERING ...............................................................................................................3-18 Ramp Closure .............................................................................................................................3-19 Ramp Metering ..........................................................................................................................3-19 Pretimed Ramp Metering........................................................................................................3-21 Local Traffic Responsive Metering.......................................................................................3-22 Coordinated Traffic Responsive Control ............................................................................3-25 Mainline Metering.....................................................................................................................3-27 Freeway-to-Freeway Metering ..............................................................................................3-29 SPEED MONITORING AND DRIVER NOTIFICATION AT CRITICAL FREEWAY SEGMENTS ............................................................................................................3-30 COORDINATED OPERATION OF FREEWAYS AND SURFACE ARTERIALS .................3-31 TRAFFIC DATA COLLECTION ................................................................................................3-32 DATA FOR REAL-TIME TRAFFIC OPERATIONS ...............................................................3-33 DATA FOR OFFLINE TRAFFIC PLANNING AND ADMINISTRATION .........................3-35 DATA FOR EVALUATING MEASURES OF EFFECTIVENESS.........................................3-36 System-Wide MOEs ...................................................................................................................3-36 DETECTION OF PRIORITY VEHICLES.................................................................................3-37 HIGH-INTENSITY LIGHT BEACON ........................................................................................3-38 RADIO BEACON ...........................................................................................................................3-38 INFRARED BEACON ...................................................................................................................3-39 INDUCTIVE LOOP WITH VEHICLE-MOUNTED TRANSMITTER ..................................3-39 INDUCTIVE LOOP WITH VEHICLE CLASSIFICATION ALGORITHM .........................3-40 LASER RADAR ..............................................................................................................................3-41 SOUND DETECTION SYSTEMS ...............................................................................................3-41
PEDESTRIAN DETECTION AND SIGNAL ACTUATION ....................................................3-42 DRIVER WARNING FOR RED SIGNAL AHEAD ...................................................................3-45 TRAFFIC COUNTING AND VEHICLE CLASSIFICATION ..................................................3-46 COUNTS BY LOOP INDUCTIVE DETECTORS.....................................................................3-47 COUNTS USING LONG LOOPS ................................................................................................3-47 DIRECTIONAL DETECTION USING INDUCTIVE LOOPS ...............................................3-48 VEHICLE CLASSIFICATION SENSORS.................................................................................3-48 OVERHEIGHT SENSORS..........................................................................................................3-48 WEATHER SENSORS.................................................................................................................3-49 VEHICLE-MOUNTED SENSORS THAT ENHANCE SAFE OPERATION ..........................3-51 IN-VEHICLE SENSORS FOR DISTANCE WARNING, CRUISE CONTROL, AUTOMATIC HIGHWAY SYSTEM FUNCTIONS, AND PRECRASH DETECTION .......3-52 IN-VEHICLE OPTICAL SENSORS FOR PASSENGER DETECTION, VISION ENHANCEMENT, AND LANE CONTROL ...........................................................................3-53 REFERENCES .............................................................................................................................3-55 CHAPTER 4. IN-ROADWAY SENSOR DESIGN .............................................................................4-1 SELECTION CRITERIA...............................................................................................................4-1 SELECTION BASED ON SENSOR TECHNOLOGY ................................................................4-1 SELECTION BASED ON APPLICATION ..................................................................................4-2 SELECTION BASED ON EASE OF INSTALLATION .............................................................4-2 SELECTION BASED ON EASE OF MAINTENANCE .............................................................4-2 DESIGN CONSIDERATIONS......................................................................................................4-2 TIMING PARAMETERS ................................................................................................................4-3 Minimum Green Interval ..........................................................................................................4-3 Passage Time Interval................................................................................................................4-4 Maximum Green Interval..........................................................................................................4-5 Volume-Density Mode ................................................................................................................4-5 LOW-SPEED APPROACHES........................................................................................................4-6 Locking Memory with Point Detection .................................................................................4-7 Nonlocking Memory with Larger-Area Presence Detection ............................................4-7 High-Speed Approaches ............................................................................................................4-9 Rural High-Speed Roadways..................................................................................................4-11 REST-IN-RED SPEED CONTROL ............................................................................................4-13 INDUCTIVE LOOP DETECTOR DESIGN ALTERNATIVES................................................4-14 SMALL-AREA DETECTION .......................................................................................................4-14 LARGER-AREA DETECTION ....................................................................................................4-16 Long Loops..................................................................................................................................4-17 Sequential Short Loops ...........................................................................................................4-19 Wide Loops ..................................................................................................................................4-20 LEFT-TURN LANE DETECTION..............................................................................................4-21 THROUGH LANE DETECTION ................................................................................................4-23 Single-Point Detection.............................................................................................................4-23 Long-Loop-Occupancy Detection ..........................................................................................4-24 High-Speed Point Detection ...................................................................................................4-24 DETECTION FOR DILEMMA ZONES .....................................................................................4-25 Definition of the Dilemma Zone Problem ...........................................................................4-25 Multiple-Point Detection.........................................................................................................4-32 Dilemma Zone Design Options...............................................................................................4-37 SPECIAL FUNCTION APPLICATIONS ..................................................................................4-38 DETECTION OF SMALL VEHICLES .......................................................................................4-38 Multiple, Interconnected Small Loops.................................................................................4-40 Quadrupole-Loop Configuration...........................................................................................4-40
vi
Chevron-Loop Configuration .................................................................................................4-43 Long Loop with Powerhead....................................................................................................4-43 Inductive-Loop Bicycle Detectors.........................................................................................4-44 DETECTION OF LONG, HIGH-BED VEHICLES ..................................................................4-46 QUEUE DETECTION ...................................................................................................................4-47 INDUCTIVE-LOOP DETECTOR DESIGN FOR TRAFFIC SIGNAL CONTROL SYSTEMS................................................................................................................4-48 Accuracy Goals ..........................................................................................................................4-49 Link Selection for Critical Intersection Control (CIC) ...................................................4-49 Lane Selection............................................................................................................................4-50 Longitudinal Placement ..........................................................................................................4-51 Summary of System Sensor Location Considerations.....................................................4-51 INDUCTIVE-LOOP DETECTOR ELECTRONICS UNITS ....................................................4-52 MAGNETOMETER CONFIGURATIONS .................................................................................4-52 SITE SELECTION.........................................................................................................................4-53 SENSITIVITY.................................................................................................................................4-54 PROBE PLACEMENT..................................................................................................................4-55 PROBE DEPTH .............................................................................................................................4-56 SUGGESTED CONFIGURATIONS ...........................................................................................4-57 WIRE SIZE AND CABLE SELECTION ....................................................................................4-57 MAGNETIC-DETECTOR CONFIGURATION .........................................................................4-58 MAGNETIC-DETECTOR PROBE PLACEMENT...................................................................4-59 Distance from the Stopline .....................................................................................................4-59 Lateral Placement of Probe....................................................................................................4-59 SENSITIVITY.................................................................................................................................4-60 REFERENCES .............................................................................................................................4-61
vii
CONTENTS OF VOLUME II
CHAPTER 5. SENSOR-INSTALLATION TECHNIQUES..............................................................5-1 TYPICAL PREINSTALLATION ACTIVITIES...........................................................................5-1 SCALE DRAWING OF SENSOR INSTALLATION SITE ........................................................5-2 FIELD VISITS..................................................................................................................................5-2 INSTALLATION CREW ESTIMATES ........................................................................................5-2 EQUIPMENT REQUIREMENTS .................................................................................................5-3 MATERIAL REQUIREMENTS.....................................................................................................5-4 INDUCTIVE-LOOP DETECTOR INSTALLATION ..................................................................5-4 INSTALLATION TECHNIQUES ..................................................................................................5-5 INDUCTIVE-LOOP DETECTOR FAILURES..........................................................................5-10 Causes of Inductive-Loop Detector Failures......................................................................5-10 Failure Frequency ....................................................................................................................5-11 Failure Mechanisms .................................................................................................................5-11 LOOP LAYOUT AND SAWCUTS ...............................................................................................5-12 Corner Treatment .....................................................................................................................5-12 Saw-Cutting Operations ..........................................................................................................5-13 INSTALLING LOOP WIRE .........................................................................................................5-18 Wire Type ....................................................................................................................................5-18 Wire Insertion ............................................................................................................................5-24 CROSSING PAVEMENT JOINTS .............................................................................................5-24 TWISTING THE LOOP WIRE LEAD-IN ..................................................................................5-27 CROSSING CURBS.......................................................................................................................5-29 INSTALLATION OF PULL BOX AND CONDUIT..................................................................5-31 TESTING THE LOOP...................................................................................................................5-32 SEALING THE SAWCUT.............................................................................................................5-34 Types of Sealants.......................................................................................................................5-34 Sealant Application Techniques ...........................................................................................5-37 SPLICING THE WIRE .................................................................................................................5-41 Connecting the Wires ...............................................................................................................5-41 Sealing the Splice from the Operating Environment ......................................................5-42 LEAD-IN CABLE INSTALLATION ...........................................................................................5-45 FINAL TESTS AND RECORD KEEPING ................................................................................5-47 GENERAL INSTALLATION GUIDELINES ............................................................................5-49 INDUCTIVE-LOOP DETECTOR INSTALLATION ALTERNATIVES .................................5-51 SLAB LOOPS .................................................................................................................................5-51 ROUND LOOPS .............................................................................................................................5-53 Round-Loop Installation in Roadways ................................................................................5-54 Round-Loop Installation on Sidewalks ...............................................................................5-58 INSTALLATION OF TWO-AXIS FLUXGATE MAGNETOMETERS.....................................5-63 INSTALLATION OF SENSING PROBE...................................................................................5-63 SPLICING THE CABLES ............................................................................................................5-65 TESTING THE SYSTEM..............................................................................................................5-65 SEALING THE HOLES AND CUTS ..........................................................................................5-66 INSTALLATION OF MAGNETIC DETECTORS.....................................................................5-66 INSTALLATION PROCEDURE .................................................................................................5-66 TRENCHING ..................................................................................................................................5-67 CONNECTING THE SYSTEM ....................................................................................................5-67 TESTING THE SYSTEM..............................................................................................................5-68 OVER-ROADWAY SENSOR INSTALLATION ........................................................................5-69 INITIAL SENSOR EVALUATIONS ...........................................................................................5-69
viii
VIDEO IMAGE PROCESSORS..................................................................................................5-69 SITE SURVEYS .............................................................................................................................5-69 LENS SELECTION .......................................................................................................................5-72 CALIBRATION ISSUES...............................................................................................................5-76 SERIAL DATA INTERPRETATION SOFTWARE..................................................................5-79 AUTOSCOPE 2004 VIDEO IMAGE PROCESSOR DETECTION ZONES .........................5-79 TRAFICON VIP2 VIDEO IMAGE PROCESSOR DETECTION ZONES ............................5-80 MICROWAVE RADAR SENSORS .............................................................................................5-82 WHELEN TDN-30 CW DOPPLER SENSOR ............................................................................5-83 MICROWAVE SENSORS TC-20 CW DOPPLER SENSOR ...................................................5-84 EIS RTMS FMCW RADAR ..........................................................................................................5-84 ACCUWAVE 150LX FMCW RADAR ..........................................................................................5-86 LASER RADAR SENSORS.........................................................................................................5-87 PASSIVE INFRARED SENSORS..............................................................................................5-89 ULTRASONIC SENSORS ..........................................................................................................5-89 PASSIVE ACOUSTIC SENSORS ..............................................................................................5-90 IRD SMARTSONIC SINGLE-LANE ACOUSTIC SENSOR ..................................................5-90 SMARTEK SAS-1 MULTIPLE-LANE ACOUSTIC SENSOR ................................................5-92 SENSOR COMBINATIONS .......................................................................................................5-92 REFERENCES .............................................................................................................................5-93 CHAPTER 6. SENSOR MAINTENANCE ..........................................................................................6-1 NATURE OF THE PROBLEM .....................................................................................................6-1 FAILURE MODES IN INDUCTIVE-LOOP DETECTOR SYSTEMS.......................................6-2 FAILURE MECHANISMS .............................................................................................................6-2 Omitted Phase..............................................................................................................................6-2 Stuck Signal..................................................................................................................................6-2 Phase Extending to Maximum .................................................................................................6-2 Intermittent Problems ...............................................................................................................6-3 Crosstalk........................................................................................................................................6-3 Splashover.....................................................................................................................................6-4 CAUSES OF LOOP SYSTEM FAILURE.....................................................................................6-4 FACTORS AFFECTING REQUIRED MAINTENANCE..........................................................6-4 TROUBLESHOOTING PROCEDURES FOR INDUCTIVE-LOOP DETECTORS ................6-5 SAWCUT MAINTENANCE ............................................................................................................6-5 REARRANGEMENT OF LOOP CONNECTIONS.....................................................................6-6 ELIMINATING CROSSTALK .......................................................................................................6-6 SUBSTITUTION OF ELECTRONICS UNITS ...........................................................................6-8 OPERATIONAL CHECK OF MALFUNCTIONING INDUCTIVE-LOOP DETECTOR.....6-9 Adjacent Lane Detection ...........................................................................................................6-9 Intermittent Operation..............................................................................................................6-9 System Sensitivity.......................................................................................................................6-9 ELECTRICAL TESTING OF AN INDUCTIVE-LOOP DETECTOR SYSTEM..................6-10 TEST PROCEDURES ...................................................................................................................6-11 Sequential Test Procedure .....................................................................................................6-14 MAGNETOMETER SYSTEM MAINTENANCE .......................................................................6-16 CAUSES OF MAGNETOMETER FAILURES..........................................................................6-17 Probe Burial Depth...................................................................................................................6-17 Probe Movement........................................................................................................................6-17 Probe Cable.................................................................................................................................6-17 Sawcut Maintenance ................................................................................................................6-18 TROUBLESHOOTING PROCEDURES....................................................................................6-18
ix
MAGNETIC DETECTOR MAINTENANCE..............................................................................6-19 OVER-ROADWAY SENSOR MAINTENANCE.........................................................................6-21 VIDEO IMAGE PROCESSORS ..................................................................................................6-21 MICROWAVE RADAR SENSORS..............................................................................................6-21 MAINTENANCE COST COMPARISONS AMONG SENSOR TECHNOLOGIES................6-21 REFERENCES .............................................................................................................................6-22 APPENDIX A. INDUCTIVE-LOOP SYSTEM EQUIVALENT CIRCUIT MODEL ................... A-1 ABSTRACT.................................................................................................................................... A-1 INTRODUCTION ......................................................................................................................... A-1 LOOP CAPACITANCE THEORY ............................................................................................... A-2 INTERNAL-LOOP CAPACITANCE ........................................................................................... A-2 EXTERNAL-LOOP CAPACITANCE........................................................................................... A-4 LOOP RESISTANCE THEORY .................................................................................................. A-6 LOOP RESISTANCE ..................................................................................................................... A-6 INTERNAL INDUCTANCE AND RESISTANCE PER UNIT LENGTH FOR A CYLINDRICAL CONDUCTOR................................................................................................. A-6 LOOP-INDUCTANCE THEORY ................................................................................................. A-7 SELF-INDUCTANCE OF SINGLE-TURN CIRCULAR LOOP.............................................. A-7 SELF-INDUCTANCE OF MULTITURN CIRCULAR LOOP................................................. A-8 EXTERNAL INDUCTANCE OF SINGLE-TURN RECTANGULAR LOOP ........................ A-8 SELF-INDUCTANCE OF SINGLE-TURN RECTANGULAR LOOP.................................... A-9 SELF-INDUCTANCE OF MULTITURN RECTANGULAR LOOP ....................................... A-9 MUTUAL INDUCTANCE OF PARALLEL FILAMENTARY CIRCUITS ............................ A-9 MUTUAL INDUCTANCE OF TWO COAXIAL AND PARALLEL RECTANGULAR LOOPS ........................................................................................................ A-10 SELF-INDUCTANCE OF MULTITURN QUADRUPOLE LOOP ....................................... A-10 GENERAL FORMULA FOR MUTUAL INDUCTANCE OF PARALLEL FILAMENTS........................................................................................................ A-11 INDUCTIVE-LOOP CIRCUIT MODEL ................................................................................... A-12 LOOP TRANSMISSION LINE THEORY ................................................................................ A-13 LOOP TRANSMISSION LINE MODEL ................................................................................... A-13 FREQUENCY SHIFT ELECTRONICS UNIT SENSITIVITY.............................................. A-14 LOOP TRANSFORMER THEORY ........................................................................................... A-15 INDUCTIVE-LOOP TRANSFORMER MODEL ..................................................................... A-15 LOOP-DETECTOR ANALYSIS SYSTEM PROGRAM ........................................................... A-17 COMPARISON OF CALCULATED AND MEASURED LOOP SELF-INDUCTANCE AND QUALITY FACTOR........................................................................................................ A-17 CONCLUSIONS ............................................................................................................................ A-19 APPENDIX A-1 ........................................................................................................................... A-20 LOOP GROUND-RESISTANCE DERIVATION..................................................................... A-20 APPENDIX A-2 ........................................................................................................................... A-20 REAL PART OF COMPLEX BESSEL FUNCTION OF FIRST KIND ............................... A-20 DERIVATIVE OF REAL PART ................................................................................................. A-21 IMAGINARY PART OF COMPLEX BESSEL FUNCTION OF FIRST KIND................... A-21 DERIVATIVE OF IMAGINARY PART .................................................................................... A-21 APPENDIX A-3 ........................................................................................................................... A-21 COMPLETE ELLIPTIC INTEGRAL OF FIRST KIND ........................................................ A-21 COMPLETE ELLIPTIC INTEGRAL OF SECOND KIND.................................................... A-21 APPENDIX A-4 ........................................................................................................................... A-22 SERIES TO PARALLEL CIRCUIT TRANSFORMATION................................................... A-22
APPENDIX A-5 ........................................................................................................................... A-23 TRANSFORMER MODEL INPUT IMPEDANCE .................................................................. A-23 REFERENCES ............................................................................................................................ A-24 APPENDIX B. CURRENT SHEET FORMULA FOR CALCULATION OF LOOP INDUCTANCE ....................................................................................................................... B-1 SAMPLE INDUCTANCE CALCULATION ................................................................................ B-2 REFERENCES .............................................................................................................................. B-3 APPENDIX C. LOOP INDUCTANCE AND QUALITY FACTOR TABLES ............................... C-1 ABSTRACT.................................................................................................................................... C-1 APPENDIX D. ELECTRICAL CHARACTERISTICS OF WIRE AND CABLE .........................D-1 CAPACITANCE OF PARALLEL CONDUCTORS .................................................................... D-1 INDUCTANCE OF PARALLEL CONDUCTORS...................................................................... D-3 APPENDIX E. VEHICLE DETECTION SENSITIVITY FORMULAS FOR RECTANGULAR LOOPS ................................................................................................................. E-1 ABSTRACT.................................................................................................................................... E-1 INTRODUCTION ......................................................................................................................... E-1 VEHICLE DETECTION SENSITIVITY THEORY ................................................................... E-2 VEHICLE MODEL ......................................................................................................................... E-2 REINFORCING STEEL MODEL ................................................................................................ E-2 CIRCUIT MODEL FOR ONE-TURN LOOP.............................................................................. E-3 Circuit Equations for One-Turn Loop................................................................................... E-3 Inductive-Loop Driving-Point Impedance........................................................................... E-4 Inductive-Loop Sensitivity ...................................................................................................... E-4 CIRCUIT MODEL FOR TWO-TURN LOOP ............................................................................. E-5 Circuit Equations for Two-Turn Loop .................................................................................. E-6 CIRCUIT EQUATIONS FOR MULTITURN LOOP................................................................. E-6 VEHICLE DETECTION SENSITIVITY FOR A MULTITURN LOOP ................................. E-7 INDUCTIVE-LOOP DETECTOR SENSITIVITY ..................................................................... E-8 LOOP-DETECTOR SENSITIVITY MEASURED DATA AND CALCULATED RESULTS ........................................................................................................ E-9 LOOP-DETECTOR SENSITIVITY COMPUTER PROGRAM............................................... E-9 MEASURED-LOOP DETECTOR SENSITIVITY DATA ......................................................... E-9 COMPARISON BETWEEN MEASURED AND CALCULATED SENSITIVITY DATA .................................................................................................................. E-9 EFFECT OF LOOP TURNS ON SENSITIVITY ..................................................................... E-10 EFFECT OF LOOP VOLUME ON SENSITIVITY ................................................................. E-10 EFFECT OF LEAD-IN CABLE INDUCTANCE ON SENSITIVITY ................................... E-11 EFFECT OF MESH ON SENSITIVITY.................................................................................... E-12 EFFECT OF LEAD-IN CABLE AND MESH ON SENSITIVITY ......................................... E-12 RESULTS AND CONCLUSIONS ............................................................................................. E-13 REFERENCES ............................................................................................................................ E-14 APPENDIX F. DIGITAL FREQUENCY-SHIFT ELECTRONICS UNIT ANALYSIS............... F-1 ABSTRACT.................................................................................................................................... F-1 ANALYSIS ..................................................................................................................................... F-1
xi
APPENDIX G. DIGITAL RATIOED FREQUENCY-SHIFT ELECTRONICS UNIT ANALYSIS................................................................................................................................G-1 ABSTRACT.................................................................................................................................... G-1 ANALYSIS ..................................................................................................................................... G-1 APPENDIX H. DIGITAL PERIOD-SHIFT ELECTRONICS UNIT ANALYSIS........................H-1 ABSTRACT....................................................................................................................................H-1 ANALYSIS .....................................................................................................................................H-1 APPENDIX I. DIGITAL RATIOED PERIOD-SHIFT ELECTRONICS UNIT ANALYSIS ...... I-1 ABSTRACT..................................................................................................................................... I-1 ANALYSIS ...................................................................................................................................... I-1 APPENDIX J. NEMA DETECTOR STANDARDS EXCERPTS ....................................................J-1 INTRODUCTION ..........................................................................................................................J-1 NEMA TS 1 AND TS 2 TRAFFIC CONTROL SYSTEMS..........................................................J-2 DETECTOR TERMS AND DEFINITIONS.................................................................................J-2 1.2.4 DETECTION ...........................................................................................................................J-2 1.2.4.1 Advisory Detection .........................................................................................................J-2 1.2.4.2 Passage Detection...........................................................................................................J-2 1.2.4.3 Presence Detection.........................................................................................................J-3 1.2.5 DETECTOR .............................................................................................................................J-3 1.2.5.1 Bidirectional Detector...................................................................................................J-3 1.2.5.2 Calling Detector ..............................................................................................................J-3 1.2.5.3 Classification Detector ..................................................................................................J-3 1.2.5.4 Directional Detector ......................................................................................................J-3 1.2.5.5 Extension Detector.........................................................................................................J-3 1.2.5.6 Infrared Detector............................................................................................................J-3 1.2.5.7 Light-Sensitive Detector ...............................................................................................J-3 1.2.5.8 Loop Detector ..................................................................................................................J-3 1.2.5.9 Magnetic Detector ..........................................................................................................J-3 1.2.5.10 Magnetometer Detector ..............................................................................................J-3 1.2.5.11 Nondirectional Detector .............................................................................................J-4 1.2.5.12 Pedestrian Detector .....................................................................................................J-4 1.2.5.13 Pneumatic Detector .....................................................................................................J-4 1.2.5.14 Pressure-Sensitive Detector ......................................................................................J-4 1.2.5.15 Radar Detector ..............................................................................................................J-4 1.2.5.16 System Detector ............................................................................................................J-4 1.2.5.17 Side-Fire Detector ........................................................................................................J-4 1.2.5.18 Sound-Sensitive Vehicle Detector ............................................................................J-4 1.2.5.19 Ultrasonic Detector......................................................................................................J-4 1.2.6 DETECTOR MODE................................................................................................................J-4 1.2.7 INDUCTIVE LOOP DETECTOR SYSTEM.......................................................................J-4 1.2.8 INDUCTIVE LOOP DETECTOR UNIT .............................................................................J-4 1.2.9 LEAD-IN CABLE....................................................................................................................J-5 1.2.10 OUTPUT ................................................................................................................................J-5 1.2.10.1 Extension Output..........................................................................................................J-5 1.2.10.2 Delayed Output .............................................................................................................J-5 1.2.11 PROBE ...................................................................................................................................J-5 1.2.12 SENSOR .................................................................................................................................J-5 1.2.13 VEHICLE DETECTOR SYSTEM ......................................................................................J-5 1.2.14 ZONE OF DETECTION (SENSING ZONE) ....................................................................J-5
xii
ENVIRONMENTAL TESTING OF DETECTORS .....................................................................J-5 2.8 LOOP DETECTOR UNIT TESTS ..........................................................................................J-5 2.8.1 Environmental Requirements ........................................................................................J-5 MINIMUM REQUIREMENTS FOR DETECTORS....................................................................J-8 6.5 INDUCTIVE LOOP DETECTOR UNITS..............................................................................J-8 6.5.1 Loop Detector Unit Definitions......................................................................................J-8 6.5.2 Functional Standards .................................................................................................... J-10 REFERENCES .............................................................................................................................J-25 APPENDIX K. CALTRANS TRANSPORTATION ELECTRICAL EQUIPMENT SPECIFICATIONS (TEES) FOR ELECTRONICS UNITS AND MAGNETIC DETECTORS ....................................................................................... K-1 SECTION 1. GENERAL REQUIREMENTS .............................................................................. K-1 5.1.1 CHANNEL INDEPENDENCE AND POWER REQUIREMENTS................................ K-1 5.1.2 SENSOR UNIT FEATURES................................................................................................ K-1 5.1.3 OUTPUT DEVICE TYPE ..................................................................................................... K-1 5.1.4 OUTPUT SIGNAL CHARACTERISTICS......................................................................... K-1 5.1.5 INTERFACE REQUIREMENTS ........................................................................................ K-2 5.1.6 OUTPUT DEVICE SWITCHING TIME ............................................................................ K-2 5.1.7 SERIAL OUTPUT DEFINITION ....................................................................................... K-2 5.1.8 ELECTRICAL SURGE PROTECTION.............................................................................K-2 SECTION 2. MODEL 222E AND 224E LOOP DETECTOR SENSOR UNIT REQUIREMENTS ..................................................................................................................... K-2 5.2.1 OUTPUT SIGNAL DEFINITION ....................................................................................... K-2 5.2.2 MALFUNCTIONING LOOP SIGNAL DEFINITION .....................................................K-2 5.2.3 SUPPORTED LOOP CONFIGURATIONS ...................................................................... K-3 5.2.4 INDUCTANCE AND Q RANGE OF SUPPORTED LOOP AND LEAD-IN CABLE ASSEMBLIES................................................................................................................ K-3 5.2.5 TRANSFORMER ISOLATION OF LOOP INPUTS ....................................................... K-3 5.2.6 NUMBER OF SUPPORTED OPERATING FREQUENCIES ....................................... K-3 5.2.7 DRIFT COMPENSATION OF TUNING CIRCUITS ...................................................... K-3 5.2.8 PULSE AND PRESENCE MODE SUPPORT.................................................................. K-3 5.2.8.1: Pulse Mode Description .............................................................................................. K-3 5.2.8.2: Presence Mode Description ....................................................................................... K-4 5.2.9 SENSITIVITY......................................................................................................................... K-4 5.2.10 RESPONSE TIME............................................................................................................... K-5 5.2.11 NORMAL OPERATION TIME ......................................................................................... K-5 5.2.12 TRACKING RATE............................................................................................................... K-5 5.2.13 TRACKING RANGE ........................................................................................................... K-5 5.2.14 TEMPERATURE CHANGE ......................................................................................................... K-5 SECTION 3. MAGNETIC DETECTOR REQUIREMENTS...................................................... K-6 5.3.1 MODEL 231E MAGNETIC DETECTOR SENSING ELEMENT .................................. K-6 5.3.1.1 Design Requirements....................................................................................................K-6 5.3.1.2 DC Resistance ................................................................................................................. K-6 5.3.2 MODEL 232E TWO CHANNEL MAGNETIC DETECTOR SENSING UNIT............. K-6 5.3.2.1 Output Signal Definition ............................................................................................. K-6 REFERENCES .............................................................................................................................. K-6 APPENDIX L. CLASSIFICATION OF SENSOR SYSTEMS BY SENSOR DENSITY LEVEL .............................................................................................................................. L-1 ABSTRACT.................................................................................................................................... L-1 ANALYSIS ..................................................................................................................................... L-1
xiii
TERMINOLOGY ........................................................................................................................... L-1 UNCOORDINATED SIGNALS or UNCOORDINATED CONTROL .................................... L-1 TIME-BASED COORDINATION or TIME-BASED COORDINATED CONTROL ............ L-1 INTERCONNECTED CONTROL ................................................................................................ L-2 TRAFFIC ADJUSTED CONTROL.............................................................................................. L-2 TRAFFIC RESPONSIVE CONTROL ......................................................................................... L-2 TRAFFIC ADAPTIVE CONTROL............................................................................................... L-2 SENSOR WEB DENSITY LEVELS ............................................................................................ L-3 SENSOR WEB DENSITY LEVEL 0.0 ......................................................................................... L-3 SENSOR WEB DENSITY LEVEL 0.5 ......................................................................................... L-4 SENSOR WEB DENSITY LEVEL 1.0 ......................................................................................... L-4 SENSOR WEB DENSITY LEVEL 1.5 ......................................................................................... L-5 SENSOR WEB DENSITY LEVEL 2.0 ......................................................................................... L-6 SENSOR WEB DENSITY LEVEL 2.5 ......................................................................................... L-7 SENSOR WEB DENSITY LEVEL 3.0 ......................................................................................... L-8 SENSOR WEB DENSITY LEVEL 3.5 ....................................................................................... L-10 SENSOR WEB DENSITY LEVEL 4.0 ....................................................................................... L-10 GENERAL OBSERVATIONS.................................................................................................... L-10 REFERENCES ............................................................................................................................ L-11 APPENDIX M. EXTENT AND CAUSES OF INDUCTIVE-LOOP FAILURES ........................ M-1 STUDIES SUMMARIZED IN THIS APPENDIX ......................................................................M-1 OREGON STUDY .........................................................................................................................M-1 OREGON SURVEY RESULTS.................................................................................................... M-2 OREGON CONCLUSIONS AND RECOMMENDATIONS .................................................... M-3 WASHINGTON STUDY ...............................................................................................................M-4 WASHINGTON SURVEY RESULTS ......................................................................................... M-4 WASHINGTON CONCLUSIONS AND RECOMMENDATIONS .......................................... M-6 MINNESOTA STUDY ..................................................................................................................M-7 MINNESOTA SURVEY RESULTS............................................................................................. M-7 MINNESOTA CONCLUSIONS AND RECOMMENDATIONS ............................................. M-9 NEW YORK STUDY....................................................................................................................M-11 NEW YORK SURVEY RESULTS ............................................................................................. M-11 NEW YORK CONCLUSIONS AND RECOMMENDATIONS .............................................. M-13 APPENDIX N. GROUNDING (DESIGN GUIDELINES)...............................................................N-1 SECTION IREASONS FOR GROUNDING ........................................................................... N-1 1. SAFETY GROUNDING .............................................................................................................N-1 2. SYSTEM GROUNDING.............................................................................................................N-1 3. LIGHTNING DISCHARGE ......................................................................................................N-1 SECTION IICALCULATION OF RESISTANCE TO GROUND .......................................... N-1 1. GENERAL....................................................................................................................................N-1 2. SOIL RESISTIVITY ...................................................................................................................N-2 3. GROUND ELECTRODE RESISTANCE TO GROUND ......................................................N-3 3.1 Ground Rods .........................................................................................................................N-3 3.2 Pedestals ................................................................................................................................N-4 3.3 Plate Electrodes ...................................................................................................................N-4 3.4 Wire Grids ..............................................................................................................................N-5 3.5 Multiple Rods ........................................................................................................................N-5 3.6 Combination Rod and Wire Grids....................................................................................N-6 3.7 Single Wire.............................................................................................................................N-7 3.8 Summary of Calculations...................................................................................................N-8
xiv
3.9 Application ............................................................................................................................N-9 3.10 Problem Areas ..................................................................................................................N-10 3.11 Application Guidelines ...................................................................................................N-14 SECTION IIIEFFECTS OF LIGHTNING ............................................................................ N-14 1. GENERAL..................................................................................................................................N-14 2. DESIGN CRITERIA.................................................................................................................N-15 3. POWER SURGES .....................................................................................................................N-16 4. OTHER SOURCES OF POSSIBLE DAMAGE....................................................................N-18 SECTION IVSUMMARY OF DESIGN GUIDELINES ........................................................ N-21 1. TRAFFIC SIGNAL SYSTEMS ...............................................................................................N-21 SECTION VREFERENCES ................................................................................................... N-22 APPENDIX O. GROUNDING (MAINTENANCE GUIDELINES)................................................O-1 SECTION ITRAFFIC SIGNAL GROUNDING ...................................................................... O-1 1. HYDRO GROUNDS ...................................................................................................................O-1 2. SERVICE GROUNDS ................................................................................................................O-1 3. CABINET GROUNDS................................................................................................................O-2 4. SPECIAL SOIL CONDITIONS ................................................................................................O-2 5. SYSTEM GROUND ....................................................................................................................O-2 6. ROUTINE INSPECTION ..........................................................................................................O-2 7. EMERGENCY INSPECTION...................................................................................................O-2 8. MEASUREMENTS .....................................................................................................................O-3 9. STEEL FOOTINGS ....................................................................................................................O-4 10. GROUND RODS .......................................................................................................................O-4 11. GOOD PRACTICE ...................................................................................................................O-7 SECTION IIREFERENCES..................................................................................................... O-7 APPENDIX P. GLOSSARY ................................................................................................................. P-1 APPENDIX Q. REGISTERED TRADEMARKS ..............................................................................Q-1
xv
FIGURES IN VOLUME I
CHAPTER 1. INTRODUCTION ..........................................................................................................1-1 Growth in highway miles traveled in the U.S. ............................................................... 1-2 Freeway-to-freeway HOV bypass lane structure under construction at intersection of CA-57 and CA-91 freeways in Anaheim, CA. ......................................... 1-3 Figure 1-3. Inductive-loop detector system. ......................................................................................1-12 Figure 1-4. Inductive-loop installation example. ..............................................................................1-12 Figure 1-5. Magnetic anomaly in the Earths magnetic field induced by magnetic dipoles in a ferrous metal vehicle................................................................................................1-13 Figure 1-6. Overhead camera mounting on a mast arm as typically used to provide imagery to a VIP for arterial signal control.. ...............................................................................1-15 Figure 1-7. Microwave radar operation.............................................................................................1-16 Figure 1-8. Mounting of presence-detecting microwave radar sensors for multilane vehicle detection and signal actuation at an intersection. ........................................................1-17 Figure 1-9. Scanning infrared laser radar two-beam pattern across a traffic lane........................1-18 Figure 1-10. 3-D laser radar range image of a van pulling a boat. ..................................................1-18 CHAPTER 2. SENSOR TECHNOLOGY ............................................................................................2-1 Figure 2-1. Figure 2-2. Figure 2-3. Figure 2-4. Figure 2-5. Figure 2-6. Figure 2-7. Figure 2-8. Figure 2-9. Figure 2-10. Figure 2-11. Figure 2-12. Figure 2-13. Figure 2-14. Figure 2-15. Figure 2-16. Figure 2-17. Figure 2-18. Figure 2-19. Figure 2-20. Figure 2-21. Figure 2-22. Figure 2-23. Inductive-loop detector system (notional)........................................................................ 2-1 Magnetic flux around loop. ............................................................................................... 2-3 Magnetic flux for solenoid (coil)........................................................................................ 2-3 Capacitive coupling between the loop wires themselves and the sawcut slot sidewalls...................................................................................................................... 2-5 Equivalent electrical circuit for an inductive loop with capacitive coupling to the sidewalls of a sawcut slot. ................................................................................................. 2-5 Average values of loop inductance vs. measuring frequency for series, parallel, and series-parallel connections of 6- x 6-ft (1.8- x 1.8-m) inductive loops. ................... 2-6 Loop system quality factor sample calculation................................................................ 2-9 Four 6- x 6-ft (1.8- x 1.8-m) three-turn loops connected in series, parallel, and series-parallel. .................................................................................................................2-13 Bicycle detection showing induced eddy currents. .......................................................2-14 Vehicle undercarriage model. .........................................................................................2-15 Calculated sensitivity of three-turn inductive loops as a function of vehicle undercarriage height. ......................................................................................................2-17 Calculated sensitivity of three-turn inductive loops with 200 ft (60 m) of lead-in cable as a function of vehicle undercarriage height. ....................................2-18 Calculated sensitivity of two-turn long inductive loops as a function of vehicle undercarriage height. ......................................................................................................2-18 Calculated sensitivity of 6- x 6-ft (1.8- x 1.8-m) inductive loop over reinforcing steel. ..............................................................................................................2-19 Equivalent total inductance from two inductive loops in series. .................................2-20 Equivalent total inductance from two inductive loops in parallel. ..............................2-21 Single inductive loop connected to a pull box and electronics unit..............................2-22 Equivalent single loop electrical circuit.........................................................................2-22 Two inductive loops connected in series to a pull box and electronics unit.................2-23 Equivalent electrical circuit for two loops connected in series to a pull box and electronics unit.................................................................................................................2-24 Two inductive loops connected in parallel to a pull box and electronics unit. ............2-25 Equivalent electrical circuit for two loops connected in parallel to a pull box and electronics unit. ........................................................................................................2-25 Typical installation of mat-type temporary inductive loop detector............................2-27 Figure 1-1. Figure 1-2.
xvi
Figure 2-24. Five-layer temporary open loop detector configuration................................................2-28 Figure 2-25. Nevada portable open loop installation. ........................................................................2-29 Figure 2-26. Inductance change produced by a small motorcycle as a function of lead-in cable length for series, parallel, and series-parallel connections of four 6- x 6-ft loops.......2-35 Figure 2-27. Measurement of inductive loop oscillation period by a reference clock. .....................2-36 Figure 2-28. Model S-1500 inductive-loop vehicle classifier and speed sensor. ...............................2-42 Figure 2-29. Classes available from inductive-loop classifying sensor. ..........................................2-42 Figure 2-30. Axle location and vehicle classification using an array of inductive loops..................2-43 Figure 2-31. Shelf-mounted NEMA electronics unit. .........................................................................2-44 Figure 2-32. Two-channel card rack mounted electronics unit. ........................................................2-45 Figure 2-33. Four-channel card rack mounted electronics unit. .......................................................2-45 Figure 2-34. Delay operation................................................................................................................2-47 Figure 2-35. Extension operation.........................................................................................................2-47 Figure 2-36. Model 170 controller........................................................................................................2-48 Figure 2-37. Type 170 cabinet layout (California)..............................................................................2-49 Figure 2-38. Model 2070 controller......................................................................................................2-50 Figure 2-39. Magnetic sensor installation...........................................................................................2-56 Figure 2-40. Earths magnetic flux lines. ............................................................................................2-57 Figure 2-41. Equatorial belt showing where Earths magnetic field is too small for deployment of simple vertical axis magnetometers between 20 degrees north and 20 degrees south of the Equator. .......................................................................................................2-58 Figure 2-42. Distortion of Earths quiescent magnetic field by a ferrous metal vehicle..................2-59 Figure 2-43. Magnetometer sensor electrical circuit (notional).........................................................2-60 Figure 2-44. Magnetometer sensor probe and electronics unit equivalent electrical circuit...........2-61 Figure 2-45. SPVD-2 magnetometer system.. .....................................................................................2-63 Figure 2-46. Groundhog magnetometer sensors.................................................................................2-65 Figure 2-47. Magnetic probe detector..................................................................................................2-67 Figure 2-48. Microloop probes.. ............................................................................................................2-68 Figure 2-49. Tripline video image processors. ....................................................................................2-69 Figure 2-50. Closed-loop tracking video image processor. .................................................................2-69 Figure 2-51. Video image processor installed in a roadside cabinet. ................................................2-70 Figure 2-52. Conceptual image processing for vehicle detection, classification, and tracking........2-71 Figure 2-53. Vehicle count comparison from four VIPs and inductive-loop detectors.. ...................2-73 Figure 2-54. VIP vehicle count errors under varying illumination conditions.. ...............................2-74 Figure 2-55. Distinguishing between two closely spaced vehicles.....................................................2-76 Figure 2-56. Distance d along the roadway at which a VIP can distinguish vehicles. ....................2-77 Figure 2-57. Constant frequency waveform. .......................................................................................2-80 Figure 2-58. CW Doppler microwave radars.......................................................................................2-80 Figure 2-59. FMCW signal and radar processing as utilized to measure vehicle presence and speed. .........................................................................................................2-81 Figure 2-60. FMCW microwave radars. ..............................................................................................2-83 Figure 2-61. Laser radar beam geometry............................................................................................2-84 Figure 2-62. Autosense II laser radar sensor......................................................................................2-86 Figure 2-63. EFKON Traffic Observation Module (TOM) laser radar sensor.. ................................2-84 Figure 2-64. Active infrared sensor installed for transmitting traffic conditions to motorists.. .....2-85 Figure 2-65. Visible spectrum CCD camera imagery of approaching traffic typical of dawn and dusk lighting.............................................................................................................2-86 Figure 2-66. Passive infrared sensor. ..................................................................................................2-87 Figure 2-67. Emission and reflection of energy by vehicle and road surface....................................2-87 Figure 2-68. Multiple detection zone configuration in a passive infrared sensor. ...........................2-89 Figure 2-69. TC-30C ultrasonic range-measuring sensor. .................................................................2-90 Figure 2-70. Mounting of ultrasonic range-measuring sensors.........................................................2-90 Figure 2-71. Speed-measuring RDU-101 Doppler ultrasonic sensor. ...............................................2-91
xvii
Figure 2-72. Operation of range-measuring ultrasonic sensor. .........................................................2-92 Figure 2-73. Acoustic array sensors.....................................................................................................2-93 Figure 2-74. Passive infrared combination sensors............................................................................2-95 CHAPTER 3. SENSOR APPLICATIONS ..........................................................................................3-1 Figure 3-1. Figure 3-2. Figure 3-3. Figure 3-4. Figure 3-5. Figure 3-6. Figure 3-7. Figure 3-8. Figure 3-9. Figure 3-10. Figure 3-11. Figure 3-12. Figure 3-13. Figure 3-14. Figure 3-15. Figure 3-16. Figure 3-17. Figure 3-18. Figure 3-19. Figure 3-20. Figure 3-21. Figure 3-22. Figure 3-23. Figure 3-24. Figure 3-25. Figure 3-26. Figure 3-27. Figure 3-28. Figure 3-29. Figure 3-30. Figure 3-31. Figure 3-32. Figure 3 33. Vehicle speed measurement using two inductive-loop detectors placed a known distance apart. ................................................................................................................... 3-3 Isolated intersection control. ............................................................................................ 3-7 Data processing at an intersection with isolated intersection control........................... 3-7 Placement of sensors for fully actuated intersection control..........................................3-8 Arterial open network and surface street closed network traffic signal configurations typical of those found in interconnected intersection control................ 3-9 UTCS timing plan selection procedure. .........................................................................3-11 Traffic flow characteristics during an incident. ............................................................3-17 Freeway incident detection scenario. .............................................................................3-18 Conceptual ramp metering sensor and roadway configurations..................................3-21 Conceptual coordinated traffic responsive ramp control system. ................................3-25 Principles of SWARM 1 ramp metering algorithm. ......................................................3-26 Mainline metering configuration on I-80 westbound crossing the San FranciscoOakland Bay Bridge. .......................................................................................................3-28 Freeway mainline metering at El Cajon, CA.................................................................3-29 Freeway-to-freeway metering at the junction of the I-105 and I-605 freeways in Norwalk, CA. ...............................................................................................................3-30 Warning sign alerting drivers to unsafe speed..............................................................3-31 Infrared beacon priority system.. ...................................................................................3-39 Transmitter mounted under a vehicle identifies it to a subsurface inductiveloop detector. ....................................................................................................................3-40 Inductive loop detection system for transit vehicles. ....................................................3-40 Representative vehicle signatures obtained from loops excited by high-frequency signals from specialized electronics units......................................................................3-41 Sound detection priority system for 4-way intersection control...................................3-41 Manually operated pedestrian push button. .................................................................3-42 Interactive pedestrian push button................................................................................3-43 Countdown timer showing time remaining for pedestrian crossing............................3-43 Audible pedestrian signal device....................................................................................3-44 Pedestrian crossing safety devices. ................................................................................3-45 PREPARE TO STOP lighted sign...................................................................................3-46 Three-loop layout for counts. ..........................................................................................3-47 Directional detection using point sensors......................................................................3-48 Overheight sensor configuration. ...................................................................................3-49 Integrated weather information system. .......................................................................3-50 Weather imagery and data display. ...............................................................................3-50 Autovue lane tracking sensor. ........................................................................................3-54 Output voltage generated by passive lane positioning sensor. ....................................3-54
CHAPTER 4. IN-ROADWAY SENSOR DESIGN .............................................................................4-1 Figure 4-1. Figure 4-2. Figure 4-3. Figure 4-4. Figure 4-5. Figure 4-6. Actuated controller green phase intervals....................................................................... 4-3 Variable initial NEMA timing for green signal phase. ................................................... 4-6 NEMA gap reduction procedure. ......................................................................................4-6 Intersection configured for loop occupancy control. ........................................................4-8 Inductive loop detector length for loop occupancy control..............................................4-9 Dilemma zone for vehicle approaching an intersection at 40 mi/h (64 km/h). ............4-11
xviii
Figure 4-7. Figure 4-8. Figure 4-9. Figure 4-10. Figure 4-11. Figure 4-12. Figure 4-13. Figure 4-14. Figure 4-15. Figure 4-16. Figure 4-17. Figure 4-18. Figure 4-19. Figure 4-20. Figure 4-21. Figure 4-22. Figure 4-23. Figure 4-24. Figure 4-25. Figure 4-26. Figure 4-27. Figure 4-28. Figure 4-29. Figure 4-30. Figure 4-31. Figure 4-32. Figure 4-33. Figure 4-34. Figure 4-35. Figure 4-36. Figure 4-37. Figure 4-38.
PREPARE TO STOP sign on an arterial in nonilluminated and illuminated states............................................................................................................4-12 PREPARE TO STOP inductive-loop detector system. ..................................................4-13 Small loop shapes. ...........................................................................................................4-15 Caltrans-specified loop shapes. ......................................................................................4-16 Long loop shapes..............................................................................................................4-17 Caltrans standard sequential inductive loop configurations. ......................................4-19 PennDOT short inductive loop configurations. .............................................................4-20 Wide inductive-loop detector layout. ..............................................................................4-21 Left turn detection inductive loop configuration used by IDOT. .................................4-23 Cannot Stop and Cannot Go regions. .......................................................................4-26 Dilemma zone (Xs > Xc)....................................................................................................4-28 Dilemma zone removal (Xs = Xc). ....................................................................................4-28 Optional zone creation (Xs < Xc)......................................................................................4-29 Green extension system using two inductive-loop detectors. .......................................4-33 Extended call inductive-loop detector system. ..............................................................4-34 Multiple inductive-loop detector placement (TxDOT) for alleviating the effects of dilemma zones. ............................................................................................................4-35 Quadrupole loop configuration. ......................................................................................4-40 Bicycle sensor sign and markings used in Clarke County, GA. ...................................4-42 Special bicycle pavement marking used in San Luis Obispo, CA. ...............................4-42 Chevron loop configuration.............................................................................................4-43 Long loop with powerhead. .............................................................................................4-44 Type D loop configuration (Caltrans).............................................................................4-44 Type D loop installation. .................................................................................................4-45 Wide coverage bicycle loop. .............................................................................................4-46 Bicycle lane loop layout with side-by-side quadrupoles................................................4-46 Queue discharge system..................................................................................................4-48 Conceptual magnetometer sensor installation..............................................................4-53 Typical installation of magnetometers on a bridge deck. .............................................4-55 Magnetic field analyzer...................................................................................................4-56 Magnetometer probe placement in support of several data gathering functions. ......4-58 Setback of magnetic probe from stopline as a function of vehicle speed and allowable gap. ..................................................................................................................4-60 Magnetic probe placement for a single-lane and two-lane approach to a stopline. ....4-60
xix
FIGURES IN VOLUME II
CHAPTER 5. SENSOR INSTALLATION TECHNIQUES..............................................................5-1 Figure 5-1. Figure 5-2. Figure 5-3. Figure 5-4. Figure 5-5. Figure 5-6. Figure 5-7. Figure 5-8. Figure 5-9. Figure 5-10. Figure 5-11. Figure 5-12. Figure 5-13. Figure 5-14. Figure 5-15. Figure 5-16. Figure 5-17. Figure 5-18. Figure 5-19. Figure 5-20. Figure 5-21. Figure 5-22. Figure 5-23. Figure 5-24. Figure 5-25. Figure 5-26. Figure 5-27. Figure 5-28. Figure 5-29. Figure 5-30. Figure 5-31. Figure 5-32. Figure 5-33. Figure 5-34. Figure 5-35. Figure 5-36. Figure 5-37. Figure 5-38. Figure 5-39. Figure 5-40. Figure 5-41. Figure 5-42. Figure 5-43. Figure 5-44. Figure 5-45. Figure 5-46. Figure 5-47. Figure 5-48. Figure 5-49. Inductive-loop detector system configuration.................................................................. 5-5 Loop sawcut process. ......................................................................................................... 5-6 Pavement washing............................................................................................................. 5-6 Pavement blow drying....................................................................................................... 5-7 Pressing in wire and backer rod. ...................................................................................... 5-7 Inserting loop sealant........................................................................................................ 5-8 Detail of final inductive-loop installation. ....................................................................... 5-8 Chamfer cut corner treatment........................................................................................5-13 Core drilled corner treatment.........................................................................................5-14 Prewound loop installation. ............................................................................................5-20 Preformed loop assembly. ...............................................................................................5-21 InstaLoop Paveover Sensor. ........................................................................................5-22 Metal-sheathed loop cable installation. .........................................................................5-24 IDOT specification and installation procedures for metal sheathed loop cable..........5-25 Crossing pavement joints using rigid tubing.................................................................5-26 Pavement joint crossing details......................................................................................5-26 Crossing pavement joints using diamond cut................................................................5-27 Method of twisting lead-in wires. ...................................................................................5-28 Loop wire winding diagrams for multiloop installations..............................................5-28 Entry hole for curb crossing installations......................................................................5-29 Loop lead-in wire placement in conduit at roadway-curb interface.............................5-29 Detail of lead-in wire placement for shallow curb section............................................5-30 Loop lead-in wires at pavement edge when no curb is present....................................5-30 Standard pull box. ...........................................................................................................5-31 Pull box installation detail..............................................................................................5-31 Loop test devices..............................................................................................................5-33 Methods of applying sealant. ..........................................................................................5-38 Poor sealant application..................................................................................................5-40 Crew applying sealant by hand. .....................................................................................5-40 Finishing sealant application. ........................................................................................5-41 Splicing loop wire at pull box..........................................................................................5-42 Pill bottle splice. ..............................................................................................................5-44 Pill bottle splice details. ..................................................................................................5-44 Lead-in cable grounding at the field terminal strip......................................................5-46 Representative inductive-loop installation data sheet. ................................................5-48 Plan details of slab-loop installation. .............................................................................5-52 Precast loop slab configurations. ....................................................................................5-53 Slab-loop installations.....................................................................................................5-54 Roadway installation of round loopscutting loop circle.............................................5-56 Roadway installation of round loopsretraction of saw. .............................................5-57 Roadway installation of round loopscompleted installation. ....................................5-58 Round loop saw at beginning of installation process. ...................................................5-59 Round sawcut in process. ................................................................................................5-59 Completed round sawcut.................................................................................................5-60 Blowing out debris from sawcut. ....................................................................................5-60 Firmly seating loop wire in sawcut with rolling-blade tool. .........................................5-60 Inserting backer rod material over loop wire. ...............................................................5-61 Firmly seating backer rod material over loop wire. ......................................................5-61 Tape placed around both sides of sawcut to prevent sealant from adhering to concrete. .......................................................................................................................5-61
xx
Figure 5-50. Figure 5-51. Figure 5-52. Figure 5-53. Figure 5-54. Figure 5-55. Figure 5-56. Figure 5-57. Figure 5-58. Figure 5-59. Figure 5-60. Figure 5-61. Figure 5-62. Figure 5-63. Figure 5-64. Figure 5-65. Figure 5-66. Figure 5-67. Figure 5-68. Figure 5-69. Figure 5-70. Figure 5-71. Figure 5-72. Figure 5-73.
Placing sealant in sawcut. ..............................................................................................5-62 Removing excess sealant.................................................................................................5-62 Isolation of affected area to allow sealant to dry...........................................................5-62 Fluxgate magnetometer installations for various lane configurations........................5-63 Standard plan for fluxgate magnetometer installation. ...............................................5-64 Magnetic detector probe installation from the side or median of a road.....................5-66 Field of view of a converging lens...................................................................................5-73 Image area dimensions for 30- to 70-ft (9.1- to 21.3-m) camera mounting heights assuming an 8-mm focal length lens. .............................................................................5-75 Up-lane distance measure aided by traffic cones placed at 25-ft (7.6-m) intervals (temporary markings). ....................................................................................................5-78 Down-lane road surface dimensions marked with paint as used for sensor evaluation and performance comparison. ......................................................................5-78 Mainline count and speed detection zones for an Autoscope 2004 VIP using a sidemounted camera. .............................................................................................................5-79 Ramp demand zones (H configuration) for an Autoscope 2004 VIP with a side-mounted camera. ..................................................................................................5-80 Ramp detection zone placement for an Autoscope 2004 VIP when the camera is neither close to the monitored roadway nor at a sufficient height. .........................5-81 Image and data displays for Traficon VIP2 traffic data detector.................................5-81 Microwave sensor detection area for upstream and downstream viewing..................5-83 Approximate detection pattern for Microwave Sensors TC-20 Doppler radar............5-84 RTMS microwave sensor detection zone setup and calibration screen.. .....................5-85 Accuwave 150LX microwave sensor interface and setup options screen.. ..................5-86 Accuwave 150LX microwave sensor road surface detection area.. ..............................5-87 Autosense II laser radar mounting. ...............................................................................5-88 TC-30C ultrasonic sensor overhead mounting pattern.................................................5-91 SmartSonic acoustic sensor installation geometry. .....................................................5-91 SAS-1 acoustic sensor data display. ...............................................................................5-92 ASIM DT 281 dual technology passive infrared and CW Doppler microwave sensor ground footprints. ................................................................................................5-93
CHAPTER 6. SENSOR MAINTENANCE ..........................................................................................6-1 Figure 6-1. Figure 6-2. Figure 6-3. Figure 6-4. Figure 6-5. Pavement failure near an inductive-loop installation. ................................................... 6-5 Model ILA-550 inductive-loop system analyzer.. ..........................................................6-11 Quality factor Q data form..............................................................................................6-12 Sensitivity S data form....................................................................................................6-13 Loop finder. ......................................................................................................................6-14
APPENDIX A. INDUCTIVE-LOOP SYSTEM EQUIVALENT CIRCUIT MODEL .................. A-1 Figure A-1. Figure A-2. Figure A-3. Figure A-4. Figure A-5. Figure A-6. Figure A-7. Figure A-8. Capacitance between adjacent isolated loop turns ........................................................ A-2 Connection of adjacent loop turns. .................................................................................. A-3 Multiturn loop equivalent circuit model. ........................................................................ A-3 Capacitance between loop conductors and slot............................................................... A-4 Capacitance between loop conductors and infinitely conducting planes...................... A-5 Balanced inductive loop. .................................................................................................. A-5 Pair of parallel current elements................................................................................... A-10 Geometry for calculating mutual inductance of coaxial and parallel rectangular loops. ........................................................................................................... A-10 Figure A-9. Two-turn quadrupole loop.............................................................................................. A-11 Figure A-10. Multiturn quadrupole loop............................................................................................. A-11 Figure A-11. Mutual inductance of two parallel segments i and k. .................................................. A-12
xxi
Figure A-12. Figure A-13. Figure A-14. Figure A-15. Figure A-16. Figure A-17. Figure A-18.
Inductive loop system circuit model. ............................................................................. A-12 Equivalent loop circuit model. ....................................................................................... A-13 Loop transformer model. ................................................................................................ A-15 Equivalent transformer model....................................................................................... A-16 Series-circuit to parallel-circuit equivalency (general)................................................ A-22 Loop-series to parallel-circuit equivalency. .................................................................. A-22 Transformer nodal analysis diagram. ........................................................................... A-23
APPENDIX B. CURRENT SHEET FORMULA FOR CALCULATION OF LOOP INDUCTANCE.................................................................................................................................... B-1 There are no Figures in Appendix B. APPENDIX C. LOOP INDUCTANCE AND QUALITY FACTOR TABLES ............................... C-1 There are no Figures in Appendix C. APPENDIX D. ELECTRICAL CHARACTERISTICS OF WIRE AND CABLE .........................D-1 Figure D-1. Figure D-2. Figure D-3. Wire spacing and size definitions used in wire inductance and capacitance calculations................................................................................................... D-1 Dielectric field surrounding a pair of wires. ................................................................... D-2 Simplified geometry that includes most of the electromagnetic field surrounding a twisted pair of wires. ..................................................................................................... D-2
APPENDIX E. VEHICLE DETECTION SENSITIVITY FORMULAS FOR RECTANGULAR LOOPS ................................................................................................................. E-1 Figure E-1. Figure E-2. Figure E-3. Two-turn loop in roadway. ............................................................................................... E-3 Single-turn inductive loop circuit model......................................................................... E-3 Two-turn inductive loop circuit model. ........................................................................... E-6
APPENDIX F. DIGITAL FREQUENCY-SHIFT ELECTRONICS UNIT ANALYSIS............... F-1 Figure F-1. Figure F-2. Digital frequency-shift electronics unit block diagram...................................................F-1 Loop-inductive and capacitive elements at electronics unit terminals..........................F-4
APPENDIX G. DIGITAL RATIOED FREQUENCY-SHIFT ELECTRONICS UNIT ANALYSIS................................................................................................................................G-1 Figure G-1. Digital ratioed frequency-shift electronics unit block diagram..................................... G-1
APPENDIX H. DIGITAL PERIOD SHIFT ELECTRONICS UNIT ANALYSIS........................H-1 Figure H-1. Digital period-shift electronics unit block diagram........................................................ H-1 APPENDIX I. DIGITAL RATIOED PERIOD-SHIFT ELECTRONICS UNIT ANALYSIS ...... I-1 Figure I-1. Digital ratioed period-shift electronics unit block diagram............................................ I-1
APPENDIX J. NEMA STANDARDS..................................................................................................H-1 Figure 2-4 Figure 2-5 Figure 6-4 Figure 6-5 Figure 6-6 Test Configurations ........................................................................................................... J-6 Loop Input Terminal Transient Tests.............................................................................. J-7 Two Channel Card Rack Unit.........................................................................................J-11 Four Channel Card Rack Unit........................................................................................J-12 Test Loop Configurations................................................................................................J-16
xxii
APPENDIX K. CALTRANS TRANSPORTATION ELECTRICAL EQUIPMENT SPECIFICATIONS (TEES) FOR ELECTRONICS UNITS AND MAGNETIC DETECTORS............................................................................................................... K-1 There are no Figures in Appendix K. APPENDIX L. CLASSIFICATION OF SENSOR SYSTEMS BY SENSOR DENSITY LEVEL .............................................................................................................................. L-1 Figure L-1. Figure L-2. Figure L-3. Figure L-4. Figure L-5. Figure L-6. Figure L-7. Figure L-8. Figure L-9. Network sensor web density level 0.0no sensors .........................................................L-3 Network sensor web density level 0.5occasional minor movement stop bar detection ......................................................................................................................L-4 Network sensor web density level 1.0 ..............................................................................L-5 Network sensor web density level 1.5. .............................................................................L-6 Network sensor web density level 2.0. .............................................................................L-6 Network sensor web intensity level 2.5. (SCATS)...........................................................L-8 Network sensor web density level 2.5. (SCOOT).............................................................L-8 Network sensor web density level 3.0. .............................................................................L-9 Network sensor web density level 3.0a. ........................................................................ L-10
APPENDIX M. EXTENT AND CAUSES OF INDUCTIVE-LOOP FAILURES ........................ M-1 Figure M-1. Oregon presence loop configuration. .............................................................................. M-3 APPENDIX N. GROUNDING (DESIGN GUIDELINES)...............................................................N-1 Figure N-1. Figure N-2. Figure N-3. Figure N-4. Figure N-5. Voltage and current waveforms..................................................................................... N-15 Voltage in earth due to discharging lightning current at service pole. ...................... N-17 Recommended improvement to system ground connections. ...................................... N-18 Controller cabinet location for best lightning protection............................................. N-20 Signal grounding system (with or without lighting). ................................................... N-21
APPENDIX O. GROUNDING (MAINTENANCE GUIDELINES)................................................O-1 Figure O-1. Figure O-2. Recommended improvement to system ground connection. .......................................... O-1 Signal grounding system (with or without lighting). ..................................................... O-3
APPENDIX P. GLOSSARY ................................................................................................................. P-1 There are no Figures in Appendix P. APPENDIX Q. REGISTERED TRADEMARKS ..............................................................................Q-1 There are no Figures in Appendix Q.
xxiii
TABLES IN VOLUME I
CHAPTER 1. INTRODUCTION ..........................................................................................................1-1 Table 1-1. Table 1-2. Strengths and weaknesses of commercially available sensor technologies................... 1-8 Traffic output data (typical), communications bandwidth, and cost of commercially available sensors. .....................................................................................1-10
CHAPTER 2. SENSOR TECHNOLOGY ............................................................................................2-1 Table 2-1. Table 2-2. Table 2-3. Table 2-4. Table 2-5. Table 2-6. Table 2-7. Table 2-8. Table 2-9. Table 2-10. Table 2-11. Table 2-12. Table 2-13. Table 2-14. Resistance of cables commonly found in inductive-loop detector systems. ................... 2-2 Rectangular loop inductance and quality factor parameters at f = 20 kHz. ...............2-10 Quadrupole loop inductance and quality factor parameters at f = 20 kHz. ................2-10 Circular loop inductance and quality factor parameters at f = 20 kHz. ......................2-10 Twisted loop lead-in wire specifications. .......................................................................2-11 Commercial lead-in cable specifications. .......................................................................2-11 Influence of lead-in cable type and length on Q. ...........................................................2-12 Influence of reinforcing steel on loop inductance (H)..................................................2-19 Comparison of sensitivities and response times of digital electronics units. ..............2-39 2070 ATC module options. ..............................................................................................2-50 2070 ATC ITS cabinet options. .......................................................................................2-52 2070 ATC models and cabinet options. ..........................................................................2-52 2070 ATC modules corresponding to model and cabinet options.................................2-53 Performance comparison of a visible spectrum video image processor using upstream and downstream viewing. ..............................................................................2-75
CHAPTER 3. SENSOR APPLICATIONS ..........................................................................................3-1 Table 3-1. Table 3-2. Table 3-3. Table 3-4. Table 3-5. Table 3-6. Table 3-7. Categories of traffic signal systems and their characteristics or requirements. ........3-14 Local responsive ramp metering rates based on mainline occupancy. ........................3-23 Ramp metering rates by metering strategy...................................................................3-27 Strategies supporting real-time traffic management. ..................................................3-33 Data supporting offline traffic planning and administration.......................................3-35 Collision avoidance strategies and preventable crash types that are supported by vehicle-mounted sensors. ...........................................................................................3-52 Automotive radar requirements for distance warning systems. ..................................3-53
CHAPTER 4. IN-ROADWAY SENSOR DESIGN .............................................................................4-1 Table 4-1. Table 4-2. Table 4-3. Table 4-4. Table 4-5. Table 4-6. Table 4-7. Table 4-8. Table 4-9. Table 4-10. Table 4-11. Minimum green interval. .................................................................................................. 4-4 Inductive-loop detector location and timing parameters................................................ 4-7 Dilemma zone boundaries...............................................................................................4-10 Wide inductive-loop detector dimensions. .....................................................................4-21 Loop lengths for long-loop-occupancy detection. ...........................................................4-24 Stopping and clearance distances for intersection width of 48 feet. ............................4-30 Stopping and clearance distances for intersection width of 15 meters........................4-30 Stopping and clearance distances for intersection width of 76 feet. ............................4-31 Stopping and clearance distances for intersection width of 23 meters........................4-31 Inductive-loop detector placement in extension or extended call systems used to ameliorate effects of dilemma zones...............................................................................4-36 Inductive-loop detector placement in multiple-point detection systems used to ameliorate effects of dilemma zones...............................................................................4-37
xxiv
TABLES IN VOLUME II
CHAPTER 5. SENSOR-INSTALLATION TECHNIQUES..............................................................5-1 Table 5-1. Table 5-2. Table 5-3. Table 5-4. Table 5-5. Table 5-6. Table 5-7. Table 5-8. Table 5-9. Table 5-10. Table 5-11. Table 5-12. Table 5-13. Table 5-14. Table 5-15. Table 5-16. Table 5-17. Table 5-18. Table 5-19. Table 5-20. Table 5-21. Table 5-22. Table 5-23. Table 5-24. Equipment for typical inductive-loop detector installation............................................ 5-3 List of materials for typical inductive-loop detector installation................................... 5-4 Installation practices in western States. ......................................................................... 5-9 Summary of inductive-loop detector failures.................................................................5-12 Saw-blade issue resolution..............................................................................................5-15 Average saw-cutting speeds (inch-foot) as a function of surface type and slot depth..........................................................................................................................5-16 Sawcut slot depth guide. .................................................................................................5-17 Wire standard designations. ...........................................................................................5-18 Conduit size......................................................................................................................5-32 Asphalt concrete crack treatment materials. ................................................................5-35 Properties of asphalt concrete filler and sealant materials..........................................5-36 Portland cement concrete sealant materials. ................................................................5-36 Backer rod materials. ......................................................................................................5-38 General installation guidelines for installing inductive-loop detectors.......................5-49 Horizontal and vertical fields of view (FOV) of standard lenses..................................5-73 Calculation of image area dimensions for an 8-mm focal length lens. ........................5-73 Image area dimensions for 30-, 40-, and 50-ft camera mounting heights using an 8-mm focal length lens. ..............................................................................................5-74 Image area dimensions for 60- and 70-ft camera mounting heights using an 8-mm focal length lens. ...................................................................................................5-74 Typical camera specifications for VIP applications. .....................................................5-76 Image area and data calibration information................................................................5-77 Alternate image area and data calibration information...............................................5-77 Detection zone of Whelen TDN-30 CW Doppler microwave sensor. ............................5-83 Eltec 842 infrared sensor footprint dimensions. ...........................................................5-90 ASIM DT 281 dual-technology passive infrared and CW Doppler radar sensor footprint dimensions........................................................................................................5-93
CHAPTER 6. SENSOR MAINTENANCE ..........................................................................................6-1 Table 6-1. Table 6-2. Table 6-3. Inductive-loop detector malfunctions and potential causes. ........................................6-10 Inductive-loop detector troubleshooting guide. .............................................................6-18 Annualized per-lane sensor cost comparison to instrument a six-lane freeway sensor station. ..................................................................................................................6-22
APPENDIX A. INDUCTIVE-LOOP SYSTEM EQUIVALENT CIRCUIT MODEL ................... A-1 Table A-1. Table A-2. Table A-3. Table A-4. Table A-5. Measured inductive-loop parameters of 3-turn 6- x 6-ft (1.8- x 1.8-m) loop with no vehicle present. .......................................................................................................... A-17 Comparison of measured and computed inductive-loop parameters of 3-turn 6- x 6-ft (1.8- x 1.8-m) loop with no vehicle present. .................................................... A-18 Rectangular-loop parameters. ....................................................................................... A-18 Quadrupole-loop parameters. ........................................................................................ A-19 Circular-loop parameters. .............................................................................................. A-19
APPENDIX B. CURRENT SHEET FORMULA FOR CALCULATION OF LOOP INDUCTANCE.................................................................................................................................... B-1 Table B-1. Values of coefficients for short rectangular solenoids................................................. B-1
xxv
APPENDIX C. LOOP INDUCTANCE AND QUALITY FACTOR TABLES ............................... C-1 Table C-1. Table C-2. Table C-3. Table C-4. Table C-5. Table C-6. Table C-7. Table C-8. Table C-9. Table C-10. Table C-11. Table C-12. Table C-13. Table C-14. Table C-15. Table C-16. Table C-17. Table C-18. Table C-19. Table C-20. Table C-21. Table C-22. Table C-23. Table C-24. Rectangular-loop inductance in H at f = 1 kHz. ........................................................... C-2 Rectangular-loop quality factor at f = 1 kHz. ................................................................. C-3 Rectangular-loop inductance in H at f = 20 kHz. ......................................................... C-4 Rectangular-loop quality factor at f = 20 kHz. ............................................................... C-5 Rectangular-loop inductance in H at f = 40 kHz. ......................................................... C-6 Rectangular-loop quality factor at f = 40 kHz. ............................................................... C-7 Rectangular-loop inductance in H at f = 60 kHz. ......................................................... C-8 Rectangular-loop quality factor at f = 60 kHz. ............................................................... C-9 Quadrupole-loop inductance in H at f = 1 kHz........................................................... C-10 Quadrupole-loop quality factor at f = 1 kHz. ................................................................ C-11 Quadrupole-loop inductance in H at f = 20 kHz......................................................... C-12 Quadrupole-loop quality factor at f = 20 kHz. .............................................................. C-13 Quadrupole-loop inductance in H at f = 40 kHz......................................................... C-14 Quadrupole-loop quality factor at f = 40 kHz. .............................................................. C-15 Quadrupole-loop inductance in H at f = 60 kHz......................................................... C-16 Quadrupole-loop quality factor at f = 60 kHz. .............................................................. C-17 Circular-loop inductance in H at f = 1 kHz................................................................. C-18 Circular-loop quality factor at f = 1 kHz. ...................................................................... C-18 Circular-loop inductance in H at f = 20 kHz............................................................... C-18 Circular-loop quality factor at f = 20 kHz. .................................................................... C-18 Circular-loop inductance in H at f = 40 kHz............................................................... C-19 Circular-loop quality factor at f = 40 kHz. .................................................................... C-19 Circular-loop inductance in m at f = 60 kHz............................................................... C-19 Circular-loop quality factor at f = 60 kHz. .................................................................... C-19
APPENDIX D. ELECTRICAL CHARACTERISTICS OF WIRE AND CABLE .........................D-1 Table D-1. Table D-2. Table D-3. Table D-4. Table D-5. Table D-6. Measured lead-in cable electrical characteristics of #14 AWG twisted pair. ............... D-4 Measured lead-in cable electrical characteristics: Shielded cable lead-in.................... D-5 Measured inductive-loop electrical characteristics: Belden 8718 shielded lead-in...... D-6 Measured inductive-loop electrical characteristics: Belden 8720 shielded lead-in...... D-7 Measured inductive-loop electrical characteristics: Belden 9438 twisted pair lead-in. ....................................................................................................................... D-8 Measured inductive-loop electrical characteristics: Loop without lead-in cable.......... D-9
APPENDIX E. VEHICLE DETECTION SENSITIVITY FORMULAS FOR RECTANGULAR LOOPS................................................................................................................. E-1 Table E-1. Table E-2. Table E-3. Table E-4. Table E-5. Comparison of measured and calculated loop detector sensitivity data..................... E-10 Vehicle undercarriage detection height versus number of loop turns and spacing (calculated results)............................................................................................ E-11 Vehicle undercarriage detection height versus loop-turn spacing for 3-turn loop in inch-pound and metric units (calculated results). ................................................... E-11 Vehicle undercarriage detection height versus number of loop turns and spacing with lead-in cable and reinforcing steel mesh for 5- x 5-ft loop (calculated results). ........................................................................................................ E-12 Vehicle undercarriage detection height versus number of loop turns and spacing with lead-in cable and reinforcing steel mesh for 1.52- x 1.52-m loop (calculated results). ........................................................................................................ E-13
APPENDIX F. DIGITAL FREQUENCY-SHIFT ELECTRONICS UNIT ANALYSIS............... F-1 There are no Tables in Appendix F.
xxvi
APPENDIX G. DIGITAL RATIOED FREQUENCY-SHIFT ELECTRONICS UNIT ANALYSIS................................................................................................................................G-1 There are no Tables in Appendix G. APPENDIX H. DIGITAL PERIOD-SHIFT ELECTRONICS UNIT ANALYSIS........................H-1 There are no Tables in Appendix H. APPENDIX I. DIGITAL RATIOED FREQUENCY-SHIFT ELECTRONICS UNIT ANALYSIS .................................................................................................G-1 There are no Tables in Appendix I. APPENDIX J. NEMA DETECTOR STANDARDS EXCERPTS ....................................................J-1 Transient Test Configurations ................................................................................................................ J-8 Table 6-1. Detector Unit Types ........................................................................................................J-11 Table 6-2. Connector Terminations..................................................................................................J-24 APPENDIX K. CALTRANS TRANSPORTATION ELECTRICAL EQUIPMENT SPECIFICATIONS (TEES) FOR ELECTRONICS UNITS AND MAGNETIC DETECTORS ...................................................................................... K-1 Table K-1. Table K-2. Presence detection time for detector sensitivity settings of 2 and 6. ............................ K-4 Sensitivity settings for presence and pulse modes......................................................... K-4
APPENDIX L. CLASSIFICATION OF SENSOR SYSTEMS BY SENSOR DENSITY LEVEL .............................................................................................................................. L-1 There are no Tables in Appendix L. APPENDIX M. EXTENT AND CAUSES OF INDUCTIVE LOOP FAILURES......................... M-1 Table M-1. Table M-2. Table M-3. Table M-4. Oregon inductive-loop failure survey results. ............................................................... M-2 Washington State inductive-loop failure rate survey results....................................... M-5 New York State distribution of inductive loops by pavement type in failure survey results................................................................................................................. M-11 Inductive loop failure percentage by cause of failure and pavement type. ............... M-12
APPENDIX N. GROUNDING (DESIGN GUIDELINES)...............................................................N-1 Table N-1. Table N-2. Table N-3. Representative values of soil resistivity. ........................................................................ N-2 Variation of resistivity with ground temperature.......................................................... N-2 Resistance to ground for various ground system configurations and soils................. N-12
APPENDIX O. GROUNDING (MAINTENANCE GUIDELINES)................................................O-1 Table O-1. Resistance to ground for various ground system configurations and soils................... O-5
APPENDIX P. GLOSSARY ................................................................................................................. P-1 There are no Tables in Appendix P. APPENDIX Q. REGISTERED TRADEMARKS ..............................................................................Q-1 Table Q-1. Registered Trademarks.................................................................................................... Q-1
xxvii
October 2006
Page 5-ii
October 2006
Page 5-iv
October 2006
Page 5-v
October 2006
Page 5-1
FIELD VISITS
Field visits to the installation site are required before and after the scale drawing is made. The field visit made prior to drawing preparation is for inventorying the existing conditions and identifying potential problem areas. These include pavement joints, which may affect the design of an inductiveloop detector system, and lines of sight and identification or lack of support structures, which affect installation of over-roadway sensors. Other factors to be noted during the site visit are listed in the Video Image Processors section under Site Surveys. As a result of this visit, the project engineer should determine the method for burying cables, installing in-roadway and over-roadway sensors, and the types of equipment needed for the installation strategy. Methods for traffic routing and control during installation should also be determined, including the position and quantity of barricades or cones that may be needed for traffic control. Finally, the permits and licenses required for installation should be identified. The information obtained from the initial visit should be incorporated into the plan drawings. After the drawings are completed, a second field visit is made to verify their accuracy.
Water supply Jackhammer Air compressor Chisel and hammer Blunt tool Twister Template or straight edge Trenching machine Megohmmeter and volt/ohm meter Loop analyzer Soldering iron Measuring tape
October 2006
Page 5-3
MATERIAL REQUIREMENTS
As with manpower and equipment, the type and amount of installation materials should be determined. Material quantities should be ample to avoid any interruptions of work. A typical material list for inductive-loop detector installations is provided in Table 5-2. Other types of power and data cables and suitable mounting brackets are required when installing overroadway sensors. Table 5-2. List of materials for typical inductive-loop detector installation.
Material Detector wire Lead-in cable Pull box Sealant Cement, sand, or talc Concrete Surge voltage protector Solder Splice kits (or equivalent) Spray paint or chalk and line Function Forms the loop and lead-in wires Spliced to the loop lead-in wire in the pull box, it connects the lead-in wires to the electronics unit in the controller cabinet Contains the connection (splice) between the lead-in wire and lead-in cable and provides access for maintenance Seals the loop wire in the sawcut and protects the loop from environmental damage Dusted on sawcut after sealant is applied to prevent tracking Holds the pull box in place Provides protection for the electronics in the controller cabinet Needed to make splices Environmentally seals the splices Outlines loop dimensions prior to sawcutting
October 2006
Page 5-4
Green
Red Orange
Buried Wire Loops Field Lead-In Cable Pull Box Terminals (Shielded & Twisted Pair) Ground Rod
Figure 5-1. Inductive-loop detector system configuration. The paragraphs below describe the installation of inductive-loop detectors, beginning with an overview and followed by detailed discussions of failure mechanisms associated with poor installation, common installation techniques and materials, and alternative installation techniques.
INSTALLATION TECHNIQUES
Inductive-loop detectors are installed in asphalt or portland cement concrete pavements using the process illustrated in Figures 5-2 through 5-7 and described by the steps below: Cutting a slot. Cleaning and drying the slot. Laying in the inductive-loop detector wire. Sealing the sawcut. Connecting the wire to the lead-in cable. Connecting the cable to the terminal strip in the cabinet. Ensuring the harness connects the terminal strip to the electronics unit.
Installation techniques differ in the treatment of the corners where two saw cuts intersect, splicing techniques, sealant types, and sealant application. Guidelines and recommendations to assist highway maintenance agencies and other related organizations in planning and installing inductive-loop detectors are found in this chapter and other FHWA reports.(1)
October 2006
Page 5-5
October 2006
Page 5-6
October 2006
Page 5-7
October 2006
Page 5-8
Alaska
6 x 6 ft square (3 turns) 6 x 20 ft (2 turns) 6 x 6 ft square or diamond (3 turns) 6 x 650ft quadrupole (2-4-2 or 1-2-1)
#14 THNN stranded #12 RHW Use neoprene or x-link polyethylene stranded Model 20002 vehicle homerun cable (4 #18 conductors) #12 XHHN stranded
IMSA 50-2 or #12 twisted pair w/ shield and drain 2 #12 solid unshielded 2 #14 or #16 stranded, shielded; 4 #18 stranded, shielded Belden 8227
California
W = 1 / 4 to 1 / 2 inches (6.4-12.7 mm); D = 1-3/4 inches (44.5 mm) W =3 / 8 inch (9.5 mm); D = 1-1 / 2 inches (38.1 mm) min. Asphalt: W = 1/4 inch (6.4 mm); D = 2 inches (50.8 mm); Concrete: W = 1/4 inch (6.4 mm); D = 11/4 inches (31.8 mm) W = 1 / 4 inch (6.4 mm); D = 2 inches (50.8 mm)
Flush with water and blow out and dry with air
Rack
Idaho
6 x 6 ft square (2 turns)
Rack
Montana
Belden 8720
Shelf
Nevada
Oregon
Utah
Washington
6 x 6 ft square (3 turns) 6 x 25 ft rectangle (2 turns) 6 x 70 ft rectangle (1 turn) 6 x 75 ft quadrupole (1-2-1) Single loop 4 x 4ft diamond Series of loops 3 x 3ft diamonds (both 4 turns) 6 x 6 ft square (3 turns) 6 x 16 ft rectangle (3 turns) 6 x >16 ft rectangle (2 turns) 6 x 6 ft square (4 turns) 6 x 50 ft quadrupole (2-4-2)
#12 RHW and XHHW N. Nevada solid S. Nevada stranded #14 THWN stranded
Mostly shelf
W = 1 / 4 inch (6.4 mm); D = 2 inches (50.8 mm) W = 1 / 4 inch (6.4 mm); D = 2 inches (50.8 mm) W = 1 / 4 inch (6.4 mm); D = 2 1 / 2 to 3 inches (38.1 to 63.5 mm) inches
Flush with water and blow out with air Blow out with air
Rack
Shelf
October 2006
Page 5-9
October 2006
Page 5-10
Failure Mechanisms
Although most failures originate in the loop wire, the wire itself is not necessarily the precipitating cause of the failure. The failure is usually caused by one of several breakdown mechanisms, such as poor pavement condition or improper installation of sealant, which allows the wire to float to the top and become vulnerable to deterioration caused by traffic. Table 5-4 summarizes the results of an inductive-loop detector failure survey of eight western States.(2,3) Further discussion of loop failures is found in Appendix M.
October 2006
Page 5-11
10 10 5 10 70
90 90 95 90 30
Improper sealing and pavement deterioration Improper sealing Improper sealing and pavement Some preformed loops deterioration used with no failures reported Improper sealing and foreign material in saw slot Need better inspection to improve loop performance
Washington
10
90
Corner Treatment
Corner treatments vary among agencies. Traditionally, a chamfer cut such as that shown in Figure 5-8 is made to ease the stress on the wire that would otherwise occur from a sharp 90-degree bend. These diagonal cuts are overlapped so that the slot is at full depth at the turn points. The diagonal cut should be far enough back from the corner to prevent pavement breakout at the corners. A diagonal cut of approximately 12 inches (30 cm) or more is recommended. Some agencies use a hexagonal, octagonal, or round loop design in order to eliminate the sharp turn and reduce splashover. Another technique for installing round loops is presented later in this chapter under Loop Installation Alternatives. Many agencies find that diagonal cuts across the corners of the sawcut cause the triangular portion of the pavement to break up. Instead, 1.25-inch (3.1-cm) holes are drilled at the loop corners before the slots are sawcut. Core drilling the corners is also faster (15 seconds per drilled hole), and the integrity of the pavement is preserved. This technique is illustrated in Figure 5-9.
October 2006
Page 5-12
Saw-Cutting Operations
Sawing the slot for the loop wire is one of the most time-consuming parts of the installation process. The cost effectiveness of the saw-cutting operation is dependent on selecting the most appropriate equipment and ensuring it is in good operating condition.
Lead-in Wire
October 2006
Page 5-13
To pull box
1 inch = 2.5 cm
Figure 5-9. Core-drilled corner treatment. Although abrasive blades are less expensive than diamond blades on a perblade basis, the service life of abrasive blades is very short and is, therefore, not cost effective when compared with the diamond blade. After a comprehensive evaluation of saw blades by the State of New York, they concluded that a higher horsepower saw using a water-cooled diamond blade reduced cutting time by two-thirds (when compared to a dry-cutting system) with only a slight increase in initial saw costs. Increased material cost could be reclaimed in a savings of time, labor, and equipment longevity.
Diamond-Blade Design
The design of diamond blades is a specialized area of expertise. A number of manufacturers have their own proprietary designs. Generalization about the best design is difficult because of the differences in aggregate used in pavement surfaces. The best blade for a specific site is one that matches the cutting requirements (speed and pavement hardness) to the requirements and condition of the particular saw being used. The objectives guiding diamond-blade design include maximizing blade life and exposing new diamond cutting edges only after the surface chips are rounded to the point where the blade no longer cuts efficiently. The diamond chips are set in a matrix, which is laser-welded to the blade blank. Faster cutting implies exposing new diamond chips more quickly. This, in turn, means a reduction in the blade life. The matrix used to hold the diamond chips must be matched to the speed of the saw. The centrifugal force throws the diamond chips out when the edges become rounded. By making the matrix softer, cutting diamonds are released sooner and a faster cutting rate is possible. Increasing or decreasing the power of the saw requires a change to a blade suited for the particular saw and the speed at which it operates.
Saw-Blade Troubleshooting
Table 5-5 lists several problems encountered when using saw blades to cut pavements for loops and magnetometers.(6) The probable cause of the problem and potential solutions are also shown.
October 2006
Page 5-14
Replace or reblank blade; for minor damage, ream and insert a reducer bushing Remove blade before cutting elements are lost; replace or reblank blade if cutting is to continue; a wear guard may be added during reblanking Reset tension on blade; if problem persists, replace with blade better suited to job and saw Insure proper blade for job requirements Insure adequate water supply that strikes blade near each side of arbor; check saw RPM against blade requirements
Bond may be too hard for RPMs or incompatible blade dimension Blade used for various applications or blade not suited for application Improper RPM selection, inadequate water, blade not suited to job, or excessive friction
Saw Horsepower
Saw horsepower is a critical factor affecting the cost of the sawcut. Cutting speed is directly proportional to saw horsepower and is influenced by the hardness of the surface to be cut. Accordingly, a 65-hp saw will cut almost twice as fast as a 35-hp saw and four times as fast as an 18-hp saw. While there is slightly more wear on the blade, higher cutting speeds result in a decrease in the time a lane must be closed to traffic. The saw must be large enough to provide the power needed to keep the blade from bogging down.(6) Other indications of an underpowered saw or the improper match of the blade to the saw are described below: White or blue smoke emitted from the front of the saw indicates that the blade is excessively hot. Blue to black discoloration of the blade core just below the cutting edges is another indicator of excessive heat. Water can be used to reduce blade temperature. A more appropriate blade may be necessary. Failure to correct this condition results in excessive diamond chip loss and short blade life.
October 2006
Page 5-15
October 2006
Page 5-16
October 2006
Page 5-17
Wire Type
Wire gauge designation is based on cross sectional area, where gauge numbers are separated by 20.6 percent in wire cross sectional area.
Wire sizes are classified in accordance with the American Wire Gauge (AWG), originally called Brown & Sharpe Gauge. AWG numerically represents wire size, where the lowest AWG numbers correspond to the largest wire cross sections. The gauge designations differ by 20.6 percent in cross-sectional area. Thus, #12 AWG is 20.6 percent larger than #14 AWG, etc. Wire is further defined by insulation type. Designations for some of the more commonly used wire for inductive-loop detector applications are shown in Table 5-8. The most common wire sizes range from #12 AWG to #16 AWG. Agencies that use the larger wire are about equally divided between #12 AWG and #14 AWG. Table 5-8. Wire standard designations.
Designation TFF THHN THW THWN TW Description Stranded copper conductor insulated with thermoplastic lead wire Building wire, plastic insulated, 90 C, 600-volt, nylon jacketed Building wire; plastic insulated; heat-, flame-, and moisture-resistant, 75 C Same as THW with overall nylon jacket The UL designation for thermoplastic insulated wire for use in conduit, underground, and wet locations; it is a common building wire having a bare, soft-copper solid or stranded conductora Cross-linked, polyethylene-insulated wire rated at 90 C in dry locations and at 75 C in wet locations
XHHN
a Building wire is defined as a commercial wire used to supply energy to light sources and power outlets in permanent installations utilizing 600 volts or less. Typically used in an enclosure not exposed to outdoor environments.
October 2006
Page 5-18
Ducted Wire
A growing tendency in inductive-loop design is to use insulated loop wire encased in continuous cross-linked polyethylene tubing. A number of manufacturers make these loop materials. Brand names include DetectaDuct, Power Loop, Signal Duct, and Electroloop. A typical product is composed of flexible ducting encasing THHN type #14 AWG stranded wire conductors. Ducted-loop wire has the following advantages: Conductor wires are able to move freely within the duct, compensating for the shearing stress caused by pavement displacement. The duct protects against moisture penetration and temperature extremes. The duct maintains its integrity when in contact with hightemperature (400 F (149 C) or more) sealing compounds. Ducted-loop wire retains its flexibility over a wide range of temperatures.
Prewound Loops
Some agencies prewind and bind loop wire (or ducted wire) in their shops to meet length and size specifications, thus making a prefabricated loop for transport to the site. This is accomplished by winding the loop wire around pegs mounted on a wall or table. The spacing between pegs is measured to accurately reflect the required loop dimensions. Prewinding minimizes the tendency of the wire to spring into a coil after removing it from the supply reel. The completed loop consists of the proper number of turns along with the required length of lead-in to the pull box. Although prewinding appears to be a labor-intensive operation, it can cut installation time significantly. This procedure seems to be best suited for smaller loops. A prewound loop ready for installation in the sawcut is shown in Figure 5-10.
October 2006
Page 5-19
Preformed Loops
A preformed inductive loop is an inductive coil that is manufactured before installation in the road surface. Preformed loops are usually encased in a protective jacket or conduit to mechanically and electrically isolate the coil and lead-in wires. Preformed loops are installed using two different methods: paveover and sawcut. Primarily, they are paved over during the construction of new road surfaces. Secondarily, they are installed in sawcut grooves similar to field-wound sawcut loops. Preformed loops are an important alternative to field-wound sawcut loops, which suffer frequent failure as a result of the factors below: Wire damage during installation or from sharp debris left in the sawcut groove. Incorrectly formed sensors resulting from an incorrect number of turns or incorrect sawcut shape. Eventual exposure of the loop wires to vehicle-caused abrasion from sealant or road material failure.
Preformed loops address these problems by mechanically protecting the wires from damage and by fixing the number of turns and perimeter of the loop. Paveover preformed loops avoid the problems associated with sealant because there is no sawcut to compromise road surface integrity. However, the low profile of some sawcut preformed loops means they are less likely to migrate out of the sawcut. Preformed loops have demonstrated improved reliability, stable electrical isolation from ground, and a long physical life. Preformed loops are available in two different designs: conduit-type preformed loops and the InstaLoop sensor. Conduit-type loops are constructed of a continuous length of insulated wire encased in a heavy wall plastic pipe or conduit. The InstaLoop is manufactured from heavy-duty multiconductor cable.
October 2006 Page 5-20 Federal Highway Administration
October 2006
Page 5-21
Figure 5-12. InstaLoop Paveover Sensor. The InstaLoop has two unique features that improve performance: installation in a 0.25-inch- (6-mm-) wide sawcut groove and adjustable loop size. Sensor width is minimized and sensitivity maximized through use of multiconductor flat cable that stacks the wires in the slot. A 0.25-inch- (6mm-) wide linear junction transitions the loop cable into the lead-in cable and thereby allows adjustment of the loop head size through movement of the junction located in the lead-in sawcut. The junction is fully sealed and rated for direct burial.
October 2006
Page 5-22
October 2006
Page 5-23
1 1 4 2 2 3 4
3 1
Spread wires of both ends of loop cable and test for continuity. Make numbered connections to form loop.
Wire Insertion
One continuous wire must be laid from the pull box through the curb, around the loop the designated number of turns, and back to the pull box. The supply reel should be checked before installation to ensure that there is a sufficient amount of wire on the reel for the particular installation. Careful count must be made of the turns of wire installed in the slot. This is a common error; the workmen simply lose count, particularly when four or more turns are required. Prewound and preformed loops, created in the shop, help ensure the proper number of turns in the loop. The wire should be laid in the slot so that there are no kinks or curls. A blunt tool such as a paint stirrer may be used to push the wires to the bottom of the slot. Some agencies use a narrow blunt wheel rolled along the slot. A sharp instrument (e.g., a screw driver) should never be used as it easily penetrates the wire insulation.
October 2006
Page 5-24
SPECIFICATION FOR METAL SHEATHED LOOP CABLE The cable shall be #16 AWG with two, three, or four conductors as shown on the plans rated for 300 Volts with outside diameters of 0.306, 0.337, and 0.353 inches, respectively. The cable shall be furnished with a terminal with subassembly kit composed of a pot, cap, sealer, and sleeves. Installation shall consist of furnishing and installing Mineral-Insulated Cable Detector Loop on a bituminous or PCC base course and covering it with bituminous surface course as described and detailed herein and in the plans. To install the cable, slanted holes of 1-inch diameter shall be drilled through the base course. Where curb and gutter are present, the hole shall begin where the base course and gutter meet. Where curbs are not present, the hole shall begin about 1 foot from the edge of the pavement. The cable shall not be installed until the loop area is ready to be covered (by the surface course) to minimize the traffic or asphalt truck running over the cable. The installation of the cable requires the forming of the loop size including the leads to terminal end with some spare, cutting the cable, and immediately sealing the terminal ends to prevent absorption of moisture by the mineral. The leads shall be bound together and inserted through the hole and positioned in place to make splices in the proposed junction box. The cable shall be secured to an asphaltic base course including the leads. The corner radius for the loop shall not be less than 6 inches. The leads shall be bound together with straps or fish tape rope (do not use wire) to prevent cutting or damaging the polyethylene cover. Shovels of asphalt can be used to hold the cable in place. The termination of the cable involves the stripping of the cable ends, installation of fittings, application, or insulating compound and installing the sleeve assembly according to manufacturer's instructions. When the stripping is completed, the exposed mineral-insulated material should be sprayed with an insulating spray. The termination procedure must be completed to avoid leaving the magnesium oxide exposed and the conductor sleeves open that allows moisture to enter them. The sleeved conductors shall be spliced together and tested with a loop test meter to ensure a proper connection. The conductors must be cleaned of the material coating to ensure a good connection while metering. The conductors must be soldered together and each conductor wrapped with two layers of rubber or vinyl electrical tape. The wrapping shall completely cover the soldered connection and the conductor sleeves for 1/2 inch. A loop test meter is used to ensure the loop will perform for detecting vehicles and after obtaining an acceptable reading, the spliced conductors are then sealed by centering them in a bottle mold and filling the mold with epoxy-type resin. The resin must completely cover the tapes on the sleeves. Any exposed copper sheath and the end seal pot shall be taped and coated with a silicone spray to prevent any moisture contact with their surfaces. Any electrical contact between the copper sheaves and the ends of the cables will destroy the inductance reading. No splice shall be permitted in the loop wire beyond the lead-in cable splice or controller terminal when the loop wire is connected directly to the controller terminal. The inductance and resistance of the loop as metered shall be within 10% of the calculated values for that loop as shown on the loop detail sheet. 1 inch = 2.5 cm
Figure 5-14. IDOT specification and installation procedures for metal-sheathed loop cable. The alternative installation technique provides an excess of wire at the pavement joint. The most common method for securing additional space for the extra wire is to make the cut in the shape of a diamond. The cut should be small, 2 inches (5 cm) from edge to edge, excavated to the full depth of the sawed slot. This allows sufficient space for an S shape of excess wire to be placed in the cut out diamond as shown on Figure 5-17. The diamond (and the adjacent joint, if necessary) is filled with an appropriate sealant.
October 2006
Page 5-25
6" 8"
6" 8"
Loop Sealant
1 inch = 2.5 cm
Side View
October 2006
Page 5-26
October 2006
Page 5-27
October 2006
Page 5-28
1 inch = 2.5 cm
October 2006
Page 5-29
Figure 5-22. Detail of lead-in wire placement for shallow curb section. Some agencies will drill through pavement before reaching the curb and gutter and will install a conduit beneath the curb section en route to the pull box. These agencies believe this is a simpler installation process than drilling through the concrete curb. Other agencies claim it to be more disruptive to the pavement integrity. It does, however, eliminate problems with the joint between the pavement slab and the curb-gutter section. When a curb is not present, a hole is drilled through the edge of the pavement to the pull box at a 45-degree angle, as depicted in Figure 5-23. The top of the hole should be at least 6 inches (15 cm) from the edge of the pavement. The hole should be aligned with the pull box and be of sufficient size to accept an appropriately sized conduit.
1 inch = 2.5 cm
Figure 5-23. Loop lead-in wires at pavement edge when no curb is present.
October 2006
Page 5-30
Bushing
12" min
Extension
6" min
1 inch = 2.5 cm
October 2006
Page 5-32
Insulation tester
The integrity of the wire insulation can also be measured with a megohmmeter (popularly called a megger). The loop insulation resistance should be in excess of 100 megohms between each end of the lead-in and the nearest reliable electrical ground (e.g., street light or fire hydrant) under any operational condition. The wiring diagram of the plan set or the inspection report should include a table of calculated values of the inductance in microhenrys and resistance in ohms for each loop. Two values should be shown: one at the pull box without the lead-in cable, and the second at the controller cabinet with the lead-in cable connected. The loop installation is acceptable under the following conditions: Induced voltage: There is no deflection of the pointer on a voltmeter. Inductance: The inductance reading on the loop tester is within 10 percent of calculated value. Leakage to ground: The resistance to ground of a newly installed loop exceeds 100 megohms as measured with a 500 volt (V) megger. Loop resistance: The reading on an ohmmeter is within 10 percent of the calculated value.
The measured values obtained from the test should be recorded on the wiring plan (or on an inspection report described later under Final Tests and Record Keeping). This information is used for future testing and maintenance. Reference 8 describes procedures utilized by Caltrans to verify the operation and measure the sensitivity of a new loop installation. These procedures involve the following steps: 1. Measurement of the resonant frequency of the wire loop and lead-in cable combination. 2. Calculation of the inductance corresponding to the measured resonant frequency. This computation includes the effect of any external capacitance that may have been added to the wire loop terminals.
October 2006
Page 5-33
Types of Sealants
Matching the proper sealant with the type and condition of the roadway, together with appropriate, well-supervised installation techniques, are the key factors to effective, maintenance-free inductive-loop detector operation. During the 1970s, sealant types were about equally divided between asphaltbased and epoxy-based sealants. Early asphalt-based sealants were heated before application. These were soon replaced with gun-grade asphalts marketed as caulking compounds. These, in turn, were superseded by epoxy sealants. The early epoxies were too hard and brittle to adapt well to shifts in pavements and were expensive and difficult to apply. Available sealants possess a variety of desirable characteristics. Hardness allows the sealant to resist the penetration of foreign materials and street debris such as nails or metal fragments, which might pierce or break the wire. Flexibility allows deformation without cracking during thermal expansion and contraction. Corrosive resistance protects against road salts, gasoline, antifreeze, transmission fluids, brake fluid, and engine oils commonly found on roadway surfaces. Other advantageous sealant properties are good adhesion, and contraction and expansion characteristics similar to those of the highway material in which it is installed. A rapid curing rate and the ability to be applied to damp surfaces are other beneficial sealant traits. A rapid curing rate is desirable because it minimizes lane-closure time to traffic. During the saw-cutting operation, a water-cooled
October 2006
Page 5-34
Cold-applied thermoplastic bituminous materials o Liquid asphalt (emulsion). o Polymer-modified liquid asphalt. Hot-asphalt thermoplastic bituminous materials o Asphalt cement. o Fiberized asphalt. o Asphalt rubber. o Rubberized asphalt. o Low-modulus rubberized asphalt. Chemically cured thermosetting materials o Self-leveling silicone.
A summary of asphalt concrete crack treatment material types, test methods, applications, and cost is given in Table 5-10. Table 5-11 describes the properties of recommended asphalt concrete sealant materials. Sealants recommended for use with portland cement concrete are shown in Table 512.(9) A synthesis of the state of the technology in overlays for hot-mix asphalt and portland cement concrete can be found in Reference 10. Table 5-10. Asphalt concrete crack treatment materials.(1)
Material Applicable specification Recommended application Filling Cost range based on 1998 costs ($/kg) 0.15 to 0.30
Asphalt emulsion
ASTM D 977, ASTM D 2397, AASHTO M 140, AASHTO M 208 ASTM D 3381, AASHTO M 20, AASHTO M 226 Manufacturers recommended specifications ASTM D 977, ASTM D 2397, AASHTO M 140, AASHTO M 208 State specifications, ASTM 5078 ASTM D 1190, AASHTO M 173, Fed SS-S-164 ASTM D 3405, AASHTO M 301, Fed SS-S-1401
Filling Filling
Filling (possibly sealing) Sealing (possibly filling) Sealing Sealing Sealing Sealing
0.80 to 1.20
0.45 to 0.65 0.55 to 0.85 0.65 to 1.10 0.75 to 1.40 5.75 to 6.75
October 2006
Page 5-35
Short preparation Quick and easy to place Short cure time Adhesiveness Cohesiveness Resistance to softening and flow in cured state Flexibility Elasticity Resistance to aging and weathering Resistance to abrasion