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LG
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. ONLY FOR AUTHORIZED SERVICE PERSONNEL.
TABLE OF CONTENTS
LG Model Name.................................................................................................................................3 Safety Precautions ...........................................................................................................................5 Dimensions .....................................................................................................................................10 Installation .......................................................................................................................................12 Flaring work and connection of piping .........................................................................................14 Connecting the cable between indoor unit and outdoor unit .....................................................19 Checking the drainage and forming the pipings .........................................................................21 Air Purging ......................................................................................................................................22 Test Running ...................................................................................................................................24 Functions.........................................................................................................................................25 Operation ........................................................................................................................................28 Disassembly ....................................................................................................................................38 Troubleshooting Guide ..................................................................................................................41
and wiring diagram Schematic Diagram ........................................................................................................................6 3
Product Specifications ..................................................................................................................67 Exploded View ...............................................................................................................................68 Replacement Parts List ..................................................................................................................70
LG Model Name
LG Model Name
2003
1
Code 1
2
Type
10
Meaning L: Chang-won R22 A: Chang-won R410A C: Chang-won R407C T: China K: Turkey R22 E: Turkey R410A H: Thailand N: India Z: Brazil D: Indonesia M: Mexico V: Vietnam S: Out Sourcing
2 3
A~Z A~Z
S: Split Type Air Conditioner C: Cooling only H: Heat pump X: C/O + E/Heater Z: H/P + E/Heater Cooling/Heating Capacity Ex. "09" 9,000 Btu/h 1: 115V/60Hz, 2: 220V/60Hz 3: 208-230V/60Hz 5: 200-220V/50Hz 6: 220-240V/50Hz 7: 110V, 50/60Hz 8: 380-415V/50Hz 9: 380-415V/60Hz Name of Chassis of Unit Ex. LSP SP Chassis Look, Color (Artcool Model) Basic Basic+4Way Plasma Filter Plasma Filter+4 Way Tele+LCD Tele+LCD+Neo plasma+4Way Neo Plasma F+(A/changeove)+A/clean+Low A Neo Plasma F+(A/changeove)+A/clean+4way+Low A Tele+LED+4way Internet Plasma F+4Way+Oxy generator Neo Plasma F+(A/changeove)+A/clean Neo Plasma F+(A/changeove)+A/clean+4way Neo Plasma F+(A/changeove)+A/clean+PTC Neo Plasma F+(A/changeove)+Autoclean+4way+PTC Neo Plasma F+(A/changeove)+A/clean+4way+Low A+PTC Negative ION+A/Clean (Neo)Plasma+Negative ION+A/Clean 4way+(Neo)Plasma F+Negative ION+Healthy dehumidification+A/Clean Neo Plasma F+4Way+(A/changeove)+A/clean+ LG Model Development Serial No. * ARTCOOL COLOR R Mirror W White B Blue D Wood M Metal C Cherry N A S Q K Walnut Gogh Sisley Quran Mecca A: 220V, 50Hz, 3Phase B: 208~230V, 60Hz, 3Phase C: 575V, 50Hz, 3Phase D: 440~460, 60Hz, 3Phase E: 265V, 60Hz F: 200V, 50/60Hz V: AC Inverter C/O N: AC Inverter H/P Q: DC Inverter C/O W: DC Inverter H/P
4, 5 6
7 8 9
A B C D E F G H I J K L M N P Q R S T U
10
Serial No.
0~9
Service Manual 3
LG Model Name
2004~
1
Code 1
2
Type
10
Meaning Chang_won R22 Chang_won R410A Chang_won R407C China Turkey R22 Turkey R410A Thailand N Z D X V S India Brazil Indonesia Mexico Vietnam Out sourcing
2 3
A~Z A~Z
S: Split Type Air Conditioner C: Cooling only H: Heat pump X: C/O + E/Heater Z: H/P + E/Heater Cooling/Heating Capacity Ex. "09" 9,000 Btu/h 1: 115V/60Hz, 2: 220V/60Hz 3: 208-230V/60Hz 5: 200-220V/50Hz 6: 220-240V/50Hz 7: 110V, 50/60Hz 8: 380-415V/50Hz 9: 380-415V/60Hz Name of Chassis of Unit Ex. LSP SP Chassis Look, Color (Artcool Model) A: 220V, 50Hz, 3Phase B: 208~230V, 60Hz, 3Phase C: 575V, 50Hz, 3Phase D: 440~460, 60Hz, 3Phase E: 265V, 60Hz F: 200V, 50/60Hz CHASSIS S4/S5 S6 SQ SR ST Look D K L G M N D P Division Panel Type(Deluxe) Fighting 'Look' (LG1) (LG2)-SEMI PANEL OEM1 OEM2 Panel Type(Deluxe) LG3
A B C D E F G H I J K L M N P Q S T U V W 8
4, 5 6
7 8
Chassis Look
A~Z A~Z
Function
A~Z
Basic Basic+4Way Plasma Filter Plasma Filter+4 Way Tele+LCD Tele+LCD+Neo plasma+4Way NBF F+(A/changeove)+A/clean+Low A NBF F+(A/changeove)+A/clean+4way+Low A Tele+LED+4way Internet Plasma F+4Way+Oxy generator NBF F+(A/changeove)+A/clean NBF F+(A/changeove)+A/clean+4way NBF F+(A/changeove)+A/clean+PTC NBF F+(A/changeove)+Autoclean+4way+PTC NBF F+(A/changeove)+A/clean+4way+Low A+PTC (Neo)Plasma+ION+A/Clean 4way+(Neo)Plasma F+Negative ION+Healthy dehumidification+A/Clean Neo Plasma F+4Way+(A/changeove)+A/clean+Oxy generator 4way+(Neo)Plasma F+Negative ION+Healthy dehumidification+A/Clean+Oxy generator Dry contact Wire remocon
10
Serial No.
0~9
LG Model Development Serial No. * ARTCOOL COLOR R Mirror W White B Blue D Wood M Metal C Cherry
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must be followed. I Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. This symbol indicates the possibility of death or serious injury. This symbol indicates the possibility of injury or damage to properties only.
I Meanings of symbols used in this manual are as shown below.
I Installation
Do not use damaged power cords, plugs, or a loose socket.
There is risk of fire of electric shock.
Always use the power plug and socket with the ground terminal.
There is risk of electric shock.
Service Manual 5
Safety Precautions For re-installation of the installed product, always contact a dealer or an authorized service center.
There is risk of fire, electric shock, explosion, or injury.
Safety Precautions
I Operation
Do not turn the air-conditioner ON or OFF by plugging or unplugging the power plug.
There is risk of fire or electrical shock.
Grasp the plug to remove the cord from the outlet. Do not touch it with wet hands.
There is risk of fire or electrical shock.
Do not store or use flammable gas or combustibles near the air conditioner.
There is risk of fire, failure of the product, or electric There is risk of fire or failure of product. shock.
x Wa Thinner
Service Manual 7
Safety Precautions Unplug the unit if strange sounds, odors, or smoke comes from it.
There is risk of electric shock or fire.
I Installation
Always check for gas (refrigerant) leakage after installation or repair of product.
Low refrigerant levels may cause failure of product.
Install the drain hose to ensure that water is drained away properly.
A bad connection may cause water leakage.
Use two or more people to lift and transport the air conditioner.
Avoid personal injury.
90
Safety Precautions
I Operation
Use a soft cloth to clean. Do not use harsh detergents, solvents, etc. Do not touch the metal parts of the product when removing the air filter. They are very sharp!
There is risk of fire, electric shock, or damage to the There is risk of personal injury. plastic parts of the product.
x Wa
Do not step on or put anyting on the product. (outdoor units) Do not insert hands or other objects through the air inlet or outlet while the air conditioner is plugged in.
There are sharp and moving parts that could cause personal injury.
Service Manual 9
Dimensions
Dimensions
Symbols Used in this Manual
This symbol alerts you to the risk of electric shock. This symbol alerts you to hazards that could cause harm to the air conditioner.
Indoor Unit
H
Installation plate
Dimensions
Outdoor Unit
W
L4
L3
L11 L10
L2
L1
L5
L7
MODEL
L6
L8
L9
24k Btu Series 870 800 320 370 340 25 775 25 546 162 162 54 79 76.4
Service Manual 11
Installation
Installation
Selection of the Best Location
Indoor unit
Do not have any heat or steam near the unit. Select a place where there are no obstacles in front of the unit. Make sure that condensation drainage can be conveniently routed away. Do not install near a doorway. Ensure that the space around the left and right of the unit is more than "A". The unit should be installed as high on the wall as possible, allowing a minimum of "B" from ceiling. Use a stud finder to locate studs to prevent unnecessary damage to the wall. More than
5cm More than 10cm
Indoor unit Outdoor unit
Rooftop Installations:
If the outdoor unit is installed on a roof structure, be sure to level the unit. Ensure the roof structure and anchoring method are adequate for the unit location. Consult local codes regarding rooftop mounting.
LIQUID
3/8"(9.52)
Max. Additional Standard Max. Length Elevation Length Refrigerant A (m) (g/m) (m) B (m)
4 or 7.5 15 30 30
A B
Install the indoor unit on the wall where the height from the floors more than 2.3 meters. Grade 5K~28K 30K~38K Clearance(cm) A 10 30 B 5 12
A
Outdoor unit
Outdoor unit
If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted. Ensure that the space around the back and sides is more than 10cm. The front of the unit should have more than 70cm of space. Do not place animals and plants in the path of the warm air. Take the air conditioner weight into account and select a place where noise and vibration are minimum. Select a place so that the warm air and noise from the air conditioner do not disturb neighbors.
More than 60cm More than 10cm More than 10cm
Capacity is based on standard length and maximum allowance length is on the basis of reliability. Oil trap should be installed every 5~7 meters.
Installation
2. Measure the wall and mark the centerline. It is also important to use caution concerning the location of the installation plate-routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely.
Open the Front Grille. Pass Telephone Control Cord Wire through the hole which the power cord goes through. Connect Telephone Control Cord Wire to the phone jack of telephone PCB of Control Box. Fix Telephone Control Cord Wire inside Control box so as not to disconnect. Close the Front Grille.
B C
Left rear piping
A
Right rear piping
70mm
Insert drain hose into the handle of drain pan, and join drain hose and connecting hose according to the figure by.
Service Manual 13
(3/16"~5/16")
5-7mm
Carry out flaring work using flaring tool as shown below. Outside diameter mm inch 9.52 15.88 3/8 5/8 A mm 0~0.5 0~1.0
Check
Compare the flared work with figure below. If flare is noted to be defective, cut off the flared section and re-flare it.
Smooth all round Inside is shiny without scratches
Burr removal
Completely remove all burrs from the cut cross section of pipe/tube. Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing.
Pipe Reamer Point down
Even length all round
= Improper flaring =
Putting nut on
Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal. (not possible to put them on after flaring work)
Flare nut
Copper tube
Drain hose
Flaring work
Firmly hold copper pipe in a die in the dimension shown in the table above.
"A" Handle Bar Yoke Cone Copper pipe Clamp handle Red arrow mark Bar
When install, make sure that the remaining parts must be removed clearly so as not to damage the piping and drain hose, especially power cord and connecting cable.
Connecting the pipings to the indoor unit and drain hose to drain pipe.
Align the center of the pipes and sufficiently tighten the flare nut by hand.
Drain hose
Flare nut
Pipes
Tighten the flare nut with a wrench. Insert the connecting cable into the indoor unit from the outdoor unit through the piping hole. Do not connect the cable to the indoor unit. Make a small loop with the cable for easy connection later. Tape the tubing, drain hose, and the connecting cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit.
Wrench Indoor unit tubing Open-end wrench (fixed) Flare nut Connection pipe
When extending the drain hose at the indoor unit, install the drain pipe.
Tape Connecting pipe Drain hose
Drain pipe
Connecting cable
NOTE: If the drain hose is routed inside the room, insulate the hose with an insulation material* so that dripping from "sweating"(condensation) will not damage furniture or floors. *Foamed polyethylene or equivalent is recommended.
Connecting cable
Wrap the area which accommodates the rear piping housing section with vinyl tape.
Connection pipe Indoor unit pipe
Drain hose
Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound).
Service Manual 15
Connecting the pipings to the indoor unit and the drain hose to drain pipe.
Align the center of the pipes and sufficiently tighten the flare nut by hand.
Flare nut
Pipes
Insert the piping, drain hose, and the connecting cable into the piping hole.
Connecting cable Drain pipe
When extending the drain hose at the indoor unit, install the drain pipe.
Connecting cable
Drain hose
Bundle the piping and drain hose together by wrapping them with cloth tape over the range within which they fit into the rear piping housing section.
Pipe Drain hose Vinyl tape(narrow)
Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound).
Reroute the pipings and the drain hose across the back of the chassis.
Unfold the tubing to downward slowly. ( )
Set the pipings and the drain hose to the back of the chassis with the tubing holder.
Hook the edge of tubing holder to tap on chassis and push the bottom of tubing holder to be engaged at the bottom of chassis.
Tubing holder
Service Manual 17
Align the center of the pipings and sufficiently tighten the flare nut by hand.
Finally, tighten the flare nut with torque wrench until the wrench clicks.
When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench. Outside diameter mm inch 9.52 3/8 15.88 5/8 Torque kg.m 4.2 6.6
Outdoor unit
Gas side piping (Bigger diameter)
Torque wrench
The above circuit diagram is subject to change without notice. The earth wire should be longer than the common wires. When installing, refer to the circuit diagram behind the panel front of the indoor unit. Connect the wires firmly so that they may not be pulled out easily. Connect the wires according to color codes, referring to the wiring diagram.
If a power plug is not used, provide a circuit breaker between power source and the unit as shown by.
Air Conditioner
The power cord connected to the "A" unit should be selected according to the following specifications(Type "B" approved by HAR or SAA).
(mm2) Grade NORMAL CROSS -SECTIONAL AREA Unit(A) Cable Type(B) 24k 2.5 Indoor H05VV-F
The power connecting cable connecting the indoor and outdoor unit should be selected according to the following specifications (Type "B" approved by HAR or SAA).
(mm2) Grade NORMAL CROSS -SECTIONAL AREA Cable Type(B) 24k 2.5 H07RN-F
Service Manual 19
Outdoor Unit
Terminal block
Over 5mm
Secure the cable onto the control board with the cord clamp. Refix the control cover to the original position with the screw. Use a recognized circuit breaker "A" between the power source and the unit. A disconnecting device to adequately disconnect all supply lines must be fitted.
Circuit Breaker (A) Grade 24k 30
Connecting cable
Cover control
After the confirmation of the above conditions, prepare the wiring as follows: 1) Never fail to have an individual power circuit specifically for the air conditioner. As for the method of wiring, be guided by the circuit diagram posted on the inside of control cover. 2) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could cause burn-out of the wires.) 3) Specification of power source. 4) Confirm that electrical capacity is sufficient. 5) See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate. 6) Confirm that the cable thickness is as specified in the power source specification. (Particularly note the relation between cable length and thickness. (Refer to page 21)) 7) Always install an earth leakage circuit breaker in a wet or moist area. 8) The following would be caused by voltage drop. Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the normal function of the overload. 9) The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active(phase) conductors.
In cases where the outdoor unit is installed below the indoor unit perform the following.
Tape the piping, drain hose and connecting cable from down to up.
Pull the right and the left side.
Secure the tapped piping along the exterior wall using saddle or equivalent.
Seal small openings around pipings with a gum type sealer.
In cases where the Outdoor unit is installed above the Indoor unit perform the following. Drain piping
The drain hose should point downward for easy drain flow. Tape the piping and connecting cable from down to up. Secure the taped piping along the exterior wall. Form a trap to prevent water entering the room. Fix the piping onto the wall by saddle or equivalent.
Downward slope
Seal a small opening around the pipings with gum type sealer. Trap
Trap
Water leakage
Water leakage
Waving
Ditch
Service Manual 21
Air purging
Air Purging
Air purging
Air and moisture remaining in the refrigerant system have undesirable effects as indicated below. Pressure in the system rises. Operating current rises. Cooling(or heating) efficiency drops. Moisture in the refrigerant circuit may freeze and block capillary tubing. Water may lead to corrosion of parts in the refrigeration system. Therefore, the indoor unit and tubing between the indoor and outdoor unit must be leak tested and evacuated to remove any noncondensables and moisture from the system.
Indoor unit
Do a leak test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth. After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.
Leak test
Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses.
Manifold valve Pressure gauge
Lo
Hi
Be sure to use a manifold valve for air purging. If it is not available, use a stop valve for this purpose. The "Hi" knob of the manifold valve must always be kept close. Pressurize the system to no more than 150 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the gauge reading reached 150 P.S.I.G. Next, test for leaks with liquid soap.
Charge hose
To avoid nitrogen entering the refrigerant system in a liquid state, the top of the cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position.
Air purging
Soap water method (1) Remove the caps from the 2-way and 3-way valves. (2) Remove the service-port cap from the 3-way valve. (3) To open the 2-way valve turn the valve stem counterclockwise approximately 90, wait for about 2~3 sec, and close it. (4) Apply a soap water or a liquid neutral detergent on the indoor unit connection or outdoor unit connections by a soft brush to check for leakage of the connecting points of the piping. (5) If bubbles come out, the pipes have leakage.
3-way valve (Close) 2-way valve (Open)
Gas side
Liquid side
Evacuation
Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Confirm the "Lo" knob of the manifold valve is open. Then, run the vacuum pump. The operation time for evacuation varies with tubing length and capacity of the pump. The following table shows the time required for evacuation. Required time for evacuation when 30 gal/h vacuum pump is used If tubing length is less than 10m (33 ft) if tubing length is longer than 10m (33 ft)
10 min. or more 15 min. or more
Indoor unit
Outdoor unit
When the desired vacuum is reached, close the "Lo" knob of the manifold valve and stop the vacuum pump.
Manifold valve
Lo
Hi
Open
Close
Service Manual 23
Test running
Test Running
1. Check that all tubing and wiring have been properly connected. 2. Check that the gas and liquid side service valves are fully open. NOTE: If the actual pressure is higher than shown, the system is most likely over-charged, and charge should be removed. If the actual pressure are lower than shown, the system is most likely undercharged, and charge should be added. The air conditioner is now ready for use. PUMP DOWN This is performed when the unit is to be relocated or the refrigerant circuit is serviced. Pump Down means collecting all refrigerant in the outdoor unit without loss in refrigerant gas. CAUTION: Be sure to perform Pump Down procedure with the unit cooling mode. Pump Down Procedure 1. Connect a low-pressure gauge manifold hose to the charge port on the gas side service valve. 2. Open the gas side service valve halfway and purge the air from the manifold hose using the refrigerant gas. 3. Close the liquid side service valve(all the way in).
Tubing connection
4. Turn on the unit's operating switch and start the cooling operation. 5. When the low-pressure gauge reading becomes 1 to 0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the gas side valve stem and then quickly turn off the unit. At that time, Pump Down has been completed and all refrigerant gas will have been collected in the outdoor unit. Power-Failure Compensation Function User Selection ON/OFF 1) Operation Sequence Press the forced switch until BUZZER sounds 2 times (beep~beep~). Release the forced switch if BUZZER sounds. Check the function selection ON/OFF with the operation LED. 2) Checking function-selection ON/OFF
Discharge temperature
- Function-Selection ON: One time blinking of operation LED would repeat 4 times. - Function-Selection OFF: Two times blinking of operation LED would repeat 4 times.
4. For reference; the gas side pressure of optimum condition is as below.(Cooling) Refrigerant R-410A Outside ambient TEMP. 35C (95F) The pressure of the gas side service valve. 8.5~9.5kg/cm2G(120~135 P.S.I.G.)
Power button
Functions
Functions
Indoor Unit
Cooling Mode Operation Healty dehumidification Mode Operation Heating Mode Operation Jet Cool Mode Operation Jet Heat Mode Operation Energy Saving Cooling Mode Operation Operation ON/OFF by Remote controller Sensing the Room Temperature Room temperature sensor. (Thermistor) Pipe temperature sensor. (Thermistor) Room temperature control Maintain the room temperature in accordance with the Setting Temp. Starting the Current Control Indoor fan is delayed for 5 sec at the starting. Time Delay Safety Control Restarting is for approx. 2 minutes. Indoor Fan Speed Control Super High, High, Med, Low Operation indication Lamps (LED) --- Lights up in operation --- Lights up in Sleep Mode (Optional) --- Lights up in Timer Mode --- Lights up in Preheat Mode (for Heating Model) --- Lights up in Plasma Air Clean Mode --- Lights up in during Energy-Saving Cooling Mode Operation (Optional)
Service Manual 25
Functions
Sleep Mode Auto Control The fan is switched to low(Cooling), low(Heating) speed. The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours. Natural Air Control by CHAOS Logic The fan is switched to intermittent or irregular operation The fan speed is automatically switched from high to low speed. Airflow Direction Control The louver can be set at the desired position or swing up and down automatically. Auto Changeover Energy-Saving Control(Optional) Horizontal airflow Direction Control(Optional) Auto Clean(Optional) Plasma The function will be operated while in any operation mode with selecting the function. The function is to be stopped while it isoperating with selecting the function. Defrost(Deice) Control (Heating) Both the indoor and outdoor fan stops during defrosting. Hot-start Control (Heating) The indoor fan stops until the evaporator pipe temperature will be reached at 34C. Heater (Optional)
Service Manual 27
Operation
Operation
Function of Controls
DISPLAY
1) C/O Model Operation Indicator ON while in appliance operation, OFF while in appliance pause. Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on) Timer Indicator ON while in timer mode (on/off), OFF when timer mode is completed or canceled. Comp. Running Incidator While in appliance operation, ON while in outdoor unit compressor running, OFF while in compressor off. 2) H/P Model Operation Indicator ON while in appliance operation, OFF while in appliance pause. Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on) Timer Indicator ON while in timer mode (on/off), OFF when timer mode is completed or canceled. Defrost Indicator OFF except when hot start during heating mode operation or while in defrost control.
Operation
Defrost Control(Heating)
Defrost operation is controlled by timer and sensing temperature of outdoor pipe. The first defrost starts only when the outdoor pipe temperature falls below -6C after 35 minutes passed from starting of heating operation and more than 4 minutes operation of compressor. Defrost ends after 12 minutes passed from starting of defrost operation when the outdoor pipe temperature rises over 15C even before 12 minutes. The second defrost starts only when the outdoor pipe temperature falls below -6C after 35 minutes passed from ending of the first defrost and more than 4 minutes operation of compressor.
Service Manual 29
Operation
On-Timer Operation
When the set time is reached after the time is input by the remote control, the appliance starts to operate. The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached. If the appliance is operating at the time set by the timer, the operation continues. While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.
Off-Timer Operation
When the set time is reached after the time is input by the remote control, the appliance stops operating. The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached. If the appliance is on pause at the time set by the timer, the pause continues.
I CT2 control
If the operating current of the appliance reaches I2, the compressor stop instantly and 2 minutes later the compressor restart again. If CT2 occurs 5 times within 1hour, the appliance turn off and display ERROR CODE 22.
Control table
I1:Current of operating frequency down I2: Current of compressor cut off Outdoor temp 38C Cooling Heating 13.5 13.5 I1 Outdoor temp < 38C Cooling Heating 14 14 I2 15.5
Model AS-W2465DH0
cf. I1 is set the lowest level between intial value and in case dectection of dc paeak current.
Operation
Swing mode
1. New Chaos swing mode
By the Chaos swing key input, the upper/lower vane automatically operates with the Chaos swing or it is fixed to the desired direction.
Heating Operation
120
Mode9 Mode8 Start Mode7 Mode6 Mode5 Mode4 Mode3 Mode2 Mode1 OPEN Start Mode9 Mode8 Mode7 Mode6 Mode5 Mode4 Mode3 Mode2 OPEN
120
Service Manual 31
Operation
Setting temp. (C) 1.0C up 1.0C up Cooling ON temp. (Setting temp. +0.5C) Cooling OFF temp. (Setting temp. -0.5C) 0.5 1 Sleep time (hr)
Setting temp. (C) Heating ON temp. (Setting temp) Heating OFF temp. (Setting temp. +3.0C)
Operation
Forced operation
To operate the appliance by force in case that the remote control is lost, the forced operation selection switch is on the main unit of the appliance to operate the appliance in the standard conditions. The operation condition is set according to the outdoor temp. and intake air temperature as follows.
High speed
Service Manual 33
Operation
No. 1
MODEL AS-W2465DH0
T on 75
T off 85
T off C
T2 C
T1 C
T on C
COMP Freq.
Free Fc-1
Fc-2
Fc-1
Fc-2
OFF
Free
T = (T off - T2)/2 T1 = T2 - 2 * T T3 = T2 + T
No. 4
MODEL AS-W2465DH0
T on 95
T off 105
T1 C
-13 C COMP Freq. Fh min Free Fc-1 Fc-2 OFF Fc-2 Fc-1 Free
Operation
Defrosting control
While in heating mode operation in order to protect the evaporator pipe of the outdoor unit from freezing, reversed to cooling cycle to defrost the evaporator pipe of the outdoor unit. Defrosting control is available 50 minutes later since heating cycle started and the pipe temperature of outdoor unit reaches below -6C.
Setting Freq.
Fh Fh min min Fh min
Setting Freq.
Starting step
Setting
Hot Starting
OFF
OFF
Service Manual 35
Operation
Auto Cleaning
Function used to perform the Self Cleaning to prevent the Unit from Fungus and Bad Odors. Used after the Shut Down of Cooling Operation to Clean the Evaporator and keep it as fresh for the Next operation. During Self Cleaning the Outdoor Unit is Switched off. The function is easy to be operated as It is accessed through the Remote Controller.
1) Heat/pump Model
ON Cooling CYCLE Comp. Indoor Fan ON Setting Step OFF Fan Heating Fan Comp. Indoor Fan
2) Cooling/only Model
ON Cooling CYCLE ON Setting Step OFF Fan 30 Min OFF Low
Auto Changeover
The air conditioner changes the operation mode automatically to keep indoor temperature. When room temperature vary over 2C with respect to setting temperature, air conditioner keeps the room temperature in 2C with respect to setting temperature by auto change mode.
Outdoor temp. +2C +1C +0.5C Set Temp. -0.5C -1C -2C Auto Change Mode. Outdoor temp. Indoor temp.
30C
20C
10C
COOLING
HEATING
Low Ambient
If outdoor temperature drops below certain temperature,liquid back is prevented by reducing fan speed. It can prevent frosting of evaporator and keep cooling operation No matter even if the outdoor temperature reaches -10C. You can Cool your room at your desired temperature all your around.
Comp Freq. Freq. Outdoor fan On
Off
Temp.(C) 25
Cond . temp.
20 15 10
Outdoor temp.:-10C
On
Off
- 0 C
-5
Operation
1. START/STOP BUTTON Operation starts when this button is pressed and stops when the button is pressed again. 2. OPERATION MODE SELECTION BUTTON Used to select the operation mode. 3. ROOM TEMPERATURE SETTING BUTTONS Used to select the room temperature. 4. INDOOR FAN SPEED SELECTOR Used to select fan speed in four steps low, medium, high and CHAOS. 5. JET COOL / HEAT Used to start or stop the speed cooling or heating. (Speed cooling or heating operates super high fan speed in cooling or heating mode.) 6. CHAOS SWING BUTTON Used to stop or start louver movement and set the desired up/down airflow direction. 7. ON/OFF TIMER BUTTONS Used to set the time of starting and stopping operation. 8. TIME SETTING BUTTONS Used to adjust the time. 9. TIMER SET/CANCEL BUTTON Used to set the timer when the desired time is obtained and to cancel the Timer operation. 10. SLEEP MODE AUTO BUTTON Used to set Sleep Mode Auto operation. 11. ENERGY-SAVING COOLING MODE BUTTON (OPTIONAL) Used to set Energy-Save in cooling mode. 12. ROOM TEMPERATURE CHECKING BUTTON Used to check the room temperature. 13. NEO PLASMA(OPTIONAL) Used to start or stop the plasma-purification function. 14. HORIZONTAL AIRFLOW DIRECTION CONTROL BUTTON (NOT ON ALL MODELS) Used to set the desired horizontal airflow direction. 15. RESET BUTTON Used prior to resetting time or after replacing batteries. 16. 2ND F BUTTON Used prior to using modes printed in blue at the bottom of buttons. 17. AUTO CLEAN(OPTIONAL) Used to set Auto Clean mode. 18. HEATER(OPTIONAL)
5 6
1 3
4 2 7 11 8 13 15 10
CANCEL ON OFF SET AUTO CLEAN
9 12 17 18 14 16
Operation Mode
Cooling Operation Auto Operation or Auto Changeover
Cooling Model(
Service Manual 37
Disassembly
Disassembly
Indoor Unit
Disconnect the unit from power supply before making any checks. Be sure the power switch is set to OFF.
To remove the Grille from the Chassis. Set the up-and-down air discharge louver to open position (horizontally) by finger pressure. Remove the securing screws. To remove the Grille, pull the lower left and right side of the grille toward you (slightly tilted) and lift it straight upward.
1. Before removing the control box, be sure to take out the wire screwed at the other end.
Earth Conductor
Disassembly
2. To remove the Control Box. Remove securing screws. Pull the control box out from the chassis carefully.
Screw
3. To remove the Discharge Grille. Unhook the discharge grille and pull the discharge grille out from the chassis carefully.
4. To remove the Evaporator. Remove 3 screws securing the evaporator(at the left 2EA in the Eva Holder, at the right 1EA).
Service Manual 39
Disassembly
Unhook the tab on the right inside of the chassis at the same time, slightly pull the evaporator toward you until the tab is clear of the slot.
5. To remove the Motor Cover Remove 2 securing screw. Pull the motor cover out from the chassis carefully.
Motor cover
6. To remove the Cross-Flow Fan Loosen the screw securing the cross-flow fan to the fan motor (do not remove). Lift up the right side of the cross-flow fan and the fan motor, separate the fan motor from the cross-flow fan.
Bearing
Cross-flow fan
Remove the left end of the cross-flow fan from the self-aligning bearing.
Troubleshooting Guide
Troubleshooting Guide
Refrigeration Cycle Diagram
Cooling & Heating Models
INDOOR UNIT OUTDOOR UNIT
GAS SIDE 3-WAY VALVE ACCUMU LATOR COMPRESSOR REVERSING VALVE COOLING HEATING
Service Manual 41
Troubleshooting Guide
Hexagonal wrench (4mm) Flare nut Open position Closed position To piping connection To outdoor unit
Valve cap Open position Flare nut Closed position Pin To piping connection
To outdoor unit
Service port Closed (with cap) Open (push-pin or with vacumm pump) Closed (with cap)
1.
Operation Pumping down (Transfering) Evacuation (Servicing) Gas charging (Servicing) Pressure check (Servicing) Gas releasing (Servicing)
2.
Open Open (counter-clockwise) (connected manifold gauge) Open Open (with charging cylinder) Open (with charging cylinder) Open (with charging cylinder) Open (with charging cylinder)
Open
3.
Open
Open
4.
5. 6.
Open Open
Open Open
Troubleshooting Guide
Air purging
Required tools : hexagonal wrench, adjustable wrench, torque wrenches, wrench to hold the joints, and gas leak detector. The additional gas for air purging has been charged in the outdoor unit. However, if the flare connections have not be done correctly and there gas leaks, a gas cylinder and the charge set will be needed.
Liquid side Open 2-way valve Outdoor unit
The air in the indoor unit and in the piping must be purged. If air remains in the refrigeration pipes, it will affect the compressor, reduce to cooling capacity, and could lead to a malfunction.
Indoor unit
Service port nut: Be sure, using a torque wrench to tighten the service port nut (after using the service port), so that it prevents the gas leakage from the refrigeration cycle.
CAUTION: Do not leak the gas in the air during Air purging. Procedure
(6) Set the 3-way valve to the back seat. (1) Recheck the piping connections. (2) Open the valve stem of the 2-way valve counterclockwise approximately 90, wait 10 seconds, and then set it to closed position. Be sure to use a hexagonal wrench to operate the valve stem. (3) Check for gas leakage. Check the flare connections for gas leakage. (4) Purge the air from the system. Set the 2-way valve to the open position and remove the cap from the 3-way valves service port. Using the hexagonal wrench to press the valve core pin, discharge for three seconds and then wait for one minute. Repeat this three times. (5) Use torque wrench to tighten the service port nut to a torque of 1.8kg.cm. (7) Mount the valve stem nuts to the 2-way and 3way valves. (8) Check for gas leakage. At this time, especially check for gas leakage from the 2-way and 3-way valves stem nuts, and from the service port nut.
CAUTION: If gas leakage are discovered in step (3) above, take the following mesures : If the gas leaks stop when the piping connections are tightened further, continue working from step (4). If the gas leaks do not stop when the connections are retightened, repair the location of the leak, discharge all of the gas through the service port, and then recharge with the specified amount of gas from a gas cylinder. Service Manual 43
Troubleshooting Guide
Pumping Down
Indoor unit
Open
Outdoor unit
Gas side
Closed
3-Way valve
Lo
CLOSE CLOSE
Procedure
(1) Confirm that both the 2-way and 3-way valves are set to the open position. Remove the valve stem caps and confirm that the valve stems are in the raised position. Be sure to use a hexagonal wrench to operate the valve stems. (2) Operate the unit for 10 to 15 minutes. (3) Stop operation and wait for 3 minutes, then connect the charge set to the service port of the 3-way valve. Connect the charge hose with the push pin to the service port. (4) Air purging of the charge hose. Open the low-pressure valve on the charge set slightly to air purge from the charge hose. (5) Set the 2-way valve to the closed position. (8) Disconnect the charge set, and mount the 2way and 3-way valves stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage. (6) Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1kg/cm2g. (7) Immediately set the 3-way valve to the closed position. Do this quickly so that the gauge ends up indicating 3 to 5kg/cm2g.
Troubleshooting Guide
Re-air Purging
(Re-installation)
Indoor unit
Closed
Outdoor unit
Gas side
Closed
3-Way valve
Gas cylinder
Lo R22 OPEN
CLOSE
Procedure
(1) Confirm that both the liquid side valve and the gas side valve are set to the closed position. (2) Connect the charge set and a gas cylinder to the service port of the Gas side valve. Leave the valve on the gas cylinder closed. (3) Air purging. Open the valves on the gas cylinder and the charge set. Purge the air by loosening the flare nut on the liquid side valve approximately 45 for 3 seconds then closing it for 1 minute; repeat 3 times. After purging the air, use a torque wrench to tighten the flare nut on liquid side valve. (4) Check for gas leakage. Check the flare connections for gas leakage. (5) Discharge the refrigerant. Close the valve on the gas cylinder and discharge the refrigerant until the gauge indicates 3 to 5 kg/cm2g. (6) Disconnect the charge set and the gas cylinder, and set the Liquid side and Gas side valves to the open position. Be sure to use a hexagonal wrench to operate the valve stems. (7) Mount the valve stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage. CAUTION: Do not leak the gas in the air during Air Purging.
Service Manual 45
Troubleshooting Guide
Indoor unit
Open
Gas side
3-Way valve
Open
Lo
OPEN CLOSE
Procedure
(1) Confirm that both the 2-way and 3-way valves are set to the back seat. (2) Connect the charge set to the 3-way valves port. Leave the valve on the charge set closed. Connect the charge hose to the service port. (3) Open the valve (Lo side) on the charge set and discharge the refrigerant until the gauge indicates 0 kg/cm2G. If there is no air in the refrigerant cycle (the pressure when the air conditioner is not running is higher than 1 kg/cm2G), discharge the refrigerant until the gauge indicates 0.5 to 1 kg/cm2G. if this is the case, it will not be necessary to apply a evacuatin. Discharge the refrigerant gradually; if it is discharged too suddenly, the refrigeration oil will also be discharged.
Troubleshooting Guide
Evacuation
(All amount of refrigerant leaked)
Indoor unit
Open
Gas side
3-Way valve
Open
Vacuum pump
Lo
OPEN CLOSE
Procedure
(1) Connect the vacuum pump to the center hose of charge set center hose (2) Evacuation for approximately one hour. Confirm that the gauge needle has moved toward -76 cmHg (vacuum of 4 mmHg or less). (3) Close the valve (Lo side) on the charge set, turn off the vacuum pump, and confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump). (4) Disconnect the charge hose from the vacuum pump. Vacuum pump oil. If the vacuum pump oil becomes dirty or depleted, replenish as needed.
Service Manual 47
Troubleshooting Guide
Gas Charging
(After Evacuation)
Indoor unit
Open
Outdoor unit
Gas side
Open
Check valve 3-Way valve
Charging cylinder Lo
(1) OPEN CLOSE
Procedure
\
(1) Connect the charge hose to the charging cylinder. Connect the charge hose which you dis-connected from the vacuum pump to the valve at the bottom of the cylinder. If you are using a gas cylinder, also use a scale and reverse the cylinder so that the system can be charged with liquid. (2) Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder. (3) Open the valve (Lo side on the charge set and charge the system with liquid refrigerant. If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure (pumping down-pin).
This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner.
(4) Immediately disconnect the charge hose from the 3-way valves service port. Stopping partway will allow the gas to be discharged. If the system has been charged with liquid refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose. (5) Mount the valve stem nuts and the service port nut. Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. Be sure to check for gas leakage.
Troubleshooting Guide
Self-diagnosis Function
I Error Indicator The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble. Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table. If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed. After error occurrence, if error is released, error LED is also released simultaneously. To operate again on the occurrence of error code, be sure to turn off the power and then turn on. Having or not of error code is different from Model.
Indoor Error
Error code 00 01 02 05 06 No Error Indoor Room themistor error Indoor in-piping sensor error Communcation error between in and out Indoor Out-Piping sensor error 1time 2times 5times 6times Description INV TPS LED 1 (Red) LED 2 (Green) Indoor Status ON OFF OFF OFF OFF
Outdoor Error
Error Code
21 22 23 24 25 26 27 28 32 33 40 41 44 45 46 47 51 53 60 61 62 63 65 CT 2(Max CT) DC Link Low Volt. L_P/Heater Sink Low voltage / Over voltage DC Comp Position Error PSC Fault Error DC Link High Volt D-Pipe High (INV) D-Pipe High (Normal) CT Sensor (Open/Short) INV. D-PipeTh Error(Open/Short) Outdoor air Th Error(Open/Short) Cond. Pipe Th Error(Open/Short) Suction Pipe Error(Open/Short) Const D-pipe Th Error(Open/Short) Capacity over Signal error (Indoor Outdoor) EEPROM Check Sum Error Cond. Pipe High Heatsink High Cond. Pipe Low Heatsoml Th error (Open/Short)
Description
DC Peak (IPM Fault)
INV TPS
LED 1 (Red)
2times 2times 2times 2times 2times 2times 2times 2times 3times 3times 4times 4times 4times 4times 4times 4times 5times 5times 6times 6times 6times 6times 6times
LED 2 (Green)
1time 2times 3times 4times 5times 6times 7times 8times 2times 3times O 1time 4times 5times 6times 7times 1time 3times O 1time 2times 3times 5times
Indoor Status
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
Service Manual 49
Troubleshooting Guide
Temp. Difference Temp. difference Current Operating Current Temp. difference Current : less than 8C : near the rated current Excessive amount of refrigerant : approx. 8C : less than 80% of rated current Refrigerant leakage Clog of refrigeration cycle Defective compressor
Temp. difference
: over 8C
Normal
NOTICE
Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger. 2. Check temperature and pressure of refrigeration cycle. Suction pressure (Compared with the normal value) Temperature (Compared with the normal value) High Higher Normal Excessive amount of refrigerant Insufficient amount of refrigerant(Leakage) Clogging High pressure does not quickly rise at the beginning of operation. Current is low.
Lower
Higher
NOTICE
1. The suction pressure is usually 4.5~6.0 kg/cm G at normal condition. 2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty.
2
Troubleshooting Guide
Electronic Parts
Refer to electronic contorol device drawing & schematic diagram.
Trouble 1
Does "Beeping" sound is made from the indoor unit? NO Check the voltage of power(AC220V/AC240V, 50Hz). The voltage of main power. The voltage applied to the unit. The connecting method of Indoor/Outdoor connecting cable (each color) The P.C.B. Ass'y (Fuse, Noise Filter, Power Module, Bridge Diode, etc.) YES Primarily, the operating condition of Micom is O.K.
The operation check of the Indoor P.C.B. Ass'y Procedure 1) The input voltage of power module. 2) The output voltage of power module. 4) IC04D(7805) 5) IC01A(KIA7036) Specification 1) AC230V 30V : Check the rated voltage 2) 12V 3V Remedy 1) Check the power outlet.
Service Manual 51
Troubleshooting Guide
Trouble 2
While the compressor has been stopped, the compressor does not operate owing to the delaying function for 2 minutes after stopped.
When the compressor stopped Indoor Fan is driven by a low speed. At this point the wind speed is not controlled by the remote controller. (When operated in the Sleeping Mode, the wind speed is set to the low speed as force).)
Check point Check the connecting circuit between MICOM PIN and CN-DISP1 PIN Check receiver ass'y
Troubleshooting Guide
I Error Indicator (Outdoor) Outdoor Error Ex) Error 21 (DC Peack)
2 Times 2 Times 2 Times
LED01G (RED)
1 Sec. 1 Time 1 Sec. 1 Time 1 Sec. 1 Time
LED02G (GREEN)
2 Sec. 2 Sec.
Error code
21 22 23 24 25 26 27 28 32 33
Contents
IPM Fault (Compressor Over current) CT 2(Max. Current) DC Link Low Volt. Low / High press AC Low / AC High Volt. DC Compressor Position PSC Fault DC Link High Volt Discharge Pipe Temp. High (INV) Discharge Pipe Temp. High (Cons.)
Case of error
Compressor malfunction,IPM Fault Current is 15.5A DC Link volt. Is 140V Low / High press switch OPEN Abnormal AC volt. Input.
Outdoor Status
Off Off Off Off Off Off Off Off Off Off
Service Manual 53
Troubleshooting Guide
I Error Indicator (Outdoor) Outdoor Error
Error code
40 41 44 45 46 47 51 53 60 61 62 65 CT Circuit
Contents
Case of error
CT Circuit malfunction Open / Short Open / Short Open / Short Open / Short Open / Short Over combination Communication Poorly Check sum mismatching
Outdoor Status
Off Off Off Off Off Off Off Off Off Off Off Off
D-pipe sensor INV. (open/ short) Air sensor (open/ short) Cond. Pipe sensor (open/ short) Suction pipe sensor (open/ short) D-pipe sensor Cons. (open/ short) Over capacity Communication (Indoor EEPROM check sum Cond. Pipe sensor temp. high Heat sink sensor temp. high Heat sink sensor (open/ short) Outdoor)
02
06
10k
2.5Vdc
V
Check Point
1. Unplug the sensor on Indoor unit PCB. 2. Estimate the resistance of each sensor. 3. If the resistance of the sensor is 10K/ 5K at 25C, then sensor is normal. 4. If the resistance of the sensor is 0 K or , then sensor is abnormal. Change the sensor. 5. Plug the sensor on Indoor unit PCB and Power ON. 6. Estimate the voltage of each sensor. 7. If the voltage of the sensor is 2.5Vdc at 25C, then sensor is normal. 8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. Repair or Change the PCB.
Service Manual 55
21
DC Peak
Comp U V W
Resistance() at 20C Terminal U-V V-W W-U Copper pipe Inverter Constant comp. comp. 0.64 0.64 0.64 0.8 0.8 0.8
Comp
Resistance() at 20C Terminal U-GND V-GND W-GND Inverter Constant comp. comp. 2M 2M 2M 2M 2M 2M
Check Point
1. Check the wire connection. (U,V,W) 2. Check the load condition. (Refrigerant, Pipe length, ) Adjust the load condition 3. Check the electricity leakage of the compressor. Normal : Over 2M. 4. Check the resistance of compressor. Normal : 0.65(INV), 0.8(Cons.) No difference at each terminal. 5. Check the insulation from water at IPM part. Check the trace of water. 6. Check the IPM circuit.
22
Check Point
1. Check the power source. 2. Check the fan operation is right. 3. Check the current. 4. Check the install condition. 5. Check the internal circuit. (C/T, Diode, Resistor)
+ + -
Service Manual 57
28
Check Point
1. Check the power source. 2. Check the components (B/Diode, Reactor, PSC Parts )
25
Input voltage
CN PRESS
CN TRNAS1
Check Point
CH 24 1. Check the connection of CN_PRESS 2. Check the install condition for over load. 3. Check the SVC V/V open. 4. Check the leakage of refrigerant. CH 25 1. Check the power source. 2. Check the components (Trans1, B/Diode, Diode, Resistance)
Service Manual 59
27
PSC Fault
E C B
B E
Check Point
CH 26 1. Check the connection of U,V,W 2. Check the insulation of IPM part. 3. Check the compressor. (same with CH21) CH 27 1. Check the component of IGBT 2. Check the components (IGBT, R04S, NF1, BD02S)
Over capacity
60
Check Point
CH 51 1. Check the indoor unit capacity. CH 60 1. Check the insertion condition of EEPROM. 2. Check the poor soldering
Service Manual 61
Check the load condition. Check the sensor of Condenser pipe sensor.
62
Normal
OFF
Normal
Check Point
CH 61 1. Check the install condition for over load. (Refrigerant, Pipe length, Blocked, ) CH 62 1. Check the fan is locked. 2. Check the Outdoor temp. is very high.
Schematic Diagram
Schematic Diagram
Wiring Diagram
Indoor Unit
Models: AS-W2465DH0
Outdoor Unit
Models: AS-W2465DH0
Service Manual 63
Schematic Diagram
Components Location
Indoor Unit
Models: AS-W2465DH0
TOP VIEW
BOTTOM VIEW
Schematic Diagram
Outdoor Unit
Models: AS-W2465DH0
TOP VIEW
NF02J BD02S CN_OIL/S CN_PRESS BD01S C08J C07J PTC C10J R05J CN-COIL1 J29
CN_FAN(A)
CN_FAN(B) CN_HEATER2
CN_4WAY
C09J
CN_HEATER
CN_P/ICE CN_C/FAN
TRANS1
R01V
J21
J25
J24
C04S
R05V
R04S
CN-COIL2 RY_FAN(A)_L RY_FAN(A)_H RY_FAN(B)_L C03S IGBT RY_FAN(B)_H RY_HEATER2 RY_HOT GAS RY_C/COMP2 RY_4WAY C02S RY_HEATER RY_P/ICE RY_C/FAN RY_OIL/S 4 7
R03V
RY_C/COMP
ZD02K
C01K
D02K
RY_PWR
J22
J23
J31
J32
J28
J30
J27
R02J
J26
ZD01K
C05J
C06J
C02K
D01C
C03C
D01K
R02C
D02C
D02N
R05C
D01N
R02N
R03C
R01C
R06C
R01N
R08V
C01C
IC11K
ZD05K R03K
C19Z IC02S
LED01G
LED02G
SW1
Q01C C01N CN_TH1 CN_TH3 CN_TH4 (H/SINK) (DISP_C) (SUC/DISP_I) CN_ADDR2 CN_ADDR1 IC06K IC08K IC03K IC04K IC07K IC05K
IC01K
CN_JIG_S
IC02K
R12K
ZD04K
D01Z R13Z
22
R07C
R03Y
D01Y
C04H
C02C
C01Y
+
R01M R04F R02M R03M C05D L02D
C06H
JIG
R26K
C05H
ZD06K
R27K
J59
J60
C01H
J53
J54
J33
J51
J52
J55
J56
J57
(YL)
C04D 13 12
30(V)
R06F
C03H
IC09K
OSC01B
ZD07K
V 9 8 7 D01D
C01D
R17K
R36K
R32K
R37K
R34K
R35K
R33K
R30K
R31K
R16K
(RD)
28(NW)
IC01A
C01A
C12Z
29(U) 10
PWB:6870A90154A ASM:6871A10117
CN_FLASH L01D
C02H
(BL)
L03D
R29K
R15K
+
C07D C03D IC04D CN_LEV1
R21P
R17Z
R16Z
ASM:6871A20679
C02D
R14K
NF01J
R15Z
EEPROM
J58
J34
C10Z
18
R04M
SUC/DISP_A
ZD08K
R01K
C01F
(BK)
CN_LEV3
CN_LEV5
D08K
D07K
D06K
D05K
D04K
D03K
WCN_P(N)
Q01T
(BL)
WCN_P(L)
CN_LEV2
CN_LEV4
CN_LEV6
R01P
(BR)
R14P CN_CENTRAL CN_JIG_PC
2004.10.24. lab2
WCN_GND3
FUSE
15A 20A
BOTTOM VIEW
J80C SSERP_NC S/LIO_NC
SAG TOH_NC
RETAEH_NC
ECI/P_NC J90C
J20FN
CN-COIL1
1SNART
RWP_YR SAG TOH_YR L_)A(NAF_YR CN-COIL2 H_)A(NAF_YR L_)B(NAF_YR H_)B(NAF_YR YAW4_YR RETAEH_YR ECI/P_YR S/LIO_YR V10R V50R V30R TC V20R V40R TBGI V60R S40C V10D C10DB K50R S90C S50R S10D S30C S10R S20R S90C S20C PMOC/C_YR K10DZ K20DZ K10C J20R J30R S40R
J50C
J60C
C30C
C40R
V10CI
N10DB
NTC01K
J40R K10D 2DNG_NC
C10D C30R C10R C50R C20D N10R C60R N20D N10D V80R C20R N20R C10C
S20CI
J10RNZ
J20RNZ
F10C
S_GIJ_NC
V70R G10DEL
K40DZ K10CI
Y20R M20CI
1WS N10C H61R H51R T40R 1RO M10CI C10Q T50C T80R T70R T12R T30C
K31R
J40C
M10C
F30Q Z80C
K70R
ADDR_S/W
F40Q
F20Q
K30DZ K40R
N30R
SPM2
S10C
H70R
K60DZ
MORPEE
K32R K91R
K72R
2RDDA_NC K93R
19 18 Z90C 17 16 15
D50C D20L
K80DZ 45J 55J 15J 25J 06J 43J 35J 95J 85J 33J
T51R
Z51R
D01C
V 14 13 Z11C
F60R
K82R
V
13 12 9 8 7
U
K92R
12
11 Z31C 10 Z02R
U
SPMS D10C P12R
3RDDA_NC
Nw Nv Nu
1 3
28
RETIRW_NC M90CI
27
J10FN
W
P40R
K71C
K70DZ
26 D20C
25 24
D60C Z51C
)N(PC_NC
P30R Z61C
3VEL_NC M90C
5VEL_NC T21R
C08K
T60R T50R
J10C
P21R
1MOC_NC )L(PC_NC
P10R
P11R P40C
P41R
1VEL_NC
2VEL_NC
4VEL_NC
6VEL_NC
LARTNEC_NC
CP_GIJ_NC
MOC_NC
ESUF
WCN_GND3
Service Manual 65
SURGE
R01S
IC01V
C06S R05S
R04C
NTC01K
R04J CN_GND2
(BK)
ZNR01J ZNR02J
R03J
+ ~ + ~ -
27(NV)
26(NU)
25
24
15 13 5 1
J01C J50R
G10R G20DEL
CTP
J70C 62J 72J 92J 03J 23J 82J 12J 13J 32J 22J 42J 52J K20D
EGRUS
T60C
K60R T22R
S60R Z81R
K11R
T02R
Z81C
Y10D
K40CI
C70R
H80R S80C
H21C
V10C
Y30R
H01C
H60R
C20C
Y10C
N20C
M20C
4HT_NC
H41R
K30CI
H60C
K20R
K81R
F20R
T20C
M50R
M40R
M60R
M70R
M80R
M30R
M20R
M10R
K22R
H50R H31R
H80C
H90C
H11C
H50C
I 0C A2
K83R
3HT_NC
K50CI
H40R
H40C
K80CI
Z01C Z30D Z71R Z21C P90R P50R P30C P10C P60R P80R P01R
H90R
1HT_NC
75J
65J
H10C
K70CI
A20C
K61C A30R
T81R
F30C
K04R
H10R
K90CI
B10R
K02R
H30R
H30C
T61R
K11C
K01CI
2HT_NC
K42R
A10C
D10D D70C
L10C
D40C M01C M40C M01R D10L M30C M70C D30C M11C M80C
A10R
F70R
K21C M60C
A20R
K41C
H11R
T71R
K01C
H20C
K21CI
A10CI
K52R
K12R
H01R
H20R
J10R
P81R
K43R
K41R
K71R
K61R
K51R
K73R
K53R
K23R
K03R
K13R
K63R
K33R
P60C
Z40R
Z30R T10Q
Z10C
P51R
P71R
P61R
K70D
K60D
K40D
K30D
K80D
K50D
T31R T20R
Schematic Diagram
DISPLAY ASSEMBLY
6871A20624A
Product Specifications
Product Specifications
Table-1
Model Name Item
MIN
Unit
W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. W kcal/h.(W) Btu/h. Btu/h. Btu/h. W W W W A A A A A A kcal/hW Btu/h.W kcal/hW Btu/h.W W/W W/W ,V,Hz % m3/min(CFM) m3/min(CFM) l/h.(pts/h.) dB(A)3 dB(A)3 dB(A)3 dB(A)3 AWG#:P*mm2 AWG#:P*mm2 mm(in) mm(in) m(in) mm(in) mm inch mm inch kg(lbs) kg(lbs)
AS-W2465DH0
3,867 3,326 13,200 7,030 6,048 24,000 7,736 6,653 26,400 3,369 2,898 11,500 8,440 7,258 28,800 8,879 7,636 30,300 2,500 2,980 11.5 13 11 13 2.42 9.6 2.43 9.66 2.82 2.83 1,220-240,50 97 18.0(636) 3.2(6.7) 44 37 58 1800 3*2.5 9.52(3/8) 15.8(5/8) 7.5(295) 21.5,16(0.85,0.63) 1090*300*178 42.9*11.8*7 870*800*320 34.25*31.5*12.6 13(28.7) 60(132.3)
Cooling Capacity
Type
Max
MIN
Max IN:20C,Out: -10C(Heater ON) IN:20C,Out: -10C(Heater OFF) Cooling Heating Heating(-10C,Heater ON) Heating(-10C,Heater OFF) Cooling Heating Heating(-10C,Heater ON) Heating(-10C,Heater OFF) Cooling Heating Cooling Heating COP Power Supply Power Factor Air Circulation Cooling Heating
Power Input
Running Current
Starting Current
EER
Indoor,Max Outdoor,Max
Moisture Removal Noise Level Indoor,High (Sound Med. Pressure,1m) Low Outdoor,Max Refrigerant(R410A)Charge Power Cord Connecting Cable Connecting Tube Liquid Side (. Socket Flare) Gas Side Length,std Drain Hose (O.D , I.D) Indoor Dimension (W*H*D) Outdoor Net Weight Indoor Outdoor
Service Manual 67
S24AW Service Manual A20462R.pdf
Exploded View
Exploded View
Indoor Unit
Models: AS-W2465DH0
135312
152302 135301
159830
131410
733010
342800
159901
266090
Exploded View
Outdoor Unit
Models: AS-W2465DH0 (UE1 Chassis)
137213-1 435300
137213-2
554031
550140
552203-1
430410 552203-2
Service Manual 69
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com)
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com)
Service Manual 71
P/No.: 3828A20462R