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VALVES & ACTUATORS
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February 2014 The magazine for the international power industry
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www.PowerEngineeringInt.com 1 Power Engineering International February 2014
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Contents
POWER ENGINEERING INTERNATIONAL
On the cover
The changing face of southern Africas power sector - p.8
Features
16 The balancing act of electricity storage
Why understanding the way the cost of energy storage works
will lift the fog that obscures the economics behind the
concept.
20 Valves and actuators keep pace with demands
The global power market is demanding greater fexibility and
effciency and these changing operating conditions are
having an impact on valve and actuator technology.
Power Report
8 Focus on Southern African opportunities
While South Africa remains the dominant electricity market
in southern Africa, there is a wealth of opportunity in other
nations in the region too.
2 Industry Highlights
4 News Analysis
44 Diary
45 Project & Technology Update
48 Ad Index
FEBRUARY 2014/// VOLUME 22/// ISSUE 2
Stairway to sustainable heaven? A peek at new
developments at low-carbon city Masdar - p.36
Source: Siemens
28 Green funding for blue sky thinking
The European Commission is throwing its weight and its wallet
behind a multi-billion low-carbon energy research initiative.
32 Bearing up to turbine testing
How the largest test rig in the world is helping to ensure the
reliability of testing large-size bearings for wind turbines.
36 The shape of things to come
The talking points in the conferences and on the streets of
Masdar City at the World Future Energy Summit in Abu Dhabi.
40 Advanced air preheater sealing
Why there needs to be a change in attitude towards air
preheater leakage in cases of loss of boiler effciency.
1402pei_1 1 2/12/14 3:30 PM
2 Power Engineering International February 2014 www.PowerEngineeringInt.com
Industry Highlights
W
e are just into the second month of
2014 and controversy has already
raised its head.
Towards the end of January, the European
Commission (EC) released its much-awaited
Energy & Climate Package, its policy framework
that establishes targets up to 2030. Two of the
goals of particular interest in my opinion are the
40 per cent reduction in greenhouse gas
(GHG) emissions (compared to the 1990
level) and an EU-wide binding target of 27 per
cent for renewable energy.
Neither on the surface appears to be
anything new compared to the Commissions
previous Energy & Climate Package, except
the targets are a bit higher. However, as the old
adage says, the devil is in the detail.
Contrary to its predecessor, the 2030
Energy & Climate Package makes a signifcant
distinction by not setting binding renewable
energy targets for individual Member States,
keeping the target purely at the EU level.
A press release from the EC, released after
the announcement, said: An EU-level target
for renewable energy is necessary to drive
continued investment in the sector. However, it
would not be translated into national targets
through EU legislation, thus leaving fexibility
for Member States to transform the energy
system in a way that is adapted to national
preferences and circumstances. read
current economic climate.
Clearly this would give EU countries that
still have electricity generation systems heavily
reliant on fossil fuels, and coal in particular,
some breathing space in terms of transitioning
their systems to lower-carbon alternatives, so
Im sure that countries like Poland breathed
a sigh of relief when they saw the framework.
Another potentially interesting aspect
of this policy framework arises because it
essentially uncouples the GHG emissions
reduction target and the renewable energy
target at the national level, i.e. unlike the
renewables target individual Member States
will have to set mandatory targets for GHG
emissions reduction.
Thus, could this new EU framework actually
provide the long-awaited policy impetus to
kick-start the commercialization of carbon
capture and storage (CCS)?
The Carbon Capture & Storage Association
in the UK certainly is optimistic. In a statement
it said: It is absolutely critical that Europe sets
an ambitious target for emissions reductions
for 2030. This must remain the cornerstone of
the EUs response to climate change and will
be vital in driving future investment in all low-
carbon technologies, including CCS.
It also recommends that the renewables
target is either dropped or expanded into a
sustainable energy target which includes CCS,
providing Member States with the fexibility to
meet targets at the lowest cost to consumers.
However, this is unlikely to happen
because subsequently MEPs in the European
Parliament voted in favour of not only having a
mandatory renewable energy target for each
Member State, but increasing the target to
30 per cent at the EU-level.
Although the parliamentary vote is not
binding it clearly sends a strong signal to EU
governments ahead of next months heads
of government summit, where the EUs climate
and energy targets for 2030 will be debated
I anticipate the debate being a heated one.
Read our analysis of the situation on p.45.
Another recent example of what some
see as EU meddling in Member State affairs is
this months request by the EUs antitrust chief
Joaquin Almunia for the UK government to
clarify why state aid is needed to build its new
Hinkley Point C nuclear power plant.
Almunias comments follow a challenge
by the EC at the end of last year against the
British governments assertion that power price
guarantees and state-backed loans for the
16 million ($26.5 million) Hinkley Point C
project are legitimate aid. In response, the UK
government tried to reassure by saying the
Commissions announcement is standard
for large investment projects and was always
part of the process for Hinkley. However, this
latest intervention may raise serious doubts
over whether the deal will be able to progress
under its present terms.
Looking at the wider picture, the new
nuclear-build programme is a centre-piece
of the UKs energy strategy, so what would it
mean if the Hinkley Point deal fell through?
Could it potentially derail the whole electricity
market reform process and energy strategy?
Although the
parliamentary vote is
not binding it clearly
sends a strong signal
to EU governments
ahead of next months
heads of government
summit, where the EUs
climate and energy
targets for 2030 will
be debated
Dr. Heather Johnstone
Associate Publisher
www.PowerEngineeringInt.com
1402pei_2 2 2/12/14 3:30 PM
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4 www.PowerEngineeringInt.com Power Engineering International February 2014
News Analysis
To target or not to target that has been
the question debated and voted on by the
European Union (EU) in recent weeks over the
increasingly thorny issue of climate change
and renewable energy targets.
In January, the European Commission (EC)
decided to drop mandatory national targets
for renewable power from its plans. But on
5 February the European Parliament voted
against the Commissions proposal to drop
the binding 2030 renewable targets for EU
member states.
Lets look at the events as they happened
and the reaction they provoked.
On 22 January, the European Commission
outlined its plans for climate and energy policy
until 2030 at a press conference in Brussels
fronted by President Jos Manuel Barroso,
Energy Commissioner Gnther Oettinger
and Commissioner for Climate Action Connie
Hedegaard (pictured).
The commissioners wanted a binding
target to reduce carbon emissions by
40 per cent from 1990 levels. Under their plans,
renewables would need to provide 27 per
cent of EU energy by 2030, but while the target
would be binding at EU level, there would
be no mandatory targets for Member States.
But how the blocs nations would agree on
burden-sharing was unclear, though some
form of internal bargaining seemed likely.
Pragmatic or climbdown?
At a press briefng at Europe House in London,
EC spokespeople felded questions from the
media who were more than animated at the
U-turn on binding renewable targets.
While EC President Barroso was saying
what we are presenting today is both
ambitious and affordable, offcials in London
explained that the EU could not ignore the
reality of what is going on around us as
a means of explaining what some see as
a climbdown and others will say is a more
pragmatic approach.
Rather than thinking of achieving a non-
binding renewable target in terms of individual
member states, a spokesperson said they
were encouraging a more regionalised
geographic approach and wanted
neighbouring countries to confer with each
other, for the purposes of working out energy
trading, before each member state negotiates
with Brussels on what it is prepared to aspire to
in terms of a renewables target.
We have always said put the wind turbines
where the wind blows. Put your investment in
the most cost-effcient places in Europe. It has
to be a regionalised geographic approach
to renewables. It cant be done on a national
basis. For example, some countries have an
excess capacity of 11 per cent, which they
could easily exchange with neighbouring
countries.
Europes green wing responded with
dismay, saying the EU was pandering to those
industries which argued that tough targets
were undermining European competitiveness
while the US was profting from a shale boom.
The compromise that was reached would
satisfy the UK and Poland perhaps more
than most, and Germany the least. The UK
Debate over national renewable targets divides EC and MEPs
Talking power at the podium: Gunthar Oettinger, Jose Manuel Barroso and Connie Hedegaard
Credit: EC
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6 www.PowerEngineeringInt.com
News Analysis
Power Engineering International February 2014
and Poland have argued strongly that the
mandatory target approach was too restrictive
and was preventing their governments from
cutting emissions in the most fnancially
effcient way.
Britain, which is expanding its nuclear
power stations and looking to develop shale
reserves, had fought hard for domestic leeway
on renewables and had sought non-binding
goals. Germany, by contrast, which is shutting
down its nuclear reactors, had lobbied for
binding targets.
The Commissions plan for 2030 is a sellout
that would knock the wind out of a booming
renewables industry, said Mahi Sideridou,
Greenpeaces EU managing director.
RenewableUK regretted the lack of
ambition showed in not proposing national
binding targets on renewable energy past
2020. Its chief executive Maria McCaffery
said the Commission was lacking ambition:
While it is pleasing to see the EU Commission
recognise that renewable energy is a key part
of future energy solutions across Europe, the
lack of ambition in not ensuring there are
national binding targets for renewable energy
is a disappointment.
This is a missed opportunity for member
states to take collective and serious action
on the drive for clean, sustainable, renewable
energy, which is the best option for reducing
our carbon emissions.
But on 5 February, the Commissions
controversial proposals ran into opposition
from MEPs. At a plenary meeting, the
Parliament called on the Commission and
the Member States to set a binding EU 2030
target of producing at least 30 per cent of total
fnal energy consumption from renewable
energy sources. It stressed that such a
target should be implemented by means of
individual national targets taking into account
the individual situation and potential of each
Member State.
While the European Parliament vote is
not binding, it sends a strong signal to EU
governments ahead of ministerial meetings
on 34 March and a heads of government
summit on 20-21 March, where EU 2030
climate and energy targets will be hotly
debated.
The debate on targets also prompted
some high-profle interventions.
Eurelectric, the trade association of the
electricity sector in Europe, demanded
binding emissions reduction targets and an
expansion of the EUs carbon trading scheme.
The association delivered a manifesto to
Energy Commissioner Oettinger calling for
EU and national policymakers to adopt an
economy-wide, binding 2030 greenhouse
gas reduction target of at least 40 per cent
compared to 1990 levels.
They urged Oettinger and his colleagues
to take measures that would re-orient
energy policy towards cost-effciency and
competitiveness.
The group advocates extending the
EUs emissions trading scheme to other
sectors after 2020, increasing investment in
modernising Europes electricity networks,
and removing regulated electricity prices that
distort the market.
Hans ten Berge, Eurelectric secretary
general, said: Policymakers must take greater
care to avoid policy-induced ineffciencies
and market distortions that are unnecessarily
pushing up the costs of providing electricity
and raising the bills for Europes customers.
National regulatory initiatives without
consideration for their impact on other
member states cannot remain the rule. Only a
true European approach can ensure renewed
investment in the future to the beneft of
European businesses and households alike.
And the heads of 24 non-government
organisations (NGOs) entered the debate
by writing a joint letter to German Chancellor
Angela Merkel in which they urged her to take
a lead in Europe over climate change and
renewables targets.
The NGOs are all European but not
German and include Oxfam, Carbon Market
Watch, Climate Action Network France and
the European Environmental Bureau.
In their letter they say that the Energiewende
shows the world and in particular Germanys
European neighbours that the energy
transition is not only technically possible but
also an economic and social opportunity
However, they say they are concerned by the
lack of climate leadership in Europe and ask
Merkel to step up and create a new dynamic
at European and international levels.
In particular they want the German leader
to push for at least a 55 per cent reduction in
EU emissions. The letter states that the 40 per
cent target is not suffcient to get us out of the
climate crisis, may put an artifcial cap on the
deployment of renewable energy and energy
effciency improvements, and is not enough to
revive the EUs fagging carbon market.
The NGOs also urge Merkel to strongly
support setting binding national renewables
targets. They wrote that as Germany has
already adopted domestic climate and
energy targets, it should fll that leadership
vacuum and drive the negotiating process.
Visit www.PowerEngineeringInt.com
for more information
i
The EC is under fre for failing to propose
binding national renewables targets
Credit: RWE
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8 www.PowerEngineeringInt.com Power Engineering International February 2014
T
he countries of southern Africa
have much in common. Their
people share many ancestors
with individual national identities
forged through migration, invasion
and settlement in the region
across the past two millennia. They also share
a history of colonization and exploitation by
European settlers from the ffteenth century
onwards, creating linguistic, economic and
governmental legacies that have often
persisted after independence. They also share
a legacy of under-development and most
have high levels of poverty.
Since 1995 the majority have shared a
regional electricity system, too the Southern
African Power Pool (SAPP) that allows them
to exchange power and maintain greater
system stability than would be possible as
individual, isolated nations. This goes some
way to making up for the limited access to
electricity in even the most highly developed
of the countries such as South Africa.
According to the South African Development
Bank, the average national level of access
to electricity in 2009 was only 30 per cent,
leaving more than two thirds of the collective
population to rely on traditional energy
sources such as fuel wood for heating
and cooking.
In spite of their shared heritage, there are
some stark differences. South Africa is the most
highly developed country in sub-Saharan
Africa, with a large economy, nuclear power
and the biggest power generation capacity
on the continent. Swaziland, which is virtually
enclosed by South Africa, is tiny, has a small
economy and electricity sector and imports
most of its power from its giant neighbour.
As a region, southern Africa has access to
all the important types of energy resources.
However these are spread unevenly across
the region. Angola has large oil and natural
gas reserves and has become a major
oil producer, providing an income which
is allowing the countrys infrastructure,
devastated by 25 years of war, to be rebuilt
using government resources. There is natural
gas in Mozambique and some yet-to-be
exploited reserves in Namibia. Mozambique
supplies pipeline gas to South Africa, the
main economic centre of the region, while
in Angola the construction of a liquefaction
plant should allow liquefed natural gas
South Africa remains the dominant electricity market in Southern Africa,
but, as Power Engineering International fnds out, there are signifcant development
opportunities in many other countries in the region.
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10 www.PowerEngineeringInt.com Power Engineering International February 2014
Southern Africa
(LNG) to be exported, raising government
revenues further.
Nuclear power is limited to one plant,
Koeberg in South Africa. Meanwhile Namibia
has valuable deposits of uranium with
identifed reserves amounting to 5 per cent
of the global total. Its two mines are capable
of supplying 10 per cent of world output,
according to the World Nuclear Organization.
There are extensive reserves of coal in South
Africa and these provide the country with most
of its power, as well as supplying a feedstock
for both liquid fuel and gasifcation plants.
Zimbabwe has coal reserves too and a mining
industry which supplies its own power stations.
Elsewhere coal reserves are limited, but Zambia
has some poor quality coal and there are
deposits of better grade coal in Swaziland.
However, even with these various fossil fuel
reserves, the region is a net importer of oil and
refned petroleum products.
With access to electricity limited across
the region, biomass is a major source of
energy. In South Africa, it still provides 10 per
cent of primary energy supply and in most
other countries this rises to over 50 per cent,
sometimes as high as 80 per cent. Only in
Mauritius has the domestic use of biomass
been virtually eradicated.
With agriculture an important economic
activity across much of the region, there
are large quantities of agricultural waste
generated including commercial volumes
of sugarcane bagasse which can be, and
sometimes is, converted into power. Forests,
which provide fuel wood in rural communities,
could potentially provide a signifcant power
generation resource too.
Potential for hydro
One of the most important and so far under-
developed resources in Africa is hydropower.
The exploitation of water resources for
drinking, irrigation and power generation
has formed the basis for modern economic
development in many of the developed
countries of the world and has the potential
to do the same in Africa if developed
sensitively. Most of the countries of southern
Africa have some hydro potential and
some have it in abundance. However its
development is costly and few have the
economic resources to fund the construction
of hydro plants alone.
There are arguments for hydro to be
considered a regional rather than a national
resource and shared development would
make funding easier. Rivers such as the
Zambezi and the Limpopo have basins which
straddle several countries and these rivers
could provide power to be distributed across
the region through the SAPP grid.
Further north, the Congo River has the
potential to become a powerhouse for the
whole of Africa. South Africa, through its utility
Eskom, is already helping promote hydro in
the Democratic Republic of Congo (DRC), a
development that could provide additional
power to South Africa.
While the major rivers of the region provide
potential sites for large hydropower plants
there are also many sites for small hydro
developments that can provide local, often
off-grid power today.
Other renewable resources are also
ailable. Wind potential is variable but there are
good wind regimes in coastal regions and in
some of the higher regions of southern Africa.
Solar energy is available in abundance across
the region too but cost is usually the barrier
which prevents its wide deployment. Most
solar generation is via small solar photovoltaic
installations funded by donor agencies and
providing power to remote facilities such as
hospitals, schools and clinics. Solar thermal
development would be possible, particularly
in the more arid regions, such as the Namib
Desert in Namibia or the Kalahari Desert that
covers large areas of Botswana, South Africa
and Namibia.
The African Rift Valley which crosses part
of southern Africa is geologically active and
could provide some geothermal capacity but
little surveying has been carried out, so the
extent of the potential is not known. There is
also scope for marine power generation with
good wave regimes on the western coast
of southern Africa generated by the winds
blowing across vast open stretches of the
southern Atlantic. Marine-current and ocean-
thermal energy is also available but all these
technologies are too expensive today for
deployment in the region.
Evolving market structure
Electricity came early to southern Africa,
brought by European settlers who wanted to
light their homes and workplaces, and needed
energy to drive mechanical machinery with
electric motors. The colonial governments
later established utilities to manage national
electricity supply in the same way as it was
being managed in Europe and the US, and
this legacy can still be traced in the names
of many of the utilities that operate in the
different countries of the region.
Historically, all these utilities were
government agencies and though most have
now been converted into limited companies,
in practice they are still controlled by their
respective governments. The level of oversight
varies, with some virtually autonomous
while others are closely managed by the
corresponding government agency.
Restructuring of the utilities has been
attempted in some of the countries, too, to create
independent generation, transmissioand
distribution companies. However, the level
Country Utility Abbreviation
Angola Empresa Nacional de Electricidade ENE
Botswana Botswana Power Corporation BPC
DRC Societe National dElectricite SNEL
Lesotho Lesotho Electricity Corporation LEC
Madagascar Jiro sy Rano Malagasy JIRAMA
Malawi Electricity Supply Corporation ESCOM
Mauritius Central Electricity Board CEB
Mozambique Electricidade de Mozambique EDM
Namibia NamPower NamPower
South Africa Electricity Supply Commission of South Africa Eskom
Swaziland Swaziland Electricity Company SEC
Tanzania Tanzania Electric Supply Company TANESCO
Zambia Zambia Electricity Supply Company Ltd ZESCO
Zimbabwe Zimbabwe Electricity Supply Authority ZESA
Table 1: National utilities in Southern Africa Source: Power Generation Research
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12 www.PowerEngineeringInt.com Power Engineering International February 2014
Southern Africa
of success has varied. In South Africa, Eskom
was converted into a public company in 2002,
and in 2003 distribution was unbundled with
the intention of creating a series of regional
distribution companies. This policy failed and
in 2011 distribution was handed back to the
governments Department of Energy.
In Zimbabwe, the national utility was
unbundled to create a generating company
and a transmission and distribution entity.
However, this has led to a cyclical problem of
debt because the transmission and distribution
frm cannot collect money effciently from its
customers and so cannot pay the generating
company for the power it supplies, so both
have serious debt burdens. From an open
market perspective, restructuring has yet to
have a signifcant impact in the region.
Hand in hand with unbundling, most of the
countries have also created energy regulators
that license operators across the market,
establish and police standards and set tariffs.
In a fully market-driven electricity model, such
regulators would be autonomous but in many
cases they are still overseen by a ministry and
their independence is questionable.
While there are one or two independent
system operators there are as yet no open
electricity markets similar to those found in
many developed countries. The national utility
or national transmission system operator is
essnetially the market, buying and selling power
nationally, as well as importing and exporting.
The economic strength of the southern
African nations varies but all are trying to lure
independent power producers to their markets,
with limited success. Even in South Africa,
95 per cent of power is generated by the
national utility. In many cases the regulatory
structures are not robust enough to create
the certainty needed by foreign investors.
Tariff structures can also cause problems,
particularly where, as is still the case in some
countries, the tariff does not cover the cost
of production and delivery. Tariffs have been
rising across the region and this is helping to
improve the economics of generation and
delivery but reforms are not complete.
Capacity needs to double
The generation of electricity in southern
Africa is based on three main sources, coal,
hydropower and liquid fuels such as diesel
or other distillates. There is very little natural
gas used for power generation. In most
cases hydro and coal plants supply power to
national grids and, where connected, to SAPP.
Diesel generation is more usually used for off-
grid generation although it also fnds use for
peak power generation in some countries.
However the cost of liquid fuel usually
makes this an expensive option. Natural gas
generation based on gas turbines is rare
with the only signifcant capacity of this type
in Angola where natural gas is available.
Capacity is planned in Mozambique too.
In terms of installed capacity, South Africa
is dominant with 44,170 MW of generating
capacity or close to 84 per cent of the total
capacity of 52,582 MW in the region. The
next largest capacity is found in Zimbabwe,
2045 MW. However much of this is aging
and availability is much lower. Zambia with
1812 MW and Angola with 1515 MW are the
only other countries with more than 1000 MW
of generating capacity available. At the other
end of the scale, Lesotho and Swaziland have
only 72 MW of generating capacity each.
Most of the countries of southern Africa
are members of SAPP through their national
utilities. The two island nations, Madagascar
and Mauritius, are not members because
of their geographic locations. Meanwhile,
Malawi, which is a member, is not, nevertheless,
connected into the regional grid operated by
SAPP. This means it cannot trade large volumes
of power with neighbouring countries as the
other nine can. However, small-scale trading
takes place at borders where isolated rural
communities in one country are supplied with
electricity from a neighbouring community
in another country that is connected to the
national grid of that country. This takes place
across the Malawi border, as well as elsewhere.
Across the region, coal provides the largest
tranche of generating capacity, 40,359 MW.
This is virtually all a result of the coal in South
Africa, where most of the regions coal plants
are located. There is some coal capacity in
Zimbabwe but elsewhere there is little, while
hydropower provides a further 6701 MW.
The other major source of generating
capacity is diesel generators burning liquid
fuels of one type or another. They can be
found all across the region, often supplying
power to isolated grids. Many of these plants
are old and ineffcient. Diesel fuel is expensive
and it would often be economical to replace
or supplement these diesel plants with
solar or wind generation. Financing such
development is expensive and that has
hindered wide spread introduction of these
renewable technologies.
Other renewable sources are present,
but capacities are small. There are small
hydro plants, some solar PV installations
and plants burning biomass to be found in
0
250
500
1000
30,000
35,000
40,000
45,000
Utility
ENE,
Angola
BPC,
Botswana
LEC,
Lesotho
JIRAMA,
Madagascar
ESCOM,
Malawi
CEB,
Mauritius
EDM,
Mozambique
NamPower,
Namibia
Eskom,
South Africa
SEC,
Swaziland
ZESCO,
Zambia
ZESA,
Zimbabwe
2000
Figure 1: National generating capacities in Southern Africa Source: Power Generation Research
1402pei_12 12 2/12/14 3:20 PM
For more information, enter 7 at pei.hotims.com
1402pei_13 13 2/12/14 3:20 PM
www.PowerEngineeringInt.com Power Engineering International February 2014
Southern Africa
14
many countries but they are generally not
connected to the grid so their capacities often
go unrecorded. One of the largest of these
sources is plants burning sugarcane bagasse
and wood waste, usually installed at industrial
sites and providing energy for the industry.
There may be as much as 200300 MW of
such capacity in southern Africa.
Across the region, the peak demand is
around 45,000 MW. An installed capacity of
around 53,000 MW would suggest a regional
margin of 15 per cent but availability in several
countries is low and the real margin is much
smaller. In addition, in many countries peak
demand is suppressed by the infrastructure so
that in practice margins are probably negative.
The SAPP estimated the actual suppressed
peak demand across its region to be close to
54,000 MW in 2012; this does not refect
the numbers that are unable to buy power
because they have no grid access.
Annual generation in the region was
around 50,000 GWh in 2012. Of this, more than
70 per cent was produced by coal plants and
between 15 per cent and 20 per cent by hydro
plants. Across the SAPP region, less than 10 per
cent of power was provided by other sources.
Consumption patterns in the countries of
southern Africa vary from nation to nation. In the
majority of the countries it is only major urban
locations and manufacturing centres that are
connected to a national supply system. Rural
consumption is therefore extremely low. South
Africa has the highest rural rate of connection,
at 55 per cent. Elsewhere it is often below
10 per cent and can be less than 5 per cent.
Many of the rural communities without power
are extremely poor and rural electrifcation is a
vital development issue.
Consumption by different sectors varies
from nation to nation. Major industrial centres
generally have privileged supplies since they
are important for the economic well-being
of the nations. Some, such as the Mozal
aluminium smelter in Mozambique has a
dedicated power supply from South Africa.
However, with tariffs often subsidised, domestic
consumption can account for a high
proportion of total usage. In some countries,
commercial agriculture is vital to the economy
and this will account for high percentage of
consumption too.
Tariffs in the countries of southern Africa
are often low too low in many cases to meet
the cost of production and delivery. The lowest
average national tariffs in the region are
$0.057/kWh in Zambia and $0.059/kWh in
Lesotho, with Angola at $0.060/kWh. Both
Zambia and Lesotho have established hydro
plants that account for a high proportion of
electricity production and this is relatively cheap.
In Angola, hydro is also an important source of
electricity and the income from its oil also helps
the government support tariffs, keeping them low.
In other countries, particularly those that
rely on fossil fuels for their energy, tariffs tend
to be higher. However, the highest tariffs in the
region are found in the two island nations,
Madagascar ($0.140/kWh) and Mauritius
($0.186/kWh). Both rely heavily on fossil fuel for
their power and the fuel in both cases must
be imported, pushing costs high. Swaziland
also has a high average tariff of $0.115/kWh.
The country has very little capacity of its own
and must import most of its power from South
Africa and Mozambique.
All the countries of southern Africa need
additional generating capacity and to
extend and strengthen their transmission
and distribution systems. However, most are
hampered by small economies that do not
provide funds to invest in new infrastructure.
Where there is reasonable political stability,
countries can attract both donor agency
investment and foreign private investment to
help build stronger infrastructure. But several
countries in the region suffer from poor
governance and weak democratic structures
that make securing outside fnance diffcult.
Peak demand on the SAPP grid in 2012 was
around 51,000 MW. SAPP forecasts demand
rising to 55,000 MW by 2015, 61,000 MW by
2020 and just under 67,000 MW by 2025.
While this only amounts to 30 per cent
growth in 15 years, the fact that capacity can
barely meet existing demand implies installed
capacity across the region will probably need
to at least double over the period if even this
level of growth is to be met. If economies
improve and electrifcation spreads, demand
could potentially rise much higher.
Opportunities: Much to play for
The nations in southern Africa are all ambitious
to improve their electricity infrastructures
as a means of creating better conditions
for their people and for their economies to
expand. All have strategies in place some
over-ambitious and there are a range of
potential projects seeking investment. They
include major hydro schemes, natural gas-
fred combined-cycle plants, coal plants, wind,
solar and biomass developments, and even
new nuclear capacity.
Major transmission lines and national
interconnections are needed to boost the
capacity to trade power across the region
and in every country there is a need for a
major rural electrifcation programme to
enable isolated communities to gain access
to power. Not all of these will be able to attract
funding today but there are many that do
offer a sound basis for investment.
Africa remains the most under-developed
continent of the world but it is becoming
a focus for attention and major trading
nations such as the US and China are
already competing for markets and infuence.
Meanwhile, major donor agencies such as the
United Nations are seeking ways to enhance
and improve the lives of people across Africa.
Electricity supply will form a key part element
of these programmes. For all companies and
organizations with interests in the electricity
sector there is much to play for.
Power Generation Research in partnership
with PennWell are publishing in depth surveys
of all the countries of southern Africa. These
will be available as individual country profles
and as a single regional report, Electricity in
Southern Africa. For more information, visit
http://ogjresearch.stores.yahoo.net/power-
generation-research-company.html.
Visit www.PowerEngineeringInt.com
for more information
i
Country
Average tariff
($/kWh)
Angola 0.060
Botswana 0.070
Lesotho 0.059
Madagascar 0.140
Malawi 0.068
Mauritius 0.186
Mozambique 0.075
Namibia 0.086
South Africa 0.087
Swaziland 0.115
Tanzania 0.13
Zambia 0.057
Zimbabwe 0.098
Table 2: Average tariffs in the countries of
Southern Africa (note: DRC tariff unavailable)
Source: Power Generation Research
1402pei_14 14 2/12/14 3:20 PM
Join experts from the Indian and international power industry for the POWER-GEN India & Central Asia, Renewable
Energy World India, DistribuTECH India and incorporating HydroVision India conference and exhibition as the event
returns to New Delhi.
Together, the events will create the regions one complete energy package event and has an unrivalled reputation for
attracting senior executives and industry leaders from across the globe.
Network and do business with over 7000 senior executives and decision makers from over 43 countries worldwide at
the 13th Annual POWER-GEN India and co-located events. You will beneft from outstanding branding exposure plus
the chance to exchange ideas, launch new products and showcase state of the art services and technologies.
5-7 MAY 2014
PRAGATI MAIDAN
NEW DELHI, INDIA
POWER-GEN India & Central Asia
Kelvin Marlow
T: +44 (0) 1992 656 619
E: kelvinm@pennwell.com
Renewable Energy World India
Amanda Kevan
T: +44 (0) 1992 656 610
E: amandak@pennwell.com
DistribuTECH India
Melissa Ward
T: +1 918 831 9116
E: mward@pennwell.com
Event Organizer: Supporting Organization:
WITH THE INDIAN POWER SECTORS POTENTIAL FOR GROWTH, THERE
IS NO BETTER TIME THAN NOW TO INVEST AND DO BUSINESS IN INDIA
SPONSORSHIP & EXHIBITING OPPORTUNITIES
Call your local representative today to discuss sponsorship and exhibiting opportunities available and increase your
business in the region.
www.power-genindia.com www.renewableenergyworldindia.com
www.distributechindia.com
POWER. KEY TO
INDIAS FUTURE GROWTH
Incorporating:
Presented by:
STRATEGIC THINKING
TECHNICAL SOLUTIONS
WHERE POWERFUL MINDS CONVERGE
Register now at www.power-gen-middleeast.com
SPEAKER AND DELEGATE
ENQUIRIES:
Mathilde Sueur
Conference Manager
T +44 (0) 1992 656 634
F +44 (0) 1992 656 700
E mathildes@pennwell.com
BOOTH AND SPONSORSHIP
ENQUIRIES:
Kelvin Marlow
Rest of the World
T +44 (0) 1992 656 610
F +44 (0) 1992 656 700
E kelvinm@pennwell.com
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Americas
T: +1-918-831-9130
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E: bridgettm@pennwell.com
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China
China Exhibition World Co.Ltd
T: +86-10-659 200 71 ext 888
T: +86-13-910-435 166
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liuzizhen@world-fairs.org
20 14 20 14
12-14 October 2014
Abu Dhabi National Exhibition Centre
Abu Dhabi, UAE
www.power-gen-middleeast.com
INVITATION TO PARTICIPATE
Join us in Abu Dhabi, UAE for the 12th annual POWER-GEN Middle East conference and exhibition at
Abu Dhabi National Exhibition Centre from 12-14 October 2014.
This high quality event provides the gateway to establishing a strong market presence in the region,
and the opportunity to hear about exciting new developments in what has become one of the most
dynamic power sectors in the world.
Attracting delegates, exhibitors and visitors from over 60 countries across the Middle East and North
Africa (MENA) region and around the world, this event is the industrys leading platform to meet and
network with senior executive and industry leaders with a dedicated and diverse exhibition foor and
multi-track conference.
Speaker and exhibitor opportunities provide the chance to:
Share your knowledge and experlise amongsl a caplive audience
8e parl ol lhis lop qualily evenl lhal draws inleresl lrom high-level decision makers and inluencers
Nelwork wilh peers and prolessionals and develop new business conlacls
Showcase lhe lalesl equipmenl and lechnological solulions lhal promole power suslainabilily lo
help cope with increasing demand
Owned and Produced by: Presented by: Co-located with: Offcial Strategic Partner:
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44 www.PowerEngineeringInt.com Power Engineering International February 2014
Diary
April
European Offshore & Energy
810 April
Birmingham, UK
www.europeanoffshoreenergy-expo.com
Power & Electricity World Asia
2225 April
Singapore
www.terrapinn.com
Smart Electricity World Asia
2225 April
Singapore
www.terrapinn.com
May
DistribuTECH India
57 May
New Delhi, India
www.distributechindia.com
POWER-GEN India & Central Asia
57 May
New Delhi, India
www.power-genindia.com
Renewable Energy World India
57 May
New Delhi, India
www.renewableenergyworldindia.com
45th Annual Meetong on Nuclear
Technology
68 May
Frankfurt, Germany
www.kerntechnik.info
Nuclear Energy in the UK
20 May
London, UK
www.westminsterforumprojects.co.uk
All Energy
21-22 May
Aberdeen, UK
www.all-energy.co.uk
June
Eurelectric Annual Convention
23 June
London, UK
www.eurelectric.org
POWER-GEN Europe
35 June
Cologne, Germany
www.powergeneurope.com
Renewable Energy World Europe
35 June
Cologne, Germany
www.renewableenergyworld-europe.com
Intersolar Europe
36 June
Munich, Germany
www.intersolar.de/en/intersolar.html
July
Intersolar North America
710 July
San Francisco, CA, US
www.intersolar.us/en/intersolar.html
International Conference on Smart
Grid Systems
17-18 July
Bangkok, Thailand
www.icsgs.org
HydroVision International
2225 July
Nashville, TN, US
www.hydroevent.com
August
COAL-GEN
2022 August
Nashville, TN, US
www.coal-gen.com
2014
March
HydroVision Russia
46 March
Moscow, Russian Federation
www.hydrovision-russia.com
Russia Power
46 March
Moscow, Russian Federation
www.russia-power.org
EWEA 2014
1013 March
Barcelona, Spain
www.ewea.org
APAC Smart Grid Conference
11-12 March
Kuala Lumpur, Malaysia
www.energy.feminggulf.com
DistribuTECH Africa
1719 March
Cape Town, South Africa
www.distributechafrica.com
POWER-GEN Africa
1719 March
Cape Town, South Africa
www.powergenafrica.com
The Shale Gas Forum
19 March
London, UK
www.marketforce.eu.com
Intersolar China
2528 March
Beijing, PR China
www.intersolarchina.com
The Future of Utilities
2527 March
London, UK
www.marketforce.eu.com
1402pei_44 44 2/12/14 3:22 PM
www.PowerEngineeringInt.com 45 Power Engineering International February 2014
Project Update
Mott MacDonald
selected for 840 MW
combined-cycle
gas plant in Turkey
Engineering consultants Mott MacDonald has
been appointed owners engineer for a new
840 MW combined-cycle gas turbine power
plant in Turkey.
The plant will be located in the Kirikkale,
Central Anatolia region and is expected to
cost around $900m to build.
The plant, which will use a highly-effcient
GE combined-cycle system, comprising gas
and steam turbines, generators, heat recovery
steam generators and controls, will have
the capacity to provide 50 per cent of the
electricity in Ankara.
The project represents one of the largest
investments in Turkey in recent years and is
expected to be completed by the end of 2016.
Mott MacDonald will review and verify
the power plants design, carry out factory
inspections and monitor construction on site.
OMM to install Chiles frst submarine cable
Andritz wins $102m
Kazahkstani power
plant contract
Andritz has won a $102m contract from
Shardarinskaya to upgrade electro-
mechanical equipment at the Shardarinskaya
hydropower plant in Kazakhstan.
Andritz will upgrade four Kaplan turbines
with a runner diameter of 5.3 metres at the
104 MW plant located on the Syr-Darya River in
the southern part of the country.
It will also supply generators and new
control equipment, as well as modernisation
of the auxiliary systems of the plant, which was
originally commissioned in 1967.
The modernisation work, which is set for
completion in the second half of 2017, will
increase the capacity of each turbine from
the current 26 MW to 31.5 MW, representing
an increase of around 20 per cent.
Offshore Marine Management has won a
multi-million dollar contract to install Chiles frst
submarine cable.
The cable will join the Chilean island of
Huar to the countrys central grid.
UK-headquartered OMM clinched the
engineering-procure-install and commission
deal from Chilean electrical company Grupo
Saesa following an international tender.
OMM will provide cable route design,
marine surveys, and the installation of marine
resources.
Eckhard Bruckschen, OMMs chief
operating offcer, said: Were delighted to be
involved in laying the frst submarine power
cable installed in the country.
He added: It is a ground-breaking project
and a huge step forward towards the goal of
supplying electrical power to remote areas of
Chile.
Feat of logistics sees Humber Gateway
wind farm substations arrive in UK
Two substations have arrived by ship at the
Port of Sunderland in the UK from Belgium as
part of the Humber Gateway offshore wind
farm project.
The 219 MW Humber Gateway has been
given planning consent and will be built
by German energy utility E.ON around 8 km
off Englands East Yorkshire coast and will
comprise 73 turbines.
A key part of the project will be the
connection of the wind farm to the national
grid onshore.
The two 600 tonne substations (pictured)
arrived at Sunderland via barge and were
transported on self-propelled trailers to a
temporary base at the port where they will
stay for six to 12 months before being shipped
to the offshore wind farm site.
45
1402pei_45 45 2/12/14 3:22 PM
www.PowerEngineeringInt.com
Project Update
46 Power Engineering International February 2014
Finance of $220m
agreed for Jordans
frst wind farm
Deals for $220m of fnance for Jordans frst
large-scale renewable energy project have
been signed.
The JWPC Tafla wind farm is an
independent power project and has secured
European and international support that
covers almost 77 per cent of the total cost of
the project.
Agreements have been signed with
a consortium of lenders comprising the
International Finance Cooperation, the
European Investment Bank (EIB), the Eksport
Kredit Fonden, the OPEC Fund for International
Development, FMO and Europe Arab Bank.
The 117 MW wind farm will be located in
the Tafla governorate and will be equipped
with 38 turbines.
It is intended to help cut Jordans current
heavy dependency on energy imports and
once fully developed is expected to account
for almost 10 per cent of the countrys 2020
renewable energy target, which is 1200 MW.
EIB vice-president Philippe de Fontaine Vive
said the project provides a strong and green
signal for the future in terms of technology,
economic and energy development, and job
opportunities.
Eksport Kredit Fonden chief executive
Anette Eberhard added that the wind farm
was project breaking new ground for wind
farms in the Arab Mediterranean region, and
this bodes well for the future.
ZhongshanYongan Electricity has selected
Wood Group to perform a conversion project
on a gas-fred power plant which will see the
Chinese frm achieve a signifcant reduction in
emissions.
Wood Group was awarded a DLN (Dry Low
NOx) combustion system conversion contract,
and the project will focus on the upgrade of
the sites combustion system from standard
diffusion to DLN, on a Frame 9E combined-
cycle gas turbine. The work is scheduled to
begin in the coming weeks.
Incorporating Wood Group GTS-
manufactured DLN combustion hardware,
software and auxiliary systems will help
ZhongshanYongan Electricity meet its
emission and operational requirements.
ZhongshanYongan will be provided with
a turnkey solution that includes modifcation
of the existing control system, and DLN
monitoring and tuning services as a long-term
service.
The conversion will enable the Chinese frm
to achieve reduced emissions performance
and comply with upcoming NOx and CO
emission regulations to ensure that the gas
turbine operates in a stable and effcient
manner into the future.
Wood Group wins combustion system
conversion contract in China
Viva-Trilogy Dominicana, a Dominican
Republic mobile network, has announced
the completion of a backup power pilot
programme using a GE Durathon battery and
a remote monitoring and diagnostic (RMD)
system from OmniMetrix, an Acorn Energy
company.
GE reports that the pilot resulted in an
88 per cent reduction in backup power costs
and diesel fuel expenses, as well as a 60 per
cent decrease in site energy costs.
The Dominican Republic is known for an
unreliable grid in certain areas, said Edgar
Geidans, chief technology offcer of Trilogy
International Partners, Viva-Trilogys parent
company.
Power is often lost for four to eight hours
at a time, during which our diesel generators
provide power to our telecommunication
towers. The results of this trial have shown
signifcant diesel savings using a leading-
edge battery and controlling solution. We look
forward to continuing our work and analysis
with GE and OmniMetrix.
The four-month pilot programme
demonstrated the value of pairing a remote
monitoring and diagnostic system with GEs
Durathon Battery.
The GE Durathon Battery and OmniMetrix
RMD system were installed at a base
transceiver station in a part of the Dominican
Republic known for its frequent power outages.
During such outages, the battery was able
to supplement electricity typically produced
by a diesel generator to power the site. The
OmniMetrix RMD system provided real-time
data on both the battery and the grids overall
performance.
Prescott Logan, general manager of
GE Energy Storage, said the pilot scheme
demonstrates how sites that typically rely
on diesel generators for backup power
at telecommunications sites can achieve
signifcantly lower operating cost, while
providing reliable power.
OmniMetrixs RMD system enhances the
inherent merits of GEs battery by providing
visibility to critical operating metrics.
GEs Durathon battery is based on a
sodium-nickel energy storage technology that
currently is being used in various applications
in the telecommunications, utility and data
storage industries.
GE hails the battery as a breakthrough
due to its energy density, low toxicity and
temperature independence.
Dominican Republic backup pilot scheme
cut costs by almost 90 per cent
1402pei_46 46 2/12/14 3:22 PM
www.PowerEngineeringInt.com 47 Power Engineering International February 2014
Technology Update
Cummins Power Generation has launched a
new lean-burn gas generator set product line.
Cummins says the new 50 Hz products,
which extend the capabilities of the existing
QSV91G generator range, offer exceptional
transient performance and improved fuel
capability, allowing them to run on low
methane number fuels and produce lower
emissions.
The new line marks the debut of a 2 MWe
variant (pictured), alongside the improved
1540 kWe and 1750 kWe models.
Primary applications for the new models
include prime, peaking and combined heat
and power, as well as continuous operation in
island mode and standby power.
Cummins says the new models are ideal
for remote locations where grid power is
unavailable, such as mining, oil or gas felds,
or in regions of the world where grid power is
either unreliable or inaccessible.
The company adds that a major feature
of the new line-up is their blackstart capability
the ability to bring the generator set quickly
into operation without relying on an external
electricity source such as the grid. Black
start capability frees the generator set from
grid dependency and allows its deployment
anywhere there is a need, says Cummins. The
new product line is also capable of running in
high altitude and high ambient temperature
environments with minimal derate.
Cummins launches gas genset range with blackstart capability
Siemens has produced the worlds frst large-
scale transformer that uses vegetable oil.
The transformer (pictured) will link the
380-kV ultra-high voltage level with the
110-kV grid in the Bruchsal-Kndelweg
substation plant near Karlsruhe, Germany.
Until now, Siemens has used vegetable oil
insulation in power transformers with voltages
of up to 123 kV the new transformer is
designed for 420 kV.
Transformers are usually cooled and
insulated with mineral or silicone oil, but
vegetable oils are environmentally friendlier
and less fammable.
Siemens new transformer weighs just
under 340 tonnes and contains 100 tonnes
of insulating oil, which comes from renewable
vegetable resources.
The company says the device is the worlds
frst power transformer on the 420-kV ultra-
high-voltage level that does not require proof
of its water hazard classifcation.
TransnetBW, a grid operator in the German
state of Baden-Wrttemberg, will put the
transformer into operation in July.
Worlds frst large-scale transformer that uses
vegetable oil
Control systems company Heinzmann UK has
revealed that its variable guide vane actuator
(pictured) has been chosen by Siemens to be
used in its gas turbine SGT-400 core engine.
The actuator is all electric, operating
without hydraulics or pneumatics, and it
was chosen by Siemens following extensive
development.
Currently there is serial production of 50
of the actuators per annum and Heinzmann
will now develop a similar smaller unit for the
Siemens engine.
Oklahoma deal marks
US frst for MHIs
J-Series gas turbine
Mitsubishi Heavy Industries has won its frst US
order for its J-Series gas turbine.
The turbine is for Chouteau power station,
a 495 MW gas combined-cycle plant being
built by Oklahomas state-owned electric utility,
Grand River Dam Authority (GRDA).
As well as the M501J gas turbine, MHI
will provide an SRT-50 steam turbine and
a generator. The gas turbine will be made
at MHIs manufacturing base in the US in
Savannah, Georgia.
The generator will be supplied by Mitsubishi
Electric Corporation.
Chouteau power plant will be built near
Tulsa and is intended to help GRDA meet
new emissions regulations by reducing its
dependence on coal-fred power generation.
Heinzmann actuator picked for Siemens gas turbine
47
1402pei_47 47 2/12/14 3:22 PM
48 www.PowerEngineeringInt.com Power Engineering International February 2014
Technology Update
ABB has launched its 420 kV high-voltage
hybrid switchgear (pictured in its open state).
The product is part of ABBs Plug and Switch
System (PASS) family of hybrid high-voltage
switchgear.
The latest 420 kV PASS hybrid modules
integrate the functions of a circuit breaker,
disconnector and earthing switch, as well
as current and voltage transformers in one
product.
According to ABB, the compactness of
the switchgear module can help reduce the
footprint of the switchgear bay where it is
installed by up to 50 per cent when compared
with air-insulated switchgear that have
comparable ratings.
The PASS product family now covers
voltages from 72.5 kV to 420 kV, with breaking
current capability ranging from 31.5 to 63 kA.
Giandomenico Rivetti, head of ABBs high
voltage business, said: The innovative design
features of this new product enable ease of
transportation and make it quick and easy
to install.
New high-voltage hybrid switchgear unveiled
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