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VBS

TBS

KTS

BSS

LFS

UFS

KTS. Cable support systems


Order information and technical data

Modular systems AZ small duct, system overview AZ small ducts Motor connection columm System overview BKK BKK basic profiles Connectors BKK covers Installation examples

Installation systems
TPSA, TPD, TPS A

AZ small duct, system overview

2
1

US 5K

US 7K

4
AW 15/30

5 6

Type AZ and MAS


1 2 3 4 5 6 AZ small duct . . . . . . . . . . . . . . . . . . . . page Connector . . . . . . . . . . . . . . . . . . . . . . . page Motor connection column . . . . . . . . . page Device plate . . . . . . . . . . . . . . . . . . . . . page Mounting bracket . . . . . . . . . . . . . . . . . page Column foot . . . . . . . . . . . . . . . . . . . . . . page
282 283 285 286 286 285

Classification DIN VDE 0639


Temperature class: 45 up to 150C Corrosive and harmful influences: medium resistance (FS) high resistance (FT) Solar radiation: high resistance (FS+FT)

280

AZ small ducts

30 x 7

58 x 20 50

30 1.5 50 30 50 80 1.5 100 1.5

125

62.5 58 x 28

Type

External dim. mm

Stock length mm

Weight kg/m

Ord. no.

FS

AZK 050
Type

50 x 50
External dim. mm

3000
Stock length mm

1.441
Weight kg/m

6075 09 6
Ord. no.

FT

AZK 050

50 x 50

3000

1.441

6075 14 2

FS FT

Steel, strip galvanised to DIN EN 10147 Steel, hot-dip galvanised to DIN EN ISO 1461

At least 2 connectors per stock length must be ordered separately

7 x 30 50 7 x 14 58 x 28
Type External dim. mm Stock length mm Weight kg/m Ord. no.

FT 125 62.5

AZK A 050

50 x 50

3000

1.700

6076 14 9 FT Steel, hot-dip galvanised to DIN EN ISO 1461

With special perforation; at least 2 connectors per stock length must be ordered separately

58 x 20 14 x 7

30 x 7 50

125

62.5

28
Type External dim. mm Stock length mm Weight kg/m Ord. no.

FS

AZK 100
Type

100 x 50
External dim. mm

3000
Stock length mm

1.853
Weight kg/m

6075 23 1
Ord. no.

58 x 28

125

FT
KTS_GB_V0_11032002

AZK 100

100 x 50

3000

1.853

6075 25 8

FS FT

Steel, strip galvanised to DIN EN 10147 Steel, hot-dip galvanised to DIN EN ISO 1461

At least 2 connectors per stock length must be ordered separately

282

Please always state the ordering number when ordering.

100

8.5 20

AZ small duct
3 50 100 62.5 22910 22915 25.5 48 100 51.5 As cable protection for base and side passages on DKS cable trays, IKS cable trays, AZ small ducts KSR-915 28 x 58 light grey 25 0.460 6066 70 4 PP Polypropylene, light grey (RAL 7035) 51.5
Type For base perforation mm Colour Pack. qty Weight kg/100 Ord. no.

7 x 30

80

8.5

7 x 14 28 x 58

Type

External dim. mm

Stock length mm

Weight kg/m

Ord. no.

FT

125

AZK A 100

100 x 50

3000

2.060

6076 24 6 FT Steel, hot-dip galvanised to DIN EN ISO 1461

At least 2 connectors per stock length must be ordered separately With special perforation, also available in FS and FT without perforation

Cable protection rings

21.5
Type For base perforation mm Colour Pack. qty Weight kg/100 Ord. no.

PP

For cable passage through duct base

PP

As cable protection for base and side passages on DKS cable trays, IKS cable trays, AZ small ducts

KSR-910

20 x 58

light grey

25

0.450

6066 71 2 PP Polypropylene, light grey (RAL 7035)

For cable passage through duct base or side

Connector for AZ small ducts


7 x 14 45 24 7 x 20 13 49 100

Type
KTS_GB_V0_11032002

External dim. mm

Pack. qty

Weight kg/100

Ord. no.

FT

VF AZ

100 x 46

25

0.075

6066 55 0 FT Steel, hot-dip galvanised to DIN EN ISO 1461

Complete with 4 bolts type 12510/M6 x 12

13.5

OBO

OBO

20

Please always state the ordering number when ordering.

283

Covers with turn-buckle fastening


10 53 10 103

22301/53 22301/103

FS

DMD 53 DMD 103


Type

53 x 15 103 x 15
External dim. mm

3000 3000
Stock length mm

0.750 1.120
Weight kg/m

6080 13 8 6080 22 7
Ord. no.

GA

DMD 53 DMD 103

53 x 15 103 x 15

3000 3000

0.770 1.150

6080 15 4 6080 23 5

FS GA

Steel, strip galvanised to DIN EN 10147 Steel, strip galvanised max. 1300 mm to nearest hole

25

max. 200 mm

12 Outer edge of cover

Cover end

Turn-buckle
On subsequent fitting of a turn-buckle, the following dimensions of the perforation pattern must be observed.
30311 A 30311 B

43 5.3 4.3 20 5.3 4.3

3000 20 27

Type

External dim. mm

Stock length mm

Weight kg/m

Ord. no.

Type

Pack. qty

Weight kg/pc

Ord. no.

FT

30311 A 30311 B

20 20

0.020 0.011

6065 11 2 6065 10 4 FT Steel, hot-dip galvanised to DIN EN ISO 1461


KTS_GB_V0_11032002

284

Please always state the ordering number when ordering.

3000

Motor connection column


58 87.5 44 x 100 66 10 108

7 x 20 58 x 183 30 x 155 1400

Type

Stock length mm

Pack. qty

Weight kg/pc

Ord. no.

For mounting of switches and devices Stock length: Motor connection column 1400 mm Cover for MAS 900 mm Inc. plastic spread nuts and self-tapping screws

FT

MAS 140/10

1400

7.850

6356 31 1

FT

Steel, hot-dip galvanised to DIN EN ISO 1461

Cover for motor connection column


900 15

Type

Stock length mm

Pack. qty

Weight kg/pc

Ord. no.

125 112 9 x 20 15 x 30 180

FT

MASD 90 Including fasteners

900

1.600

6356 91 5 FT Steel, hot-dip galvanised to DIN EN ISO 1461

Column foot
195
Type
KTS_GB_V0_11032002

Pack. qty

Weight kg/pc

Ord. no.

FT

SF 140/11

1.840

6356 39 7

Column foot for mounting motor connection columns on the floor FT Steel, hot-dip galvanised to DIN EN ISO 1461

120

Please always state the ordering number when ordering.

285

Mounting bracket
9 x 20 110

119
Type Pack. qty Weight kg/pc Ord. no.

40

FT

12 x 20

BF 140/10

0.529

6356 36 2

Mounting bracket for side mounting of motor connection column to foot block or wall FT Steel, hot-dip galvanised to DIN EN ISO 1461

Device plates
280 250

Type

Pack. qty

Weight kg/pc

Ord. no.

FT Device plate for holding switches and devices

GP 15/28 For 1 device

1.020

6357 00 8 FT Steel, hot-dip galvanised to DIN EN ISO 1461

150 82

280 250

Type

Pack. qty

Weight kg/pc

Ord. no.

FT

GP 31/28

2.100

6357 01 6 Device plate for holding switches and devices FT Steel, hot-dip galvanised to DIN EN ISO 1461

For 2 devices next to each other

310 82

286

Please always state the ordering number when ordering.

KTS_GB_V0_11032002

Installation examples: AZ small duct and motor connection column


VF AZ Straight connection using connectors VF AZ Horizontal 90 drop-out using angled connectors (only use VA) SV Vertical 90 risers assembly with connectors (BKK) outside/inside

VF AZ 90 bend assembly with connectors

VF AZ Adjustable connectors

KSR-910, KSR-915 Use of cable protection ring in side / base perforation

AZ 050, TPS-A Wall mounting with brackets

AZ 050/ AZ 100 Ceiling mounting with suspension rods type NP (M6) with large area washers and ceiling brackets 12050

DMD 53 Fitting the cover

MASD 90 Mounting cover on motor connection column

GP 15/28 Device plate for 1 device

GP 31/42 Device plate for 2 devices next to and below each other

SF 140/11 Fitting column foot to motor connection column

BF 140/10 Fitting motor connection column to foot block using mounting bracket

AZ 100 Ceiling mounting with ceiling brackets

KTS_GB_V0_11032002

Please always state the ordering number when ordering.

287

Installation systems
US 7K

System overview BKK


Type BKK
1 2 3 3 BKK basic profiles . . . . . . . page 290/291/292 Joint connector . . . . . . . . . . . . . . . . . page 292 Hinge connector . . . . . . . . . . . . . . . . page 292

IS 8K 1

AW 30/55 3

AW 80 1 2

Classification DIN VDE 0639


Temperature class: 45 up to 150C Corrosive and harmful influences: medium resistance (FS) high resistance (FT) Solar radiation: 288 high resistance (FS+FT)

BKK basic profiles


25

7 x 14
Type Plate thickness mm Dim. mm Stock length mm Weight kg/m Ord. no.

58 x 122

FT

BKK 104

1.5

104 x 25

3000

1.326

6070 24 8 FT Steel, hot-dip galvanised to DIN EN ISO 1461

Stock lengths up to 6000 mm on request

104

25 1.5 7 x 14
Type Plate thickness mm Dim. mm Stock length mm Weight kg/m Ord. no.

104 x 122

FT

BKK 150

1.5

150 x 25

3000

1.603

6070 34 5 FT Steel, hot-dip galvanised to DIN EN ISO 1461

Stock lengths up to 6000 mm on request

150

25 1.5 7 x 14
Type Plate thickness mm Dim. mm Stock length mm Weight kg/m Ord. no.

122 x 158

FT

BKK 200

1.5

200 x 25

3000

2.290

6070 44 2

FT

Steel, hot-dip galvanised to DIN EN ISO 1461

204

25

7 x 20
Type Plate thickness mm Dim. mm Stock length mm Weight kg/m Ord. no.

FT
KTS_GB_V0_11032002

BKK A 104

1.5

104 x 25

3000

1.853

6071 24 4 FT Steel, hot-dip galvanised to DIN EN ISO 1461

Stock lengths up to 6000 mm on request

290

Please always state the ordering number when ordering.

104

1.5

1.5

BKK basic profiles


25 1.5 7 x 20
Type Plate thickness mm Dim. mm Stock length mm Weight kg/m Ord. no.

FT

BKK A 150

1.5

150 x 25

3000

2.336

6071 34 1 FT Steel, hot-dip galvanised to DIN EN ISO 1461

Stock lengths up to 6000 mm on request

150 25

Type

Plate thickness mm

Dim. mm

Stock length mm

Weight kg/m

Ord. no.

FT

7 x 20

BKK A 200

1.5

200 x 25

3000

3.033

6071 44 9 FT Steel, hot-dip galvanised to DIN EN ISO 1461

Stock lengths up to 6000 mm on request

200

25

1.5 7 x 20
Type Plate thickness mm Dim. mm Stock length mm Weight kg/m Ord. no.

FT

KTS_GB_V0_11032002

BKK B 104

1.5

104 x 25

3000

1.783

6072 24 0 FT Steel, hot-dip galvanised to DIN EN ISO 1461

Stock lengths up to 6000 mm on request

104

1.5

Please always state the ordering number when ordering.

291

BKK basic profiles


25

7 x 20
Type Plate thickness mm Dim. mm Stock length mm Weight kg/m Ord. no.

FT

BKK B 150

1.5

150 x 25

3000

2.330

6072 34 8 FT Steel, hot-dip galvanised to DIN EN ISO 1461

Stock lengths up to 6000 mm on request

150

25 1.5
Type Plate thickness mm Dim. mm Stock length mm Weight kg/m Ord. no.

7 x 20

FT

BKK B 200

1.5

200 x 25

3000

2.993

6072 44 5

FT

Steel, hot-dip galvanised to DIN EN ISO 1461

Joint connector
100

7 x 14
Type Plate thickness mm Dim. mm Pack. qty Weight kg/pc Ord. no.

23

FT

SSV

2.0 23 x 23 x 100

25

0.087

6066 04 6 FT Steel, hot-dip galvanised to DIN EN ISO 1461

Complete with 4 bolts type 12510/M6 x 12

Hinge connector
7 x 20 19

Type

SV

2.0

86 x 23

50

0.048

6066 93 3 VA Stainless steel, material 1.4301

Complete with 2 bolts type 12511/VA/M6 x 12

292

Please always state the ordering number when ordering.

KTS_GB_V0_11032002

Plate thickness mm

Dim. mm

Pack. qty

Weight kg/pc

Ord. no.

88

VA

23

200

1.5

Truss-head bolts

Type

Dim.

Pack. qty

Weight kg/100

Ord. no.

12510/M6 x 12 12510/M6 x 15 12510/M6 x 20

M6 x 12 M6 x 15 M6 x 20

100 100 100

0.680 0.700 0.780

6406 12 2 6406 15 7 6406 20 3 F Steel, hot-dip galvanised to DIN 267 Part 10

Complete with hexagon nut and washer

BKK covers
B+4 20
Type Width mm Stock length mm Weight kg/m Ord. no.

FS

max. 1300 mm to nearest hole

DA BKK 11 DA BKK 15 DA BKK 20 DA BKK 26 DA BKK 30 DA BKK 35 DA BKK 40 DA BKK 45 DA BKK 50 DA BKK 61

111 157 207 261 309 357 409 457 509 610

3000 3000 3000 3000 3000 3000 3000 3000 3000 3000

1.130 1.520 1.920 2.330 2.700 3.090 3.490 3.880 4.280 5.060

6036 11 2 6036 15 5 6036 20 1 6036 26 0 6037 31 3 6036 34 1 6037 41 0 6036 45 7 6037 52 6 6037 61 5

Transverse bead from 500 mm width On subsequent fitting of a turn-buckle, the following dimensions of the perforation pattern must be observed.

3000

25

Suitable for shape A; also available in FT design


Type Width mm Stock length mm Weight kg/m Ord. no.

12
Outer edge of cover

DB BKK 21 DB BKK 30 DB BKK 40 DB BKK 50 DB BKK 61

217 309 409 509 610

3000 3000 3000 3000 3000

2.010 2.732 3.517 4.365 5.087

6037 22 4 6037 31 3 6037 41 0 6037 52 6 6037 61 5 FS

max. 200 mm

FS

Cover end Steel, strip galvanised to DIN EN 10147

Suitable for shape B; also available in FT design

Turn-buckle

Type
KTS_GB_V0_11032002

Pack. qty

Weight kg/pc

Ord. no.

FT

30311 B

20

0.011

6065 10 4

FT

Steel, hot-dip galvanised to DIN EN ISO 1461

Please always state the ordering number when ordering.

293

Installation examples: BKK basic profile


BKK 104, BKK 150, BKK 200 Mounting variant with BKK basic profiles BKK 104, BKK 150, BKK 200 Recommended method of assembling BKK base profiles with overlap BKK A 104, BKK A 150, BKK A 200 Combination of BKK profiles with special perforations

Fig. 1

Fig. 2

Higher static load-bearing capacity

Instructions for mounting BKK cable ducts The BKK cable duct system is a truly modular system primarily used for large plants in industry and commerce. Preferably also wherever: a) maximum unsupported span widths b) high load-bearing capacity per linear m duct c) object-related, individual adaptations to local conditions are required. The hole spacing of the 3 BKK basic profiles is selected so that all profiles can be combined. Cable platforms and cable ducts of all sizes occurring in practice can be produced directly on site by simply bolting elements together using truss-head bolts M6 x 12, type 12510. Fig. 1 shows a combination cable duct of this type. Special components such as angles, branches, cross-overs, reducing pieces and other transition pieces are no longer required in the BKK system. These can be produced in any shape from the 3 BKK basic profiles in a few minutes on site (see Fig 3). On installation, this offers the great advantage of no costly interruptions or breaks due to the lack of bends or T-branches for example. All cable ducts can be assembled that all base and side profiles lie in the same plane of cross-section (see Fig. 1) or according to Fig. 2, with overlapping base and side profiles. Not least, the BKK cable duct system saves considerable planning and storage costs as except for wall and ceiling mountings - at most only 3 basic profiles, straight connectors type 22500, hinge connectors type SV and corresponding bolts type 12510 need be ordered or kept in stock.

The 3 BKK basic profiles type BKK 104, BKK 150 and BKK 200 are in principle used in all cable duct combinations as base profiles and side profiles. The sides of the cable ducts can thus be produced according to the 3 BKK basic profiles with heights 104 mm, 150 mm and 200 mm. For base widths 104 mm, 150 mm and 200 mm, only 1 BKK profile of the corresponding width is required in each case. For larger base widths, bolt 2, 3, 4, 5 or more BKK profiles together. It is always better to bolt the profiles together in an overlapping pattern (see Fig. 2). This increases the stability of the cable ducts and reduces flexion. Profiles with spans of over 3.0 m should be bolted firmly together at least every 0.25 m using bolts M6 x 12, type 12510. For spans up to 3.0 m, the profiles need only be bolted together at intervals of 0.5 m. It is very important to tighten the bolts firmly at the profile ends (joints)! For cable ducts with base widths over 200 mm, we recommend always first bolting together the necessary number of base profiles offset by 250 mm or 500 mm. Then the side profiles, again offset by 250 mm or 500 mm, are bolted to the base profiles as shown in Fig. 2. As a result, no joint connectors are needed for base profiles up to spans of 4.0 m. For spans over 4.0 m however, wherever 2 profiles butt up against each other in cross-section, these should be joined firmly together with joint connectors type 22500 and 4 bolts M 6 x 12, type 12510.

For very long cable ducts, it is easier to bolt the sections together to a length of around 6.0 m, working on support blocks on the floor. Only then should they be placed on the cable duct supports and assembled.

SV Hinge connectors

SSV Joint connectors

DA BKK... Cover

Fig. 3

294

Please always state the ordering number when ordering.

KTS_GB_V0_11032002

Overview of main combination possibilities using the 3 BKK basic profiles

For fittings required (angles, tees, cross-overs etc.), per branch from the line routing or per direction change, at least 2 connectors type SSV and 4 bolts type 12510 must be ordered extra per base and side profile. The values given in the table below for the permitted cable loads are for information only and apply to evenly distributed, resting loads. On installation work, the cable ducts can bear a brief additional human load of around 800 N. Exceptions are spans marked +.

Side height (h) = 104 mm Shape A


h1 q

Type

Dimensions

Tot. useful cross section q tot. cm2 77 111 148 188 222 259 296 333 370 444

Bolts per m duct type 12510 **) see footnote Size M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 qty 6 (10) 6 (10) 6 (10) 9 (14) 9 (14) 9 (14) 9 (14) 12 (19) 12 (19) 12 (19)

Joint con nectors per 3 m duct qty 2 2 2 2 2 2 2 2 2 2

Wt per m duct

Wx

Permitted cable load in N per m, with unsupported spans of

a mm 10 001 n 10 002 n 10 003 n 10 004 10 005 n 10 006 10 007 n 10 008 10 009 n 10 011 n 107 153 203 257 303 353 403 453 503 603

b mm 104 150 200 254 300 350 400 450 500 600

b1 mm -

b2 mm -

approx kg 4.0 4.3 4.7 5.7 6.0 6.4 6.8 7.6 8.0 8.8

cm3 7 7 7 7 7 7 7 7 7 7

3m 700 700 680 680 660 660 660 660 640 640

4m 380 380 360 360 340 340 340 -

5m 220+ 220+ 200+ -

6m -

27

b a

Side height (h) = 150 mm Shape A


h1 q

b a

10 10 10 10 10 10 10 10 10 10

021 n 022 n 023 n 024 025 n 026 027 n 028 029 n 031 n

107 153 203 257 303 353 403 453 503 603

104 150 200 254 300 350 400 450 500 600

125 180 240 305 360 420 480 540 600 720

M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12

6 (10) 6 (10) 6 (10) 9 (14) 9 (14) 9 (14) 9 (14) 12 (19) 12 (19) 12 (19)

2 2 2 2 2 2 2 2 2 2

4.6 4.9 5.3 6.2 6.5 6.9 7.3 8.2 8.6 9.4

10 10 10 10 10 10 10 10 10 10

1010 1010 990 990 990 990 970 970 970 970

550 550 530 530 530 530 510 510 510 510

330 330 310 310 310 310 290 -

210+ 210+ 190+ -

27

Side height (h) = 200 mm Shape A


h1 q

b a

10 10 10 10 10 10 10 10 10 10

041 n 042 n 043 n 044 045 n 046 047 n 048 049 n 051 n

107 153 203 257 303 353 403 453 503 603

104 150 200 254 300 350 400 450 500 600

177 255 340 432 510 595 680 765 850 1020

M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12

6 (10) 6 (10) 6 (10) 9 (14) 9 (14) 9 (14) 9 (14) 12 (19) 12 (19) 12 (19)

2 2 2 2 2 2 2 2 2 2

5.4 5.7 6.1 7.0 7.3 7.7 8.1 9.0 9.4 10.2

20 20 20 20 20 20 20 20 20 20

2040 2040 2040 2020 2020 2020 2020 2000 2000 2000

1140 1140 1140 1120 1120 1120 1120 1100 1100 1100

700 700 700 680 680 680 680 -

470 470 470 -

27

Side height (h) = 104 mm Shape B


h1 q q1

10 10 10 10 10 10 10

061 n 062 n 063 n 064 065 n 066 067 n

212.5 304.5 404.5 504.5 604.5 704.5 804.5

104 150 200 200 200 300 400

104 150 200 300 400 400 400

154 222 296 376 444 518 592

M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12

8 (15) 8 (15) 8 (15) 11 (16) 11 (16) 14 (19) 14 (19)

3 3 3 3 3 3 3

6.7 7.3 8.1 9.25 10.1 11.4 12.2

10 10 10 10 10 10 10

980 980 980 960 960 960 940

520 520 520 500 500 500 480

300 300 300 280 280 280 260

190+ 190+ 190+ 170+ 170+ 170+ 150+

27

b a

b1

KTS_GB_V0_11032002

Depending on the order quantity, prices may fluctuate in comparison with the total individual prices on the invoice as connectors and bolts are delivered in the smallest packing units possible.

**) Figures not in brackets: number of bolts per m duct for spans up to 3.0 m. Figures in brackets: number of bolts per m duct for spans over 3.0 m. n These dimensions should be used for preference.

Please always state the ordering number when ordering.

295

Overview of main combination possibilities using the 3 BKK basic profiles


Side height (h) = 150 mm Shape B
q q1
10 10 10 10 10 10 10 141 n 142 n 143 n 144 145 n 146 147 n Type Dimensions Tot. useful cross section q tot. cm2 250 360 480 610 720 840 960 Bolts per m duct type 12510 **) see footnote Size M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 qty 8 (15) 8 (15) 8 (15) 11 (16) 11 (16) 14 (19) 14 (19) Joint con nector s per 3 m duct qty 3 3 3 3 3 3 3 Wt per m duct Wx Permitted cable load in N per m, with unsupported spans of

a mm 212.5 304.5 404.5 504.5 604.5 704.5 804.5

b mm 104 150 200 200 200 300 400

b1 mm 104 150 200 300 400 400 400

b2 mm -

approx kg 7.6 8.2 9.0 10.2 11.0 12.3 13.1

cm3 15 15 15 15 15 15 15

h1

3m 1520 1520 1500 1500 1500 1480 1480

4m 820 820 800 800 800 780 780

5m 500 500 480 480 480 460 460

6m 320 320 300 300 300 280 280

27

b a

b1

Side height (h) = 200 mm Shape B


q q1

10 10 10 10 10 10 10

221 n 222 n 223 n 224 225 n 226 227 n

212.5 304.5 404.5 504.5 604.5 704.5 804.5

104 150 200 200 200 300 400

104 150 200 300 400 400 400

354 510 680 864 1020 1190 1360

M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12

8 (15) 8 (15) 8 (15) 11 (16) 11 (16) 14 (19) 14 (19)

3 3 3 3 3 3 3

8.8 9.4 10.2 11.4 12.2 13.5 14.3

30 30 30 30 30 30 30

3100 3100 3100 3080 3080 3060 3060

1750 1750 1750 1680 1680 1660 1660

1050 1050 1050 1030 1030 1010 1010

700 700 700 680 680 660 660

27

h1

b a

b1

Side height (h) = 104 mm Shape C


h1 q q1 q2

10 10 10 10 10 10

301 n 302 n 303 n 304 n 306 n 307 n

318 456 606 806 1006 1206

104 150 200 200 400 400

104 150 200 400 200 400

104 150 200 200 400 400

231 333 444 592 740 888

M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12

13 (20) 13 (20) 13 (20) 16 (21) 19 (24) 21 (26)

4 4 4 4 4 4

9.4 10.3 11.5 14.7 16.2 17.6

14 14 14 14 14 14

1290 1290 1270 1230 1210 1190

680 680 660 620 600 580

400 400 380 340 320 300

250+ 250+ 230+ 190+ 170+ 150+

27

b1 a

b2

Side height (h) = 150 mm Shape C


h1 q q1 q2

10 10 10 10 10 10

381 n 382 n 383 n 384 n 386 n 387 n

318 456 606 806 1006 1206

104 150 200 200 400 400

104 150 200 400 200 400

104 150 200 200 400 400

375 540 720 960 1200 1440

M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12

13 (20) 13 (20) 13 (20) 16 (21) 19 (24) 21 (26)

4 4 4 4 4 4

10.6 11.5 12.6 14.6 16.6 20.2

20 20 20 20 20 20

2020 2020 2020 2000 1980 1460

1080 1080 1080 1060 1040 1020

650 650 650 630 610 590

420 420 420 400 380 360

27

b1 a

b2

Side height (h) = 200 mm Shape C


h1 q q1 q2

10 10 10 10 10 10

461 n 462 n 463 n 464 n 466 n 467 n

318 456 606 806 1006 1206

104 150 200 200 400 400

104 150 200 400 200 400

104 150 200 200 400 400

531 765 1020 1360 1700 2040

M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12 M6 x 12

13 (20) 13 (20) 13 (20) 16 (21) 19 (24) 21 (26)

4 4 4 4 4 4

12.2 13.1 14.3 16.2 18.2 20.2

40 40 40 40 40 40

4120 4120 4120 4080 4040 4000

2260 2260 2260 2220 2180 2140

1400 1400 1400 1360 1320 1280

920 920 920 880 840 800

27

b1 a

b2

Depending on the order quantity, prices may fluctuate in comparison with the total individual prices on the invoice as connectors and bolts are delivered in the smallest packing units possible.

**) Figures not in brackets: number of bolts per m duct for spans up to 3.0 m. Figures in brackets: number of bolts per m duct for spans over 3.0 m. n These dimensions should be used for preference.

296

Please always state the ordering number when ordering.

KTS_GB_V0_11032002

Overview of main combination possibilities using the 3 BKK basic profiles

Side height (h) = 104 mm Shape D


h1 q
10 10 10 10 10

Type

Dimensions

Tot. useful cross section q tot. cm2 77 111 148 222 296

Bolts per m duct type 12510

Joint con nector s per 3 m duct qty 4 4 4 4 4 4 4 4 4 4

Wt per m duct

Wx

Permitted cable load in N per m, with unsupported spans of

a mm 541 542 543 545 547 157 203 253 353 453

b mm 104 150 200 300 400

b1 mm -

Size M6 x 15 M6 x 15 M6 x 15 M6 x 15 M6 x 15 M6 x 15 M6 x 15 M6 x 15 M6 x 15 M6 x 15

qty 17 17 17 20 20 17 17 17 20 20

approx kg 6.7 7.0 7.4 8.7 9.5

cm3 14 14 14 14 14

5m 460 460 460 440 440

6m 300 300 300 280 280

7m 200 200 200 180 180

8m 140+ 140+ 140+ 120+ 120+

9m 90+ 90+ 90+ 70+ 70+

27

b a

Side height (h) = 150 mm Shape D


h1 q

10 10 10 10 10

561 562 563 565 567

157 203 253 353 453

104 150 200 300 400

125 180 240 360 480

7.9 8.2 8.6 9.9 10.7

20 20 20 20 20

680 680 660 660 640

450 450 430 430 410

310 310 290 290 270

220+ 220+ 200+ 200+ 180+

160+ 160+ 140+ 140+ 120+

27

b a

Side height (h) = 200 mm Shape D


h1 q

10 10 10 10 10

581 582 583 585 587

157 203 253 353 453

104 150 200 300 400

177 225 340 510 680

M6 x 15 M6 x 15 M6 x 15 M6 x 15 M6 x 15

17 17 17 20 20

4 4 4 4 4

9.5 9.8 10.2 11.5 12.3

40 40 40 40 40

1440 1440 1440 1420 1400

960 960 960 940 920

680 680 680 660 640

500 500 500 480 460

380 380 380 360 340

27

b a

Side height (h) = 104 mm Shape E


27 h1 q q1

10 10 10 10 10

601 602 603 605 607

264 356 456 656 856

104 150 200 300 400

104 150 200 300 400

154 222 396 444 592

M6 x 15 M6 x 15 M6 x 15 M6 x 15 M6 x 15

25 25 25 31 31

6 6 6 6 6

10.8 11.5 12.2 14.6 16.2

21 21 21 21 21

680 680 660 640 640

440 440 420 400 400

290 290 270 250 250

200 200 180 160 160

130+ 130+ 110+ 110+ 110+

b a

b1

Side height (h) = 150 mm Shape E


27 h1 q q1

10 10 10 10 10

681 682 683 685 687

264 356 456 656 856

104 150 200 300 400

104 150 200 300 400

250 360 480 720 960

M6 x 15 M6 x 15 M6 x 15 M6 x 15 M6 x 15

25 25 25 31 31

6 6 6 6 6

12.6 13.3 14.0 16.4 18.0

30 30 30 30 30

1000 1000 1000 960 960

660 660 660 620 620

450 450 450 410 410

310 310 310 270 270

220 220 220 180 180

b a

b1

Side height (h) = 200 mm Shape E


27 h1 q q1

10 10 10 10 10

761 762 763 765 767

264 356 456 656 856

104 150 200 300 400

104 150 200 300 400

354 510 680 1020 1360

M6 x 15 M6 x 15 M6 x 15 M6 x 15 M6 x 15

25 25 25 31 31

6 6 6 6 6

15.0 15.7 16.4 18.8 20.4

60 60 60 60 60

2140 2140 2140 2100 2100

1440 1440 1440 1400 1400

1010 1010 1010 970 970

760 760 760 720 720

550 550 550 510 510

b
KTS_GB_V0_11032002

b1 a

Depending on the order quantity, prices may fluctuate in comparison with the total individual prices on the invoice as connectors and bolts are delivered in the smallest packing units possible.

Please always state the ordering number when ordering.

297

Side and base plate cut-outs Instructions for making a vertical 90 riser
200 mm side height

R1 = 440 mm, inside

R = 300 mm, outside

150 mm side height

R1 = 440 mm, inside

R = 350 mm, outside

104 mm side height

R1 = 440 mm, inside

R = 396 mm, outside

Cut edges

298

Please always state the ordering number when ordering.

KTS_GB_V0_11032002

Instructions for making stretched level risers with side and base profiles from straight basic profiles

The diagram shows a level riser with one joint 1) Height difference Side height Angle of incline H = h = = 1000 mm 200 mm 30 2 10 15 20 25 30 35 40 45 50 55 60 E 5.76 3.86 2.92 2.37 2.00 1.74 1.56 1.41 1.31 1.22 1.15 G 5.67 3.73 2.75 2.14 1.73 1.43 1.19 1.00 0.84 0.70 0.58 Dim. X at h = 140 150 200 18.5 26.5 35 27.5 40 53 37 53 71 46.5 67 89 56 80.5 107.5 66 95 126.5 76 109.5 146 86.5 124.5 166 97 140 187 108.5 156.5 208.5 120 173.5 231 Dim. k 2.5 4 5 6 7.5 8.5 10 11.5 13 14 16

1)

A joint is normally only necessary if symmetrical perforations are required for the opening cut-outs F1 or F2.

Dimensions in mm

Adapt the lower profile at joint

Section A - A Side profile Cut length C1 = C (375 X/2) accordingly Base profile

H = Height difference of level bend

Joint Side profile

2)

Cut angle

Cut length C1 = C (375 X/2) accordingly C=ExH Base profile

Cut edges

C=ExH

KTS_GB_V0_11032002

Please always state the ordering number when ordering.

299

Panel cuttings Instructions for making a vertical 90 riser

Profile 22210 22215 22220

h 104 150 200

a 266 233 196

a1 98 85 72

e 364 318 268

f 468 468 468

R 396 350 300

R1 440 440 440

*) drawn (h) = 200 mm

outside

Section A - A

x = H (e + f)

Side profile

Base profile

inside

H (Height difference)

300

Please always state the ordering number when ordering.

KTS_GB_V0_11032002

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