Electric Drives and Controls

Hydraulics

Linear Motion and Assembly Technologies

Pneumatics

Service

Radial Piston Motor (Multi-Stroke) MCR5

RE 15206/07.09 Replaces: 06.06

1/18

Data sheet

Series 3X Size 380 to 820 Differential pressure up to 450 bar Torque output up to 4900 Nm Speed up to 570 rpm Open and closed circuits

Contents
Functional description Ordering code Schematic diagrams Direction of rotation Technical data Permitted loading on drive shaft Dimensions 2 4 5 5 6 9 10

Features
Compact robust construction High volumetric and mechanical efficiencies High pressure rating High reliability Low maintenance Smooth running at very low speeds Low noise Reversible Sealed tapered roller bearings High radial forces permitted on drive shaft Freewheeling possible Available with optional holding brake (multi-disc) or dynamic (drum) brake Available with: - Bi-directional two speed - Integrated flushing valve - Speed sensor

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Bosch Rexroth AG

MCR5

RE 15206/07.09

Functional description
6 8
AB L

Hydraulic motors type MCR are radial piston motors with a rotating shaft. Construction Two part housing (1, 2), rotary group (3, 4), cam (5), drive shaft (6) and flow distributor (7) Transmission The cylinder block (4) is connected to the shaft (6) by means of splines. The pistons (3) are arranged radially in the cylinder block (4) and make contact with the cam (5) via rollers (8). Torque Generation

Two speed operation (2W)

In mobile applications where vehicles are required to operate at high speed with low motor loads, the motor can be switched to a low-torque and high-speed mode. This is achieved by operating an integrated valve which directs hydraulic fluid to only one half of the motor while continuously re-circulating the fluid in the other half. This reduced displacement mode reduces the flow required for a given speed and gives the potential for cost and efficiency improvements. The motor maximum speed remains unchanged. Rexroth has developed a special spool valve to allow smooth switching to reduced displacement whilst on the move. This is known as soft-shift and is a standard feature of 2W motors. The spool valve requires either an additional sequence valve or electro-proportional control to operate in soft-shift mode.

Working stroke Feed

Return stroke Return

Flushing valve
The number of working and return strokes corresponds to the number of lobes on the cam x number of pistons (8). Flow paths The cylinder chambers (E) are connected to ports A and B via the axial bores and the annular passages (D). Bearings Tapered roller bearings capable of transmitting high axial and radial forces are fitted as standard, except on Hydrobase motors. Freewheeling In certain applications there may be a requirement to freewheel the motor. This may be achieved by connecting ports A and B to zero pressure and simultaneously applying a pressure of 2 bar to the housing through port L. In this condition, the pistons are forced into the cylinder block which forces the rollers to lose contact with the cam thus allowing free rotation of the shaft. In a closed circuit, the same hydraulic fluid continuously flows between the pump and the motor. This could therefore lead to overheating of the hydraulic fluid. The function of the flushing valve option is to replace hydraulic fluid in the closed circuit with that from the reservoir. When the hydraulic motor is operated under load, either in the clockwise or anti-clockwise direction, the flushing valve opens and takes a fixed flow of fluid through an orifice from the low pressure side of the circuit. This flow is then fed to the motor housing and back to the reservoir normally via a cooler. In order to charge the low pressure side of the circuit, cool fluid is drawn from the reservoir by the boost pump and is fed to the pump inlet through the check valve. Thus the flushing valve ensures a continuous renewal and cooling of the hydraulic fluid. The flushing feature incorporates a relief valve which is used to maintain a minimum boost pressure and operates at a standard setting of 14 bar (other options available on request). Different orifice sizes may be used to select varying flows of flushing fluid. The following table gives flushing rate values based on a boost / charge pressure of 25 bar.

RE 15206/07.09

MCR5

Bosch Rexroth AG

3/18

Functional Description
Flushing flow rates (for pcharge pcase = 25 bar)
Ordering code F1 F2 F7 F4 F8 F6 Flow 3 5 7 10 12.5 13.5 (1 l/min) l/min l/min l/min l/min l/min l/min Operation of brake hydraulic brake fluid (special order required for mineral oil operation) mechanical brake cable (not supplied)

Dynamic brake
Where mechanical dynamic braking is required, a drum brake may be specified. The drum brake is mounted directly onto the drive shaft (6) and front housing (1). Braking torque is provided by brake shoes acting on the inside of the drum.

Holding brake (multi-disc brake)

Mounting By way of rear housing (2) and brake shaft (16). Brake application As a safety requirement in mobile applications a parking brake may be provided to ensure that the motor cannot turn when the machine is not in use. The parking brake provides holding torque by means of discs (11) that are compressed by a disc spring (10). The brake is released when oil pressure is applied to brake port Z and the pressure in the annular area (9) compresses the disc spring allowing the brake discs to turn independently. Note: This brake is provided solely for static use - not to be used dynamically. Manual release of holding brake The brake may also be released manually by loosening screws (13).
6

Speed sensor
A Hall-effect speed sensor (16) may be fitted as an option, giving a two-channel output of phase-displaced square waves, and enabling detection of speed and direction. A toothed target disc (17) is fitted to the motor cylinder block (4), and the sensor, fitted to a port in the rear case, produces a pulse on each channel as each tooth passes in front of it. The frequency of the pulses is proportional to the rotational speed. Versions are available for use with regulated supplies (Code P1) and for direct connection to a 12 V or 24 V unregulated supply (Code P2). The motor can also be supplied fitted with a target disc and with a speed sensor port machined, but covered and sealed with a blanking plate (Code P0). These sensor-ready motors may be fitted with a sensor at a later date.

9 12

16

10

11

13

17

16

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Bosch Rexroth AG

MCR5

RE 15206/07.09

Ordering code
MCR
01

5
02 03 04 05

Z
06

3X
07 08 09 10

12
11 12 13 14 15 16

Radial piston motor

01

MCR Frame size 5 A D C F H LD HD 380 470 520 565 620 680 750 820 A60 L50 F180 Z Z 3X A0 B2 B4 C4R C4L M V 1L 2WL 12

02 Frame size 5

Housing Type Front case flanged Front case flanged, SAE 4 metric holes 03 Rear case flanged, compact Rear case flanged Hydrobase (half motor) Nominal size, displacement V in cm3/rev Low Displacement: motors use standard cylindrical pistons 04 High Displacement: motors use stepped pistons

Drive shaft Splined shaft ANSI B92.1 (only available with housing type A) Parallel keyed shaft 50 mm (only available with housing type D maximum torque 3000 Nm) 05 With flange 180 mm (only available with housing type C and F) Without drive shaft (only available with housing type H) Through shaft
06 Without through shaft

Series
07 Series 30 to 39 (series 30 to 39 are dimensionally interchangeable)

Brake Without brake Hydraulic release spring applied multi-disc holding brake 2200 Nm 08 Hydraulic release spring applied multi-disc holding brake 4400 Nm Dynamic brake (drum brake) for right hand side of vehicle (see figure page 16) Dynamic brake (drum brake) for left hand side of vehicle (see figure page 16) Seals NBR (nitrile rubber) (except dynamic brake see page 16) 09 FKM (fluoroelastomer/Viton) (except dynamic brake see page 16) Single / Two-speed operation Single speed, standard direction of rotation 10 Bi-directional two speed, standard direction of rotation Ports
11 Tapped with UNF thread (SAE J514)

Studs Without studs (no code) 12 With wheel studs and nuts (Studs only fitted to motors with housing type C and F; 5 studs on C type, 10 studs on F type) With twice normal number of wheel studs and nuts (only available with housing type C) Speed sensor Without sensor (no code) Sensor ready 13 Sensor without regulator Sensor with regulator Flushing Without flushing (no code) 14 With flushing (see table on page 3) = available = not available

S SS

P0 P1 P2

F1 to F8

RE 15206/07.09

MCR5

Bosch Rexroth AG

5/18

Ordering code
MCR
01

5
02 03 04 05

Z
06

3X
07 08 09 10

12
11 12 13 14 15 16

Special order
15 Special feature

SOXXX *

Other
16 Mark in text here

Schematic diagrams
Motor without brake A Motor with holding brake Z A Motor with dynamic brake A

B B L

Two-speed motor
L X B A

Motor with flushing valve

A (B) 15 bar

12 bar B (A)

Direction of rotation
Direction of shaft rotation with flow (viewed from drive shaft)
Port B Port A

Ordering code ... 1L ... or ... 2WL ...

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Bosch Rexroth AG

MCR5

RE 15206/07.09

Technical data
(For operation outside of these parameters, please consult Rexroth)
Description Frame size Type of mounting Pipe connections1)2) Vg cm3/rev Nm Tmax nmin nmax nmax P m Jm Nm rpm rpm rpm kW kg kgm2 Shaft loading Displacement Output torque Specific torque (at p = 250 bar) Maximum torque3)4) Output speed Minimum speed for smooth running5) Maximum speed Output power Nominal power9) Weight Moment of inertia Hydraulic Pressure10) Nominal pressure9) Maximum differential pressure3) Maximum case drain pressure Hydraulic fluid 11) 12) Hydraulic fluid temperature range13) Viscosity Range Fluid cleanliness Brake Holding brake (disc brake) Minimum holding torque Release pressure (min/max) Maximum pressure at brake port "Z" Oil volume to operate brake Dynamic brake (drum brake)
1)

Radial-piston type, low-speed, high-torque motor MCR5 Flange mounting; face mounting Threaded per SAE J514 see page 9 380 1360 2450 5 475 570 29 470 1680 3030 5 385 465 29 520 1860 3350 5 350 420 29 565 2020 3640 5 320 385 29 620 2220 3550 0.5 290 350 35 680 2440 3900 0.5 265 320 35 750 2690 4300 0.5 240 290 35 820 2940 4700 0.5 220 265 35

(1L)6) 7) 8)

Maximum speed (2WL)6) 7)

see unit dimensions on pages 10-17 see unit dimensions on pages 10-17

pnom pmax

bar bar bar

250 450 470 10

250 450 470 10

250 450 470 10

250 450 470 10

250 400 420 10

250 400 420 10

250 400 420 10

250 400 420 10

Maximum pressure at port "A" or "B"3) pmax

pcase max bar tmin/max min/max C mm2/s

Mineral oils (HLP) to DIN 51 524 -20 to +85 10 to 2000 ISO 4406, Class 20/18/15 B2 Tmin prel Vrel Nm bar bar cm3 2200 11/15 40 23 see information on page 16 B4 4400 11/15 40 46

Ensure motor case is filled with oil prior to start-up. See operating manual RE 15215-B. For installation and maintenance details, please see operating manual RE 15215-B. 3) Maximum values should only be applied for a small portion of the duty cycle. Please consult Rexroth Engineering Department in Glenrothes for motor life calculations based on particular operating cases. 4) For motors with housing type D, maximum torque is 3000 Nm, which restricts maximum pressure accordingly. 5) For continuous operation at speeds < 5 rpm please consult Rexroth Engineering Department in Glenrothes. 6) Based on nominal no-load DP of 20 bar in full-displacement mode. 7) Warning! During the running in period of the motor (min. 20 hrs) it should not be run unloaded at >100 rpm. 8) Single-speed (1L) motors are available by special order with a 20 % increase in the stated maximum speed. 9) When operating motors in series, please consult Rexroth Engineering Department in Glenrothes. 10) Nominal values are guide values for continuous operation. 11) For use with environmentally acceptable fluids HEES, HEPG, HETG, Viton seals must be specified. For further information, please refer to RE 90221. 12) For use with HF hydraulic fluids please refer to RE 90229 Extension of the allowable temperature range may be possible depending on specification. 13) Please consult Rexroth Engineering Department in Glenrothes for further details.
2)

RE 15206/07.09

MCR5

Bosch Rexroth AG

7/18

Technical data (Mean values, measured at = 46 mm2/s and t = 45 C)

All torques apply to run-in motors For reduced displacement operating mode multiply the torques by ratio of reduced displacement Note Case pressure must be added to minimum charge pressures quoted. Quoted pressures are guide values but can be circuit-dependant. Please contact Bosch Rexroth Engineering Department in Glenrothes for further advice. Figures quoted in technical data tables below are average values. Where flushing is used, qVL will increase by the flushing flow rate. Mean case leakage values are average values for single speed motors MCR5 . 380 Pressure Diff. Speed n rpm p (bar) 100 T qV qVL 200 T qV qVL 300 T qV qVL 400 T qV qVL Min. charge pressure p Nm 0 314 25 538 0.09 1101 0.18 1669 11.15 0.27 2153 11.70 0.35 4 50 544 0.09 1113 0.18 1687 0.27 2177 0.35 4 100 542 0.09 1109 0.18 1682 0.27 2177 0.35 6 9 14 150 540 0.09 1104 0.18 1674 0.27 200 537 76.55 0.09 1099 77.10 0.18 MCR5 . 470 0 389 0.55 0.09 898 1.10 0.18 1436 1.65 0.27 2.20 0.35 1 25 666 0.09 1361 0.18 50 673 0.09 1376 0.18 100 669 0.09 1369 0.18 150 666 0.09 1361 0.18 200 658 0.09 T qV = = Torque in Nm Input flow in l/min Mean case leakage in l/min Minimum charge pressure in pump mode in bar qVL = p =

l/min 0.55 l/min 0.09 Nm 726 l/min 1.10 l/min 0.18 Nm 1161 l/min 1.65 l/min 0.27 Nm 1645 l/min 2.20 l/min 0.35 bar 1

10.05 19.55 38.55 57.55

12.30 24.05 47.55 71.05 94.55

10.60 20.10 39.10 58.10

12.85 24.60 48.10 71.60 2065 2087 2076 13.40 25.15 48.65 0.27 0.27 0.27

20.65 39.65 58.65

2035 2663 2693 13.95 25.70 0.35 5 0.35 5 7 10 16

21.20 40.20

MCR5 . 520 Pressure Diff. Speed n rpm p (bar) 100 T qV qVL 200 T qV qVL 300 T qV qVL 400 T qV qVL Min. charge pressure p Nm 0 430 25 737 0.09 1506 14.10 0.18 50 745 0.09 1523 27.10 0.18 100 740 0.09 1513 0.18 150 734 0.09 1504 0.18 200 725 0.09

MCR5 . 565 0 468 0.55 0.09 1079 1.10 0.18 1727 1.65 0.27 2.20 0.35 7 11 17 1 25 791 0.09 800 0.18 2374 0.27 50 809 0.09 809 0.18 100 800 0.09 818 0.18 150 782 0.09 827 0.18 200 773 0.09

l/min 0.55 l/min 0.09 Nm 993 l/min 1.10 l/min 0.18 Nm 1589 l/min 1.65 l/min 0.27 Nm 2251 l/min 2,20 l/min 0.35 bar 1

13.55 26.55 52.55 78.55 104.55

14.68 28.80 57.05 85.30 113.55

53.10 79.10

15.23 29.35 57.60 85.85 2428 2482 0.27 0.27

2284 2309 2294 14.65 27.65 53.65 0.27 0.27 0.27 2946 2979 15.20 28.20 0.35 6 0.35 6

15.78 29.90 58.15

2446 3093 3165 16.33 30.45 0.35 6 0.35 6 8 12 18

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Bosch Rexroth AG

MCR5

RE 15206/07.09

Technical data (Mean values, measured at = 46 mm2/s and t = 45 C)

MCR5 . 620 Pressure Diff. Speed n rpm p (bar) 100 T qV qVL 200 T qV qVL 300 T qV qVL 400 T qV qVL Min. charge pressure p Nm 0 513 25 878 0.09 1796 0.18 17.15 0.27 17.70 0.35 2 50 888 0.09 1816 0.18 100 878 0.09 1796 0.18 150 868 0.09 1776 0.18 200 845 124.55 0.09 MCR5 . 680 0 563 0.55 0.09 1299 1.10 0.18 1.65 0.27 2.20 0.35 7 12 23 1 MCR5 . 820 50 1074 0.09 2196 0.18 3330 0.27 4297 0.35 4 9 15 100 1056 0.09 2172 0,18 3312 76.65 0.27 150 1033 0.09 2149 113.60 0.18 0 679 0.55 0.09 1566 1.10 0.18 2506 1.65 0.27 3550 2.20 0.35 1 25 1162 21.05 0.09 2375 0.18 3602 0.27 4646 0.35 4 50 1175 41.55 0.09 2401 0.18 3641 0.27 4698 0.35 6 11 19 100 1148 0.09 2375 0.18 3622 76.65 0.27 150 1135 0.09 2349 113.60 0.18 25 963 0.09 1970 18.10 0.18 50 974 0.09 1991 0.18 100 963 0.09 1970 0.18 3003 0.27 150 942 0.09 1948 0.18 200 920 0.09

l/min 0.55 l/min 0.09 Nm 1184 l/min 1.10 l/min 0.18 Nm 1895 l/min 1.65 l/min 0.27 Nm l/min 2.20 l/min 0.35 bar 1

16.05 31.55 62.55 9.55

17.55 34.55 68.55 102.55 136.55

16.60 32.10 63.10 94.10 2723 2753 2738 32.65 63.65 0.27 3552 33.20 0.35 3 0.27

35.10 69.10 103.10

2078 2987 3019 0.27 0.27

18.65 35.65 69.65

2684 3513

2944 3853 3896 19.20 36.20 0.35 3 0.35 4 9 15 25

MCR5 . 750 Pressure Diff. Speed n rpm p (bar) 100 T qV qVL 200 T qV qVL 300 T qV qVL 400 T qV qVL Min. charge pressure p Nm 0 621 25 1062 0.09 2172 0.18 3295 0.27 4249 0.35 3

l/min 0.55 l/min 0.09 Nm 1432 l/min 1.10 l/min 0.18 Nm 2292 l/min 1.65 l/min 0.27 Nm 3247 l/min 2.20 l/min 0.35 bar 1

19.30 38.05 75.55 113.05

82.55 123.55

19.85 38.60 76.10

19.85 38.60 76.10

20.40 39.15

20.40 39.15

20,95 39.70

20.95 39.70

RE 15206/07.09

MCR5

Bosch Rexroth AG

9/18

Permitted loading on drive shaft

Drive shaft ...A60...
Housing type ...A... Maximum axial load Fax max (with radial load FR = 0): Fax max = 49000 N Fax max = 35400 N
80 70

(Speed n = 50 rpm, pressure differential p = 250 bar, 2000 hrs L10 life at 50 C)

Drive shaft ...F180... (10 studs M18) C4 Brake

Housing type ...F...C4 Maximum axial load Fax max (with radial load FR = 0):

Fax max = 50000 N Fax max = 39000 N

80 70

Radial load FR in kN

Radial load FR in kN

60 50 40 30 20 10 0 200 160 120 80 40 0 -40 -80 -120 -160 -200

60 50 40 30 20 10 0 200 160 120 80 40 0 -40 -80 -120 -160 -200 Offset x mm from drum end face

Offset x mm from shaft end face

Drive shaft ...L50...

Housing type ...D... Maximum axial load Fax max (with radial load FR = 0): Fax max = 50000 N Fax max = 32000 N
80 70 60 50 40 30 20 10 0 200 160 120 80 40 0 -40 -80 -120 -160 -200

Drive shaft ...F180... (10 studs M14)

Housing type ...F... Maximum axial load Fax max (with radial load FR = 0):

Fax max = 50000 N Fax max = 39000 N

80 70

Radial load FR in kN

Radial load FR in kN

60 50 40 30 20 10 0 200 160 120 80 40 0 -40 -80 -120 -160 -200 Offset x mm from shaft flange mounting face

Offset x mm from shaft end face

Drive shaft ...F180... (5 studs M14)

Housing type ...C... Maximum axial load Fax max (with radial load FR = 0): Fax max = 50000 N Fax max = 27000 N
80 70

Note: These values and graphs are for initial guidance only. For actual motor life calculations under typical or specified duty cycles, contact Rexroth Engineering Department in Glenrothes.

Radial load FR in kN

60 50 40 30 20 10 0 200 160 120 80 40 0 -40 -80 -120 -160 -200 Offset x mm from shaft flange mounting face

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Bosch Rexroth AG

MCR5

RE 15206/07.09

Dimensions
Flanged front housing, splined drive shaft, single speed (1)
Ordering code: MCR5AA60Z-32/A0.1L/12./...

Before finalizing your design, request a binding installation drawing. Dimensions in mm.

308.5 118.5 3001.6 265 45 45

61+0.5 25

179 162 15

7 2x45

B
M12x1.75

10 25

20

200 -0.072 130 +2 0

60+0.52 1)

2281

78+0.05

198

17.5 +0.25 0.1

55

20

R5

Weight m = 43 kg Polar moment of inertia Jm = 25050 kgmm2

77.50.2 82.50.65

Flanged front housing, splined drive shaft, two speed (2W)

Ordering code: MCR5AA60Z-32/A0.2WL/12./... 357.63 118.5 3001.6 265 52.5 52.5 141
61+0.5 25

219.13 201 7 2x45 15

224

20

B
M12x1.75

10

105

20

76 222.75 204 State O O O X 76

200 -0.072 130 +2 0

60+0.52 1)

2281

19 8

25+0.4 0

17.5 +0.25 0.1

F
750.1

55

20

R5

Weight m = 50 kg Polar moment of inertia Jm =25050 kgmm2

77.50.2 82.50.65

Ports
Designation A, B L X F
1) 2)

Port function Inlet, outlet Case drain 2 speed port Filler port

Code 12 SAE J514 SAE J514 SAE J514 SAE J514

Size 1 1/16 in - 12 UNF 3/4 in - 16 UNF 9/16 in - 18 UNF 3/4 in - 16 UNF

Peak pressure [bar] 470/4202) 10 35 10

Spline data: ANSI B92.1-1996 class 5, 30 Pressure angle, Fillet root side fit, Pitch 24/48, PCD 59.26 mm, No. of teeth 56 depends on nominal size

O = Must be connected (plugged on delivery) X = Plugged (in normal operation)

78+0.05

20

R9 0
0.5

0 R9

0 .5

RE 15206/07.09

MCR5

Bosch Rexroth AG

11/18

Dimensions
Ordering code: MCR5CF180Z-32/A0.1L/12./...

Before finalizing your design, request a binding installation drawing. Dimensions in mm.

Flanged rear housing, flanged drive shaft, compact front housing, single speed (1)
229.4 145.5 7 11.5 17 -0.025 5x 18 Equispaced
+0.050

2972 267

66 50 12

45

45

L B

25

A, B L

10

R1.2 76 140 95.70.1

1) -0.100 215.95 -0.185

22

43

R9

0.

17.4+0.35

F
Weight m = 35 kg Polar moment of inertia Jm = 25050 kgmm2

15 35

35

Flanged rear housing, flanged drive shaft, compact front housing, two speed (2W)
Ordering code: MCR5CF180Z-32/A0.2WL/12./... 243.4 2981.6 267 78 40 40 7 145.5 76 58
-0.050

222.75 17 -0.025 11.5 5x 18 Equispaced 44 12

A X

L B

180

22.5
11.25

R1.2 80 140 95.70.1 222.75 180

1)

17.4+0.35

Weight m = 42 kg Polar moment of inertia Jm = 25050 kgmm2

30

15 35 59

Ports
Designation A, B L X F
1)

Port function Inlet, outlet Case drain 2 speed port Filler port

Code 12 SAE J514 SAE J514 SAE J514 SAE J514

Size 1 1/16 in - 12 UNF 3/4 in - 16 UNF 9/16 in - 18 UNF 3/4 in - 16 UNF

Peak pressure [bar] 470/4202) 10 35 10

State O O O X

2)

5x wheel studs M14x1.5 with shouldered hex nut for wheel fixing, clamping length 5 to 20 mm, ordering code S (wheel studs and nuts equally spaced on P.C.D. of 140) depends on nominal size

O = Must be connected (plugged on delivery) X = Plugged (in normal operation)

215.95 -0.185

43

29

25

-0.100

22.5
11.25

R9 0
5 0.

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Bosch Rexroth AG

MCR5

RE 15206/07.09

Dimensions
4 hole SAE flanged front housing, parallel drive shaft, single speed (1)
Ordering code: MCR5DL50Z-32/A0.1L/12./...

Before finalizing your design, request a binding installation drawing. Dimensions in mm.

304 225 45 45 R19 50.002+0.016 M12x1.75 96 25 4 10.5 197 181 18

25

10

1)

189 0 152.4 -0.05

R9

0.

22 -0.1

+0.2

55

82

Weight m = 39 kg Polar moment of inertia Jm = 25050 kgmm2

4 hole SAE flanged front housing, parallel drive shaft, two speed (2W)
Ordering code: MCR5DL50Z-32/A0.2WL/12./... 341.2 225 78 40 R19 96 40 25 173 4 10.5 50.002+0.016 M12x1.75 18 207 189

225

162 200

53.5

10

1)

189 0 152.4 -0.05

25

53.5

22 -0.1

+0.2

225

162 200

30

82

190

Weight m = 47 kg Polar moment of inertia Jm = 25050 kgmm2 Note: To prevent excessive shaft loading with D-type motors, the mating bore should have F7 or G6 tolerance

Ports
Designation A, B L X F
1) 2)

Port function Inlet, outlet Case drain 2 speed port Filler port

Code 12 SAE J514 SAE J514 SAE J514 SAE J514

Size 3/4 in - 16 UNF 9/16 in - 18 UNF 3/4 in - 16 UNF

Peak pressure [bar] 10 35 10

State O O O X

1 1/16 in - 12 UNF 470/4202)

Parallel key A14x9x70 DIN 6885 depends on nominal size

O = Must be connected (plugged on delivery) X = Plugged (in normal operation)

80 105

76

R9 0

RE 15206/07.09

MCR5

Bosch Rexroth AG

13/18

Dimensions
Flanged rear housing, flanged drive shaft, single speed (1)
Ordering code: MCR5FF180Z-32/A0.1L/12./... 2972 267 900.5 45 45 7 11.5

Before finalizing your design, request a binding installation drawing. Dimensions in mm.

264.1 180.1
+0.050 17 -0.025

66 50 12

L B

10x 18 Equispaced R1.2 222.750.025

25

A, B L

10

F
Weight m = 38 kg Polar moment of inertia Jm = 32116 kgmm2

17.5 -0.10

+0.25

1)

15 35

Flanged rear housing, flanged drive shaft, two speed (2W)

Ordering code: MCR5FF180Z-32/A0.2WL/12./... 313.2+3 2981.6 267 180.1
+0.050

78
40 40 7 11.5

17 -0.025

106.1+3 90 56 12

L B

10x 18 Equispaced R1.2 222.750.025

25+0.4 85 90 State O O O X

76 100 215.95 -0. -0.185

-0.100 215.95 -0. 185

55

180 140 92.70.1

1)

43

23

17.5+0.25 -0.10

Weight m = 46 kg Polar moment of inertia Jm = 32116 kgmm2

Ports
Designation A, B L X F
1)

Port function Inlet, outlet Case drain 2 speed port Filler port

Code 12 SAE J514 SAE J514 SAE J514 SAE J514

Size

140 92.70.1 15 35

43

22

180

22.5

11.25
22.5

11.25

2)

10x wheel studs M14x1.5 with shouldered hex nut for wheel fixing, clamping length 5 to 20 mm, ordering code S (wheel studs and nuts equally spaced on P.C.D. of 140) depends on nominal size

O = Must be connected (plugged on delivery) X = Plugged (in normal operation)

R9 0

Peak pressure [bar]

1 1/16 in - 12 UNF 470/4202) 3/4 in - 16 UNF 9/16 in - 18 UNF 3/4 in - 16 UNF 10 35 10

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Bosch Rexroth AG

MCR5

RE 15206/07.09

Dimensions
Hydrobase for mounting on customers shaft, single speed (1)
Ordering code: MCR5HZZ-32/A0.1L/12./... Bearing face 225 45 900.5 45 4+0.4 -0.2
0.02 Z 0.05

Before finalizing your design, request a binding installation drawing. Dimensions in mm.

76

F
1 96
2) 1)

15 Weight m = 23 kg Polar moment of inertia Jm = 27543 kgmm2

M12x1.75
0.4 Z 1.0 U

223 166.30.25 3) 840.25 65.250.125

220-0.4 for O-ring 214x2.62

Spline data 4)

25+0.5 Mating spline

Bearing abutment face Roller face 6.5 4 REF

130 119 103 68

25

A, B L

10

10.50.125 14.5 50.20.15

Hydrobase for mounting on customers shaft, two speed (2W)

Ordering code: MCR5HZZ-32/A0.2WL/12./... Bearing face 225+2.6 -1.4 52.5 52.5 4+0.4 -0.2
0.02 Z 0.05

25+0.5 Mating spline

Bearing abutment face Roller face 6.5 4 REF Spline data 4)

179.1+3 159.1+3 144 81

10

X
1 96
R9
2) 1)

223 166.30.25 3) 840.25 65.250.125

15 78

55

M12x1.75
0.4 Z 1.0 U

Weight m = 44 kg Polar moment of inertia Jm = 27543 kgmm2

14.5

10.50.125 50.20.15 144

Ports
Designation A, B L X F
1) 2) 3) 4) 5)

Port function Inlet, outlet Case drain 2 speed port Filler port

Code 12 SAE J514 SAE J514 SAE J514 SAE J514

Size

Peak pressure [bar]

State O O O X

1 1/16 in - 12 UNF 470/4205) 3/4 in - 16 UNF 9/16 in - 18 UNF 3/4 in - 16 UNF 10 35 10

10x M12x1.75 bolts on a P.C.D of 196 2x M8 bolts used to retain cam and cannot be used for mounting motor, see bolt sectional view Mating part must clear this diameter Spline data: N50x2x24x9H DIN 5480 depends on nominal size

O = Must be connected (plugged on delivery) X = Plugged (in normal operation)

25+0.4

76

220-0.4 for O-ring 214x2.62

105

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Dimensions
Holding Brake (multi-disc brake): ordering code B2
L 67.3 22 Brake port Z 9/16-18 SAE 880.25

Before finalizing your design, request a binding installation drawing. Dimensions in mm.

L 67.3 22 Brake port Z 9/16-18 SAE 880.25 186.3 172 Two speed (2W) L 226.4 80.7 26.5 Brake port Z 9/16-18 SAE 106 215-0.5 Housing type H Single speed (1) L 199.7 Two speed (2W) L 239.8 300 302.2 287.7 366.9 Weight m = 16 kg Polar moment of inertia Jm = 2980 kgmm2 215 Housing type H

Housing type A, D Housing type C, F

Housing type H 174

Housing type A C D F

Single speed (1) L 246.3 278.8 264.3 313.4

Two speed (2W) L 286.6 288.8 274.3 353.5

Housing type H

Single speed (1) L

Weight m = 9.5 kg Polar moment of inertia Jm = 1403 kgmm2

Weight m = 9.5 kg Polar moment of inertia Jm = 1403 kgmm2

Holding Brake (multi-disc brake): ordering code B4

L 80.7 26.5 Brake port Z 9/16-18 SAE 106-0.5 L

Housing type A, D Housing type C, F

Housing type A C D F

Single speed (1) L 259.7 292.2 277.7 326.8

Two speed (2W) L

Weight m = 16 kg Polar moment of inertia Jm = 2980 kgmm2

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Bosch Rexroth AG

MCR5

RE 15206/07.09

Dimensions
Dynamic brake (drum brake): ordering code C4R / C4L

Before finalizing your design, request a binding installation drawing. Dimensions in mm.

192 32.5 95 13

30

6
Brake Port M10x1

272

140

30

86

30

M8 83
3

25

5 3

Weight m = 19 kg Polar moment of inertia Jm = 53546 kgmm2 1 2 10 Studs M18x1.5 with spherical wheel nuts

MCR dynamic drum brake run-in procedure Brake the machine hard in forward and reverse directions until the brake drum temperature reaches 200 C. Allow the brake to cool. To remove residue, brake gently 2 times each in the forward and reverse directions. Right side of vehicle Ordering Code C4R Left side of vehicle Ordering Code C4L

Dynamic brake (drum brake) ordering code C4L/R for use with brake fluid DOT 3+5 or SAE Jl 703. If brake is to be used with mineral oil a special order is to be made. Please state if seals for mineral oil are required when placing order. Brake cable (Bowden cable). The brake illustrated is for right side of vehicle. The left is a mirror image of this (see fig. below). Brake cable length. Angular position of brake cable. Brake port pmax = 97 bar. Brake cylinder operating volume V = 9 cm3.

4 5 6

Brake torque after run-in

Braking torque 3000 Nm 4000 Nm Cable tension 1270 N 1661 N Braking torque 3000 Nm 4000 Nm Port pressure 73 bar 97 bar

Travel Direction

65

89 19

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MCR5

Bosch Rexroth AG

17/18

Dimensions
Speed sensor: ordering code P1 / P2

Before finalizing your design, request a binding installation drawing. Dimensions in mm.

R75

45

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Bosch Rexroth AG

MCR5

RE 15206/07.09

Bosch Rexroth Limited Vieweld Industrial Estate Glenrothes, Fife Scotland, KY6 2RD UK Phone +44 (0) 15 92 631 777 Telefax +44 (0) 15 92 631 936

This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent it may not be reproduced or given to third parties. The data specified in this document serve only to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from this information. The given information does not release the user from the obligation of own judgement and verification. It must be remembered that our products are subject to a natural process of wear and ageing. Subject to change.

www.boschrexroth.co.uk