Service Manual l62

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275-925 Maintenance Manual - First version December 1998 L62-3d
June 2002 LUNEAU S.A. PBo / IW

KERATOREF

SERVICE MANUAL
(2
nd
version)

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June 2002 LUNEAU S.A. Page: 1/33

SUMMARY

1. GeneraI Description

1.1 Auto-refractometer
1.1.1 Principles of measurement
1.1.2 Diagram
1.2 Auto-keratometer
1.2.1 Principles of measurement
1.2.2 Diagram
1.3 Diagram of electronics in optical head

2. Guide to possibIe fauIts

3. Figure 1

4. Figure 2

5. Spare parts Iist

6. Checking and repIacement of fuses and power cord

7. RemovaI of bodywork

7.1 Top of Main body
7.2 Top of Optical head
7.3 Front of Optical head
7.4 Front of Main body
7.5 Base plaque

8. Checking and repIacement of Iow voItage power suppIies

9. Checking and repIacement of chinrest motor

10. Checking and repIacement of trigger

11. Checking and repIacement of dispIay screen potentiometers

12. Checking and repIacement of video monitor

13. Checking and repIacement of InterpupiIIary distance (PD) potentiometer

14. Checking and repIacement of controI paneI keys

15. Checking and repIacement of printer

16. RepIacement of chopper motor

17. RepIacement of step-by-step motor for target
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18. Checking and repIacement of focussing-aid LED

19. RepIacement of fIash tube

20. Checking and repIacement of opticaI head circuit board

21. RepIacement of interface board

22. RepIacement of main board

23. RepIacement of CCD camera

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1. GENERAL DESCRIPTION

1.1 AUTOREFRACTOMETER

1.1.1 PRINCIPLES OF MEASUREMENT

The auto-refractometer function of the L62-3d can objectively measure ametropy of
the human eye.

The principle of measurement is that of direct retinsocopy.

The auto-refractometer generates a series of lines, alternatively light or dark, at a
constant speed, which light up the patient's retina.

The retina reflects these slits of light, the position of which depends on his ametropy.
This image is infinity if the patient is emetropic, real if he is myopic, and virtual if he is
hypermetropic.

A lens gives it an image which is always real, with a position and magnification
depending on the ametropy. A diaphragm placed at the focal point of the lens
produces an alternating slit of light for each lighted line of the image.

The speed at which this pencil of light scans a surface placed the other side of the
hole is proportional to the ametropy of the eye, in regard to the meridian in which the
lines are run across the retina, at a given speed.

AMETROPY CAN THEREFORE BE MEASURED BY THE SPEED OF SCANNNG

The optical system which permit these lines to be run across the retina is made up of
a point-like source, a condensor which forms the image of this source in the eye's pupil
and a drum with slits (chopper) turning at a constant speed.

The captor which permits the measurement of the scanning speed of the pencil of
light formed by the hole, is made up of two photodiodes separated by a space and
giving two electrical impulses when the spot passes.

The measurement of the time separating these impulses gives the speed and
therefore the ametropy of the eye.

To determine astigmatism, three parameters must be measured :

- the two refractions along the main meridians,
- the axis.

A series of slits at 45 (4), 90 (1) and 135 (4) in the chopper give the equation necessary
to determine these three parameters.
The measurement of an eye's ametropy must be made without accommodation. The
L62-3d incorporates a system which relaxes the eye's fixation similarly to physiological
relaxation. This system is made up of a target, which is motorized to move in relation
to the ametropic measurements, in order to "pull" accommodation until the ametropy
measured no longer increases.
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1.1.2 DIAGRAM

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1.2 KERATOMETRY

1.2.1 PRINCIPLES OF MEASUREMENT

The principle on which this measurement is based is the reflexion of a circle of light on the
cornea.
The corneal mirror is an optical system which gives an image of a circle of light, the size of
which depend on the radii of the corneal mirror.
f there is no astigmatism, the image is a circle.
f there is corneal astigmatism, the image is deformed and gives an ellipse with the same
axes as the astigmatism.
The basic principle is therefore to identify the parameters of this ellipse in order to deduct the
required information.
The optical image given by the cornea is carried by an optical system to a CCD matrix
camera. The electronic video signal given off by the camera, describing an image in full, is
made up of two successive series ( frames ) of 312 video lines , each representing a
horizontal line of the image. The whiter the image, the stronger the electronic signal.
A video line, seen on the oscilloscope, has two peaks, one corresponding to the right of the
image, the other to the left.
An electronic system, in conjunction with a micro-computer, means that the various
parameters of the image reflected by the cornea can be calculted, from the position of the
peaks on each of the video lines.
The circle of light reflected by the cornea is produced by a flash from a ring-shaped flash
tube, placed behind a mask in the shape of two semi-circles.

1.2.2 DIAGRAM

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1.3 ELECTRONIC DIAGRAM OF MAIN BODY

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2. GUIDE TO POSSIBLE BREAK-DOWNS AND ERROR MESSAGES

2.1 SERIOUS ERRORS WHICH COMPROMISE THE POSSIBILITY OF CONTINUING
WITH THE PROGRAM.

These errors cause the L62-3d to block

Memory error :tested when instrument is switched on :
three beeps separated by one second.

Micro exceptions : these may happen at any time : error in address, bus, interruption:
five beeps separated by one second.

Movement of fixation target error :
five beeps separated by one second.

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2.2 ERRORS DETECTED BY AUTOTEST

Message Conditions of
appearance
PossibIe causes
Emitted
on
Circuit 127999 faulty 2C dialogue error on
component U2 (PCF8591) in
power supply interface
- bus 12C connection
- 5V supply to board
Line
- component PCF8591
Serial
Line
12 VA power supply faulty 12VA voltage reading by U2
(PCF8591) not between 10,5
and 13,5 V.
- 12VA power supply
- component PCF8591
Serial
Line
Circuit 127999 faulty No DTACKN on RAM video - PGA Xlinx Serial
Line
component U5 (PCF8574)
controling keyboard and
control panel interface board
- bus 2C connection
- 5V supply to board
- component PCF8574
Screen
Configuration?

(followed by :)
The following configuration
data in EEPROM are not
valid
- configuration no set
up
Screen
SN Serial number
PZM Target zero position
GC Camera gain

FC Minimum confidence factor
NT Number of frames
HOR mpossible to read RAM - bus 2C connection
- Component PCF8583
(U8)

GK Keratometry camera gain - non configuered
- EEPROM locked or
defective

OFR Offset in refractometry - Non configuered
- EEPROM locked or
defective

Ref calibration faulty Refractometry calibration in
EEPROM not valid
- calibration not carried
out
- faulty or damaged
EEPROM
Screen
Ker calibration faulty Keratometry calibration in
EEPROM not valid
- calibration not carried
out
- faulty or damaged
EEPROM
Screen

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Message Conditions of
appearance
PossibIe causes
Emitted
on
Video faulty No. of pixels per line or no.
of lines measured
incoherent.
NB: Emitted on camera serial
line followed by line and pixel
no.
- camra
- PGA circuit
Screen
Target not operating

(followed by:)
nitialization of
accommodation relaxation
target impossible
Screen
1 Original range cannot be
found
- motor blocked
- motor power supply
- original range

2 Target speed incorrect: not
between 750 and 1000 pps
- adjust P2, head board
component U5 (PCF8574)
controling TO output
- bus connexion 2C
- 5V board power
supply
- Component PCF8574
on head board
Screen
Chopper motor not
working

(followed by:)
nitialization of chopper
impossible
- adjust P1 head board Screen
1 Wrong speed: not between
29 and 38 Revs./sec.
- chopper blocked
- 5V board power
supply
- chopper range
- PGA or PGA EPROM

2 Unstable - chopper power supply
2.3 ERRORS DETECTED DURING FUNCTIONING

n measurement mode, these are signalled by the message Measurement error , except for
errors 7, 10 and 11 for which a detailed message is given.
The error number appears on the screen in the control modules for refractometry calibration,
keratometry measurement test, and in keratometry performance measurements.

Number Meaning

1 Rotation speed of chopper incorrect
2 Timing of photodiode signals incorrect
3 Overflow of chopper speedometer
4 Number of video lines incorrect
5 nsufficient points on keratometry ellipse
6 Error condition in refractometry calculation
(division by zero, root of a number <0)
7 Centering error in keratometry
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Number Meaning

8 Values off limits
9 Flash power not ready
10 Presence of eyelashes in keratometry
11 Deformed ellipse in keratometry

3. FIGURE 1

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4. FIGURE 2

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5. SPARE PARTS LIST

N Description Quantity Ref Luneau
1 Step motor 1 105313
2 CCD Camera 1 128111
3 nterface PCB 1 128453
4 Printer 1 128450
5 Push button plastron 1 127861
6 Push button PCB 1 127515
7 Push button 1 127817
8 Fuse 2 159891
8 Fuse 2 154830
9 Rubber foot 4 127730
10 Drive belt 1 127603
11 Flash assembly 1 127670
12 Head cover 1 127954
13 Main PCB 1 127999
14 Chinrest assembly 1 127955
15 Potentiometer 1 125915
16 Base 1 127605
17 Switched PS 1 128262
18 Switched PS 1 128261
19 Optical Head PCB 1 128149
20 Monitor PCB 1 127755
General feed cable 1 128167
Potentiometer cable 1 128168
Feed push button cable 1 128169
Feed optical head cable 1 128170
Feed optical head cable 1 128171
nformation camera cable 1 128172
Video camera cable 1 128173
Serial link cable 1 128238
On / Off cable 1 127772
Switch On / Off 1 104305
Fuse 1 cable 1 127773
Fuse 2 cable 1 127774
Mains filter cable 1 127775
Up/down cable 1 127781
Button feed cable 1 127782
Target cable 1 127798
Capture button cable 1 127806
Diode source cable 1 127834

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6. CHECKING AND REPLACEMENT OF FUSES AND POWER
CORD

f L62-3d should not work when switched on (ON/OFF light and screen do not light up, no
test program), check that :

- The power cord is correctly plugged into mains and into L62-3d (underneath the
instrument).

- The two protective fuses have not blown (2,5AT/230V, 5AT/115V).

N.B. Low Voltage power supplies within L62-3d are protected in each
applicable place by a fuse on each circuit (F = 2,5A).

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7. REMOVAL OF BODYWORK

7.1 Main body cover

- Remove chinrest (5 mm 6-sided key).
- Position optical head in uppermost position.
- Unscrew the cover of main body (4 screws, accessible under the
body, left and right, (2.5 mm 6-sided key).
- Pull cover towards front of instrument.

7.2 OpticaI head cover

- Unscrew 2 fixation screws (2 6-sided screws, 2.5 mm key, under
front part of optical head).
- Pull cover gently towards back.

7.3 Front of opticaI head

- Disconnect ECLAR connector from JP1 (power to lighting LEDs)
- Unscrew 2 fixation screws from front cover (2 screws, 2.5 mm 6-
sided key, accessible under optical head deck).
- Remove front cover.

7.4 Front of main body

- Remove main body cover. (7.1.)
- Unscrew the fixation screw on the instrument base(1.5mm cruciform)
- Put the optical head into the highest position.
- Disconnect the cable W48 from the main PCB
- Disconnect the firing button cable from the interface card.
- Cut the cable retainers from the interface card.
- Unscrew the buttons for the contrast and brightness controls
- Dismount the two potentiometers.
- Disconnect the field deflection cables from the monitor
- Disconnect the base connector from the monitor CRT
- Disconnect the HT connector from the CRT
- Unscrew the 3mm screw which fastens the casing of the printer to the main
PCB support
- Withdraw upwards the rubber ring on the joystick handle.
- Unscrew the 1.5mm screw in the joystick head revealed by the above action.
- Dismount the firing button and unsolder the cables.
- Unscrew the 2mmm screw at the base of the joystick and withdraw the
joystick.

Unscrew the body work fixation screws and lift off the main bodywork cover,
taking care not to damage the monitor tube.

7.5 Base pIate
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- Place the instrument on its side (left of right).
When doing so, take great care not to lift instrument by the
optical head.
- f necessary, remove power cord.
- Unscrew the 4 rubber feet and 2 plaque fixation screws (6 screws,
2.5 6- sided key)
- Remove base plaque.
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8. CHECKING AND REPLACEMENT OF LOW VOLTAGE POWER
SUPPLIES

8.1 CHECKING

- Unscrew and disconnect the chin rest (hex key 5mm)
- Put the optical head in the highest position
- Remove the body cover. ( 4 screws underneath the body hex key 5mm)
- Draw the cover forwards from the instrument. Switch on the L62-3d and check
the voltages as shown in the diagram.

8.2 REPLACEMENT

PRECAUTION Use anti static discharge procedures. Sensitive
components present.

- Follow the above procedure to remove the body work.
- Disconnect the connecting wires from the power supplies
(noting the connector positions).
- Disconnect the earth connections from the low voltage cables.
- Unscrew the 3 x 6mm screws situated on the left side of the support.
- Remove the power supply support and pull it towards you, while guiding the
mains connection cables.

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- Reconnect the low tension cables and the earth connections to the power
supplies.
- Re install and fit the screws.
- Switch on the L62-3d to check the function and verify the voltage...
For the 5 volt supply the voltage should be adjusted to 5.2 volts
minimum.
For the 12 volt supply the voltage should be adjusted to12volts.
- Switch off the unit and replace the bodywork.
- Make a complete functional test of the instrument.
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9. CHECKING AND REPLACEMENT OF CHINREST MOTOR

9.1 CHECKING

- Remove and disconnect chinrest (2 screws, 5 mm 6-sided key)
- Unscrew plate hidden under chinrest (4 screws with cleft heads).
- Connect chinrest temporarily and connect a voltmeter (calibre 12V = minimum)
to motor terminals.
- Switch on L62-3d and activate control switch to raise chinrest. f a voltage of
12V= (positive or negative, depending on whether chinrest is raised or lowered)
is shown on voltmeter and the motor does not work, the motor should be
replaced.
- f a voltage of less than 5V is shown on voltmeter, check that motor is not
blocked by upper or lower chinrest bumpers. f necessary, unblock. f motor still
does not work, check whether voltage is 12V= between motor terminal (red wire)
and the other terminal on the resistance. f so, check that resistance is not faulty
(15 Ohms). f the resistance is working correctly and nothing is blocking rotation
of motor, then motor is faulty and should be replaced (see 9.2).

9.2 REPLACEMENT

- Remove and disconnect chinrest (2 screws, 5 mm 6-sided key)
- Unscrew chinrest masking-plate (4 screws with cleft heads).
- Loosen screw(s) connecting elevation screw to motor axle.
- Slide motor downwards to free axle.
- Unsolder wires supplying power to motor (red wire and terminal on resistance).
- Resolder these wires onto new motor (red wire to + terminal, resistance terminal
to - terminal).
- nsert motor axle into elevation screw and slide bumper shaft into place
provided, by rotating it. Position motor at end of elevation screw. Tighten
screw(s) on motor axle (flat side on axle).
- Put chinrest temporarily back in place (connect jack plug only) and make full
check of raising and lowering of chinrest.
- Screw masking-plate back in place (4 screws with cleft heads).
- Put chinrest back in place and check in correct functioning once more.
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10. CHECKING AND REPLACEMENT OF TRIGGER

10.1 CHECKING

Use Keyboard test function of WORKNG TEST on PC to
check that trigger is working correctly. f the test shows the existence of a fault,
use procedure 10.2 to replace push-button.

10.2A REPLACEMENT THE FIRING BUTTON

- Remove the rubber ring on the upper part of the joystick.
- Unscrew the 1.5mm hex screw which holds the support button in place
- Pull the support button upwards and out of it's housing.
- Remove the protection and unsolder the cables.
- Unscrew the fixation screw which holds the firing button in place remove the
firing button and replace it.
- Replace the screw and lock it by using a spot of varnish to keep the screw in
place.
- Replace the connection covers, solder the connections.
- Place it in it's correct position and replace the holding screw.

Switch on the instrument and check the function.

10.2B REPLACEMENT THE FIRING BUTTON CABLE

- Take off the main cover (7.4)
- Remove the 3 screws of 2.5mm from the base of the joystick.
- Remove the cable from the joystick and the cable cover from the base of the
joystick.
- Pass the new cable through the same way.
- Leave enough slack to allow the cable to twist during action of the joystick.
- Resolder the cables to the firing button terminals and refit the connection
covers.
- Replace the firing button and fix it with the screw provided.

Switch on the instrument and check all functions.

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11. CHECKING AND REPLACEMENT OF DISPLAY SCREEN
POTENTIOMETERS

11.1 CHECKING

- The upper potentiometer regulates the brightness of the screen. When turned to
minimum (counter-clockwise), the screen background should be completely
black. n maximum position (clockwise), the background should be very light
gray.

- The lower potentiometer regulates contrast. When turned to minimum (counter-
clockwise) the texts and target should not be visible. n maximum position
(clockwise), the texts and target should be very bright in comparison to
background.

- f turning either of these potentiometers has no effect on the screen, check first
that the adjustment knob is screwed tightly onto the axle of the potentiometer
concerned.

- Remove main body of L62-3d (see 7.1) and check that (1) connections
(soldered) of potentiometers are good and that (2) the potentiometer has the
right resistance value (lum.pot. = 220k , cont.pot.= 100).

- f turning either of these potentiometers creates interference on the screen, the
faulty potentiometer should be replaced.

11.2 REPLACEMENT

- Remove main body cover (see 7.1).
- Open printer paper cover.
- Remove knob of potentiometer to be replaced.
- Remove insulating sheath around potentiometer connections and un-solder
connecting wires, taking care to mark each of them.
- Unscrew potentiometer fixation screw.
- Replace potentiometer.
- Place insulation (thermo-retracting sheath) on each wire, and re-solder in place.
- Switch on L62-3d and check that potentiometer replaced is working correctly.
- Put knob back in place for potentiometer replaced, and close printer paper
cover.
- Switch off L62-3d, and replace main body cover and chinrest.

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12. CHECKING AND REPLACEMENT OF VIDEO MONITOR

12.1 CHECKING

- Check that voltage at TV output of main board is 12V.
- Check 12V= power protection fuse on video monitor circuit.
- Adjust light and contrast to maximum, and check that monitor lights up normally.

12.2 REPLACEMENT

12.2.1. Cathode Ray Tube

- Unscrew main body cover (see 7.1).
- Remove control panel from main body (see 7.4).
- Unscrew four fixation Phillips screws from cathode ray tube on control panel.
- Remove cathode ray tube.
- Put new cathode ray tube in place, its front side resting on the control panel
(earth wire uppermost). ntroduce washers between tube's fixation feet and
columns, so that the fixation feet bend only slightly.
- Put a small amount of silicone joint paste on each side of tube.
- Replace control panel, equipped with new cathode ray tube, and reconnect all
connections.
- Check that tube is functioning correctly, and if necessary re-adjust this size of
the picture (see adjustment positions on next page).

12.2.2. Monitor Board

PRECAUTION - Use anti static discharge procedures. Sensitive components
present.

- Remove connectors from video board, and mark their positions.
- Disconnect High Voltage link from tube (beware of High Voltage).
- Unscrew four fixation screws (cleft heads) from board on chassis.
- Remove four columns from circuit board, and put in place on new board (on
printed circuit side).
- Switch L62-3d on, and adjust the size of the picture (see adjustment positions
on next page).
- Switch off L62-3d.
- Replace main body cover and chinrest.

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12.3. Adjustment of monitor.

Back side of monitor chassis

- Vertical amplitude

- Horizontal frame

- Vertical frame
(component side)

- Brightness

- Horizontal amplitude
(ferrite core inductance)

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13. CHECKING AND REPLACEMENT OF PD POTENTIOMETER

13.1 CHECKING

Use test function Interface Power Test in WORKING TESTS on PC, to
check correct functioning of PD potentiometer. f the numerical value POT in
the status message on analogical variable quantities does not vary, or remains
blocked at minimum (0) or maximum (255), when moving head of L62-3d to left
and right, then check connections and the state of PD potentiometer, and if
necessary replace as follows in 13.2.

13.2 REPLACEMENT

- Loosen fixation screws on video board support (2.5 mm, 6-sided key).
- Push this support to one side to gain access to fixation screws on P.D.
Potentiometer support.
- Disconnect POT connector from main board and remove all clamps which
immobilize the strand of potentiometer connection wires.
- Unscrew the two fixation screws on potentiometer support.
- Remove support+potentiometer assembly.
- Put new assembly into place, taking care to insert guide bracket into slot in
cursor.
- Place potentiometer support so that the cursor moves parallel to Left/Right
movement of guide bracket. Tighten two fixation screws correctly.
- Reconnect POT connector on main board and immobilize strand of
potentiometer connection wires with existing clamps.
- Put video board support back in place.
- Switch on and test correct functioning of potentiometer (13.1).
- Switch off and reassemble main body and chinrest.

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14. CHECKING AND REPLACEMENT OF CONTROL PANEL KEYS

14.1 CHECKING

Use Keyboard test function in Control Panel Test menu in WORKNG
TESTS on PC, to check that keys are functioning correctly. f the test shows up a
fault, use procedure 14.2 to check and if necessary replace faulty keys.

14.2 REPLACEMENT

- Remove covers on control panel push-buttons.
NB: The attachment points of these buttons are very fragile.
- Unscrew the 4 Phillips fixation screws from push-button circuit board.
- Put on place new push-button circuit board .
- Replace connecting wire.
- Put control panel back in place.
- mmobilize strands of wires.
- Switch on L62-3d and test correct functioning of push-button replaced.
- Put correct covers back on control panel push-buttons.
- Switch off L62-3d and reassemble main body and chinrest.

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15. CHECKING AND REPLACEMENT OF PRINTER

15.1 CHECKING

Use PRNTER test function in Control panel test menu, in WORKNG
TESTS on PC in order to check that printer is functioning correctly. f the test
shows up a fault, follow procedure 15.2 to replace printer.

15.2 REPLACEMENT

- Remove control panel from main body (see 7.4).
- Disconnect four connectors on control panel interface board.
- Loosen four fixation Phillips screws on printer support base.
- Remove printer + control panel interface assembly.
- To replace the printer in this assembly, first disconnect the flexible connection
between printer and control panel interface, then unscrew the printer fixation
screws (4 6-sided screws, 1.5 mm key). These screws also secure the interface
fixation columns, and it is therefore preferable not to completely remove the two
lower screws.
- Replace faulty printer (taking care with the flexible connection to the printer).
- Put assembly back in position in control panel.
- Replace control panel.
- Reconnect video links.
- Switch on L62-3d temporarily and test correct functioning of printer (see 15.1).
- Secure wires with clamps in places provided.
- nstall knob blocking the instrument base.
- Put main body cover and chinrest back in place.

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16. REPLACEMENT OF CHOPPER MOTOR

- Remove optical head cover (see 7.2).
- Disconnect power connection from chopper motor.
- Free lower two fixation clips from board in order to be able to move it slightly, to
allow passage of chopper motor connector.
- Loosen two tightening screws (6-sided 2.5 mm key) on chopper motor support
bracket.
- Support chopper and separate it from motor.
- Remove motor+bracket+connections assembly (taking care that connector
passes behind circuit board).
- Unscrew two fixation screws securing motor on bracket.
- nstall new motor on bracket.
- Put motor+bracket+connections assembly in position, and place chopper on
motor axle at the same time.
- nsert the four bracket fixation screws, without blocking them tight.
- Tighten the two chopper fixation screws on motor axle so that chopper is
roughly 4 mm from motor bearing.
- Position bracket so that chopper passes roughly in the center of the optical fork
(turn it by hand to make sure that it does not rub).
- Switch L62-3d on, connect a voltmeter (V=) between test points OV and SFC,
turn the chopper by hand placing detection slit at the level of the optical fork
and position bracket (forwards or backwards) so that the passing of the slit
through the fork brings voltage from 0V to +5V=.
- Tighten bracket fixation screws.
- Switch off L62-3d, and tighten all points (ensure fixation with a drop of varnish
on each screw).
- Re-connect chopper motor power cable.

- Fix optical head board on two lower fixation clips.
- Switch L62-3d on again, and adjust rotation speed of chopper motor by turning
potentiometer P1 (clockwise), to obtain a frequency measurement close to 33.5
Hz on the frequency-meter connected to test points 0V and SFC.
- Replace optical head cover.
- Carry out a few test measurements to check that L62-3d is functioning
correctly.

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17. REPLACEMENT OF STEP-BY-STEP MOTOR FOR TARGET

- Remove motor power connection on opticaI head circuit board (on circuit
side).
- Cut wire clamps securing power wires to step-by-step motor.
- Loosen the two fixation screws (6-sided 1.5 mm key) on cog-wheel of motor
axle.
- Remove cog-wheel.
- Unscrew the two fixation screws (6-sided 2.5 mm key) holding motor support
on to base.
- Remove the assembly.
- Remove motor support (4 screws, 6-sided 3 mm key).
- nstall motor support on new step-by-step motor (taking care that power wires to
motor go towards the back of the optical head after installation).
- Reposition the assembly on the base of the optical head.
- Reassemble cog-wheel (plus belt) on the motor axle so that it is in line with the
small cog-wheel of the target mechanism.
- Tighten the two screws blocking the motor axle.
- Replace motor supply connection on opticaI head circuit board.
- Switch on and check that the initialisation target is working correctly.
- Switch off.
- Check that screws are tight on motor axle and block with a drop of varnish on
each screw.
- Secure wires with clamps, as provided.
- Replace optical head cover.

GeneraI
Description
without PC
Test Programme
with PC


18. CHECKING AND REPLACEMENT OF FOCUSSING-AID LED

18.1 CHECKING

- Use OpticaI Head working test on PC to check that focussing-aid LED is
functioning correctly.
- f replacement is necessary, the whole LED assembly must be changed.

18.2 REPLACEMENT

- Remove front of optical head (see 7.3).
- Remove link connector from optical head board (raise lower edge of board to
free the connector).
- Remove clamp immobilising LED connecting wire.
- Loosen screw blocking tube which supports LED.

Take care not to move the focussing-aid optical assembly while carrying out
these manipulations.

- Slide tube towards back in order to remove optical block.
- Place new assembly in optical block (in same position), tighten slightly so that it
still slides in optical block.
- Put control panel back in place temporarily, and replace connector in optical
head board.
- n a darkened room, switch L62-3d on in Test mode, place an artificial eye in
center of optical axis.
- Choose Measurement test menu in kerato calibration mode, center the main
spot then try to focus kerato by eclipse. Fire measurements in quick
succession to obtain reflection of flashes as distinct as possible (correct
Backwards/Forwards position).
- Block the instrument in this position.
- Adjust the position of the LED support tube in the optical block, by sliding
backwards or forwards, to obtain an eclipse ring as clear and luminous as
possible.
- Remove control panel again and tighten blocking screw on tube in optical block.
- f necessary, re-calibrate kerato.
- Re-assemble optical head cover and check once again that instrument functions
correctly.

GeneraI
Description
without PC
Test Programme
with PC


19. REPLACEMENT OF FLASH TUBE

- Remove front of optical head (see 7.3).
- Remove clamps fixing high voltage power cable for flash tube.
- Remove connector linking to main board.
- Unscrew fixation screws on flash assembly (2 nylon screws, cleft heads).
- Fix new flash assembly in place (N.B. do not tighten screws too far).

(Take care not to move the focussing-aid optical assembly while carrying out
these manipulations.)

- Replace connector on power interface board.
- Switch on, check voltage of flash power supply (500V=) on main board, fire
a few times in kerato mode to check that flash is working correctly.
- Switch off , fix cable on elevation column with clamp and replace all covers.
(Take care with position of firing coil behind the front of optical head.)
- Switch L62-3d on again and re-calibrate kerato.
(see Keratometry caIibration ).

GeneraI
Description
without PC
Test Programme
with PC


20. REPLACEMENT OF OPTICAL HEAD CIRCUIT BOARD

PRECAUTION Use anti static discharge procedures.
Sensitive components present.

WARNING.

If this component is changed a compIete re caIibration is required which can onIy be
carried out in the factory.

- Remove the optical head cover.
- Note the position and disconnect all the connections to the PCB.
- Free the fixation clips and remove the PCB.
- Put the new PCB in position and re connect all connections.
- Switch on the instrument.
- Put potentiometer P1 to mid position.
- Check the stepping motor speed - see chapter 17.
- With the instrument switched on, adjust P1 to give a chopper motor speed of
33,5 Hz.
- The speed can be displayed in the sub menu SETTNG / CALBRATON.
- Switch off the instrument.
- Replace the optical head cover.
- Re-calibrate the refractometry.

GeneraI
Description
without PC
Test Programme
with PC


21. REPLACEMENT OF INTERFACE BOARD


Use the test function in the service menu to test the board.
f the board shows a defect use the following procedure for replacement.

Remove the main body cover (7.1).
Disconnect the connectors from the interface card.
Loosen the four fixing screws which fix the card to the support columns.
Remove the interface card by passing it above the power supply.
Replace the new card. Reconnect the card.
Switch on the instrument and check the functions of the printer and the push buttons.
Switch off the instrument and immobilise the cables, tighten all screws etc
and re fit the body work covers and chin rest.
GeneraI
Description
without PC
Test Programme
with PC


22. REPLACEMENT OF MAIN PRINTED CIRCUIT BOARD.


- Remove the main body cover (7.1.).
- Disconnect all connectors form the board, noting their positions.
- Remove the 5 screws which hold the board.
- Place the new board on the support and fit the 5 screws.
- Reconnect all connectors.

N.B. In the case that an exchange board has to be fitted, remove the EEPROM
(U29) from the original board and fit it to the new card.

- Switch on the L62-3d and verify the flash voltage (500V) on the main board.
- Re set the user menu, (date, time etc etc ) and verify all the normal functions.
- Complete the re-assembly of the main body cover.

N.B. The EEPROM can be removed and placed into another board without loss
of the information implanted. This allows exchange of the main circuit
board while avoiding the necessity for a complete re-configuration of the
system.

GeneraI
Description
without PC
Test Programme
with PC


23. REPLACEMENT OF THE CCD CAMERA.

The camera can only be changed in the factory, since the precise optical alignment
necessitates the use of special calibration equipment.

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