Type 470, 471, 475, & 478 April 2000 Errata Sheet for Type 470, 471, 475,

& 478 Piston Actuators Instruction Manual, Form 1864, August 1998

WARNING
To avoid loss of control of process fluid and subsequent personal injury or property damage caused by bursting of pressure-retaining parts, be sure the cylinder pressure does not exceed 80 psig in high cycle-rate, fast stroking speed three-way valve applications.

In three-way valve applications where the actuator fully strokes at a frequency of once per minute or faster, and the stroking speed is rapid (less than 0.5 seconds per stroke), there is a possibility that the stem can fracture at the plug if the actuator cylinder pressure is greater than 80 psig. This can cause loss of control of process fluid. Consideration should be given to the use of high-strength, fatigue-resistant stem materials in these applications. This problem appears to be application sensitive, in particular, water quench applications in steel mills where stroking speed and cylinder pressure were high. There have been no reported occurrences of this type of failure in other applications.

EFisher Controls International, Inc. 2000; All Rights Reserved Fisher and Fisher-Rosemount are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

For information, contact Fisher Controls: Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461
Printed in U.S.A.

Instruction Manual Form 1864 August 1998

Type 470, 471, 475, & 478

Type 470, 471, 475, & 478 Piston Actuators

Contents
Introduction
.............................. 1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ................................ 2 Actuator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Stem Connector Assembly . . . . . . . . . . . . . . . . . . . . 3 Direct-Acting (Push-Down-to-Close) Valves . . . . . 3 Reverse-Acting (Push-Down-to-Open) Valves . . . 4 Bypass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ................... 4 With Positioner (Types 470, 475, and 478) . . . . . . . 4 Without Positioner (Type 471) . . . . . . . . . . . . . . . . . . 5 .............................. 5 Handwheel Maintenance . . . . . . . . . . . . . . . . . . . . . . 6 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 7
W03201/IL

Installation

Principle of Operation

Maintenance

Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Kits

................................. 7 7

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 1. Type 470 Actuator with Type 3570 Positioner and Design ES Valve

Introduction
Scope of Manual
This instruction manual presents principle of operation, installation, maintenance, and parts list for the Type 470 (figure 1), 471, 475, and 478 piston actuators. Refer to separate instruction manuals for information on the 3570 Series pneumatic valve positioners and on other equipment and accessories used with these actuators. Only personnel qualified through training or experience should install, operate, and maintain a Type 470, 471,

475, or 478 piston actuator. If you have any questions about these instructions, contact your Fisher Controls sales office or sales representative before proceeding.

Description
The 470 Series piston actuators are available in many configurations: with (Type 470) or without (Type 471) positioner, with fail-up (Type 472) or fail-down (Type 473) spring return, with hydraulic snubber (Type 474), with integral handjack (Type 475), or with clevis stem connected for rotary valve installation (Type 478).
D100289X012

Type 470, 471, 475, & 478

Table 1. Actuator Size Availability and Maximum Travel
TYPE 470 470-7 470-16 471 471-5 471-7 471-8 471-16 471-8-16 475 475-7 475-8 475-16 475-8-16 478 478-16 TYPE 470 470-7 470-16 471 471-5 471-7 471-8 471-16 471-8-16 475 475-7 475-8 475-16 475-8-16 478 478-16 SIZE (TRAVEL [INCHES]) 60 2 4-1/8 8-1/8 2 2 4-1/8 4-1/8 8-1/8 8-1/8 2 4 4-1/8 8-1/8 8-1/8 4-1/8 8-1/8 60 51 105 206 51 51 105 105 206 206 51 102 105 206 206 105 206 68 2 --8-1/8 2 2 --4-1/8 8-1/8 8-1/8 2 ----8-1/8 --4-1/8 8-1/8 68 51 --206 51 51 --105 206 206 51 ----206 --105 206 80 4 --8-1/8 4 4 ----8-1/8 8-1/8 4 ----8-1/8 ----8-1/8 SIZE (TRAVEL [mm]) 80 102 --206 102 102 ----206 206 102 ----206 ----206 100 102 --206 102 102 --105 206 206 102 ----206 --105 206 130 102 ----102 102 --------102 ------------100 4 --8-1/8 4 4 --4-1/8 8-1/8 8-1/8 4 ----8-1/8 --4-1/8 8-1/8 130 4 ----4 4 --------4 -------------

Type 470, 471, 475, and 478 piston actuators are included in this instruction manual. Type 472, 473, and 474 piston actuators are covered in separate instruction manuals. Options are indicated by a suffix to the type number: -5 for manual handwheel, -7 for 4-1/8 inch (105 mm) maximum travel, -8 for clevis stem connector, and -16 for 8-1/8 inch (206 mm) maximum travel.

Installation
When an actuator and valve are shipped together as a control valve assembly, the actuator is normally mounted on the valve. Follow the valve instructions when installing the control valve in the pipeline. If the actuator is shipped separately or if it is necessary to mount the actuator on the valve, perform the Actuator Mounting procedures in this instruction manual. For information on mounting valve positioners, refer to the appropriate valve positioner instruction manual. If a Type 471 actuator is being installed, the cylinder loading pressures should be supplied through a 4-way solenoid valve or a switching valve. The bottom side of the piston is pressured through the connection at the lower side of the cylinder (key 2, figures 3, 4, 5, 6, and 7). The top side of the piston is pressured through the connection in the cylinder cover (key 31, figures 6 and 7).

Specifications
Refer to tables 1 and 2 for specifications of the Type 470, 471, 475, and 478 piston actuators. See the actuator nameplate for information about a specific actuator.

Type 470, 471, 475, & 478

Table 2. Actuator Specifications
ACTU ATOR SIZE 60 EFFECTIVE PISTON AREA In.2 55.5 88.5 68 88.5 88.5 88.5 80 100 130 88.5 130.5 221.5 cm2 358 571 571 571 571 571 842 1429 YOKE BOSS DIAMETER In. 3-9/16 3-9/16 3-9/16 3-9/16 3-9/16 5 5 5 mm 95 95 95 95 95 127 127 127 STEM DIAMETER In. 3/4 3/4 3/4 3/4 3/4 1 1-1/4 1 1-1/4 1-1/4 mm 19.1 19.1 19.1 19.1 19.1 25.4 31.8 25.4 31.8 31.8 MAXIMUM ALLOWABLE CYLINDER PRESSURE(1) Standard Connection Psig Bar 140 85 85 85 85 125 150 85 110 65 9.65 5.82 5.82 5.82 5.82 8.62 10.34 5.82 7.58 4.48 Clevis-Type Connection Psig Bar 150 100 100 100 100 150 150 120 120 --10.34 6.89 6.89 6.89 6.89 MAXIMUM ALLOWABLE THRUST(2) Types With Spring Return Cast Iron Yoke Lb N ----------------Steel Yoke Lb --------N --------All Other Types Cast Iron Yoke Lb N Steel Yoke Lb N 37,000 40,000

6800 30,300 6800 30,300 8300 37,000 8300 9000 40,000 9000

9000 40,000 w/Handwheel 9000 40,000 w/o Handwheel 9000 40,000 12,500 55,600

10.34 13,200 58,700 13,200 58,700 13,200 58,700 13,200 58,700 10.34 8.27 16,500 73,400 16,500 73,400 17,000 75,600 19,500 86,800 8.27 --16,500 73,400 16,500 73,400 17,000 75,600 25,000 111,250

1. Maximum with an S31600 (316 stainless steel) stem, plain bonnet, and up to 450_F (232_C). 2. Generated on actuators without positioners. Reduce maximum allowable thrusts by 10 percent for actuators without positioners.

CAUTION
To avoid damage to actuator parts and difficult operation of actuator handwheels, open the bypass valve before using a handwheel. If repeated or daily manual operation is expected, the actuator should be equipped with a manual handwheel. To manually move the piston rod with the handwheel, first open the bypass needle valve (key 185, figure 8), and place the handwheel pointer in the neutral position and insert the locking pin in the sleeve assembly. Then turn the handwheel in the selected direction as indicated on the wheel.

Stem Connector Assembly CAUTION

D To avoid damaging the seating surfaces, do not rotate the valve plug while it is seated. Also avoid damage to the valve plug stem by careful use of tools during travel adjustment. D Incomplete engagement of valve stem and/or actuator stem in the stem connector can result in stripped threads or improper operation. Be sure that the length of each stem clamped in the stem connector is equal to or greater than the diameter of that stem. Do not loosen the cap screws when the stem connector has spring or loading pressure force applied to it.

Actuator Mounting
If an actuator is purchased separately for field installation on a control valve, mount it on the valve and secure it in place with the yoke locknut. Actuators with a 5-inch (127 mm) yoke boss are secured to the valve bonnet with eight bolts rather than a yoke locknut. The stem connector should then be made up to clamp the actuator stem and valve plug stem together to provide the proper valve travel. This procedure is outlined in the Stem Connector Assembly procedures of this instruction manual. The control valve should be located where it will be accessible for servicing. Room should be left above and below the control valve to permit removal of the actuator and valve plug. Key numbers indicated refer to figure 3 for Type 470, figure, figures 4 and 5 for Type 475, figure 6 for Type 478, and figure 7 for -16 (8-1/8 inch or 206 mm maximum travel) constructions.

Direct-Acting (Push-Down-to-Close) Valves

1. With the valve assembled and the actuator mounted, make sure the valve plug is in the closed position, and the actuator is at the top of its stroke. Then screw the two stem locknuts all the way onto the stem thread and place the travel indicator disk (if any) on the stem locknuts. 2. Keeping your hands away from any moving parts, pressure the actuator until the piston rod moves down from the top of its stroke the specified valve travel. 3. Attach the stem connector, clamping the piston rod to the valve stem. With the stem locknuts, raise the travel indicator disk to the stem connector. 4. Cycle the actuator to check availability of desired total travel and that the valve plug seats before the

Type 470, 471, 475, & 478

actuator contacts the lower travel stop. Minor travel adjustments can be made by loosening the stem connector slightly, tightening the locknuts together, and screwing the stem either into or out of the stem connector with a wrench on the locknuts. If the valve stem cannot be turned, as with a bellows seal bonnet, remake the stem connection to achieve the desired travel. 5. Once the total travel is adequate, tighten the stem connector securely, lock the stem locknuts against the connector, and adjust the indicator scale on the yoke to show correct valve plug position. 6. Provide a gauge to measure the pressure to the actuator. Make a final adjustment of the actuator or its positioner to set the starting point of valve travel and to obtain full travel for the given instrument range.
BELLOWS REVERSED POSITION RANGE SPRING BIAS SPRING R INPUT SIGNAL CYLINDER SUPPLY RELAY B

R SUPPLY

RELAY A

R = RESTRICTION YOKE INPUT SIGNAL PRESSURE

Reverse-Acting (Push-Down-to-Open) Valves

1. Keeping your hands away from moving parts, pressure the actuator to move the piston rod to the extreme upward position then reverse loading pressure to lower the piston rod approximately 1/8 inch (3 mm). 2. Pull the valve stem up to seat the valve plug. 3. With the two cap screws, attach the stem connector to the piston rod and valve stem making sure the stem connector fully engages the piston rod threads. 4. If there is a travel indicator disk, raise it to the stem connector and tighten in position with the stem locknuts. The indicator disk or pointer should show the valve to be open with the piston at the bottom of its stroke. If it does not, loosen two screws (key 19) and shift the travel indicator scale (key 20) to indicate OPEN. 5. Cycle the actuator to check availability of desired total travel and that the valve plug seats before the actuator contacts the lower travel stop. Minor travel adjustments can be made by loosening the stem connector slightly, tightening the locknuts together, and screwing the stem either into or out of the stem connector with a wrench on the locknuts. If the valve stem cannot be turned, as with a bellows seal bonnet, remake the stem connection to achieve the desired travel. 6. Once the total travel is adequate, tighten the stem connector securely, lock the stem locknuts against the connector, and adjust the indicator scale on the yoke to show correct valve plug position. Provide a gauge to measure the pressure to the actuator. Make a final adjustment of the actuator or its positioner to set the starting point of valve travel and to obtain full travel for the given instrument range.
A1067-1 / IL

SUPPLY PRESSURE TOP CYLINDER PRESSURE BOTTOM CYLINDER PRESSURE NOZZLE PRESSURE

Figure 2. Schematic Illustration of a 470 Series Actuator

Bypass Assembly
The bypass is furnished as shown in figure 9 only when a handwheel actuator is specified. The bypass allows the pressure to equalize on either side of the piston, so that the manual actuator can be used to position the valve. Flow through the bypass tubing is controlled by an angle needle valve (key 185), which is operated manually. This valve should be closed when the actuator is being used to operate the valve.

Principle of Operation
With Positioner (Types 470, 475, and 478)
Refer to figure 2. The pneumatic output signal from a controller or instrument is piped to the bellows of the Type 3570 positioner. An increasing input signal to the Type 3570 results in unbalanced pressures acting on the actuator piston, forcing it to move down. A decreasing input signal to the Type 3570 causes reverse action to take place, resulting in unbalanced pressures forcing the actuator piston to move upward. A feedback arrangement prevents over-correction and ensures a definite position of the piston for a specific

Type 470, 471, 475, & 478

input signal, thus giving stable and accurate response to changing conditions. For more detailed information on the Type 3570 Positioner, refer to the Principle of Operation section in the Type 3570 Instruction Manual. lines to the positioner then remove all tubing lines (cylinder, instrument and supply) from the positioner. 2. Loosen the four cover screws on the underside of the positioner and remove the positioner cover. 3. Disengage the range spring by unscrewing the spring retainer from the piston rod extension. 4. Loosen the two caps screws that hold the positioner to the cylinder. When removing the positioner, do not lose the small O-ring that is used in the air passage from the positioner to the top of the cylinder.

Without Positioner (Type 471)

The piston moves as air pressure is loaded on one side of the piston, and unloading on the other side. Because no positioner is furnished, a loading device, such as a 4-way switching valve, must be installed. A loading device is not furnished with the actuator.

CAUTION
Do not use wrenches or other tools directly on the valve stem. Damage to the stem surface could result in subsequent damage to the valve packing. 5. Remove the stem connector (key 6) and the piston rod boot (key 24) used to protect the lower end of the piston rod. 6. Remove the socket head cap screws that hold the cylinder (key 2) to the yoke (key 1). 7. Insert a screwdriver in the two slots on the lower edge of the cylinder casting and pry the cylinder loose from the yoke. Remove the cylinder, being careful not to mar the cylinder wall. 8. The piston (key 3) and piston rod (key 4) will come out with the cylinder. The piston can then be removed by forcing it out the open end of the cylinder. 9. Unscrew the upper and lower seal bushings (keys 7 and 8), one in the upper end of the cylinder and the other screwed into the upper end of the yoke. 10. With the unit disassembled, inspect all parts for excessive wear and defects. Replace all worn O-rings. Lubricate (key 238 or equivalent) as indicated on the assembly drawings. Apply sealant (key 239 or equivalent) as indicated on the assembly drawings. When reassembling the actuator after the piston rod extension (key 5) has been removed from the piston rod (key 4), clean the threads of the piston rod extension thoroughly and apply Loctite 242 or equivalent thread sealant to the threads. Tighten the piston rod extension securely to a torque of 150 lbfSft (203 NSm). This torque is approximately equal to the torque that would be developed by placing a force of 150 pounds on the end of a one-foot wrench, 75 pounds on the end of a two-foot wrench, etc. 11. To inspect the clevis stem connector assembly in the Type 478 or -8 assemblies, remove the clevis boot (key 190, figure 6) which covers this assembly. The clevis stem connector assembly can be disassembled by removing the E-ring (key 189, figure 6) and pulling clevis pin (key 188, figure 6).

Maintenance
Actuator parts are subject to normal wear and must be inspected and replaced when necessary. The frequency of inspection and replacement depends on the severity of service conditions. Because of the care Fisher Controls takes in meeting all manufacturing requirements (such as heat treating and dimensional tolerances), use only replacement parts manufactured or furnished by Fisher Controls.

WARNING
Avoid personal injury from sudden release of process pressure or uncontrolled process fluid. Before starting disassembly: D Disconnect any operating lines providing air pressure to the actuator. Be sure the actuator cannot suddenly open or close the valve. D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure on both sides of the valve. Drain the process media from both sides of the valve. D Vent the power actuator loading pressure. D Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment. Key numbers indicated refer to figure 3 for Type 470, figure, figures 4 and 5 for Type 475, figure 6 for Type 478, and figure 7 for -16 constructions. 1. Bypass the control valve. If positioner is not used, go to step 5. If positioner is used, shut off all pressure

Type 470, 471, 475, & 478

Handwheel Maintenance
Refer to figure 5 for size 60 and figure 6 for size 80-100. The handwheel gears should be lubricated periodically. A grease fitting (key 68, not shown) is provided on the larger sizes. On the smaller sizes, remove the handwheel (key 63) and the bevel pinion (key 58) and pack the gear case with grease. Loosen the set screw (key 67) before attempting to remove the pinion and extension. If it is necessary to change the valve plug action from push-down-to-close to push-down-to-open or vice versa, change the handwheel arrangement so that the arrow indicates the correct rotation required to open the valve. Remove the handwheel, invert and replace it. On size 60 (figure 4) , remove and replace the spring-loaded ball assembly (key 70) in the opposite side. On sizes 80 and 100 (figure 5), remove the handwheel assembly and install in the opposite end of the gear case by unscrewing the back and front worm retainers (keys 61 and 62, not shown) and turn the handwheel to disengage the bevel pinion (key 58). 12. To remove the actuator stem (key 215, not shown), loosen the stem connection (key 6) and pull the actuator stem out the top of the sleeve assembly (key 156). 13. Remove the sleeve by screwing it out of the sleeve assembly (key 156). 14. Unscrew the upper seal bushing (key 7) and lower seal bushing (key 8, not shown) to inspect the O-rings (keys 9, 10, 11, and 12). To disassemble Type 475 and -5 piston actuators sizes 80-130 for maintenance, perform the following procedures (figure 6): 1. Be sure that all pressure is out of the cylinder and valve body. 2. Remove all tubing lines to the positioner. 3. Loosen the four screws on the underside of the positioner base, and remove the positioner cover. 4. Disengage the range spring by unscrewing the spring retainer from the piston rod extension (key 5). 5. Remove the two cap screws holding the positioner to the cylinder (key 2). 6. Remove the cap screws (key 13) on the underside of the cylinder flange (key 157) and remove the cylinder (key 2). 7. Remove the piston rod extension (key 5) and the piston nut (key 30, not shown), then use a mallet to remove the piston (key 3) from the piston rod (key 4, not shown). 8. Remove the cap screws (key 37) and cylinder adaptor (key 38). 9. Remove the cap screws (key 53) and remove the spacer (key 143), being careful not to lose the key (key 50). 10. Remove the locking pin (key 182), disconnect the stem connector (key 6) and pull out the piston rod (key 4). 11. Remove the pointer (key 153) and turn the sleeve out of the sleeve assembly (key 156). 12. Remove the cap screws (key 53) holding the gear case (key 54) to the yoke (key 1). 13. Lift the gear case (key 54) to expose the handwheel assembly.

Disassembly
To disassemble Type 475 and -5 piston actuators size 60 for maintenance, perform the following procedures (figure 4): 1. Be sure that all pressure is out of the cylinder and valve body. 2. Remove all tubing lines to the positioner. 3. Loosen the four screws on the underside of the positioner base, and remove the positioner cover. 4. Disengage the range spring by unscrewing the spring retainer from the piston rod extension (key 5). 5. Remove the two cap screws holding the positioner to the cylinder (key 2). 6. Remove the cap screws (key 13) on the underside of the cylinder flange (key 157) and remove the cylinder (key 2). 7. Unscrew the piston rod extension (key 5) and use a mallet to tap the piston (key 3) off the piston rod (key 4, not shown). 8. Remove the handwheel extension (key 197) by loosening the set screw (key 67) and unscrewing the extension. 9. Remove the cap screws (not shown) holding the cylinder flange (key 157) to the yoke (key 1). 10. Lift the cylinder flange (key 157) off the yoke (key 1). 11. Inspect the handwheel gears and bearings as needed.

Reassembly
When reassembling any size Type 475 piston actuator, adjust the set screw (key 51) to eliminate play in gear bearings. When properly set, lock with key 200. When reassembling the actuator after the piston rod extension (key 5) has been removed from the piston rod (key 4), clean the threads of the piston rod extension thoroughly and apply Loctite 242 or equivalent

Type 470, 471, 475, & 478

thread sealant to the threads. Tighten the piston rod extension securely to a torque of 150 lbfSft (203 NSm). This torque is approximately equal to the torque that would be developed by placing a force of 150 pounds on the end of a one-foot wrench, 75 pounds on the end of a two-foot wrench, etc.

Parts List
Key 1 Description Yoke Standard Type 470, 471, 478 except -7 and -16 models Class B cast iron Size 60 Size 68 Size 80 Size 100 Size 130 WCB steel Size 60 Size 68 Size 80 Size 100, 5H boss Size 100 Size 130 Size 130, 7 inch (178 mm) boss Type 470-7, 471-7, Class B cast iron Size 60 Type 478-16, 471-8-16, Class B cast iron Size 80 Size 100 Type 475 except -16 Class B cast iron Size 60, 68 Size 80, 100, 130 Size 80, 100, 5H boss WCB steel Size 60, 68 Size 80, 100, 130 Type 475-16 Class B cast iron Size 60, 68 Size 80, 100 WCB steel Size 80, 100 Tapped Yoke Boss Type 470, 471 & 478 except -7 and -16 models Class B cast iron Size 60 Size 68 Size 80 Size 80, 5H boss Size 100 Size 130 Size 130, 5H boss WCB steel Size 68 Size 80 Size 100 Size 130, 5 inch (127 mm) boss Size 130, 5H boss Type 470-7, 471-7, Class B cast iron Size 60 Type 470-16, 471-16 Class B cast iron Size 60 Size 68 Size 80 Size 80, 5H boss Size 100, 130 Size 100, 130, 5H boss Part Number

3H871119012 5P824019022 3H871719022 3H874119022 3J455319022 30A9157X012 3K5404X0012 30A8990X012 38A0975X022 3N6858X0012 3U316422012 55A5486X012 3N805419012 3H871719022 3H874119022

Parts Ordering
Each actuator has a serial number stamped on the nameplate. Always mention this number when corresponding with your Fisher Controls sales office or sales representative regarding technical information or replacement parts. Also, reference the complete 11-character part number of each needed part as found in the following parts list.

3J463019052 3J460419042 17A9170X012 3K5404X0012 3R187822012

3U319619052 3J460419042 3R187822012

Parts Kits
Key Description Part Number Repair Kit Type 470, 471 except -16 (includes keys 9, 10, 11, 24, 25, 26, 78, and, if applicable, 12, 28, and 29) Size 60 R470X000032 Size 68, 80 R470X000042 Size 100 R470X000062 Size 130 R470X000072 Type 470-16, 471-16 (includes keys 9, 10, 11, 78, and, if applicable, 12, 28, and 29) Size 60 R470-16X012 Size 68, 80 R470-16X022 Size 100 R470-16X032 Size 130 R470-16X042 Type 471-8 and 478 (includes keys 9, 10, 11, 78, 190, 191, 192, and, if applicable, 12, 24, 25, 26, 28, and 29) Size 60 R478X000062 Size 68 R478X000082 Size 100 R478X000092 Type 478-16 and 471-8-16 (includes keys 9, 10, 11, 78, 190, 191, 192, and, if applicable, 12, 28, and 29) Size 60 R478-16X012 Size 68 R478-16X022 Size 80 R478-16X032 Size 100 R478X000092

3N593919012 5R760419022 3L993519022 36A2488X012 3L993119022 3N594219022 35A9178X012 51A1300X012 33A6349X012 3N6859X0012 3U3995X0012 32A1515X012 3U998619012

31A7210X012 42A0971X012 30A6352X012 27A3925X012 32A1321X012 36A9331X012

Type 470, 471, 475, & 478

PARTS NOT SHOWN: 13, 21, & 45 PART 160 NOT REQUIREED ON 470 PART 27 NOT REQUIRED ON 470-7 j APPLY LUB/SEALANT
30A7918-B / IL

Figure 3. Type 470 Actuator

50A7980-C / IL

Key 1

Description Yoke (Contd) Type 470-16, 471-16 WCB steel Size 60 Size 80, 5H boss Size 100, 5H boss Size 130 Type 478-16, 471-8-16, Class B cast iron Size 60 Size 68 Size 80 Size 80, 5H boss Size 100 Type 475 except -16 Class B cast iron Size 60, 68 Size 80, 100, 130 Size 80, 100 5H boss WCB steel Size 80, 100, 130 Size 80, 100 5H boss Type 475-16 Class B cast iron Size 60, 68 Size 60, 68 w/clevis stem connector Size 80, 100 WCB steel Size 60, 68 Size 80, 100 Size 80, 100, 5H boss Cylinder Assembly, aluminum Type 470, 471 except -16 Size 60 Size 68, 80 Size 100 Size 130

Part Number

PARTS NOT SHOWN: 21, 45 j APPLY LUB/SEALANT NOTE: THE LONG-TRAVEL TYPE 475-16 ACTUATOR IS SIMILAR IN APPEARANCE TO THE ACTUATOR SHOWN HERE. WITH THE TYPE 475-16 ACTUATOR, SOME PARTS (SUCH AS THE PISTON ROD) ARE PROPORTIONATELY LONGER. ALSO, THE TYPE 475-16 INCLUDES A CYLINDER ADAPTOR SIMILAR TO THAT SHOWN AS KEY 38 IN FIGURE 5. THE SIZE 60 AND 68 TYPE 475-16 ACTUATOR REQUIRES ANTITORQUE GUIDE (KEY 211) AND CAP SCREWS (KEY 212).

31A7210X022 27A3925X022 36A9331X022 33A1069X012 3R946819012 5R851219012 3L993519022 36A2488X012 3L993119022

Figure 4. Type 475 Actuator Size 60

Key Description Type 470-16, 471-16 Size 60 Size 68, 80 Size 100 Size 130 Type 475 except -16 Size 60 Size 68, 80 Size 100 Size 130 Type 475-16 Size 60 Size 68, 80 Size 100 Type 478, 471-8,-7, 470-7 Size 60 Size 68 Size 100 Type 478-16, 471-8-16 Size 60 Size 68, 80 Size 100 Piston, aluminum Size 60 Size 68, 80 Size 100 Size 130 Part Number 3U1840000A2 3R8531000A2 3U8248000A2 33A1072X012 3H8713000A2 3K1642000A2 3J4980000A2 3J4551000A2 3U1840000A2 3R8531000A2 3U8248000A2 3K1641000A2 3K1642000A2 3J4980000A2 3U1840000A2 3R8531000A2 3U8248000A2 2H865807062 2H873307062 2H873707062 2J453407062

3N217819052 3L991519042 17A6883X012 3R187822012 35A9179X012

42A0287X012 3U423919052 3L991519042 42A0287X022 3R187822012 35A9179X012 3 3H8713000A2 3K1642000A2 3J4980000A2 3J4551000A2

Type 470, 471, 475, & 478

471-5-16 475-16

SECTION AA

PARTS NOT SHOWN: 13, 27, 121, & 208 j APPLY LUB/SEALANT

50A7982-D / IL

Figure 5. Type 475 Actuator Size 80-100

Key 4

Description Piston Rod, S41600 (416 SST) Cr pl Type 470, 471 except -7, -16 Size 60 Size 68 Type 470, 471 except -7, -16 Size 80, 100 Size 130 Type 470-7, 471-7 Size 60 Type 470-16, 471-16 Size 60 Size 80, 100 Size 130 Type 475 except -16 Size 80, 100 Size 130 Type 475-16 Size 60, 68 Size 80, 100

Part Number

Key

2H865946582 1V6409X0012 2H8731X0012 2J4536X0012 2N538846582 21A7211X012 2R8514X0012 23A1070X022 2H9457X0012 2L7799X0012 22A0283X012 2U8977X0012

Description Type 478, 471-8 except -16 Size 60 Size 68 Size 100 Type 478-16, 471-8-16 Size 60 Size 68, 80, 100 Piston Rod Extension, S41600 (416 SST) Cr pl Type 470, 471 except -7, -16 Size 60 Size 68, 80, 100, 130 Type 470-7, 471-7 Size 60 Type 470-16, 471-16, 478-16, 471-8-16 Size 60, 68, 80, 100 Type 478, 471-8 Size 60-68, 100

Part Number 2H937046582 2J8972X0012 2V9139X0012 2R875746582 2R8514X0012

1H864946582 2H872946582 2H872946582 2R853346582 2H872946582

Type 470, 471, 475, & 478

Key 6 Description Stem Connector Assembly, zinc-plated steel Type 470, 471, 478 except -16 Size 60 3/4 inch (19.1 mm) stem Size 68 3/4 inch (19.1 mm) stem Size 80, 100, 1 inch (25.4 mm) stem Size 80, 100, 130 1-1/4 inch (31.8 mm) stem Size 130, 2 inch ( 50.8 mm) stem Type 475, -16 Size 60, 68 Size 80, 100, 130, 1 inch (25.4 mm) stem Size 80, 100, 130, 1-1/4 inch (31.8 mm) stem Type 475, -8, -16 Size 60, 68 Size 60, 68 w/actuator extension Upper Seal Bushing, brass Lower Seal Bushing, brass Type 470, 471 except -7, -8, -16 Size 60 Size 68, 80, 100 Size 130 Type 470-7, 471-7, 478, 471-8 Size 60 Size 68 Size 100 Type 478-16, 471-8-16, 470-16, 471-16 Size 60 Size 68, 80, 100 Type 475 Size 80, 100 Size 130 ORing, nitrile Size 60, 68 (2 reqd) Size 80, 100, 130 (1 reqd) O-Ring, nitrile Size 60, 68 (2 reqd) Size 80, 100, 130 (1 reqd) O-Ring, nitrile Size 60 Size 68, 80, ( 2 reqd) Size 100, (2 reqd) Size 130, ( 2 reqd) O-Ring, nitrile Size 60 Cap Screw, pl alloy steel (not shown) Size 80 (10 reqd) Size 60 (14 reqd) Size 68 (24 reqd) Size 100 (16 reqd) Size 130, 5 inch (127 mm) boss (20 reqd) Size 130, 7 inch (178 mm) boss (20 reqd) Connector, brass (2 reqd) Travel Indicator Disk, S41300 (413 SST) Type 470, 471, 470-7, 471-7 Size 60 Size 80, 100, 130 Type 470-16, 471-16 Size 60, 68 Size 80, 100 Size 130 Type 475 except -16 Size 60, 68 Size 80, 130 Type 475-16 Type 478, 471-8, 475-8, 478-16, 471-8-16 Part Number 18A1685X012 1P9443000A2 18A1692X012 18A1691X012 35A5487X012 18A1685X012 18A1692X012 18A1691X012 2U2983000A2 18A1843X012 1H865114042

7* 8*

1H863714042 2H873014042 2K378314042 1H863714042 2H873014042 1R945614042 1R875914042 1R945614042 1H946314042 2K378314042 1E736906992 1E736906992 1D348306992 1D348306992 1H862406992 1H862506992 1H862606992 1J453806992 1H862306992 1A771132982 1A771132982 1A771132982 1A771132982 1H734732992 1K405731162 15A6002X202 Key 16 Description Travel Indicator Disk, (continued) Size 60 Size 68 Size 80, 100 Hex Nut, pl steel Type 470, 471, 475, 470-7, 471-7, 470-16, 471-16 (2 reqd) 5/16 inch (7.9 mm) stem 3/8 inch (9.5 mm) stem 1/2 inch (12.7 mm) stem 3/4 inch (19.1 mm) stem 1 inch (25.4 mm) stem 1-1/4 inch (31.8 mm) stem 2 inch (50.8 mm) stem Type 478, 471-8, 475-8 Size 60 Size 68, 100 Type 478-16, 471-8-16 Size 60 Size 68, 80, 100 Part Number 1P661238992 1P824236102 1R945836012
j APPLY LUB/SEALANT
40A7996-B / IL

9*

10*

11*

Figure 6. Type 478 Size 68

12* 13

18

14 16

1E832838992 10A8487X012 1E832838992 10A6358X012 10A8487X012 1E832838992 10A6358X012 1U298636042

1R160524142 1A680324122 1A353724122 1A351124122 1C635224122 0W073524122 10A2620X012 1H937824102 0W073524122 1F118724122 0W073524122

10

*Recommended spare parts

Type 470, 471, 475, & 478

470-16 471-16

Key 20

j APPLY LUB/SEALANT
52A1087-B / IL

Figure 7. Type 470-16 and 471-16 Sizes 80 and 100

20 Key 19 Description Screw (2 reqd) Type 470, 471, 475 Size 60, 68, stainless steel Size 80, 100, 130, pl steel Type 470-7, 471-7, stainless steel All sizes Type 470-16, 471-16 Size 60, 68, stainless steel Size 80, 100, pl steel Type 478, 471-8 Size 60, 68, stainless steel Size 80, 100, pl steel Part Number

1E831338992 1A343128982 1E831338992 1E831338992 1A343128982 1E831338992 1A343128982

Description Travel Indicator Scale, stainless steel Type 470, 471, 475 except -16 7/16 inch (11 mm) travel Size 60 5/8 inch (16 mm) travel Size 60 3/4 inch (19 mm) travel Size 60, 68 Size 80, 100, 130 7/8 inch (22 mm) travel Size 60 1-1/8 inch (29 mm) travel Size 60, 68 Size 80, 100, 130 1-1/2 inch (38 mm) travel Size 60, 68 Size 80, 100, 130 2 inch (51 mm) travel Size 60, 68 Size 80, 100, 130; 5 inch (127 mm) boss Size 130, 7 inch (178 mm) boss 2-1/2 inch (64 mm) travel Size 130, 7 inch (178 mm) boss 3 inch (76 mm) travel Size 80, 100, 130; 5 inch (127 mm) boss Size 130, 7 inch (178 mm) boss 4 inch (102 mm) travel Size 80, 100, 130, 5 inch (127 mm) boss Size 130, 7 inch (178 mm) boss Type 470-7, 471-7 3 inch (76 mm) travel 4 inch (102 mm) travel Type 470-16, 471-16 5 inch (127 mm) travel PDTC PDTO 6 inch (152 mm) travel 6-1/2 inch (165 mm) travel 8 inch (204 mm) travel Type 478, 471-8 2-1/2 inch (64 mm) travel Size 60 2-11/16 inch (70 mm) travel Size 60 3-1/8 inch (79 mm) travel Size 60, 68 3-3/8 inch (88 mm) travel Size 60, 68, 80, 100 3-13/32 inch (87 mm) travel Size 60 Travel Indicator Scale, stainless steel (Contd) Type 478, 471-8 3-9/16 inch (90 mm) travel Size 60, 100 3-21/32 inch (92 mm) travel Size 60, 68, 80, 100 4-1/8 inch (105 mm) travel Size 60, 68, 80, 100 Type 478-16, 471-8-16 6-11/16 inch (173 mm) travel 7-5/32 inch (184 mm) travel 7-13/32 inch (186 mm) travel 8-1/8 inch (206 mm) travel

Part Number

1F535238982 1E833038982 1E833138992 1H745738992 1H147838992 1E833238992 1H745838992 1E833338992 1H745938992 1E833438992 1H746038992 1N538338992 1U389738982

1H746138992 1N538238992

1J245238982 1U372738982 1N538238992 1P661638982

25A7853X012 2V8551X0012 2U9224X0012 25A2803X012 28A4035X012

1U451638982 1U458738982 1U458738982 1U458738982 1U458738982

1U458738982 1U458738982 1P661638982 2U454338982 20A8132X012 2U507538982 2R851338982

11

Type 470, 471, 475, & 478

Key 26* Description Snap Ring, pl steel Type 470, 471 Size 60 Size 68, 80, 100 Size 130 Type 478, 471-8 Size 60 Size 68 Travel Stop, steel Type 470, 471 7/16 inch (11 mm) travel Size 60 5/8 inch (16 mm) travel Size 60 3/4 inch (19 mm) travel Size 60 Size 68, 80, 100 Size 130 7/8 inch (22 mm) travel Size 60 1-1/8 inch (29 mm) travel Size 60 Size 68, 80, 100 Size 130 1-1/2 inch (38 mm) travel Size 60 Size 68, 80, 100 Size 130 2 inch (51 mm) travel Size 68, 80, 100 Size 130 3 inch (76 mm) travel Size 80, 100 Size 130 Type 475 7/16 inch (11 mm) travel; Size 60, 68 5/8 inch (16 mm) travel; Size 60 3/4 inch (19 mm) travel; Size 60 Type 475 7/8 inch (22 mm) travel; Size 60, 68 1-1/8 inch (29 mm) travel; Size 60, 68 1-1/2 inch (38 mm) travel; Size 60, 68 6-1/8 inch (155 mm) travel, Size 60, 68 3/4 inch (19 mm) travel; Size 80, 100 1-1/8 inch (29 mm) travel; Size 80, 100 1-1/2 inch (38 mm) travel; Size 80, 100 2 inch (51 mm) travel; Size 80, 100 3 inch (76 mm) travel; Size 80, 100 6 inch (152 mm) travel; Size 80, 100 3/4 inch (19 mm) travel; Size 130 1-1/8 inch (29 mm) travel; Size 130 1-1/2 inch (38 mm) travel; Size 130 2 inch (51 mm) travel; Size 130 3 inch (76 mm) travel; Size 130 Type 478, 471-8 2-5/8 inch (66 mm) travel Size 60 2-11/16 inch (69 mm) travel Size 60 3-1/8 inch (79 mm) travel Size 60 Size 68 3-3/8 inch (88 mm) travel Size 60 Size 68, 100 3-13/32 (87 mm) inch travel Size 60 Part Number 1H863927022 1H875127022 1P661327022 1H863927022 1H875127022

27

1H864026012 1H864126012 1H864226012 1H872826062 1J454926012 1H866126012 1H866226012 1H872426062 1J454826012 1H866326012 1H872526062 1J454726012 1H872626062 1J454626012 1H872726062 1J453226012 1H894226062 1H894126062 1H894026062 1H893926062 1H893826062 1H893726062 1N874726062 1H950926022 1H950826022 1H950726022 1H950626022 1H950526022 1H950626022 1J454926012 1J454826012 1J454726012 1J454626012 1J453226012

AU1149-A / IL

Figure 8. Bypass Assembly

Key 21

22 23 24*

25*

Description Twin Speed Nut, stainless steel (not shown) Type 470, 471, 478, 471-8, 470-16, 471-16, 478-16, 471-8-16 (2 reqd) Size 60, 68 Type 470-7, 471-7 (1 reqd) All sizes Nameplate, stainless steel All types Drive Screw, stainless steel (4 reqd) All sizes Piston Rod Boot, neoprene Type 470, 471 except -7 Size 60 Size 68, 80, 100 Size 130 Type 470-7, 471-7 Size 60 Type 478, 471-8 Size 60 Size 68 Snap Ring, pl steel Type 470, 471 except -7 Size 60 Size 68, 80, 100 Size 130 Type 470-7, 471-7 All sizes Type 478, 471-8 Size 60 Size 68

Part Number

1E833538992 1E833538992 18A5089X0A2 1A368228982

1H864706992 1H872106992 1J453906992 1H937906992 1H937906992 1H872106992

1K161126012 1U422326032 1J958626012 10A3717X012 1U423026032 1U101324012 1U422926032

1H863827022 1H875027022 1J454127022 1H863827022 1H863827022 1H875027022

12

*Recommended spare parts

Type 470, 471, 475, & 478

Key 27 Description Travel Stop, steel (Contd) 3-9/16 (90 mm) inch travel Size 60 Size 68, 100 3-21/32 inch (92 mm) travel Size 60 Size 68, 80, 100 Type 478-16, 471-8-16 6-11/16 inch (173 mm) travel Size 60 Size 68, 80, 100 7-5/32 inch (184 mm) travel Size 68, 80, 100 7-13/32 inch (186 mm) travel Size 60 Size 68, 80, 100 O-Ring, nitrile Size 68, 80, 100 Size 130 O-Ring, nitrile Size 68, 80, 100 Size 130 Piston Nut, pl steel Size 68, 80, 100 Size 130 Cylinder Cover, aluminum Yoke Locknut, steel Type 475-16; Size 60, 68 Cap Screw, steel Type 475; Size 80, 100, 130 Cylinder Adaptor, A07130 aluminum Type 475-16 Size 80 Size 100 Size 130 Key, G10180 carbon steel Type 475; Size 80, 100, 130 Set Screw, alloy steel Type 475 Size 60, 68 (4 reqd) Size 80, 100, 130 (6 reqd) Cap Screw, steel Type 475, Size 80, 100, 130 (12 reqd) Gear Case, cast iron Type 475; Size 80, 100, 130 Bearing Retainer, Class 30 cast iron Type 475 Size 60, 68 Size 80, 100, 130 Thrust Bearing, carbon steel (2 reqd) Type 475 Size 60, 68 Bevel Gear, cast iron, Type 475, Size 60 Worm Gear, bronze, Type 475, Size 80-130 Bevel Pinion, S41600 (416 stainless steel) Type 475 Size 60, 68 Worm Shaft, steel Type 475; Size 80, 100 Ball Bearing, steel (2 reqd) Type 475; Size 80, 100, 130 Front Worm Retainer, steel, Type 475 Back Worm Retainer, steel, Type 475 Part Number Key 63 1U422426032 1U101424012 1U422526012 1U101524012 64 65 1U422326032 1U101224012 10A8131X012 1U422926032 1U181124012 1H862706992 1J453706992 1C334206992 1D439206992 1H872024102 1J454024102 2H888507062 1E832723062 1A453324052 70 70 71 78* 67 66 66 Description Handwheel, cast iron Type 475 except -16 Size 60, 68 Size 80, 100, 130 Type 475-16; Size 60, 68 Hand Grip, G12144 carbon steel Type 475; Size 80, 100 Hand Grip Bolt, steel Type 475; Size 80, 100 Handwheel Cap, cast iron Type 475; Size 80, 100 Hex Nut, steel (1 reqd) Type 475 Size 60, 68 Set Screw, steel Type 475 Size 60, 68 Size 80, 100 (3 reqd) Zerk Fitting, steel Type 475; Size 80, 100 Handjack Indicator, stainless steel Type 475 except -16 Size 60, 68 Size 80, 100, 130 Type 475-16 Size 60, 68 Size 80, 100, 130 Ball, steel, Type 475 Cover Screw, steel (2 reqd) Spring, phos. bronze, Type 475 O-Ring, nitrile Type 471, 471-8, 471-7, 475-16, 478-16, 470-16 (1 reqd) Type 471-8-16, 471-16 (2 reqd) Cover Screw, pl steel Type 471, 471-8, 471-7, 475-16, 478-16, 470-16 (2 reqd) Type 471-8-16, 471-16 (4 reqd) Snubber Cylinder, Class B cast iron Size 60 Size 68 Cylinder Flange, cast iron Type 470-16, 471-16 Size 80 Size 100 O-Ring, nitrile Type 475; Size 68 Cap Screws, pl steel Type 470-16, 471-16 Size 80 (4 reqd) Size 100 (8 reqd) Groove Pin, steel, Type 475 Connector, brass Type 478, 478-16 w/bypass Pipe Nipple, 316 SST (not shown) (2 reqd) Piston Connector, S41600 (416 stainless steel) Type 475, 475-9; Size 68 Type 475-7, -16, -8-16 Adaptor Flange, Class C cast iron Type 475-16, -8-16; Size 68 Set Screw, steel, Type 475 Pipe Tee, 316 SST Part Number 1J463819042 3H734319052 2D405019042 0U075624092 0U077424092 0W012819042

1A352424112

28*

1B856828992 1A710328992 1A700999012

68 69

29*

30

1J463938992 1J460838992 11A1443X012 12A0321X012 1A342732992 1A344924052 0D005916012 1C853806992 1C853806992 1A344924052 1A344924052 3P397619012 4P540519022

31 33 37 38

2H945807062 2H946007062 3L779719022 1H734425092

79

50 51

80 1J501428992 1J502128992 86 1H734732992 3H735319042 87* 12B2661X012 1H735024392 88

53 54 55

20A6353X012 32A1322X012 1H862306992

56

57 57 58

12B2711X012 22B2662X022 2H735512052

121 126 130 131

1A485724052 1R281124052 1A361728992 1J230918992 1C488238982 11A5352X012 12A0284X012 2R875319022 1E623428982 1P506938982

2J464335132 2H735731092 1H735999012 1H736024092 1H736124092 132 136 140

58 60 61 62

*Recommended spare parts

13

Type 470, 471, 475, & 478

Key 143 153 156 Description Spacer, cast iron Type 475; Size 80, 100, 130 Pointer, S41600 (416 stainless steel) Type 475 Sleeve Assembly, S41600 (416 stainless steel) Type 475, -9, -5, -4-5 Size 60, 68 Size 60 w/actuator extension Size 80, 100, 130 Type 475-7, -7-9, -5-7 Size 60, 68 Cylinder Flange, cast iron Type 475 Size 60, 68 Type 475-8-16, -8-9-16, -16; Size 60, 68 Washer, steel Type 475; Size 80, 100 Pipe Plug Steel (not shown) Any-16 w/bypass (2 reqd) Type 470, 471; Size 68, 80, 100, 130 (1 reqd) Any-16 model w/bypass and all others without bypass (1 reqd) 316 SST (not shown) Type 471-4-5 (2 reqd) Sleeve, S41600 (416 stainless steel) Type 475-8-16, -8-9-16, -16 Size 60, 68 Size 80, 100 Piston Rod, S41600 (416 stainless steel) Type 475-8-16, -8-9-16, -16 Size 60, 68 Size 60 w/actuator extension Size 80, 100 Key, S41600 (416 stainless steel) Type 475-8-16, -16; Size 60, 68 Machine Screw, carbon steel (2 reqd) Type 475-8-16, -16; Size 60, 68 Clevis, zn pl steel Type 478, 471-8, 478-16, 471-8-16 Size 60 Size 68 Size 80, 100 Drive Screw, stainless steel (2 reqd) Type 475-8-16, -8-9-16; Size 60, 68 Clevis Pin, S31600 (316 stainless steel) Type 475-8-16, -8-9-16 Size 60, 68 Size 80, 100 Locking Pin, S41600 (416 stainless steel) Type 475 Chain, stainless steel Type 475 except -16 Type 475-8-16, -16 Needle Valve, Brass Carbon steel Bypass Tube (specify length) copper Drive Screw, carbon steel (2 reqd) Type 475 Clevis Pin, S41600 (416 stainless steel) Type 478, 471-8, 478-16, 471-8-16 Size 60, 68 Size 80, 100 Part Number 2J460619042 1J461535132 190* 2J4644000A2 1R8062X0012 2J4613X0012 21A1415X012 191* 32B2663X012 32B2835X012 1J460924092 Key 189 Description E-Ring, pl steel (2 reqd) Type 475-8-16, -8-9-16, 478, 471-8, 478-16, 471-8-16 Size 60, 68 Size 80, 100 Clevis Boot, neoprene Type 478, 471-8 Size 60, 68 Size 100 Type 478-16, 471-8-16 Size 60, 68 Size 80, 100 Snap Ring, pl steel Type 478, 471-8 Size 60, 68 Size 100 Type 478-16, 471-8-16 Size 60, 68 Size 80, 100 Snap ring, pl steel Type 478, 471-8 Size 60, 68 Size 100 Type 478-16, 471-8-16 Size 60, 68 Size 80, 100 Positioner Extension, aluminum Type 470-16, 471-16, 471-8-16, 475-8-16, 475-8-9-16, 478-16, 471-8-16 Wiper Scraper, vendor Type 475-8-16, 475-8-9-16, 478-16, 471-8-16 Size 60 Size 68, 80, 100 Type 478, 470-16, 471-8, 471-16 Size 100 Size 130 Hex Nut, steel (4 reqd), Type 475 Combination Bearing, vendor Type 475; Size 60-68 Extension, carbon steel Type 475; Size 60-68 Spring Cap, G12144 carbon steel Type 475 Size 68 Lockwasher, carbon steel Type 475 Size 68 Hex Nut, steel (6 reqd) Type 475; Size 80, 100, 130 Pipe Plug, 316 SST Lower Seal Bushing, C66100 silicon bronze Type 475-8-16, -8-9-16 Size 60, 68 Size 80, 100 Yoke Boss Extension, G10180 carbon steel Type 475-8-16 Size 60, 68 Size 80, 100 Ring, carbon steel Type 475-8-16, -16; Size 60, 68 Stem Extension, S41600 (416 stainless steel) Type 475-8-16, -8-9-16; Size 80, 100 Anti-Torque Guide, steel Type 475-8-16; Size 60, 68 Cap Screw, steel (4 reqd) Type 475-8-16; Size 60, 68 Part Number

1K328828992 1R946028992

1J453906992 1R946106992 1R853406992 1R946106992

157

158 160

1P661327022 1R946327022 1P661327022 1R946327022

1A649528992 1A649528992 1A649528992 1A649538982

192*

1J454127022 1R946227022 1J454127022 1R946227022

161

193 2U289535132 2U776635132 194* 2U298946322 23A1068X012 2U7767X0012 1U298835132 1K736228992 195 196 197 1P660924102 1P824124102 1R945524102 1A368228982 198

2R8537000A2

162

1R876099012 1R946499012 1R946499012 11A4989X012 1A352424112 1J465599012 1J4634000A2

163 164 165

170 180

1D385124092

199

1A353828982 1A352424112 1J7973X0012

1P661435162 1R945935162 1J464046172 1J460738992 1U284938992

200 201 203*

182 184

1R875914042 1R945614042

185

204 1F113799012 1F215928992 0500091701W 1J494728992 208 209 211 1P661435162 1R945935162 212

186 187 188

3U284524492 3U596024092 1D686428992 2U5955X0012 2U319724492 1A560632982

14

*Recommended spare parts

Type 470, 471, 475, & 478

Key 227 Description Part Number Machine Screw, pl steel (2 reqd) Type 470, 471, 475 Size 80, 100, 130 w/1-1/4 inch (31.8 mm) stem 1H736528982 Size 80, 100, 130 w/2 inch (50.8 mm) stem 1B848024052 Screw, stainless steel (2 reqd) Type 475-16; Size 60, 68 1E793238992 Twin Speed Nut, stainless steel Type 475-16; Size 60, 68 1E793938992 Piston Ring Adaptor, S41600 (416 stainless steel) Type 475, 475-8-16; Size 68 12A0285X012 Key 236 238 239 240 241 244 245 246 Description Retaining Ring, stainless steel Type 475-8-16, -8-9-16, -16; Size 60, 68 Lubricant, Lubriplate MAG-1 or equivalent (not furnished with actuator) Sealant Loctite 242 or equivalent (not furnished with actuator) Hex Nut, steel Cylinder Flange, 60-40-18 ductile cast iron Caution Tag (Type 475 only) (not shown) Cable Tie (2 Reqd) (Type 475 only) (not shown) Warning Nameplate (not shown) Part Number 1L3167X0012 ----1A368124122 2K412819172 14B3486X012 AM5775X0012 14B6769X0A2

233 234 235

15

Type 470, 471, 475, & 478

Fisher, Fisher-Rosemount, and Managing The Process Better are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc. All other marks are the property of their respective owners. EFisher Controls International, Inc. 1967, 1998; All Rights Reserved

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

For information, contact Fisher Controls: Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461
16
Printed in U.S.A.