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, Limited
COMPANY PROFILE
Project Introduction
Large and high precision aluminum and aluminum alloy Manufactured Products
General Information of the Project Tianjin Zhongwang decides to built a brand new aluminum and
aluminum alloy manufacturing company with high level, large scale, modern and international first-class super large high precision manufacture products. The annual output of the project is 2 million ton Aluminium and Aluminium Alloy flat rolled plate and strip products, while the project is designed with an overall production capacity of 3 million ton
Plants introduction
The production lines adopts the most advanced processing
technology and state of art equipments in the Aluminium and Aluminium Alloy plate, strip and foil field both at home and abroad, which will supply high precision, large-section high quality Aluminium and Aluminium alloy plate and strip products for the various industries and construction field. The products will be widely used in aerospace, national defense and military industry, transportation, high-end industrial equipment and highend civil fields.
all Al.marine
Inner board
exterior protection board for bulk marine Tianjin Zhongwang Aluminium Co., Limited
oil marine
tourist marine
Tianjin Zhongwang Aluminium Co., Limited
pillow beam for high speed train Tianjin Zhongwang Aluminium Co., Limited
container
purifed facility
Al racing car
car frame
Coatied coil
shell of camera
CTP
cans
tea can
Plants introduction This project is expected to invest 12.5 billion USD, and
the products are positioned as large section, high strength, high toughness, strict wear tolerance, high performance, aerospace plate, large dimension marine plate and chemical plate, highperformance automobile plate and sheet, High-speed train plate, compound plate and etc.
At the same time, this project also produces can stock, CTP,
PS sheet and other kinds of aluminum alloy rolling products, which will completely change the situation that the series of products mainly rely on import in the past. In order to achieve above-mentioned objectives, the main production equipments of this project are bought from the internationally renowned firstclass supplier.
Main Equipments
The Most Advanced 30-120 Ton Melting/Holding Furnace Group in the World from Gautschi
Gautschi
company is a worldwide famous industrial furnace supplier, and ranks the highest level in the aluminum melting/holding furnace manufacturing industry with the 55Nm /tAl consumption figure. At present, the world's largest aluminum processing plant--German ALUNORF Company, with production capacity of 1.5 million tons, 11 lines among its 13 melting-casting lines are Gautschi companys equipments and the other 2 lines bought from other companies have been revampped.
Melting/Holding Furnace
Gautschi
companys stationary round top charging melting Aluminium furnace and oval horizontal tilting furnace, especially its honeycomb regenerative burner configuration are unique in the industry. All the melting/holding furnace groups of this project are imported from Gautschi company. .
Tianjin Zhongwang Aluminium Co., Limited
Equipments
degassing.
High strength, high toughness, super wear resistance: able to get the
Airworthiness Certificate of Airbus and Boeing
CVC
Shifting
Advanced 2800mmCold Rolling Mill, 2350mm 3-Stand, 2Stand, Single-Stand Cold Rolling Mills and 1850mm Cold Rolling Mill
The above 11 sets Cold Rolling Mills are introduced from SMS Siemag Company. All
the mills adopt the SMS patented 6-High CVC technology, and are the highest level cold rolling mill configuration within the world. Compared with the domestic similar equipments, the 2800mm mill can produce the widest and thickest hard alloy. The 2 sets 3-stand mills are also the widest in China.
e) f) g) h)
This project introduces one set world longest batch type quenching furnace (38m), and
3 sets quenching furnace of 25m. The quenching furnaces can produce 25m long aerospace plate, satisfying the requirements of big plane and transport aircraft.
World(100MN80MN40MN)
This project introduces one set plate aging furnace of 39m, can completely
change the situation, that is high performance aerospace plates of T7751 used in big plane engineering and military aircrafts can only be imported from other countries. At present, the domestic aircraft companies urgently need this kind of high-end plate. however this kind of plates needs to be totally imported. The foreign countries block the export of the high-end Aluminium products to China, especially after the launching of the Shenzhou Spacecraft. .
Strip Gauge
This project introduces the widest plate Cut-to-Length line, which match to
the cold rolling mill having the largest openness in the world. This line can produce large scale of ship plate, refrigerated container plate and container plate with special requirement, which makes Zhongwang more market incomparable competitive advantages. At present, production in piece is still the main method in the world. .
Uniqueness
Uniqueness:
a) able to supply the widest automobile plate in the world, satisfying the requirements of all types of cars; b) able to supply the widest aircraft cover plate, satisfying the need of big planes; c) able to supply compounding building plates, which is domestic unique and has great potential market(Aluminium instead of Steel)
.
Tianjin Zhongwang Aluminium Co., Limited
The widest air-cushion quench furnace group is introduced. Along with the
furnace, we also introduce the quenching technology for compounding structure plates and automobile plate. All these guarantee the equipment basis for the production of the hard alloy products, such as, Aircraft cover plate, Automobile plate, and compounding building plate. .
The
worldwide most advanced Automatic Logistic Management System is introduced to deal with the storage, circulation, transportation, and delivery of semifinished products and finished-products in main process sequences of production lines. By using the pallet conveying system in front of the mill, roller conveyor system, automatic coil cars, AGVs, automatic cranes and other logistic equipment related to the Intelligent Flat Storage and High Bay Storage, and using advanced logistic management system, High-Efficient and well ordered overflow organization, storage, circulation, in-time and accurate delivery of the semi-finished products and finished products can be realized. .
The usage of the Intelligent Flat Storage and High Bay Storage System
can realize the high efficient material storage and circulation within limited space, and can also replace the usage of the traditional overflow tools, such as fork lift, trucks and manpower. Along with the above advantages, more benefits can be achieved, including saving manpower cost, avoiding the mistake caused by manpower in material circulation and delivery, and avoiding the workshop environment pollution problem caused by the truck and forklifts.
AGV
Coil Cars
Based
on the highest class plant management concept in the world, Zhongwang consign one of first level software developer specialized in enterprise management to build mutually and combine advanced management concept by level 3 computer management (production plan and management), in order to meet the process requirement. Realize the whole process control by sufficient computer management, including order receive, production plan buildup, products task analysis and optimize, production organize and coordinate in the processing period, material and products tracking etc.
method of energy consumption and environmental protection. All of equipment follow European latest safety and environment protection configuration, all burners are feature with up-to-date regenerative character, which is highest level in European and American market. Use de-dust equipment in melting workshop, rolling oil recycling and collection in rolling workshop, waste emulsion separating treatment, especially residual heat recycling for waste fume and oil will be the first renovation in the worldwide industry. Thanks to the above-mentioned solution, aspect of project energy consumption and environmental protection will be one highlight in Al. industry.
Except the special railway and 220KV distribution station will be builtup
completely in stage one, the other auxiliary facility including MV distribution, cycling water pump station, waste water treatment station, de-dust system, compressed air station, natural gas regulating station, mechanical and electrical maintenance workshop, power plant, R&D center(checking and chemical analysis center), packing area, comprehensive warehouse, oil garage, car garage, balance scale for trunk, heat supply station(boiler house, supply heat to plant)etc will be designed as a whole, however built up separately into two phases.
Special Railway
Distribution Station
Tianjin Zhongwang Aluminium Co., Limited
Distribution Station
Summary
Tianjin Zhongwang Aluminium Co. Ltd will be build up into largest scale, most advanced and modern Al. and Al. Alloy manufacture enterprise in the world in once whole plan& design and construction when the project have been accomplished.