Appendix-1 (HAZOPWorksheets)

HAZOP WORKSHEET REPORT
WELLHEAD COMPRESSION PROJECT AT LATIF-06 AND LATIF NORTH-01

Location Node-1 Ref. Drawings ID Guideword Karachi University Inlet of Compressor KU-0007PID-001 Deviation
Causes
Consequences
Safeguards
Recommendation
Action #
FCV not present Air inlet filter damage

A
flow
More
Possible liquid formation
1. High velocity may lead 1. Proper monitoring of to Erosion pressure diffrential across 2. Production loss filter
1. Install FCV 2. Install block and bleed arrangement
FCV not present AIR inlet filter block 1. Deferred Production

B
Install FCV
Flow
Low / No
1. SOP of pressure monitoring across air filter is present
Flow
Reverse
N/A
N/A
Compressor control malfunction Inadvertent closing of any inline isolation valve

D
Pressure
High
1. Deferred Production 2. High Pressure at upstream
1. Pressure Transmitter available 2. SOPs in place 3. Maintenance procedures incorporated
Pressure
Low
1.FCV partially closed or malfuntion 2. Inadvertent handling 3.Blockage of air filter Line rupture
1. Deferred Production
1. Pressure transsmitter available 2. Environmental Damage 2. SOPs in place
Level
High
N/A N/A
Level
Low
Temperature
High
N/A
Temperature
Low
n/a

Location Node-3 Ref. Drawings ID Guideword Karachi University Chiller upstream and downstream KU-0007-PID-001 Deviation Causes Consequences Safeguards Recommendation Action #
flow
More
1.Compressor control malfunction 2. 1.Compressor control malfunction 2.HEX choke
1. High velocity may lead 1. Proper monitoring to Erosion 2.high flow triping 2. Production loss available 3.comperssor tripping
Flow
Low / No
1. Production loss 2.plant shutdown
1.SOP developed
Pressure
High
1.Compressor control malfunction 2.antisurge valve malfunction 3.may leads to leakage
1. High Pressure at upstream 2. High velocity may lead to Erosion
Pressure
Low
1.compressor triping 2.due to leakage
Level
High
N/A N/A
Level
Low
Temperature
High
1. inefficient working of Chiller. 2.compersor malfunction
1.Compresor trip 2.plant shutdown 3.chiller work not proper
1.temparature transmitter available compressor internal available
Temperature
Low
1.TCV not working properly 1. Deferred Production 2.chiller not working 2. production off spec. properly
1.SOP in line 2.chiller schedule maintance in place.

Location Node-2 Ref. Drawings ID Guideword Karachi University compressor Upstream KU-0007-PID-001 Deviation Causes Consequences Safeguards Recommendation Action #
inlet FCV not present

A
flow
More
1. High velocity may lead 1. Proper monitoring of to Erosion pressure diffrential across 2. Production loss filter
1. Install FCV
Filter choke
Flow
Low / No
1. Production loss 2.plant shutdown
1. Proper monitoring of pressure diffrential across filter 2.SOP developed
Compressor control malfunction Inadvertent closing of any inline isolation valve

D
Pressure
High
Pressure
Low
1.inlet FCV partially closed or malfuntion 2. Inadvertent handling 3.Blockage of air filter Line rupture
Level
High
N/A N/A
Level
Low
Temperature
High
N/A
Temperature
Low
n/a

Location Node-2 Ref. Drawings ID Guideword ENAR Head Office Downstream of Wellhead Latif-6 to the Suction of Wellhead Compressor A-470 & A-480 (FCV-671) 5007-11-16-10-PD-603-01, 5007-11-16-10-PD-604-01, 5010-11-16-10-PD-116-01 Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
Choke valve FCV-612 fail open FIC-612 malfunction Compressor overspeed Compressor by-pass valve leakage or passes
A
Flow
More
FIC-671 malfunction leads to fully open (more than required) FCV-672 stuck close Inadvertent opening of isolation valve of vent/PSV617A/B passing Line rupture
1. High velocity may lead to Erosion 2. Production loss 3. Low pressure at compressor suction (A480)
1. Erosion Probe Installed 2. Adequate piping design 3. Compressor overspeed trip 4.
1. F&G Detection are in 1. Fire Hazard place 2. Production Loss 2. Pressure alarm low low 3. Environmental Damage & trip (16-PALL-615)
Choke valve FCV-612 fail close
Flow
Low / No
Inadvertent closing of any inline isolation valve
1. Pressure alarm low low & trip (16-PALL-615) 2. Pressure alarm high high & trip (16-PAHH-615) 3. SOPs in place 4. Maintenance procedures incorporated 5. Pigging procedures in place
Choking of Cooler(E-1660) tubes

C
Flow
Reverse
1. Compressor by-pass valve leakage or passes 2. Choke valve FCV-612 fail close Inadvertent closing of any inline isolation valve
1. More flow at compressor suction 2. Deferred Production 1. High Pressure at upstream
NRV located at by-pass
Pressure
High
Choking of FE-612 Compressor control malfunction Water slugging FCV-671/672 stuck close Choking of Cooler tubes 2. Deferred Production
Pressure
Low
1. Choke valve partially (less than required) closed/FIC-612 malfunction 2. Wellhead shutdown 1. Deferred Production 1. Pressure alarm low low 3. Inadvertent opening of 2. More flow towards FCV& trip (16-PALL-615) isolation valve of vent/PSV- 671 3. SOPs in place 617A/B passing 4. Choking of cooler tubes 5. FCV-672 stuck open
Line rupture
1. F&G Detection are in 1. Fire Hazard place 2. Production Loss 2. Pressure alarm low low 3. Environmental Damage & trip (16-PALL-615) 3. Adequate piping design
Level Level
High
N/A N/A
Low
AZOP WORKSHEET REPORT

01 Date: 1ST OCT - 2012
ION PROJECT AT LATIF-06 AND LATIF NORTH-01

Wellhead compression for LATIF-06 AND LATIF NORTH-01 Target Dates
16-01 Resp. Status Remarks

Choke valve FCV-612 fail open FIC-612 malfunction Compressor overspeed Compressor by-pass valve leakage or passes
A
Flow
More
FIC-672 malfunction leads to fully open (more than required) FCV-671 stuck close Inadvertent opening of isolation valve of vent/PSV617A/B passing Line rupture
1. High velocity may lead to Erosion 2. Production loss 3. Low pressure at compressor suction (A480)
1. Erosion Probe Installed 2. Adequate piping design 3. Compressor overspeed trip 4.
1. F&G Detection are in 1. Fire Hazard place 2. Production Loss 2. Pressure alarm low low 3. Environmental Damage & trip (16-PALL-615)
Choke valve FCV-612 fail close
Flow
Low / No
Inadvertent closing of any inline isolation valve
Choking of Cooler(E-1660) tubes

C
Flow
Reverse
1. Compressor by-pass valve leakage or passes 2.
1. More flow at compressor suction 2. Deferred Production
NRV located at by-pass

Choke valve FCV-612 fail close Inadvertent closing of any inline isolation valve
D
1. High Pressure at upstream 1. Pressure alarm low low & trip (16-PALL-615) 2. Pressure alarm high high & trip (16-PAHH-615) 3. SOPs in place 4. Maintenance procedures incorporated 5. Pigging procedures in place
Pressure
High
Choking of FE-612 Compressor control malfunction Water slugging FCV-671/672 stuck close Choking of Cooler tubes 2. Deferred Production
Pressure
Low
1. Choke valve partially (less than required) closed/FIC-612 malfunction 2. Wellhead shutdown 1. Deferred Production 1. Pressure alarm low low 3. Inadvertent opening of 2. More flow towards FCV& trip (16-PALL-615) isolation valve of vent/PSV- 671 3. SOPs in place 617A/B passing 4. Choking of cooler tubes 5. FCV-672 stuck open
Line rupture
1. F&G Detection are in 1. Fire Hazard place 2. Production Loss 2. Pressure alarm low low 3. Environmental Damage & trip (16-PALL-615) 3. Adequate piping design
Level Level
High
N/A N/A
Low

01 Date: 1ST OCT - 2012


01 Date: 1ST OCT - 2012


Location Node-3 Ref. Drawings ID Guideword ENAR Head Office Discharge Flow Line of wellhead Compressor A-490 5010-11-16-10-PD-115-01, 5003-11-16-10-PD-102-00, Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
1. Compressor overspeed
Flow
1. Compressor Trip
More
2. Pipeline rupture 1. Compressor trip
2. Production Loss 3. Fire Hazard 4. Environmental Consequences 1. Deferred Production 2. High Pressure at upstream Possibility of high level at inlet separator (V-1,V-2) Deferred Production 1. Production Loss 2. Fire Hazard 3. Environmental Consequences
2. Adequate piping design
2. Water slugging
B
PAHH-3932 alarm & trip High level tripping
Flow
Low / No
3. Inadvertent closing of valve at manifold/tie-ins 4. Line rupture
Adequate piping design
Flow
Reverse
Refer reverse flow node-1 Refer to High pressure node-1
Pressure
High
Inadvertent closure of any manual valve upto tie-in
High pressure leads to line PAHH-3932 alarm & trip rupture

Location Node-3 Ref. Drawings ID Guideword ENAR Head Office Discharge Flow Line of wellhead Compressor A-490 5010-11-16-10-PD-115-01, 5003-11-16-10-PD-102-00, Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
Compressor trip
Deferred Production
Low Compressor speed

E
Pressure
Low
Line rupture
1. Production Loss 2. Fire Hazard 3. Environmental Consequences
Level
High
N/A N/A
Level
Low
Temperature securities available in vendor package (Annex-01)

H
Consider installation of Temperature Transmitter at discharge of compressor
Temperature
High
Temperature
Low

02 Date: 2nd OCT - 2012

Resp.
Status
Remarks

02 Date: 2nd OCT - 2012

Resp.
Status
Remarks

Location Node-4 Ref. Drawings ID Guideword ENAR Head Office Discharge Flow Line of wellhead Compressor A-470/A-480 5010-11-16-10-PD-116-01, 5007-11-16-10-PD-604-01 Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
1. Compressor overspeed
Flow
High velocity may lead to erosion in piping
More
1. Compressor Overspeed Tripping 2. Adequate piping design
2. Pipeline rupture
3. Inadvertent opening of any bleed valve 1. Compressor trip 2. Water slugging/High level at inlet separator (V1)
B
1. Production Loss 2. Fire Hazard/Asset loss 3. Environmental Consequences
1. F&G Detection system 2. Adequate piping design
1. SOPs in place 1. Deferred Production 2. High Pressure at upstream Possibility of high level at inlet separator (V-1,V-2) Deferred Production
3. Inadvertent closing of valve at manifold/tie-ins

Flow
Low / No
4. Line rupture (will cause no/low flow at downstream) 5. Inadvertent opening of any bleed valve 6. Malfunction of compressor recycle valve
1. Production Loss 2. Fire Hazard 3. Environmental Consequences
1. Low pressure alarm at compressor discharge
To be checked with vendor for further safeguards
Flow
Reverse
No credible scenario
Pressure
High
1. Water slugging
1. High Pressure at upstream Possibility of high level at inlet separator (V-1,V-2)
2. Inadvertent closing of valve at manifold/tie-ins
Deferred Production

Location Node-4 Ref. Drawings ID Guideword ENAR Head Office Discharge Flow Line of wellhead Compressor A-470/A-480 5010-11-16-10-PD-116-01, 5007-11-16-10-PD-604-01 Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
1. Compressor trip
2. Inadvertent closing of valve at compressor discharge 3. Line rupture (will cause no/low flow at downstream)
Deferred Production
Pressure
Low
Adequate piping design 1. Production Loss 2. Fire Hazard 3. Environmental Consequences SOPs in place
4. Inadvertent opening of any bleed valve
5. Malfunction of compressor recycle valve

F
1. Low pressure alarm at compressor discharge
To be checked with vendor for further safeguards
Level
High
N/A N/A
Level
Low
Temperature securities available in vendor package (Annex-01)

H
Consider installation of Temperature Transmitter at individual discharge of compressors
Temperature
High
Temperature
Low
ZOP WORKSHEET REPORT

01 Date: 1ST OCT - 2012
ON PROJECT AT LATIF-06 AND LATIF NORTH-01

Resp.
Status
Remarks
ZOP WORKSHEET REPORT

01 Date: 1ST OCT - 2012
ON PROJECT AT LATIF-06 AND LATIF NORTH-01

Resp.
Status
Remarks

Location Node-5 Ref. Drawings ID Guideword ENAR Head Office Latif-North-1 Sour Gas Conditioning Skid 5003-11-16-10-PD-101-00, 5003-11-16-10-PD-105-00, Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
Flow
More
Flow
Low / No
C D E
Flow Pressure Pressure
Reverse High Low

Location Node-5 Ref. Drawings ID Guideword ENAR Head Office Latif-North-1 Sour Gas Conditioning Skid 5003-11-16-10-PD-101-00, 5003-11-16-10-PD-105-00, Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
Level
High
Level
Low
Temperature
High
Temperature
Low
J K
Corrosion Fire / Explosion Pigging Operation Maintenance
SS tubing shall be used
Design Concern
The tie-in connection from sour gas skid to be taken of 1/2 inch for compressor package

01 Date: 1ST OCT - 2012

Resp.
Status
Remarks

01 Date: 1ST OCT - 2012

Resp.
Status
Remarks

Location Node-6 Ref. Drawings ID Guideword ENAR Head Office Latif-North-1 Corrosion Inhibitor System 5003-11-16-10-PD-102-00, 5003-11-16-10-PD-104-00, Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
Flow
More
Instrument Gas Failure PSV Passing Inadvertent closure of isolation valves for pumps Choking of strainer CI layer shall not be formed leading to corrosion in line
Low flow alram (FSL302,303) SOPs incorporated Maintenance procedures incorporated/SOPs
Flow
Low / No
Flow Pressure
Reverse High
Tripping of low pressure pumps (P-1608 A/B) Inadvertent closure of isolation valves for pumps Choking of strainer Pump failure CI layer shall not be formed leading to corrosion in line
NRV installed at pumps discharge PSV available at discharge Preventive maintenance
Pressure
Low
Compressor trip Inadvertent opening of any bleed valve
SOPs incorporated

Location Node-6 Ref. Drawings ID Guideword ENAR Head Office Latif-North-1 Corrosion Inhibitor System 5003-11-16-10-PD-102-00, 5003-11-16-10-PD-104-00, Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
Level
High
Level
Low
Temperature
High
Temperature
Low

01 Date: 1ST OCT - 2012

Resp.
Status
Remarks

01 Date: 1ST OCT - 2012

Resp.
Status
Remarks

Location Node-7 Ref. Drawings ID Guideword ENAR Head Office Latif-06 Sour Gas Conditioning Skid 5007-11-16-10-PD-603-01, 5007-11-16-10-PD-605-01, Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
Flow
More
Flow
Low / No
C D E
Flow Pressure Pressure
Reverse High Low

Location Node-7 Ref. Drawings ID Guideword ENAR Head Office Latif-06 Sour Gas Conditioning Skid 5007-11-16-10-PD-603-01, 5007-11-16-10-PD-605-01, Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
Level
High
Level
Low
Temperature
High
Temperature
Low
J K
Corrosion Fire / Explosion Pigging Operation Maintenance
SS tubing shall be used
Design Concern
The tie-in connection from sour gas skid to be taken of 1/2 inch for compressor package

02 Date: 2nd OCT - 2012

Resp.
Status
Remarks

02 Date: 2nd OCT - 2012

Resp.
Status
Remarks

Location Node-8 Ref. Drawings ID Guideword ENAR Head Office Latif-06 Corrosion Inhibitor System 5007-11-16-10-PD-604-01, 5007-11-16-10-PD-606-01, Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
Flow
More
Instrument Gas Failure PSV Passing Inadvertent closure of isolation valves for pumps Choking of strainer CI layer shall not be formed leading to corrosion in line
Low flow alram (FSL639,640) SOPs incorporated Maintenance procedures incorporated/SOPs
Flow
Low / No
Flow Pressure
Reverse High
Tripping of low pressure pumps (P-1661 A/B) Inadvertent closure of isolation valves for pumps Choking of strainer Pump failure CI layer shall not be formed leading to corrosion in line
NRV installed at pumps discharge PSV available at discharge Preventive maintenance
Pressure
Low
Compressor trip Inadvertent opening of any bleed valve
SOPs incorporated

Location Node-8 Ref. Drawings ID Guideword ENAR Head Office Latif-06 Corrosion Inhibitor System 5007-11-16-10-PD-604-01, 5007-11-16-10-PD-606-01, Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
Level
High
Level
Low
Temperature
High
Temperature
Low
J K
Corrosion Fire / Explosion Pigging Operation Maintenance Design Concern

02 Date: 2nd OCT - 2012

Resp.
Status
Remarks

02 Date: 2nd OCT - 2012

Resp.
Status
Remarks

Location Node-9 Ref. Drawings ID Guideword ENAR Head Office Latif North-01 & Latif-06 vent stack. (for Tie-ins) 5007-11-16-10-PD-603-01, 5010-11-16-10-PD-116-01,5003-11-16-10-PD-101-00,5010-11-16-10-PD-115-01, Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
Flow
More
Inadverdent opening of Isolation Valves on depressuring line N/A N/A N/A N/A
No credible sceniros
1. High Velocity
1.Globe valve at depressing line in locked closed. 2. SOPs are in place
Flow
Low / No
Flow
Reverse
D E
Pressure Pressure Level
High Low
High
Level
Low

Location Node-9 Ref. Drawings ID Guideword ENAR Head Office Latif North-01 & Latif-06 vent stack. (for Tie-ins) 5007-11-16-10-PD-603-01, 5010-11-16-10-PD-116-01,5003-11-16-10-PD-101-00,5010-11-16-10-PD-115-01, Deviation Causes Consequences Safeguards Recommendation Action # Action Session No. System
Temperature
High
Temperature
Low
Low temperature due to depressurization
1.Hydrate formation in vent & drain line.
1.SOP
Corrosion
Fire / Explosion
Lightening occurs at the time of venting.
1.Asset damage. 2. Loss of production.
1. SOP available. 2. Stack has been sized on API-521 considering radiation and dispersion.
Pigging Operation
Maintenance
SOP
Design Concern
1. Adequacy of existing vent stack of latif-North-1 and Latif 06 to be checked. 2. Back pressure as a result of Venting of Compressor at wellhead PSV shall also be checked.

02 Date: 2nd OCT - 2012

1-00,5010-11-16-10-PD-115-01, Resp. Status Remarks

02 Date: 2nd OCT - 2012

1-00,5010-11-16-10-PD-115-01, Resp. Status Remarks

Appendix-1 (HAZOPWorksheets)

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HAZOP WORKSHEET REPORT

WELLHEAD COMPRESSION PROJECT AT LATIF-06 AND LATIF NORTH-01

FCV not present Air inlet filter damage

Possible liquid formation

1. Install FCV 2. Install block and bleed arrangement

FCV not present AIR inlet filter block 1. Deferred Production

1. SOP of pressure monitoring across air filter is present

Compressor control malfunction Inadvertent closing of any inline isolation valve

1. Deferred Production 2. High Pressure at upstream

1. Pressure Transmitter available 2. SOPs in place 3. Maintenance procedures incorporated

1. Pressure transsmitter available 2. Environmental Damage 2. SOPs in place

HAZOP WORKSHEET REPORT

1.Compressor control malfunction 2. 1.Compressor control malfunction 2.HEX choke

1. Production loss 2.plant shutdown

1.Compressor control malfunction 2.antisurge valve malfunction 3.may leads to leakage

1. High Pressure at upstream 2. High velocity may lead to Erosion

1. Pressure Transmitter available 2. SOPs in place 3. Maintenance procedures incorporated

1.compressor triping 2.due to leakage

1. Pressure transsmitter available 2. Environmental Damage 2. SOPs in place

1. inefficient working of Chiller. 2.compersor malfunction

1.Compresor trip 2.plant shutdown 3.chiller work not proper

1.temparature transmitter available compressor internal available

1.SOP in line 2.chiller schedule maintance in place.

HAZOP WORKSHEET REPORT

inlet FCV not present

1. Production loss 2.plant shutdown

1. Proper monitoring of pressure diffrential across filter 2.SOP developed

Compressor control malfunction Inadvertent closing of any inline isolation valve

1. Deferred Production 2. High Pressure at upstream

1. Pressure Transmitter available 2. SOPs in place 3. Maintenance procedures incorporated

1. Pressure transsmitter available 2. Environmental Damage 2. SOPs in place

HAZOP WORKSHEET REPORT

1. Erosion Probe Installed 2. Adequate piping design 3. Compressor overspeed trip 4.

Choke valve FCV-612 fail close

Inadvertent closing of any inline isolation valve

1. Deferred Production 2. High Pressure at upstream

Choking of Cooler(E-1660) tubes

1. More flow at compressor suction 2. Deferred Production 1. High Pressure at upstream

NRV located at by-pass

AZOP WORKSHEET REPORT

ION PROJECT AT LATIF-06 AND LATIF NORTH-01

16-01 Resp. Status Remarks

HAZOP WORKSHEET REPORT

1. Erosion Probe Installed 2. Adequate piping design 3. Compressor overspeed trip 4.

Choke valve FCV-612 fail close

Inadvertent closing of any inline isolation valve

1. Deferred Production 2. High Pressure at upstream

Choking of Cooler(E-1660) tubes

1. Compressor by-pass valve leakage or passes 2.

1. More flow at compressor suction 2. Deferred Production

NRV located at by-pass

HAZOP WORKSHEET REPORT

AZOP WORKSHEET REPORT

ION PROJECT AT LATIF-06 AND LATIF NORTH-01

16-01 Resp. Status Remarks

AZOP WORKSHEET REPORT

ION PROJECT AT LATIF-06 AND LATIF NORTH-01

16-01 Resp. Status Remarks

HAZOP WORKSHEET REPORT

2. Pipeline rupture 1. Compressor trip

2. Adequate piping design

PAHH-3932 alarm & trip High level tripping