CHANG FA

Please read this operation Instructions, before operating

185 SERIES DIESEL OPERATION ENGINE MANUAL

Changfa Power Machinery Co.,Ltd

Changzhou, Jiangsu P.R. China

Changfa Power Machinery Co., Ltd has met the ISO9002 Quality Assurance System by authentication

CONETENS
Precaution 1 Section One Principal Technical Specification 2 Section Two Operation of Diesel Engine 4 1. Preparation before Diesel engine 4 2. Examination 4 3. Start up of operation 5 4. Examination during Operation 6 5. Shut-up of Engine 6 Section Three preservation and Storage7 Section Four Maintenance and Service 8 Section Five Matters Needing Attention in Operation 9 Section Six Dismounting and Re- assembly 10 Section Seven Lighting Generator and Circuit 12 Section Eight Main parts Catalog 12 1. Engine Body AssemblyModel R18513 2. Engine Body AssemblyModel CF185N and JM185N14 3. Condensing Cooling System Model R18515 4. Condensing Cooling System Model CF185N,JM185N 16 5. Cylinder Head Assembly 17 6. Piston Rod Assembly 18 7. Crankshaft Assembly 19 8. Camshaft Assembly 20 9. Balance System 21 10. Intake System 22 11. Exhaust System 23 12. Lubrication System 24 13. Fuel SystemModel R185 25 14. Fuel System Model CF185N,JM185N 26 15. Governor SystemModel R185 27 16. Governor SystemModel CF185N,JM185N 28 17. Injection Pump Assembly 29 18. Injector Assembly 30 19. The part of Motor starting engine for R185MCF185M and JM185M31 Attachment: list of Spares Parts Supplied with the engine shipment 32

Precautions
1. Dont touch the heating and turning parts. 2. Dont let those people enter into the operating place, for the children, slow-action old man, epileptic or the man who has no disposing capacity. 3. Dont make the engine operate for a long time without operator. 4. As for the performance, please read the performance specification attached for reference Dont operate the engine in over-speed and over-load. 5. After starting, allow the engine idle operating in 3~5minutes and it is prohibited to run the engine in high speed and over-load. 6. Dont set the adjusting screw of governor system to make the engine operate in over speed. 7. Dont shutdown the engine by means of push down decompression lever unless heavy accident happens 8. Dont feed the salt-water or dirty water into water tank. 9. Feed and replace the fuel and lubricating oil stipulated in Operation Manual. 10. Feed the lubricating oil in air filter according to the requirement of Operation Manual. 11. Ensure that the red(blue) floater is not below the hopper of water tank during its boiling water operation. 12. As soon as engine starts, starting handle leave off automatically. It is necessary to hold the starting handle to avoid it to fly out. 13. In the climate below 0, to prevent the cylinder block and head from breaking, the cooling water should be drained in good time. 14. Firmly fasten the connections between the engine and the working machine and take the necessary protecting measure in pulley belt area. 15. If there are some trouble occurring, keep the damaged site in original situation and settle it after consultation between sales agent and repairman. 16. Run in and maintain the engine according to the requirements of Operation Manual. As the diesel engine is now improving constantly, and there maybe some difference between the manual and the diesel engine, and we will correct it when we revise the manual, Please forgive us for this matter.

700

Overall and Mounting Dimensions of R185 Diesel Engine

Overall and Mounting Dimensions of CF185 Diesel Engine

Section.one. Principal Technical Specifications

Model Type Cylinder bore Piston stroke Piston displacement 12-hour power 1-hour power Rating rotation speed Compression ratio BMEP Specific Fuel consumption Injection pressure Cooling method Starting method Net. Weight Overall dimensions Valve clearance (cold engine) Torque of cylinder head nut Torque of flywheel nut Torque of connecting rod bolts Water-evaporative Hand starting (motor starting) 95kg 700390570
R185M, CF185M, JM185M R185N,CF185N, JM185N

Single-cylinder, horizontal, four-stroke, Water cooling 85mm 90mm 0.51L 5.88 kW 6.47kW 2200r/min 21 628kPa 274.7g/kWh 281.5g/kWh Water-radiator Hand starting 98kg 730390570 Intake valve 0.250.05mm Exhaust valve 0.250.05mm 190 Nm 210Nm 260Nm300 Nm 70 Nm ~90 Nm 13.50.5 MPa

Fuel injector type Fuel injector nozzle Fuel injection pump type
Generator Intake open Intake close Exhaust open Exhaust close valve valve valve valve

P664
ZS4S1A B11-02A fuel injection pump Flywheel AC generator 16 before T.D.C. 38 after B.D.C. 50 before B.D.C. 14 after T.D.C.

Valve Timing

Fuel injection timing

161 before T.D.C.

Section Two

Operation of Diesel Engine

1. Preparation before Operation 1.1 Check the bolt of engine bed and tension of pulley belt. 1.2 Remove the exhaust pipes. Put the starting crank in the starting shaft, turn t h e D e - c o m p r e s s i o n lever with your left-hand and crank the engine to expel out the anti-rusting oil applied in the cylinder until no oil flows out from the exhaust port. Then reinstate the exhaust pipe (see Fig.1.) Decompression lever Oil indicator 1.3 Diesel fuel Fig.1 Expelling antirust oil Use light diesel fuel #0 in summer, # -10 or # -20 in winter. Caution: Pour clean diesel fuel into fuel tank. Do not get into any dust. 1.4 Lubricating oil Use lubricating oil # CC15W/40 in summer or #CC15W/30 in winter. Caution : The level must not go over the upper line, nor fall down below the lower one on the dipstick, when the engine is in operation. 1.5 Let the engine run in for 20 hours, subject to light load. After running fore a period, retighten any bolts and nuts that are loose. Renew the lubricating oil after 40 hours of operation. Renew again after 60 hours and thereafter once every 100 hours. 2. Examination before Start-up 2.1 Cooling system Cooling water In high temperature operation, hard water and dirt water shall about the sediments, which are stuck on the parts in the cooling system. They are low in diathermancy and block the pipes resulting in bad cooling effect. The clean soft water shall be used in cooling system. Water Tank Pour the cooling water into the water tank Below the bottom of hopper. (2) Condenser Unscrew the water-filling cover. Fill cooling water fully. About10 mm Screw the water filling cover again. Check the tension of fan belt and adjust by changing the position of tension pulley. When adjusting , a force of 19.6N.m 29.4N.m is exerted on the middle of belt with finger. It is Fig.2. Adjusting the
4

tension of belt appropriate tensity for belt to leave away 10 mm distance from original position(See Fig.. 2). 2.2 Lubricant oil 1Check the oil level in engine oil tank with oil dipstick, nearly close to the upper scale line on oil dipstick (See Fig.. 3). 2When checking ,do not make the oil dipstick enter into screw Fig.3Checking engine oil hole and keep the diesel engine in horizontal position. 3Check the lubricant flow in circulation. Hold the relief handle with left hand and slowly crank the starting until the cap of oil indicator risesSee Fig .4. if it does not rise , it means there some faulty in lubricating system. Model CF185N or JM185N engine adopts a diaphragm oil-indicator, it means the pipeline works normally. 2.3 Fuel 1Fill he cleaning diesel fuel in fuel tank as required according to the ambient temperature. When filling, the tools for filling should be clean. Dont allow dust or dirt gets into the tank. 2Open the fuel switch on. Fig .4 Indicator cap rising 2.4 Air cleaner Unscrew the cap of air cleaner and add the engine oil to the level shown in Fig.5or depending on the nameplate on housing. 3. START 3.1 Start-up diesel engine with the starting handle (See Fig.6). Governor handle

Oil level Fig.5 Oil Level in Air cleaner

Decompression level

Starting crank

Fig.6 Starting engine with handle

1Insert the starting handle on starting shaft. 2Crank the starting handle and engine oil circulating. 3 Pull the governor handle to run position. Move the Decompression lever and crank the starting shaft at same time, hearing the injecting sound from the injector. If no injecting sound
5

heard, it is necessary to drain the air form oil pipeline. 4When normally injecting, speed up rotation of starting shaft and Suddenly release the compression lever to no-relief position, and then crank the starting handle two or three revolution, the diesel engine can start. 5when the diesel engine has just started, it is necessary to continue to hold the starting handle until it is pushed naturally from starting shaft. 3.2 Pull the governor handle to middle position and operate the engine for several minutes with no load. 4. Examination during Operation 4.1 Cooling water Check the amount in water tank and add the water if necessary. As for the condensing engine, it is not necessary to add the water in condenser. Dont open the cover to avoid during. 4.2 Lubricating oil Check the indicator cat rising up in normal condition, if not, Fig.7Engine oil indicator shut off the engine for checking (see Fig.7). 4.3 Exhausting If the engine exhausts the black smoke, it means overload (See Fig.8). 4.4 Abnormal noise If an abnormal noise is heard during the operation of engine, shut off the engine immediately and check for remedy of trouble 5 Shut off of engine 5.1 Unload engine and pull the governor handle to right to allow the engine to idle several minutes in unloading. 5.2 Pull the governor handle to STOP and engine stops(See Fig.9) 5.3 Turn the fuel cock to OFF(See Fig .10) Fig.8 Engine exhausting black smoke

Stop run

Off On Fig.9 Governor handle Fig.10 Fuel cock

5.4 If it is forecast that the frozen climate shall be, drain out the cooling water in water tank, even for several hours (See Fig 11). 5.5 When the engine has just stopped, Dont open the cap of condenser to avoid hurting by hot water.

Section Three Preservation and Storage

1. Drain out the cooling water, Lubricating oil and diesel Fuel (See Fig.12) Fig.11 Draining out cooling water 2. Clean the certain parts and components. 3. Shut off intake and exhaust valves: (1) Turn the flywheel slowly with hand until you feel dragging. (2) Turn the decompression lever to pull the compressed air out turn the flywheel a further quarter revolution until its TDC mark is in line with the pointer on the hopper or fan cover, it denotes that two valves are closed (See Fig. 13). 4 A dust cover is put over the engine, which is cooled. The diesel engine should be stored in clean and dry place.

Fig.12 Draining lubrication oil and

Fig 13 Piston located in top dead center

Section four: Maintenance and service

Item (1) Check and fill fuel (2) Clean fuel filter 1.Fuel system (3) Clean fuel tank and pipeline (4) Check injection pump and injector (1) Check and add oil 2. Lubricating oil (2) Clean oil Strainer and sump (3) Clean oil bath and pipeline (4) Replace Lubricating oil (1) Clean intake pipe and air filter 3.Exhaust and intake (2) Clean exhaust pipe and silencer (3)Check valve Clearance (4) Check valve leak tightness (1) Check and add water 4.Cooling water (2) keep cooling water running smoothly (3) replace cooling water (4)check fan-belt tightness (1)Check all important bolts and nuts 5.Others (2) check piston ring (3) Clean carbon deposits of piston Note: Daily check shall be made if required.

Daily

100 hours

500 hours

Section Five

Matters Needing Attention in Operation

1 Condenser 1.1 Open the drain plug below cylinder head. unscrew the filling cap, crank the starting handle and drain the cooling water in condenser. 1.2 Remove the guard net and clean up the dust and dirt form condenser and guard net with brush or compressed. 2 Filter element 2.1 De-dust strainer element of paper air cleaner with soft brush. 2.2 Clean up the fuel element and engine oil filter element with brush and diesel oil or kerosene. 3 Injection nozzle 3.1 Remove the couple parts of nozzle, draw out the needle valve and put them into the diesel oil for cleaning. 3.2 Clean up the carbon deposit on needle couples with sharp wood stick or copper wire brush and diesel fuel (See Fig.14 and Fig. 15). 3.3 Put the nozzle couples into cleaning diesel oil with rotating and drawing backward and forward in needle valve body (See Fig. 16 ) .

Fig. 14 Cleaning up the carbon on

Fig. 15 brush out the carbon deposit on needle valve

Fig.16 Cleaning needle valve and body

3.4 Draw out the needle valve body, coat a little engine oil on the needle valve and insert it into valve body again and polish several time, and then clean them with cleaning diesel fuel. 3.5 Check the spraying quality of injector that the injector has a Fine atomized spraying and no oil drops exist around the nozzle (See Fig. 17). 4 Inlet air valve and exhaust air valves The clearance of inlet air valve and exhaust air valve is 0.25mm when the engine is cold. 5 Piston Ring When the piston ring is fixed on piston, the sharp surface of ring is directed to piston skirt and the marked with T is Injection pump Paper Injection trace faced to piston top. Fig.17 Checking the spraying 6 rocker arms The exhaust air valve rocker has no oil spit orifice, So dont make wrong in mounting.
9

7 Diesel fuel filter The hook-on fuel filter has a hand-operated air-bleed function. Turn the rod to dead point in clockwise for 30 seconds to release the air. In addition, a red floating below fuller bowl indicates the level of water depositing in filter bowl in order t remove the bowl for draining out water.

Section Six:

dismounting and re-assembly

Dismount the diesel engine according to the following orderly sequence. 1 Open the drain cock and drain out the cooling water. 2 Dismount cylinder head: (1) At first, disassemble and remove the fuel return pipe, lubricating oil pipe, high pressure fuel pipe, the air cleaner and silencer. (2) Disassemble and remove the cover of cylinder head. (3) Unscrew the nuts on cylinder head and remove the cylinder head. When re- assembling, the fastening torque for the nuts of cylinder head is 190N.m210N.m. Tighten them step by step in a diagonal sequence with a torque wrench. (4) Remove the cylinder head gasket. 3. Dismount the cover of gearbox, balance shaft, camshaft 3.1 Unscrew the forcing screws of injection pump and remove injection pump its adjusting shims. 3.2 Disassemble and remove cover of gearbox. 3.3 Unscrew the fixing screws with screwdriver and remove the components of balance shaft. 3.4 Disassemble and remove the flyweight component of crankshaft and gear of balance shaft. 3.5 Unscrew affixing screw below and remove the components of camshaft. When re-assembling, pay attention to the arks of engagement for driving gears in alignment(See Fig.18). Crankshaft timing gear Starting gear, driving Camshaft timing gear Counter balance shaft gear driven Counterbalance shaft gear

Starting gear drive

Fig.18 Gear engagement marks 4 Dismount and remove rear cover of engine block.
10

5 Dismount the piston connecting rod assembly 5.1 Turn the flywheel to make the big end of connection rod in the window of rear cover. 5.2 Flat the safety pad with screwdriver. 5.3 Unscrew the connecting rod bolts with special wrench. 5.4 Remove cover of connecting rod. Pay attention to the protection of rod bush. 5.5 Slowly turn the flywheel and push the piston to top deal center. Push out the connecting rod against the big end with wood. When re-assembling, the opening of each piston ring should be put in alternate position( See Fig.19). The fastening torque of connecting rod bolt is 70N.m90N.m. The shaft neck ,rod bush, the surface of piston, cylinder jacket and oil holes of small rod end should be coated with a little oil. The oil hole of rod small end is upward. 1st ring opening Oil ring opening

Piston pin axis

3rd ring opening

2nd ring opening

Flywheel wrench Fig.20 Unscrewing bolts of flywheel

Fig.19 Mounting the opening of piston ring

6 Dismount flywheel Loose the nuts of flywheel with special wrench and knock the wrench with hammer (See Fig.20). and then , remove the flywheel with puller (See Fig. 21). 7 Dismount crankshaft 7.1 Disassemble and remove the timing gear of crankshaft form the end of gearbox. 7.2 Unscrew and remove all the fixing bolts from the bearing cover of crankshaft. 7.3 Turn the crankshaft to make the counterbalance direct to Flywheel puller notch of engine block, under the which the flywheel key on cone surface of crankshaft just is against the V-type bar above Fig. 21 Dismounting flywheel the bearing cover of crankshaft from viewing outside. 7.4 Screw two bolts of M835 simultaneously into the screw holes of crankshaft bearing cover to push the cover and crankshaft out from engine block(See Fig. 22). Caution: The neck of crankshaft should be protect seriously from knocking, scaling and polluting.
11

Vee mark Two bolts of M835 Flywheel key

Fig.22 Dismounting crankshaft

Section Seven

Lighting Generator and Circuit

There are two kinds of lighting generator. One is micro-generator, another is flywheel generator. The micro-generator is mounted in cooling fan seat with output voltage 12V and power 25W.The rotor of flywheel generator is fixed in inside of flywheel and its stator winding is fixed on the main bearing cover. The flywheel generator has two type one with one 30 W and voltage and one with power 90W and voltage 12V . They can be ordered according to the users requirements. The lighting circuit is shown in Fig.23 and Fig.24. The rating voltage and power of light bulb should be in accordance wit those of generator. The intermediate tapping of the winding of 90 W flywheel generator has been grounded, two lead-out wires are the ones under voltage. 30W Flywheel generator has no intermediate tapping, the wiring way is same as that of micro-generator. Head lamp

Flywheel Stator winding Fig.23 90W flywheel generator rotor

fan

Micro-generator Fig.24 Micro-generator

Section Eight

Main parts Catalog

Model 185 Series Engine Diesel had been improving .The modification of this Main parts Catalog shall be made in reprint. Please pay more attention to purchased the parts and components.

12

1.Engine Body AssemblyModel R185

45

Ref. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Part name
Pad Timing gearbox Screw plug Washer Washer 8 Washer 8 Oil sump Pad for oil sump Cylinder head stud Cylinder head gasket Cylinder liner Cylinder liner O-ring Cylinder head nut Pad. crankshaft bearing Bearing Balance shaft Cylinder block Bush Breather packing Oil deflector part Rear cover for breather Pad Cover part Breather piece O-ring 101.8 Sleeve barrel

Part Number
R18501018 R18501012 R18501013
GB/T93 GB/T848

Req.
1 1 1 11 11 11 1 1 4 1 1 2 4 1 1 1 1 2 1 1 1 1 1 1 1

Ref. No.
26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Part name
Bush for starting shaft Cap Indicator Seat. Indicator Pin. Indicator Washer
Clamping plate for breather

Part Number
R18501203 R17509204 R17509203 R17509201 R17509202 R18501203 R18501204
GB/T1096

Req.
1 1 1 1 1 1 1 1 1 4 8 8 8 1 1 1 1 1 1 6 6 8 8

Bolt foroil sump M614 GB/T5781

R18501300 R18501024 R18501002 R18501003 R185010 07 R18501008 R18501001 R18501023 R18501022 R18501004 R18501014 R18501009 R18501102 R18501120 R18501101 R18501110 R18501114
GB/T3452.1

Oil filter cap Key 56 Parts for start shaft Bolt M612 Washer 6 Washer 6 Bolt M622 Timing gear case cover Washer 6 Main driving gear Baffle 20 screw M616 Part Oil stick Washer 4 Bolt M416 Washer 6 Bolt M620

R18501220
GB/T5782 GB/T859 GB/T848 GB/T5783

R18501201
GB/T859

R18501202
GB/T894.1

GB/T65 R18501206
GB/T859 GB/T5783 GB/T93 GB/T5781

R18501017

13

2.Engine Body AssemblyModel CF185N and

JM185N

Ref. No.
1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Part name
Pad Timing gearbox Screw plug Washer Washer 8 Washer 8 Oil sump Cylinder head stud Cylinder head gasket Cylinder liner Cylinder liner O-ring Cylinder head nut Pad. crankshaft bearing Bearing Balance shaft Cylinder block Bush Breather packing Oil deflector part Rear cover for breather Pad Cover part Breather piece Decoration plate Sleeve barrel

Part Number
R18501018 R18501012 R18501013
GB/T93 GB/T848

Req.
1 1 1 11 11 11 1 4 1 1 2 4 1 1 1 1 2 1 1 1 1 1 1 1

Ref. No.
26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Part name
Bush for starting shaft Dead plate, fuel fifter BoltM820 Bolt M612 Washer
Clamping plate for breather

Part Number
R17501203 JM185N01206 GB/T5783 GB/T5783 R17509202 R17501203
R17501305 GB/T1096

Req.
1 1 1 2 1 1 1 1 1 4 8 8 4 1 1 1 1 1 1 6 6 8 8

Bolt foroil sump M614 GB/T5781

R18501300 R18502002 R18501003 R185010 07 R18501008 R18501001 R18501023 R18501022 R18501004 R18501014 R18501009 R18501110 R18501101 R18501105 R18501120 R18501104
CFZS110010002

Oil filter cap Key 56 Parts for start shaft Bolt M612 Washer 6 Washer 6 Bolt M622 Timing gear case cover Washer 6 Main driving gear Baffle 20 Setting screw M616 Part Oil stick Washer 4 Bolt M416 Washer 6 Bolt M620

R18501220
GB/T5782 GB/T859 GB/T848 GB/T5783

R18501201
GB/T859

R18501202
GB/T894.1

GB/T65 JM185N01203
GB/T859 GB/T5783 GB/T93 GB/T5781

R18501017

14

3.Condensing Cooling System Model R185

Ref. No.

Part name Pad. Water tank Water tank Washer 8 Bolt M830 Bolt .lift eye M10 Washer 6 Bolt M66 Red indicator ball Funnel Float stem Washer 8 Bolt M816 Nameplate Bolt M625 Washer 6

Part Number R18502002 R18502003B GB/T97.1 GB/T5783 GB/T825 GB/T97.1 GB/T5782 R18502004 R18502100 R18502005 GB/T97.1 GB/T5783 R18502001 GB/T5781 GB/T97.1

Req. 1 1 4 4 1 4 4 1 1 1 1 1 1 2 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

15

4.Condensing Cooling SystemModel CF185 and

JM185N

Ref. No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part name
Cover Plastic head Screw Weldments, fan cover Cap parts for condenser Washer 10 Major washer 6 Bush Damping washer Connecting bolt Connecting bolt Washer 10
Washer 10

Part Number
JM185N02601 JM185N02202 JM185N02100 JM185N02300 GB/T97.1 GB/T96 JM185N02604 JM185N02603 JM185N02006 JM185N02007 GB/T93 GB/T848 JM185N02400 GB/T5783 GB/T93 GB/T97.1 GB/T5783 GB/T93 JM185N02300 R18502002 GB/T5783 GB/T93 JM185N02200 GB/T5783 GB/T119

Req.
1 4 1 1 1 1 4 4 4 1 1 1 1 1 5 5 5 1 1 1 1 1 1 1 2 2

Ref. No.
22 23 24 25 26 27 28 29

Part name
Bearing 80201 Part. Rotor Pin B38 Stator Support body Screw M625 Washer 6 Fan Nut M12 Washer 12 Washer 12

Part Number
GB/T276 WF25-100 GB/T119
WF25200 WF25001

Req.
2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Lift eye screw M1020 GB/T825

GB/T67 GB/T93 JM185N02201 GB/T6170 GB/T93 GB/T97.1 JM185N02501 GB/T67 JM185N02503 GB/T276 JM185N02504 JM185N02501 GB/T5783 GB/T6170
HG401

30 31 32 33 34 35 36 37 38 39 40

Sealing cover Screw M46 Shaft Tension pulley Bearing 6201 Tension pulley Bracket Tension pulley Bolt M1040 Nut M8 Belt Fan 107900 Bolt M820 Washer 8 Pulley

Weldments Radiator Bolt M620 Washer 6 Washer 6

16 17 18 19 20 21

Bolt M620 Washer 6 Part Condenser Pad water tankr Bolts M825 Washer 8 Fan seat Bolt M825 Washer

GB/T5783 GB/T93 JM185N02005

16

5. Cylinder Head Assembly

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Part name
Nut M8 Claming plate Stud AM870 Cylinder head Valve spring seat Outer valve spring Inner valve spring Vavle guide Pin B38 Exhaust Valve Inlet valve Seat for inlet valve Seat for exhaust valve Drain cock Rockerarm Bush for rocker arm Snap ring 14 Stud

Part Number Req.

2 1 2 1 2 2 2 2 1 1 1 1 1 1 1 2 2 1 1 1 2 1

Ref. No. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Part name
Steel ball 6

Part Number Req.

GB/T308 R18503009 GB/T802 GB/T93 R18503107 R18503103 R18503104 GB/T91 R18503108 GB/T6170 GB/T923 R18503106 R18503105 GB/T5781 R18503101 R18503002 GB/T6170 GB/T859 R18503003 R1850312 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1

GB/T6175 S19503013 GB/T898 R18503001 R18503004 R18503008 R18503007 R1850302 GB/T119 R18503005 R18503006 R18503501 R18503503 R18503400 R18503201 R18503202 GB/T894.1 R185-03011B R18503103 Set Pin Rocker arm shaft bracker R18503301 GB/T6173 Nut M101 Rocker arm shaft R18503302

Adjusting screw
Nut M8 Washer 8 Decompression lever Oil seal ring 91.6
Decompression torsion spring Decompression lever shaft

Pin 3.21.6
Adjusting screw

Nut M6 Oil seal ring 10.61.8 Nut M8 Pad Small cover Bolt M612 Cylinder head cover Pad cover Nut M10 Washer 10 Valve retainer lock Washer

17

6. Piston Rod Assembly

Ref. No.

Part name Bolt, connecting rod Locker, connecting rod bolt Connecting rod cap Connecting rod bearing shell Snap ring for piston pin Piston pin Connecting rod Support spring for oil ring Latch 1 air ring 2
ND st.

Part Number R18504006 R18504007 R18504011 R18504009 R18504004 R18504012 R18504005 R18504102 R18504103 R18504001 R18504002 R18504101 R18504008

Req. 2 2 1 2 2 1 1 1 1 1 2 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13

,3

RD

air ring

Oil ring body Piston

18

7. Crankshaft Assembly

Ref. No.

Part name Lock washer Flywheel nut Flywheel Crankshaft seal 507512 Bearing housing Clamping plate Washer 6 Bolt M614 Roll bearing 6311 Counter balance bolt Lock washer Key C828 Main counter balance Flat key flywheel Crankshaft Roll bearing NJ211E Timing gear crank shaft Balancing gear crankshaft

Part Number R18505003 R18505001 R18505002 R18505004 R18505012 GB/T859 GB/T5783 GB/T276 R18505009 R18505011 GB/T1096 R18505008 R18505013 R18505005 GB/T283 R18505006 R18505007

Req. 1 1 1 1 1 1 2 2 1 2 2 1 2 1 1 1 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19

8.Camshaft Assembly

Ref. No.

Part name Nut M181.5 Washer Starting driven gear Cam for Injection pump Timing gear for camshaft Thrust screw, camshaft Roll bearing 6106 Push rod Valve taped Camshaft Key C850 GB/T

Part Number R18506008 R18506001 R18506002 R18506003 R18506007 GB/T276 R18506004 R18506005 R18506006 GB/T1096

Req. 1 1 1 1 1 1 1 2 2 1 1

1 2 3 4 5 6 7 8 9 10 11

20

9.Balance System

Ref. No.

Part name Nut M181.5 Washer 18 Washer Driven gear , balance shaft Set sleeve Key B612 Balance shaft Bearing seat, Balance shaft Roll bearing 6205 Hole Circlip 52

Part Number GB/T6173 GB/T859 R18507005 R18507003 R18507002 GB/T1096 R18507001 R18507004 GB/T276 GB/T893.1

Req. 1 1 1 1 1 1 1 1 1 1

1 2 3 4 5 6 7 8 9 10

21

10. Intake System

Ref. No.

Part name Butterfly nut Spring washer 6 Washer 6 Cover Rubber packing Filter element Filter body and welded unit Intake pipe packing Washer 8 Bolt M816

Part Number R18508001 GB/T89 GB/T848 R18508003 R18508002 R18508100 R18508200 R18508004 GB/T93 GB/T5783

Req. 1 1 1 1 1 1 1 1 2 2

1 2 3 4 5 6 7 8 9 10

22

11.Exhaust System

Ref. No.

Part name Screw M612 Upper welded unit of exhaust pipe Silencer welded unit Exhaust pipe packing Washer 8 Bolt M816 GB/T

Part Number R18509100 R18509006 GB/T93 GB/T5783

Req. 1 1 1 1 2 2

1 2 3 4 5 6

23

12. Lubrication System

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Part name Body for oil pump Hollow bolt Bolt M616 Cover for oil pump Packing for oil pump Oil pump for driven gear Oil pump driving gear Copper washer Main oil pipe Fine oil pipe Copper washer Return Joint Copper washer Hollow bolt for JM185N Snap ring Oil filter element Oil strainer welded Packing for oil pump Copper washer Long hollow bolt Oil Indicator (for R185)

Part Number R18510501 R18510004 GB/T5783 R18510504 R18510505 R18510502 R18510503 R18510001 R18510200 R18510100 R18510001 R175A10004 R18510001 R18510005(or JM185N10001) R18509102 R18510402 R18510410 R18510002 R18510001 R18510003 CFZS110003110R175A09200

Req. 1 1 4 1 1 1 1 3 1 1 2 1 2 1 1 1 1 1 2 1 1

24

13. Fuel SystemModel R185

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part name
Fuel tank cap Fuel filling screen Fuel tank Washer 8 Bolt M816 Bolt Washer Fuel filter element Washer Filter seat Washer Hollow bolt Washer 6 Nut M6

Part Number
S19507300 S19507400 R18511200 GB/T97.1 GB/T5783 R175A10301 R175A10308 R175A10330 R175A10003 R175A10307 R175A10311 R175A10309 GB/T97.1 GB/T6170

Req.

Ref. No. 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Part name
Cock element

Part Number Req.

R175A10303 R175A10302 P66400A R18511500 GB/T5783 GB/T93 B11-02A R18511400 R175A10305 R175A10306 GB/T117 R175A10006 R175A10007 R18511600

washer Injector assembly

High pressure fuel pipe Bolt M825 Washer 8 Injector pump assembly Fuel feed hose Nut
Cock handle shaft

Pin 217 Hollow bolt Washer Return pipe

25

14.

Fuel SystemModel CF185N and JM185N

17

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Part name
Filter bowl Straining ring Seal O-ring 73.55 Fuel filter element Bolt M840 Washer 8 Cock handle shaft

Part Number
JM185N11508 JM185N11507 GB/T3452.1 JM185N11520 GB/T5782 GB/T93 JM185N11505

Req.
1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1

Ref. No. 19 20 21 22 23 24 25 26 27 28 29 30 31

Part name

Part Number

Req.
1

Rectangular front lamp JM185M11700

Fuel oil filter screen

CFZS195N07400 1 CFZS195N07300 1 GB/T5782 GB/T848 GB/T93 JM185M11200 R18510600 JM185M11400 2 2 2 1 1 1 1 3 3

Selection

Fuel tank cap Bolt M816 Washer 8 Washer 8 Fuel tank Return pipe Fuel feed hose

Locating screw M45 GB/T828 Filter seat Inlet oil pipe Outlet oil pipe Bolt M816 Washer 8 Washer 8 Washer 6 Washer 6 Bolt M68 Lamp cover JN185N11501 JM185M11009 JM185M11006 GB/T5782 GB/T93 GB/T848 GB/T93 GB/T97.1 GB/T5782 JM185N11300

High pressure fuel pipe R18511500 Bolt M825 Washer 8 GB/T5782 GB/T93

Shim for fuel pump(0.1, R175A10003 0.2,0.3,0.4and 1mm)

32 33

Bolt M825 Washer 8

GB/T783 GB/T93

5 5

26

15. Governor

SystemModel R185

Ref.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Part name
Pin 1.612 Governing spring seat Governing spring Bracket, flyweight Pin, flyweight Flyweight Washer 6 Hexagonal screw with slot Governing shaft unit Bent lever Adjusting screw Nut M121.25 Governor spring unit Adjusting screw Nut M6 Governor handle Washer 8 Handle Pin A330 Pull rod Governing lever shaft Pin A320

Part Number
GB/T91 R!8512304 R!8512303 R!8512306 R!8512305 R!8512301 GB/T93 R1 75A11001 R!8512302 R!8512203 R!8511204 GB/T6173 R18512001 S195 10104 GB/T6170 R175A11100 GB/T97.1 R175A11110 GB/T117 R18512201 R18512302 GB/T117

Req.
1 1 1 1 2 2 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 12

27

16. Governor SystemModel CF185 N and JM185N

Ref.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Part name
Pin 1.612 Governing spring seat Governing spring Bracket, flyweight Pin, flyweight Flyweight Washer 6 Hexagonal screw with slot Governing shaft unit Bent lever Adjusting screw Nut M121.25 Governor handle Nut M10 Adjusting plate Friction piece Bolt M66 Fixing plate Bolt Pin A216 Governor spring unit Pin A330 Pull rod Governing lever shaft Pin A320

Part Number
GB/T91 R!8512304 R!8512303 R!8512306 R!8512305 R!8512301 GB/T93 R1 75A11001 R!8512302 R!8512203 R!8511204 GB/T6173 JM185N12110 GB/T6170 JM185N12104 JM185N12103 GB/T5781 JM185N12101 JM185N12102 GB/T117 JM185N12200 GB/T117 R18512201 R18512202 GB/T117

Req.
1 1 1 1 2 2 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

28

17. Injection pump Assembly (model B11-02A)

Ref.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Washer Rack unit Delivery valve holder Delivery valve spring Seal washer

Part name

Part Number
B110212A B110213A B110215A U112A B110209A B110206A Gb/T93 B110214A B110202A B110208A B1105A B110303A U1 11A B110211A B110205A B110401A B110404A B110403A B110402A B110204a B110203A

Req.
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

Delivery valve with seat Locating screw, plunger sleeve Guide screw Washer 5 Union bolt ,inlet pipe Sealing washer

Couple plunger 7 or7.5 Adjusting pinion Spring lower seat Body, Tappet Pin, roller Inner ring , roller Outer ring, roller Spring Spring upper seat

29

18

injector Assembly Model 66400A

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 Injector cap

Part name Couple, injector nozzle Injector body Steel ball 3.000G200b Needle valve spindle Adjusting spring Adjusting Nut Fuel leak off connecting bolt Washer Washer Washer

Part Number P661001A ZS 4S1A P661001 GB/T308/ P6610101 P661002 P661005 P661006 P661008 P661007 P661004 P661003

Req. 1 1 1 1 1 1 1 1 1 2 1 1

30

19. The part of Motor starting engine for R185MCF185M and JM185M

Ref. No.

Part name

Part Number

No. of R190,CF190 Replaced

Req.

1 2 3 4 5 6 7 8 9

Starter Starter packing Plate for starter support Ring gear Washer 10 Bolt M1035 Bolt M1040 Nut M10 Flywheel

QD1293 R185M01026 R185M01025 R185M05014 GB/T 93 GB/T5283 GB/T5283 GB/T6170 R185M05014

R18505002

1 As required 1 1 5 3 2 5 1

31

Attachment: Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

list of Spares Parts Supplied with the engine shipmen Part name Req. 1 1 2 1 2 1 1 1 3 3 1 1 1 1

Piston ring Cylinder head gasket Cylinder liner water seal ring Special wrench for flywheel nut Special wrench for connecting rod bolts Feeler gauge Starting handle Vbelt pulley Bolt M1235 Washer 12 Operation manual Tool box Shaft Bridge of puller

32

Changfa Power Machinery Co., Ltd. Add: Lijia Changzhou Jiangsu Tel:(0086) 0519-6232218 318 0519-6231169- 8 8328 Post Code: 213176