Simona Pipes, Fittings

Pipes, Fittings, Valves
SIMONA Your Partner for Piping Systems
Content
4 SIMONA Pipes, Fittings and Valves Piping Systems for all Applications 6 Quality, Service, Innovation 7 Approvals 8 Norms 10 Admissible working pressures for pipes and fittings 11 Technical data 12 Key Delivery programme pipes 14 PE 100 Pressure pipes 15 PE 100 Pressure pipes for drinking water 16 PE 100 Coils for drinking water and waste water 17 PE 80 Pressure pipes 18 PE 80 CoEx Sewer pipes 19 PE 100/PE 80 SPC-Pipes 20 PE 80 Electrically conductive pressure pipes 21 PE 80 Effluent pipes (HT) 22 PP Pressure pipes 23 PVDF Pressure pipes 24 PVDF Liner pipes 25 PPs Ventilation pipes 26 PVC-U Pressure pipes 27 PVC-GLAS Pressure pipes 28 E-CTFE Pressure pipes
Delivery programme fittings 30 PE 100/PE 80 Fittings with elongated spigots for butt and electro fusion welding 32 PE 100/PE 80 Fittings with short spigots for butt welding 34 PE 100/PE 80 Special fittings 35 PE 100 Fittings for electro fusion welding 35 Welding machines and accessories for electro fusion welding 36 PP Fittings with elongated spigots for IR- and butt welding 37 PP Fittings for electrofusion welding 38 PP Fittings with short spigots for butt welding 40 PP Special fittings 41 PE 80/PP Fittings for socket welding 42 Fittings for flange assemblies PE 80/PE 100/PP Piping systems 43 Fittings for flange assemblies PVDF piping systems 44 PVDF Fittings with elongated spigots for IR- and butt welding 46 PVDF Fittings for socket welding 47 PPs Fittings for ventilation pipes 48 Double containment piping systems 48 Systems for soak-away pipes and land-fill sites Delivery programme valves 50 PP Valves manually operated 51 PVDF Valves manually operated 52 Butterfly valves 52 Accessoires for valves 53 We are at your Service 54 SIMONA worldwide
05/2004 Pipes, Fittings, Valves SIMONA
SIMONAPipes, Fittings and Valves Piping Systems for all Applications
For the construction of piping systems, SIMONA offers you a comprehensive product portfolio comprising pipes, fittings and valves made of various materials. They range from PE, PP and PVC to the partially fluorinated materials PVDF and E-CTFE. This diversity of materials will also meet your applicationspecific requirements, e.g.:

In waste water disposal you can take advantage of pressure pipes and open channels made of PE 80 and PE 100; within the area of drinking water supply, this range is supplemented by the material PP. For solutions in the field of chemical apparatus and installation engineering we offer you pipeline components which have a proven track record in everyday applications. Owing to our state-of-the-art extrusion technology, we are able to extrude pipes up to a diameter of 1000 mm. The possible wall thicknesses range from 1.8 mm to 60 mm. In addition to our standard dimensions, we can offer you customised sizes that are tailored to your individual requirements.
PE delivery line on floating pontoons PE 80 sewer pipe
corrosion resistance tension crack resistance permanent watertight seal or chemical resistance.
PP pipe system for brewery sewerage
PE-EL exit air ducts
Welding preparation for double containment piping
SIMONA Pipes, Fittings, Valves 05/2004
Our high-end range of pipes is complemented by our comprehensive portfolio of fittings and valves in materials PE, PP and PVDF.
PP tank connections
For permanently watertight pipes, we offer you fittings for the following connection systems:
Butt welding Electric socket welding Electrofusion fittings Socket welding Infra-red welding Flange assemblies. PE 80 co-extruded pipe relining PP swimming pool pipework PE 80 ovoid duct
Our range includes complete piping systems from a single source for:
Industrial pipeline construc-
In addition, we can offer you a special package of products and services for repairing leaking pipework systems:
Pipes in various lengths for a
tion, e.g. for the conveyance of aggressive chemicals

Waste water disposal Drinking water supply Ventilation systems Landfill engineering and Sewer repairs.
range of joining methods

Special sizes of pipe adapted
to the standard nominal diameters of other materials

Co-extruded pipes for PVDF industrial pipe system
improved illumination during internal camera inspection

SPC pipes with a protective
jacket made of modified polypropylene and a polyethylene inner pipe

Ovoid ducts for repairing
damaged sewers.
Quality, Service, Innovation
SIMONA AG is one of the leading manufacturers of semi-finished plastics. Our portfolio of products covers a wide range of applications: Sheets in thicknesses from 0.5 to 200 mm Pipes in diameters from 10 to 1000 mm Fittings in diameters from 16 to 1000 mm Solid rods in diameters from 6 to 800 mm Hollow rods in diameters from 110 to 510 mm Profiles and welding rods Electrofusion fittings Valves The materials used are PE, PP, PVC-U, foam PVC-U, PETG, PVDF and E-CTFE as well as special materials, i. e. for applications in the orthopaedic sector.
The quality of our products and services is one of our utmost priorities. We, therefore, critically audit and improve our quality management on a continual basis. To us this is a never ending process. The high demands that we set are not limited to our own organisation but extend to the needs and requirements of our customers. The quality standard of our services is the decisive factor within our product range. Our sense of quality combines the project development, the purchase of raw materials, the production, the dispatch, the advice given during projecting on the spot and the cooperation with our customers. So, we are proud to state that
The quality and environmental management system of SIMONA AG is certified to DIN EN ISO 9001 : 2000 and DIN EN ISO 14001 : 1996
SIMONA AG with its head office in the Rhineland-Palatine Kirn (Germany) produces sheets, rods, profiles and welding rods in works I and II. Using technologically advanced equipment and machinery the pipes and fittings production is situated in works III in Ringsheim in Baden-Wrttemberg. To complement this, our worldwide distribution network with subsidiaries and sales partners guarantees a service close to the customer on all continents.
we have achieved the DIN EN ISO 9001 certification as the first enterprise of our kind and that our quality management will be constantly optimized by external and internal audits. Certification of our environmental management system in accordance with DIN EN ISO 14001: 1996 also bears testimony to the pioneering role we have assumed within the global arena.
The quality management system of SIMONA AG in compliance with the Pressure Equipment Directive is certified to 97/23/EG Annex I, para. 4.3.
Approvals
Approvals
Pipes DIBt-approval
test mark number
name of product
Z-40.23-311 Z-40.23-325 Z-40.23-323 P-BWU03-I-16.5.8
PE-HD Pipes PP Pipes PVDF Pipes PPs Ventilation pipes PE 80/PE 100 Gas pipes
DVGW-approval
DVGW-registration number DG-8106AS2211 DG-8111AS2212 DW-8136AU2235 DW-8141AU2236 DW-8146AU2237
PE 80/PE 100 Drinking water pipes
TV-certification
MUC-KSP-A 006 MUC-KSP-A 025
PE 100/PE 80/PP Pipes PE 100/PE 80 SPC-Pipes PVDF Pipes
FM-approval PE-Fittings DIBt-approval DVGW-approval
3003707, class number 4910
Z-40.23-322 DV-8601AR2079 production group 121 DV-8601AR2080 production group 122 DV-8601AR2081 production group 123
PE-HD PE 80/PE 100 injected fittings, PE 80 E-Fitting PE 80/PE 100 injected fittings, PE 80 E-Fitting PE 80/PE 100 injected fittings, PE 80 E-Fitting
TV-certification Water Byelaws Scheme Approval
MUC-KSP-A 006 9803504, 9909503 01105112 9603509
PE 100/PE 80 Fittings PE 80 injected fittings PE 100 injected fittings PE 100 injected fittings PE 100 injected fittings
PIIP-approval
301 PIIP pren 1555-3 301 PIIP pren 12201-3
IIP/UNI-approval PP-Fittings DIBt-test mark TV-certification PVDF-Fittings DIBt-test mark FM-approval
301 UNI 10910
PE 100 injected fittings
Z-40.23-326 MUC-KSP-A 006
PP injected fittings PP Fittings
Z-40.23-324 3003707, class number 4910
PVDF injected fittings up to d 160 mm PVDF Fittings
Remark: Some of the PE 100 fittings are indicated with the SDR denomination SDR 17. These items are produced within the tolerance range of SDR 17 and SDR 17,6. These fittings can consequently be connected to component parts of pressure rating SDR 17 or 17,6 by heated element butt welding and, if suitable, by heated coil welding (with elongated spigots) as well. SIMONA pipes and fittings are registrated by the German Instituts Deutsches Institut fr Bautechnik Berlin and DVGW for gas and water.
Norms
Pipes
Test group category
PE 80/PE 100 Pressure pipes and coils PE 80/PE 100 SPC-pipes
Norm
DIN 8074/8075 Inner pipe acc. to DIN 8074/8075, DIN 19537 DIN EN 12201, DIN EN 13244
PE-EL Pressure pipes PE 100/PE 80 Waste water pressure pipes PE 100/PE 80 Drinking water pipes PE 80 CoEx Sewer pipes PE 80 Effluent pipes PP Pressure pipes PVDF Pressure pipes PVC Pressure pipes PPs Ventilation pipes E-CTFE Pressure pipes
DIN 8074/8075 DIN 8074/8075, DIN EN 13244 DIN 8074/8075, DIN EN 12201 acc. to DIN 8074/8075, DIN 19537 DIN 8074/8075, DIN EN 1519 DIN 8077/8078 ISO 10931 DIN 8061/8062 DIN 4102 building material class B1; acc. to DIN 8077/8078 acc. to ISO 10931
Fittings
Test group category
Pipe joints and pipe parts for pressure pipes, made of polyethylene Fittings in segmentally manufactured bends for butt welding Fittings in segmentally manufactured, swept tees and branches for butt welding Fittings made of pipe formed bends for butt welding Stub flanges for filament butt welding, flanges, seals Fittings, injection moulded, for butt welding Elbows, injection moulded, for socket welding Tees, injection moulded, for socket welding Sockets and end caps, injection moulded, for socket welding Stub flanges, flanges, sealing rings for socket welding Reducers machined for butt welding Reducers, injection moulded, for socket welding Fittings made of polyethylene for underground pipes and pipework Pipe joints and pipework parts for pressure pipes made of polypropylene Fittings in segmentally manufactured bends for butt welding Fittings in segmentally manufactured, swept tees and branches for butt welding Fittings made of pipe formed bends for butt welding Stub flanges for filament butt welding, flanges, seals Elbows, injection moulded, for socket welding Tees, injection moulded, for socket welding Reducers, injection moulded, for socket welding Fittings, injection moulded, for butt welding Stub flanges, flanges, sealing rings for socket welding Piping systems for industrial applications, made of PVDF
Norm
DIN 16963 DIN 16963, Part 1 DIN 16963, Part 2 DIN 16963, Part 3 DIN 16963, Part 4 DIN 16963, Part 6 DIN 16963, Part 8 DIN 16963, Part 9 DIN 16963, Part 10 DIN 16963, Part 11 DIN 16963, Part 13 DIN 16963, Part 14 DIN 19537, Part 1 DIN 16962 DIN 16962, Part 1 DIN 16962, Part 2 DIN 16962, Part 3 DIN 16962, Part 4 DIN 16962, Part 6 DIN 16962, Part 7 DIN 16962, Part 9 DIN 16962, Part 10 DIN 16962, Part 12 ISO 10931-3
Admissible Working Pressures for Pipes and Fittings
The europeanized norms DIN 8074/8075 (PE), DIN 8077/ 8078 (PP) and DIN 8061/8062 (PVC-U) as well as the following applications oriented DIN-EN and ISO standards distinguish between different safety factors leading to different PN charges at a given geometry, i.e. outer diameter wall thickness ratio (SDR).
The following table shows these connections. In practise, the user can choose the security factor according to the application. Further details are indicated in our technical catalogue Pipes and Fittings. In case of welded fittings made of pipes pressure reduction factors may arise.
Correlation between SDR and PN

PE 80
Safety factor S SDR 51 41 33 26 22 21 17.6 17 13.6 11 9 7.4 6
1
PE 100
1.25
PE 80
1.6
PP-H 100
1.6 PN1
PP-R 80
1.25
PVDF
2.0
PVC-U
2.5
E-CTFE
1.25
2.5 3.2 4 5 6 6.3 ~ 7.6 8 10 12.5 ~ 16 20 25
3.2 4 5 6.3 ~ 7.6 8 ~ 9.7 10 12.5 16 20 25 5 6 6.3 8 10 12.5 ~ 16 19.8 24.5 12.5 15.5 7.5 9.3 16 2.5 3.2 4 3.1 3.9 5 3.9 4.9 6.2 10
4 ~6
10
10
~ 16 ~ 25
PN is valid for water at 20C and a calculated life expectancy of 50 years.
10
Technical data
Technical data
Density, g/cm3 , ISO 1183 Yield stress, MPa, DIN EN ISO 527 Elongation at yield, %, DIN EN ISO 527 Elongation at break, %, DIN EN ISO 527 Tensile-E-Modus, MPa, DIN EN ISO 527 Impact strength, kJ/m2, DIN EN ISO 179 Notched impact strength, kJ/m2, DIN EN ISO 179 Ball indentation hardness, MPa, DIN EN ISO 2039-1 Shore hardness, D, ISO 868 Average thermal coefficient of elongation, K-1, DIN 53752 Thermal conductivity, W/m K, DIN 52612 Dielectric strength, kV/mm, IEC 243-1 Surface resistance, Ohm, DIN IEC 167 Fire behaviour, DIN 4102
PE 80
0.955 22 9
PE 100
0.958 23 9
PE-EL
0.99 26 7
PP-H 100 PP-R 80

0.91 33 8 0.90 24 10
PPs
0.95 32 8
PVDF
1.78 56 6
E-CTFE
1.68 31 4
300 800 without break > 20
300 900 without break > 25
60 1100 without break 5
70 1700 without break >7
70 1300 without break >4
125 1650 without break
40
50
70
45
70
120
56
63 1.8 10 -4
61 1.8 10 -4
63 1.8 10 -4
72 1.6 10 -4
65 1.6 10 -4
72 1.6 10 -4
78 1.3 10 -4
74 0.5 10 -4
0.38 47
22
0.38
0.22 52
0.22 52
0.22 22
0.14 25
0.15
1014
< 106
1014
1014
1014
1013
1015
B2
B2
B2
B2
B2
B1
B1
flame retardant
Physiological acceptability acc. to BgVV Chemical resistance acc. to DIN 8075 suppl. Temperature range, C
yes
yes
no
yes
yes
no
yes
yes1
conforms
conforms
conforms
conforms
conforms
conforms
conforms
conforms
40 up + 80
40 up + 80
20 up + 80
0 up + 100
0 up + 80
0 up + 100
30 up + 140
40 up + 150
no certificate of BgVV
11
Key
Materials
PE PE-EL PP-H PP-R PPs PVC-U PVC-GLAS PVC-GLAS-LZ PVDF E-CTFE Polyethylene Polyethylene, electrically conductive Polypropylene, homopolymer Polypropylene, random copolymer Polypropylene, flame retardant Polyvinylchloride Polyvinylchloride, transparent Polyvinylchloride, transparent, physiological acceptable Polyvinylidenefluoride Ethylene-chlorotrifluorethylene
Norms/guidelines
ANSI DIBt DIN DVGW EN FM ISO JIS TV WRc American National Standard Institute Deutsches Institut fr Bautechnik (German association for building technique) Deutsche Industrie Norm (German industrial standard) Deutscher Verband fr Gas und Wasser (German association for gas and water applications) European standard Factory Mutual Research International Standardization Organisation Japan Industry Standard Technischer berwachungsverein Sddeutschland WRc Evaluation & Testing Centre
Abreviations, measures and dimensions

d DN e kg kg/m m mm NPT PN R Rp S SDR PU Outer diameter of pipe Nominal diameter Wall thickness Kilogram per piece Kilogram per meter Meter Millimeter Threaded female/male end conical Nominal pressure Threaded male end cylindric Threaded female end cylindric Safety factor Standard Dimension Ratio (corresponds to the outer diameter of pipe divided by wall thickness) Packing unit
Materials (seals)
EPDM FPM NBR Ethylene-propylene-caoutchouc Fluorocaoutchouc Nitrile rubber
All measures in our delivery programme in mm.
12
Pipes
PE 100 Pressure pipes
PE
Pipes
Material Colour Dimensions Remark
PE 100 black DIN 8074, standard length: 6 m, also in 12 m length terms of delivery on request, other lengths on request
DIBt
approved
Pressure pipe
d mm 10 12 16 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1.9 2.2 2.7 3.1 3.5 4.0 4.4 4.9 5.5 6.2 6.9 7.7 8.7 9.8 11.0 12.3 13.7 15.4 17.4 19.6 22.0 24.5 0.461 0.646 0.950 1.240 1.560 2.020 2.510 3.080 3.890 4.870 6.030 7.570 9.630 12.200 15.400 19.100 23.800 30.100 38.300 48.600 61.200 75.800 2.0 2.3 2.8 3.4 3.9 4.3 4.9 5.5 6.2 6.9 7.7 8.6 9.7 10.9 12.3 13.8 15.3 17.2 19.3 21.8 24.5 27.6 30.6 0.402 0.556 0.798 1.180 1.530 1.890 2.450 3.090 3.870 4.820 5.970 7.460 9.450 11.900 15.200 19.100 23.600 29.700 37.400 47.600 60.200 76.300 93.900 1.8 2.0 2.5 2.9 3.5 4.2 4.8 5.4 6.2 6.9 7.7 8.6 9.6 10.7 12.1 13.6 15.3 17.2 19.1 21.4 24.1 27.2 30.6 34.4 38.2 0.229 0.316 0.499 0.681 0.986 1.440 1.860 2.340 3.070 3.820 4.730 5.940 7.360 9.180 11.700 14.800 18.700 23.700 29.200 36.600 46.300 58.800 74.500 94.200 116.300 1.9 2.4 3.0 3.8 4.5 5.4 6.6 7.4 8.3 9.5 10.7 11.9 13.4 14.8 16.6 18.7 21.1 23.7 26.7 29.7 33.2 37.4 42.1 47.4 53.3 59.3 0.189 0.298 0.457 0.727 1.020 1.470 2.180 2.780 3.490 4.560 5.760 7.110 9.010 11.000 13.900 17.600 22.300 28.200 35.700 44.200 55.300 70.000 88.900 112.700 142.500 176.100
SDR 41
e mm ~ kg/m
SDR 33
e mm ~ kg/m
SDR 26
e mm ~ kg/m
SDR 17
e mm ~ kg/m
SDR 11
e mm 1.8 1.8 1.8 1.9 2.3 2.9 3.7 4.6 5.8 6.8 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6 32.2 36.3 40.9 45.4 50.8 57.2 ~ kg/m 0.048 0.060 0.084 0.113 0.172 0.273 0.433 0.672 1.060 1.480 2.140 3.170 4.110 5.120 6.720 8.490 10.500 13.300 16.300 20.400 25.800 32.800 41.600 52.700 65.100 81.500 103.200
SDR 7,4
e mm ~ kg/m
6.9 8.6 10.3 12.3 15.1 17.1 19.2 21.9 24.6 27.4 30.8 34.2 38.3 43.1 48.5 54.7 61.5
0.944 1.480 2.110 3.020 4.530 5.820 7.310 9.520 12.000 14.900 18.800 23.200 29.100 36.800 46.700 59.300 75.000
14
PE 100 Pressure pipes for drinking water
PE 100 blue ~ RAL 5005 DIN 8074, standard length: 6 m terms of delivery on request, other lengths on request
PE
Pipes
DIBt
approved
Pressure pipe
d mm 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1.9 2.4 3.0 3.8 4.5 5.4 6.6 7.4 8.3 9.5 10.7 11.9 13.4 14.8 16.6 18.7 21.1 23.7 26.7 29.7 33.2 37.4 42.1 47.4 53.3 59.3 0.189 0.298 0.457 0.727 1.020 1.470 2.180 2.780 3.490 4.560 5.760 7.110 9.010 11.000 13.900 17.600 22.300 28.200 35.700 44.200 55.300 70.000 88.900 112.700 142.500 176.100
SDR 17
e mm ~ kg/m
SDR 11
e mm 1.9 2.3 2.9 3.7 4.6 5.8 6.8 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6 32.2 36.3 40.9 45.4 50.8 57.2 ~ kg/m 0.113 0.172 0.274 0.433 0.672 1.060 1.480 2.140 3.170 4.110 5.120 6.720 8.490 10.500 13.300 16.300 20.400 25.800 32.800 41.600 52.700 65.100 81.500 103.200
15
PE 100 Coils for drinking water and waste water
PE
Pipes
PE 100 black with brown stripes for waste water blue for drinking water DIN 8074 standard length: 100 m our injection moulded fittings up to d 160 mm are also approved by DVGW, registration no.: DV-8601AR2079, DV-8601AR2080, DV-8601AR2081 DVGW-registration no. by external certification for drinking water: DW-8136AU2235, DW-8141AU2236, DW-8146AU2237
Pressure pipe
d mm 20 25 32 40 50 63 75 90 110 125 160 180
Nominal diameter
DN mm 15 20 25 32 40 50 65 80 100 100 125 150 inch 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 4 5 6
coil dimension
Da mm 900 1000 1200 1350 1550 1950 2550 2600 2900 3000 3000 3100 Di mm 650 650 900 900 1000 1400 1900 2000 2200 2200 2000 2000 b mm 170 200 250 300 330 350 420 600 770 820 1100 1150
SDR 17
e mm kg/m
SDR 11
e mm 1.9 2.3 kg/m 0.113 0.172 0.273 0.433 0.672 1.06 1.48 2.14 3.17 4.11 6.72 8.49
1.9 2.4 3.0 3.8 4.5 5.4 6.6
0.189 0.298 0.457 0.727 1.20 1.47 2.18
2.9 3.7 4.6 5.8 6.8 8.2 10.0 11.4 14.6 16.4
16
PE 80 Pressure pipes
PE 80 black DIN 8074, DIN 19537 part 1 standard length: 6 m, also in 12 m length terms of delivery on request, other lengths on request, in case of an order statics data according to ATV A 127 can be issued with charge
PE
Pipes
DIBt
approved
Pressure pipe
d mm 10 12 16 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000
1
SDR 41
e mm ~ kg/m
SDR 33
e mm ~ kg/m
SDR 26
e mm ~ kg/m
SDR 17,6
e mm ~ kg/m
SDR 11
e mm 1.8 1.8 1.8 ~ kg/m 0.051 0.064 0.084 0.112 0.171 0.271 0.427 0.666 1.050 1.470 2.120 3.150 4.080 5.080 6.670 8.420 10.400 13.100 16.200 20.300 25.600 32.500 41.300 52.300 64.500 80.800 102.400
SDR 7,4
e mm ~ kg/m
1.8 1.8 1.8 1.8 2.0 2.0 1.9 2.2 2.7 3.1 3.5 4.0 4.4 4.9 5.5 6.2 6.9 7.7 8.7 9.8 11.0 12.3 13.7 15.4 17.4 19.6 22.0 24.5 0.457 0.640 0.942 1.230 1.550 2.000 2.480 3.050 3.860 4.830 5.980 7.510 9.550 12.100 15.200 19.000 23.600 29.900 38.000 48.100 60.700 75.200 2.3 2.8 3.41 3.91 4.31 4.91 5.5 6.21 6.91 7.71 8.61 9.71 10.91 12.3 13.81 15.3 17.21 19.31 21.81 24.51 27.61 30.61 0.399 0.551 0.791 1.170 1.510 1.880 2.420 3.070 3.840 4.780 5.920 7.400 9.370 11.800 15.100 19.000 23.400 29.400 37.100 47.200 59.700 75.600 93.100 2.5 2.9 3.5 4.21 4.81 5.41 6.21 6.9 7.7 8.61 9.6 10.71 12.1 13.61 15.3 17.21 19.1 21.41 24.11 27.21 30.61 34.41 38.21 0.227 0.314 0.495 0.675 0.978 1.430 1.840 2.320 3.040 3.790 4.690 5.890 7.300 9.100 11.600 14.600 18.600 23.500 28.900 36.200 45.900 58.400 73.900 93.400 115.300 2.3 2.9 3.6 4.3 5.1 6.3 7.11 8.01 9.1 10.21 11.4 12.81 14.2 15.91 17.9 20.11 22.7 25.51 28.4 31.71 35.71 40.21 45.31 51.0 56.7
0.107 0.138 0.179 0.285 0.441 0.688 0.977 1.390 2.080 2.660 3.340 4.350 5.480 6.790 8.550 10.600 13.200 16.700 21.200 26.900 34.000 42.000 52.500 66.500 84.400 107.100 135.500 167.400
1.9 2.3 2.9 3.7 4.6 5.8 6.8 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6 32.2 36.3 40.9 45.4 50.8 57.2
6.9 8.6 10.3 12.3 15.1 17.1 19.2 21.9 24.6 27.4 30.8 34.2 38.3 43.1 48.5 54.7 61.5
0.936 1.470 2.090 3.000 4.490 5.780 7.250 9.440 11.900 14.800 18.600 23.000 28.900 36.500 46.300 58.800 74.400
acc. to DIN 19537
17
PE 80 CoEx Sewer pipes
PE
Pipes
PE 80, homogene extrusion light grey with a black protective coat acc. to DIN 8074/8075 and DIN 19537, standard length: 6 m other dimensions, colours and lengths on request
Pipe
d mm 160 180 225 280 315 355 400 450 560 630
1
Nominal diameter
DN
SDR 26
e mm ~ kg/m
SDR 17,6
e mm 9.1
1
~ kg/m 4.35 5.48 8.55 13.2 16.7 21.2 26.9 34.0 52.5 66.5
150 150 200 250 300 300 350 400 500 600 10.7 12.1 13.6 15.3 17.2 21.4 24.1
1 1
10.2 12.8 9.1 11.6 14.6 18.6 23.5 36.2 45.9 15.9 17.9 22.7
1
20.1
1
25.5 31.7 35.7
acc. to DIN 19537
18
PE 100/PE 80 SPC-Pipes
Material Dimensions Remark
Inner pipe: PE 100/PE 80 Protective jacket: modified PP DIN 8074, DIN 19537 standard length: 12 m terms of delivery on request, other lengths on request
PE
Pipes
SDR-class
PE 100 SPC-Drinking water pressure pipes Inner pipe: black Coat pipe: blue PE 80 SPC-Waste water pipes Inner pipe: light grey Coat pipe: brown PE 100 SPC-Waste water pressure pipes Inner pipe: black Coat pipe: brown PE 80 SPC-burst-lining pipes for non-pressure waste water applications Inner pipe: black, light grey Coat pipe: brown SDR 17.6 old pipe DN: SDR 17 SDR 11 SDR 26 SDR 17.6 SDR 17 SDR 11
d Inner pipe
90 630 mm 90 630 mm
160 630 mm 160 630 mm
90 630 mm 90 630 mm
160 630 mm 150 600 mm
19
PE 80 Electrically conductive pressure pipes
PE
Pipes
PE-EL (polyethylene electrically conductive) black DIN 8074, standard length: 5 m terms of delivery on request
Pressure pipe
d mm 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630
SDR 17.6
e mm ~ kg/m
SDR 11
e mm 2.9 3.7 4.6 3.6 4.3 5.1 6.3 7.1 8.0 9.1 10.2 11.4 12.8 14.2 15.9 17.9 20.1 22.7 25.5 28.4 31.7 35.7 0.717 1.020 1.450 2.170 2.780 3.480 4.530 5.710 7.070 8.910 11.000 13.800 17.400 22.100 28.000 35.400 43.800 54.700 69.300 5.8 6.8 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6 32.2 36.3 ~ kg/m 0.282 0.447 0.694 1.100 1.530 2.210 3.280 4.250 5.290 6.950 8.780 10.800 13.700 16.800 21.100 26.700 33.900 43.000
20
PE 80 Effluent pipes (HT)
PE 80 stress relieved by thermal treatment acc. to DIN 19535 black DIN 8074 standard length: 6 m terms of delivery on request, also suitable for underground pipelines, Effluent pipes acc. to DIN 19537 d = 110 up to d = 1000 (see page 17)
PE
Pipes
Pipe
d mm 50 56 63 75 110 125 160 200 250 315
Nominal diameter
DN
SDR 33
e mm ~ kg/m 0.453 0.512 0.580 0.695 1.170 1.510 2.420 3.840 5.920 9.370
SDR 26
e mm ~ kg/m
40 50 50 70 100 125 150 200 250 300
3.0 3.0 3.0 2.9 3.4 3.9 4.9 6.2 7.7 9.7
4.2 4.8 6.2 7.7 9.6 12.1
1.430 1.840 3.040 4.690 7.300 11.600
21
PP Pressure pipes
PP
Pipes
PP-H 100 AlphaPlus grey ~ RAL 7032 DIN 8077, standard length: 5 m thinwalled liner pipes on request, terms of delivery on request
DIBt
approved Pressure pipe
d mm 10 12 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000 1.8 1.9 2.2 2.7 3.1 3.5 4.0 4.4 4.9 5.5 6.2 6.9 7.7 8.7 9.8 11.0 12.3 13.7 15.4 17.4 19.6 22.0 24.5 0.349 0.438 0.613 0.903 1.180 1.480 1.910 2.380 2.920 3.700 4.630 5.730 7.190 9.140 11.600 14.700 18.200 22.600 28.600 36.400 46.100 58.300 72.000 1.8 2.0 2.3 2.8 3.4 3.9 4.3 4.9 5.5 6.2 6.9 7.7 8.6 9.7 10.9 12.3 13.8 15.3 17.2 19.3 21.8 24.5 27.6 30.6 0.275 0.382 0.528 0.758 1.130 1.450 1.800 2.320 2.940 3.680 4.570 5.670 7.090 8.970 11.300 14.400 18.200 22.400 28.200 35.600 45.200 57.200 72.500 89.200 1.8 2.0 2.5 2.9 3.5 4.2 4.8 5.4 6.2 6.9 7.7 8.6 9.6 10.7 12.1 13.6 15.3 17.2 19.1 21.4 24.1 27.2 30.6 34.4 38.2 0.217 0.300 0.474 0.647 0.936 1.370 1.760 2.230 2.920 3.630 4.500 5.650 6.990 8.720 11.100 14.000 17.800 22.500 27.700 34.700 44.000 55.900 70.800 89.500 111.400 1.8 1.8 2.3 2.9 3.6 4.3 5.1 6.3 7.1 8.0 9.1 10.2 11.4 12.8 14.2 15.9 17.9 20.1 22.7 25.5 28.4 31.7 35.7 40.2 45.3 0.132 0.171 0.273 0.422 0.659 0.935 1.330 1.990 2.550 3.200 4.170 5.250 6.500 8.190 10.100 12.600 16.000 20.300 25.700 32.500 40.200 50.300 63.700 80.800 102.600 1.9 2.3 2.9 3.7 4.6 5.8 6.8 8.2 10.0 11.4 12.7 14.6 16.4 18.2 20.5 22.7 25.4 28.6 32.2 36.3 40.9 45.4 0.107 0.164 0.259 0.411 0.638 1.010 1.400 2.030 3.010 3.910 4.870 6.390 8.070 9.950 12.600 15.500 19.400 24.600 31.200 39.600 50.100 62.800 6.9 8.6 10.3 12.3 15.1 17.1 19.2 21.9 24.6 27.4 30.8 34.2 38.3 0.896 1.410 2.010 2.870 4.300 5.530 6.950 9.040 11.400 14.100 17.900 22.100 27.600 3.5 0.230
SDR 41
e mm ~ kg/m
SDR 33
e mm ~ kg/m
SDR 26
e mm ~ kg/m
SDR 17.6
e mm ~ kg/m
SDR 11
e mm ~ kg/m
SDR 7.4
e mm 1.8 1.8 ~ kg/m 0.046 0.057
22
PVDF Pressure pipes
PVDF natural ISO 10931, standard length: 5 m terms of delivery on request, PVDF-CL with better resistance against chlorine radicals and PVDF-EL electrically conductive (black) available on request
PVDF
Pipes
DIBt
approved
Pressure pipe
d mm 16 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 2.0 2.3 2.8 3.4 3.9 4.3 4.9 5.5 6.2 6.9 7.7 8.6 9.7 0.748 1.030 1.480 2.200 2.840 3.520 4.540 5.740 7.190 8.950 11.100 13.900 17.600
SDR 33
e mm ~ kg/m
SDR 21
e mm 1.9 1.9 1.9 2.4 2.4 3.0 3.0 3.6 4.3 5.3 6.0 6.7 7.7 ~ kg/m 0.164 0.210 0.269 0.434 0.554 0.844 1.090 1.550 2.220 3.330 4.250 5.310 6.960
23
PVDF Liner pipes
PVDF
Pipes
PVDF natural acc. to ISO 10931, standard length: 5 m terms of delivery on request, PVDF-CL with better resistance against chlorine radicals and PVDF-EL electrically conductive (black) available on request
PVDF liner pipes 1

d mm 75 90 110 125 160 200 250 280 315 355 400
1
PVDF-CV-liner pipes 2
e mm 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.5 4.0 5.0 5.0 ~ kg/m 1.310 1.580 1.940 2.210 2.850 3.580 4.480 5.870 7.470 10.500 11.800 d mm 32 40 50 63 75 90 110 125 160 200 250 280 315 355 400
2
e mm 2.4 2.4 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.5 4.0 5.0 5.0 ~ kg/m 0.434 0.554 0.849 1.090 1.310 1.580 1.940 2.210 2.850 3.580 4.480 5.870 7.470 10.500 11.800
without pretreated surface
with pretreated surface for direct lamination
24
PPs Ventilation pipes
PPs polypropylene, flame retardant acc. to DIN 4102 B1 grey ~ RAL 7037 standard length: 5 m terms of delivery on request, PPs-EL electrically conductive and PPs pressure pipes available on request
PPs
Pipes
Pipe
d mm 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 e mm 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.5 3.5 4.0 5.0 5.0 6.0 7.0 8.0 8.0 10.0 ~ kg/m 0.279 0.356 0.453 0.580 0.696 0.841 1.040 1.180 1.330 1.520 1.710 1.910 2.510 2.790 3.540 4.940 5.580 7.520 9.840 12.500 14.000 19.600
25
PVC-U Pressure pipes
PVC-U
Pipes
PVC-U dark grey ~ RAL 7011 DIN 8061, standard length: 5 m terms of delivery on request
Pressure pipe
d mm 10 12 16 20 25 32 40 50 63 75 90 110 125 140 160 180 200
SDR 51
e mm ~ kg/m
SDR 34.3
e mm ~ kg/m
SDR 21
e mm ~ kg/m
SDR 13.5
e mm ~ kg/m
SDR 9
e mm 1.2 ~ kg/m 0.054 0.073 0.124 0.197 0.296 0.485 0.756 1.170 1.830 2.620 3.730 5.610
1.0 1.2 1.5 1.5 1.8 1.9 1.8 1.9 1.8 1.8 2.2 2.5 2.8 3.2 3.6 4.0 0.647 0.780 1.170 1.490 1.850 2.430 3.040 3.730 2.2 2.7 3.2 3.7 4.1 4.7 5.3 5.9 0.426 0.567 0.787 1.140 1.650 2.150 2.670 3.470 4.400 5.410 2.4 3.0 3.6 4.3 5.3 6.0 6.7 7.7 8.6 9.6 0.175 0.265 0.353 0.556 0.860 1.230 1.760 2.630 3.360 4.210 5.520 6.930 8.580 1.9 2.4 3.0 3.7 4.7 5.6 6.7 8.2 9.3 10.4 11.9 13.4
0.055 0.090 0.138 0.213 0.344 0.529 0.815 1.300 1.830 2.620 3.920 5.050 6.310 8.230 10.400
1.4 1.8 2.3 2.8 3.6 4.5 5.6 7.0 8.4 10.0 12.3
26
PVC-GLAS Pressure pipes
Material Colour Dimensions Packing Remark
PVC-U transparent DIN 8061, standard lengh: 5 m in order to protect them against soiling SIMONA PVC-GLAS pipes are packed in polyethylene foil Wall thicknesses printed in bold types can also be delivered in the physiologically acceptable type PVC-GLAS-LZ. PVC-GLAS-SX with higher impact resistance available on request. The permissible working pressure is only valid for temperature up to 20C.
PVC-GLAS
Pipes
Pressure Pipe
d mm 6 8 10 12 16 20 25 32 40 50 63 75 90 110 125 140 160
1
PU1
SDR 51
e mm 10 10 10 10 10 5 5 4 4 4 3 3 2 2 1 1 1 1.8 1.8 1.8 2.2 2.5 2.8 3.2 0.525 0.629 0.758 1.130 1.450 1.800 2.360 ~ kg/m
SDR 34.3
e mm ~ kg/m
SDR 21
e mm ~ kg/m
SDR 13.5
e mm ~ kg/m
SDR 9
e mm 1.0 1.0 1.2 ~ kg/m 0.025 0.034 0.052 0.071
1.0 1.2 1.5 1.5 1.8 2.0 1.8 0.414 2.4 3.0 3.6 4.3 5.3 0.170 0.258 0.358 0.540 0.836 1.190 1.710 2.560 1.9 2.4 3.0 3.7 4.7
0.053 0.088 0.134 0.207 0.334 0.514 0.792 1.260
1.4
4.7
3.370
PU = packing unit
27
E-CTFE Pressure pipes
E-CTFE
Pipes
E-CTFE natural acc. to ISO 10931 standard length: 5 m terms of delivery on request
Pressure pipe
d mm 16 20 25 32 40 50 63 75 90 110 125 140 160
SDR 21
e mm 1.9 1.9 1.9 2.4 2.4 3.0 3.0 3.6 4.3 5.3 6.0 6.7 7.7 ~ kg/m 0.155 0.199 0.255 0.412 0.526 0.806 1.030 1.470 2.210 3.160 4.030 5.040 6.610
28
Fittings
PE 100/PE 80 Fittings with elongated spigots for butt welding and electro fusion welding
PE
Fittings
SDR-class
Elbows 90 injected SDR 171 SDR 11
d
50 315 mm 20 315 mm
Material
PE 100 PE 100
Elbows 45 injected
SDR 171 SDR 11
50 315 mm 20 315 mm
PE 100 PE 100
Bends 90 injected
SDR 171 SDR 11
63 315 mm 63 315 mm
PE 100 PE 100
Bends 90, 60, 45, 30, 22, 11 seamless formed, r ~ 1,5 d other dimensions and radius on request
SDR 171 SDR 11
50 630 mm 32 630 mm
PE 100 PE 100
Bends 90, 60, 45, 30 segment welded, r ~ 1,5 d (pressure reduction factor 0,8 for PE 100 and PE 80 with S = 1,25)
SDR 33 SDR 17 SDR 17,6 SDR 11
90 1000 mm 90 1000 mm 90 1000 mm 90 630 mm
PE 80 PE 100 PE 100 PE 80 PE 80 PE 100
Stub flanges for loose flanges ISO/DIN injected
SDR 171 SDR 11
50 400 mm 20 400 mm
PE 100 PE 100
Tees injected
SDR 171 SDR 11
50 500 mm 20 500 mm
PE 100 PE 100
Tees with reduced branch injected
SDR 171 SDR 11
63/50 315/250 mm 63/50 315/250 mm
PE 100 PE 100
Tees segment welded (pressure reduction factor 0,65)
SDR 33 SDR 171 SDR 11
90 1000 mm 90 800 mm 90 630 mm
PE 100 PE 100 PE 100
Branches 45 injected
110 mm 63 110 mm 63 110 mm
PE 100 PE 100 PE 100
30
SDR-class
Reducers concentric injected SDR 171 SDR 11
d
50/25 400/355 mm 25/20 400/355 mm
Material
PE 100 PE 100
PE
Fittings
End caps injected
SDR 171 SDR 17,6 SDR 11
50 400 mm 50 400 mm 20 400 mm PE 80
PE 100 PE 80 PE 100
Unions injected with EPDM or FPM gasket
SDR 11
20 63 mm
PE 100
Adaptors with threaded female end Rp injected
SDR 11
20 63 mm
PE 100
Adaptors with threaded male end R injected
SDR 11
20 63 mm
PE 100
execution in SDR 17, also applicable for SDR 17,6
31
PE 100/PE 80 Fittings with short spigots for butt welding
PE
Fittings
SDR-class
Bends 90 injected, r=d SDR 33 SDR 17,6 SDR 11
d
110 400 mm 50 400 mm 20 400 mm
Material
PE 100 PE 100 PE 100
110 630 mm 50 630 mm 20 500 mm
PE 100 PE 100 PE 100
Stub flanges for loose flanges ISO/DIN machined
710 1000 mm 710 1000 mm 560 630 mm
PE 100 PE 100 PE 100
Stub flanges for loose flanges ANSI injected
SDR 11
20 90 mm
PE 100
Tees injected
110 400 mm 50 500 mm 20 500 mm
PE 100 PE 100 PE 100
SDR 171 SDR 11
90/32 250/160 mm 90/32 250/160 mm
PE 100 PE 100
Tees with reduced branch saddle mounted, swept (pressure reduction factor 0,75)
SDR 17 SDR 17,6 SDR 11
90/50 630/450 mm 90/50 630/450 mm 90/50 560/400 mm PE 80
PE 100 PE 80 PE 100
Tees with reduced branch with internal thread saddle mounted (pressure reduction factor 0,75)
SDR 17 SDR 17,6
1/2" 2"/ 50 800 mm 1/2" 2"/ 50 800 mm PE 80
PE 100
32
SDR-class
Branches 60, 45 segment welded (pressure reduction factor 0,50) SDR 33 SDR 17 SDR 17,6 SDR 11
d
110 630 mm 110 630 mm 110 630 mm 110 630 mm
Material
PE 80 PE 100 PE 100 PE 80 PE 80 PE 100
PE
Fittings
Reducers concentric injected
SDR 171 SDR 11
63/50 315/280 mm 25/20 315/280 mm
PE 100 PE 100
Reducers concentric machined
SDR 171 SDR 11
355/225 800/710 mm 355/225 630/560 mm
PE 100 PE 100
Reducers eccentric injected machined
160/90 1000/900 mm 160/90 1000/900 mm 160/90 630/560 mm
PE 100 PE 100 PE 100
End caps machined
75 800 mm 250 800 mm 250 800 mm 250 630 mm
PE 80 PE 100 PE 80 PE 80 PE 100
Thread sockets injected (see also adaptors on page 31)
SDR 11
1/2" 2 1/2"
PE 80
Thread plugs injected
1/2" 2 1/2"
PE 80
Fixing points for pipe clamps
50 500 mm 50 630 mm 50 6302 mm PE 80
PE 100 PE 80 PE 100
1 2
execution in SDR 17, also applicable for SDR 17,6 in PE 100 only up to 500 mm
33
PE 100/PE 80 Special fittings
PE
Fittings
SDR-class
Inspection tees 90 segment welded (pressure reduction factor 0,65) SDR 33 SDR 17 SDR 17,6 SDR 11
d
110 630 mm 110 630 mm 110 630 mm 110 250 mm
Materials
PE 80 PE 1001 PE 1001 PE 80 PE 80 PE 1001
Inspection tees 60 segment welded (pressure reduction factor 0,50)
110 400 mm 110 400 mm 110 400 mm 110 400 mm
PE 80 PE 1001 PE 1001 PE 80 PE 80 PE 1001
Expansion sockets (also with 100 mm elongated welding socket)
50 400 mm 50 400 mm 50 400 mm 50 400 mm
PE 80 PE 1001 PE 1001 PE 80 PE 80 PE 1001
Compensators
SDR 11
63 400 mm
PP-H 100 AlphaPlus
PE 100 Specials fittings on request
We can manufacture special problem solving solutions effective for your application, i.e.:
shafts wall passages tank connectors collecting drains floor drainage channels coned flanges double sockets pipe collar wall seals
If our standard programme does not cover your application, please dont hesitate to ask us for a solution. Our sales consultants, our team of experts within the Applications Technology Department and our specialist staff at the SIMONA plastics workshop look forward to developing effective solutions tailored to your requirements.
34
PE 100 Fittings for electro fusion welding
SDR-class
Electro fusion sockets-pressure for piping systems SDR 17 up to SDR 11
d
20 710 mm
Materials
PE 100
PE
Fittings
Electro fusion sockets-channel for piping systems SDR 33 up to SDR 17
110 500 mm
PE 100
Tapping saddle
40/20 250/63 mm
PE 100
in PE 100 on request: tees with integrated heating coils elbows 90/45 with integrated heating coils reducers concentric with integrated heating coils end caps with integrated heating coils
Welding machines and accessories for electro fusion welding

Welding machines
HST 300 Print +3 HST 300 Print2 Junior HST 300+2 Junior HST 3002 Accessories Restraining clamp for pipes d 25 63 mm, d 63 180 mm, d 63 355 mm Light weight 1-hand-held equipment with dataprinting, manual input, barcode input Light weight 1-hand-held equipment with dataprinting, barcode input Welding machine with barcode input, manual input Welding machine with barcode input
Rotation pipe scrapers Hand pipe scrapers Loading clamp for tapping tees Special key for tapping tees Testing mount for tapping tees
32 110 mm2, 110 500 mm3
2 3
The welding machine can be purchased from SIMONA. The welding machine can be purchased or hired from SIMONA.
35
PP Fittings with elongated spigots for IR- and butt welding
PP
Fittings
SDR-class
Elbows 90 injected SDR 11
d
20 315 mm
Material
PP-H 100 AlphaPlus
Elbows 45 injected
SDR 17,6 SDR 11
50 315 mm 20 315 mm
PP-H 100 AlphaPlus PP-H 100 AlphaPlus
Bends 90 injected
SDR 17,6 SDR 11
63 315 mm 63 315 mm
Bends 90, 60, 45, 30 seamless formed, r ~ 1,5 d other dimensions and radius on request Bends 90, 60, 45, 30 segment welded, r ~ 1,5 d
SDR 11
32 315 mm
PP-H 100 AlphaPlus
SDR 17,6 SDR 11
90 800 mm 90 500 mm
SDR 11
20 315 mm
PP-H 100 AlphaPlus
SDR 11
20 90 mm
PP-H 100 AlphaPlus
Stub flanges for loose flanges JIS injected
SDR 11
20 225 mm
PP-H 100 AlphaPlus
Tees injected
SDR 11
20 500 mm
PP-H 100 AlphaPlus
Tees segment welded (pressure reduction factor 0,65)
90 1000 mm 90 800 mm 90 500 mm
PP-H 100 AlphaPlus PP-H 100 AlphaPlus PP-H 100 AlphaPlus
SDR 17,6 SDR 11
63/50 315/250 mm 63/50 315/250 mm
36
SDR-class
Branches 45 injected SDR 33 SDR 17,6 SDR 11
d
110 mm 63 110 mm 63 110 mm
Material
PP
Fittings
SDR 11
25/20 315/280 mm
PP-H 100 AlphaPlus
Reducers eccentric injected
SDR 11
25/20 250/225 mm
PP-R 80
End caps injected
SDR 17,6 SDR 11
50 400 mm 20 400 mm
Unions with EPDM and FPM gasket injected
SDR 11
20 63 mm
PP-H 100 AlphaPlus
Adaptors with threaded female end Rp and NPT injected
SDR 11
20 63 mm
PP-H 100 AlphaPlus
Adaptors with threaded male end R and NPT injected
SDR 11
20 63 mm
PP-H 100 AlphaPlus
Remark: For production reasons, some sizes are also manufactured in PP-R 80.
PP Fittings for electro fusion welding

SDR-class d
20 225 mm
Material
PP-H 100 AlphaPlus
Electro fusion sockets

for piping systems SDR 17,6 up to SDR 11
37
PP Fittings with short spigots for butt welding
PP
Fittings
SDR-class
Bends 90 injected, r = d SDR 33 SDR 17,6 SDR 11
d
110 400 mm 50 400 mm 20 400 mm
Material
110 630 mm 50 630 mm 20 500 mm
Stub flanges for loose flanges ISO/DIN machined
710 1000 mm 710 1000 mm 560 630 mm
SDR 17,6 SDR 11
50 90 mm 20 90 mm
SDR 17,6 SDR 11
50 225 mm 20 225 mm
Tees injected
110 500 mm 50 500 mm 20 500 mm
SDR 17,6 SDR 11
90/32 250/160 mm 90/32 250/160 mm
PP-R 80 PP-R 80
Tees with reduced branch saddle mounted, swept (pressure reduction factor 0,75)
SDR 17,6 SDR 11
90/50 630/450 mm 90/50 500/355 mm
38
SDR-class
Tees with reduced branch with internal thread saddle mounted (pressure reduction factor 0,75) Branches 60, 45 segment welded (pressure reduction factor 0,50) Reducers concentric injected SDR 17,6 SDR 11 SDR 17,6 SDR 11 SDR 17,6
d
1/2" 2"/ 50 800 mm
Material
PP-H 100 AlphaPlus
PP
Fittings
110 630 mm 110 500 mm
63/50 315/280 mm 25/20 315/280 mm
Reducers concentric machined
SDR 17,6 SDR 11
355/225 800/710 mm 355/225 630/560 mm
End caps machined
SDR 17,6 SDR 11
250 800 mm 250 500 mm
Thread sockets injected (see also adaptors on page 37)
SDR 11
1/2" 2 1/2"
PP-R 80
Thread plugs injected
1/2" 2 1/2"
PP-R 80
Fixing points for pipe clamps
SDR 17,6 SDR 11
50 500 mm 50 500 mm
39
PP Special fittings
PP
Fittings
SDR-class
Inspection tees 90 segment welded (pressure reduction factor 0,65) SDR 17,6 SDR 11
d
110 630 mm 110 250 mm
Material
Inspection tees 60 segment welded (pressure reduction factor 0,50)
SDR 17,6 SDR 11
110 400 mm 110 400 mm
Expansion sockets (also with 100 mm elongated welding socket)
SDR 17,6 SDR 11
50 400 mm 50 400 mm
Compensators
SDR 11
63 400 mm
PP-H 100 AlphaPlus
We can manufacture special problem solving solutions effective for your application, i.e.:
shafts wall passages tank connectors collecting drains floor drainage channels coned flanges double sockets pipe collar wall seals
If our standard programme does not cover your application, please dont hesitate to ask us for a solution. Our sales consultants, our team of experts within the Applications Technology Department and our specialist staff at the SIMONA plastics workshop look forward to developing effective solutions tailored to your requirements.
40
PE 80/PP Fittings for socket welding
SDR-class
Elbows 90, 45 injected PN 12,5 PN 12,5
d
20 63 mm 16 110 mm
Material
PE 801 PP-H 100 AlphaPlus
PE/PP
Fittings
Tees injected
PN 12,5 PN 12,5
20 63 mm 16 110 mm
Stub flanges for socket welding for loose flanges ISO/DIN injected
PN 12,5 PN 12,5
20 63 mm 16 110 mm
PE 801 PP-R 80
Stub flanges for socket welding for loose flanges ANSI injected
PN 12,5
20 110 mm
PP-R 80
Stub flanges for socket welding for loose flanges JIS injected
PN 12,5
20 110 mm
PP-H 100 AlphaPlus
Reducers injected
PN 12,5 PN 12,5
25/20 63/50 mm 20/16 110/90 mm
Sockets injected
PN 12,5 PN 12,5
20 63 mm 16 110 mm
End caps injected
PN 12,5 PN 12,5
20 63 mm 16 110 mm
Unions with cylindric threaded end R injected with EPDM gasket
PN 12,5
20 63 mm
PP-H 100 AlphaPlus
Adaptors with threaded female end Rp injected (pressure reduction factor 0,8) Adaptors with threaded male end R injected (pressure reduction factor 0,6)
1
PN 12,5
20 63 mm
PP-R 80
PN 12,5
20 63 mm
PP-R 80
PE 100 on request
41
Fittings for flange assemblies PE 80/PE 100/PP Piping systems
Flanges
Flanges
SDR-class
PP/Steel Loose flanges for stub flanges drilled acc. to ISO/DIN PN 10/16 drilled acc. to ISO/DIN PN 10 drilled acc. to ANSI 150 lbs drilled acc. to JIS drilled acc. to ISO/DIN PN 10/16
d
20 180 mm 200 500 mm 1/2" 16" 1/2" 10" 32 500 mm
Material
PP/Steel PP/Steel PP/Steel PP/Steel PP-EL/Steel
PP/Steel Loose flanges for stub flanges for socket welding
drilled acc. to ISO/DIN PN 10/16 drilled acc. to ANSI 150 lbs drilled acc. to JIS
90 110 mm 90 110 mm 90 110 mm
PP/Steel PP/Steel PP/Steel
PP/Steel Profiled loose flanges
drilled acc. to ISO/DIN PN 10/16 drilled acc. to ISO/DIN PN 16 drilled acc. to ISO/DIN PN 10
50 180 mm 200 400 mm 20 630 mm
Blind flanges
drilled acc. to ISO/DIN PN 10/16 drilled acc. to ISO/DIN PN 10
20 180 mm 200 400 mm
PP/Steel PP/Steel
AL Loose flanges AL Blind flanges
drilled acc. to ISO/DIN PN 10/16 drilled acc. to ISO/DIN PN 10
20 180 mm 200 800 mm
Aluminium coated Aluminium coated
GRP Loose flanges for stub flanges for stub flanges for socket welding
drilled acc. to ISO/DIN PN 10/16 drilled acc. to ISO/DIN PN 10 drilled acc. to ISO/DIN PN 10/16
63 180 mm 200 630 mm 20 110 mm
GRP GRP GRP
Special flange connections with EPDM O-ring and galvinized steel flange Gaskets Flat gaskets for stub flanges
SDR 17 SDR 11
160 560 mm 160 560 mm
PE 100 PE 100
SDR 17 SDR 11
50 1000 mm 20 630 mm
EPDM EPDM
Profile gaskets with steel insert, up to PN 16
for stub flanges SDR 33 for stub flanges SDR 17 for stub flanges SDR 11 for stub flanges for socket welding PN 16
110 315 mm 50 630 mm 25 630 mm 16 110 mm
EPDM EPDM/FPM/NBR EPDM/FPM/NBR EPDM/ FPM
Accessoires Pipe clamps injected, without clip injected, with clip 16 32 mm PP PP 40 160 mm
PP Filling blocks for pipe clamps Type A/Type B 16 160 mm PP
42
Fittings for flange assemblies PVDF Piping systems
Flanges PP/Steel Loose flanges for stub flanges
SDR-class
drilled acc. to ISO/DIN PN 10/16 drilled acc. to ISO/DIN PN 10 drilled acc. to ANSI 150 lbs drilled acc. to JIS
d
20 180 mm 200 225 mm 1/2" 8" 20 200 mm
Material
PP/Steel PP/Steel PP/Steel PP/Steel
Flanges
PP/Steel Loose flanges for stub flanges for socket welding
drilled acc. to ISO/DIN drilled acc. to ANSI drilled acc. to JIS
90 110 mm 90 110 mm 90 110 mm
GRP Loose flanges for stub flanges for stub flanges for socket welding Gaskets Flat gaskets FPM up to 10 bar
drilled acc. to ISO/DIN PN 10/16 drilled acc. to ISO/DIN PN 10 drilled acc. to ISO/DIN PN 10/16
63 180 mm 200 225 mm 20 110 mm
GFK GFK GFK
for stub flanges for socket welding PN 16
20 110 mm
FPM
Profile gaskets with steel insert FPM up to PN 16
for stub flanges SDR 33 for stub flanges SDR 21 for stub flanges for socket welding PN 16
90 315 mm 25 225 mm 16 110 mm
FPM FPM FPM
43
PVDF Fittings with elongated spigots for IR- and butt welding
PVDF
Fittings
SDR-classe
Elbows 90 injected SDR 21
d
20 75 mm
Material
PVDF
Elbows 45 injected
SDR 33 SDR 21
90 225 mm 20 160 mm
PVDF PVDF
Bends 90 injected with short spigots for butt welding
SDR 21
20 75 mm
PVDF
Bends 90 injected, r = d
SDR 33 SDR 21
90 225 mm 90 225 mm
PVDF PVDF
Tees injected
SDR 33 SDR 21
90 225 mm 20 160 mm
PVDF PVDF
SDR 33
160/90 225/110 mm
PVDF
SDR 33 SDR 21
90 225 mm 20 225 mm
PVDF PVDF
SDR 33 SDR 21
90 mm 20 90 mm
PVDF PVDF
SDR 33 SDR 21
90 225 mm 20 225 mm
PVDF PVDF
SDR 33 SDR 21
110/90 225/200 mm 25/20 160/140 mm
PVDF PVDF
44
SDR-class
Reducers eccentric injected SDR 21
d
25/20 63/50 mm
Material
PVDF
PVDF
Fittings
Unions injected with FPM gasket
SDR 21
20 63 mm
PVDF
Adaptor with threaded female end Rp and NPT injected
SDR 21
20 63 mm
PVDF
Adaptor with threaded male end R and NPT injected
SDR 21
20 63 mm
PVDF
45
PVDF Fittings for socket welding
PVDF
Fittings
SDR-class
Elbows 90, 45 injected PN 16
d
16 110 mm
Material
PVDF
Tees injected
PN 16
16 110 mm
PVDF
Stub flanges for socket welding for loose flanges ISO/DIN injected
PN 16
16 110 mm
PVDF
Stub flanges for socket welding for loose flanges ANSI injected
PN 16
20 110 mm
PVDF
Stub flanges for socket welding for loose flanges JIS injected
PN 16
16 110 mm
PVDF
Sockets injected
PN 16
16 110 mm
PVDF
Reducers injected
PN 16
20/16 110/90 mm
PVDF
End caps injected
PN 16
16 110 mm
PVDF
Unions injected with FPM gasket
PN 16
16 63 mm
PVDF
46
PPs Fittings for ventilation pipes
SDR-class
Bends 90, 60, 45, 30 Ventilation series
d
50 400 mm
Material
PPs1
PPs
Fittings
Sockets
Ventilation series
50 400 mm
PPs1
Tees
Ventilation series
50 400 mm
PPs1
Reducers concentric
Ventilation series
90/75 400/355 mm
PPs1
Butterfly valves adjustment in increments infinitesimal adjustment Ventilation series Ventilation series 50 315 mm 50 400 mm PPs1 PPs1
End caps
Ventilation series
50 400 mm
PPs1
Flange adaptors
Ventilation series
50 400 mm
PPs1
Fittings for ventilation pipes in PVC, PE or PP on request.
47
Double containment piping systems
Areas of use
Double containment pipes
For industrial installations: PE/PE, PP/PP, PE/PP, PVDF on request For waste water: based on PE 80 CoEx Sewer pipes, PP-H 100 AlphaPlus Sewer pipes and PE 80/PE 100 Pressure pipes
Systems for soak-away pipes and land-fill sites
perforated and slotted PE 80 pipes d 90 630 mm connection parts for soak-away pipes, shafts and accessories, components for asphalt sealed land-fill sites, components for degassification pipelines, gas wells, gas chimneys, gas collecting manifolds, condensate separators, condensate shafts
Remark: For detailed information please ask for our special catalogues. Pipes and components are also available in electrically conductive version (PE-EL).
48
Valves
PP Valves manually operated
PP
Valves
d
2-way ball valve 20 110 mm 20 110 mm
Gasket/diaphragm
PTFE/EPDM PTFE/FPM
Connections
IM, DM, FM, MM, EM, OM ISO IM, DM, FM, MM, EM, OM ISO
3-way ball valve with L - or T-bore
20 63 mm 20 63 mm
PTFE/EPDM PTFE/FPM
IM, DM, FM, MM, EM IM, DM, FM, MM, EM
Diaphragm valve
20 110 mm 20 110 mm
EPDM, FPM PTFE/EPDM
DM, VSS, VSM, OM ISO DM, VSS, VSM, OM ISO
Butterfly valve with locking lever
50 225 mm
EPDM, FPM
for flange connection ISO/DIN, ANSI
Butterfly valve with manual gear box and hand lever
75 315 mm
EPDM, FPM
Ball check valve
20 63 mm
FPM
with welding connections for socket fusion
Check valve
20 90 mm
FPM
with female fusion ends for socket fusion
Sediment strainer
20 110 mm
FPM
with female fusion ends for socket fusion
50
PVDF Valves manually operated
d
2-way ball valve 16 90 mm
Gasket/diaphragm
FPM
Connections
IM, DM, EF, OM ISO
PVDF
Valves
3-way ball valve with L - or T-bore
20 63 mm
PTFE/FPM
IM
Diaphragm valve
20 110 mm 20 110 mm
FPM PTFE/EPDM
DM
Butterfly valve with locking lever
50 225 mm
FPM
Butterfly valve with manual gear box and hand lever
75 315 mm
FPM
Ball check valve
20 63 mm
FPM
with welding connections for socket fusion
Key Connections IM DM FM MM EM = female fusion ends ISO/DIN = male socket fusion ends ISO/DIN = thread sockets with cyl. threaded female ends R = PP butt fusion ends SDR 11 elongated = PE 80 butt fusion ends SDR 11 elongated ISO/DIN 2501 EF VSS = union ends with male butt fusion end insert VSM = union ends with female fusion end insert = with male IR-/butt fusion ends SDR 21
OM ISO = PP/Steel Loose flanges drilled acc. to
51
Butterfly valves
Pressure
Valves
10 bar max. for SDR 11, 6 bar max. for SDR 17/17,6 DN 50 DN 600 PN 10 acc. to ISO/DIN 2501 Valve geometry is specially adapted to pipes made of PE and PP. There are no stub flanges that have to be machined.
Type Z411
Type Z414
Nominal diameter Connection Remark
SDR-class
Butterfly valve type Z411 interposed flange valve SDR 17/17,6 SDR 11
d
63 630 mm 63 630 mm
Body
aluminium, GGG 40 aluminium, GGG 40
Butterfly valve type Z414 flange mounting valve
SDR 17/17,6 SDR 11
63 630 mm 63 630 mm
GGG 40 GGG 40
Accessoires for valves
We supply a full range of accessories for the various valves and types of connection.
For ball valves

Ball valve brackets Inserts for connections
For further details about our range of valves, please refer to our Gross Price List.
PP/PVDF For diaphragm valves

Mounting plates Electrical position indicator Locking device
52
We are at your service
You will find further information to our products and services in the following publications:
The publications marked with
are available in English.

No. 13 Renovation of a Drinking water Pipe system using SIMONA SPC Pipes
Catalogues
Pipes and Fittings Gross price list
Pipes, Fittings, Valves Technical manual Chemical Resistance
No. 14 Transfer of Combined Wastewater using SIMONA SPC Pipes No. 15 SIMONA System Solutions for Equipping Gravel Factories
Deposit site composite
Electronic catalogues
Since the foundation of SIMONA AG we are intensively occupied with the use of our products and the advice of our customers concerning selection and processing of materials. The comprehensive advice service by our employees of the Technical Application and Sales Department can be used worldwide. The advice starts with the project planning at your place and stretches to the technical application advice concerning the project work on the spot. Our services include training of your employees at your place or in our technical department in Kirn, where SIMONA is located. Our service includes advice concerning:
Chemical resistance Tank construction Composite constructions
SIMCAT (Pipes and Fittings)
Product information
SIMCHEM (Chemical Resistance)
SIMONA PE-HWU/HWST SIMONA PE-HML/HMG
Brochures
Company Profile
SIMONA PP-DWU/DWST
SIMONA PPs
Waste Water Pipes Pipes for Sewer Renovation Semi-Finished Plastics for Tank and Apparatus Construction New Fittings
SIMONA PVC-CAW/MZ SIMONA PVC-D/DS SIMONA PVC-TF SIMONA PVC-T
SIMONA PVC-GLAS
PE 80 Ovoid Ducts Rods
SIMONA SIMOPOR/SIMOPOR-LIGHT SIMONA SIMOCEL/COPLAST SIMONA SIMOLUX SIMONA PVDF
Sheets, Rods, Profiles, Welding
Sheets for Display Advertising High-Molecular Weight PE Product Range
Sheets and Solid Rods Made of
SIMONA E-CTFE
Electrically Conductive Products
SIMONA PE 80/PE 100 Pressure Pipe Systems for Local Authority Sewage SIMONA PE CoEx Sewer Duct Systems for Local Authority Sewage SIMONA PP-H 100 Sewer Duct Systems for Industrial Sewage
PVDF Pipe Systems Pipes, Fittings and Valves Pipes, Fittings, Valves
SIMONA PP AlphaPlus The New Generation of Polypropylene SPC Pipes SIMONA PVC-C CORZAN 4910
Processing instructions
Bending Welding
Project reports
No. 9 Land fill site Mertesdorf Gas collectors No. 10 Drinking water piping system No. 11 Renovation of a sewage piping system No. 12 Renovation of Ovoid Ducts with SIMONA PE 80 Ovoid Pipes
Machining
Composite construction
Vacuum forming/Thermo forming
and linings
Sewer and waste disposal
sites construction
Ventilation pipes
53
SIMONA worldwide
SIMONA AG Teichweg 16 D - 55606 Kirn Phone +49 (0) 67 52 14-0 Fax +49 (0) 67 52 14-211 mail@simona.de www.simona.de Plant I/II
Teichweg 16 D -55606 Kirn Phone +49 (0) 67 52 14-0 Fax +49 (0) 67 52 14-211
SIMONA S.A. Paris

Z.I. 1, rue du Plant Loger F - 95335 Domont Cedex Phone +33 (0) 1 39 35 49 49 Fax +33 (0) 1 39 91 05 58 domont@simona-fr.com
SIMONA UK LIMITED
Telford Drive Brookmead Industrial Park GB - Stafford ST16 3ST Phone +44 (0) 17 85 22 24 44 Fax +44 (0) 17 85 22 20 80 mail@simona-uk.com
SIMONA FAR EAST LIMITED

Room 501, 5/F CCT Telecom Building 11 Wo Shing Street Fo Tan Hongkong Phone +852 29 47 01 93 Fax +852 29 47 01 98 sales@simona.com.hk
SIMONA S.A. Lyon

Z.I. du Chanay 2, rue Marius Berliet F - 69720 Saint-Bonnet-de-Mure Phone +33 (0) 4 78 40 70 71 Fax +33 (0) 4 78 40 83 21 lyon@simona-fr.com
SIMONA AG SCHWEIZ
Industriezone Bumlimattstrasse CH - 4313 Mhlin Phone +41 (0) 61 8 55 9070 Fax +41 (0) 61 8 55 9075 mail@simona-ag.ch
SIMONA AMERICA Inc.

PO Box 158 755 Oakhill Road Mountaintop, PA 18707 USA Phone +1 570 474 4406 Fax +1 570 474 4433 mail@simona-america.com www.simona-america.com
Plant III
Gewerbestrae 1 2 D -77975 Ringsheim Phone +49 (0) 78 22 436-0 Fax +49 (0) 78 22 436-124
SIMONA S.A. Angers

Z.I. 20, Bld. de lIndustrie F - 49000 Ecouflant Phone +33 (0) 2 41 37 07 37 Fax +33 (0) 2 41 60 80 12 angers@simona-fr.com
SIMONA S.r.l. ITALIA

Via Padana Superiore 19/B I - 20090 Vimodrone (MI) Phone +39 02 25 08 51 Fax +39 02 25 08 520 mail@simona.it
SIMONA S.A. Mulhouse

15, Avenue Valparc Btiment D2 F - 68440 Habsheim Phone +33 (0) 3 89 64 44 66 Fax +33 (0) 3 89 44 64 42 mulhouse@simona-fr.com
SIMONA IBERICA SEMIELABORADOS S.L.

Doctor Josep Castells, 2630 Polgono Industrial Fonollar E- 08830 Sant Boi de Llobregat Phone +34 93 635 41 03 Fax +34 93 630 88 90 mail@simona-es.com
SIMONA-PLASTICS CZ, s.r.o.

Zd ebradsk ul. 70 CZ - 25101 R cany / Ja zlovice Phone +420 323 63 78 3-7/-8/-9 Fax +420 323 63 78 48 mail@simona-plastics.cz
SIMONA POLSKA Sp. z o. o.

ul. H. Kamie nskiego 201219 PL- 51-126 Wrocaw Phone +48 (0) 71 3 52 80 20 Fax +48 (0) 71 3 52 81 40 mail@simona.pl www.simona.pl
54
SIMONA UK LIMITED Telford Drive Brookmead Industrial Park GB - Stafford ST16 3ST Phone +44 (0) 17 85 22 24 44 Fax +44 (0) 17 85 22 20 80 mail@simona-uk.com www.simona.de
SIMONA AG Teichweg 16 D - 55606 Kirn Phone +49 (0) 67 52 14 - 0 Fax +49 (0) 67 52 14 -211 mail@simona.de www.simona.de
K+D 05/04 - 3000 - Johnen

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Pipes, Fittings, Valves

SIMONA Your Partner for Piping Systems

05/2004 Pipes, Fittings, Valves SIMONA