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Catalogue

Solenoid Directional Control Valves

Fluid Power

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HK.66.O1.02

Solenoid directional controls Introduction


General Solenoid operated directional control valves are used to change the direction of flow in a hydraulic circuit. There are two basic styles of directional controls: the poppet style and the sliding spool style. A sliding spool style has a cylindrical spool which slides in a machined sleeve bore. The housing, which holds this assembly, has ports to which the pump tank or working lines are connected to the actuator. The number of ports designates the valve type. A four-ported valve is a 4-way, a three ported is a 3-way and a two ported, a 2-way. The sliding spool is closely fitted to the bore and the large diameters (lands), ride in the bore and open or seal off flow direction. There is some inherent leakage due to clearance design, permitting smooth shifting of the spool. The poppet style directional control is designed to be a low leakage device. The poppet is held against a seat and seals the fluid from the secondary flow path. The poppet is then pulled or pushed away from the seat to provide a flow path for the hydraulic fluid. Typically the poppet style lends itself to two-way or threeway functions.

Fluid Power

The actuation of these directional control valves is through the use of AC or DC voltage solenoids. Direct operated solenoid valves push or pull directly on the spool or poppet. Another type of actuation is a pilot operted solenoid which operates by a pressure imbalance across the main poppet. Solenoid Directional Control Valves can provide: Fluid directional changes in a circuit Two-way control Normally open or normally closed Three-way control Normally open or normally closed Four-way control Normally open or normally closed Low leakage poppet style for shut off applications or directional control Pilot function for larger valves

Types and Operation


Type Description Symbol Models Page

2-Way, Solenoid Direct Operated Poppet Type, 2 Position (Normally Open or Normally Closed)

Normally Open The main poppet is held open by spring force permitting free-flow through the valve. A nonmagnetic push pin is located between the solenoid armature and the spring end of the main poppet. The electrical signal energizes the solenoid coil and pushes the armature towards the push pin. The pin forces the main poppet closed. Normally Closed The main poppet and armature are one-piece and held closed against the valve seat by spring force. The electric signal energizes the solenoid coil and pulls the armature and poppet away from the seat orifice, opening the valve and allowing flow.

Normally open

7W20/21

Normally closed

2-Way, Solenoid Pilot Operated, Poppet Type, 2 Position (Normally Open or Normally Closed)

Normally Open Spring tension holds the pilot poppet away from the orifice seat on the main poppet. An axial groove on the O.D. of the main poppet allows pilot flow to pass through the poppet nose. This flow pattern creates a pressure imbalance on the main poppet and causes the poppet to shift open allowing complete flow to pass through the outlet port. When the solenoid coil is energized, the armature is magnetically forced to slide the push pin and pilot poppet forward. The poppet blocks pilot flow and the main poppet shifts to a completely closed position. Normally Closed Spring tension holds the pilot poppet against the main poppet and both pilot and main flow through the valve is blocked. When the solenoid coil is energized the armature is magnetically forced to pull the pilot poppet from the orifice seat and pilot flow occurs. The pilot flow creates a pressure imbalance on the main poppet and the valve shifts open.

Normally open
IN

OUT

Normally closed
IN

7W30/31 7W90/91 7W490/491 7W110/111/112 7W13/14

9 11 13 23

OUT

.. Fluid Power 9/93 HK.66.O1.02 Danfoss

Solenoid directional controls

Fluid Power
Types and Operation
Type Description This directional valve operates by sliding a spool in a bore and using the lands of the spool to seal off or open ports to flow. The reverse flow through this style of valve is not restricted. Symbol Models

Introduction

Page

2-Way, Solenoid Pilot Operated Spool Type, 2 Position (Normally Open or Normally Closed)

Normally Open Spring tension holds the pilot poppet assembly away from the pilot seat. An orifice in the main spool allows pilot flow to pass through the pilot seat. This flow pattern creates a pressure imbalance on the main spool, causes the spool to shift and overcome the main section spring, allowing complete flow to pass through to the outlet port. When the solenoid coil is energized, the armature is magnetically forced to slide the pilot poppet assembly forward. The pilot poppet blocks pilot flow and the main spool shifts to a completely closed position. Normally Closed Spring tension holds the pilot poppet against the pilot seat. The pilot poppet blocks pilot flow and the main spool remains closed by the main spring and blocks complete flow. When the solenoid coil is energized the armature is magnetically forced to slide the pilot poppet assembly away from the pilot seat. An orifice in the main spool allows pilot flow to pass through the pilot seat. This flow pattern creates a pressure imbalance on the main spool and causes the main spool to shift, overcoming the main spring and allowing flow to pass through to the outlet port. Normally Open Spring force holds the pilot poppet assembly away from the pilot seat. An orifice in the main spool allows pilot flow to pass, through the pilot seat. This flow pattern creates a pressure imbalance on the main spool and causes the spool to shift, overcoming the main section spring, and allowing inlet flow to pass through to the outlet port. When the solenoid coil is energized, the armature is magnetically forced to slide the pilot poppet assembly to seat. The pilot poppet blocks pilot flow and the main spool shifts to a completely closed position. When inlet pressure exceeds the setting of valve the pilot section opens. This allows pilot flow and creates a pressure imbalance on the main spool causing it to open, allowing relief flow to the outlet port. Normally Closed Spring tension holds the pilot poppet against the pilot seat. The pilot poppet blocks pilot flow and the main spool remains closed by the main spring and blocks inlet flow. When inlet pressure exceeds the setting of the valve the pilot section opens. This allows pilot flow through the orifice in the main spool creating a pressure imbalance on the main spool causing it to open, allowing relief flow to the outlet port. When the solenoid coil is energized, the armature is magnetically forced to slide the pilot poppet assembly away from the pilot seat. An orifice in the main spool allows pilot flow through the pilot seat. This flow pattern creates a pressure imbalance on the main spool and causes the main spool to shift, overcoming the main spring and allowing flow to the outlet port.

Normally open

7W80/81/82

15

Normally closed

Normally open

2-Way, Solenoid Pilot Operated Spool Type, 2 Position (Normally Open or Normally Closed) with Integral Relief

7WA80/81/82 7AR15 7AR17

17 25 27

Normally closed

HK.66.O1.02 Danfoss Fluid Power 9/93

Solenoid directional controls Introduction


Types and Operation
Type Description These valves operate in a similar manner as the spool style valve but the leakage characteristics are less due to the poppet type construction and the reverse flow is free and unrestricted. Symbol Models Page

Fluid Power

2-Way, Solenoid Pilot Operated, Poppet Type, 2 Position (Normally Closed) with Integral Relief

Normally Closed Spring force holds the pilot poppet against the pilot seat. The pilot poppet blocks pilot flow and the main poppet remains closed by the main spring and blocks inlet flow. When inlet pressure exceeds the setting of the valve, the pilot section opens. This allows pilot flow through the orifice in the main poppet creating a pressure imbalance on the main poppet and causing it to open, allowing relief flow to the outlet port. When the solenoid coil is energized, the armature is magnetically forced to slide the pilot poppet assembly away from the pilot seat. With the pilot orifice held open, pilot flow creates a pressure imbalance in the main poppet causing it to open and allowing full flow to the outlet port.

7WA110/111/112

21

3-Way, Solenoid Operated Spool Type, 2 Position (Normally Open or Normally Closed)

Normally Open Main spool is held open by spring force permitting flow from (P) to (A) blocking flow to reservoir (T). Energizing the coil shifts the main spool to block (P) and open (A) to reservoir. Normally Closed Main spool is held closed by spring force, blocking (P) and permitting flow from (A) to (T). Energizing the coil shifts the main spool to open (P) to (A) port and block reservoir.

P T

Normally open

7W40/41 7W440/441

29 31

P T

Normally closed
A B

4-Way, Solenoid Operated Spool Type, 2 Position

The 4-way solenoid directional provides direction from the pump to one side of the circuit and reverse flow at the same time from the other port of the circuit to tank. The spool is directly operated and the different lands on the spool open and close ports to directional flow.

7W480/481
A B

33

Typical Circuits 3-Way, 2 Position 4-Way, 2 Position

HK.66.O1.02 Danfoss Fluid Power 9/93

Cartridge Quick Reference

Fluid Power

Cartridge

Schematic

Description

Flow I/min

Pressure bar

Cavity No.*

Page

Solenoid Directional Control Valves


2-Way

7W20
2 1 2 1

Normally open

Normally closed

Direct Acting Poppet Type 2 Position NO or NC

0,75

210

FC-109

7W30
Pilot Operated Poppet Type 2 Position NO or NC

7,5

210

FC-109

Normally open

Normally closed

7W90
2 1 2 1

Normally open

Normally closed

Pilot Operated Poppet Type 2 Position NO or NC

20

210

FC-109

11

7W490
2 1 2 1

Normally open

Normally closed

Pilot Operated Poppet Type 2 Position NO or NC

40

210

FC-316

13

7W80
1
7W82 only

1 2

7W82 only

1 1 1

1 2

Normally open

Normally closed

Pilot Operated Spool Type 2 Position NO or NC

75

210

FC-10

15

7WA80
1 1 2 1 1 1 1 2

Normally open

Normally closed

Pilot Operated Spool Type 2 Position NO or NC with Integral Relief

75

210

FC-10

17

7W110

2 1 1

Normally open

Normally closed

Pilot Operated Poppet Type 2 Position NO or NC

75

210

FC-10

19

7WA110
Direct Acting Poppet Type 2 Position NO or NC with Integral Relief 75 210 FC-10 21

Normally closed

* Standard cavities, see pages 38 and 39

HK.66.O1.02 Danfoss Fluid Power 9/93

Cartridgde Quick Reference Continued

Fluid Power

Cartridge

Schematic

Description

Flow I/min

Pressure bar

Cavity No.*

Page

Solenoid Directional Control Valves (Continued)


3-Way

7W40
3 2 1 Normally open 1 Normally closed 3 2

Spool Type 2-Position NO or NC

210

FC-109A

29

7W440
3 2 1 Normally open 1 Normally closed 3 2

Spool Type 2-Position NO or NC

25

210

FC-316A

31

4-Way

7W480
4 2 1 3 4 2 1 3

Normally open

Normally closed

Spool Type 2-Position NO or NC

30

210

FC-316D

33

* Standard cavities, see pages 38 and 39

HK.66.O1.02 Danfoss Fluid Power 9/93

2-Way, Solenoid Direct Acting, Poppet Type, 2 Position NO or NC

Fluid Power

To 0,75 I/min and 210 bar

3/4-16 UNF-2A

Cartridge 7W20

12,7

31,0

Normally open

Normally closed

25,9

42,2

79

Cartridge in Body 7W21

Outlet

Inlet

31,0
Normally closed

Solenoid operator with heavy wire lead shown

102

7,4 22,1 50,8 38,1 6,4

15,8
Normally open

15,8 50,8 6,4 19,1

31,8

Specifications To 0,75 l/min and 210 bar. Cavity number: FC-109. Installation torque: 27-33 Nm Response time in milliseconds at rated pressure and flow: 10-60 to Open 10-80 to Close Leakage @ 210 bar, 135 SSU oil @ 38C = 5 drops/min. Weight (7W20 w/Coil): 0,27 kg Weight (7W21 w/Coil): 0,45 kg Features Low leakage. Fast response. Highly reliable. Valves w/explosion proof solenoids per Mine Safety and Health Administration (MSHA) schedule 2G available on special request. 100% performance tested.

Use and Operation May be used as a two-way directional control in any hydraulic system for flows to 0,75 l/min. Can also be used to remotely operate or pilot large pilot operated or remotely vented valves. The poppet style provides tight shut-off for low leakage applications and will operate in any mounting position.

against the valve seat by spring force. The electric signal energizes the solenoid coil and pulls the armature and poppet away from the valve seat orifice, opening the valve and allowing flow. Note: Both Normally Open and Normally Closed versions of this valve are bi-directional when open and blocked in both directions when closed. Materials Body High-strength aluminium alloy. Cartridge Hardened steel. Seals Viton A standard.

Normally Open The poppet is held open by spring force permitting freeflow through the valve. A non-magnetic push pin is located between the solenoid armature and the spring end of the poppet. The electric signal energizes the solenoid coil and pushes the armature towards the push pin. The pin forces the poppet closed. Normally Closed The poppet and armature are one-piece and held closed

HK.66.O1.02 Danfoss Fluid Power 9/93

7W20, 7W21 Continued


Performance curve

Fluid Power

bar 10,5
8,8 7 5 3,5 1,8
In l et tle t

0 0 0,38 0,76 1,14 1,52 l/min

p versus flow

How to order

7W21 - 1 6T - B - 12 SV

Base Part No. 7W20 =Cartridge Only 7W21 =Cartridge in Body

Valve Configuration 1 = Normally Open 2 = Normally Closed

Port Size (Body No.) OMIT = Cartridge Only 6T = 3/8" SAE (983010-U) 2 = 1/4" NPTF (983008-U) 3 = 3/8" NPTF (983009-U) 2W = G 1/4 (983012-U) 3W = G 3/8 (983011-U)

to

ou

Coil Terminations OMIT = Pigtails C = Conduit H = DIN Std. #43650 HS = DIN Std. #43650 with Rectifier and Suppressor B = Heavy Cord G = Single Screw D = Double Screw S = Double Spade M = Military Std.

Voltage (Wire Color) 12 = 12 Volt DC (Black) 24 = 24 Volt DC (Yellow) 36 = 36 Volt DC (Red) 115 = 115 Volt AC (White) 230 = 230 Volt AC (Blue)

Seals SV = Viton A

HK.66.O1.02 Danfoss Fluid Power 9/93

2-Way, Solenoid Pilot Operated, Poppet Type, 2 Position NO or NC

Fluid Power

To 7,5 I/min and 210 bar

79

Cartridge 7W30

12,7

1
3/4-16 UNF2A

49,5

Normally open

Normally closed

27,0

42,2

Cartridge in Body 7W31

Outlet

Inlet Solenoid operator with standard conduit connector shown 49,5

Normally closed

102

7,4 22,1 50,8 38,1 6,4 22,1


31,8 15,8

6,4 15,8 50,8 19,1 6,4

Normally open

Specifications To 7,5 l/min and 210 bar. Cavity number: FC-109. Installation torque: 27-33 Nm Response time in milliseconds at rated pressure and flow: 10-60 to Open 10-80 to Close Leakage @ 210 bar, 135 SSU oil @ 38C = 5 drops/min. Weight (7W30 w/Coil): 0,27 kg Weight (7W31 w/Coil): 0,45 kg Features Honed and matched hardened steel working parts for long life. Low leakage. Fast response. Highly reliable. Valves w/explosion proof solenoids per Mine Safety and Health Administration (MSHA) schedule 2G available on special request. 100% performance tested.

Use and Operation May be used as a two-way directional control in any hydraulic system for flows to 7,5 l/min. Can also be used to remotely operate or pilot large pilot operated or remotely vented valves. The poppet style provides tight shut-off for low leakage applications and will operate in any mounting position.

Note: The Normally Open valve is unidirectional in the de-energized (open) mode and will allow full reverse flow in the energized (closed) mode.

Normally Open Spring tension holds the pilot poppet away from the orifice seat on the main poppet. An axial groove on the O.D. of the main poppet allows pilot flow to pass through the poppet nose. This flow pattern creates a pressure imbalance on the main poppet and causes it to shift open allowing complete flow to pass through the outlet port. When the solenoid coil is energized, the armature is magnetically forced to slide the push pin and pilot poppet forward. The poppet blocks pilot flow and the main poppet shifts to a completely closed position.

Normally Closed Spring tension holds the pilot poppet against the main poppet and both pilot and main flow through the valve is blocked. When the solenoid coil is energized the armature is magnetically forced to pull the pilot poppet from the orifice seat and pilot flow occurs. The pilot flow creates a pressure imbalance on the main poppet and the valve shifts open. Note: The Normally Closed valve will allow full reverse flow in the de-energized (closed) mode and is unidirectional in the energized (open) mode.
Materials Body High-strength aluminium alloy. Cartridge Hardened steel. Seals Viton A standard.

HK.66.O1.02 Danfoss Fluid Power 9/93

7W30, 7W31 Continued


Performance curve

Fluid Power

p versus flow

How to order

7W31 - 1 6T - B - 12 SV

Base Port No. 7W30 = Cartridge Only 7W31 = Cartridge in Body

Valve Configuration 1 = Normally Open 2 = Normally Closed

Port Size (Body No.) OMIT = Cartridge Only 6T = 3/8" SAE (983010-U) 2 = 1/4" NPTF (983008-U) 3 = 3/8" NPTF (983009-U) 2W = G 1/4 (983012-U) 3W = G 3/8 (983011-U)

Coil Terminations OMIT = Pigtails C = Conduit H = DIN Std. #43650 HS = DIN Std. #43650 with Rectifier and Suppressor B = Heavy Cord G = Single Screw D = Double Screw S = Double Spade M = Military Std.

Voltage (Wire Color) 12 = 12 Volt DC (Black) 24 = 24 Volt DC (Yellow) 36 = 36 Volt DC (Red) 115 = 115 Volt AC (White) 230 = 230 Volt AC (Blue)

Seals SV = Viton A

10

HK.66.O1.02 Danfoss Fluid Power 9/93

2-Way, Solenoid Pilot Operated, Poppet Type, 2 Position NO or NC

Fluid Power

To 20 I/min and 210 bar

3/4-16 UNF - 2 A

79

Cartridge 7W90

12,7

31,8 HEX

31,8

Normally open

Normally closed

26,9

42,2

Cartridge in Body 7W91

Outlet
15,8

Inlet
102

Solenoid operator with standard pigtail connector shown

Normally closed

7,4

50,8 38,1

6,4 22,1


Normally open
31,8 15,8

6,4 15,8 50,8 19,1

Specifications To 20 l/min and 210 bar. Cavity number: FC-109. Installation torque: 27-33 Nm Response time in milliseconds at rated pressure and flow: 50-75 to Open 100-130 to Close Leakage @ 210 bar, 135 SSU oil @ 38C = 5 drops per minute. Weight (7W90 w/Coil): 0,27 kg Weight (7W91 w/Coil): 0,45 kg Features Honed and matched hardened steel working parts for long life. Low leakage. High capacity for small package. Highly reliable. 100% performance tested.

Use and Operation May be used as a two-way directional control in any hydraulic system for flows to 20 l/min. Can also be used to remotely operate or pilot large pilot operated or remotely vented valves. The poppet style provides tight shut-off for low leakage applications and will operate in any mounting position.

poppet blocks pilot flow and the main poppet shifts to a completely closed position. Note: The Normally Open valve is unidirectional in the de-energized (open) mode and will allow full reverse flow in the energized (closed) mode. Normally Closed Spring tension holds the pilot poppet against the main poppet and both pilot and main flow through the valve is blocked. When the solenoid coil is energized the armature is magnetically forced to pull the pilot poppet from the orifice seat and pilot flow occurs. The pilot flow creates a pressure imbalance on the main poppet and the valve shifts open. Note: The Normally Closed valve will allow full reverse flow in the de-energized (closed) mode and is unidirectional in the energized (open) mode. Materials Body High-strength aluminium alloy. Cartridge Hardened steel.

Normally Open Spring tension holds the pilot poppet away from the orifice seat on the main poppet. An axial groove on the O.D. of the main poppet allows pilot flow to pass through the poppet nose. This flow pattern creates a pressure imbalance on the main poppet and causes the poppet to shift open allowing complete flow to pass through the outlet port. When the solenoid coil is energized, the armature is magnetically forced to slide the push pin and pilot poppet forward. The

HK.66.O1.02 Danfoss Fluid Power 9/93

11

7W90, 7W91 Continued


Performance curve

Fluid Power

p versus flow

How to order

7W91 - 1 6T - B - 12 SV

Base Part No. 7W90 = Cartridge Only 7W91 = Cartridge in Body

Valve Configuration 1 = Normally Open 2 = Normally Closed

Port Size (Body No.) OMIT = Cartridge Only 6T = 3/8" SAE (983010-U) 2 = 1/4" NPTF (983008-U) 3 = 3/8" NPTF (983009-U) 2W = G 1/4 (983012-U) 3W = G 3/8 (983011-U)

Coil Terminations OMIT = Pigtails C = Conduit H = DIN Std. #43650 HS = DIN Std. #43650 with Rectifier and Suppressor B = Heavy Cord G = Single Screw D = Double Screw S = Double Spade M = Military Std.

Voltage (Wire Color) 12 = 12 Volt DC (Black) 24 = 24 Volt DC (Yellow) 36 = 36 Volt DC (Red) 115 = 115 Volt AC (White) 230 = 230 Volt AC (Blue)

Seals SV = Viton A

12

HK.66.O1.02 Danfoss Fluid Power 9/93

2-Way, Solenoid Pilot Operated, Poppet Type, 2 Position NO or NC

Fluid Power

To 40 I/min and 210 bar

105,4 32,5

69,1

Cartridge 7W490

15,8

7/8-14 UNF 2 A (-10 SAE)

48,8

Normally open

Normally closed

Cartridge in Body 7W491

r 3,6 31,8 15,8 7,1 19,1

50,8 19,1 41,2

3,1

38,1 50,8

44,2

119,9

Inlet

Inlet

Outlet

Outlet

Normally open

Normally closed

HK.66.O1.02 Danfoss Fluid Power 9/93

13

7W490, 7W491 Continued


Specifications To 40 l/min and 210 bar. Maximum inlet pressure: 207 bar. Cavity number: FC-316. Installation torque: 34 Nm* Leakage @ 210 bar, 135 SSU oil @ 38C = 5 drops/min. Weight (7W490): 0,29 kg. Weight (7W491): 0,97 kg.
* With steel bodies. For aluminium bodies, consult factory.

Fluid Power
Performance curve

bar 17,5

bar 8,4
7,0 5,6

14,0

10,5

4,2
7,0

2,8
3,5

Features Fast acting, reliable operation. Honed and matched hardened steel working parts for long life. Fast response. Highly reliable. 100% performance tested. Use and Operation May be used as a two-way directional control in any hydraulic system for flows to 10 gpm (38 l/min). Can also be used to remotely operate or pilot large pilot operated or remotely vented valves. The poppet style provides tight shut-off for low leakage applications and will operate in any mounting position.

1,4
0 0 11,4 22,8 34,2 45,6 57,0 I/min

0 0 11,4 22,8 34,2 45,6 57,0 I/min

p versus flow to
de-energized (closed)

p versus flow to
energized (open)

Normally Open Spring tension holds the pilot poppet away from the orifice seat on the main poppet. An axial groove on the O.D. of the main poppet

allows pilot flow to pass through the poppet nose. This flow pattern creates a pressure imbalance on the main poppet and causes the poppet to shift open allowing complete flow to pass through the outlet port. When the solenoid coil is energized, the armature is magnetically forced to slide the push pin and pilot poppet forward. The poppet blocks pilot flow and the main poppet shifts to a completely closed position.

the pilot poppet against the main poppet and both pilot and main flow through the valve is blocked. When the solenoid coil is energized the armature is magnetically forced to pull the pilot poppet from the orifice seat and pilot flow occurs. The pilot flow creates a pressure imbalance on the main poppet and the valve shifts open. Materials Body High-strength steel. Internal parts Hardened steel. Cartridge Hardened steel. Seals Viton A standard.

Normally Closed Spring tension holds

How to order

7W491 - 1 3 - B4 - 12 SV

Base Part No. 7W490 = Cartridge Only 7W491 = Cartridge in Body

Valve Configuration 1 = Normally Open 2 = Normally Closed

Port Size (Body No.) OMIT = Cartridge Only 6T = 3/8" SAE (982293-U) 8T = 1/2" SAE (982294-U) 2 = 1/4" NPTF (982292-U) 3 = 3/8" NPTF (982291-U) 2W = G 1/4 (982292W-U) 3W = G 3/8 (982291W-U)

Coil Terminations B4 = Heavy Cord D4 = Double Screw H4 = DIN Std. S4 = Double Spade

Voltage 12 = 12 VDC 24 = 24 VDC

Seals SV = Viton A

14

HK.66.O1.02 Danfoss Fluid Power 9/93

2-Way, Solenoid Pilot Operated, Spool Type, 2 Position

Fluid Power

To 75 I/min and 210 bar

111,3 55,6
1
7W82 only

Cartridge 7W80

1 2

7W82 only

1 1
Normally open

1 2 1
Normally closed

19,1

49,5 1-14 UNS - 2A

Cartridge in Body 7W81

Solenoid operator with standard conduit connector shown

49,5

Inlet

144,5 12,7 35,1

Outlet 88,9 Normally closed

8,6

50,8

19,1 38,1

19,1 9,7 50,8

Cartridge in Body 7W82

50,8 31,8

12,7 8,6

145,3

Inlet 91,2

Outlet 35,1 Normally open

72,1

19,1 38,1 6,4 50,8

HK.66.O1.02 Danfoss Fluid Power 9/93

15

7W80, 7W81, 7W82 Continued


Specifications To 75 l/min and 210 bar. Cavity number: FC-10. Installation torque: 27-33 Nm Response time in milliseconds at rated pressure and flow: 40-50 to Open 140-160 to Close Weight (7W80 w/Coil): 0,43 kg Weight (7W81 w/Coil): 0,77 kg Weight (7W82 w/Coil): 1,00 kg Features Excellent pressure versus flow characteristics. Honed and matched hardened steel working parts for long life. High capacity. Highly reliable. 100% performance tested. Use and Operation These valves are used as a two-way directional control in any hydraulic system up to 76 l/min flow. The valves will operate in any mounting position. imbalance on the main spool, causes the spool to shift and overcome the main section spring, allowing complete flow to pass through to the outlet port. When the solenoid coil is energized, the armature is magnetically forced to slide the pilot poppet assembly forward. The pilot poppet blocks pilot flow and the main spool shifts to a completely closed position. Performance curve

Fluid Power

bar

4,2

Normally Closed Spring tension holds the pilot poppet against the pilot seat. The pilot poppet blocks pilot flow and the main spool remains closed by the main spring and blocks complete flow. When the solenoid coil is energized the armature is magnetically forced to slide the pilot poppet assembly away from the pilot seat. An orifice in the main spool allows pilot flow to pass through the pilot seat. This flow pattern creates a pressure imbalance on the main spool and causes the main spool to shift, overcoming the main spring and allowing flow to pass through to the outlet port.
Note: This valve is unidirectional when open and blocked in both directions when closed.

2,8

1,4

0 0 15 30 45 57 76 I/min

p versus flow

Normally Open Spring tension holds the pilot poppet away from the pilot seat. An orifice in the main spool allows pilot flow to pass through the pilot seat. This flow pattern creates a pressure

Materials Body High-strength aluminium alloy. Cartridge Hardened steel. Seals Viton A standard.

How to order

7W81 - 1 8T - B - 12 SV

Base Part No. 7W80 = Cartridge Only 7W81 = Cartridge in Body 7W82 = Cartridge in Body

Valve Configuration 1 = Normally Open 2 = Normally Closed

Port Size (Body No.) OMIT = Cartridge Only 7W81 7W82 8T = 1/2" SAE 8T = (983060-U) 12T= 3/4" SAE 12T= (983061-U) 3 = 3/8" NPTF 3= (983081-U) 4 = 1/2" NPTF 4= (983058-U) 6 = 3/4" NPTF 6= (983056-U) 3W = G 3/8 3W = (982011W-U) 4W = G 1/2 4W = (983059-U) 6W = G 3/4 6W = (983057-U)

1/2" SAE (982036-U) 3/4" SAE (982037-U) 3/8" NPTF (982010-U) 1/2" NPTF (982009-U) 3/4" NPTF (982006-U) G 3/8 (982010W-U) G 1/2 (982009W-U) G 3/4 (982006W-U)

Coil Terminations OMIT = Pigtails C = Conduit H = DIN Std. #43650 HS = DIN Std. #43650 with Rectifier and Suppressor B = Heavy Cord G = Single Screw D = Double Screw S = Double Spade M = Military Std.

Voltage (Wire Color) 12 = 12 Volt DC (Black) 24 = 24 Volt DC (Yellow) 36 = 36 Volt DC (Red) 115 = 115 Volt AC (White) 230 = 230 Volt AC (Blue)

Seals SV = Viton A

16

HK.66.O1.02 Danfoss Fluid Power 9/93

2-Way, Solenoid Pilot Operated, Spool Type, 2 Position

Fluid Power

To 75 and 210 bar

1-14 UNS - 2 A 111,3 Normally closed 118,4 Normally open

Cartridge 7WA80

1 1 2 1

1 1 2 1
19,1

40,1 55,6

Normally open

Normally closed

Solenoid with screw terminals shown

Cartridge in Body 7WA81

Solenoid operator with single screw connector shown

39,9

42,4

N.C. 55,6 N.O. 62,7 7 12,7

Inlet

N.O. 143 N.C. 151


N.C. 143

N.O.

35,1

151

Outlet

8 88,9 8,6

50,8

Normally closed shown

19,1 9,7 38,1

19,1 9,7 50,8

Cartridge in Body 7WA82

Solenoid operator with dual screw connector shown

8,6

50,8 40,4

40,1

8,6

12,7

Inlet
91,2

Outlet
146 153 35,1

71,4

N.C. 146 N.O. 153

Normally open shown

6,4 38,1 50,8

19,1

HK.66.O1.02 Danfoss Fluid Power 9/93

17

7WA80, 7WA81, 7WA82 Continued


Specifications To 75 l/min and 210 bar. Cavity number: FC-10. Installation torque: 27-33 Nm Response time in milliseconds at rated pressure and flow: 40-50 to Open 120-140 to Close Weight (7WA80 w/Coil): 0,43 kg Weight (7WA81 w/Coil): 0,77 kg Weight (7WA82 w/Coil): 1,00 kg Features Excellent pressure versus flow characteristics. Honed and matched hardened steel working parts for long life. High capacity for unloading or relieving. Highly reliable. Built-in relief. Standardized coils across entire solenoid line. 100% performance tested. Use and Operation For use in circuits which require relief protection and a solenoid vent feature for unloading or dumping system flow to tank. Performance curve

Fluid Power

p versus flow

Normally Open Spring force holds the pilot poppet assembly away from the pilot seat. An orifice in the main spool allows pilot flow to pass, through the pilot seat. This flow pattern creates a pressure imbalance on the main spool and causes the spool to shift, overcoming the main section spring, and allowing inlet flow to pass through to

the outlet port. When the solenoid coil is energized, the armature is magnetically forced to slide the pilot poppet assembly to seat. The pilot poppet blocks pilot flow and the main spool shifts to a completely closed position. When inlet pressure exceeds the setting of valve the pilot section opens. This allows pilot flow and creates a pressure imbalance on the main spool causing it to open, allowing relief flow to the outlet port.

allows pilot flow through the orifice in the main spool creating a pressure imbalance on the main spool causing it to open, allowing relief flow to the outlet port. When the solenoid coil is energized, the armature is magnetically forced to slide the pilot poppet assembly away from the pilot seat. An orifice in the main spool allows pilot flow through the pilot seat. This flow pattern creates a pressure imbalance on the main spool and causes the main spool to shift, overcoming the main spring and allowing flow to the outlet port. Note: This valve is unidirectional when open and blocked in both directions when closed. Materials Body High-strength aluminium alloy. Cartridge Hardened steel. Seals Viton A standard.

Normally Closed Spring tension holds the pilot poppet against the pilot seat. The pilot poppet blocks pilot flow and the main spool remains closed by the main spring and blocks inlet flow. When inlet pressure exceeds the setting of the valve the pilot section opens. This

How to order

7WA81 - P 12T - 30 - 2 - H 24 SV

Base Part No. Adjust. Means P = Leak Proof 7WA80 =Cartridge Only 7WA81 =Cartridge in Body Screw 7WA82 =Cartridge in Body

Port Size (Body No.) OMIT = Cartridge Only 7WA81 8T = 1/2" SAE (983060-U) 12T= 3/4" SAE (983061-U) 3 = 3/8" NPTF (983081-U) 4 = 1/2" NPTF (983058-U) 6 = 3/4" NPTF (983056-U) 3W = G 3/8 (982011W-U) 4W = G 1/2 (983059-U) 6W = G 3/4 (983057-U) 7WA82 8T = 1/2" SAE (982036-U) 12T= 3/4" SAE (982037-U) 3 = 3/8" NPTF (982010-U) 4 = 1/2" NPTF (982009-U) 6 = 3/4" NPTF (982006-U) 3W = G 3/8 (982010W-U) 4W = G 1/2 (982009W-U) 6W = G 3/4 (982006W-U)

Coil Terminations Voltage Sol. Valve Config. OMIT = Pigtail 12 = 12 VDC 1 = Normally Open C = Conduit 24 = 24 VDC 2 = Normally Closed H = DIN Std. #43650 115 = 115 VAC HS = DIN Std. #43650 230 = 230 VAC with Rectifier & Suppressor B = Heavy Cord G = Single Screw D = Double Screw S = Double Spade M = Military Std.

Adjust. Range 30 = 35-210 bar Std. Setting 210 bar

Seals SV = Viton A

18

HK.66.O1.02 Danfoss Fluid Power 9/93

2-Way, Solenoid Pilot Operated, Poppet Type, 2 Postion

Fluid Power

To 75 I/min and 210 bar

1-14 UNS - 2 A

Cartridge 7W110

117
1
7W112 only

7W112 only

1 2 1
Normally open

1 2 1
Normally closed

19,1 44,5 1,13 in (28,7 mm) HEX 56,4 50,0

Cartridge in Body 7W111

44,5

Solenoid operator with double spade connectors shown


12,7

Inlet
88,9

35,1

149,9

50,8

Outlet
8,6

Normally closed
19,1 38,1 19,1 9,7 50,8

Cartridge in Body 7W112

Solenoid operator with double spade connectors shown

44,5

12,7

Inlet
8,6

35,1 72,1 152,4 91,4

Outlet

Normally Open
38,1 50,8 6,4 19,1 50,8

HK.66.O1.02 Danfoss Fluid Power 9/93

19

7W110, 7W111, 7W112 Continued


Specifications To 75 l/min and 210 bar. Cavity number: FC-10. Installation torque: 27-33 Nm Response time in milliseconds at rated pressure and flow: 40-50 to Open 140-160 to Close Leakage @ 210 bar, 135 SSU oil @ 38C = 15 drops/min. Weight (7W110w/Coil): 0,43 kg Weight (7W111w/Coil): 0,77 kg Weight (7W112w/Coil): 1,00 kg Features Honed and matched hardened steel working parts for long life. Low leakage. High capacity. Highly reliable. 100% performance tested. Use and Operation May be used as a two-way directional control in any hydraulic system for flows to 76 l/min. The poppet style provides tight shut-off for low leakage applications and will operate in any mounting position. allows pilot flow to pass through the poppet nose. This flow pattern creates a pressure imbalance on the main poppet and causes the poppet to shift open allowing complete flow to pass through the outlet port. When the solenoid coil is energized, the armature is magnetically forced to slide the push pin and pilot poppet forward. The poppet blocks pilot flow and the main poppet shifts to a completely closed position. Note: The N.O. valve is unidirectional in the de-energized (open) mode and will allow full reverse flow in the energized (closed) mode. Performance curve

Fluid Power

bar 21

14

Outlet to inlet

7
Inlet to outlet

0 0 19 38 57 76 I/min

Normally Closed Spring tension holds the pilot poppet against the main poppet and both pilot and main flow through the valve is blocked. When the solenoid coil is energized the armature is magnetically forced to pull the pilot poppet from the orifice seat and pilot flow occurs. The pilot flow creates a pressure imbalance on the main poppet and the valve shifts open.
Note: The Normally Closed valve will allow full reverse flow in the deenergized (closed) mode and is unidirectional in the energized (open) mode.

p versus flow

Materials Body High-strength aluminium alloy. Cartridge Hardened steel. Seals Viton A standard.

Normally Open Spring tension holds the pilot poppet away from the orifice seat on the main poppet. An axial groove on the O.D. of the main poppet

How to order

7W111 - 1 8T - B - 12 SV

Base Part No. 7W110 = Cartridge Only 7W111 = Cartridge in Body 7W112 = Cartridge in Body

Valve Configuration 1 = Normally Open 2 = Normally Closed

Port Size (Body No.) OMIT = Cartridge Only 7W111 7W112 8T = 1/2" SAE 8T = (983060-U) 12T= 3/4" SAE 12T= (983061-U) 3 = 3/8" NPTF 3= (983081-U) 4 = 1/2" NPTF 4= (983058-U) 6 = 3/4" NPTF 6= (983056-U) 4W = G 1/2 3W = (983059-U) 6W = G 3/4 4W = (983057-U) 6W =

1/2" SAE (982036-U) 3/4" SAE (982037-U) 3/8" NPTF (982010-U) 1/2" NPTF (982009-U) 3/4" NPTF (982006-U) G 3/8 (982010W-U) G 1/2 (982009W-U) G 3/4 (982006W-U)

Coil Terminations OMIT = Pigtails C = Conduit H = DIN Std. #43650 HS = DIN Std. #43650 with Rectifier and Suppressor B = Heavy Cord G = Single Screw D = Double Screw S = Double Spade M = Military Std.

Voltage (Wire Color) 12 = 12 Volt DC (Black) 24 = 24 Volt DC (Yellow) 36 = 36 Volt DC (Red) 115 = 115 Volt AC (White) 230 = 230 Volt AC (Blue)

Seals SV = Viton A

20

HK.66.O1.02 Danfoss Fluid Power 9/93

2-Way, Solenoid Pilot Operated, Poppet Type, 2 Position with Integral Relief

Fluid Power

To 75 I/min and 210 bar

1-14 UNS - 2 A

117

Cartridge 7WA110

19,1 1,13 in (2,87 mm) HEX

44,5

Normally closed

55,6

58,9

Cartridge in Body 7WA111

Solenoid operator with double spade connectors shown 44,5

35,1 12,7

O
88,9 149,9

50,8

Pressure Port Normally closed

Tank Port
19,1 38,1 19,1

8,6

9,7 50,8

Cartridge in Body 7WA112

Solenoid operator with double spade connectors shown


44,5

35,1 12,7

8,6

72,1

152,4

91,4

Pressure Port Normally closed

Tank Port
38,1 50,8 6,4

19,1 50,8

HK.66.O1.02 Danfoss Fluid Power 9/93

21

7WA110, 7WA111, 7WA112 Continued


Specifications To 75 l/min and 210 bar. Reseat pressure is 75% of setting. Maximum inlet pressure: 210 bar. Cavity number : FC-10. Installation torque: 27-33 Nm Response time in milliseconds at rated pressure and flow: 40-50 to Open 140-160 to Close Weight: (7WA110w/coil): 0,43 kg Weight: (7WA111w/coil): 0,77 kg Weight: (7WA112w/coil): 1,00 kg Features Excellent pressure versus flow characteristics. Lapped, hardened steel working parts for long life. Low leakage at reseat. Highly reliable. Adjustable with min. and max. stops. All coils are rated for continuous duty operation. 100% performance tested. Use and Operation For use in circuits which require relief protection and a solenoid vent feature for unloading or dumping system flow to tank. May be used as a two-way directional control with built-in relief protection in any hydraulic system for flows to 76 l/min. Poppet style provides tight shutoff for low leakage applications and will operate in any mounting position. Spring force holds the pilot poppet against the pilot seat. The pilot poppet blocks pilot flow and the main poppet remains closed by the main spring and blocks inlet flow. When inlet pressure exceeds the setting of the valve the pilot section opens. This allows pilot flow through the orifice in the main poppet creating a pressure imbalance on the main poppet causing it to open, allowing relief flow to the outlet port. When the solenoid coil is energized, the armature is magnetically forced to slide the pilot poppet assembly away from the pilot seat. Again, pilot flow through the orifice in the main poppet creates a pressure imbalance opening the main poppet and allowing flow to the outlet port. Note: This valve is currently available in the normally closed version only. It will allow full reverse flow in the de-energized (closed) mode and is undirectional in the energized (open) mode. Performance curve

Fluid Power

bar 140

105

70

35

0 0 7,6 15 23 30 38 45 53 I/min

p versus flow

Materials Bodies High-strength aluminium alloy. Cartridge Steel. Internal parts Hardened steel. Replaceable weather resistant coils. AC coils use an integral AC/DC rectifier. Seals Viton A standard.

How to order

7WA111 - P 12T - 30 - 2 - C 115 SV


Base Part No. Adjust. Means 7WA110 = Cartridge Only P = Leak Proof 7WA111 = Cartridge in Body Screw 7WA112 = Cartridge in Body Port Size (Body No.) OMIT = Cartridge Only 7WA111 8T = 1/2" SAE (983060-U) 12T = 3/4" SAE (983061-U) 3 = 3/8" NPTF (983081-U) 4 = 1/2" NPTF (983058-U) 6 = 3/4" NPTF (983056-U) 4W = G 1/2 (983059-U) 6W = G 3/4 (983057-U) 7WA112 8T = 1/2" SAE (982036-U) 12T = 3/4" SAE (982037-U) 3 = 3/8" NPTF (982010-U) 4 = 1/2" NPTF (982009-U) 6 = 3/4" NPTF (982006-U) 3W = G 3/8 (982010W-U) 4W = G 1/2 (982009W-U) 6W = G 3/4 (982006W-U) Valve Conf. 2 = Normally Closed Voltage Coil Terminations OMIT = Pigtails 12 = 12 Volt DC C = Conduit 24 = 24 Volt DC H = DIN Std. #43650 36 = 36 Volt DC HS = DIN Std. #43650 115 = 115 Volt AC with Rectifier 230 = 230 Volt AC and Suppressor B = Heavy Cord G = Single Screw D = Double Screw S = Double Spade M = Military Std.

Adjust. Range 30 = 14-210 bar Std. Setting 155 bar

Seals SV = Viton A

22

HK.66.O1.02 Danfoss Fluid Power 9/93

2-Way, Solenoid Pilot Operated, Poppet Type, 2 Position

Fluid Power

To 305-230 I/min and 210 bar, see below

Cartridge and Parts in Body 7W13


To 305 I/min and 210 bar

Cartridge and Parts in Body 7W14


To 230 I/min and 210 bar
1 2 1 2

NORMALLY OPEN

NORMALLY CLOSED

Solenoid pilot

9,7

20,6

Solenoid operator with standard pigtail connector shown

22,1
42,9

Inlet Port 0 G Outlet Port

9,7 85,6

I
114

95,3

O
23,9

7W30 pilot cartridge

31,8

101,6 8,6

63,5 115,8

Specifications 7W13 to 305 l/min and 210 bar. 7W14 to 230 l/min and 210 bar. Response Time in milliseconds 7W13 = 190-220 7W14 = 300-430 Weight 2,18 kg. Features Excellent pressure versus flow characteristics. (7W14) Honed and matched hardened steel working parts for long life. Low leakage. High capacity. 100% performance tested.

Use and Operation To be used as a two-way directional valve in any hydraulic system with flow rates up to 305 l/min and requiring unidirectional shutoff. It can also be used as a fast responding, high capacity dump valve. One special use of this valve is to lock an actuator. By reversing the normal porting arrangement, the valve allows free-flow to an actuator. Return flow is then controlled by the solenoid operated pilot valve.

through the pilot valve, through the small check valve, to the outlet port. This flow causes a pressure drop across the orifice in the main poppet, opening the valve. When the solenoid coil is energized, the pilot valve is closed, stopping the pilot flow. The main poppet spring closes the poppet and flow is blocked with reverse flow, the main poppet acts as a free-flow check valve.

Normally Closed Solenoid The valve works in the same manner as normally open, except that the solenoid is normally closed and is energized to permit flow.
Materials Body High-strength aluminium alloy. Internal parts Hardened steel. Cartridge Steel. Seals Viton A standard.

Normally Open Solenoid The spring force holds the pilot poppet away from its seat, allowing pilot flow to pass through the pilot valve. The main poppet is held closed against its seat by a spring. An orifice in the main poppet allows flow to pass from the inlet port,

HK.66.O1.02 Danfoss Fluid Power 9/93

23

7W13, 7W14 Continued


Performance curves

Fluid Power

bar 14

bar 14

10,5

) ms ) 190 O . 2 0 m s . N ( 2 13 C . 7W (N .

10,5

3,5

) 0 ms .30 (N.O 430 ms) 4 1 . 7W (N.C

3,5

0 0 76 131 227 303 I/min

0 0
76 151 227 303 I/min

p inlet to outlet
(Figures in brackets are maximum closing response times of Normally Open and Normally Closed Valves).

p outlet to inlet

How to order

7W13 - 1 16T - C - 115 SV


Base Part No. 7W13 = 7W14 = Low Pressure Drop Valve Configuration 1 = Normally Open 2 = Normally Closed Port Size (Body No.) 7W13 16T = 1" SAE (7W13-16T) 8W = G 1 (7W13-8W) 7W14 16T = 1" SAE (7W14-16T) 8W = G 1 (7W14-8W) Coil Terminations OMIT = Pigtails C = Conduit H = DIN Std. #43650 HS = DIN Std. #43650 with Rectifier and Suppressor B = Heavy Cord G = Single Screw D = Double Screw S = Double Spade M = Military Std. Seals Voltage (Wire Color) 12 = 12 Volt DC (Black) SV = Viton A 24 = 24 Volt DC (Yellow) 36 = 36 Volt DC (Red) 115 = 115 Volt AC (White) 230 = 230 Volt AC (Blue)

24

HK.66.O1.02 Danfoss Fluid Power 9/93

2-Way, Solenoid Pilot Operated, Poppet Type, 2 Position with Integral Relief

Fluid Power

To 230 I/min and 210 bar

Cartridge and Parts in Body 7AR15

Solenoid
P T V
Normally closed Normally open

P V

T Tank port

P G

Pressure port G G Gage port

V G

Vent port

Pilot relief

88,9 81,0 41,4 12,7 50,8

102
25,4

7W20 solenoid cartridge

T
46,7 36,3 63,5 Vent port (plugged) 1/4" NPTF 88,9 1D70 pilot cartridge

R adjust P adjust

8,6

Gage port (plugged) 1/4" NPTF

112,5

Specificatopms To 230 l/min and 210 bar. Reseat pressure is 90% of setting. Weight: 1,41 kg. Features Lockwired for tamper resistance. Excellent pressure versus flow characteristics. High capacity. Honed and matched hardened steel working parts for long life. Adjustable with min. & max. stops. 100% performance tested. Use and Operation Used to limit system pressure even under conditions of widely varying flow. For use in circuits which require relief protection and a solenoid vent feature for unloading system flow to tank. The external vent port can be referenced to either a remote pilot section for two pressure systems, or to an external directional valve to allow manual pump unloading.

The valve consists of a main section spool, relief pilot section and a two-way normally closed or normally open solenoid. The main section spool spring chamber is referenced to tank through either the pilot section, the two-way solenoid or the optional vent port. When the spring chamber is referenced to tank, pilot flow across the main section spool causes a pressure imbalance and the spool shifts open allowing inlet flow to tank. When used as a conventional relief valve, the solenoid is closed. When inlet pressure exceeds the valve setting the main section spool opens allowing relief flow to tank. The solenoid vent feature allows system flow to be unloaded to tank at a minimum pressure drop. When the normally closed solenoid is energized, pilot flow is bypassed around the relief pilot section to tank and the main section spool is vented fully open unloading inlet flow at low pressure (see curve).

If a normally open solenoid is used, the main spool shifts open and continuously unloads inlet flow to tank until the solenoid is energized. When the solenoid is energized, it closes and blocks pilot flow causing the main section spool to close. Remote Operation: A two pressure system is created by connecting a remote pilot section (set at less than main relief setting and isolated by a two-way valve) to the external vent port. The main section opens when inlet pressure reaches the setting of the remote pilot valve. The vent port can also be connected to a manual two-way valve. When the two-way valve is opened, the main section is vented and inlet flow is unloaded to tank. Materials Body High-strength aluminium alloy. Cartridges Steel. Internal parts Hardened steel. Seals Viton A standard.

HK.66.O1.02 Danfoss Fluid Power 9/93

25

7AR15 Continued
Performance curves

Fluid Power

bar 210

bar 10,5

140
Relieving

Vented

70

3,5

0 0 95 190 284 I/min

0 0 95 190 284

How to order

7AR15 - P 12T - 30 - 1- C 115 SV

Base Part No.

Adjust. Means P = Leak Proof Screw R = Hand Knob

Port Size Adjustment Range (Body No.) 15 = 10-105 bar 12T = 3/4" SAE Std. Setting 35 bar (7AR15-12T) 30 = 14-210 bar 16T = 1" SAE Std. Setting 105 bar (7AR15-16T) 6 = 3/4" NPTF (7AR15-6) 8 = 1" NPTF (7AR15-8) 6W = G 3/4 (7AR15-6W) 8W = G 1 (7AR15-8W)

Sol. Valve Coil Terminations Configuration OMIT = Pigtail 1 = Normally Open B = Heavy Cord 2 = Normally Closed C = Conduit H = DIN 43650 HS = DIN 43650 with Rectifier & Suppressor S = Double Spade

Seals Voltage 12 = 12 VDC SV =Viton A 24 = 24 VDC 115 = 115 VAC 230 = 230 VAC

26

HK.66.O1.02 Danfoss Fluid Power 9/93

2-Way, Solenoid Pilot Operated, Spool Type, 2 Position, with Integral Relief

Fluid Power

To 380 I/min and 210 bar

Cartridges and Parts in Body 7AR17

Pilot cartridge
P T V
Normally closed Normally open

T V

G
G G P G

T Tank port Gage port V G Vent port

Pressure port

Solenoid cartridge

101,6 88,9 44,5 31,8 63,5 1D70 pilot cartridge 36,3

T
101,6

G P
Vent port (plugged) 1/4" NPTF

R adjust 59,4 P adjust 43,7

82,6

7W20 solenoid cartridge

8,6

Gage port (plugged) 1/4" NPTF

108 125,2

Specifications To 380 l/min and 210 bar. Reseat pressure is 90% of setting. Weight: 1,95 kg. Features Lockwired for tamper resistance. Excellent pressure versus flow characteristics. High capacity. Honed and matched hardened steel working parts for long life. Adjustable with min. & max. stops. 100% performance tested. Use and Operation Used to limit system pressure even under conditions of widely varying flow. For use in circuits which require relief protection and a solenoid vent feature for unloading system flow to tank. The external vent port can be referenced to either a remote pilot section for two pressure systems, or to an external directional valve to allow manual pump unloading.

The valve consists of a main section spool, relief pilot section and a two-way normally closed or normally open solenoid. The main section spool spring chamber is referenced to tank through either the pilot section, the twoway solenoid or the optional vent port. When the spring chamber is referenced to tank, pilot flow across the main section spool causes a pressure imbalance and the spool shifts open allowing inlet flow to tank. When used as a conventional relief valve, the solenoid is closed. When inlet pressure exceeds the valve setting the main section spool opens allowing relief flow to tank. The solenoid vent feature allows system flow to be unloaded to tank at a minimum pressure drop. When the normally closed solenoid is energized, pilot flow is bypassed around the relief pilot section to tank and the main section spool is vented fully open unloading inlet flow at low pressure (see curve).

If a normally open solenoid is used, the main spool shifts open and continuously unloads inlet flow to tank until the solenoid is energized. When the solenoid is energized, it closes and blocks pilot flow causing the main section spool to close. Remote Operation: A two pressure system is created by connecting a remote pilot section (set at less than main relief setting and isolated by a two-way valve) to the external vent port. The main section opens when inlet pressure reaches the setting of the remote pilot valve. The vent port can also be connected to a manual two-way valve. When the two-way valve is opened, the main section is vented and inlet flow is unloaded to tank. Materials Body High strength aluminium alloy. Cartridges Steel. Internal parts Hardened steel. Seals Viton A standard.

HK.66.O1.02 Danfoss Fluid Power 9/93

27

7AR17 Continued
Performance curves

Fluid Power

bar 210

bar 10,5

140
Relieving

Vented

70

3,5

0 0 95 190 284 I/min

0 0 95 190 284

Pressure versus flow

p versus flow

How to order

7AR17 - P 20T - 15 - 1- C 12 SV

Base Part No.

Adjust. Means P = Leak Proof Screw R = Hand Knob

Adjustment Range Port Size 15 = 10-105 bar (Body No.) Std. Setting 35 bar 20T = 1-1/4" SAE (7AR17-20T) 30 = 14-210 bar Std. Setting 105 bar (P & T Port) 1/4" NPTF (V Port) 10 = 1-1/4" NPTF (7AR17-10) (P & T Port) 1/4" NPTF (V Port) 10W = G 11/4 (7AR17-10W) (P & T Port) 1/4" NPTF (V Port)

Coil Terminations Sol. Valve Configuration OMIT= Pigtail 1 = Normally Open B = Heavy Cord C = Conduit 2 = Normally Closed H = DIN 43650 HS = DIN 43650 with Rectifier & Suppressor S = Double Spade

Voltage Seals 12 = 12 VDC SV = Viton A 24 = 24 VDC 115 = 115 VAC 230 = 230 VAC

28

HK.66.O1.02 Danfoss Fluid Power 9/93

3-way, Solenoid Operated Spool Type, 2 Position NO or NC

Fluid Power

To 2 I/min and 210 bar

3/4-16 UNF - 2 A 96,0 41,9 44,5

Cartridge 7W40

3 2 1
Normally open

3 2 1
Normally closed

12,7

10,9

42,4

Cartridge in Body 7W41

A Port

Solenoid operator with single screw shown

Tank Port

31,8

P Port
Normally closed

116

6,4

12,7 31,8 63,5 50,8

P A T


Normally open

7,11 15,8 31,8 50,8 63,5

Specifications To 2 l/min and 210 bar. Cavity number: FC-109A. Installation torque: 27-33 Nm Response time at rated pressure and flow: = 25-50 milliseconds. Leakage @ 210 bar, 135 SSU oil @ 38C = 50 cc/min. Weight (7W40): 0,28 kg Weight (7W41): 0,77 kg Features Fast acting, reliable operation. Honed and matched hardened steel working parts for long life. Explosion proof solenoids per Mine Safety and Health Administration (MSHA) schedule 2G available upon special request. 100% performance tested.

Use and Operation To remotely operate or vent any hydraulic pilot operated valve where a 3-way function is required. Useful also as a cartridge only, in a body, or in a Hydraulic Integrated Circuit.

Materials Body High-strength aluminium alloy. Cartridge Hardened steel. Seals Viton A standard.

Normally Open Main spool is held open by spring force permitting flow from P to A port, and blocking flow to reservoir (T port). Energizing the coil shifts the main spool to block P and open A to reservoir. Normally Closed Main spool is held closed by spring force, blocking P port and permitting flow from A to T port. Energizing the coil shifts the main spool to open P to A port and block reservoir.

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29

7W40, 7W41 Continued


Performance curve

Fluid Power

p versus flow

How to order

7W41 - 2 2 - B - 24 SV

Base Part No. 7W40 = Cartridge Only 7W41 = Cartridge in Body

Valve Configuration 1 = Normally Open 2 = Normally Closed

Port Size (Body No.) OMIT = Cartridge Only 6T = 3/8" SAE (983016-U) 2 = 1/4" NPTF (983014-U) 3 = 3/8" NPTF (983015-U) 2W = G 1/4 (983017-U) 3W = G 3/8 (983018-U)

Coil Terminations OMIT = Pigtails C = Conduit H = DIN Std. #43650 HS = DIN Std. #43650 with Rectifier and Suppressor B = Heavy Cord G = Single Screw D = Double Screw S = Double Spade M = Military Std.

Voltage (Wire Color) 12 = 12 VDC (Black) 24 = 24 VDC (Yellow) 36 = 36 VDC (Red) 115 = 115 VAC (White) 230 = 230 VAC (Blue)

Seals SV = Viton A

30

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3-Way, Solenoid Operated, Spool Type, 2 Position NO or NC

Fluid Power

To 25 I/min and 210 bar

119,6 46,7 69,1

Cartridge 7W440

15,8

3 2 1
Normally open

3 2 1
Normally closed

7/8-14 UNF - 2 A

48,8

Solenoid operator with heavy cord

Tank Port

Cartridge in Body 7W441

A Port
Normally closed

P Port
35,1 31,8 19,1 r 3,6 9,7

63,5 31,8

19,1 6,4 53,9 63,5 Normally open 44,2 132,6

Specifications To 25 l/min and 210 bar. Maximum inlet pressure: 210 bar. Cavity number: FC-316A. Installation torque: 34 Nm*. Weight (7W440) w/Coil: 0,44 kg. Weight (7W441) w/Coil: 1,19 kg.
* With steel bodies. For aluminium bodies consult factory.

Use and Operation To remotely operate or vent any hydraulic pilot operated valve where a 3-way function is required. Useful as a cartridge only, in a body, or in a Hydraulic Integrated Circuit.

Energizing the coil shifts the main spool to open P to A port and block tank. Materials Body High-strength steel. Internal parts Hardened steel. Cartridge Hardened steel. Seals Viton A standard.

Features Fast acting, reliable operation. Honed and matched hardened steel working parts for long life. Fast response. Highly reliable. 100% performance tested.

Normally Open Main spool is held open by spring force permitting flow from P to A port, and blocking flow to tank (T port). Energizing the coil shifts the main spool to block P and open A to tank. Normally Closed Main spool is held closed by spring force, blocking P port and permitting flow from A to T port.

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7W440, 7W441 Continued


Performance curves

Fluid Power

bar 10,5
8,75 7,0 5,25 3,50 1,75

bar 10,5
8,75 7,0 5,25
Port 1 3 energized
Port 2 1 de-energized

Port 1 3 energized

3,50 1,75
Port 2 1 de-energized

0 0 3,8
7,6 11,4 15,2 19,0 22,8 26,6 l/min

0 0 3,8
7,6 11,4 15,2 19,0 22,8 26,6 l/min

Normally open p versus flow

Normally closed p versus flow

How to order

7W441 - 1 8T - B4 - 12 SV

Base Part No. 7W440 = Cartridge Only 7W441 = Cartridge in Body

Valve Configuration 1 = Normally Open 2 = Normally Closed

Port Size (Body No.) OMIT = Cartridge Only 6T = 3/8" SAE (982297-U) 8T = 1/2" SAE (982298-U) 2 = 1/4" NPTF (982296-U) 3 = 3/8" NPTF (982295-U) 2W = G 1/4 (982296W-U) 3W = G 3/8 (982295W-U)

Coil Terminations B4 = Heavy Cord D4 = Double Screw H4 = DIN Std. S4 = Double Spade

Voltage 12 = 12 VDC 24 = 24 VDC

Seals SV = Viton A

32

HK.66.O1.02 Danfoss Fluid Power 9/93

4-Way, Solenoid Operated, Spool Type, 2 Position NO or NC

Fluid Power

To 30 I/min and 210 bar

62,5

135,4

Cartridge 7W480
69,1

15,8

4 2

1 3

4 2

1
7/8-14 UNF - 2 A (-10 SAE) 48,8

Normally open

Normally closed

31,8 15,8 7,1

73,2 50,8 19,1

Cartridge in Body 7W481

63,5 50,8 31,8

6,4

r 3,6 82,6

35,1

44,2

151,6


Normally closed

Normally open

Specifications To 30 l/min and 210 bar. Maximum inlet pressure: 210 bar. Cavity number: FC-316D. Installation torque: 34 Nm*. Weight: (7W480): 0,19 kg. Weight: (7W481): 1,68 kg.
* With steel bodies. For aluminium bodies consult factory.

Use and Operation Normally Open Main Spool is held open by spring force permitting flow from (P) to (A) and (B) to (P). Energizing the coil shifts the main spool to direct flow from (A) to (T) and (P) to (B).

Materials Body High-strength steel. Internal parts Hardened steel. Cartridge Hardened steel. Seals Viton A standard.

Features Fast acting, reliable operation. Honed and matched hardened steel working parts for long life. Fast response. Highly reliable. 100% performance tested.

Normally Closed Main spool is held closed by spring force blocking (A), (B), (P) and (T). Energizing the coil shifts the main spool, allowing flow from (A) to (T) and (P) to (B).

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7W480, 7W481 Continued


Performance curves

Fluid Power

bar 14
Ports 32

bar 14
Ports 3 4 energized

11

10,5
8,3
Ports 3 4 energized Ports 41

5,5

2,8

3,5
Port 2 1 energized

Port 2 1 energized

0 0 3,8
7,6 11 15 19 23 26

30 l/min

0 0 3,8 7,6 11
15 19 23 26

30

34 38 l/min

Normally open p versus flow

Normally closed p versus flow

How to order

7W481 - 1 8T - B4 - 24 SV

Base Part No. 7W480 = Cartridge Only 7W481 = Cartridge in Body

Valve Configuration 1 = Normally Open 2 = Normally Closed

Port Size (Body No.) OMIT = Cartridge Only 6T = 3/8" SAE (982301-U) 8T = 1/2" SAE (982302-U) 3 = 3/8" NPTF (982300-U) 3W = G 3/8 (982300W-U)

Coil Terminations B4 = Heavy Cord D4 = Double Screw H4 = DIN Std. S4 = Double Spade

Voltage 12 = 12 VDC 24 = 24 VDC

Seals SV = Viton A

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Solenoid Coil Configurations (All Except 400 Series)

Fluid Power

Specifications
Style Conduit Connection DIN Coil Designation Letter C H Basic DC Voltages 12, 24, 36 12, 24, 36 Basic AC Voltages 115, 230 115, 230 Design Type Single Piece Encapsulated Design Single Piece Encapsulated Design Single Piece Encapsulated Design Single Piece Encapsulated Design Single Piece Encapsulated Design Single Piece Encapsulated Design Single Piece Encapsulated Design Single Piece Encapsulated Design Single Piece Encapsulated Design UL Recognized Coils No No Comments

# 18 wire, 305 long Connector per DIN standard # 43650 Connector per DIN standard # 43650 with suppressor and rectifier

DIN Heavy Cord Single Screw Double Screw Double Spade Military Standard Pigtails

HS

12, 24, 36

115, 230

No No 12, 24 & 36 VDC Yes Yes 12, 24 & 36 VDC Yes 12, 24 & 36 VDC No No

B G D S M P

12, 24, 36 12, 24, 36 12, 24, 36 12, 24, 36 12, 24, 36 12, 24, 36

115, 230

MS 3102A-10SL-4P Connector # 20 wire, 455 long

Features These coils are interchangeable for all Fluid Controls solenoid valves except those in the 400 Series. Continuous duty coils. All configurations (except pigtail style) have one piece compact encapsulated design. This provides greater heat dissipation and environmental protection from moisture, oil dirt, dust and fungus. UL recognition for 12, 24 and 36 VDC coils with G, D and S style connections. Explosion Proof Solenoids per Mine Safety & Health Administration Schedule 2G available on special request. AC coils contain a full wave bridge rectifier rated for reverse voltage peaks of 1000 Volts Maximum. This is adequate for most systems. If voltage transients in your system are greater than 1000 Volts P.I.V., voltage transient suppressors such as metal oxide varistors should be added in parallel with the coil.

Coil Ratings
Voltage (Volts) 12 ( 10%) 24 ( 10%) 36 ( 10%) 115 ( 10%) (50-60 Hz) 230 ( 10%) (50-60 Hz) Wire Color Black Yellow Red White Blue Current Draw (AMPS) 1.05 .50 .36 .12 .076

Consult factory for voltages not listed.

Coil assembly Suppressor 116 VAC Use V130LA10A or equal 230 VAC Use V250LA10A or equal

AC

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Solenoid Coil Configurations (All Except 400 Series)

Fluid Power

Basic Solenoid Dimensions

HS-DIN with Rectifier & Suppressor (AC only)


r 19,8 r 3,1

P-Pigtails (DC only)

35,6 r 3,1 35,6 12,7 35,3 30,5 35,1 12,7 26,2 19,8 1,3 15,8 17,8

46,0 REF

35,3 36,6

17,5

30,5

1,3

Coil Terminations G-Single Screw


42,4 18,3

B-Heavy Cord
46,8 18,3

C-Conduit
49,5 18,3

25,4

25,4

25,4

D-Double Screw
40,1 18,3

H-DIN
37,3

M-Military Standard
55,6 18,3

S-Double Spade
44,5 18,3

17,5 25,4

How to order

P 12 VDC

Type Connector C = Conduit H = DIN Std. #43650 HS = DIN Std. #43650 with Rectifier and Suppressor B = Heavy Cord G = Single Screw D = Double Screw S = Double Spade M = Military Standard P = Pigtails

Voltage 12VDC = 12 Volt DC (Black) 24VDC = 24 Volt DC (Yellow) 36VDC = 36 Volt DC (Red) 115VAC = 115 Volt AC (White) 230VAC = 230 Volt AC (Blue)

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Solenoid Coil Configurations

Fluid Power

Basic Solenoid Dimensions

39,6

47,5

r 3,1

29,7

15,5

26,1

22,1 44,2

Coil Terminations

D-Double Screw
48,8 19,8

H-DIN
43,2 19,8

M-Military Standard
40,9 19,8

S-Double Spade
48,3 19,8

25,4

25,4

How to order

B4 12 VDC

Type Connector B4 = Heavy Cord D4 = Double Screw H4 = DIN Std. #43650 S4 = Double Spade

Voltage 12VDC = 12 Volt DC (Black) 24VDC = 24 Volt DC (Yellow) 115VAC = 115 Volt AC (White)

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37

Standard cavities

Fluid Power
FC-10 Two port
Spot face 30,2 1-14 UNF-2B; 14,2 deep 23,4 0,25 3/4-16 UNF-2B; 9,7 deep Spot face 26,2 17,5 0,25

FC-109 Two port

49,3

Port
Port 19,1 57,2 17,5 9,7 12,7 25,4

28,5

Port

14,2

Port

Note: Please obtain certified cavity and tool drawings before machining.

Note: Please obtain certified cavity and tool drawings before machining.

Tools Required for Machining Cavity Drill: D-1465 Reamer: R-1384 Tap: T-1045 FC-109A Three port

Tools Required for Machining Cavity Drill: D-193 Reamer: R-180 Tap: T-1069 FC-316 Two port

3/4-16 UNF-2B; 9,7 deep

Spot face 26,2 17,5

0,25

7/8-14 UNF-2B; 14,7 deep

Spot face 29,7 20,8 0,25

17,3 Port 34


12,7 47,8 Port 23,9 11,2 11,2 16 14,2 33,3

9,7 Port

7,1


Port 10,4 Port

Note: Please obtain certified cavity and tool drawings before machining.

Note: Please obtain certified cavity and tool drawings before machining.

Tools Required for Machining Cavity Drill: Std. 13/32" Drill: D-1580 Reamer: R-1278 Tap: T-1075

Tools Required for Machining Cavity Drill: Std. 9/16" Drill: D-1844 Reamer: R-1731 Tap: T-1135

38

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Standard cavities / Fluid Controls Products

Fluid Power
FC-316A Three port
7/8-14 UNF-2B; 14,7 deep Spot face 29,7 20,8 0,25 7/8-14 UNF-2B; 14,7 deep

FC-316D Four port


Spot face 29,7 20,8

0,02

21,3 21,3 Port Port 47,8 53,1 37,3 Port 37,1 Port 6,4 17,5 Port 16 14,2

19,1 63,5 17,5

6,4

16 6,4 All ports 14,2

Port

Port

Note: Please obtain certified cavity and tool drawings before machining.

Note: Please obtain certified cavity and tool drawings before machining.

Tools Required for Machining Cavity Drill: Std. 9/16" Drill: D-1845 Reamer: R-1732 Tap: T-1135 Product and catalogue survey
Products Spreader Valves 600 Series Valves 400 Series Valves Relief Valves Sequence Valves Pressure Reducing Valves Motion Control Valves

Tools Required for Machining Cavity Drill: D-1831 Reamer: R-1739 Tap: T-1135

Catalogue Ordering No. HK.66.B -.02 HK.66.C -.02 HK.66.D -.02 HK.66.F -.02 HK.66.G -.02 HK.66.H -.02 HK.66.I -.02 HK.66.J -.02 HK.66.K -.02 HK.66.L -.02 HK.66.M-.02 HK.66.N -.02 HK.66.O -.02

Unloading Valves and Pressure Intensifying Valves Needles and Restrictor Valves Flow Regulator Valves and Flow Divider Valves Pilot operated Check Valves Directional Control/Logic Valves Solenoid Directional Control Valves

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39

Fluid Power
World Class Leadership in Technology
Danfoss Fluid Power, a division of Danfoss, Inc., offers one of the worlds largest selections of quality fluid power components. An exceptional overall offering of Danfoss, Dukes, Fluid Controls and Webster components allows you to choose the right products to meet your application. All of our units are manufactured and tested to exacting engineering and quality control standards to provide reliable long lasting performance.

Danfoss Products
Danfoss products are known throughout the world for their quality, reliability and flexibility. From hydraulic motors, pumps, actuators and hydrostatic steering components, to proportional hydraulics and electronics, Danfoss components redefine the leading edge.

Dukes Products
The Dukes name is recognized as the premier U.S. manufacturer of mobile directional control valves for applications to 115 l/min. Your specific needs can be addressed with mono-block or stack valves, or if required, a custom designed valve.

Fluid Controls Products


Beginning with the development of a compact, pilot-operated hydraulic relief valve over 40 years ago, Fluid Controls has remained a pioneer in hydraulic product miniaturization. Along with the wide variety of cartridge valves currently available, Fluid Controls also features parts-in-body valves, and hydraulic integrated circuits to meet all of your requirements.

Webster Products
Since 1945, Webster has been at the forefront in the development of hydraulic gear pumps and cost effective multi-circuit components. Offering a wide range of gear pumps and motors, Webster products can be found in a multitude of applications. The AC and DC power unit lines offer dependable, self-contained sources of hydraulic power. Flow dividers and rotary shear valves further enhance the Webster line and expand the choices available from Danfoss Fluid Power.

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Danfoss A/S (SW-C) DTP 9.93 AO

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