File Ref.No.

35323/GA - IV - E2/2013/CU

UNIVERSITY OF CALICUT Abstract Faculty of Engineering - M.Tech Computer Integrated Manufacturing(Mechanical Engineering)- Syllabus - with effect from 2012 -13 admission onwards - Sanctioned - Orders issued.

UNIVERSITY OF CALICUT (G & A - IV - E)

U.O.No. 4473/2013/CU Dated, Calicut University.P.O, 03.10.2013 Read:-1. Item No. I)-b- of the Minutes of the meeting of the Board of Studies in Engineering -PG- held on 12-102012. 2. Item No. 6 of the Minutes of the meeting of the Faculty of Engineering held on 05-11-2012. 3. Minutes of the meeting of the Academic Council held on 15-01-2013. 4. Item No. E under the title " Items deferred by the meeting of the Academic Council held on 15-012013" of the Minutes of the meeting of the Academic Council held on 31-07-2013. ORDER

Vide paper read as 1st above, the Board of Studies in Engineering (PG) held on 12-102012 considered the draft scheme and syllabi for the M.Tech course in Computer Integrated Manufacturing (Mechanical Engineering) and resolved to approve the the same with effect from 2012 admission. Vide paper read as 2nd above, the Faculty of Engineering held on 05-11-2012 resolved to approve item No. I-b of the minutes of the meeting of the Board of Studies in Engineering(PG) held on 12-10-2012. Vide paper read as 4the above, the Academic Council held on 31-07-2013 has approved the minutes of the meeting of the Faculty of Engineering held on 05-11-12 and the minutes of various Boards of Studies under the Faculty. Sanction has therefore been accorded for implementing the scheme and syllabi for M.Tech course in Computer Integrated Manufacturing (Mechanical Engineering) with effect from 2012 admission onwards. Orders are issued accordingly. Scheme and Syllabi for M.Tech in Computer Integrated Manufacturing (Mechanical Engineering) is appended.
Prof.Raveendranath K Registrar To The Principals of all Engineering Colleges offering M.Tech Course. Copy to : - PS to VC/ PA to PVC/ PA to Registrar/ CDC/ M.Tech Branch, PB/ System Administrator(with a request to upload the syllabus in the website) SF/DF/FC Forwarded / By Order Section Officer

UNIVERSITY OF CALICUT
M.Tech. DEGREE COURSE

COMPUTER INTEGRATED MANUFACTURING (MECHANICAL ENGINEERING)

Curricula, Scheme of Examinations and Syllabi

(with effect from 2012 admissions as per 2010 scheme)

CURRICULUM OF M. TECH. PROGRAMME IN COMPUTER INTEGRATED MANUFACTURING

SEMESTER 1
Sl NO 1 2 3 4 5 6 7 Course code MCM 10 101 MCM 10 102 MCM 10 103 MCM 10 104 MCM 10 105
MCM 10 106(P) MCM 10 107(P)

Subject Flexible Manufacturing System Planning and Control of Manufacturing Systems Computer Aided Design in Manufacturing CNC Machines and Control Elective 1 Advanced Manufacturing Lab 1 Seminar 1 Total

Hours/Week L 3 3 3 3 3 0 0 15 T 1 1 1 1 1 0 0 5 P 0 0 0 0 0 2 2 4

ICA 100 100 100 100 100 100 100 700

ESE 100 100 100 100 100

Total 200 200 200 200 200 100 100 1200

Credits 4 4 4 4 4 2 2 24

500

L-Lecture T-Tutorial P-Practical ICA-Internal Continuous Assessment ESE-End Semester Examination ELECTIVE 1 MCM 10 105 (A) Design of Hydraulic and Pneumatic Systems MCM 10 105 (B) Rapid Prototyping and Tooling MCM 10 105 (C) Industrial Measurements MCM 10 105 (D): Finite Element Analysis in Manufacturing Note: 6 hours/week is meant for departmental assistance by students.

SEMESTER 2
Sl NO 1 2 3 4 5 6 7 Course code MCM 10 201 MCM 10 202 MCM 10 203 MCM 10 204 MCM 10 205 MCM 10 206(P) MCM 10 207(P) Total Subject Applied Computational Methods Modern Manufacturing Processes Robotics & Robot Applications Elective 2 Elective 3 Advanced Manufacturing Lab 2 Seminar 2 Hours/Week L 3 3 3 3 3 0 0 15 T 1 1 1 1 1 0 0 5 P 0 0 0 0 0 2 2 4 100 100 100 100 100 100 100 700 500 100 100 100 100 100 200 200 200 200 200 100 100 120 0 4 4 4 4 4 2 2 24 ICA ESE Total Credits

L-Lecture T-Tutorial P-Practical ICA-Internal Continuous Assessment ESE-End Semester Examination ELECTIVE 2 MCM 10 204 (A) Design for Manufacture MCM 10 204 (B) Metrology and Computer Aided Inspection MCM 10 204 (C) Group Technology and Cellular Manufacturing Systems MCM 10 204 (D) Artificial Intelligence and Expert Systems ELECTIVE 3 MCM 10 205 (A) Mechatronics Product Design MCM 10 205 (B) Machine Vision and Applications MCM 10 205 (C) Computer Aided Process Planning MCM 10 205 (D): Manufacturing Information Systems Note: 6 hours / week is meant for departmental assistance by students.

SEMESTER 3
Sl NO 1 2 3 4 Course code MCM 10 301 MCM 10 302 MCM 10 303 MCM 10 304(P) Total Subject Elective 4 Elective 5 Industrial Training Master Research Project Phase 1 6 2 Hours/Week L 3 3 T 1 1 P 0 0 22 22 ICA 100 100 Guide 150 500 EC 150 250 ESE 100 100 50 Total 200 200 50 300 750 Credits 4 4 1 6 15

*Industrial Training is for a minimum period of two weeks L-Lecture T-Tutorial P-Practical ICA-Internal Continuous Assessment ESE-End Semester Examination ELECTIVE 4 MCM 10 301(A) Design of Machine tools MCM 10 301(B) Research Methodology MCM 10 301(C): Computational Fluid Dynamics and Applications MCM 10 301 (D): Neural networks and Fuzzy systems ELECTIVE 5 MCM 10 302 (A) Mechatronics in Manufacturing Systems MCM 10 302 (B) Nanotechnology MCM 10 302(C) Scheduling Of Manufacturing Systems MCM 10 302(D) Enterprise Resource Planning Note: The student has to undertake the departmental work assigned by HOD

SEMESTER 4
Hours /Week ICA Sl NO Course code Subject L T P Guide Evaluation Committee External Examiner Viva voce Total Credits

ESE

MCM 10 401(P)

Master Research Project Phase 2

30

150

150

150

150

600

12

L-Lecture T-Tutorial P-Practical ICA-Internal Continuous Assessment ESE-End Semester Examination. Note: The student has to undertake the departmental work assigned by HOD Total credits for all semesters: 75

MCM 10 101 FLEXIBLE MANUFACTURING SYSTEMS Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objective To impart advance knowledge onelements of flexible manufacturing systems Module I (13 hours) Introduction - Production system facilities-manufacturing support systems-Automation in production systems-Automation principles and strategies manufacturing operations -product and production relationships-Production quantity and product variety-product and part complexity-mathematical models production capacity-utilisation and availability-manufacturing lead time and work in progress-costs of manufacturing operations Module II (13 hours) Automation and control technologies - Basic element of automated systems advanced automation functions-safety monitoring maintenance repair and error detection-levels of automation- -industrial control systems-process industries-discrete manufacturing industries-continuous control and discrete control-computer process control and forms of computer controls- programmable logic controllerscomponents and operating cycles of programmable logic controllers Module III (14 hours) Manufacturing systems - Components of manufacturing systems-Classification of manufacturing systemssingle stations-multi station cells-production lines-manufacturing progress functions and learning curvesCellular manufacturing- group technology-part classification and part families-production flow analysismachine cell design-application of group technology-grouping parts and machines by rank order clustering-arranging machines in a Group Technology cell- Hollier methods Module IV (14hours) Manufacturing support systems - Process planning and concurrent engineering-process planning for parts and assemblies-computer aided process planning-retrieval and generative computer aided process planning systems-concurrent engineering and design for manufacturing and assembly-lean productionagile manufacturing References: 1. Groover, M.P., "Automation, Production System and CIM", Prentice-Hall of India,2001. 2. David Bedworth, "Computer Integrated Design and Manufacturing", TMH, New Delhi, I Edition 1999 3. YoremKoren, "Computer control Manufacturing Systems", McGraw Hill, 1999. 4. Ranky, Paul G., "Computer Integrated Manufacturing", Prentice Hall International 1999.

MCM12 102 PLANNING AND CONTROL OF MANUFACTURING SYSTEMS Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives:To understand the management of design of product & processes, facility location & layout, capacity & resource & planning, and the modern trends in operations management .Module 1 (13 Hrs.) Design of processes: - Determinants of process characteristics, Type of processes and operations system, Process-product mix, Technology issues, Planning premises and process design. Product design and analysis: - New product development, Process planning and design, Value analysis and engineering. Product development process: - Organization for product development, Tools for product development, Performance measures. Module 2 (14 Hrs.) Facility location: - Globalization of operations, Location planning methods. Plant layout: - Design of process layouts, Design of product layouts, Approaches to layout design. Capacity planning: - Determination of planned capacity, Capacity planning strategy, Capacity planning framework. Module 3 (14 Hrs.) Aggregate planning: -Strategies, Methods. Resource planning: - Demand attributes, Planning framework, Material requirement planning logic Lotsizing in MRP-part order quantity system, Part period balancing approach, Least unit cost method. Process planning: -Information requirement, Process planning methods, Process planning systems. Module 4 (13 Hrs.) Scheduling operations: - Scheduling context, Scheduling of flow shops, Scheduling of Job shops. JIT manufacturing: - Logic of JIT, Elements of JIT, Production, Planning and Control in JIT. Continuous improvement of operations: - Improvement option, Context for Continuous improvement, Tools for continuous improvement, Organization for continuous improvement References 1. Mahadevan B. Operations Management Theory and Practice, Pearson education, Second impression 2007 2. Panneerselvam R.,Production and Operations Management, Prentice Hall of India 3. R Radhakrishnan and S Subramanyan, CAD/CAM/CIM., Wiley Eastern Ltd 4. Monks, Joseph G. Operations Management, Mc Grawhill 5. Samuel Eilon, Production Planning and Control, Universal Book Corporation 6. Francis and White, Facility Layout and Location, Prentice Hall Inc 7. Biegel, Production Control, Prentice Hall of India 8. James Moore, Plant Layout and Design, The MacMillan Company

MCM 10 103 Computer Aided Design in Manufacturing Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objective: To impart a general awareness about basic concept and components of Geometrical Modelling. Module 1 (13 hrs) Overview of cad systems and graphics transformations:Conventional and computer aided design processes, subsystems of CAD-CAD hardware and software, analytical and graphics packages, CAD workstations. Networking of CAD systems, generative, cognitive and image processing graphics, static and dynamic data graphics. Transport of graphics data. Graphic standards, generation of graphic primitives, display and viewing, transformations customizing graphics software. Module 2 (14 hrs) Mathematical representation of curves and surfaces: Introduction, wireframe models, parametric representation of curves (analytic and synthetic), curve manipulation, surface models, types of surfaces, introduction to parametric representation of surfaces, design examples. Module 3 (13 hrs) Mathematical representation of solids:Fundamentals of solid modeling, boundary representation, constructive solid geometry, solid manipulations, solid modeling based applications. Module 4 (14 hrs) Visual realism and computer animation: Model cleanup, hidden line removal, shading, computer animation, animation systems, design applications. REFERENCES: 1. Ibrahim Zeid, "CAD/CAM Theory and Practice", McGraw Hill Inc., New Delhi, 2003. 2. Radhakrishnan P and Kothandaraman C P, "Computer Graphics and Design", Dhanpat Rai and Sons, 1997. 3. Radhakrishnan P and Subramanyan S, CAD/CAM/CIM, Wiley Eastern Limited, 1997. 4. Michael E Mortenson, "Geometric Modeling", John Wiley and Sons Inc., Second Edition, 1997. 5. Vera B Anand, "Computer Graphics and Geometric Modeling for Engineers", John Wiley and Sons Inc., New Delhi, 2000. 6. David Solomon, Computer Graphics and Geometric Modeling", Springer Verlag, 1999.

MCM 10 104 CNC MACHINES AND CONTROL Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives:To understand the construction, working and different controls of Computer Numerical Control machines, basics of manual CNC programming and also of Programmable Logic Controllers. Module 1 (13 Hrs.) Introduction to computer control in Computer Aided Manufacturing- features, advantages,applicationsCNC and DNC concept- Types of CNC systems- open loop and closed loop controls. CNC machine structural details- configuraion and design- guideways- friction, antifriction and other types of guideways, elements to convert rotary motion to linear motion- screw and nut, recirculationg ball screw, plantetary rollers, screw, rack and pinion, torque transmission elements- gears , timing belts, flexible couplings, bearings. Module 2 (14 Hrs.) Drives and Controls - Spindle drives- DC shunt motor, 3 phase AC induction motor, Feed drives- Stepper motor, AC & DC Servomotors and their working principle. Open and closed loop controls. Axis measuring systems- Tachogenerators, synchros, synchro- resolver, gratings. Moire fringe gratings, encoders, inductosyn and laser interferometer. Module 3 (14 Hrs.) Interpolation and CNC part programming - Linear and circular interpolation ,Cordinate system, structure of part program- G & M codes, use of post processors. Manual programming for Fanuc control system, CAPP and APT part programming using CAD/CAM, Parametric programming Module 4 (13 Hrs.). Programmable Logic Controllers- Hardware, ladder logic programming of PLCs- timers and countersadvanced programming with control and arithmetic instructions. References: 1. HMT- Mechatronics- Tata McGraw-Hill Education 2.Yoram Koren, " Computer Control of Manufacturing Systems ", McGraw-Hill Book Company, 1986. 3.P.Radhakrishnan, " Computer Numerical Control ", New Central Book Agency, 1992. 4. G.T.Smith, " CNC - Machining, Techniques - Vol. 1, 2 & 3 ", verlag, 1992. 5. Charles H. Roth, Jr " Fundamentals of Logic Design ", Fourth Edition, Jaico Publishing house, 1999, 6.Frank D. Petruzella " Programmable Logic Controllers ", McGraw- Hill book, company, 1989 7.Siemens " PLC Handbook ".

MCM 10 105 (A) DESIGN OF HYDRAULIC AND PNEUMATIC SYSTEMS Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Module 1 (12 Hours) Hydraulic Power Generators-Selection and specification of pumps, pump characteristics, hydraulic symbols- Linear and Rotary Actuators-selection, specification and characteristics. Pressure-direction and flow control valve-relief valve, non return and safety valve actuation systems. Module 2 (14 Hours) Hydraulic circuits- Reciprocation, quick return, sequencing, synchronising circuits accumulator circuits industrial circuits - press circuits hydraulic milling machine grinding, planning, copying, forklift, earth mover circuits design and selection of components - safety and emergency mandrels, electro hydraulic circuits cascade circuit in manufacturing Module 3 (14 Hours) Pneumatic fundamentals symbols - control elements, position and pressure sensing logic circuits switching circuits fringe conditions modules and these integration cascade method mapping methods - step counter method. Comparative study of pneumatic and hydraulic systems. Module 4 (14 Hours ) Installation, maintenance and special circuits-Pneumatic equipments selection of components design calculations application fault finding hydro pneumatic circuits pneumatic safety circuit pilot control circuits , sequential circuits, work piece holding circuits for production , design of pneumatic control, compound circuit design combination circuit design. References 1. Harry L Stewart Hydraulic and pneumatic power for production Industrial press 1977 2. John Pippenger, Tyler Hicks Industrial Hydraulics Mc Grow hill Inc 2005 3Andrew Par Hydraulic and Pneumatics (HB), Jaico Publishing house.1999. 4. Antony Espossito, Fluid Power with Applications Printice Hall, 1980 5. Bolten W, Pneumatic and Hydraulic System Butterworth-Heinman,1977 6. Dudleyt A, Peace and John J Pippenger, Basic fluid Power), Printice Hall 1987 Web Reference-: 1. www.pneumatics.com 2. www.fluidpower.com.tw

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MCM 10 105 (B) RAPID PROTOTYPING AND TOOLING Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives: -Generating a good understanding of RP history, its development and applications. Expose the students to different types of Rapid prototyping processes, materials used in RP systems and reverse engineering. Module I (14 hours) Overview of Rapid Product Development:-Product Developing Cycle-Definition of Rapid Product Development-Virtual prototypical and rapid manufacturing technologies- Physical Prototyping & rapid manufacturing technologies-Synergic integration technologies. Module II (14 hours) Two-Dimensional Layer- by Layer Techniques:- Stereolithography (SL), Solid Foil Polymerization(SFP), Selective Laser Sintering (SLS), Selective Powder Building (SPB), Ballistic Particle Manufacturing (PM), Fused Deposition Modeling (FDM), Laminated Object Manufacturing (LOM), Solid Ground curing (SGC), Laser Engineered Net Shaping (LENS). Laser Additive Manufacturing (LAM) - Segmented Object Manufacturing (SOM). Module III (13 hours) Direct three Dimensional Techniques-Beam Interference Solidification (BIS), Ballistic Particle Manufacturing, Programmable Moulding. Rapid tooling: Indirect Rapid tooling -Silicon rubber tooling -Aluminum filled epoxy tooling Spray metal tooling, Cast kirksite, 3D keltool Module IV (13 hours) Other rapid prototyping technologies:-Three dimensional Printing (3DP), Solid based, Liquid based and powder based 3DP systems, Shape Deposition Manufacturing (SDM), Selective Laser Melting, Electron Beam melting. References: 1. Amitabha Ghosh, Rapid Prototyping A Brief Introduction, Affiliated East West Press Pvt. Ltd., 1997. 2. Chua C.K., Leong K.F., and Lim C.S., Rapid prototyping: Principles and applications, second edition, World Scientific Publishers, 2003. 3.Liou W.Liou, Frank W.Liou, Rapid Prototyping and Engineering applications: A tool box for prototype development, CRC Press, 2007. 4.Ali K. Kamrani, Emad Abouel Nasr, Rapid Prototyping: Theory and practice, Springer, 2006. 5.Peter D.Hilton, Hilton/Jacobs, Paul F.Jacobs, Rapid Tooling: Technologies and Industrial Applications, CRC press, 2000.

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MCM 10 105 (C) INDUSTRIAL MEASUREMENTS Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives : To provide an overview of measurement techniques for measuring process parameters in industry and in research
Module I (14 hours) Measurement of pressure bourdon tube calibration of bourdon tube eleastic diaphragm inductive pressure sensors strain gauge pressure cells bulk modulus pressure gauge McLeod Gauge thermal conductivity gauge ionization gauges dynamic characteristics of pressure measurement systems calibration of pressure measurement systems Level measurements direct methods float type level sensors float switches pressure gauge and piezomeric level meters capacitance and resistance type level sensors radio active method of level sensing solid level detectors grid response units electrical capacitance and diaphragm methods probe deflection unit electrical contact and rotating paddle unit Module II (13 hours) Measurement of Flow - Introduction classification of flow meters flow characteristics obstruction meters ventury meters and dall tubes variable area meters rotameters- measurement of fluid velocity total, static and direction sensing probes special flow meters turbine type flow meters thermal flow meters magnetic flow meters mass flow meters ultrasonic flow meters pulse producing flow meters calibration of flow meters Module III (13 hours) Measurement of Strain - Theory of strain gauges construction bonded and unbounded strain gauges metal foil and semi conductors gauges gauge factor of strain gauges selection and installation bonding methods gauge protection gauge configuration strain gauge circuits ballast and bridge circuits bridges with 2 and 4 arm sensitivity compensating gauge bridge constant constant current strain gauge circuits temperature compensation calibration of strain gauges commercial strain measuring systems use of strain gauges on rotating shafts different gauge orientation and interpretation of results Module IV (14 hours) Miscellaneous Measurements - Introduction mass standards pendulum scale elastic transducers the proving ring strain gauge load cells temperature sensitivity piezo load cells ballistic weighing hydraulic and pneumatic systems measurement of torque mechanical and hydraulic dynamometers electric dynamometers transmission dynamometers acoustical measurement basic acoustical parameters micro phones sound level meters measurement of humidity hair hygrometer measurement pH meter measurement of air pollution Orsat apparatus gas chromatography nuclear instrumentation Giger muler counter scintillation counter ionization chamber-measurement of rotational speed-tachometers-stroboscopes-measurement of vibrationvibrometers-accellerometers.

References 1. Beckwith, Mechanical Measurement Narosa Publishing House, 1998 2. R.K. Jain, Mechanical and Industrial Measurements Khanna Publishers, 2000 3. J.P. Holeman, Experimental methods for Engineers McGraw Hill Publishers, 1998 4. E.O. Doebelin, Measurement systems : Application and Design McGraw Hill Publishers, 1990 5. B.C. Nakra Instrumentation measurement and Analysis Tata McGraw-Hill Publising Company, 2002 6. D. Patranabis, Principles of Industrial Instrumentation Tata McGraw-Hill Publising Company, 1996

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MCM12 105 (D): FINITE ELEMENT ANALYSIS IN MANUFACTURING Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives: To impart the student the underlying theory so that it can be applied in analyzing problems in manufacturing. Module 1 (16 Hrs.) Applications in solid mechanics- Introduction-Plane stress-Finite element formulation: constant strain triangle-stiffness matrix evaluation- distributed loads and body force-Plane strain: rectangular elementIsoparametric formulation of plane quadrilateral element-Axisymmetric stress analysis-Finite element formulation element loads-general three dimensional stress elements-Finite element formulation-strain and stress computation. Module 2 (13 Hrs.) Structural Dynamics- Introduction-The simple harmonic oscillator- Forced vibration- Multiple degrees of freedom system- Bar elements: consistent mass matrix- Beam elements- Energy Dissipation: Structural Damping: general structural damping Module 3 (15 Hrs.) Applications in heat transfer -Introduction- One dimensional conduction: quadratic element - One dimensional conduction with convection: finite element formulation- boundary conditions - Heat transfer in two dimensions finite element formulation- boundary conditions - symmetry conditions-element resultantsinternal heat generation- Heat transfer in three dimensions: System assembly and boundary conditions Axisymmetric heat transfer: finite element formulation Module 4 (10 Hrs.) Modelling consideration and software use- Introduction element shapes and inter connection- material properties-Loads and reactions- connection in structures boundary conditions-repetitive symmetry-stress concentrations- substructures common mistakes- software. Case studies of application of FEA in Manufacturing. References: 1. David. V. Hutton, Fundamentals of Finite Element Analysis, TataMcGraw Hill publishing company New Delhi 2. R. D. Cook, D. S. Malkus, M. E. Plesha, R. J. Witt, Concepts & Applications of Finite Element Analysis, John Wiley & Sons 3.S. S. Rao, The Finite Element Method in Engineering, Butterworth Heinemann 4.Geoge R Buchanan, Finite Element Analysis, Schaums outline series McGraw- Hill 5. Krishnamoorthy CS Finite Element Analysis theory and programming TataMcGraw Hill publishing company New Delhi 6.G. W. Rowe, C. E. N. Sturgess, P. Hartley, I.Pillinger, Finite Element Plasticity and Metal Forming Analysis, Cambridge University Press, UK 7. Huebner, K.H., and E.A.Thornton. The Finite Element Method for Engineers John Wiley and sons, New York

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MCM 10 106(P) ADVANCED MANUFACTURING LAB 1 Teaching scheme: 2 hours practical per week Credits: 2 Objectives To gather knowledge regarding CNC machines and programming To impart training on FEM analysis To study assembly and mechanism design To gather knowledge on measurement of surface quality of machined surfaces 1. Exercises on finite element analysis - Introduction to FEM - 1D, 2D and 3D elements - shape functions preprocessing - boundary conditions, structured and free mesh generation - analysis - linear and non linear analysis - static and dynamic analysis - post processing - display, animation, extraction of nodal data - exercises on heat conduction and elasticity may be given using commercial FEM packages 2. Assembly and mechanism design = Assembling of various parts and tolerance analysis - synthesis and design of mechanisms - animations - exercises on various mechanisms like four bar linkages and its variations - cam and follower - two and four stroke engines 3. Computer aided manufacturing - Part programming fundamentals - manual part programming and computer aided part programming - hands on training in computer controlled turning and milling operations - familiarity with windows based software packages - tool path generation and simulation exercises on CNC lathe and machining centre /milling machines 4.Practical study on surface quality of machined surfaces - Exercises on grinding of components and measurement of of surface finish and study of influence of cutting variables on surface quality

MCM 10 107 (P): SEMINAR 1 Teaching scheme: 2 hours per week Credits: 2 Objectives: To assess the debating capability of the student to present a technical topic.Also to impart training to a student to face audience and present his ideas and thus creating in him / herself esteem and courage that are essential for an engineer. Individual students are required to choose a topic of their interest from Manufacturing engineering related topics preferably from outside the M.Tech syllabus and give a seminar on that topic about 30 minutes. A committee consisting of at least three faculty members (preferably specialized in Manufacturing engineering) shall assess the presentation of the seminar and award marks to the students. Each student shall submit two copies of a write up of his / her seminar topic. One copy shall be returned to the student after duly certifying it by the Chairman of the assessing committee and the other will be kept in the departmental library. Internal continuous assessment marks are awarded based on the relevance of the topic, presentation skill, quality of the report and participation.

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MCM 10 201 APPLIED COMPUTATIONAL METHODS Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objective: To acquire applied skills in Mathematics MODULE 1 (14 hours ) Solving sets of linear equations, direct elimination method, LU factorization, Tridiagonal system of equations, Thomas algorithm, iterative methods, Relaxation method, Eigen value problems, power method, system of non linear equations, Newton- Raphson method, computer programs. MODULE 2 (13 hours ) Curve fitting and approximation of functions, fitting of nonlinear curves by least squares, regression analysis, numerical integration, Newton-cotes integration formulas, trapezoidal and Simpson s rules, Gaussian quadrature, adaptive integration, cubic Spline functions, Bezier curves and B- Splines, multiple integrals, computer programs. MODULE 3 (14 hours ) Boundary value problems and characteristic value problems, shooting method, equilibrium method, derivative boundary conditions, higher order equilibrium method, Rayleigh Ritz method, characteristic value problems, solution using characteristic polynomial method, power method and inverse power method. computer programs MODULE 4 (13 hours ) Numerical solution of partial differential equations, Laplace equation, representation as a difference equation, iterative method for Laplace equation, Poisson equation, derivative boundary conditions, irregular and non rectangular grids, ADI method, parabolic partial differential equations, explicit method, crank Nicolson method, stability and convergence, applications to heat flow problems, solution of wave equations by finite difference method, computer programs. Note: exposure to MATLAB /C/C++for solution of design problems may be given to students for submitting assignments. References 1. Steven. C. Chapra and Raymond P Canale Numerical method for Engineers with software and programming applications ,Tata mc Graw Hill Edition 2004 2. Curtis F Gerald and Patrick O Wheatly , Applied numerical analysis, Pearson education,2002 3. Joe D Holman numerical method foe engineers and scientists, yes Dee publishing Pvt ltd, 2010 4. Rajasekharan S, Numerical method in Science and Engineering, Wheeler publishing 1999 second edition. 5. John H Mathews and Kurtis Fink, Numerical Methods using MATLAB prentice hall 1998.

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MCM 10 202 MODERN MANUFACTURING PROCESSES Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives: To understand fundamental machining principles and the mechanisms in the nontraditional machining processes and to describe various advanced metal forming operations. Module 1: (16 Hrs.) Mechanical Processes: Ultrasonic Machining- Elements of process, cutting tool system design, effect of parameters, economic considerations, applications, limitations of the process, advantages and disadvantages. Abrasive Jet Machining- Variables in AJM, metal removal rate in AJM. Water Jet Machining- Jet cutting equipments, process details, advantages and applications. Electrochemical and Chemical Metal Removal Processes: Electrochemical Machining- Elements of ECM process, tool work gap, chemistry of the process, metal removal rate, accuracy, surface finish and other work material characteristics, economics, advantages, applications, limitations. Electrochemical Grinding Material removal, surface finish, accuracy, advantages, applications. Module 2: (14 Hrs.) Thermal Metal Removal Processes: Electric Discharge Machining (EDM) or spark erosion machining processes, mechanism of metal removal, spark erosion generators, electrode feed control, dielectric fluids, flushing, electrodes for spark erosion, selection of electrode material, tool electrode design, surface finish, machining accuracy, machine tool selection, applications. Wire cut EDM. Laser beam machining (LBM)- Apparatus, material removal, cutting speed and accuracy of cut, metallurgical effects, advantages and limitations. Module 3: (12 Hrs.) Plasma Arc Machining (PAM): Plasma, non thermal generation of plasma, mechanism of metal removal, PAM parameters, equipments for D.C. plasma torch unit, safety precautions, economics, other applications of plasma jets. Electron Beam Machining (EBM) Generation and control of electron beam, theory of electron beam machining, process capabilities and limitations. Module 4: (12 Hrs.) High Velocity Forming Processes:- Conventional versus High velocity forming methods Material behavior stress waves and deformation in solids Stress wave induced fractures Applications. Explosive Forming Processes:- Principles Explosives Length of reactions Energy in plastic deformations Expression for change in size required for deforming a flat disc into a bulged form Effect of process in material properties Types of Explosive forming die construction. Magnetic Pulse Forming Processes: - General principles Applications. References:
1) HMT, Production Technology, Tata Mc. Graw Hill, New Delhi. 2) Ghosh and Mallik, Manufacturing Science, East West Press. 3) ASTME, High Velocity Forming of metals, Prentice Hall of India. 4) J.Pearson, Explosive Forming of Metals. 5) Rinehart and Pearson, Explosive working of metals, Pergamon Press. 6) P.C.Pandey, H.S.Shan, Modern Machining Processes, Tata McGraw Hill 7) Ghosh and Malik, Machining Science, Affiliated East-West Press 8) Benedict G.F, Marcel Dekker, Non Traditional Manufacturing Processes. 9) Mc Geongh J.A, Advanced Methods of Machining, Chapman and Hall 10) Kalpakjian, Manufacturing Processes for Engineering Materials, Addition Wesley

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MCM 10 203: ROBOTICS AND ROBOT APPLICATIONS Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives To impart a general awareness about the structure and application of robots To familiarize an understanding about need of different types of drives and sensors.

To develop analysis skills in kinematics and trajectory generation. Module I (12 hours) Introduction to robotics-Classification and structure of robots, Drives and Sensors-DC motors, Stepper motors, AC servo motors, Pneumatic actuators, Hydraulic actuators, Range sensors, Proximity sensors, Encoders, Touch sensors, Force and torque sensors, Robotic vision, Various types of control schemes, Module II (15 hours) Spatial descriptions and transformations, Basic rotation matrices, Translation-rotation transformations, Workspace analysis, Euler angles, Robot Kinematics- Convention for affixing frames to links, DHrepresentation, Derivation of direct kinematic equations for various types of robots, Inverse manipulator kinematics, Solvability, algebraic and geometric solutions, Pipers solution when three axes intersect, Repeatability and accuracy Module III (15 hours) Velocities and static forces- Linear and rotational velocity of rigid bodies, Velocity propagation from link to link, Jacobians, Singularities, Static forces in manipulators, Jacobians in force domain, Cartesian transformation of velocities and static forces, Trajectory generation-General considerations in path descriptions and generation, Joint space schemes, Cubic polynomials, Linear function with parabolic blends, Cartesian space schemes, Geometric problems with Cartesian paths Module IV (12 hours) Introduction to robot programming, Different types of programming languages like AL, AML, VAL etc., Industrial applications, Spry painting, Spot welding, Arc welding, drilling, Assembly operations, Concept of manufacturing cell, Safety considerations. Reference Books 1. John J Craig, Introduction to Robotics, Mechanics and Control, Second edition, Addison-Wesley, 1999 2. Mark W Spong & M. Vidyasagar, Robot Dynamics and Control, John Wiley & Sons, 1989 3. K S Fu, R C Gonzales, C S G Lee, Robotics Control, Sensing, Vision and intelligence, McGraw Hill, 1987 4. R. P. Paul, Robot manipulators Mathematics Programming, Control, the Computer Control of Robotic Manipulators, The MIT Press, 1979 5. Mikell P. Groover et al, Industrial Robots-Technology, Programming and Application, McGraw Hill Publishing Company-1980. 6. P. A. Janakiraman, Robotics and Image Processing: An Introduction, Tata MacGraw-Hill Publishing Company Ltd, 1995 7. Yoram Koran, Robotics for Engineers, McGraw-Hill International Student Edition, 1987

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MCM 10 204 (A) DESIGN FOR MANUFACTURE Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives:- To understand the design principles for manufacturability of various components Module 1 (14 Hrs.) Design principles for manufacturability :- Strength and mechanical factors, mechanisms selectiion, evaluation method, Process capability - Feature tolerances - Geometric tolerances - Assembly limits Datum features - Tolerance stacks. Working principle, Material, Manufacture, Design - Possible solutions - Materials choice - Influence of materials on from design - from design of welded members, forgings and castings. Module 2 (14 Hrs.) Component design-machining consideration: - Design features to facilitate machining - drills - milling cutters - keyways - Doweling procedures, counter sunk screws - Reduction of machined area simplification by separation - simplificaation by amalgamation - Design for machinability - Design for economy - Design for clampability - Design for accessibility - Design for assembly. Module 3 (13 Hrs.) Component design - casting considerations:- Redesign of castings based on parting line considerations Minimising core requirements, machined holes, redesign of cast members to obviate cores. Module 4 (13 Hrs.) Redesign for manufacture and case studies:- Identification of uneconomical design - Modifying the design - group technology - Computer Applications for DFMA References: 1. Harry Peck, "Design for Manufacture", Pittman Publication, 1983. 2. Robert Matousek, "Engineering Design - A systematic approach", Blackie & sons Ltd., 1963. 3. James G. Bralla, "Hand Book of Product Design for Manufacturing", McGraw Hill Co., 1986. 4. Swift K.G., "Knowledge based design for manufacture, Kogan Page Ltd., 1987.

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MCM 10 204 (B) METROLOGY AND COMPUTER AIDED INSPECTION Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives To acquire knowledge on concepts of metrology and contact and non contact measuring methods Module 1 (13 hours) Metrological concepts - Abbe principle need for high precision measurements problems associated with high precision measurements. Standards for length measurement shop floor standards and their calibration light interference method of coincidence slip gauge calibration measurement errors. Module 2 (14 hours) Various tolerances and specifications, gauging principles selective assembly,comparators. Angular measurements principles and instruments. Thread measurements. Surface and form metrology flatness, roughness, waviness, roundness, cylindrically etc. Computer aided metrology Principles and interfacing software metrology. Module 3 (14 hours) Laser metrology application of leasers in precision measurements laser interferometer, speckle measurements, laser scanners. Co-ordinate measuring machine types of CMM probes used application non-contact CMM using Electro optical sensors for dimensional metrology non contact sensors for surface finish measurements. Module 4 (13 hours) Image processing and its application in metrology. And Automated machine vision applied to assembly and inspection tasks traditionally performed by human operators. Reference: 1. ASME - Hand book of Industrial Metrology 2. Hume - Metrology, McDonald 3. Sharpe - Metrology, ELBS 4. Taher - Metrology, ELBS 5. Ted Busch - Fundamentals of Dimensional Metrology, 3rd Edition, Delmar Publishers

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MCM 10 204 (C) GROUP TECHNOLOGY AND CELLULAR MANUFACTURING SYSTEMS Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives: To understand the basic concepts and components of Group Technology, Cellular manufacturing and its planning, Implementation and performance measurement of cellular manufacturing system Module 1 (13 Hrs) Group technology - History of group technology- role of G.T. in CAD/CAM integration , part families, classification and coding systems- OPITZ, MI class, Multi class, selection of coding systems, Production flow analysis, factory flow analysis, group analysis, PFA charts, benefits of GT. Module 2 (14 Hrs) Cellular manufacturing - Introduction, types of manufacturing cell, Design of cellular manufacturing systems, Machine cell design, composite part concept, types of cell design, determination of best cell arrangement, key machine concept. Cell formation approach- Machine component group analysis, similarity coefficient based approach, exceptional parts and bottleneck machines, Module 3 (13 Hrs) Design of CMS- Models, traditional and nontraditional approaches Genetic Algorithms, Simulated Annealing, Neural networks. Module 4 (14 Hrs) Implementation Of CMS - Inter and intra cell layout, cost and non cost based models, managerial structure and groups, batch sequencing and sizing, life cycle issues in GT/CMS Measuring CMS performance- parametric analysis- PBC in GT/CMS, cell loading, GT and MRP framework.Economics of GT/CMS, Human aspects of GT/CMS References: 1, Mikell .P. Groover, Automation, Production systems and Computer integrated manufacturing, Prentice hall of India private limited. 2. Ali Kamrani, Hamid R Parsaei, Donald H Liles, Planning, Design and Analysis of cellular manufacturing system, Elsevier, 1995 3. Yorem koren, Computer Integrated Manufacturing System, McGraw-Hill, 1983. 4. Manua Singh, Systems approach to Computer Integrated Design and Manufacturing, John Wiley & Sons Inc, 1996 5. Irani.S.A, Cellular Manufacturing Systems, Hand Book

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MCM 10 204 (D) ARTIFICIAL INTELLIGENCE AND EXPERT SYSTEMS Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objective: Approaches and methods employed in expert system design and development analysis of selected expert systems, prototyping and presentation. Module 1 (13 hours) Artificial Intelligence - expert / knowledge based systems - definition expert system architecture: software components, knowledge base, inference engine, and inference sub systems. Hard ware requirements - knowledge acquisition, knowledge base, knowledge representation - semantic networks, objects, nods; links, attributes, values - semantic net work structures: nodes, object, links, attributes, values. Module 2 (!4 hours) Knowledge representation: rule based system - heuristic rules - frame based knowledge representation inference engine components - inferences strategies; modus ponens, backward & forward chaining, monotonic & non-monotonic reasoning, searchstrategies - expert system building tools: languages, shells. Module 3 (14 hours) Commercial software for manufacturing applications in CAD, CAPP, MRP - 11, adaptive control of devices, robotics, process control, fault diagnosis, failure analysis etc; linking expert systems to other software such as DBMS, MIS, MDB, process control and office automation. Module 4(13 hours) Case studies and programming of typical applications in process planning, tool selection, Grinding wheel selection, part classification, inventory control, facilities planning etc. Reference: 1. Peter Jackson - Introduction to Expert systems, 3/e, by; Addison Wesley Longman, 1999. Prentice - Hall hand book of expert systems 3. Introduction to AI & Expert System - D. W. Patterson, Prentice hall of India 4. Principles of Artificial Intelligence& Expert Systems Development David W.Rolston, Tata McGraw Hill 5. Artificial Intelligence - Elaine Rich, McGraw Hill 6. Principles of Artificial Intelligence - Nils J. Nilsson, Springer Verlag 7. Introduction to Artificial Intelligence - Charnaik & McDermott, Addison Wesley 8. A. J. Gonzalez & D. D. Dankel, The Engineering of Knowledge-Based Systems.Prentice Hall, 1993.

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MCM 10 205 (A) MECHATRONICS PRODUCT DESIGN Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives: To understand the principles of traditional and mechatronics design, programmable logic controllers, microprocessors in mechatronics and their applications and design of mechatronics system elements. Module - I (14 hours) Principles of basic electronics - Digital logic, Number system, Boolean Algebra, Realization of functions using logic gates. Encoders, Decoders, Multiplexers, Demultiplexers, Design of Combinational circuits, flip flop - SR flipflop, JK flip flop, D-flip flop, T flipflop, Registers, Counters, Sequential circuits. Introduction to Programmable logic devices, Implementation of circuits using PLAs and PALs. Module - II (14 hours) Microprocessors in mechatronics and their applications - Architecture - Pin configuration Instruction set Programming of Microprocessors using 8085 instructions. Microcontroller. Integrated circuits Module - III (13 hours) Mechatronics control in Automated manufacturing, various Principles of Electronic system communication- Interfacing. AD and DA converters, input and output devices. Applications - Temperature control, Stepper motor control, Traffic light controller. Module IV (13 hours) Importance of product design in industry. Principal requirements of good product design. Factors and considerations affecting product design. Ergonomic factor in product design. Product design methodology and techniques. Basic elements and concepts of visual design. Design and selection of Mechatronics system elements Design of mechatronics products using available CAD software packages. References: 1.R P Jain , Modern Digital Electronics, Tata Mc Graw Hill 2.Ramesh S. Gaonkar, Microprocessor Architecture, Programming, and Applications With the 8085, Prentice Hall 3. W. Bolton, Mechatronics, Pearson Education, Low Price Edition. 4. Michael B.Histand and David G. Alciatore, Introduction to Mechatronics and Measurement Systems, McGraw-Hill International Editions, 1999. 5. Lawrence J.Karnm, Understanding Electro-Mechanical Engineering, An Introduction to Mechatronics, Prentice-Hall, 2000 6. Mikel P Groover, Automation Production System and CIMS, Prentice Hall. 7. Mayall, Industrial Design, Mc Gruw Hill 8. Niebel & Draper, Product Design & Process Engineering, Mc Graw Hill

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MCM 10 205 (B) MACHINE VISION AND APPLICATIONS Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives:- To understand the basics of image acquisition, image processing and applications of machine vision Module 1 (13 hours) Introduction to Machine Vision, human vs machine vision, image acquisition, Illumination, image formation and focusing, image detection Module 2 (14 hours) Fundamental concepts of image processing, pixel, window, and pixel location, gray scale Colour systems Basics of picture processing, Binary and grey scale images. Preprocessing concepts Module 3 (13 hours) Digital image, Geometrical correction, Grey scale modification, Sharpening and smoothing the images. Edge detection and line funding spatial differentiation, Extraction of line descriptions. Module 4(14 hours) Types of cameras for Machine Vision and their principles.Software for measurement and pattern recognition applications with examples Twoand three dimensional measurements, Fourier transform for pattern recognition applications, Image operation studies, interfacing a robot with a Vision system. Basics of hardware for Vision systems. References 1.Machine vision and digital image processing fundamentals Louis J Galbiati 2.Digital Image Processing Sanjay Sharma

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MCM 10 205 (C) COMPUTER AIDED PROCESS PLANNING Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives: To understand the importance of process planning To learn about the types, design and implementation details of Computer Aided Process Planning

.Module 1 (13 Hrs.) Introduction: The place of process planning in the manufacturing cycle - process planning and production planning process planning and concurrent engineering, capp, group technology. Design drafting dimensioning - conventional tolerance - geometric tolerance geometric modelling for process planning. Module 2 (14 Hrs.) Process engineering and process planning: GT coding - the optiz system - the MICLASS system. Experienced, based planning - decision table and decision trees - process capability analysis - process planning - variant process planning - generative approach forward and backward planning, input format, AI. Module 3 (14 Hrs.) Computer aided process planning systems: Logical design of a process planning - implementation considerations manufacturing system components, production volume, no. of production families CAM-I, CAPP, MIPLAN, APPAS, AUTOPLAN and PRO, CPPP. Module 4 (13 Hrs.) Intergrated process planning systems: Totally integrated process planning systems an overview modulus structure data structure, operation - report generation, expert process planning. References 1. Gideon Halevi and Roland D. Weill, Principles of process planning - a logical approach, Chapman & Hall, 1995 2. Tien-Chien Chang, Richard A.Wysk, An introduction to automated process planning systems, Prentice Hall, 1985 3. Chang, T. C., An expert process planning system, Prentice Hall, 1985 4. Nanua Singh, Systems approach to computer integrated design and manufacturing, John Wiley & Sons, 1996 5. Rao, Computer aided manufacturing, Tata McGraw Hill, 2000 Web References: 1. http://claymore.engineer.gusu.edu/jackh/eod/automate/capp/capp.htm 2. http://Estraj.ute.sk/journal/engl/027/027.htm

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MCM 10 205 (D): MANUFACTURING INFORMATION SYSTEMS

Credits: 4 Objectives: On completion of this course, the students are expected to be conversant with order policies, data base terminologies, designing, manufacturing considerations and information system for manufacturing. Module 1 (13HOURS) Introduction: The Evolution of order policies from MRP to MRP II. The role of Production organization Operations control. Database terminologies Entities and attributes Data models, schema and subschema - Data Independence ER Diagram Trends in database. Module 2 (13HOURS) Designing Database: Hierarchical model Network approach- Relational Data model concepts, principles, keys, relational operations functional dependence Normalization types Query Module 3 (14HOURS) Manufacturing Consideration: The product and its structure, inventory and process flow Shop floor control Data structure and procedure various model the order scheduling module, Input/output analysis module the stock status database the complete IOM database. Module 4 (14HOURS) Information System for Manufacturing: Parts oriented production information system concepts and structure Computerized production scheduling, online production control systems; Computer based production management system, computerized manufacturing information system case study. References: 1.Luca G.Sartori, Manufacturing Information Systems, Addison-Wesley Publishing Company, 1988. 2.Date.C.J.,An Introduction to Database Systems Addison Wesley, 8th Edn,. 2003 3.Orlicky.G., Material Requirements Planning, McGraw-Hill, 1994. 4.Kerr.R, Knowledge based Manufacturing Management, Addison-Wesley, 1991. 5.RFID in Manufacturing, Gunther Oliver, Kletti Wolfhard, Kubach.vwe.,2008 6.Manufacturing Information & Data Systems Analysis, Design & Practice, CECELJA FRANJO, 2002. 7.Web reference: www.ist.psu.edu

Teaching scheme: 3 hours lecture and 1 hour tutorial per week

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MCM 10 206(P) ADVANCED MANUFACTURING LAB 2 Teaching scheme: 2 hours practical per week Credits: 2 Objectives To acquaint with various machine tools and machining processes To acquire knowledge on various non traditional machining processes To impart training on solid modelling To study robot and CMM applications 1. Exercises on solid modeling Introduction to computer graphics - viewing transformations, curves and surfaces generation, curve fitting and curve fairing techniques - 2D, wire frame, 3D shading - familiarity with Boolean operations - sweep, revolve, loft, extrude, filleting, chamfer, splines etc. - windowing, view point, clipping, scaling and rotation transformations using commercial solid modeling packages 2. Programming of industrial robots Introduction to robotics - structure, workspace analysis and various components - actuators - sensors encoders - end effectors - applications - hands on training on industrial robots - manual and programmed path planning 3. Computer aided inspection and quality control Introduction to CMM - classification - structure - components - familiarity with measurement software packages and its modules - demonstration of the capability of coordinate measuring machine using a sample component e.g. - engine block concepts of reverse engineering and rapid prototyping technology

MCM 10 207 (P): SEMINAR 2 Teaching scheme: 2 hours per week Credits: 2 Objectives: To assess the debating capability of the student to present a technical topic. Also to impart training to a student to face audience and present his ideas and thus creating in him / herself esteem and courage that are essential for an engineer. Individual students are required to choose a topic of their interest from Computer Integrated Manufacturing engineering related topics preferably from outside the M.Tech syllabus and give a seminar on that topic about 30 minutes. A committee consisting of at least three faculty members (preferably specialized in Computer Integrated Manufacturing) shall assess the presentation of the seminar and award marks to the students. Each student shall submit two copies of a write up of his / her seminar topic. One copy shall be returned to the student after duly certifying it by the Chairman of the assessing committee and the other will be kept in the departmental library. Internal continuous assessment marks are awarded based on the relevance of the topic, presentation skill, quality of the report and participation.

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MCM 10 301(A) DESIGN OF MACHINE TOOLS Common with MPE10 103 Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives: To make the students understand the concepts & broad principles of machine tool design, regulation of speed and speed regulation, design of machine tool structure, dynamics of machine tools. Module 1 (14 Hrs.) Introduction: Developments of machine tools, types of machine tools surface, profiles and paths produced by machine tools. Features of construction and operations of basic machine tools e.g. lathe, drill, milling shapes and planers, grinding machine etc. General requirement of machine tool design. Machine tool design process. Tool wear, force Machine Tools Drives: Classification of machine tool drives, group v/s individual drives, Selection of electric motor, A brief review of the elements of mechanical transmission e.g. gear, belt and chain drives, slider-crank mechanism, cam mechanism, nut & Screw transmission, Devices for intermittent motion, reversing & differential mechanisms. Couplings and clutches Elements of hydraulic transmission system. e.g. pumps, cylinder, directional control valves, pressure valves etc. Fundamentals of Kinematics structure of machine tools. Module 2 (13 Hrs.) Regulation of Speed and Feed rates: Laws of stepped regulation, selection of range ratio, standard progression ratio, selection of best possible structural diagram, speed chart, Design of feed box, developing gearing diagrams. Step less regulation of speed and feed in machine tool, speed and feed control. Module 3 (14 Hrs.) Design of Machine Tool Structure: Requirements and design criteria for machine tool structures, selection of material Basic design procedure for machine tool structures, design of bed, column and housing, Model technique in design. Design of guide ways and power screws: Basic guide way profiles, designing guide way for stiffness a wear resistance & hydrostatic and antifriction guide ways. Design of sliding friction power Screws. Design of spindlier & spindle supports. Layout of bearings, selection of bearings machine tools Module 4 (13 Hrs.) Dynamics of machine tools: General procedure for assessing the dynamic stability of cutting process, closed loop system, chatter in machine tools. Control Systems: Functions, requirements & types of machine tool controls, controls for speed & feed change. Automatic and manual Controls. Basics of numerical controls. Machine tool testing. References: 1.N.K. Mehta, Machine Tools Design & Numerical Controls, T.M.H. New Delhi. 2.S.K. Basu, Design of Machine Tools, Allied Publishers. 3.Bhattacharya A and Sen.G.C, Principles of Machine Tools, New Central Book Agency.

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MCM 10 301(B) RESEARCH METHODOLOGY Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objective: To impart knowledge about various methodologies followed in engineering research, formulation of research problems and to apply the same in project work. Module 1(13 Hrs.) Research: Meaning purpose - types of research - identification, selection and formulation of research problem - research questions - research design - formulation of hypothesis - review of literature. Data for research: Primary and secondary data - collection methods processing data Basic statistical measures: Measures of central tendency and variation - skewness and kurtosis. Module 2(14 Hrs.) Measures of relationship: Correlation correlation coefficient for ungrouped data and grouped data rank correlation auto correlation, linear regression - simple regression and multiple regression. Probability: Definition discrete and continuous probability distributions: binomial, poison, uniform, exponential and normal distributions. Sampling technique: Sampling theory sampling methods sampling distributions confidence interval estimation - sample size advantages and limitations of sampling. Module 3(13 Hrs.) Hypothesis testing and estimation: Fundamentals of hypothesis testing - testing of significance mean, proportion, variance and correlation goodness of fit test. Non - parametric tests: Sign test, Kolmogorov-Smirnov test Mann-Whitney test - Kruskal- Wallis test. Module 4(14 Hrs.) Interpretation and report writing Techniques of interpretation Precautions in interpretation Significance of report writing Different steps in report writing Layout of research report Mechanics of writing research report Layout and format Style of writing Typing References Tables Figures Conclusion Appendices. References: 1. Kothary, C. R., Research methodology: methods and techniques, New Age International, New Delhi, 2008 2. Panneerselvam, R., Research methodology, Prentice Hall of India Private Limited, New Delhi, 2006 3. Goddard, W. and Melville, S., Research methodology an introduction, Juta & Co. Ltd., Lansdowne, 2007

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MCM 10 301 (C): COMPUTATIONAL FLUID DYNAMICS AND APPLICATIONS

Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives: To develop an understanding of Computational fluid dynamics and application of CFD in practical cases especially in manufacturing steps like melting, freezing of casting ,flows of cutting fluids and rheological fluids like plastics. Module 1 (14 Hrs.) Conservation laws of fluid motion and boundary conditions. Governing equations of fluid flow and heat transfer. Mass conservation in three dimension. Momentum equation in three dimension. Energy equation in 3D. Equation of state. Navier stokes equation for a Newtonian fluid. Conservative form of the governing equations. Differential and integral form. Classification of fluid flow equation. Principles of discretization & fluid flow modeling-Classification of PDE-Elliptical, hyperbolic and parabolic equations. Finite difference method for solving PDE-explicit and implicit methods-error and stability analysis. Applications in heat conduction and convection. Module 2 (13 Hrs.) Finite volume method for convection diffusion problems- steady one dimensional convection and diffusion. The central difference scheme. Properties of discretization scheme. The upwind differencing scheme. The hybrid differencing scheme. Power law scheme. Quick scheme. Other higher order schemes. Module 3 (14 Hrs.) Solution of viscous incompressible flows by the stream function-vorticity formulation. Solution of Navierstokes equation for incompressible flows by SIMPLE algorithm . - The SIMPLER algorithm. The SIMPLEC algorithm. And PISO algorithm The solution of discretised equations. The tridiagonal matrix algorithm. Finite volume method for unsteady flows. One dimensional unsteady heat equations- explicit and implicit schemes.-Implicit method for 2d and 3d problems. Discretisation of transient convection-diffusion equations. Solution procedure for Unsteady flow calculation. Module 4 (13 Hrs.) Implementation of boundary conditions- inlet and outlet boundary conditions- slip and no-slip boundary conditions pressure boundary condition-symmetry periodic boundary conditions- Turbulence modelingOne equation model,k- and k- model. Case studies-Practical problems like use of commercial CFD packages for simulation of casting solidification and for cutting fluid mist formation. Use of CFD in the manufacturing of rheological fluidsplastics References: 1.H.K Versteeg . An introduction to computational fluid dynamics, Longman Scientific 2.Suhas V. Patankar, Numerical heat transfer and fluid flow, Butter-worth Publishers 3. John. D. Anderson, Computational fluid dynamics, Basics with applications, Mc Graw Hill. 4.Muralidhar.K and Sundararajan.T, Computational fluid flow and heat transfer,Narosa publications,2003

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MCM10 301 (D): NEURAL NETWORKS AND FUZZY SYSTEMS Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives: To discuss the neural networks, architectures, algorithms and applications, including Hebbian, Hoffield, Competitive Learning, ART and Back propagation neural nets. Module 1 (14Hours) Introduction to neural networks: Difference between Biological and Artificial Neural Networks Typical Architecture, Common Activation function, McCulloch Pits Neuron, Simple Neural Nets for Pattern Classification, Linear Seperability Hebb Net, Perceptron, Adaline, Madaline Architecture, Algorithm, and Simple applications. Pattern association: Training Algorithms for pattern association Hebb rule and Delta rule, Heteroassociative, Autoassociative and lterative Autoassociative Net, Bidirectional Associative Net, Bidirectional Addociative Memory Architecture, Algorithm, and Simple applications. Module 3 (13 Hours) Neural networks based on competition: Fixed Weight Competitive Nets Maxnet, Mexican Hat and Hamming Net, Kohenen Self organizing Maps, Learning Vector Quantization, Counterpropagtion Architecture, Algorithm, and Simple applications. Adaptive resonance and backpropagation neural networks: ART1 and ART2 Basic Operation and Algorithm, Standard Backpropagation Architecture Derivation of learning rules, Multi layer Neural Nets as Universal Apporximators, Boltzman Machine Learning and Neocognitron - Architecture, Algorithm, and Simple applications. Module 3 (13 Hours) Classical and fuzzy sets and relations: Properties and operations on Classical and Fuzzy sets, Crisp and Fuzzy relations Cardinality, Properties and operations, Composition, Tolerance and Equivalence relations, Value Assignments Cosine Amplitude, Max-min Method, Simple problems. Membership functions: Features of membership function, standard forms and boundaries, fuzzification, membership value assignment, fuzzy to crisp conversions, lambda cuts of fuzzy sets and relations. DeFuzzification methods. Module 4 (14 Hours) Fuzzy arithmetic: Extension principle Fuzzy numbers, Fuzzy vectors, Classical predicate logic, fuzzy logic approximate reasoning, fuzzy tautologies, fuzzy rule based system-natural language, linguistic hedges, graphical techniques of inference. Fuzzy applications: Neonlinear simulations, fuzzy associated memories, fuzzy decision making Evaluation ordering, multiobjective decision making, fuzzy classification cluster analysis, cluster validity, c-Means clustering, fuzzy pattern recognition, fuzzy control applications in industry, fuzzy logic controllers. Reference: 1. Neural Computing Theory & Practice - Philip D. Wasserman. 2. Simon Haykins, "Neural Network a - Comprehensive Foundation", Macmillan College, Proc, Con, Inc 3. Zurada J.M., "Introduction to Artificial Neural Systems, Jaico publishers 4. Driankov D., Hellendoorn H. & Reinfrank M., "An Introduction to Fuzzy Control", Norosa Publishing House 5. Thimothy J. Ross, "Fuzzy Logic with Engineering Applications", McGraw Hill

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MCM 10 302 (A) MECHATRONICS IN MANUFACTURING SYSTEMS Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objective : To impart knowledge on the elements of mechatronics and their applications in manufacturing systems Module I(13 hours) Introduction - - multidisciplinary scenario - evolution of mechatronics - scope of Mechatronics measurement systems - control systems - servomechanisms and regulators - control system fundamentals - block diagrams and block diagram reduction-Stability of control systems - Rouths and Hourwitz stability criteria Module II(13 hours) Elements of Mechatronics - Mechartonic elements - data presentation systems - displays - analog and digital indicators - analogous chart recorders - visual display units - CRO - printers - magnetic recorders light indicators - liquid crystal display units - alarm indicators data loggers - computers with plug in boardsdata acquisition systems. Module III(14 hours) Controls in NC Machines and fluidic control - Controls in NC Machines-hydraulic systems - direct current motors - stepping motors feedback devices-encoders - resolvers - inductosyn tachogenerators principles of fluid logic control - Coanda effect - basic fluidic devices - fluidic logic gates - bistable - flipflop - OR and NOR gates - exclusive OR gates - fludic sensors - backpressure sensor - cone jet proximity sensor interruptible jet senor. Module IV (14hours) Process control Pneumatics and programmable logic controls - Process control pneumatics - signals and standards - the flapper nozzle - volume booster air relay and force balance - pneumatic controllers proportional pneumatic control - proportional plus integral pneumatic control - proportional plus integral plus derivative pneumatic control - PI and IP convertors.programmable logic controllers (PLC) - input output processing - programming (fundamentals only) mnemonics - timers - shift registers - master and jump controls - data handling - selection of PLC. References: 1. W Boltson , Mechatronics,PearsonEducation third edition 2007. 2. Andrew Parr, Hydraulics and Pneumatics, Jico Publishing House ,Mumbai 2006. 3.Yoram Koren, Computer control of Manufacturing Systems, TataMc.Graw Hill Publishers, New Delhi, 2005. 4. Mahalik,Nitaigour,Premehand, Mechatronics, TataMc.Graw Hill Publishers, New Delhi 2005. 5. Anthony Esposito, Fluid Power, Pearson Education, 2005 6. Ogata Katsuhiko , Modern Control Engineering, Printice Hall of India , 2005. 7. Kuo, Automatic Control Systems, Asian student Edition, Printice Hall of India,2005.

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MCM 10 302 (B) NANOTECHNOLOGY (Common with MPE10 302 (B)) Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives:To understand the concept of nanotechnology, nanomaterials, charecterization of nano particles and emerging application of nanomaterials. Module I (13 hrs) Broad introduction to nanotechnology, Essence of Nanotechnology, Nano in daily life, Brief account of nano applications, Properties of nano materials, Metal nano clusters, Semiconductor nano particles. some key examples of nanotechnology. Main engineering activities of design, manufacture and testing in a nanotechnology context. Module II (13 hrs) Physical Chemistry of Nanomaterials. Methods of synthesis of nanomaterial fabrication-"Top-down" vs. "bottom-up" approaches. Equipment and processes needed to fabricate nanodevices and structures. Selfassembly of nano particles and nano structural molecular materials, nanoscale molecular self assembly and self organization of surfactant solutions, Polymers, biological system and liquid crystals. Module III (14 hrs) Focus on different nanomaterials: Carbon nanotubes, Inorganic nanowires-, Organic molecules for electronics, Biological and bio-inspired materials, Metallic nanomaterials, Different shape nanomaterials. Characterization of nano particles by Atomic Force Microscopy, Scanning Tunneling Microscopy, Transmission Electron Microscopy,Scanning Electron Microscopy. Module IV (14 hrs) Focus on emerging applications. Diagnosing Personal Health and Medical Applications .Lab on a chip, Super X-ray vision, mapping the genes, Understanding how pharmaceutical company develops drugs, Delivering a new drug the Nanotech way, Cooking cancer with nano cells, Biomimetics. . Biological Materials -Introduction, Biological building blocks, Nucleic acids, Biological nanostructures. References: 1. Earl Boysen, Nanotechnology by Richard Booker, Wiley Publishing Inc., 2006. 2. Charles P. Poole Jr., Frank J. Owens, Introduction to Nanotechnology, John Wiley & Sons Publications, 2003. 3.Tang, Zikang and Sheng, Ping, Nano science and technology: novel structures and phenomena, Taylor and Francis, 2003 4. Michael Rieth, Nano-Engineering in Science and Technology: An Introduction to the World of Nano design, World Scientific, 2003 5. R. Kelsall, I. Hamley and M. Geoghegan (Eds.), Nanoscale Science and Technology,Wiley, 2005. 6. M. Di Ventra, S. Evoy and J. R. Heflin, Jr. (Eds.), Introduction to Nanoscale Science and Technology, Springer, 2004. 7. C. P. Poole, Jr., F. J. Owens, Introduction to Nanotechnology, Wiley, 2003. 8. S. A. Campbell, The Science and Engineering of Microelectronic Fabrication, Oxford,2001.

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MCM 10 302(C) SCHEDULING OF MANUFACTURING SYSTEMS Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives: To familiarize the students with various scheduling techniques suitable for different manufacturing systems Module I (14 hours) Introduction: Importance of scheduling in implementation of production planning- overview of models machine configurations processing characteristics and constraints objectives and performance measures computational complexity; NP complete and NP hard optimality of schedules Single machine sequencing with independent jobs; without due dates, with due dates adjacent pairwise interchange methods branch and bound approach neighborhood search techniques random sampling parallel machine models. Module II (13 hours) Flow shop scheduling: Introduction permutation schedules Johnsons problem-Ignall and Schrage algorithm dominance properties for makespan problems CDS, Palmer, Gupta heuristics - Scheduling in process industries with no waiting or work in process. Module III (13 hours) Job shop scheduling Introduction, types of schedules, schedule generator Disjunctive programming and Branch and bound shifting bottleneck heuristic and the makespan simulation studies -elements of dynamic job shop , Scheduling in dynamic flow systems. Use of priority disciplines. Module IV (14 hours) Applications and directions: Scheduling of Flexible assembly systems lot sizing and scheduling Scheduling balancing and other aspects of design in mixed model assembly lines and flow lines- A survey of other scheduling problems. Applications in manufacturing systems. References 1. Michael Pinedo and Xiuli Chao (1993) Operations Scheduling: With application in Manufacturing and Services, McGraw Hill. 2. Kenneth R.Baker (1974), Introduction to sequencing and scheduling, John Wiley and Sons. 3. R.W. Conway, W.L. Maxwell and L.W.Miller (1967), Theory of Scheduling, Addison, Wesley. 4. Michael Pinedo (1995), Scheduling: theory, algorithms and systems, Prentice Hall, New Delhi. 5. S. French (1982), Sequencing and Scheduling, Elis Horwood Ltd., Chichester, U.K.

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MCM 10 302(D) ENTERPRISE RESOURCE PLANNING Teaching scheme: 3 hours lecture and 1 hour tutorial per week Credits: 4 Objectives: To provide awareness about the ERP concepts and the technologies that bridges gap between business associates and customers. To emphasize the fitting requirements of ERP packages in different industrial domains. To understand how companies have implemented ERP successfully.

.Module 1 (13 Hrs.) Introduction of ERP: Concept of Enterprise, ERP Overview, Integrated information system, The role of Enterprise, Business Modeling, Myths about ERP, Basic ERP Concepts, Enabling Technologies, Conceptual Model of ERP , Structure of ERP , Intangible benefits of ERP, Justifying ERP investment, Risks of ERP, Benefits of ERP. Module 2 (14 Hrs.) ERP and related Technology: Business Process Reengineering (BPR), Management Information System (MIS), Decision Support Systems (DSS), Executive Support Systems (ESS), Data W a r e h o u s i n g a n d D a t a M i n i n g , Online Analytical Processing (OLTP), S u p p l y C h a i n M anagement, Customer Relationship Management (CRM). Module 3 (14 Hrs.) Modules of ERP: Basic modules of ERP Package - Human Resources Management, Financial Management, Inventory Management, Quality Management, Sales and Distribution ERP packages and Cases: ERP for manufacturing Industries , ERP for Service Industries. Module 4 (13 Hrs.) ERP Implementation: ERP Implementation Strategies, ERP Implementation Life Cycle, Implementation Methodologies, ERP package selection, ERP Projects Teams, Vendors and Consultants, Reasons for failure and reasons for success of ERP implementation, Dealing with employee resistance, Training and Education, data migration, Project Management and monitoring, Post Implementation activities. References 1. Alexis Leon ERP Demystifies TMH, Second Edition 2. Rajesh Ray ERP text and cases TMH, First Edition 3. S S a d a g o p a n , E R P A M a n a g e r i a l P r o s p e c t i v e T M H 4. Vinod Kumar Garg and Venkitakrishnan N K, Enterprise Resource Planning Conceptsand Practice. PHI, 1998 5. Jose Antonio Fernandz, The SAP R/3 Handbook, TMH, 1998 6. David L. Olson, Managerial issues of Enterprise Resource Planning systems TMH Edition 2004.

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MCM 10 303 (P): INDUSTRIAL TRAINING Teaching scheme: 1 hour per week Credits: 1 The students have to undergo an industrial training of minimum two weeks in an industry preferably dealing with production engineering / manufacturing engineering during the semester break after second semester and complete within 15 calendar days from the start of third semester. The students have to submit a report of the training undergone and present the contents of the report before the evaluation committee constituted by the department. An internal evaluation will be conducted for examining the quality and authenticity of contents of the report and award the marks at the end of the semester.

Internal continuous assessment: Marks 50

MCM 10 304 (P): MASTERS RESEARCH PROJECT (PHASE I) Teaching scheme: 22 hours per week Credits: 6 Objective: To improve the professional competency and research aptitude by touching the areas which otherwise not covered by theory or laboratory classes. The project work aims to develop the work practice in students to apply theoretical and practical tools/techniques to solve real life problems related to industry and current research. The project work can be a design project / experimental project and or computer simulation project on Manufacturing engineering or any of the topics related with Manufacturing engineering stream. The project work is allotted individually on different topics. The students shall be encouraged to do their project work in the parent institute itself. If found essential, they may be permitted to continue their project outside the parent institute subject to the conditions in clause 10 of M.Tech regulations. Department will constitute an Evaluation Committee to review the project work. The Evaluation committee consists of at least three faculty members of which internal guide and another expert in the specified area of the project shall be two essential members. The student is required to undertake the masters research project phase-I during the third semester and the same is continued in the 4th semester (Phase-II). Phase-I consists of preliminary thesis work, two reviews of the work and the submission of preliminary report. First review would highlight the topic, objectives, methodology and expected results. Second review evaluates the progress of the work, preliminary report and scope of the work which is to be completed in the 4th semester.

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MCM 10 401(P): MASTERS RESEARCH PROJECT (PHASE-II) Teaching scheme: 30 hours per week Credits: 12 Objectives: To improve the professional competency and research aptitude by touching the areas which otherwise not covered by theory or laboratory classes. The project work aims to develop the work practice in students to apply theoretical and practical tools/techniques to solve real life problems related to industry and current research. Masters Research project phase-II is a continuation of project phase-I started in the third semester. Before the end of the fourth semester, there will be two reviews, one at middle of the fourth semester and other towards the end. In the first review, progress of the project work done is to be assessed. In the second review, the complete assessment (quality, quantum and authenticity) of the thesis is to be evaluated. Both the reviews should be conducted by guide and Evaluation committee. This would be a pre qualifying exercise for the students for getting approval for the submission of the thesis. At least one technical paper is to be prepared for possible publication in journal or conferences. The technical paper is to be submitted along with the thesis. The final evaluation of the project will be external evaluation.

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