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Bharat Heavy Electricals Limited

Features of BHEL Supplied Supercritical Steam Turbine

Swapan Kr. Bhattacharyya BHEL, Haridwar

Power-Gen India & Central Asia 2012

19 21 April 2012

Bharat Heavy Electricals Limited

BHEL an Overview :
BHEL i.e Bharat Heavy Electricals Limited, is the state owned largest Engineering & Manufacturing Company. It is the 12th largest power equipment manufacturer in the world. BHEL is the only Indian Engineering company which ranked 9th most Innovative company in the world by US business magazine Forbes in 2011. It is also placed at 4th place in Forbes Asia's Fabulous 50 List of 2010. BHEL bagged many more prestigious National & International accolades. BHEL has 14 manufacturing divisions, 4 power sector regional centres, over 100 project sites, 8 service centres and 18 regional offices. Source : CEA
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..BHEL an Overview :
Our greatest strength is our highly skilled and committed workforce of more than 46,000 employees. About 72% of the total power generated in India is produced by equipment manufactured by BHEL. BHEL Haridwar plant has manufactured and supplied around 250 steam turbines sets of different ratings of 100 / 195 / 200 / 210 / 250 & 500 MW to different power stations in the country, which forms the backbone of Indias power infrastructure. The company has also introduced new rating Thermal sets of 270 / 300 / 525 & 600 MW in subcritical range. The company has proven turnkey capabilities for executing Power projects right from the concept to commissioning. We have a Technical Collaboration Agreement with Source : CEA Siemens for Steam Turbine.
Power-Gen India & Central Asia 2012 19 21 April 2012

Bharat Heavy Electricals Limited

Source : CEA
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System Diagram

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Bharat Heavy Electricals Limited

Features of BHEL supplied, Siemens design Steam Turbines BHEL supplied, Siemens design Steam Turbines are equipped with advance and proven design features:Overload valve. Internal bypass cooling system in HP Turbine. Low reaction diagonal blades. Advance class blading. EHA-based high pressure governing system.

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Bharat Heavy Electricals Limited

Isometric View of 660 MW Steam Turbine

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Isometric View of 800 MW Steam Turbine

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HP Turbine
Single flow Double shell casing Inner casing vertically split Outer casing barrel type & axially divided Single exhaust in L/H Mono block rotor Casing mounted valves Internal bypass cooling Transported as single unit

Power-Gen India & Central Asia 2012

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Bharat Heavy Electricals Limited

HP Turbine Additional Features

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HP Turbine Diagonal Low Reaction stage


Better guidance of Radial flow into Axial flow No leakage losses

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IP Turbine
Double flow

Double casing design with horizontal split Inlet from Lower half Single Exhaust from upper half Extraction connections from lower half Admission blade ring
Exhaust

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Bharat Heavy Electricals Limited

LP Turbine
Double flow Double shell casing Single admission from top half Outer Casing & condenser rigidly connected Push rod arrangement to minimize axial clearances Mono block rotor Inner / Outer casing fabricated

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Bharat Heavy Electricals Limited

Advance Class Bladings : 3DV Blades


3-dimensional variable stage reaction blades for each individual stage, to maximize the efficiency.

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Bharat Heavy Electricals Limited

Governing System
Governing system controls the steam flow to the turbine in response to the control signals. Throttle Governing. Steam Turbine is equipped with High Pressure Governing System.

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Bharat Heavy Electricals Limited

Turbine Startup & Operation:


Turbine Controller take care of automatic turbine start-up sequence. Maximum possible flexibility in the hands of the operator : Three different start-up modes can be selected, which are Fast, Normal & Slow.

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Bharat Heavy Electricals Limited

BHEL s Manufacturing Facilities

CNC Vertical Borer 3DS Blade machining on 5-axis CNC Milling M/c

CNC FIR TREE GROOVE MILLING MACHINE


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BHEL s Manufacturing Facilities

Overspeed & Vacuum Balancing Tunnel


For balancing and overspeed testing of rotors upto 320T, 18M and 6900mm under vacuum condition of 1 Torr
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Bharat Heavy Electricals Limited

CONCLUSION

The overall benefits of BHEL supplied supercritical sets are: Quick start up and Load Changes Operational flexibility Option to choose different start-up modes between fast, normal & slow. Continuous information on residual turbine life. Turbine is capable of long term reliable operation BHEL has very dedicated & rich experienced engineering manpower, who are also deployed at site whenever required. Modernised manufacturing facilities to ensure delivery of quality product.

Power-Gen India & Central Asia 2012

19 21 April 2012

Bharat Heavy Electricals Limited

BHEL, a Company with wide Capabilities

Power-Gen India & Central Asia 2012

k n a h T s

19 21 April 2012

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