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U nion Ceme nt Ras Al Khaim ah U AE #4 cas e Saudi Ceme nt #5 a nd #6 cas e 3 x 13.000 t/ d IKN P endul um Co olers at Conch
References
Refer ences of high cap acity IKN Pen dulum Coole rs Lis t of clinker coole r p rojects in G er many 19 95 201 0 Refer ences in the Mid dle Eas t Regi on f rom 2 005 - 20 10
High Capacity IKN Clinker Coolers 13.-14.05.2010 Green Cementech 2010, Hyderabad
Performance ofIKN Pendulum Coolers at SCC Tung Song 6 and Qinghuangdoa Facts about IKNs standing in the cement world
Agenda
1983: Karl von Wedel starts IKN 1984: First order for cooler modi f ication with IKN fixed inlet (KIDS ) 1989: First Pendul u m Cooler 1997: Sales exc eeding EUR 30 Mio. 1998: Start-up largest IKN Pendulum Cooler 9100 t/d in Korea. 2010: 28 years more than 558 installations world wide giving IKN a l eading position in the market.
IKN Timeline
IKN premises
IKN worldwide
IKN invents the KIDS fi x ed inlet Coanda Effect horizontal aeration LPS wearless grate suspension with highest precision Hydraulic drive with single cylinder
Agend a Introduction of IKN Case studies of recent und upcoming large IKN Pendulum Cooler projects
U CC #4 cas e H ofuf #5 an d #6 cas e 3 x 13.000 t/ d IKN P endul um Co olers at Conch
References
Refer ences of high cap acity IKN Pen dulum Coole rs Lis t of clinker coole r p rojects in G er many 19 95 201 0 Refer ences in the Mid dle Eas t Regi on f rom 2 005 - 20 10
Overall performance of existing IKN Pendulum Coolers Facts about IKNs standing in the cement world
Techni c al highlights
Agenda
Decisions based on hard facts 2002 to 2006 4 years IKNcooler operation atUCC line # 3: - zero maintenan ce and - 100% availability follow-up order of the 10,000 t/dIKN co oler at UCC line # 4 successful commissioning of the 10,000 t/d IK N cooler at UCC line # 4 new order of a 10,000 t/dIKN cooler at ABMC in UAE
Story of success for high capacity IKN Pendulum Coolers started in UAE
Union Cement 10.000 t/d IK N Pendulum Cooler design data Production: Grate Width: Grate Length : Grate Area: Specific Loading: Installed Electrical Power: Clinker Outlet Temperature: 10.000 t/d 6,8 m 34 m / 95 rows 229 m2 43,6 t/m2,d 5,2 kWh /t 65 C + Ambient
Design data
Pre-installed mobile frame of the 10.000 t/d IKN Pendulum Cooler forUCC at IKN workshop
IKN Roll Rusher 6 Rolls of 4.8 m width (retractable for maintenance) for 10.000 t/d and more
Two hydrauli c drives in total, located with free access in the front
Decisions based on hard facts 2006 first order for 11.000 t/d Pendulu m Cooler in Saudi Arabia - twin project ofHofuf Cement for lines #5 and #6 (both coolers equipped with intermediateIKN Roll Crusher) successful commissioning of both 11.000 t/d Pendulum Coolers at Hofuf new order of 11.000 t/dcooler in Saudi Arabia for Yanbu Cement based on the su ccess of the two IKN Pendulu m Coolers at Hofuf
Ready forcommissioning
Story of success for high capacity IKN Pendulum Coolers proceeded in Saudi
View along the ESP onto the 2-stages mobile structure at Hofuf #5
View on the framefor intermediate crusher and the second stage of the grate
IKN Pendulum Cooler facts 302 m grate surface consisting of 133 rows in total
7200 m m x 11 r ows 1st s tat ic inlet 7200 m m x 80 r ows 1st Pen dulu m s ectio n 6800 m m x 4 ro ws 2n d s tatic inlet 6800 m m x 38 r ows 2n d Pendulu m s ection
16 cooling fans with operating air of 1,9 Nm/kg clinker Date of FOB delivery Septemb er 2010 Green Cementech, Hyderabad
May 2010
Facts for 13.000 t/d IKN Pendulum Coolers project at Con ch Cement, China
First KIDS
First grate
Sectional view of 3D model of the three 13.000 t/d IKN Pendulum Coolers at Conch Cement, China
Second KIDS
New lines for AnhuiConch Cement with production capacity of 3 x 13.000 t/d
Roll crusher
5. Secondmovable grate
Cool dow n the clinke r t o 65 a bove am bient Inclination : 2 W idth 6800 mm / Lengh t > 1200 0 mm Movable fra me s us pende d fr om Linea r Pend ulum Su ppo rts (LPS) Driven by 2 hyd raulic cylinde rs
3. Intermediate Crusher
6 Roll Cr us her W idth 6800 mm W ater coole d s hafts an d air coole d hous ing
Techni c al Concept of the three 13.000 t/d IKN Pendulum Coolers at Conch Cement, China
Techni c al Concept of the three 13.000 t/d IKN Pendulum Coolers at Conch Cement, China
Korea
9.100 t/d 8.500 t/d 10.000 t/d 9.000 t/d 11.000 t/d 11.000 t/d 10.000 t/d 11.000 t/d 13.000 t/d 13.000 t/d 13.000 t/d
Case studies of recent und upcoming large IKN Pendulum Cooler projects
U CC #4 cas e H ofuf #5 an d #6 cas e 3 x 13.000 t/ d IKN P endul um Co olers at Conch
S inoma for Saudi C . Hofuf #5 S inoma for Saudi C . Hofuf #6 C BME C S inoma C onch C onch C onch AB MC Yanbu Wuhu Wuhu Tongling
References
Refer ences of high cap acity IKN Pen dulum Coole rs Lis t of clinker coole r p rojects in G er many 19 95 201 0 Refer ences in the Mid dle Eas t Regi on f rom 2 005 - 20 10
Overall performance of existing IKN Pendulum Coolers Facts about IKNs standing in the cement world
Exis ting 10.000 t/d C PA G coolers in Thail and have succes sfully been modi fied w i th IK N KID S.
Agenda
References ofIKN Pendulum Coolers with a capacity of more than 8.000 t/d
Lis t o f c link er co oler p ro jec , tsm o stl yen ergy eff icie ncyimprov ement s , in Germany 199 5 - 2010
Cu stomer P la nt Sup plier Tpd P roject Y ear
Refer en ces IKN Pend ulu m Co oler s in A r ab ian Pen insu la fr om 200 2 New lin es, Cap acit y > 40 milli on t on s per yea r, m ar ket s har e 50 %.
- 20 10
Teutonia Zement Dyckerhoff Zement Solnhofer Zement Heidelberger Group Spenner Zement Holcim Schw en k Lafarge Rohr dorf Zement Miebac h & Shne
H annov er kiln #7 Lengerich k iln #8 S ol nho fen B urgl engenfeld E rwitte H v er A l mendingen W oe ssingen R ohrdorf Wi ttekind
IKN IKN P oly sius IKN IKN IKN P oly sius IKN IKN IKN
2900 for new KH D k iln 3700 for new FLS k iln 1800 r etrofit o f P oly sius c ooler 2000 r etrofit o f C laudi us P e ter s cooler 2800 r epl acement of rotary cool er 3000 r epl acement of satel l ite cool er 4000 r epl acement of satel l ite cool er 2200 new li ne 4500 r epl acement of satel l ite cool er 2500 r epl acement of rotary cool er
1997 2001 2003 2003 2007 2007 2007 2007 2010 2010
Coun try Saudi A rabi a UA E Saudi A rabi a Saudi A rabi a Yemen Saudi A rabi a Saudi A rabi a Saudi A rabi a Saudi A rabi a Saudi A rabi a UA E Jo rd an Yemen KSA Om an Syria Syria KSA KSA UA E
C ustomer Si n oma Si n oma Si noma Si n oma C BMEC Si n oma Si n oma C NB M N anj i ng Triump h IH I C BMEC C NB M C DI Si n oma C BMEC C BMI C BMI Si n oma S PCC IH I
Plant SPC C Tahamah UC C #4 Muz amiy ah City Cement National C em ent Hofuf #5 Hofuf #6 Northern R e gion Al Jou f C em ent Qa ssim C em ent #3 ABMC /Abu Dhabi AMCP YSC C Riyadh C eme nt Rusayl #3 ABC C 1 ABC C 2 Yanbu Tahama h #2 Sharjah Cemen t
Start-up 08/07 01/07 06/07 08/07 07/08 08/08 04/08 02/08 01/10 01/07 06/10 07/09
08/02
References ofIKN Pendulum Coolers in the Middle East from 2002 - 2010
Agend a Introduction of IKN Case studies of recent und upcoming large IKN Pendulum Cooler projects
U CC #4 cas e H ofuf #5 an d #6 cas e 3 x 13.000 t/ d IKN P endul um Co olers at Conch
Clinker temperature [ C + amb] Kiln capac ity [tpd] Cooling air [N m/kg ] Tertiary air [C ] Secondary air [C ]
References
Refer ences of high cap acity IKN Pen dulum Coole rs Lis t of clinker coole r p rojects in G er many 19 95 201 0 Refer ences in the Mid dle Eas t Regi on f rom 2 005 - 20 10
915 255
Overall performance of existing IKN Pendulum Coolers Facts about IKNs standing in the cement world
Agenda
Guaranteed and actual op erating values of the IKN P endul um Cooler 11, 000 tpd at Saudi Cement, Hofuf Saudi Arabia.
Gu aran te ed valu es
Act ua l va lue s
Clinker temp erature [above A K iln capacity [tpd] Cooling air [ Nm /kg] T ertiary air [ C] S econdar ya r i [C] Cooler effici en c y [% ] Heat con s um ption V ent air [ C] [kcal/k g]
Clinke r te mpe ra ture [Abov e A ] Coo ling a ir [Nm /kg ] T ertia ry a ir [C] Seco n da ry air [C] Coo ler e fficien cy [%] Vent air [C]
Gua ra nte ed a nd a ct ual op e ra ti ng v al ue s of t he IK N Pe ndulum C oole r at Thung Song Ceme nt, Tha ila nd
Gu aran teed valu es Actu al valu es
Gu arant eed a nd ac tua l op e ra tin gv alu es * o f t he IKN Pen du lu m Coo ler at Qin hu an gd ao Cemen t, Chin a
Guar anteed valu es A ctual values
1.9
Secondary air [C ]
10 40
Agend a
IKN per for mance at Qinhuangdao Ceme nt, China Gree ne st clink er cooler in ope ration?
Introduction of IKN Case studies of recent und upcoming large IKN Pendulum Cooler projects
Clin ker te mperature Cool er loa d Cool ing a ir Cool er effi ciency Po wer con su mption
References
Refer ences of high cap acity IKN Pen dulum Coole rs Lis t of clinker coole r p rojects in G er many 19 95 201 0 Refer ences in the Mid dle Eas t Regi on f rom 2 005 - 20 10
Overall performance of existing IKN Pendulum Coolers Facts about IKNs standing in the cement world
Agenda
Market Share and accep tan ce IKN has the largest market share in clinkercoolers sold in 2007-2010 worldwide (excluding P.R. China) IKN is fully approved by the largest 6cement groups. IKN has supplied andcommissioned successfully coolers in the last three years to Lafarge, Hol c im, Cemex, Heidelberg, Italcimentiand Tai y heyo and CONCH 8 of 10 cooler decisions in the last 10 years in Germany were in favour of IKN
Position amongst Chinese equipment suppliers IKN is fully approved and being selling coolers to the most important Chines e EPC suppliers as SinomaInternational, CNBM, CBMEC, TCDRI, NCDRI, CDI, CBMI and HCDR I IKN has sold more than 36 coolers to above mentioned EPC suppliers in the range from 2.000 t/d to 11.000 t/d; more than 25 of these sold coolers have a capacity between 5.000 t/d and 11.000 t/d
IKN has a lea ding po sit ion in the fie ld of h igh capacity clinkercoo lers IKN has successfully performed process guarantees for 10.000 t/d and 11.000 t/d clinkercoolers at Saudi Cement and Union Cement, UAE IKN has sold and successfully commissioned the largest clinkercooler in Europe (AS Cimento, Turkey with 9.000 t/dcapacity) IKN will supply 3 coolers with design capacity of 13,000 tpd IK IKN has agreement for the largestclinkercooler of 15.000 t/d capacity
cool down
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