User Manual: HGM7200/HGM7100 Series

HGM7200/HGM7100 Series
Automatic Genset Control Module

User Manual

Smartgen Technology

Smartgen Technology Co., Ltd
No.28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: 0086-371-67988888/67981888
0086-371-67991553/67992951/67992952
0086-371-67981000(overseas)
Fax: 0086-371-67992952
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: sales@smartgen.com.cn
All rights reserved. No part of this publication may be reproduced in any material
form (including photocopying or storing in any medium by electronic means or
other) without the written permission of the copyright holder.
Applications for the copyright holders written permission to reproduce any part
of this publication should be addressed to Smartgen Technology at the address
above.
Any reference to trademarked product names used within this publication is
owned by their respective companies.
Smartgen Technology reserves the right to change the contents of this
document without prior notice.
Software Version
Date Version Note
2010-10-15 1.0 Original release
2010-12-15 1.1
Add note about some engine type.
Add functions of inputs.
Change factory default of liquid level sensor; Correct
some errors in selection table of sensors
2011-08-24 1.2 Add the function of start inhibit.
2011-10-27 1.3
Add input function (Auto Mode Lock and Auto Mode
Invalidation).
2012-6-15 1.4
Add custom start per weekly.
Add selectivity configuration.
Add part of the engine wiring instructions.

This manual is suitable for HGM7200 and HGM7100 series controller only.
Clarification of notation used within this publication.
SIGN INSTRUCTION
NOTE
Highlights an essential element of a procedure to ensure
correctness.
CAUTION!
Indicates a procedure or practice, which, if not strictly
observed, could result in damage or destruction of
equipment.
WARNING!
Indicates a procedure or practice, which could result in injury
to personnel or loss of life if not followed correctly.

HGM7200/HGM7100 Series Gen-set Controller
HGM7200/7100 Series Gen-set Controller Version1.4 2012-6-15 Page 4 of 69
CONTENTS
1 SUMMARY .................................................................................................. 6
2 ORDER INFORMATION AND MODULES COMPARISON ........................ 6
2.1 ORDER INFORMATION .................................................................................. 6
2.2 MODULES COMPARISON ............................................................................. 6
2.3 MODULES ABBREVIATION ............................................................................ 7
3 PERFORMANCE AND CHARACTERISTICS ............................................ 7
4 SPECIFICATION ....................................................................................... 10
5 OPERATION ............................................................................................. 11
5.1 KEY FUNCTIONS ....................................................................................... 12
5.2 LCD DISPLAY ............................................................................................ 13
5.2.1 Main display ................................................................................... 13
5.2.2 Basic parameters setting menu ...................................................... 16
5.2.3 Advanced parameters setting menu ............................................... 17
5.3 AUTO START/STOP OPERATION ................................................................... 18
5.4 MANUAL START/STOP OPERATION ............................................................... 20
5.5 SWITCH CONTROL PROCEDURES ................................................................ 21
5.5.1 HGM7X20 Switch control procedures ............................................ 21
5.5.2 HGM7X10 Switch control procedures ............................................ 22
6 PROTECTION .......................................................................................... 24
6.1 WARNINGS ............................................................................................... 24
6.2 SHUTDOWN ALARM ................................................................................... 26
6.3 TRIP AND SHUTDOWN ALARM ...................................................................... 28
6.4 TRIP AND NOT SHUTDOWN ALARM ............................................................... 29
7 WIRINGS CONNECTION ......................................................................... 30
8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS ... 33
8.1 CONTENTS AND SCOPES OF PARAMETERS ................................................... 33
8.2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS .............................. 42
8.2.1 Defined period output ..................................................................... 46
8.2.2 Defined combination output ............................................................ 47
8.3 DEFINED CONTENTS OF PROGRAMMABLE INPUT PORTS (ALL ACTIVE WHEN
CONNECT TO GRAND (B-)) ................................................................................ 48
8.4 SELECTION OF SENSORS ........................................................................... 50
8.5 CONDITIONS OF CRANK DINSCONNECT SELECTION ....................................... 51
9 PARAMETERS SETTING ......................................................................... 52
10 SENSORS SETTING ................................................................................ 52
11 COMMISSIONING .................................................................................... 53
12 TYPICAL APPLICATION .......................................................................... 55
13 INSTALLATION ........................................................................................ 56
14 GSM SHORT MESSAGE ALARM AND REMOTE CONTROL ................ 58
14.1 GSM SHORT MESSAGE ALARM .................................................................. 58
14.2 GSM SHORT MESSAGE REMOTE CONTROL ................................................. 58
15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE .................... 60
15.1 CUMMINS ISB/ISBE .............................................................................. 60
15.2 CUMMINS QSL9 ................................................................................... 61
15.3 CUMMINS QSM11 ................................................................................. 61
15.4 CUMMINS QSX15-CM570 .................................................................... 62
15.5 CUMMINS GCS-MODBUS .................................................................... 62
15.6 DETROIT DIESEL DDEC III / IV ............................................................. 63
15.7 DEUTZ EMR2 ........................................................................................ 63
15.8 JOHN DEERE........................................................................................ 64
15.9 MTU MDEC ........................................................................................... 64
15.10 PERKINS ............................................................................................ 64
15.11 SCANIA ............................................................................................... 65
15.12 VOLVO EDC3 ..................................................................................... 65
15.13 VOLVO EDC4 ..................................................................................... 66
15.14 VOLVO-EMS2 ..................................................................................... 66
15.15 BOSCH ............................................................................................... 67
16 FAULT FINDING ....................................................................................... 68

1 SUMMARY
HGM7200/7100 series generator controllers are used in automatic and monitor
control system of genset to achieve automatic start/stop, data measure, alarm
protection and three remote (remote control, remote measuring, remote
communication). The controller adopts large liquid crystal display (LCD) and
selectable Chinese and English interface with easy and reliable operation.
HGM7200/7100 gen-set automatic controllers use microprocessor technique
with precision parameters measuring, fixed value adjustment, time setting and
threshold adjusting and etc.. It can be widely used in all types of automatic
genset control system with compact structure, advanced circuits, simple
connections and high reliability.
2 ORDER INFORMATION AND MODULES COMPARISON
2.1 ORDER INFORMATION

Note:
(1) It is basic model if without postfix.
(2) Please contact with our qualified personnel for more information about the
postfix descriptions.
2.2 MODULES COMPARISON
TYPE
HGM
7220
HGM
7210
HGM
7120
HGM
7110
HGM
7120C
HGM
7110C
HGM
7120CAN
HGM
7110CAN
Number of
digit input
port
7 7 5 5 5 5 5 5
Number of
relay
output (1)
8 8 6 6 6 6 6 6
Number of
sensors
(2)
5 5 3 3 3 3 3 3
AMF
RS485
GSM
(SMS)

CAN
(J1939)

USB
Real-time
clock

Event log
*Note:
(1)Including two fixed output ports: start output and fuel output.
(2)HGM7220/7210s analog sensors are composed by 3 fixed sensors
(temperature, pressure, fuel level) and 2 configurable sensors. Other
controllers are composed by 3 fixed sensors (temperature, pressure, liquid
level) only.
2.3 MODELS ABBREVIATION
Abbreviation Description
HGM72X0 All HGM7200 series controllers
HGM71X0 All HGM7100 series controllers
HGM7X20 All HGM7200/7100 series AMF controllers
HGM7X10 All HGM7200/7100 series ASM controllers
3 PERFORMANCE AND CHARACTERISTICS
HGM7X10, Auto Start Module, controls genset to start or stop automatically by
remote start signal.
HGM7X20, Auto Main Failure, updates based on HGM7X10, especially for
automatic system composed by gens and mains.
Main characteristics,
With ARM-based 32-bit CPU, high integration of hardware and more reliable;
132x64 LCD with backlit, Chinese, English or other languages display, gentle
push button for operation;
Acrylic materials used for protecting LCD screen, wearable performance is
better;
Rubber panel and push buttons, more adaptable to high or low
temperature;
RS485 communication port and remote control, remote measuring, remote
communication by the ModBus protocol. (controller with RS485 port only);
With SMS (Short Message Service) function. When genset is alarming,
controller can send SMS automatic to max. 5 telephone numbers. User can
control or check genets by sending Short Message (controller with GSM port
only);
CANBUS port and can communicate with J1939 genset. (controller with CAN
Bus port only);
Suitable for various system of 3-phase 4-wire, 3-phase 3-wire, 1-phase
2-wire, and 2-phase 3-wire (120/240V) power, 50/60Hz;
Senses and shows 3-phase voltage, current, and power, frequency of gens
or mains.
Parameters:
Mains Gens
Line voltage (Uab, Ubc, and Uca) Line voltage (Uab, Ubc, and Uca)
Phase voltage (Ua, Ub, and Uc) Phase voltage (Ua, Ub, and Uc)
Phase sequence Phase sequence
Frequency (F1) Frequency (F2)
Load
Current IA, IB, IC
Each phase and total active power KW
Each phase and total reactive power KVar
Each phase and total apparent power KVA
Each phase and average power factor PF
Accumulate total gens power kWh, kVarh, kVAh
For Mains, controller has over and under voltage, over and under frequency,
loss and anti-phase functions; For gens, has over and under voltage, over
and under frequency, loss and anti-phase, over and anti-power, over current
functions;
3 fixed sensors (temperature, oil pressure and liquid level);
2 configurable sensors can be set as sensor of temperature or fuel level
(HGM72X0 only);
Precision measure and display parameters about Engine,
Temp. (WT) C/F both be display
Oil pressure (OP) kPa/Psi/Bar all be display
Fuel level (FL) %
Speed (SPD) RPM (unit)
Voltage of Battery (VB) V (unit)
Voltage of Charger (VD) V (unit)
Hour count (HC) can accumulate Max. 65535 hours.
Start times can accumulate Max. 65535 times
Control protection, Start & Stop genset, ATS(Auto Transfer Switch) control
with complete failure protection function;
All output ports are relay-out;
User can modify and store parameters into internal FLASH memory; the
parameters setting cannot be lost even without power; most parameters can
be set via panel of controller; and all parameters can be set via PC which
connected with USB or RS485;
More kinds of curves of temperature, pressure, fuel level can be used directly
and users can define the sensor curves by themselves;
More conditions of crank disconnect (speed sensor, oil pressure, generator
frequency) are optional;
Widely power supply range (8~35)VDC, accommodating to different starting
battery voltage environment;
Event log and real-time clock.
Timing start & stop generator (can be set as start genset once a
day/weekly/monthly whether with load or not; also can be set as custom
weekly);
Selectivity configuration. Users can choose different configuration by input
port.
Can be used as an supervisory instrument (indicate and alarm are enable
only, output is inhibited );
With timing maintenance function. Actions (warning only or shutdown alarm)
can be set when maintenance time up;
All parameters used digital adjustment, instead of conventional analog
modulation with normal potentiometer, more reliability and stability;
Seal ring between controller and shell, excellent waterproof ability;
Metal fixing clips enable perfect high temperature resistance;
Modular design, anti-flaming ABS plastic shell, inserted type connection
terminals and built-in mounting. Structure compact with easy mounting.
4 SPECIFICATION
Items Contents
Operating Voltage DC8.0V to 35.0V, Continuous Power Supply.
Power Consumption <3W (standby 2W)
Alternator Input Range
3-Phase 4-Wire
3-Phase 3-Wire
Single-Phase 2-Wire
2-Phase 3-Wire
15VAC - 360VAC (ph-N)
30VAC - 620VAC (ph-ph)
Alternator Input Frequency 50/60Hz
Magnetic Input Range 1.0V to 24.0V (RMS)
Magnetic Input Frequency 10,000 Hz (max.)
Start Relay Output 16 Amp DC28V at supply output
Fuel Relay Output 16 Amp DC28V at supply output
Auxiliary Relay Output (1) 7 Amp DC28V at supply output
Auxiliary Relay Output (2) 7 Amp 250VAC voltage free output
Auxiliary Relay Output (5) 7 Amp DC28V at supply output (HGM72X0 only)
Auxiliary Relay Output (6) 7 Amp DC28V at supply output(HGM72X0 only)
Mounting Dimensions 197mm x152mm x47mm
Panel Cutout 186mm x141mm
C.T. Secondary 5A rated
Working Conditions Temperature: (-25~+70)C; Humidity: (20~90)%
Storage Condition Temperature: (-30~+80)C
Protection Level
IP55: when waterproof rubber ring added between
controller and its panel.
IP42: when waterproof rubber ring not have
between controller and its panel.
Insulation Intensity
Object: among in input/output/power
Quote standard: IEC688-1992
Test way: AC1.5kV/1min 3mA leakage current
Net Weight 0.75kg
5 OPERATION
5.1 INDICATOR LIGHT
HGM7X20

HGM7X10

NOTE: The instruction of part of the indicator light.
Alarm light:
Alarm Type Status
Warning Twinkle slowly. (1 time per sec.)
Trip and Not Shutdown Twinkle slowly. (1 time per sec.)
Shutdown Twinkle fast. (5 times per sec.)
Trip and Shutdown Twinkle fast. (5 times per sec.)
Running lightIt is light on from crank disconnect to ETS while extinguishing in
other period.
Gens normal lightIt is light on when gens is normal; It is twinkling when gens is
abnormal; It is extinguishing when there is no power.
Mains normal lightIt is light on when mains is normal; It is twinkling when
mains is abnormal; It is extinguishing when there is no power.
5.2 KEY FUNCTIONS

Stop/Reset
Stop generator and reset alarms; Lamp test
(press at least 3 seconds); During stopping
process, stop generator immediately.

Start
Start genset in Manual mode or Manual
Testing mode.

Manual Mode Press and controller to enter Manual mode.

Auto Mode
Press this key and controller enters Auto
mode.

Running With Load Press to enter Manual Testing mode.

Mute/Reset Alarm
Alarming sound off; If trip and no shutdown
alarm, pressing 3 seconds can reset this
alarm.

Gens Closed/Open
Can control gens to switch on or off in
manual mode.

Mains
Closed/Open
Can control mains to switch on or off in
manual mode (HGM7X10 without).

Page Scroll
/Confirm
1) Page turning; 2) Shift cursor to confirm
in parameters setting menu;

Up/Increase
1) Screen scroll; 2) Up cursor and
increase value in setting menu.

Down/Decrease
1) Screen scroll; 2) Down cursor and
decrease value in setting menu.
NOTE: Press over 3 seconds, go into basic parameters setting menu.
NOTE: Press and simultaneously, enter into senior parameters
setting menu if password is correct.
NOTE: Press and simultaneously, increase contrast of LCD; press
and simultaneously, decrease it. And the contrast of LCD will back to
default setting when controller have power again after lost.
WARNING: default password is 00318, user can change it in event of others
change the senior parameters setting. Please closely remember it after
changing
If you forget it, please contact Smartgen services and send all information in the
controller page of ABOUT.
5.3 LCD DISPLAY
5.3.1 MAIN DISPLAY
Main display screen pages, for turning pages while for turning
screen.
Status, including as below,
Status of genset, mains, and ATS
Engine, including as below,
Speed, temperature of engine, engine oil pressure, liquid (fuel) level,
programmable analog 1, programmable analog 2, battery voltage, charger
voltage, accumulated run time, accumulated start times.
NOTE: If connected with J1939 engine via CANBUS port, this page also
includes: coolant pressure, coolant level, fuel temperature, oil pressure, inlet and
outlet port temperature, turbo pressure, total fuel consumption and so
on.(different engine with different parameters)
Gens, including as below,
Phase voltage, Line voltage, frequency, phase sequence
Mains, including as below
Phase voltage, Line voltage, frequency, phase sequence
NOTE: HGM7X10 dont have this page.
Load, including as below,
Current, each phase and total active power (positive and negative), each phase
and total inactive power (positive and negative), each phase and total apparent
power, each phase and average power factor (positive and negative),
accumulated energy (kWh, kVarh, kVAh).
Note: When only mains switch on and indicator lights, count active and inactive
power, apparent power, not accumulate electric energy. Counting the gens active
and inactive power, apparent power, power factor, and accumulate electric
energy under other conditions.
NOTE: Power factor shows as following,

Remark:
P stands for active power
Q stands for inactive power

Note,
1. Input active power, gens or mains on load.
2. Output active power, load send active power to gens or mains.
3. Input reactive power, gens or mains send reactive power to load.
4. Output reactive power, load send reactive power to gens or mains.
Alarm
NOTE: Instruction about ECU warning and alarming, if there is definite alarm
and LCD will show details, please check the generator according to it; otherwise,
please check the manual of generator according to SPN alarm code.
Event log
Make records about all start/stop events (shutdown alarm, trip and shutdown
alarm, manual /auto start or stop) and the real time when alarm occurs.
NOTE: HGM71X0 without this page.
Others, including,
Time and Date, count down time for maintenance, input/output ports status.
About
Issue time of software and hardware version
Example,

Power
factor
Conditions
Active
power
Inactive
power
Remark
COS>0L P>0,Q>0 Input Input
Load is inductive
resistance.
COS>0C P>0,Q<0 Input Output
Load is capacitance
resistance.
COS<0L P<0,Q>0 Output Input
Load as one under
excitation generator
COS<0C P<0,Q<0 Output Output
Load as one over
excitation generator.
Speed of engine
1500 RPM

Voltage of gens
L1-N 0V
L2-N 0V
L3-N 0V
5.3.2 BASIC PARAMETERS SETTING MENU
Including as following,
Conditions of crank disconnect
Number of engine flywheel teeth
Rated speed
Rated voltage of gens
Rated frequency of gens
Rated voltage of mains
Rated frequency of mains
Changing ratio of current transformer
Rated current
Rated power
Voltage of battery
Time and date
Start delay
Stop delay
Preheat timer
Crank on timer
Crank Rest Timer
Safety on timer
Start idle timer
Warm up timer
Cooling timer
Stop idle timer
ETS(Energize to Stop) hold time
Fail to stop time
Example,
Basic Parameters Form 1:
Change the items, enter into setting (form2), and
exit setting.
Return
Conditions of start
No. of engine teeth
Rated speed

Conditions of start Form 2:
Enter into setting (Form3), press or to back
Setting
1 frequency + speed

previous menu, press back to previous menu (form 1).

Conditions of start Form 3:
Change items; confirm setting (form2), exits
setting (form2).
1 frequency + speed

5.3.3 ADVANCED PARAMETERS SETTING MENU
Including,
Mains
Timers
Engine
Generator
Load
ATS
Analog Sensor
Inputs
Outputs
Module
Scheduled and maintenance
GSM (SMS)
Example
Advanced Parameters Form1
Change items, enters setting (form2),
exits setting.
>mains
>status delayed
>engine
>generator

Generator Form 2
Change items (form3), select return and press
back to previous menu (form1), back to previous
menu (form 1).
>return
>AC supply mode
>No. of poles
>rated voltage

Generator Form 3
Change items, confirm setting (form 4),
back to previous menu (form 1).
>Under Voltage
Shutdown
> Over Freq Shutdown
> Under Freq Shutdown
> Over Voltage Warn

Over Voltage Warn Form 4
Go into setting (form5), press or back to
previous menu (form3), back to previous menu (form
3).
Sel: Disable
Setting value, 00110%
Return value : 00108%
Delayed time: 00005

Change setting items (form 6), confirm
setting (form 7), and exit setting (form4).
Sel: Disable
Setting value: 00110%
Return value: 00108%
Delayed time: 00005

Change setting items (form5), confirm setting
(form 7), and exit setting (form4).
Sel: Enable
Setting value: 00110%
Return value: 00108%
Delayed time: 00005

Gens over voltage warn Form 7
Change setting items (form5), confirm setting,
and exit setting (form4).
Sel: Enable
Return value, 00108%
Delayed time, 00005

Gens over voltage warn Form 8,
Change setting items, confirm setting (form 4),
and exit setting (form4).
Sel: Disable
Return value, 00108%
Delayed time, 00005
NOTE: Long time pressing can exit setting directly during setting.
5.4 AUTO START/STOP OPERATION
Press , its indicator lights, and controller enters Auto mode.
Starting Sequence,
1. HGM7X20: When Mains is abnormal (over and under voltage, over and under
frequency, miss phase, anti-phase), enter into mains abnormal delay and
LCD display count down time. When mains abnormal are over, enter into
start delay; also can be into this mode when remote start on load is active.
2. HGM7X10: Generator enters into start delay as soon as Remote Start on
Load is active.
3. Count down of start delay is shown in LCD.
4. When start delay is over, preheat relay outputs (if this be configured),
preheat start delay XX s is shown in LCD.
5. When preheat delay is over, fuel relay outputs 1s and then start relay output;
if engine crank fail during cranking time, the fuel relay and start relay stop
outputs and enter into crank rest time and wait for next crank.
6. If generator crank fails within setting times, controller will send Fail to start.
7. Whatever ways to start generator successfully, it will enter into safety on
timer. During this period, alarms of low oil pressure, high temperature, under
speed, charge fails are inactive. As soon as this delay is over, generator will
enter into start idle delay (if configured).
8. During start idle delay, alarms of under speed, under frequency, under
voltage are inactive. As soon as this delay is over, generator will enter into
warming up time delay; generator indicator is light if generators voltage,
frequency is normal.
9. When warming up time delay is over, if generators voltage, frequency is
normal, close gens relay will output. Generator will enter into normal running
with load and gens close indicator is light; if generators voltage and
frequency is abnormal, controller will alarm and stop engine (gens alarm is
shown in controllers alarm page).
NOTE: When started via Remote Start (off Load) input, same procedures as
above, except for, gens switch on, relay not output and generator without load in
NO.9.
Stopping Sequence,
1. HGM7X20, when mains return during genset running, enters into mains voltage
Abnormal delay. When mains abnormal delay are over, enter into stop delay;
also can be into this mode when remote start on load is inactive.
2. HGM7X10, generator enters into stop delay as soon as Remote Start on
Load is inactive.
3. When stop delay is over, close generator relay is un-energized; generator
enters into cooling time relay. After transfer rest time, close mains relay is
energized. Gens indicator dark while mains indicator lights.
4. Idle relay is energized as soon as entering stop idle delay.
5. If enter ETS hold delay, ETS relay is energized. Fuel relays output is broken.
6. Then enter gen-set Fail to stop timer, auto decides whether generator is
stopped or not.
7. Enter over stop time (if configured) as soon as generator stops. Otherwise,
controller will send Fail to stop alarm. (If genset stopped successfully after
warning of Failed to Stop, will enter over stop time and remove alarm)
8. Enter generator at rest as soon as over stop time is over.
5.5 MANUAL START/STOP OPERATION
1. HGM7X20: Press , controller enters into Manual starts mode and its
indicator lights. Press , then controller enters into Manual Test Mode and
its indicator lights. In the both mode, press to start generator, can
automatically detect crank disconnected, and generator accelerates to
high-speed running. With high temperature, low oil pressure and abnormal
voltage during generator running, controller can protect genset to stop quickly
(please refer to No.4~9 of Auto start operation for detail procedures). In
Manual Test Mode , generator runs well, whether mains normal or not,
loading switch must be transferred to generator side. In manual mode ,
the procedures of ATS please refer to ATS procedure of generator in this
manual.
2. HGM7X10: Press , controller enters into Manual starts mode and its
indicator lights. Then press to start generator, can automatically detect
crank disconnected, and generator accelerates to high-speed running. With
high temperature, low oil pressure and abnormal voltage during generator
running, controller can protect genset to stop quickly (please refer to No.4~9
of Auto start operation for detail procedures). After generator runs well, if
remote start signal is active, controller will send closing gens signal; if the
remote signal is inactive, controller wont send closing signal.
3. Manual stop: press can shutdown the running generator (please refer to
No.3~8 of Auto stop operation for detail procedures).
5.6 SWITCH CONTROL PROCEDURES
5.5.1 HGM7X20 SWITCH CONTROL PROCEDURES
Manual transfer procedures
When controller is in Manual mode, the switch control procedures will start
through manual transfer.
Users can control the loading transfer of ATS via pressing button to switch on or
off.
A. If Open breaker detect is SELECT Disable
Press gens switch on or off key , if gens has taken load, will send unload signal;
if taken no load, gens will send load signal; if mains has taken load, mains will
unload, and then gens will take load.
Press mains switch on or off key , if mains has taken load, will send unload
signal; if taken no load, mains will send load signal; if gens has taken load, gens
will unload, and then mains will take load.
B. If Open breaker detect is SELECT Enable
To transfer load from mains to gens need to press mains switch off key firstly.
After switch off delay, press gens switch on key , and gens will take load (there
is no action when pressing switch on key directly).
The way to transfer from gens to mains is as the same as above.
Auto transfer procedures:
When controller is in Manual Test, Auto or Stop mode, switch control procedures
will start through automatic transfer.
1. If configurable input port is connected with closing breaker signal
When transferring load from mains to gens, controller begins detecting fail to
transfer, then the open delay and transfer rest delay will begin. When detecting
time up, if switch open failed, the gens will not switch on, otherwise, gens switch
on. Detecting transfer failure while gens switch on. When detecting time up, if
switch on fail, it is need to wait for gens to switch on. If transfer failed and warning
SELECT Enable, there is alarming signal whatever switch on or off failure.
The way to transfer from gens load to mains load is as same as above.
B. If Open breaker detect is SELECT Disable
Mains load is transferred into gens load, after the delay of switch off and transfer
interval, gens switch on. Detecting transfer fail while gens switch on. After
detecting time up, if switch on fail, then wait for gens switch on. If transfer fail and
warning SEL Enable, there is alarming signal.
2. If input port is not connected with closing breaker input
Mains load be transferred into gens load, after switch off and transfer interval
delay, gens switch on.
The way to transfer gens load to mains load is as same as above.
5.5.2 HGM7X10 SWITCH CONTROL PROCEDURES
Manual transfer procedures,
When controller is in Manual mode, manual transfer will be executive.
Users can control switch on or off by pressing key.
Press gens switch on or off key , if gens have taken load, will output unload
signal; if taken no load, gens will output load signal.
Auto control procedures,
When controller is in manual test, auto or stop mode, switch control procedures
will start auto transfer.
Gens load is transferred into gens un-load, after the delay of switch off, detecting
transfer failure while switch off output. When detecting time up, if switch off failed,
to wait for switch off. Otherwise, switch off is completed.
Gens unload is transferred into gens load, after the delay of switch on, detecting
transfer failure while switch on outputting. When detecting time up, if switch on
failed, to wait for switch on. Otherwise, switch on is completed.
If transfer failed and warning SEL Enable, there is alarming signal whatever
switch on or off failure.
B. If Open breaker detect is SELECT Enable
Gens load is transferred into gens unload, after the delay of switch off, switch off
is completed.
Gens unload is transferred into gens load, after the delay of switch on, detecting
transfer failure while switch on outputting. When detecting time up, if switch on
failed, to wait for switch on. Otherwise, switch on is completed.
If transfer failure warning is SEL Enable, there is warning signal that switch on
fail.
Gens un-load is transferred into gens load, gens switch on and output.
Gens load is transferred into gens un-load, gens switch off and output.
NOTE:
When using ATS of no interposition, switch off detecting is SELECT Disable;
When using ATS of having interposition, switch off SELECT Disable or
SELECT Enable are both OK. If choose SELECT Enable, switch off output
should be configured;
When using AC contactor, switch off SELECT Disable recommended.
6 PROTECTION
6.1 WARNINGS
When controller detects the warning signal, alarm only and not stop genset.
Warnings as following,
No. Type Description
1 Over Speed
When controller detects the speed is over the
threshold of over speed setting.
2 Under Speed
When controller detects the speed is under the
threshold of under speed setting.
3 Loss of Speed
When controller detects the speed is 0 and
speed signal lost type.
4 Over Frequency
When controller detects that the frequency is
over the threshold of over frequency setting.
5 Under Frequency
When controller detects that the frequency is
under the threshold of under frequency setting.
6 Over Voltage
When controller detects that the voltage is over
the threshold of over voltage setting.
7 Under Voltage
When controller detects that the voltage is under
the threshold of under voltage setting.
8 Over Current
When controller detects the current is over the
threshold of over current setting.
9 Fail to Stop
When generator not stops after the stop relay
is over.
10 Charge Fail
When controller detects the charge voltage is
under the threshold of setting.
11 Battery High Voltage
When controller detects the battery voltage is
over the threshold of setting.
12 Battery Low Voltage
When controller detects the battery voltage is
13
Maintenance Over
Time
When count down time is 0 and select the
Maintenance Over Time setting.
14 Reverse Power
When controller detects the value reverse power
(power is minus) is over the threshold of setting.
15 Over Power
When controller detects the value reverse power
(power is positive) is over the threshold of
setting.
16 ECU Warning
When controller gets the alarm signal from
engine via J1939.
17 Gens Loss of Phase When controller detects the gens loss phase.
18
Gens Reverse
Phase Sequence
When controller detects the gens reverse phase.
19
Switch Transfer Fail
Warning
When controller detects the switch on and off
fail, and switch transfer select enable.
20
Temperature Sensor
Open Circuit
When controller detects the sensor is open
circuit, and select warning of open circuit.
21
High Temperature
Warning
When controller detects the temperature is over
the threshold of setting.
22
Low Temperature
Warning
When controller detects the temperature is
23
Pressure Sensor
Open Circuit
24 Low OP Warning
When controller detects the oil pressure is under
the threshold of setting.
25
Level Sensor Open
Circuit
When controller detects the oil lever sensor is
26 Low Level Warning
When controller detects the oil lever sensor is
over the threshold of setting.
27
Programmable
Sensor1
Open Circuit
28
Programmable
Sensor 1 High
When controller detects the sensor value is over
the maximum threshold of setting.
29
Programmable
Sensor 1 Low
When controller detects the sensor value is
under the minimum threshold of setting.
30
Programmable
Sensor 2
Open Circuit
31
Programmable
Sensor 2 High
When controller detects the sensor value is over
the maximum threshold of setting.
32
Programmable
Sensor 2 Low
When controller detects the sensor value is
under the minimum threshold of setting.
33 Aux Input Warning
When digit input port is set as warning and
active, controller sends corresponding warning
signal.
34 GSM Com Fail
When select GSM enable and cant detect GSM
model, controller sends corresponding warning
signal.
6.2 SHUTDOWN ALARM
When controller detects shutdown alarm, it will send signal to switch off gens and
shutdown.
Shutdown alarms as following,
1
Emergency
Shutdown
When controller detects emergency stop signal, it will
send a stop alarm signal.
2
Over Speed
Shutdown
When controller detects over speed value, it will send
a stop alarm signal
3
Under Speed
shutdown
When controller detects under speed value, it will
send a stop alarm signal
4 Loss Of Speed
When controller detects speed value equals 0, and
speed signal is lost, it will send a stop alarm signal
5 Gens Over Freq.
When controller detects frequency is over value of
setting, it will send a stop alarm signal
6
Gens Under
Freq.
When controller detects frequency is under value of
7 Gens Over Volt.
When controller detects voltage is over value of
8
Gens Under
Volt.
When controller detects voltage is under value of
9 Fail To Start
If genset start fail within setting of start times,
controller will send a stop alarm signal
10 Over Current
When controller detects current is under value of
setting, and over-current alarm is set, it will send a
stop alarm signal.
11
Maintenance
Over Time
When count down time is 0 and select the
Maintenance Over Time is set, it will send a stop
alarm signal.
12 ECU Alarm
When controller gets stop alarm from engine via
J1939, it will send a stop alarm signal.
13
ECU Com Fail
Shutdown
When controller not gets data from engine via J1939,
it will send a stop alarm signal.
14
Reverse Power
Shutdown
When controller detects reverse power value (power
is negative) is over value of setting, and the reverse
power action alarm is set, it will send a stop alarm
signal.
15
Over Power
Shutdown
is positive) is over value of setting, and the reverse
power action alarm is set, it will send a stop alarm
signal
16
Temp. Sensor
Open Circuit
When controller detects sensor is open circuit, and
this alarm is set, it will send a shutdown alarm signal
17
High Temp.
Shutdown
When controller detects temperature is higher than
set for alarming, it will send a shutdown alarm signal
18
Pres. Sensor
Open Circuit
19
Low OP
Shutdown
When controller detects oil pressure is under than set
for alarming, it will send a shutdown alarm signal
20
Level Sensor
Open Circuit
21 Programmable When controller detects sensor is open circuit, and
Sensor 1 Open
Circuit
22
Programmable
Sensor 1 High
When controller detects sensor value is over upper
limit alarm, and this alarm is set, it will send a
shutdown alarm signal
23
Programmable
Sensor 1 Low
When controller detects sensor value is under lower
24
Programmable
Sensor 2 Open
Circuit
25
Programmable
Sensor 2 High
When controller detects sensor value is over upper
26
Programmable
Sensor 2 Low
When controller detects sensor value is under t lower
27
Aux Input
Shutdown
When switch value port is set as shutdown alarm,
and the alarm is active, it will send a shutdown alarm
signal
6.3 TRIP AND SHUTDOWN ALARM
When controller detects shutdown alarm signal, it will shutdown gens quickly and
after high speed cooling to stop.
Trips shutdown alarm as following,
1 Over Current
When controller detects current is over setting and
over current trip stop is set, it will send a trip stop
alarm signal
2
Maintenance
Time Up
When count down time is 0 and the Maintenance
Time Up is set, it will send a trip stop alarm signal
3 Reverse Power
power action trip alarm is set, it will send a trip stop
alarm signal.
4 Over Power
is positive) is greater than value of setting, and the
reverse power action trip alarm is set, it will send a trip
stop alarm signal.
5 Aux. Input Ports
When input port is set as trip stop alarm, and the
alarm is active, it will send a trip stop alarm signal
6.4 TRIP AND NOT SHUTDOWN ALARM
When controller detects stop alarm, it wills breaker signal of gens switch on
quickly, but genset not stop.

Trip but not stop alarm as following,
1 Over Current
When controller detects current is over setting and
over current trip and not stop is set, it will send a trip
and not stop alarm signal
2 Reverse Power
power action trip alarm is set, it will send a trip and
not stop alarm signal.
3 Over Power
is positive) is greater than value of setting, and the
reverse power action trip alarm is set, it will send a
trip and not stop alarm signal.
4 Input Port
When input port is set as trip stop alarm, and the
alarm is active, it will send a trip and not stop alarm
signal.

7 WIRINGS CONNECTION
HGM7200/7100 series controller rear :

Description of terminal connection:
No. Functions Diameter Remark
1 DC input ve 2.5mm
Connected to negative of starter
battery
2 DC input +ve 2.5mm
Connected to positive of starter
battery. If wire length is over 30m,
better to double wires in parallel. Max.
20A fuse recommended.
3
Emergency stop
Input
2.5mm
Connected to +Ve via emergency stop
button
4 Fuel relay output 1.5mm +Ve is supplied by 3 points, rated 16A
5 Start relay output 1.5mm
+Ve is supplied by 3
points, rated 16A
Connected
to coil of
starter
6
Programmable
relay output 1
1.5mm
+Ve is supplied by 2
points, rated 7A
Details see
Form 2
7
Programmable
relay output 2
1.5mm
Normal close outputs,
rated 7A
8 Public points of relay
9
Normal open outputs,
rated 7A
10 Programmable
relay output 3
2.5mm
Normal open passive
contacts of relay, rated
16A,output of passive
contacts
11
12 Programmable
relay output 4
2.5mm
13
14
Charge generator
D+ port input
1.0mm
Connected to charging starters D+
(WL) terminals. If there is no this
terminal, and be hung up.
15
Programmable
relay output 5
1.5mm
+Ve supplied by 2
points, rated
7A(HGM7100 series
without )
Details see
form 2
16
Programmable
relay output 6
1.5mm
17
Magnetic pickup
Input
Connected to Magnetic Pickup, shielding line is
recommended
18
Magnetic pickup
input, and controller
inner be connected
to battery negative.
19
Temperature sensor
input
Connected to temp. Sensor
Setting
items see
form 4
20
Oil pressure sensor
input
Connected to oil pressure sensor
21
Oil level sensor
input
Connected to oil level sensor
22 Auxiliary input 1 1.0mm
Ground connected is
active (- Ve)
Setting
items see
form 3
27
Public terminals of
sensor
Public terminals of sensor, controller inner are
connected to battery negative.
28 Auxiliary input 6 1.0mm Ground connected is
active (-Ve)
(HGM7100series
without )
Setting
items see
form 3
30
Programmable
sensor 1
Connected to temperature, oil
Pressure or fuel level sensors
(HGM7100 series without)
Setting
items see
form 4 31
Programmable
sensor 2
32
Current transformer
A-phase sensing
input
1.5mm
Outside connected to secondary coil of
current transformer(rated 5A)
33
Current transformer
B-phase sensing
input
1.5mm
34
Current transformer
C-phase sensing
input
1.5mm
35
Public terminals of
current transformer
1.5mm See following installation instruction
36
Genset A-phase
Voltage sensing
input
1.0mm
Connected to A-phase output of
genset (2A fuse is recommended)
37
Genset B-phase
voltage sensing
input
1.0mm
Connected to B-phase output of
38
Genset C-phase
voltage sensing
input
1.0mm
Connected to C-phase output of
39 Genset N-wire input 1.0mm Connected to output N-wire of genset
40
Mains A-phase
voltage sensing
input
1.0mm
Connected to A-phase of mains (2A
fuse is recommended) (HGM7X10
without)
41
Mains B-phase
voltage sensing
input
1.0mm
Connected to B-phase of mains (2A
without)
42
Mains C-phase
voltage sensing
input
1.0mm
Connected to C-phase of mains (2A
without)
43 Mains N-wire input 1.0mm
Connected to output N-wire of mains
(HGM7X10 without)
44 CAN screen Impedance-120 shielding wire is
recommended, its single-end earthed
(controllers without CANBUS function
dont have this terminal)
45 CAN(L) 0.5mm
46 CAN(H) 0.5mm
47 RS485 screen Impedance-120 shielding wire is
recommended, its single-end earthed
(controllers without RS485 dont have
this terminal)
48 RS485- 0.5mm
49 RS485+ 0.5mm
50 RS232 GND 0.5mm
Connected to GSM module
(HGM7100 series without)
51 RS232 RX 0.5mm
52 RS232 TX 0.5mm
NOTE: USB ports in controller rear panel are programmable parameter ports,
user can directly program controller via PC.
NOTE: Please refer to the model comparison in this manual for more
products functions.

8 SCOPES AND DEFINITIONS OF PROGRAMMABLE
PARAMETERS
8.1 CONTENTS AND SCOPES OF PARAMETERS
Form 1
No. Items Parameters Defaults Description
Mains Setting
1
Mains AC
Supply System
(0-3) 0
0: 3P4W; 1: 3P3W;
2: 2P3W; 3: 1P2W.
2
Mains Rated
Volt.
(30-30000)
V
230
Standard for checking
mains over/under voltage.
(This value is primary
voltage of transformer).
3
Mains Rated
Freq.
(10.0-75.0)
Hz
50.0
Standard for checking
mains over/under
frequency.
4
Mains Normal
Delay
(0-3600)s 10
The delay from abnormal to
normal.
5
Mains
Abnormal
Delay
(0-3600)s 5
The delay from normal to
abnormal.
6
Mains Volt.
Transformer
(0-1) 0 0: Disable ; 1: Enable
7
Mains Over
Volt.
(0-1000)% 120
Setting value is mains rated
voltages percentage, and
return and delay values
also can be set.
8
Mains Under
Volt.
(0-1000)% 80
9
Mains Over
Freq.
(0-1000)% Disable
Setting value is mains rated
frequencys percentage,
return and delay values
also can be set.
10
Mains Under
Freq.
(0-1000)% Disable
11
Miss-Phase
Monitor
(0-1) 1
0: Disable;
1: Enable
12
Anti-Phase
Monitor
(0-1) 1
Timer Setting
1 Start Delay (0-3600)s 1
Time from mains abnormal
or remote start signal is
active to start genset.
2 Stop Delay (0-3600)s 1
Time from mains normal or
remote start signal is
inactive to genset stop.
3 Preheat Timer (0-3600)s 0
Time of pre-powering heat
plug before starter is
powered up.
4 Crank Timer (3-60)s 8
Time of starter power up
each time.
5
Crank Rest
Timer
(3-60)s 10
The second waiting time
before power up when
engine start fail.
6
Safety On
Timer
(0-3600)s 10
Alarm ms for low oil
pressure high temp, under
speed, under frequency
/voltage, charge fail are
inactive.
7 Start Idle Timer (0-3600)s 0
Idle running time of genset
when starting.
8 Warm Up Timer (0-3600)s 10
Warming time before
genset switch on, after it
into high speed running.
9 Coolant Timer (0-3600)s 10
Radiating time before
genset stop, after it
unloads.
10 Stop Idle Timer (0-3600)s 0
Idle running time when
genset stop.
11
Energized To
Stop (ETS)
(0-3600)s 20
Stop electromagnets power
on time when genset is
stopping.
12
Fail To Stop
Timer
(0-3600)s 0
Time from over of idle delay
to stopped when ETS time
is set as 0;
Time from over of ETS hold
delay to stopped when
ETS Hold output time is
not 0.
13
Over Stop
Timer
(0-3600)s 0
Time from genset stopped
to standby
Engine Setting
1 Engine Type (0-39) 0
Default, common genset
(not J1939).
When connected to J1939
engine, choose the
correspond type.
2
Number Of
Flywheel Teeth
(10-300) 118
Tooth number of the engine,
for judging of starter
separation conditions and
inspecting of engine speed.
3 Rated Speed
(0-6000)
RPM
1500
Offer standard to judge
over/under/loading speed.
4 Load Speed (0-100)% 90
Setting value is percentage
of rated speed. Controller
detects when will load.
Wont switch on when
speed is under loading
speed.
5
Loss Of Speed
Delay
(0-3600)s 5
Time from detecting speed
is 0 to confirm the action.
6
Loss Of Speed
Action
(0-1) 0
0:alarm; 1:shutdown
alarm
7
Over Speed
Shutdown
(0-200)% 114 Setting value is percentage
of rated speed and delay
value also can be set. 8
Under Speed
Shutdown
(0-200)% 80
9
Over Speed
Warning
(0-200)% 110
of rated speed and delay &
return values also can be
set.
10
Under Speed
Warning
(0-200)% 86
11
Rated Volt. Of
Battery
(0-60.0)V 24.0
Standard for detecting of
over/under voltage of
battery.
12
Battery High
Volt. Warning
of rated voltage of battery
and delay & return values
also can be set.
13
Battery Low
Voltage
Warning
(0-200)% 85
14
Charge Failed
Warning
(0-60.0)V 8.0
In normal running, when
charger voltage under this
value, charge fail alarms.
15 Start Times (1-10) times 3
Max. Crank times of crank
attempts. When reach this
number, controller will send
start failure signal
16 Crank (0-6) 2 Conditions of disconnecting
Disconnect starter with engine. Each
condition can be used alone
and simultaneously.
17 Frequency (0-200)% 24
When gens freq. Over
pre-setting, starter will be
disconnected.
18 Speed (0-200)% 24
When gens rotate speed
over pre-setting, starter will
be disconnected.
19 Oil Pressure (0-1000)kPa
Not
used.
When oil pressure over
pre-setting, starter will be
disconnected.
Generator Setting
1
Gens AC
Supply System
(0-3) 0
0: 3P4W; 1: 3P3W;
2: 2P3W; 3: 1P2W.
2
Number Of
Poles
(2-32) 4
Numbers of generator pole,
used for calculating starter
rotate speed when without
speed sensor.
3
Gens Rated
Volt.
(30-30000)
V
230
To offer standards for
detecting of gens
over/under voltage and
loading voltage. If using
voltage transformer, this
value is first voltage of
transformer.
4 Load Volt. (0-200)% 85
of gens rated voltage.
When gens voltage under
load voltage, wont enter
into normally running,
during the period of when
controller ready to detect
loading.
5
Gens Rated
Freq.
(10.0-600.0)
Hz
50.0
To offer standards for
detecting of over/under/load
frequency.
6 Load Freq. (0-200)% 85
of gens rated frequency.
When gens frequency
under load frequency, wont
enter into normal running,
during the period of when
controller ready to detect
loading.
7
Volt.
Transformer
(0-1) 0 0: Disable; 1:Enable
8
Over Volt.
Shutdown
of gens rated volt. Delay
value also can be set.
9
Under Volt.
Shutdown
(0-200)% 80
10
Over Freq.
Shutdown
of gens rated freq. Delay
value also can be set. 11
Under Freq.
Shutdown
(0-200)% 80
12
Over Volt.
Warning
(0-1000)% 110
and return value also can
be set.
13
Under Volt.
Warning
(0-1000)% 84
14
Over Freq.
Warning
(0-1000)% 110
of gens rated freq. Delay
and return value also can
be set.
15
Under Freq.
Warning
(0-1000)% 84
16
Miss Phase
Monitor
(0-1) 1
0: Disable 1: Enable
17
Anti-Phase
Monitor
(0-1) 1
Load Setting
1
Current
Transformer
(5-6000)/5 500
The change of outside
connected CT
2
Rated Full
Current
(5-6000)A 500
Generators rated current,
standard of load current.
3 Rated Power (0-6000)kW 276
Generators rated power,
standard of load current.
4
Overload
Current
(0-200)% 120
5 Over Power (0-1) 0 0: Disable 1: Enable.
6 Anti-Power (0-1) 0
0: Disable
1: Enable.
Switch Setting
1
Switch Transfer
Rest Timer
(0-7200)s 5
Interval time from mains
switch off to gens switch on;
or from gens switch off to
mains switch on.
2
Switch On
Delay
(0-20.0)s 5.0
Pulse width of mains/gens
switch on. When it is 0,
means output constantly.
3
Switch Off
Delay
(0-20.0)s 3.0
Pulse width of mains/gens
switch off.
4
Switch Transfer
Delay
(0-20.0)s 5.0
Time of detecting switch
auxiliary contacts after
transferred.
5
Transfer Failed
Warning
Enable
(0-1) 0
0: Disable 1: Enable.
6
Switch Off
Detecting
Enable
(0-1) 0
Module Setting
1
Working
Mode
(0-2) 0
0:Stop mode 1:Manual
mode 2:Auto mode
2
Communication
Address
(1-254) 1
Controllers address during
remote sensing.
3
Number Of
Stop Bits
(0-1) 0
0: 2 stop bits; 1: 1 stop
bit
4
Language
select
(0-2) 0
0: simplified Chinese 1:
English 2: others
5 Password (0-65535) 318
For entering advanced
parameters setting.
GSM Setting
1 GSM Enable (0-1) 0 0: Disable; 1: Enable
2 Phone Number
Max.20
digits

Must be added its national
and areas cods.
Timing And Maintenance Setting
1 Scheduled Start (0-1) 0 0: Disable; 1: Enable
2
Scheduled Not
Start
(0-1) 0 0: Disable; 1: Enable
3 Maintenance (0-1) 0 0: Disable; 1: Enable
Analog Sensors Setting
Temperature Sensor
1 Type Of Curve (0-15) 7 SGH
2
Open Circuit
Action
(0-2) 0
0: warn; 1: shutdown;
2: no action
3
High Temp.
Shutdown
(0-300) C 98
Warn when temperature
over this value. Detecting
only after safety delay is
over. The delay value also
can be set.
4
High Temp
Warning
(0-300) C 95
Warn when temperature is
over this value. Detecting
only after safety delay is
over. The delay and return
5
Low Temp.
Warning
(0-1) 0 0: Disable; 1: Enable
Oil Pressure Sensor
2
Open Circuit
Action
(0-2) 0
0: warn 1: shutdown 2:
no action
3
Low Pressure
Shutdown
(0-1000)kPa 103
Warn when pressure over
this value. Detecting only
after safety delay is over.
The delay value also can be
set.
4
Low Pressure
Warning
(0-1000)kPa 124
Warn when pressure over
this value. Detecting only
after safety delay is over.
The delay and return value
also can be set.
Liquid Level Sensor
2
Open Circuit
Action
(0-2) 0
0:warn; 1:shutdown;
2:no action
3
Low Level
Warning
(0-300)% 10
Warn when level under this
value. Detecting all the
time. The delay and return
Programmable Sensors1
1
Programmable
Sensor 1
Setting
(0-1) 0
0: Disable 1: Enable; (can
be set as temperature /
pressure /liquid lever
sensor).
Programmable Sensor 2
1
Programmable
Sensor 2
Setting
(0-1) 0
0: Disable; 1: Enable; (can
be set as
temperature/pressure/liquid
lever sensor).
Programmable Input Ports
Programmable Input Port 1
1
Contents
Setting
(0-50) 28 Remote start (with load).
2 Active Type (0-1) 0
0: closed active 1: open
active
1
Contents
Setting
(0-50) 26
Hi-temperature shutdown
input
active
1
Contents
Setting
(0-50) 27
Low oil pressure shutdown
input.
active
1
Contents
Setting
(0-50) 0 User defined
active
3 Active Range (0-3) 2
0: after safety on delay 1:
cranking 2: always active
3:inactive
4 Active Actions (0-4) 0
0:warn; 1:warn and
shutdown; 2:trip and
shutdown
3:trip and not shutdown
4:indicating only
5 Active Delay (0-20.0)s 2.0
Time from detecting input
active to confirm
6 Description
1
Contents
Setting
active
3:inactive
0:warn; 1:warn and
shutdown
4:indicating only
active to confirm
6 Description
1
Contents
Setting
active
3:inactive
0:warn; 1:warn and
shutdown
4:indicating only
active to confirm
6 Description
1
Contents
Setting
(0-50) 5 Lamp test
active
Programmable Output Ports
Programmable Output Port 1
1
Contents
Setting
(0-239) 1
User defined period output
(default is output in
preheating)
0:normally open;
1:normally close
1
Contents
Setting
(0-239) 35 Idle control output
0:normally open;
1:normally close
1
Contents
Setting
(0-239) 29 Gens closed output
0:normally open;
1:normally close
1
Contents
Setting
(0-239) 31 Mains closed output
0:normally open;
1:normally close
1
Contents
Setting
(0-239) 38 ETS hold
0:normally open;
1:normally close
1
Contents
Setting
(0-239) 48 Common alarm.
0:normally open;
1:normally close
8.2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS
Form 2
0 Not Used
1 Custom Period 1 Output
Details of function description please see
the following.
7 Custom Combined 1
8 Custom Combined 2
9 Custom Combined 3
10 Custom Combined 4
13 Reserved
14 Reserved
15 Reserved
16 Reserved
17 Air Flap
Action in over speed alarm stop and
emergence stop. It also can close the air
inflow the engine.
18 Audible Alarm
Action in warning, shutdown, trips. Can be
connected outside alarm. When
programmable input port is active of alarm
mute, can prohibit its output.
19 Louver Control
Action in genset starting and disconnect
when genset stopped completely.
20 Fuel Pump Control
It is controlled by fuel pump of level sensors
limited threshold.
21 Heater Control
It is controlled by heating of temperature
sensors setting bound.
22 Cooler Control
It is controlled by cooler of temperature
sensors setting bound.
23 Pre-Oil Supply Output Action from crank on to safety on.
24 Excite Generator
Output in start period. If there is no gens
frequency during hi-speed running, output 2
seconds again.
25 Pre-Lubricate Output
Actions in period of pre-heating to safety
run.
26 Remote PC Output
This port is controlled by communication
(PC).
27 GSM Power
Power for GSM module (GSM module is
power-off reset when GSM communication
failed).
28 Reserved
29 Close Generator Control switch of gens is load.
30 Open Breaker Control switch is uninstalling.
31 Close Mains Control switch of mains is load.
32 Reserved
33 Crank Relay
34 Fuel Relay
Action when genset is starting and
disconnect when shutdown completed.
35 Idle Control
Used for engine which has idles. Pull in
before starting and pull out after into
hi-speed warming; Pull in during stopping
idle mode and pull out after shutdown
completed.
36 Raise Speed Action in hi-speed warming run.
37 Drop Speed
Action in period of stop idle mode to time
of wait for stopping completely.
38 ETS Control
Used for engines with ETS electromagnet.
Pull in when stop idle is over and pull out
when set ETS delay is over.
39 Pulse droop output The genset act for 0.1s when it enters into
speed idle mode. It is used to control part of
ECU droop to idle.
40 ECU Stop Used for ECU engine and control its stop.
41 ECU Power Used for ECU engine and control its power.
42
Pulse acceleration
output
The genset act for 0.1s when it enters into
high speed warming mode. It is used to
control part of ECU accelerate to normal
speed.
43 Crank Disconnect
Pull in when detects a successful start
signal.
44 Generator OK Action when gens are normal.
45 Generator Available
Action in period of gens ok to hi-speed
cooling.
46 Mains OK Action when mains normal.
47 Reserved
48 Common Alarm
Action in gens common warning, common
shutdown, common trips alarm.
49 Common Electrical Trip Action in common trips shutdown alarm.
50 Common Shutdown Action in common shutdown alarm.
51 Common Trip Alarm
Action in common trips and not shutdown
alarm.
52 Common Warning Alarm Action in common warning alarm.
53 Reserved
54 Battery High Volts
An action in batterys over voltage warning
alarm.
55 Battery Low Volts
Action in batterys low voltage warning
alarm.
56 Charge Fail Action in charge alt fail warning alarm.
57 Reserved
58 Reserved
59 Reserved
60 ECU Warning Indicate ECU sends a warning alarm signal.
61 ECU Shutdown
Indicate ECU sends a shutdown alarm
signal.
62 ECU Com Fail
Indicate controller not communicates with
ECU.
63 Reserved
64 Reserved
65 Reserved
66 Reserved
67 Reserved
68 Reserved
69 Aux Input 1 Active Action when input port 1 is active
76-
98
Reserved

99 Emergency Stop Action in emergency stop alarm.
100 Fail To Start Action in failed start alarm.
101 Fail To Stop Action in failed stop.
102 Under Speed Warning Action in under speed warning.
103 Under Speed Shutdown Action in under speed shutdown.
104 Over Speed Warning Action in over speed warning.
105 Over Speed Shutdown Action in over speed shutdown alarm.
106 Reserved
107 Reserved
108 Reserved
109 Gens Of Warning Action in gens over frequency warning.
110 Gens Of Shutdown
Action in gens over frequency shutdown
alarm.
111 Over Volt Warning Action in gens over voltage warning.
112 Over Volt Shutdown Action in gens over voltage shutdown.
113 Low Freq. Warning Action in gens low frequency warning.
114 Low Freq. Shutdown Action in gens low frequency shutdown.
115 Low Volt. Warning Action in gens low voltage warning.
116 Low Volt. Shutdown Action in gens low voltage shutdown.
117 Loss of Phase Action in gens loss phase.
118 Gens Reverse Phase Action in gens reverse phase.
119 Reserved
120 Over Power
121 Reserved
122 Reverse Power
Action in controller detects gens have
reverse power.
123 Over Current Action in over current.
124 Reserved
125 Mains Inactive
126 Mains Over Freq
127 Mains Over Volt
128 Mains Under Freq
129 Mains Under Volt
130 Mains Reverse Phase
131 Mains Loss of Phase
132-
138
Reserved

139 High Temp Warning Action in hi-temperature warning alarm.
140 Low Temp Warning Action in low temperature warning alarm.
141 High Temp Shutdown Action in hi-temp. Shutdown alarm.
142 Reserved
143 Low OP Warning Action in low oil pressure warning alarm.
144 Low OP Shutdown Action in low oil pressure shutdown.
145 OP Sensor Open
Action when oil pressure sensor are open
circuit.
146 Reserved
147 Low Level Warning
Action when controller has low oil level
alarm.
148 Reserved
149 Reserved
150 Config1 High Warning
151 Config1 Low Warning
152 Config1 High Shut
153 Config1 Low Shut
154 Config2 High Warning
155 Config2 Low Warning
156 Config2 High Shut
157 Config2 Low Shut
158-
229
Reserved

230 In Stop Mode Action in stop mode.
231 In Manual Mode Action in Manual mode.
232 In Test Mode Action in Manual test mode.
233 In Auto Mode Action in Auto mode.
234 Generator On Load
235 Mains On Load
236 Reserved
237 Reserved
238 Reserved
239 Reserved
8.2.1 DEFINED PERIOD OUTPUT
Defined Period output is made of 3 parts, period output S1 and condition output
S2.

While S1 and S2 are TRUE synchronously, OUTPUT;
While S1 or S2 is FALSE, NOT OUTPUT.
Period output S1, can set generators one or more period output freely, can set
the delayed time and output time after into period.
Condition output S2; can set as any conditions in output ports.
NOTE: when delay time and output time both are 0 in period output S1, it is
TRUE in this period.
Example,
Output period: start
Delay output time: 2s
Output time: 3s
Condition output contents: output port 1 is active
Close when condition output active/inactive: close when active (disconnect when
inactive);
Output port 1 active, after enter starts time and delay 2s, this defined period
output is outputting, after 3s, stop outputting;
Output port 1 inactive, defined output period is not outputting.
8.2.2 DEFINED COMBINATION OUTPUT
Defined combination output is made of 3 parts, condition output S1 or S2 and
condition output S3.

S1 or S2 is TRUE, while S3 is TRUE, Defined combination output is outputting;
S1 and S2 are FALSE, or S3 is FALSE, Defined combination output is not
outputting.
NOTE: S1, S2, S3 can be set as any contents except for defined combination
output in the output setting.
NOTE: 3 parts of defined combination output (S1, S2, S3) couldnt include or
recursively include themselves.
Example,
Contents of probably condition output S1: output port 1 is active;
Close when probably condition output S1 is active /inactive: close when active
(disconnect when inactive);
Contents of probably condition output S2, output port 2 is active;
Contents of probably condition output S3: output port 3 is active;
When input port 1 active or input port 2 active, if input port 3 is active, Defined
combination output is outputting; If input port 3 inactive, Defined combination
output is not outputting;
When input port 1 inactive and input port 2 inactive, whatever input port 3 is active
or not, Defined combination output is not outputting.
8.3 DEFINED CONTENTS OF PROGRAMMABLE INPUT PORTS
(ALL ACTIVE WHEN CONNECT TO GRAND (B-))
Form 3
0 Users Defined
Including following functions,
Indicator: indicate only, not warning or shutdown.
Warning: warn only, not shutdown.
Shutdown: alarm and shutdown immediately
Trip and shutdown: alarm, generator uninstalls
shutdown after hi-speed cooling trip and not
shutdown, alarm, generator uninstalls, not
shutdown.
Inactive: input inactive.
Always active: input is active all the time.
Start active: detecting as soon as start.
Safety run active: detecting after safety on run
delay
1 Reserved
2 Alarm Mute
Can prohibit output of Audible Alarm when is
active
3 Reset Alarm
Can reset shutdown alarm and trip alarm when is
active
4 60HZ Select
Use for CANBUS engine and it is 60HZ when is
active.
5 Lamp Test
All LED indicators are illuminating when input is
active.
6 Panel Lock
All buttons in panel is inactive except and
there is in the right of first row in LCD when
input is active.
7 Reserved
8
Slow Control
Mode
Protection less voltage, frequency and speed is
inactive.
9 Inhibit Auto Stop In Auto mode, when input is active, prohibit gens
shutdown auto after gens is OK.
10 Inhibit Auto Start
In Auto mode, prohibit gens start auto when
input is active.
11 Inhibit Scheduled
In Auto mode, prohibit fixed timing start genset
when input is active.
12 Reserved
13 Aux Gens Closed Connect gens loading switchs Aux. Point.
14 Inhibit Gens Load Prohibit genset switch on when input is active.
15
Aux Mains
Closed
Connect mains loading switchs Aux. Point.
16
Inhibit Mains
Load
Prohibit mains switch on when input is active.
17 Auto Mode Input
When input is active, controller enters into Auto
mode; all the keys except and are
inactive, and will show in the right of first line in
LCD display.
18
Auto Mode
Invalidation
When input is active, controller wont work under
Auto mode. key and analog auto key do not
work.
19 Reserved
20 Reserved
21
Inhibit Shutdown
Alarm
All shutdown alarms are prohibited except
emergence stop.(Means battle mode or over
control mode)
22
Aux Instrument
Mode
All outputs are prohibited in this mode.
23 Reserved
24
Reset
Maintenance
Controller will set maintenance time and date as
default when input is active.
25 Reserved
26 Aux High Temp
27 Aux Low OP
28
Remote Start (On
Load)
In Auto mode, when input active, genset can be
started and with load after genset is OK; when
input inactive, can be stopped.
29
Remote Start (Off
Load)
In Auto mode, when input is active, genset can
be started and without load after genset is OK;
when input is inactive, can be stopped.
30 Aux Manual Start
In Auto mode, when input active, genset can be
started; when input inactive, can be shutdown.
31 Reserved
32 Reserved
33
Analog Stop
Key
An external button can be connected and
pressed as simulate panel.
34
Analog Manual
Key
35 Analog Test Key
36 Analog Auto Key
37 Analog Start Key
38
Analog G-Load
Key
39
Analog M-Load
Key
40 Reserved
41 Reserved
42 Reserved
43 Reserved
44 Reserved
45 Aux Mains Ok
In Auto mode, mains are normal when input is
active.
46 Aux Mains Fail
In Auto mode, mains are abnormal when input is
active.
47
Selectivity
Configuration 1
Active
Selectivity configuration act when the input is
valid. Selectivity configuration can set different
parameters and users can choose present
configuration by input port.
48
Selectivity
Configuration 2
Active
49
Selectivity
Configuration 3
Active
50 Reserved
8.4 SELECTION OF SENSORS
Form4
No. Description Remark
1
Temperature
Sensor
0 Not used
1 Defined resistance curve
2 Defined 4-20ma curve
3 VDO
4 CURTIS
5 VOLVO-EC
6 DATCON
7 SGX
8 SGD
9 SGH
Defined resistances
scope is 0~6K,
default is SGX kind
sensor.
No. Description Remark
10 PT100
11-15 Reserved
2
Pressure
Sensor
0 Not used
2 Defined 4-20mA curve
3 VDO 10Bar
4 CURTIS
5 VOLVO-EC
6 DATCON 10Bar
7 SGX
8 SGD
9 SGH
10-15 Reserved
Defined resistances
scope is 0~6K,
default is SGX kind
sensor.
3
Oil Level
Sensor
0 Not used
2 Defined 4-20mA curve
3 SGD
4 SGH
5-15 Reserved
Defined resistances
scope is 0~6K,
default is SGH kind
sensor.
NOTE: User should make special declare when order controller if your genset
equip for sensor of 4-20mA.
8.5 CONDITIONS OF CRANK DINSCONNECT SELECTION
No. Setting description
0 Gens frequency
1 Speed sensor
2 Speed sensor + Gens frequency
3 Oil pressure
4 Oil pressure + Gens frequency
5 Oil pressure + Speed sensor
6 Oil pressure + Speed sensor + Gens frequency
NOTE:
1. There are 3 conditions to make starter disconnected with engine, that is,
magnetic sensor, gens frequency and engine oil pressure. They all can be
used separately. We recommend that engine oil pressure should be using
with magnetic sensor and gens frequency together, in order to make the
starter motor is separated with engine immediately and can check crank
disconnect or not exactly.
2. Magnetic sensor is the magnetic equipment which be installed in starter for
detecting flywheel teeth.
3. When set as magnetic sensor, must ensure that the number of flywheel teeth
is as same as setting, otherwise, over speed stop or under speed stop may
be caused.
4. If genset without Magnetic sensor, please dont select corresponding items,
otherwise, stop fail or loss speed signal and alarming maybe caused.
5. If genset without oil pressure sensor, please dont select corresponding items.
6. If not select of gens in crank disconnect setting, controller will not collect and
display the relative power quantity (can be used in water pump set); if not
select of magnetic sensor in crank disconnect setting, the rotating speed
displayed in controller is calculated by gens frequency and number of poles.
9 PARAMETERS SETTING
In HGM7x10 series controller, there are no items of mains in setting and also no
mains items in configurable ports of input/output.
CAUTION: Please change the controller parameters when generator is in
stand-by mode only (e. g. Start conditions selection, configurable input,
programmable output, various delay), otherwise, alarming to stop and other
abnormal conditions may happen.
NOTE: Maximum threshold must over minimum threshold in case that the
condition of too high or too low will happen.
NOTE: When setting the warning alarm, please set the correct return value;
otherwise, maybe there is abnormal alarm. When setting the overtop warning, the
return value must less than setting; When setting the over-low warning, the return
value must over setting.
NOTE: Please set the generator frequency value as low as possible when
crank disconnect, in order to make the starter be separated quickly as soon as
crank disconnect.
NOTE: Configurable input couldnt be set as same items; otherwise, there are
abnormal functions. But the configurable output can be set as same items.
10 SENSORS SETTING
1. When reselect sensors, the sensor curve will be transferred into the stand
value. For example, if temperature sensor is SGX (120C resistor type), its
sensor curve is SGX (120C resistor type); if select the SGD (120C resistor
type), the temperature sensor curve is SGD curve.
2. When there is difference between standard sensor curves and using sensor,
user can adjust it in curve type input.
3. When input the sensor curve, X value (resistor) must be input from small to
large, otherwise, there is mistake.
4. If dont select sensor, sensor curve is not working.
5. If corresponding sensor has alarm switch only, user must set this sensor as
NO, otherwise, maybe there is alarming stop or warning.
6. The headmost or backmost values in the vertical coordinates can be set as
same as below,

Normal Pressure Unit Conversion Form
pa kgf/cm
2
bar psi
1Pa 1 1.02x10
5
1x10
5
1.45x10
4

1kgf/cm
2
9.8x10
4
1 0.98 14.2
1bar 1x10
5
1.02 1 14.5
1psi 6.89x10
3
7.03x10
2
6.89x10
2
1
11 COMMISSIONING
Please make the under procedures checking before commissioning,
1. Check all the connections are correct and wires diameter is suitable.
2. Ensure that the controller DC power has insurance, controllers positive and
negative connected to start battery are correct.
3. Scram buttons normal close point is connected with input of emergence stop,
and insurance must be connected with positive and negative of start battery.
4. Take proper action to prevent engine to crank disconnect (e. g. Remove the
connection wire of fuel value). If checking is OK, make the start battery power
on; choose manual mode and controller will executive routine.
5. Set controller under manual mode, press start button, genset will start. After
the setting times as setting, controller will send signal of Start Fail; then press
stop to make controller as reset.
6. Recover the action of stop engine start (e. g. Connect wire of fuel value),
press start button again, genset will start. If everything goes well, genset will
normal run after idle running (if idle run be set). During this time, please watch
for engines running situations and AC generators voltage and frequency. If
abnormal, stop genset running and check all wires connection according to
this manual.
7. Select the AUTO mode from controllers panel, connect mains signal. After
the mains normal delay, controller will transfer ATS (if fitted) and into mains
load. After cooling time, controller will stop genset and make it in to stand by
time until there is abnormal of mains.
8. When mains is abnormal again, genset will be started auto and into normal
running, then controller send signal to make gens switch on, and control the
ATS as gens load. If not like this, please check ATS wires connection of
control part according to this manual.
9. If have any other questions, please contact Smartgens service.

12 TYPICAL APPLICATION
HGM7210 typical application diagram

HGM7220 typical application diagram

HGM7110CAN typical application diagram

HGM7120CAN typical application diagram

13 INSTALLATION
Controller is panel built-in design; it is fixed by clips when installed. The
controllers overall dimensions and cutout dimensions for panel, please refers to
as following,

1) Battery Voltage Input
NOTE: HGM7200/7100 series controller can suit for widely range of battery
voltage (8~35) VDC. Negative of battery must be connected with the shell of
starter stable. The wires diameter must be over 2.5mm
2
and which is
connected to B+ and B- of controller power. If floating charge configured,
please firstly connect output wires of charger to batterys positive and
negative directly, then, connect wires from batterys positive and negative to
controllers positive and negative input ports in order to prevent charge
disturbing the controllers normal working.
2) Speed Sensor Input
NOTE: speed sensor is the magnetic equipment which be installed in starter
and for detecting teeth of flywheel. Its connection wires to controller should
apply for 2 cores shielding line. The shielding layer should connect with No.
18 terminal in controller while another side is hanging in air. The else two
signal wires are connected with No.17 and No.18 terminals in controller. The
output voltage of speed sensor should be within (1~24) VAC (effective value)
during the full speed. 12VAC is recommended (in rated speed). When install
the speed sensor, let the sensor is spun to contacting flywheel first, then,
port out 1/3 lap, and lock the nuts of sensor at last.
3) Output And Expand Relays
CAUTION: all outputs of controller are relay contact output type. If need to
expand the relays, please add freewheel diode to both ends of expand
relays coils (when coils of relay has DC current) or, increase
resistance-capacitance return circuit (when coils of relay has AC current), in
order to prevent disturbance to controller or others equipment.
4) AC Input
Current input of controller must be connected to outside current transformer. And
the current transformers secondary side current must be 5A. At the same time,
the phases of current transformer and input voltage must correct. Otherwise, the
current of collecting and active power maybe not correct.
NOTE: COM port must be connected to negative pole of battery controller
power.
WARNING! When there is load current, transformers secondary side
prohibit from open circuit.
5) Withstand Voltage Test
CAUTION! When controller had been installed in control panel, if need the
high voltage test, please disconnect controllers all terminal connections, in
order to prevent high voltage into controller and damage it.
14 GSM SHORT MESSAGE ALARM AND REMOTE
CONTROL
14.1 GSM SHORT MESSAGE ALARM
When controller detects alarm, it will send short message to phone number which
be set automatic.
NOTE: All alarms about stop, trip stop and trip not stop will be sent to the set
phone number. Warning alarms are sent to the phone number according to the
set.
14.2 GSM SHORT MESSAGE REMOTE CONTROL
Users send order message to GSM mode, then controller will make actions
according to this SMS order and re-back operations information. Controllers only
execute the orders by set. Detail orders as following:

No.
SMS
Orders
Re-back Information Description
1
SMS
GENSET
GENSET ALARM
When genset is
stopping to alarm
status
of
genset
SYSTEM IN STOP MODE
GENSET AT standby
Standby in stop
mode
SYSTEM IN MANUAL
MODE
GENSET AT REST
Standby in manual
mode
SYSTEM IN TEST MODE
GENSET AT REST
Standby in trial test
mode
SYSTEM IN AUTO MODE
GENSET AT REST
Standby in Auto
mode
SYSTEM IN STOP MODE
GENSET IS RUNNING
Start status in
stop mode
SYSTEM IN MANUAL
MODE
GENSET IS RUNNING
Start status in
manual mode
SYSTEM IN TEST MODE
GENSET IS RUNNING
Start status in trial
test mode
SYSTEM IN AUTO MODE
GENSET AT RUNNING
Start status in
Auto mode
2
SMS
START
GENSET ALARM
Genset is stop to
alarm or trip alarm
Start
genset
STOP MODE NOT START
Cannot start in
stop mode
SMS START OK
Start in manual or
auto mode
AUTO MODE NOT START
Cannot start in
auto mode
3
SMS STOP
MODE
SMS STOP OK Set as stop mode
4
SMS
MANUAL
MODE
SMS MANUAL MODE OK Set as manual mode
5
SMS TEST
MODE
SMS TEST MODE OK Set as trial test mode
6
SMS AUTO
MODE
SMS AUTO MODE OK Set as auto mode
7
SMS
DETAIL
Re-back information can be
set via controller software.
Gets details information of
genset.
8
SMS
INHIBIT
START
INHIBIT START OK Set as start inhibit
9
SMS
PERMIT
START
PERMIT START OK Set as start permit
NOTE: Area code should be added to setting number, e.g. Chinese number
should be set as 8613666666666.
NOTE: When sending orders, user need to follow SMS orders in above form
and all the letters must be capital.
NOTE: Detailed information of re-back information including, working mode,
mains voltage, gens voltage, load current, mains frequency, gens frequency,
active power, apparent power, power factor, battery voltage, D+ voltage, water
temperature, oil pressure, oil level, rotate speed, total running time, genset
status, and alarm status.
15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE
15.1 CUMMINS ISB/ISBE
Terminals of controller Connector B Remark
Fuel relay output 39
Start relay output -
Connect to starter coil
directly.
Auxiliary output port 1
Expand 30A relay,
battery voltage of
01,07,12,13 is
supplied by relay.
ECU power
Set configurable output 1 as
ECU power

Terminals of controller
9 pins
connector
Remark
CAN GND
SAE J1939
shield
CAN communication shielding
line(connect to ECU terminal
only)
CAN(H)
SAE J1939
signal
Using impedance 120
connecting line.
CAN(L)
SAE J1939
return
Using impedance 120
connecting line.
Engine type: Cummins ISB
15.2 CUMMINS QSL9
Suitable for CM850 engine control mode
Terminals of
controller
50 pins
connector
Remark
Fuel relay output 39
Start relay output - Connect to starter coil directly

Controller terminals
9 pins
connector
Remark
CAN GND
SAE J1939
shield-E
only)
CAN(H)
SAE J1939
signal-C
Using impedance 120
connecting line
CAN(L)
SAE J1939
return-D
Using impedance 120
connecting line
Engine type: Cummins-CM850
15.3 CUMMINS QSM11
It is suitable for CM570 engine control mode. Engine type is QSM11 G1, QSM11
G2.
Terminals of
controller
C1 connector Remark
Fuel relay output
5&8 Outside expand relay, when oil
output, using make port 5 and
port 8 of C1 be connected

Terminals of
controller
3 pins data link
connector
Remark
CAN GND C
only)
CAN(H) A
Using impedance 120
connecting line
CAN(L) B
Using impedance 120
connecting line
Engine type: Cummins ISB
15.4 CUMMINS QSX15-CM570
It is suitable for CM570 engine control mode. Engine type is QSX15.
Terminals of
controller
50 pins
connector
Remark
Fuel relay output 38 Oil injection switch

Terminals of
controller
9 pins
connector
Remark
CAN GND
SAE J1939
shield-E
only)
CAN(H)
SAE J1939
signal-C
Using impedance 120
connecting line
CAN(L)
SAE J1939
return-D
Using impedance 120
connecting line
Engine type: Cummins QSX15-CM570
15.5 CUMMINS GCS-MODBUS
It is suitable for GCS engine control mode. Use RS485-MODBUS to read
information of engine. Engine types are QSX15, QST30, QSK23 / 45/60/78 and
so on.
Terminals of
controller
D-SUB
connector 06
Remark
Fuel relay output 5&8
Outside expand relay, when oil
output, connect port 06 and08
of the connector

Terminals of
controller
D-SUB
connector 06
Remark
RS485 GND 20
only)
RS485+ 21
Using impedance 120
connecting line
RS485- 18
Using impedance 120
connecting line
Engine type: Cummins QSK-MODBUS, Cummins QST-MODBUS, Cummins
QSX-MODBUS
15.6 DETROIT DIESEL DDEC III / IV
Terminals of
controller
CAN port of
engine
Remark
Fuel relay output
Expand 30A
relay, battery
voltage of
01,07,12,13 is
supplied by
relay

CAN GND -
only)
CAN(H) CAN(H)
Using impedance 120
connecting line
CAN(L) CAN(L)
Using impedance 120
connecting line
Engine type: J1939 common used
15.7 DEUTZ EMR2
Terminals of
controller
F connector Remark
Fuel relay output
Expand 30A
relay, battery
voltage of
01,07,12,13 is
supplied by
relay. Fuse is
16A

- 1
Connect to battery negative
pole
CAN GND -
only)
CAN(H) 12
Using impedance 120
connecting line
CAN(L) 13
Using impedance 120
connecting line
Engine type: VolvoEDC4
15.8 JOHN DEERE
Terminals of
controller
21 pins
connector
Remark
Fuel relay output G,J
Start relay output D
CAN GND -
only)
CAN(H) V
Using impedance 120
connecting line
CAN(L) U
Using impedance 120
connecting line
Engine type: John Deere
15.9 MTU MDEC
Suitable for MTU engines, 2000 series, 4000series
Terminals of
controller
X1 connector Remark
Fuel relay output BE1
Start relay output BE9
CAN GND E
only)
CAN(H) G
Using impedance 120
connecting line
CAN(L) F
Using impedance 120
connecting line
Engine type: MTU-MDEC-303
15.10 PERKINS
It is suitable for ADEM3/ ADEM4 engine control mode. Engine type is 2306, 2506,
1106, and 2806.
Terminals of
controller
Connector Remark
Fuel relay output 1,10,15,33,34
CAN GND -
only)
CAN(H) 31
Using impedance 120
connecting line
CAN(L) 32
Using impedance 120
connecting line
Engine type: Perkins
15.11 SCANIA
It is suitable for S6 engine control mode. Engine type is DC9, DC12, and DC16.
Terminals of
controller
B1 connector Remark
Fuel relay output 3
CAN GND -
only)
CAN(H) 9
Using impedance 120
connecting line
CAN(L) 10
Using impedance 120
connecting line
Engine type: Scania
15.12 VOLVO EDC3
Suitable engine control mode is TAD1240, TAD1241, and TAD1242.
Terminals of
controller
Stand alone
connector
Remark
Fuel relay output H
Start relay output E
Configurable output 1 P
ECU power
Configurable output 1,"ECU
power"

Terminals of controller Data bus
connector
Remark
CAN GND -
line(connect in ECU this
terminal only)
CAN(H) 1
Using impedance 120
connecting line
CAN(L) 2 Using impedance 120
connecting line
Engine type: Volvo
NOTE: When select this engine type, the preheat time should be set more
than 3 seconds.
15.13 VOLVO EDC4
Suitable engine types are TD520, TAD520 (optional), TD720, TAD720 (optional),
TAD721, TAD722, and TAD732.
Terminals of
controller
Connector Remark
Fuel relay output
Expanded 30A
relay, and relay
offers battery
voltage to
terminal 1.Fuse
is 16A

1
Connected to negative of
battery
CAN GND -
only)
CAN(H) 12
Using impedance 120
connecting line
CAN(L) 13
Using impedance 120
connecting line
Engine type: VolvoEDC4
15.14 VOLVO-EMS2
Volvo Engine types are TAD734, TAD940, TAD941, TAD1640, TAD1641, and
TAD1642.
Terminals of
controller
Engines
CAN port
Remark
Configurable output 1 6
ECU stop
Configurable output 1 ECU
stop
Configurable output 2 5
ECU power
Configurable output 2 ECU
power
3 Negative power
4 Positive power
CAN GND -
only)
CAN(H) 1(Hi)
Using impedance 120
connecting line
CAN(L) 2(Lo)
Using impedance 120
connecting line
Engine type: Volvo-EMS2
NOTE: When select this engine type, the preheat time should be set more
than 3 seconds.
15.15 BOSCH
It is suitable for BOSCH common rail pump engine.
Terminals of
controller
Engine 42 pins Remark
Fuel relay output 1.40 Connect to engine ignition lock
CAN GND -
only)
CAN(H) 1.35
Using impedance 120
connecting line
CAN(L) 1.34
Using impedance 120
connecting line

Battery Engine 2 pins Remark
Battery negative 1 Wire diameter 2.5mm
2

Battery positive 2 Wire diameter 2.5mm
2

Engine type: BOSCH
NOTE: If there is any question of connection between controller and ECU
communication, please feel free to contact Smartgen service.

16 FAULT FINDING
Faults Possible Solutions
Controller no response with
power.
Check starting batteries;
Check controller connection wirings;
Check DC fuse.
Genset shutdown
Check the water/cylinder temperature is
high;
Check the genset AC voltage;
Check DC fuse.
Controller emergency stop
Check emergence stop button is correct or
not;
Check whether the starting battery positive
be connected to the emergency stop input;
Check whether the circuit is open.
Low oil pressure alarm after
crank disconnect
Check the oil pressure sensor and its
connections.
High water temp alarm after
crank disconnect
Check the temperature sensor and its
connections.
Shutdown Alarm in running
Check related switch and its connections
according to the information on LCD;
Check programmable inputs.
Crank not disconnect
Check fuel oil circuit and its connections;
Check starting batteries;
Check speed sensor and its connections;
Refer to engine manual.
Starter no response
Check starter connections;
Check starting batteries.
Genset running while ATS not
transfer
Check ATS;
Check the connections between ATS and
controllers.
RS485 communication is
abnormal
Check connections;
Check setting of COM port is correct or not;
Check RS485s connections of A and B is
reverse connect or not;
Check whether damage RS485transfer
model;
Check whether damage communication port
of PC.
ECU communication failed
Check connections of CAN high and low
polarity;
Check if correctly connected of 120
resister;
Check if type of engine correct;
Check if connections from controller to
engine and setting of inputs correct.
ECU warning or stop
Get information from LCD of alarm page;
If there is detailed alarm, check engine
according to description. If not, please refer
to engine manual according to SPN alarm
code.

User Manual: HGM7200/HGM7100 Series

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HGM7200/HGM7100 Series

Automatic Genset Control Module

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