C6 Capacitor omit please see text

R3 1K for 18 VDC Motor Supply

R3 4.7K for 46 VDC Motor Supply
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Copyright 2005
Application
Robotics
Automation
Animatronics
Fan Motors
Scissors Lift
Turn Table
Hobby Drills and Laths
Linear Actuators Driver
Scientific Equipments
PWM DC MOTOR SPEED & DIRECTION CONTROLLER M027
PWM DC Motor Speed & Direction Controller kit is based on L298 and SG3525 IC. L298 is been
used as Hbridge for direction controller and SG3525 IC provides PWM for speed control.

Motor Supply : 10 to 46 VDC, 2 A

Logic Supply : 7 to 18 VDC
Motor Load 10 to 46 V @ peak 2 A current
PWM Duty cycle 0 to 100% (+/- 5%)
Frequency adjustable to avoid audible 1 KHz - 29 KHz via onboard preset
Onboard direction control switch
Onboard potentiometer for speed control
Protection diodes
Onboard indication for logic and motor supply input
Ideal for brush DC motors
Heatsink for IC provided
For 12 to 24 V Motor single supply
Four mounting holes of 3.2 mm each
PCB dimensions 73 mm x 54 mm
+V1
GND
GND
+V2
S
P
E
E
D
A
D
J
F
R
Q
A
D
J
D
I
R
S
W
I
T
C
H
OMIT
SEE TEXT
10 TO46 VDC
SUPPLY
7 TO18 VDC
1A1
5
1A2
7
2A1
10
2A2
12
1Y1
2
1Y2
3
2Y1
13
2Y2
14
G
N
D
8
1EN
6
2EN
11
1
E
1
2
E
1
5
V
C
C
1
9
V
C
C
2
4
U3
L298
U3
L298
D
3
1
N
5
8
2
2
D
3
1
N
5
8
2
2
S
W
1
C
W
/
C
C
W
S
W
1
C
W
/
C
C
W
R6
2.2K
R6
2.2K
R4
10K
R4
10K
C1
0
.
1
u
F
C1
0
.
1
u
F
D
5
1
N
5
8
2
2
D
5
1
N
5
8
2
2
+ C4
1
0
0
u
F
/
5
0
V
+ C4
1
0
0
u
F
/
5
0
V
PR1
47K PRESET
PR1
47K PRESET
C5
0
.
1
u
F
C5
0
.
1
u
F
P1
10K POT
P1
10K POT
R5
4.7K
R5
4.7K
Q1
BC547
Q1
BC547
D
2
1
N
5
8
2
2
D
2
1
N
5
8
2
2
R3
1
K
/
4
.
7
K
R3
1
K
/
4
.
7
K
R1 470E R1 470E
R2
10K
R2
10K
+
C6
2
2
u
F
/
5
0
V
+
C6
2
2
u
F
/
5
0
V
M
MG1
MOTOR
M
MG1
MOTOR
CN2
MOTOR
CN2
MOTOR
CN1
LOGIC SUPPLY
CN1
LOGIC SUPPLY
C2
0
.
1
u
F
C2
0
.
1
u
F
+ C3
4
7
u
F
/
2
5
V
+ C3
4
7
u
F
/
2
5
V
COMP
9
S
H
D
N
1
0
O
U
T
A
1
1
O
U
T
B
1
4
G
N
D
1
2
+IN
2
-IN
1
VC
13
+
V
I
1
5
CT
5
SS
8
DISCHG
7
RT
6
VREF
16
U2
KA3525A
U2
KA3525A
D1
GREEN LED
D1
GREEN LED
IN OUT
G
N
D
U1 7805 U1 7805
D4
RED LED
D4
RED LED
D
6
1
N
5
8
2
2
D
6
1
N
5
8
2
2
C7
0.22uF
C7
0.22uF
Copyright 2005
SG3525 V TO PWM
GENERATOR
0 TO 5V
POT
L298 H-BRIDGE
DC
MOTORS
5% DUTY 0-5V 95% DUTY
Q1
DIRECTION
Function
DC OUTPUT
VARIABLE POWER SUPPLY
12 to 24 VDC Power Supply
12 to 24 VDC Motor
FREQUENCY ADJUST
SPEED ADJUST
DIRECTION CW/CCW
30 to 46 VDC Motor
FREQUENCY ADJUST
SPEED ADJUST
DIRECTION CW/CCW
DC OUTPUT
VARIABLE POWER SUPPLY
30-46V
MOTOR SUPPLY
DC OUTPUT
VARIABLE POWER SUPPLY
7-18V
LOGIC SUPPLY
+
+
For 18 to 46 VDC
Motor
For 12 to 18 VDC
Motor
Applications and Wiring Daigram
SR. QTY. REF. DESCRIPTION
1 1 CN1 2 PIN SCREW TERMINAL CONNECTOR
2 1 CN2 2 PIN SCREW TERMINAL CONNECTOR
3 3 C1,C2,C5 0.1uF
4 1 C3 47uF/25V
5 1 C4 100uF/50V
6 1 C6 OMIT
7 1 C7 0.22uF
8 1 D1 GREEN LED
9 4 D2,D3,D5,D6 1N5822/FR306
10 1 D4 RED LED
11 1 MG1 2 PIN SCREW TERMINAL CONNECTOR
12 1 PR1 47K/50K PRESET
13 1 P1 10K POTENTIOMETER
14 1 Q1 BC547
15 1 R1 470E
16 2 R2,R4 10K
17 1 R3 1K/4.7K
18 1 R5 4.7K
19 1 R6 2.2K
20 1 SW1 SLIDE SWITCH
21 1 U1 7805
22 1 U2 KA3525A/SG3525A
23 1 U3 L298
24 1 SOCKET 16 PIN DIP IC SOCKET
25 1 HEATSINK HS09045
26 1 SCREW SC02909
27 1 NUT NT02900
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FREQUENCY ADJUST
SPEED ADJUST
DIRECTION CW/CCW
Copyright 2005
Operations and Circuit Description :
This control circuit is ideal for accurate control of DC motors speed and direction. The circuit generates PWM,
such that the pulse duration is directly proportion to the value of input voltage. The advantage of such kit is that
very lowpower is lost in the control circuit. There are two methods to control the DC motor speed, current control
and voltage control. Voltage control is not a good idea as on low voltages you loose the torque, hence the best
way to control the speed is by current control and PWMis a very good method to control the current preciously.
PWM:
Pulse Width Modulation, abbreviated as PWM, is a method of transmitting information on a series of pulses. In
other words, pulse width modulation is a modulation technique for generating variable width pulses. IC KA3525
does the same job. Pulse width modulation is used to reduce the total power delivered to a load without resulting
in loss, which normally occurs when a power source is limited by a resistive element. The underlying principle in
the whole process is that the average power delivered is directly proportional to the modulation duty cycle. This
method is commonly used in lot of applications like DC Motor Speed control, SMPS, DC-DC converters, Light
dimmers, and Audio amplifier.
The kit is based on two main parts KA3525 IC voltage to PWMgenerator and L298 H-Bridge.
The circuit uses a KA3525 PWM generator, this chip is designed for switch mode power supply and it has dual
alternating outputs open collectors (pins 11 & 14) each of which can be on from 0 to 50% of the cycle time. But
these outputs are connected to ground. And pin 13 open collector has been used as output with pull high resistor
to achieve 0 to 100% duty span. The oscillator frequency is controlled by the variable resistor PR1 47K and
capacitor connected to pins 6 & 7. The speed input from the slider of the pot is fed to pin 2 this is the input of a
conventional op-amp which gets ramped later inside. Pin 16 is 5V ref voltage output which has been used for 5V
reference to control the PWMvia POT. The output PWMis fed to Pin 6 and 11 enable pins of L298.
L298 has two H-bridge these two H-bridge have been used in parallel to achieve double current thats why pin
6+11, 12+7, 5+10 Direction control, 2+13 Output A, 3+14 Output B are shorted together. Slide switch SW1 is
for direction control. Q1 generates complementary signals for direction control. D2, D3, D4, D7 protects the IC
from back EMF generated, LED D4 is motor supply indicator, LED D1 is logic supply indicator. U1 is 5V regulator
provide 5V logic supply. 12 to 18 VDC motor can be driven via single supply, but one has to loop external jumpers
to motor supply as shown in wiring diagram. If Motor is rated more then 18V it requires two power supplies, one
of 7 to 18 VDC for logic and motor supply depending on the motor voltage rating (12 to 46 VDC). The circuit can
also be used in applications where voltage to speed control is required via applying 0-5V at pin 2 of KA3525
instead of POT. C6 is Timer capacitor is for soft/hard start applications, it is omitted here and advisable not to use
in general motor applications. If high torque is required on start up only then this capacitor should be used, it will
give full speed for 1-2 seconds when you start the power.
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Testing:
Connect everything as per the wiring diagram. Recheck the connections.
Move the preset (PR1) halfway, this position Corresponds to a frequency of 15 KHz (approx).
Rotate the potentiometer (P1) full counter clock wise, to set at 0%duty cycle.
Switch on the power supply.
LEDD4 and D1 will glowindicating motor power supply and logic power supply respectively.
Nowmove the potentiometer (P1) gradually clock wise to increase the duty cycle hence increase the motor speed.
Slide switch (SW1) can be used to change the motor direction.